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TRV - Arctic Cat

1. 68 Oil Cooler 700 1000 69 Shock Absorbers 69 General Lubrication 69 Hydraulic Hand Brake ra Auxiliary Brake cece eee 72 Protective Rubber Boots 72 Battery ae Spark PlUQ S ccecseeseeeeeeeeeeeeeeeee 76 Throttle Cable Adjustment 0 77 Alt Fault cscs ceetchineeesceeciceeienenes wll Air Filter Housing Drains 78 Draining V Belt Cover 78 TIOS ae raea 79 Wheels esscceeeeeeees 80 Muffler Spark Arrester 0ceee 80 Light Bulb Replacement 80 Checking Adjusting Headlight Aim 81 FUSOS 3 act E E herve awdae seen 81 Electrical Output Terminals 82 Tool Storage Tray Battery Hold Down 82 Preparation For Storage 0 00 83 Preparation After Storage 84 Maintenance Record 85 ING OX wovisiswteccusasucadsssevavansraasdconawacivenses 86 Change Of Address Ownership Or Warranty Transfer cccsese 87 Identification Numbers Record sccceeeeeee Inside Back Cover Limited Warranty Arctic Cat Inc hereinafter referred to as Arctic Cat extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer Warranty on an Arctic Cat ATV is extended to the original retail purchaser however the balance of the unused warranty may be transferred to another party Warranty coverag
2. NEVER operate ath s pamenger tens passengers west s retain ard marang pre me property engages Paimo to secure pina can renin CRO40A AN Indicates a potential hazard that could 15 result in a serious injury or death Warnings E NOTE The illustrations in this Warnings sub section apply to an oper ator and a passenger even though some may show only the operator A WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of ter rain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered They should then regularly practice the skills learned in the course and the operating techniques described in this Operator s Manual A WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of the ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV A WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces WHAT CAN HAPPEN The ATV s tires are designed for off road use only
3. 39 4 14 32 50 68 86 104 OILCHARTI Recommended Front Differential Rear Drive Lubricant MNOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants The recommended lubricant front differ ential and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the ATV CAUTION Any lubricant used in place of the recommended lubricant could cause serious front differential rear drive damage Filling Gas Tank A WARNING Always fill the gas tank in a well venti lated area Never add gasoline to the gas tank near any open flames or with the engine running or hot DO NOT SMOKE while filling the gas tank Since gasoline expands as its temperature increases the gas tank must be filled to its rated capacity only Expansion room must be maintained in the tank particu larly if the tank is filled with cold gaso line and then moved to a warm area Maximum Level ATV 049D Allow the engine to cool before filling the gas tank Care must be taken not to over fill the tank If overfilled gas may leak onto the engine creating a fire hazard A WARNING Do not overfill the gas tank Tighten the gas tank cap securely after filling the tank Break In Procedure After the completion of the break in period the engine oil and oil filter should be changed Other maintenance after break in should include checking of
4. When using hold down straps care must be taken not to damage the ATV CAUTION When transporting the ATV make sure the brake lever lock is engaged and the ATV is properly secured Any oil used in place of the recom mended oil could cause serious engine damage Do not use oils which contain graphite or molybde num additives These oils can adversely affect clutch operation Also not recommended are racing vegetable non detergent and cas tor based oils Gasoline Oil Lubricant Recommended Gasoline The recommended gasoline to use is 87 minimum octane regular unleaded In many areas oxygenates either ethanol or MTBE are added to the gasoline Oxy genated gasolines containing up to 10 ethanol 5 methane or MTBE are acceptable gasolines When using ethanol blended gasoline it is not necessary to add a gasoline antifreeze since ethanol will prevent the accumula tion of moisture in the fuel system CAUTION Do not use white gas Only Arctic Cat approved gasoline additives should be used 64 The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil which has been specifically formulated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather synthetic engine oil is the only oil recommended for use in this engine use of any API certified SM 5W 50 oil is acceptable ENGINE OIL C 30 20 10 0 10 20 30 40 TEMP
5. Ignition Coil Knock Sensor System Spark Plugs Capacitive Discharge Ignition CDI Module Magneto Pick Up Fuel Air System Fuel Injectors Fuel Pressure Regulator Fuel Pump Carburetor s Turbocharger Assembly Air Bypass Valve Turbo Waste Gate Control Valve Crankcase Ventilation System ISC Valve Miscellaneous Items Used in Aforementioned Systems Connectors Switches Grommets Clamps Hoses Ties Gaskets Wiring OWNER S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator s Manual Proper maintenance generally includes replacement and service at the owner s choosing such items as air filter oil and oil filter or any other part item or device related to emissions control as specified in the Operator s Manual It is the owner s responsibility to ensure that the ATV is used in a manner for which it was designed Declaration of Conformity Application of council directives Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model Standards to which conformity is declared Manufacturer if not issuing agent EMC Directive 2004 108 EC Date of Issue December 2004 EC Machinery Directive 98 37 EC Date of Issue June 1993 450 H1 TRV 700 H1 Cruiser 550 H1 TRV 1000 H2 Cruiser 700 H1 TRV TEC 801 2 1991 TEC 8
6. 1411 877 Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV Rack Loading The racks are designed to carry specified load capacity Always refer to the Load Capacity Ratings Chart for proper capacity A WARNING Make sure the load on the rack will not interfere with the controls or obstruct the view of the operator Also make sure the load is evenly distributed properly secured and will not shift while operating the ATV NEVER carry a passenger on this carrier MAXIMUM LOAD 100b 45kg evenly distributed 0411 576 NEVER carry a passenger on this carrier MAXIMUM LOAD 50ib 23kg evenly distributed 1411 201 Trailering And Towing A WARNING Never use the front rack or rear back rest support as towing or trailering points The TRV is equipped with a frame mounted receiver for a standard 5 1 cm 2 in receiver hitch The standard receiver hitch must be purchased separately 738 424A A WARNING Make sure that the load in the trailer is properly secured and will not shift while moving Also do not overload the trailer When loading a trailer properly two items are critical Gross Trailer Weight the weight of the trailer plus cargo and Trailer Tongue Weight A WARNING Never exceed any of the recom mended weight restrictions Trailer Tongue Weight is the downward force exerted on the hitch by the trailer cou pl
7. 800 638 2772 or the ATV Distibutors Safety Hotline at 800 352 5344 or in Canada call the Canada Safety Council at 1 613 739 1535 ext 227 Visit the Arctic Cat Inc website at www arcticcat com for additional prod uct information Indicates a potential hazard that could result in a serious injury or death Hangtags This Arctic Cat TRV comes with hang tags containing important safety informa tion Anyone who rides the ATV should read and understand this information before riding Nor 1S rar 4 WARNING improper use can revit in SEVERE INJURY or DEATH DAG AN APPROVED ON man os MELUET AND PASSENGER ORALCOMOL PROTECTIVE EAR FOR perve n AND NEVER operate waned proper ATV training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger unless passenger seat is securely in place THE OPERATOR MUST ALWAYS u e techniques on Pails and torrain and in aoid paved surfaces affect handling and c reduce speed and use extra caution at al times when carrying a passenger Ssmount passenger shen condnons mabe sure passenger reads and understands tes label and passenger safety label LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS NO OPERATOR UNDER AGE 16 NO PASSENGER UNDER AGE 12 NEVER CARRY MORE THAN ONE PASSENGER THIS ATV IS FOR OFF HIGHWAY USE ONLY TRAINI
8. ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating instructions see ATV OPERATION section in this manual Indicates a potential hazard that could 30 A WARNING result in a serious injury or death Sound Judgment Overview You are not invincible Knowing that the first S in P A S S stands for Sound Judgment means you need to use yours Do you consider yourself to be pretty conservative or are you a heavy risk taker Before continuing with this sec tion on sound judgment check your Risk Factor by doing this short survey 1 Do you drive over the speed limit 1 2 3 Never Sometimes Often 2 Are you more daring around your friends than you are when alone 1 2 3 Never Sometimes Often 3 Do you drive your car when the gas gauge is on empty 1 2 3 Never Sometimes Often 4 Do you feel that no matter what you do you won t get hurt 2 3 Never Sometimes Often 5 Do you drink or use drugs before you drive your car 2 3 Never Sometimes Often 6 Do you drive your car even if it has a major problem with the brakes tires or engine 2 3 Never Sometimes Often 7 Do you thrive on the adrenaline rush you get from speeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your ability range 1 2 3 Never Sometimes Often CO WARNING Indicates a pote
9. The use of worn out tires on a ATV is very dangerous A tire is considered to be worn out when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before reaching this min imum specification A WARNING The use of worn out tires can be dan gerous and can increase the risk of an accident Tire Replacement This ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not available have this maintenance per formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station CAUTION When breaking the tire bead loose from the wheel be extremely careful not to damage the inner wheel sur face or the tire bead A WARNING Use only Arctic Cat approved tires when replacing tires Failure to do so could result in unstable operation Tire Repair Tubeless Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas w
10. Year and Model Vehicle Identification Number VIN Before operating you should take an ATV Rider Course to learn ATV riding skills or rein force your current good riding skills In U S A call 1 800 887 2887 to enroll in the half day ATV Rider Course nearest you or ask your dealer for assistance The course instructor will charge a small fee for each person taking the course In Canada call 613 739 1535 87 Fold Back Place Stamp Here CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Identification Numbers Record A WARNING Indicates a potential hazard that could result in serious injury or death REUE X 1 KEY IDENTIFICATION NUMIBER SS EA The key identification number is stamped on the key as shown in the illustration Record this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMIBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen A WARNING Improper ATV use can result in SEVERE INJURY or DEATH DOGG ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ONPUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEA
11. levers move freely Make sure that the footrest shift lever and auxiliary brake pedal are free of ice and snow A WARNING For your personal safety it is very important to wear the type and amount of cold weather according to the coldest anticipated temperatures 1 With the transmission in neutral move the ATV forward and back ward to check that the wheels roll freely If the ATV will not roll the tires may be frozen to the ground or the brake pads may be frozen to the discs 2 If the tires are frozen to the ground pour warm water around them to melt the ice CAUTION ATV forward and backward to make certain that all wheels roll freely Before riding manually move the 3 If the brakes are frozen use a suit able heating device to thaw out the brakes A WARNING Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings E NOTE After the brakes thaw dry them by applying them several times while riding slowly m NOTE After riding through water mud snow or slush it is important to dry both brake sys tems before parking the ATV A WARNING Go slowly and be extra careful when riding on snow covered or ice cov ered terrain Always be alert to changing terrain conditions when operating the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trail
12. 12V 8W 27W CAUTION Use only specified bulbs indicated in the chart as replacement bulbs E NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the head light bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb A WARNING Do not attempt to remove the bulb when it is hot Severe burns may result To replace the headlight bulb use the fol lowing procedure 1 Rotate the bulb assembly counter clockwise and remove from the headlight housing then disconnect from the wiring harness 2 Connect the new bulb assembly to the wiring harness connector then insert into the headlight housing and rotate fully clockwise CAUTION When replacing the headlight bulb be careful not to touch the glass portion of the bulb Grasp the new bulb with a clean cloth To replace the taillight brakelight bulb use the following procedure 1 Remove the two screws and remove the lens cover 2 Push the bulb in and turn it counter clockwise 3 Install the new bulb by turning it clockwise while pushing in 4 Install the lens cover CAUTION Tighten the lens cover screws only until they are snug Checking Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally The geometri
13. Changing a v Lubricant Recommended Front Differential Rear Drive Lubrication General Maintenance General Maintenance Record Maintenance Schedule MOPS 523 cs apnncteasws cars Mounting the TRV Muffler Spark Arrester Oil Cooler Oil and Filter Oil Level Stick uicols cess nekeredcannnadbaineteesiiiedaanss Oil Recommended PngineTransmission 5 Operating Maneuvers Basic Operation Maintenance Division II Parking Parts Parts and Controls Locations Passenger Instructions Power Steering Gruiser Prevention Quick Turns Rack Loading Responsibility Reverse Override Switch Reversing Rider Training Course Riding Downhill Riding Uphill Safety Division I Safety Alert Safety Flag Bracket Seat Lock Front Seat Lock Rear Sharp Turns Shifting Shift Lever Shock Absorbers Sidehilling Traversing SIPDE Skidding or Sliding Sound Judgment Spark Plug s Specifications Speedometer Speedrack Starter Button Starting a Cold Engine Starting the Engine Stopping The ATV Stopping the Engine Stop Switch Emergency Storage BOX eee Storage Preparation After Storage Preparation For Supervision 36 Survival 29 Swerving 47 T CLOC 27 Temperature Adj Those Around You Throttle Cable Adjustment Throttle L
14. H range L low range m NOTE An E will be displayed if there is an error caused by a no shift position signal high 7 Speedometer Tachometer A nee dle indicates approximate vehicle speed in mph or km h when speed ometer function is selected or rpm when tachometer function is selected 8 Needle Indicator Display Displays which speedometer function MPH or km h or tachometer function RPM is selected ENOTE The speedometer and tachometer functions may be switched by pressing the Set Reset Button 9 4WD Lock Indicator Displays LOCK when the front differential lock has been engaged 10 Drive Select Indicator Displays 4WD when selected by the drive select switch or when the 4WD lock is engaged The display is blank when in 2WD 11 High Beam Indicator The High Beam icon will appear only when the headlights are on high beam CF101A Battery Condition Indicator The speedometer tachometer needle will not function and the LCD will go blank except the word VOLT will flash on the LCD whenever a low voltage lt 9 DC volts or high volt age gt 16 DC volts is detected When voltage returns to normal the gauge must be reset by turning the ignition key to OFF then back to ON 12 110 ARCTIC CAT CFO98A 2 Q cc wi a oe z e 2 A MAINTENANCE 13 Temperature Indicator The speed ometer tachometer needle will sweep full scale and the LCD will go blank e
15. Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You ll need several items in your Emer gency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include bandages antiseptic spray gauze tape etc gt H W Em lt wn 2 2 i Carry these items 1 Flashlight Matches Flares First Aid Kit Money Or BQN Active Riding Overview Active Riding is the second part of P A S S It involves an understanding of how your body weight balance gravity and physical forces affect the handling of the ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the turn by centrifugal force Although a car is relatively stable enough centrifugal force can cause the ATV to overturn Constantly shifting operator and passenger weight is one major difference between driving a car and riding the
16. The ATV owner should be aware that Arctic Cat may deny warranty coverage if either the ATV or a component has failed due to abuse neglect improper maintenance or any unapproved modifications If you have any questions regarding your warranty rights and responsibilities contact either Arctic Cat Inc P O Box 810 Thief River Falls MN 56701 218 681 4999 or the California Air Resources Board 9528 Telstar Avenue El Monte CA 91731 818 575 6800 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc P O Box 810 Thief River Falls MN 56701 hereinafter referred to as Arctic Cat war rants that this new Arctic Cat ATV manufactured on or after January 1st 1997 A Is designed built and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B Is free from defects in material and workmanship which could cause such ATV to fail to conform with applicable regulations of the California Air Resources Board for a period of use of two 2 years from the date of initial retail delivery Coverage Warranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATV dealer located within the state of California in compliance with applicable regulations of the California Air Resources Board Any component or components replaced under this warranty shall become the property of Arctic Cat In California emiss
17. a sufficient amount of fluid in the reservoir CAUTION Be careful not to spill any fluid when filling the brake fluid reservoir Wipe away Spilled fluid immediately Brake Lever Lock Brake Lever Lock See i J Hand Brake Lever Brake Fluid Check the brake fluid level in the brake fluid reservoir If the level in the reser voir is not visible in the sight glass add DOT 4 brake fluid Sight Glass 6a A DAIN 738 420A 738 420B Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV E NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the thickness of each of the brake pads as follows 1 Remove a front wheel 71 gt 2 Q Ei cc i a z e 2 A MAINTENANCE 2 Measure the thickness of each brak
18. are available through your local Arctic Cat ATV dealer Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Age j Speed Category Years Lia Notes V424 120r 15 Limitea Operate Older 30 Maximum Supervision idor 20 Limited Operate T 14 Older 30 Limited Under Adult 38 Maximum Supervision According to Gas 18 Local Regula Older tions OFFICIAL fi HEATH SPONSOR 1 Table of Contents Foreword csseecesseeeeeeeseneeeeeseeneneeneenees 1 Parts and Accessories sseeeee 1 Limited Warranty cscssseseeees 3 Warranty Procedure Owner Responsibility ccssseeseseees 4 Arctic Cat ATV Emission Control Warranty Statement 2 0 000 5 Arctic Cat Emission Control System Limited Warranty 6 U S EPA Emission Control Statement Warranty Coverage U S Only 7 Declaration of Conformity 8 DIVISION I SAFETY 2 Up ATV Safety Alert Rider Training Course sais HangtagS sseecccsseeeeeeeesseeeeeseeseeeeenes Warning Labels amp Information 14 15 Warnings Prevention Safe Riding Clothing and Gear Operator and Passenger 26 Condition of the TRV ee 27 First Aid and Survival c eeeeeee 29 Active Ridings haies nissana 30 Sound Judgment cscsesee 31
19. for their supervision Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it 36 TRV s are a little different from the han dling to the stability to the controls So regardless of how much experience your family members have they don t have experience with your ATV Let experi enced riders get familiar with your ATV show them the basics before they take off You don t want it on your con science that someone got hurt because you didn t tell them how to use your ATV Remember that regardless of experience you should never let anyone under the age of 16 oper ate your ATV PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH T NEVER CARRY NEVER RIDE MORE THAN ONE AFTER USING PASSENGER DRUGS OR ALCOHOL NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp hand holds THE PASSENGER MUST ALWAYS use an approved helmet and protective gear securely grasp hand holds and plant feet firmly on footrests while seated in the passenger seat tell operator to slow down or stop if uncomfortable get off and walk if conditions require 2411 257 2411 257 DIVISION II OPERATION MAINTENANCE TRV Specifications ENGINE AND DRIVE 450 H1 Type Fou 550 H1 r Cycle Liquid Cooled 700 H1 89 0 mm x 71
20. from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Tie Rod Boots Inner and Outer Right and Left CC792 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Drive Axle Boots m NOTE This ATV has four drive axles and eight boots 1 Inspect all drive axle boots for cracks tears or perforations 2 If boot damage is present contact an authorized Arctic Cat ATV dealer for service Battery The battery is located under the seat After being in service batteries require regular cleaning and recharging in order to deliver peak performance and maxi mum service life The following proce dures are recommended for cleaning and maintaining sealed batteries Always read and follow instructions provided with battery chargers and battery products m NOTE Battery maintenance can be performed by the ATV owner if qualified to do so If the owner does not feel qualified take the ATV to an authorized Arctic Cat ATV dealer for this service This serv
21. not for use on pavement Paved surfaces may seri ously affect handling and control of the ATV and may cause the ATV to go out of control HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces including sidewalks driveways parking lots and streets Indicates a potential hazard that could 16 A WARNING result in a serious injury or death Warnings POTENTIAL HAZARD Carrying a passenger under the age of 12 on A WARNING i PASSENGER SAFETY this ATV To reduce the risk of SEVERE INJURY or DEATH WHAT CAN HAPPEN Could cause an accident resulting in injury or death to you and or your passenger HOW TO AVOID THE HAZARD PASSENGER Never carry a passenger under the age of NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp 12 The passenger must allow the operator hand holds gt W LL lt N Z e 2 m to shift positions as needed during operation THE PASSENOTR MIOT ep i aai must always keep feet on the footrests and securely grasp hand holds and plant feet must always keep hands on handholds eet R e Eg tell operator to slow down or stop if uncomfortable get off and walk if conditions require NEVER CARRY MORE THAN ONE PASSENGER A WARNING POTENTIAL HAZARD T a Operating this ATV on public streets roads or high pee yh ditt ways a 3 WHAT CAN HAPPEN ANS You can collide with anoth
22. reverse neutral and HI LO beam on the LCD when you start the ATV Don t drive the ATV unless all sys tems are working Check the ignition switch and engine stop switch Check 1 Hi beam Lo beam Taillight brakelight Status warning indicators Ignition switch Stop switch 4 OIL AND FUEL Start with a full tank of gas before every ride and while you re at it top off the oil Don t forget to check for fluid leaks around the ATV Watch the overheat lamp to ensure the engine coolant level is adequate Check 1 Gas 2 Oil 3 Fluid leaks 5 CHASSIS AND DRIVE TRAIN Grass and leaves can gum up your sus pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by turning the handlebar full left and full right Check that there is no binding restric tions free play or looseness in steering components Check 1 Suspension arms 2 Shock springs 3 Fenders 4 Steering oo W PD Indicates a potential hazard that could result in a serious injury or death Prevention 6 MISCELLANEOUS ITEMS Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery terminals for corrosion Also be sure to tighten any loose parts nuts or bolts Check 1 Air filter 2 Battery 3 Tighten parts nuts and bolts First Aid and
23. riding A hel met can prevent a severe head injury There are several types of helmets on the market but make sure you wear a helmet that complies with the current standards of the U S Department of Transportation DOT The Snell Memorial Foundation or the American National Standards Institute ANSI Helmets that comply with one or more of these agency s stan dards have a sticker on the inside or out side of the helmet Indicates a potential hazard that could result in a serious injury or death Prevention Helmets should have one of these 1 DOT label 2 Snell label 3 ANSI Z90 1 label Al i T Litt PA These helmets should provide full face protection If you drop or damage your helmet get a new one immediately Your helmet may not protect your head from injury if it has cracks fissures or other damage to its outside or core padding Condition of the TRV Remember your helmet won t do you any good if the chin strap isn t fastened Eye Protection Wear eye protection such as goggles to completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sunglasses for proper eye protection Sunglasses are not recom mended they don t prevent objects from flying in through the sides gt H W Em lt N e 2 i Long Pants and Long Sleeved Shirt The goal is to protect your body from branches long grass
24. securely hold onto the handholds e Hold firmly onto the handholds FOR MORE INFORMATION rer pe bes on the footrests even ABOUT TRV SAFETY contact your e Stay directly behind you leaning as local Arctic Cat ATV dealer or 1 you lean 613 739 1535 Canada Indicates a potential hazard that could 10 A WARNING result in a serious injury or death 2 Up ATV Safety Alert You should be aware that A 2 Up ATV IS Never operate the ATV or ride as a NOT A TOY AND CAN BE HAZARD OUS TO OPERATE A TRV handles dif ferently from other vehicles including motorcycles and cars A collision or roll over can occur quickly even during rou tine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions TO AVOID DEATH OR SEVERE PERSONAL INJURY Always read the Operator s Manual carefully and follow the operating procedures described Pay special attention to the warnings contained in the manual and on all labels Never operate the ATV or ride as a passenger without proper instruc tion Take a training course Begin ners should complete a training course Never allow anyone under 16 years old to operate an Arctic Cat TRV Never carry a passenger under the age of 12 on the ATV Never operate the ATV on pave ment The ATV is not designed to be used on paved surfaces and may be difficult to control Never operate the ATV on a public road even a d
25. the charger to any DC power outlet Jump Starting m NOTE Arctic Cat does not rec ommend jump starting a vehicle with a dead battery but rather to remove the battery service it and correctly charge it however in an emergency it may be necessary to jump start a vehicle If so use the following procedure to carefully and safely complete this procedure A WARNING Improper handling or connecting of a battery may result in severe injury including acid burns electrical burns or blindness as a result of an explo sion Always remove rings and watches 1 On the vehicle to be jump started remove the battery cover and any terminal boots Any time service is performed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Always wear safety glasses Protect skin and clothing when handling a battery When servicing a battery in an enclosed space keep the area well ventilated Make sure battery venting is not obstructed 2 Inspect the battery for any signs of electrolyte leaks loose terminals or bulging sides Leaking or bulging battery cases may indicate a frozen or shorted battery A WARNING If any of these conditions exist DO NOT attempt a jump start boost or charge the battery An explosion could occur causing serious injury 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are comp
26. the emission control system on the Arctic Cat ATV for the periods listed below provided there has been no abuse neglect or improper maintenance of the ATV The emission control system may include components such as the carburetor ignition system and crankcase ventilation system Also included may be hoses belts connectors and other emission related assemblies When a warrantable condition exists Arctic Cat will repair the ATV at no cost to the owner including diagnosis parts and labor Emission Control Warranty Coverage A new Arctic Cat ATV manufactured after January 1 1997 has a two 2 year warranty on its emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance per formed on the ATV but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system It is the owner s responsibility to present the ATV to an authorized Arctic Cat ATV dealer as soon as a problem exists The undisputed warranty repairs should be completed within a reasonable period of time not to exceed thirty days
27. the letters EFI will continue to flash on the LCD until the cause of the error is corrected 15 EFI Malfunction Indicator On the 450 1000 models the speedometer tachometer needle will sweep full scale and the LCD will go blank except a malfunction code and wrench icon will be displayed on the LCD whenever an electronic fuel injection malfunction code is detected After 30 seconds the LCD and speedometer tachometer will return to normal but the malfunc tion code and wrench icon will con tinue to be displayed on the LCD until the malfunction is corrected E NOTE Take the ATV to an autho rized Arctic Cat ATV dealer to have the error corrected and the system error reset as soon as possible E NOTE Take the ATV to an autho rized Arctic Cat ATV dealer to have the error corrected and the system error reset as soon as possible Fl001B Gas Hoses Replace the gas hose every two years Damage from aging may not always be visible Oil Level Stick There is an oil level stick for checking the engine oil level To check the oil level use the following procedure m NOTE The ATV should be on level ground when checking the engine oil level 1 Unscrew the oil level stick and wipe it with a clean cloth 2 Install the oil level stick and thread it completely into the engine case 3 Remove the oil level stick the engine oil level should be within the operat ing range but not above the FULL mark Operat
28. 01 3 1984 EN 55012 Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 56701 USA DIVISION I SAFETY A 2 UP ATV Is Not A Toy And Can Be Hazardous To Operate e Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Never operate on excessively rough slippery or loose terrain e Always follow proper procedures for turning as described in this manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed e Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident e Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Never operate up or down hills steeper than 25 Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with slip pery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle w
29. 2 mm 3 50 x 2 80 in 442 cc 27 cu in Bore x Stroke Displacement 102 mm x 85 mm 4 01 x 3 35 in 695 cc 42 4 cu in 92 mm x 82 mm 3 62 x 3 22 in 545 cc 33 3 cu in Spark Plug Type NGK CR8E NGK CPR8E NGK CPR8E Spark Plug Gap 0 53 0 63 mm 0 021 5 0 025 in 0 7 0 8 mm 0 028 0 032 in Brake Types Hydraulic Disc Service Hydraulic w Brake Lever Lock and Auxil Hydraulic Disc Auxiliary iary Brake CHASSIS Length Overall 250 4 cm 98 6 in Height Overall 127 8 cm 50 3 in Width Overall 120 6 cm 47 5 in Suspension Travel 25 4 cm 10 0 in Tire Size Front AT25 x 8 12 Tire Size Rear AT25 x 10 12 Tire Inflation Pressure 0 Dry Weight Approx 315 7 kg 696 Ib 35 kg cm 5 0 psi 326 kg 719 Ib 328 kg 724 Ib Gas Tank Capacity Coolant Capacity Differential Capacity 20 1 L 5 3 US gal 2 9 L 3 0 U S qt 275 ml 9 3 fl oz Rear Drive Capacity Engine Oil Capacity 2 8 L 3 0 U S qt 250 ml 8 5 fl oz 2 5 L 2 6 U S qt 2 5L 2 6 U S qt Gasoline Recommended 87 Octane Regular Unleaded Engine Oil Recommended Arctic Cat ACX All Weather Synthetic Diff tial Rear Dri phere ayaa Ems SAE Approved 80W 90 Hypoid Taillight Brakelight 12V 8W 27W Headlight 12V 27W 4 Starting System Electric Specifications subject to change without notice 37 DIV
30. 3 5 L 0 92 U S gal of gasoline remains in the tank 6 Low Oil Pressure Will be displayed during self test at start up It will not be displayed during normal opera tion as oil pressure is not monitored on these models 7 Odometer Trip Meter Odometer registers the total distance the vehi cle has traveled The trip meter is resetable and can be used to measure trip or trip legs The odometer can not be reset ENOTE To shift between the odometer ODO or trip meter TRIP press the Mode Button 3 to select the distance mode then press the Set Reset Button 4 to select the desired display Hold the Set Reset Button down to reset the trip meter 8 Gear Position Indicator Indicates which gear is selected e R reverse N neutral L range H high range E NOTE An E will be displayed if there is an error caused by a no shift position signal low 9 High Beam Indicator The High Beam icon will appear only when the headlights are on high beam 4WD Lock Indicator Displays LOCK when the front differential lock has been engaged 10 11 Drive Select Indicator Displays 4WD when selected by the drive select switch or when the 4WD lock is engaged The display is blank when in 2WD 12 Speedometer Indicates the approxi mate vehicle speed in miles per hour MPH or kilometers per hour km h m NOTE To change mph km h dis play press and release Mode But ton 3 until the icon MP
31. 35 Environment 31 Those Around YOU 32 Equipment cccessecceeesseceeeeesseeeeeees 33 Load Capacity Ratings Chart 34 Speedrack eecceeecceeeeeeeeseeesseeesseees Personal Choices Supervision ccseccseecesseeeeeseeeeseeees Taking Responsibility 36 DIVISION II OPERATION MAINTENANCE TRV Specifications 00008 37 38 Location of Parts and Controls 39 ATV Operation cssecsseeeeeens 40 50 Basic Operating Maneuvers 40 How to Handle the TRV Active Riding Techniques 0eeeeeeeeeeeteeteeeees 42 PIPS entueseer ai a eee Sea acess 48 General Information 00 51 65 TRV Identification Numbers 51 Ignition Switch Key eee 51 Control Locations And Functions 51 Power Steering Cruiser 0 0 55 Speedometer LCD Digital 56 Speedometer LCD Analog Digital 58 Gas HOSES idinn i aas 60 Oil Level Stick eeeeeeeeeeeeeeee 61 Windshield Cruiser 61 Mirrors Cruiser 61 Rear Seat Lock 61 Front Seat Lock 62 Storage Box Cruiser 62 Safety Flag Bracket 62 Rack Loading 00 63 Trailering And Towing 63 Transporting TRV eee 63 Gasoline Oil Lubricant cceee 64 Break In Procedure General Maintenance 66 82 Maintenance Schedule 0 e 67 Liquid Cooling System
32. 450 TRV 700 Cruiser 550 TRV 1000 Cruiser 700 TRV ARCTIC CAT SHARE OUR PASSION Your 2 Up ATV Can Be Hazardous To Operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obsta cles if you fail to take proper precau tions For your safety and the safety of a pas senger understand and follow all the warnings contained in this Operator s Manual and the labels on your ATV Keep this Operator s Manual with your ATV at all times A CAUTION E NOTE The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in serious injury or death to the operator a passenger a bystander or a person inspecting or repairing the ATV A CAUTION indicates special precautions that must be taken to avoid damage to the ATV A NOTE provides key information to make procedures easier or more clear FAILURE TO FOLLOW THE WARN INGS CONTAINED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available Canadian owners call 1 613 739 1535 Un cours d instruction est disponible pour les propri taires canadiens compo sez le 1 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations California Proposition 65 A WARNING This product contains or emits chemicals known to the
33. Grab the right side handlebar 3 Swing your leg over the seat and set your right foot down on the right side footrest 4 Get seated in a comfortable position 5 Always keep your feet planted on the footrests Mounting the TRV Passenger 1 After the operator is seated and has the brake firmly applied with your left hand grasp the left shoulder of the operator and with your right hand grasp the backrest then swing your leg over the seat and set your right foot down on the right side 2 Get seated in a comfortable position and keep hands firmly on the hand holds 3 Always keep your feet planted on the footrests Starting the Engine Always start with the ATV on a flat level surface Carbon monoxide poisoning can kill you so keep your ATV outside while it s running Follow these steps to start it up Mount the ATV and sit down Engage the brake lever lock Turn on the ignition Shift into neutral SE CO SS Move the emergency stop switch to RUN 6 Press the starter button CAUTION Do not run the starter motor for more than eight seconds per start ing attempt The starter motor may overheat causing severe starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool 7 Let the engine warm up Another way to remember the starting procedure is by using the acronym BONE C It stands for footrest B O N E Cc BRAKES
34. H km h appears then press the Set Button 4 to change the display Condition Warning Display Uses odom eter trip meter display of the LCD to warn of a system error condition requir ing attention 57 gt 2 Q Ei cc i a le z 2 A MAINTENANCE A Volt The LCD will go blank except the word VOLT will flash on the LCD whenever a low volt age lt 9 DC volts or a high volt age gt 16 DC volts is detected When voltage returns to normal the gauge must be reset by turning the ignition key to the OFF posi tion and then to the ON position B EFI On the 550 700 models the LCD will go blank except the let ters EFI will flash on the LCD whenever an electronic fuel injec tion error is detected After 30 seconds the LCD will return to normal however the letters EFI will continue to flash until the cause of the error is corrected C EFI On the 450 1000 models the LCD will go blank except a mal function code will flash on the LCD and a wrench icon will be displayed whenever an electronic fuel injection malfunction is detected After 30 seconds the LCD will return to normal how ever the malfunction code and wrench icon will continue to be displayed until the malfunction is corrected E NOTE Take the ATV to an autho rized Arctic Cat ATV dealer to have the EFI error corrected and to have the ECU reset as soon as possible E NOTE Take the ATV to an autho rized Arctic Cat ATV
35. ISION II OPERATION uu S uu lt TRV Specifications ENGINE AND DRIVE Type 700 H1 Cruiser Four Cycle Liquid Cooled 1000 H2 Cruiser Four Cycle Liquid Cooled V Twin Bore x Stroke 102 mm x 85 mm 4 01 x 3 35 in 92 mm x 71 6 mm 3 66 x 2 81 in Displacement 695 cc 42 4 cu in 952 cc 58 cu in Spark Plug Type NGK CPR8E NGK CPR8E 2 Spark Plug Gap 0 7 0 8 mm 0 028 0 032 in Brake Types Hydraulic w Brake Lever Lock and Auxiliary Brake CHASSIS Length Overall 256 5 cm 101 0 in Height Overall 139 7 cm 55 0 in Width Overall 120 6 cm 47 5 in Suspension Travel 25 4 cm 10 0 in Tire Size Front AT25 x 8 12 Tire Size Rear AT25 x 10 12 Tire Inflation Pressure 0 35 kg cm 5 0 psi 0 5 kg cm 7 0 psi MISCELLANY Dry Weight Approx 354 7 kg 782 Ib 362 kg 798 Ib Gas Tank Capacity 20 1 L 5 3 U S gal Coolant Capacity Differential Capacity Rear Drive Capacity 2 9 L 3 0 US qt 275 ml 250 ml 3 3L 3 5 US qt 9 3 fl oz 8 5 fl oz Engine Oil Capacity Gasoline Recommended 2 5L 2 6 U S qt 2 8 L 3 0 U S qt 87 Octane Regular Unleaded Engine Oil Recommended Arctic Cat ACX All Weather Synthetic Differential Rear Drive Lubricant SAE Approved 80W 90 Hypoid Taillight Brakelight 12V 8W 27W Headlight 12V 27W 4 Starting System E
36. N CONTROL SYSTEM WARRANTY IS GIVEN BY ARCTIC CAT EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES No dealer is authorized to modify this Arctic Cat Inc Limited Emission Control System Warranty Legal Rights THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC LIMITED ATV WARRANTY Additional Information Any replacement component that is equivalent in performance and durability may be used in the perfor mance of any maintenance or repairs However Arctic Cat is not liable for these components The owner is responsible for the performance of all required maintenance Such maintenance may be per formed at a service establishment or by any individual The warranty period begins on the date the ATV is delivered to the owner U S EPA Emission Control Statement Warranty Coverage U S Only STATEMENT WARRANTY Arctic Cat warrants to the original retail purchaser and each subsequent purchaser that all U S EPA certified Arctic Cat ATV s are designed built and equipped to conform to all U S EPA Emission Control Regulati
37. NG COURSES TO TEACH ATV RIDING SKILLS ARE AVAILABLE FOR INFORMATION CONTACT YOUR DEALER ON THIS VEHICLE BEFORE OPERATING CHECK WITH YOUR DEALER TO FIND OUT LAWS ABOUT STATE OR LOCAL REGARDING VEHICLE OPERATION 2258 417 Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d taillant de autoris VTT Arctic Cat pour le num ro de pi ce 1436 344 CO WARNING Indicates a potential hazard that could result in a serious injury or death 13 gt H W LL lt no zZ e o m Warning Labels amp Information An Arctic Cat ATV comes with several labels containing important safety informa tion Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement E NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on these two pages Operating this ATV pe are wder the age of SA vareste ma charcos of borers npuy of Saan 1o bot apesmtos and e init i F F ti i i i 5 NEVER carry a pausenges too armad ta Remy piam feet on ostenta and becurely grap portua TE PASSENGER MU AL War Saunat gop tend bits end pe oot crayon Kase ete seated h P paneangm ow 10 sow oun or stop H Arca athe gat lord wah Panes 14 warnine Improper tir
38. ON KEY NEUTRAL ENGINE STOP CHOKE AUTO LOCKED SWITCH TRANSMISSION SWITCH ON MATIC 40 ATV Operation Starting A Cold Engine E NOTE It is very important not to touch or compress the throttle lever during the starting proce dures 1 Turn off all electrical accessories hand warmer lights etc then rotate the ignition switch key to the first position ON leaving the head lights OFF Note that the N is indi cated on the LCD 2 Press the starter button CAUTION Do not run the starter motor for more than eight seconds per start ing attempt The starter motor may overheat causing severe starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool m NOTE Do not touch the throttle lever until the engine has run for at least 3 minutes 3 Allow the engine to warm up for approximately 2 3 minutes or until the ATV will accelerate without hes itating Varying Temperature Adjustments To ensure proper starting and operating performance adjustments should be made for varying ambient temperatures See an authorized Arctic Cat ATV dealer for rec ommended temperature adjustments MNOTE These adjustments are responsibility recommended the owner s Shifting on oue Reverse e CF130B The automatic transmission has a dual range transmission with reverse To shift the transmission follow these steps 1 To engage the high ra
39. R NEVER operate e without proper training or instruction e at speeds too fast for your skills or the conditions e on public roads a collision can occur with another vehicle e with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS e use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns e avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 2010 Arctic Cat Inc Trademarks of Arctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1656 Canada p n 2258 860
40. State of California to cause cancer and birth defects or other reproductive harm Foreword Congratulations and thank you from Arc tic Cat Inc for purchasing an ARCTIC CAT TRV Built with American engi neering and manufacturing know how it is designed to provide superior ride com fort and utility This Operator s Manual is furnished to make sure that the operator and passenger are aware of safe operating procedures It also includes information about the gen eral care and maintenance of your ATV Carefully read the following pages If you have any questions regarding this ATV contact an authorized Arctic Cat ATV dealer for assistance Remember only authorized Arctic Cat ATV dealers have the knowledge and facilities to provide you with the best service possible This Arctic Cat TRV Operator s Manual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale If the ATV changes ownership more than once contact Arctic Cat Inc Service Department P O Box 810 Thief River Falls MN 56701 for proper registration information You have chosen a quality Arctic Cat TRV designed and assembled to give depend able service Be sure as the owner opera tor of an Arctic Cat TRV to become thoroughly familiar with its basic opera tion maintenance and storage proce dures Read understand and follow the entire Operator s Manual before operating the ATV to ensure safe and pr
41. Survival You need to prepare for the unexpected Emergencies and accidents are traumatic enough but they re even worse when you re not prepared for them At the min imum during every ATV ride you should have the following items on board Tools Water Identification First Aid Kit For rides that are longer in duration and distance the following additional items are recommended e Cellular Phone e Maps GPS e Emergency Kit with Flashlight and First Aid Kit Tools Routine maintenance will generally elim inate the need for emergency repairs Riding on rough terrain could cause loos ening of nuts bolts and fasteners Espe cially on long rides carrying the right tools can prevent an inconvenience from becoming a crisis Carry these items on your ATV 1 Bulbs Duct tape Rope Spark plugs Spare parts Tool Kit E WARNING DAN Indicates a potential hazard that could result in a serious injury or death Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission If you become dehy drated you could find yourself physi cally unable to safely operate your ATV Identification If something does happen to you the emergency personnel will want to know who you are and whom to contact It s possible you may be in no condition to give them that information
42. WHEEL MOTOR VEHICLE PICKUP SNOWMOBILE Symbol with RED OPEN ROUTE SLASH indicates ac Not always used tivity not allowed refer to map Symbol with YELLOW SLASH in OG et dicates activity recommended ENTERING MOTOR TRAVEL RESTRICTED AREA LEAVING MOTOR TRAVEL RESTRICTED AREA NATIONAL FOREST ROUTE MARKERS TRAVEL MANAGEMENT POSTER Roads maintained for LOW clearance vehicles such as This Ares is Open To passenger cars motorhomes 214 o Roads maintained CLOSED TO ALL OTHER USES 5 for HIGH clearance 3 vehicies TO RETURN ROAD OR TRAL TO ITS ORG COMDITION ATV 0068A Those Around You People do all kinds of things that you can t predict or control Passenger Never carry a passenger under the age of 12 Never carry a passenger who cannot place both feet on the footrests and who cannot securely hold onto the handholds You are responsible for the passenger and you must instruct the passenger on the correct procedures for riding Indicates a potential hazard that could result in a serious injury or death Sound Judgment Riding Companions Leave a lot of space between you and other riders especially in dusty and dirty conditions because it ll be difficult to see the riders in front of you stopping Riding with companions on several vehi cles is not the same as riding one ATV with a passenger Other Vehicles Depending on where you re riding you might encounte
43. Z W a a POWER HI BEAM MEMORY 15 a a 15 E SW ACC FAN Electrical Output Terminals Two output terminals for electrical acces sories are located on the front wiring har ness and one output terminal for electrical accessories is located on the rear wiring harness The accessory plug is located on the right side of the instrument pod 2411 214 CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV dealer immediately CAUTION Always use electrical accessories less than 180W Tool Storage Tray Battery Hold Down A basic tool kit is provided with the ATV CF157 Maintain the tool kit with the ATV at all times The tool storage tray is located beneath the seat It also serves as the battery hold down Preparation For Storage CAUTION Prior to storing the ATV it must be properly serviced to prevent rusting and component deterioration Arctic Cat recommends the following procedure to prepare this ATV for stor age An authorized Arctic Cat ATV dealer should perform this service how ever the owner operator may perform this service if desired 1 Clean the seat cushion cover and base with a damp cloth and allow to dry 2 Clean the ATV thoroughly by wash ing dirt oil gra
44. airborne objects or anything else that could scrape your skin The more thick and durable the material the better protection it ll provide Riding pants with kneepads a jersey and shoul der pads provide the best protection The second step in Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cable 3 Lights and Electrical 4 Oil and Fuel 5 Chassis and Drive Train 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T CLOC It stands for T Cc L O Cc TIRES AND CONTROLS LIGHTS AND OIL AND CHASSIS AND DRIVE WHEELS AND CABLE ELECTRICAL FUEL TRAIN 1 TIRES AND WHEELS Check Correct tire pressure is crucial Consult the General Maintenance section of this Operator s Manual for tire pressure guidelines Incorrect tire pressure can cause poor handling instability and a loss of ATV control CA WARNING 1 Tire pressure 2 Tire surface tread and sidewalls While checking the tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced Indicates a potential hazard that could result in a seriou
45. all prescribed adjustments and tightening of all fasteners At the discretion and expense of the owner operator the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service Engine New vehicles and renewed engines require a break in period The first month is most critical to the life of this ATV Proper operation during this break in period will help assure maximum life and performance from the ATV During the first 10 hours of operation always use less than 4 throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several min utes until the engine has reached normal operating temperature Do not idle the engine for excessively long periods of time Brakes Brake pads must be burnished to achieve full braking effectiveness Braking dis tance will be extended until brake pads are properly burnished To properly bur nish the brake pads use the following procedure CAUTION TO PROPERLY BURNISH THE BRAKES USE FOLLOWING PROCE DURE e Choose an area sufficiently la
46. amiliar terrain Always be alert to changing terrain conditions when operating the ATV A WARNING POTENTIAL HAZARD C Failure to use extra care when operating on rough pa SS slippery or loose terrain ee WW ER WHAT CAN HAPPEN Ci Vary Could cause loss of traction or control which could 7 A A result in an accident including a rollover HOW TO AVOID THE HAZARD BS Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain A WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN The ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed Indicates a potential hazard that could 20 A WARNING result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Operating on steep hills WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills A WARNING POTENTIAL HAZARD Climb
47. ase off the throttle as you approach the turn to slow down 2 Turn the handlebar and shift weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balanc ing shift your body weight and passenger s body weight to the inside of the turn 3 Follow this with slight acceleration 4 For multiple turns repeat this move ment as needed ATV Operation 5 To make your turn quicker try rais ing yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally stall while riding uphill you need to take action before the ATV rolls backward down the hill ATV 204 1 Stop where you are apply the brakes and shift to neutral 2 Shut off the engine 3 Keep your body weight shifted for ward 4 Ask the passenger to dismount 5 Get off the ATV on the uphill side 6 If you re to the left of the ATV turn the handlebar all the way left 7 Partially release the brake lightly hold the brake lever 8 Let the ATV roll to your right side until it faces slightly downhill but 9 Reapply the brakes 10 Get back on the ATV from the uphill side have your passenger mount the ATV from the uphill side and keep your body weight and the passen ger s body weight shifted uphill when you sit down 11 Start the engine and follow the method for riding downhill Riding Uphill Many accidents happe
48. atible The vehicle must have a 12 volt DC negative ground electrical system CAUTION Always make sure the electrical sys tems are of the same voltage and ground polarity prior to connecting jumper cables If not severe electri cal damage may occur 4 Move the vehicle to be used for the jump start close enough to ensure the jumper cables easily reach then shift into neutral set and lock the brakes shut off all electrical acces sories and turn the ignition switch OFF E NOTE Make sure all switches on the vehicle to be jump started are turned OFF 75 uu oO lt uu 2 lt DIVISION II OPERATION 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles CAUTION Failure to disconnect electronic accessories during jump starting may cause system damage due to power spikes 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the positive ter minal 2 of the good battery B A Unpainted Surface on Engine 3 Ji B Good Battery re z C Dead Battery B Ja A c 0744 527 E NOTE Some jumper cables may be the same color but the clamps or ends will be color coded red and black 7 Attach one clamp of
49. ave to sidehill follow this method ATV Operation ATV 0017 ATV 0028 ATV 0043 ATV 0029 1 Keep your speed low and consistent 2 Shift all your body weight and pas senger s body weight to the uphill side of the seat also support weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Have the pas senger dismount on the uphill side first then you should dismount on the uphill side Swerving Swerving is usually an emergency reac tion to avoid an obstacle but is similar to quick turns The difference is that quick turns involve slight acceleration in the turn don t accelerate if you swerve 1 2 ATV 0041 Ease off the throttle as you approach the obstacle Turn the handlebar At the same time shift weight and balance as you swerve Use the principles of leaning weight shifting and balanc ing shift your body weight and the passenger s body weight to the inside of the turn Keep your hand off the brake until the emergency is over and you re back in control 47 gt 2 Q oc i a z 2 A MAINTENANCE ATV Operation Crossing Obstacles Crossing obstacles is risky avoid it if possible Riding
50. battery to sit for 1 2 hours 7 Connect the multimeter and test the battery voltage The meter should read at least 12 5 DC Volts If the voltage is as specified the battery is ready for service m NOTE If voltage in step 7 is below specifications charge the battery an additional 1 5 hours then retest 8 Place the battery in the battery com partment then coat the battery posts and cable ends with a light coat of multi purpose grease CAUTION Before installing the battery make sure the ignition switch is in the OFF position 9 Connect the battery cables positive cable first then install the battery hold down CAUTION Connecting cables in reverse posi tive to negative and negative to pos itive can cause serious damage to the electrical system m NOTE Arctic Cat highly recom mends all ATV batteries be con nected to a maintenance charger during storage or any extended period of non use The charger MUST have an automatic float storage safe or pulse mainte nance mode to avoid battery dam age due to long term overcharging To connect the maintenance charger use any of the following procedures A Remove the battery cover then connect the charger leads positive cable first directly to the battery B Locate the rear accessory con nector and connect the charger leads positive cable first directly to the connector C Using an appropriate adapter connect
51. c center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Position the ATV on a level floor so the headlights are approximately 6 1 m 20 ft from an aiming surface wall or similar aiming surface Aiming Surface a 74 Sem z 6 1 m 20 ft F 2in ATV 0070C m NOTE There should be an aver age operating load on the ATV when adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight 3 Using the measurements obtained in step 2 make horizontal marks on the aiming surface 4 Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the head lights 5 Switch on the lights Make sure the HIGH beam is on DO NOT USE LOW BEAM 6 Observe each headlight beam aim Proper aim is when the most intense beam is centered on the vertical mark 5 cm 2 in below the horizon tal mark on the aiming surface 7 Adjust each headlight by turning the adjustment knob clockwise to raise the beam or counterclockwise to lower the beam until correct aim is obtained B CD714 Fuses The fuses are located in a fuse block under the seat If there is any type of electrical system failure always check the fuses first E NOTE To remove the fuse com press the locking tabs on either side of the fuse case and lift out 81 DIVISION II OPERATION W 5 zZ q z
52. cates time in the 12 hour mode the hour meter indi cates the total time the ATV has run and cannot be reset to zero To set the clock use the following proce dure A With the ignition switch ON press and release the Mode But ton 3 until the Clock Engine Hour Meter 1 is displayed then if necessary press and release the Set Reset Button 4 to select the clock display B Press and hold the Set Reset But ton 4 until the minutes stop scrolling and the hour display starts to scroll Momentarily release when the correct hour is displayed then repeatedly press and release the Set Reset Button 4 until the correct minutes are displayed m NOTE Clock memory power is supplied through the 15 amp accessory fuse and verified during gauge power up and reset In the event of clock memory power fail ure blown fuse etc the gauge will power up reset and shut down repeatedly until clock mem ory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted m NOTE The engine hour meter will not activate until engine speed exceeds 500 RPM 2 Temperature Indicator If the engine coolant temperature exceeds the nor mal operating range the temperature icon will begin flashing and the LCD will go blank for 30 seconds then the LCD will return to normal However the temperature icon will continue to flash CAUTION Continued operation with high engine temperature ma
53. damage to the engine Dirt and dust may get inside the engine if the element is torn Carefully examine the element for tears before and after cleaning it Replace the element with a new one if it is torn 10 Clean any dirt or debris from inside the air filter housing 11 Place the filter in the air filter hous ing making sure it is properly in position and seated then install the cover and secure with the fasteners Air Filter Housing Drains Inspect the duck bill drain beneath the main housing for debris and for proper sealing PR141A Draining V Belt Cover m NOTE If the ATV has been driven through water the V belt cover must be drained of any water 1 Place the ATV on a level surface 2 Remove the drain bolt from the cover and allow the water to drain out CF110A 3 Shift the range lever to the neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely E NOTE The V belt and clutches should be inspected every 500 miles and the belt replaced if nec essary Tires Always use the size and type of tires as specified Refer to the specifica tions chart for proper tire inflation pressure and always maintain proper tire inflation pressure Tire Tread Condition A A Minimum Tread e F Depth 3 mm 1 8 in 0732 649
54. dealer to have the EFI error corrected and to have the gauge reset as soon as possible Speedometer LCD Analog Digital CF094A 1 Clock Engine Hour Meter The clock function indicates time in the 12 hour mode the hour meter indi cates the total time the ATV has run and cannot be reset to zero To set the clock use the following procedure A With the ignition switch ON press and release the Mode But ton 3 until the Clock Engine Hour Meter 1 is displayed then if necessary press and release the Set Reset Button 4 to the clock display B Press and hold the Set Reset But ton 4 until the minutes stop scrolling and the hour display starts to scroll Momentarily release when the correct hour is displayed then repeatedly press and release the Set Reset Button 4 until the correct minutes are displayed E NOTE Approximately two seconds after releasing either Button the LCD will return to normal operation m NOTE Clock memory power is supplied through the 15 amp accessory fuse and verified during gauge power up and reset In the event of clock memory power fail ure blown fuse etc the gauge will power up reset and shut down repeatedly until clock mem ory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted m NOTE The engine hour meter will not activate until engine speed exceeds 500 RPM 2 Fuel Level Indicator Indicates approximat
55. e Install the level stick filler plug 70 7 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes 8 Turn the engine off and wait approx imately three minutes Recheck the oil level 9 Inspect the area around the drain plug and oil filter for leaks Front Differential And Rear Drive Gear Lubricant Inspecting Changing Check and change the gear lubricant in each according to the Maintenance Schedule When changing the lubricant use approved SAE 80W 90 hypoid oil and use the following procedure m NOTE To check each remove each filler plug The oil level should be at the threads of each plug 1 Place the ATV on level ground 2 Remove each oil filler plug 3 Drain the oil into a drain pan by removing in turn the drain plug from each FrontiDifferentiarrnrn CF107B CF106C 4 After all the oil has been drained install the drain plugs and tighten securely CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized Arctic Cat ATV dealer for servicing 5 Pour recommended oil into each filler hole Ti amp Lev l O 6 Install the filler plugs Hydraulic Hand Brake A WARNING Be sure to inspect the hydraulic brake system before each use Always maintain brakes according to the Maintenance Schedule E NOTE If the sight glass appears dark there is
56. e pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten using a crisscross pattern to 40 ft lb Auxiliary Brake The auxiliary brake must be properly maintained to be fully functional A WARNING Be sure to inspect the auxiliary brake system before each use Always maintain brakes according to the Maintenance Schedule 1 Check the brake fluid level in the reservoir The fluid level must be maintained between the MAX and MIN level marks If the level in the reservoir is low add DOT 4 brake fluid CD474A E NOTE The brake fluid reservoir is located on the electrical panel beneath the operator s seat 72 2 Press the auxiliary brake pedal sev eral times to check for firmness 3 If the pedal is not firm the system must be bled E NOTE Take the ATV to an autho rized Arctic Cat ATV dealer for this service Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left cc791 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations 4 Check the ball joint for free play by grasping the steering knuckle and turning it
57. e Riding 30 Air Filter NTT Air Filter Housing Drains 78 Alcohol Effects 35 Battery 3 Boots Protective 72 BONE C 40 Brake Fluid 71 Brake Auxiliary 72 Brake Hand 53 Brake Hand Hydraulic 71 Brake Lever Lock Brake Pads 71 Brake Pads Burnishing Brake Pedal Auxiliary Braking Stopping Break In Procedure Cables Change of Warranty Transfer Choices Personal Clothing and Gear Cold Weather Driving Condition of the TRV Controls Locations and Functions 3 Cooling System Liquid 68 Crossing Obstacles Crossing Roads Crossing Water Dismounting the TR Drive Select Switch Electrical Output Terminals Emission Control Warranty Statement Emission Control Limited Warranty Emission Control Statement Warranty Coverage U S EPA nee Environment 31 Equipment 33 Experienced Trained 36 First Aid 29 Gasoline Recommended as Gas Tank Filling 65 General Information Handling the TRV Handwarmers Thumb Hangtags e etere ona o anat Sat Headlight Aim Checking Adjusting Headlight HI LO Switch Hoses Brake Gas Identification Numbers Ignition Switch Key Inexperienced Untrained Riders Jump Starting m K Turns T Leaning Weight S Light Bulb Replacement anata Load Capacity Ratings Chart Lubricant Inspecting
58. e amount of gasoline in the gas tank HM NOTE When the bottom seg ment flashes approximately 3 5 L 0 92 U S gal of gasoline remains in the tank 3 Mode Button Shifts the gauge through three set up modes speedom eter tachometer distance and time E NOTE The Mode Button must be pressed and released to shift modes Approximately two sec onds after the Mode Button is released the digital gauge will return to full display 4 Set Reset Button In conjunction with the Mode Button sets and resets various displays on the digital gauge Also used to shift from speedometer function to tachometer function on the speedometer tachometer gauge 5 Odometer Trip Meter T1 and T2 Odometer registers the total distance the vehicle has traveled Trip meters can register two distances for instance T1 could register trip dis tance and T2 could register distance between stops The trip meters can be reset while the odometer only registers accumulated miles kilome ters and the odometer cannot be reset to zero All distances correspond to speedometer function selected MPH or km h m NOTE To select the odometer ODO trip 1 T1 or trip 2 T2 press the Mode Button 3 to select the distance mode then press the Set Reset Button 4 to select the desired display Hold the Set Reset button down to reset trip meters 6 Gear Position Indicator Indicates which gear is selected e R reverse N neutral
59. e is only available in the country in which the original retail purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the unused warranty Arctic Cat warrants only the products it assembles and or sells and does not warrant that other products will function properly when used with an Arctic Cat ATV or will not damage the ATV Arctic Cat does not assume any liability for incidental or consequential damages Arctic Cat will repair or replace at its option free of charge including any related labor charges any parts that are found to be warrantable in material or workmanship This repair work MUST be done by an authorized Arctic Cat ATV dealer No transportation charges rental charges or inconvenience costs will be paid by Arctic Cat The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply The warranty periods are as follows 1 Six months from the date of sale for an Arctic Cat ATV used for recreational purposes 2 Ninety days from date of invoice for an Arctic Cat ATV used for commercial purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genui
60. e pressure or overloading can cause loss of control Loss of control can result in severe injury or death Cold tire pressure Front 5 0 psi 34 5 kPa Rear 5 0 psi 34 5 kPa Maximum weight capacity 600 Ibs 272 kg improper tre pressure or overloading can cause loss of co Lose of contre can reaut in severe injury or death Cold tire pressure Front 7 0 psi 48 3 kPa Rear 7 0 psi 48 3 kPa Maximum weight capacity 600 bs 272 kg THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE V HICULE EST UN V HICULE TOUT TERRAIN QUI NEST PAS DESTINE A ETRE UTILISE SUR LES CHEMINS PUBLICS Disen age brake lever lock before operating ATV 1411 865 A WARNING NEVER exceed 10 MP 16KPH when the differential is in the LOCKED mode CR041B Indicates a potential hazard that could result in a serious injury or death Warning Labels amp Information cont ALWAYS RESPECT THE RIGHTS OF OTHERS protect the environment and Comply mn alt appecable res and regulations TREAD LIGHTLY ON LIT AND FORTE LAND DIVISION I SAFETY N PROCEDURES D ARCTIC CAT INC CERTIPIES THAT THIS ATY COMPLIES WITH THE AMERICAN NATIONAL STANDARD FOR FOUR WHEEL ALL TERRAIN VEHICLES ANSVSVIA 1 2007 AND IS SUBJECT TO THE ATV ACTION PLAN OATED AUG 79 2007 AND FILEO WITH THE U S CONSUMER PROOUCT SAFETY COMMISSION j K A wanne
61. ed voltage charge the battery using the following guidelines A When using an automatic battery charger always follow the char ger manufacturer s instructions B When using a constant current battery charger use the follow ing Battery Charging Chart CAUTION Never exceed the standard charging rate An overheated battery could explode causing severe injury or death Always monitor charging times and charge rates carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Battery Charging Chart Constant Current Charger Charge Time Battery Charge Required Voltage DC State at 1 5 2 0 Amps 12 5 or more 100 None 12 2 12 4 75 99 3 6 hours 12 0 12 2 50 74 5 11 hours 11 0 11 9 25 49 13 hours minimum 11 5 or less 0 24 20 hours minimum 74 E NOTE If the battery voltage is 11 5 DC Volts or less some char gers may cut off and fail to charge If this occurs connect a fully charged booster battery in parallel positive to positive and negative to negative for a short period of time with the charger connected After 10 15 minutes disconnect the booster battery leaving the charger connected and the charger should continue to charge If the charger cuts off replace the battery 6 After charging the battery for the specified time remove the battery charger and allow the
62. ed Arctic Cat ATV dealer will examine the TRV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic Cat s option free of charge including any related labor costs all parts that are found to be warrantable and any other parts which the war rantable part caused to be damaged You the owner will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed It is the owner s responsibility to maintain and service the TRV in accordance with Arctic Cat s recommendations in the Operator s Manual To protect yourself and your TRV follow all safety and service tips Arctic Cat will NOT warrant repairs required as a result of not performing standard operator maintenance storage procedures and service as outlined in the Operator s Manual Should you have any questions concerning the warranty contact an authorized Arctic Cat ATV dealer Arctic Cat ATV Emission Control Warranty Statement Warranty Rights and Obligations Arctic Cat Inc hereinafter referred to as Arctic Cat and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California In California a new ATV must be designed built and equipped to meet the state s stringent anti smog standards Arctic Cat warrants
63. ed to the type of riding you are doing TRV riding requires special protective clothing which will make you feel more comfort able and reduce chances of injury You ll find it important to dress correctly for riding in order to prevent scraped skin and serious head injuries It s easy and could save you time in the long run not having to contend with an injury Of course it also makes sense to remember the seasons Wear a hat under your hel met and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum pro tection you need to wear during every ride 26 A WARNING Protective clothing ATV 0004 Gloves Your hands are targets for flying objects and branches Along with providing skin pro tection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping surface to keep them from sliding off the handlebars Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possi ble area of your leg preferably up to your knee and can handle significant impact Choosing boots with low heels and a good tread will help prevent your feet from slipping off the footrests in wet or rugged conditions or getting hurt if they get hit by rocks dirt or branches Helmet Your helmet is the most important piece of protective gear for safe
64. er ATV E Jn HOW TO AVOID THE HAZARD Aa Eps 4 Never operate this ATV on any public street road Vy m or highway even a dirt or gravel one In many states it is illegal to operate the ATV on public streets roads or high ways A WARNING POTENTIAL HAZARD MIEN MACAN A Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a rollover HOW TO AVOID THE HAZARD uN Never attempt stunts such as wheelies or jumps gt Ee Don t try to show off uN Indicates a potential hazard that could 17 result in a serious injury or death Warnings POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV POTENTIAL HAZARD amare Operating or riding as a passenger on this ATV without clothing wearing an approved helmet eye protection and pro tective clothing WHAT CAN HAPPEN Operating or riding as a passenger on this ATV without an approved helmet increases your chances of a severe head injury or death in the event of an accident Operating or riding as a passenger on this ATV without eye protection can result in an accident and increases your chances of a severe
65. er up to its footrests Any more than that and you risk engine damage and or personal injury Stay away from fast moving riv ers Tires can be buoyant so if the water is too deep you might find the ATV sud denly afloat 1 Physically check the depth and cur rent of the water especially if you can t see the bottom You re also checking for boulders logs or any other hidden obstacles 2 Keep ATV speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud try rocking the ATV from side to side 5 Once you ve cleared the water briefly apply the brakes to make sure they work Crossing Roads Crossing roads on your ATV is also a bad idea so avoid it If you can t 1 Stop completely on the shoulder of the road 2 Check both directions for traffic 3 Crossing near a blind corner or inter section is dangerous don t do it 4 Drive straight across to the opposite shoulder 5 Take into account that your ATV could stall while crossing give yourself and your passenger enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws 49 gt 2 e i cc i a ro z e 2 A MAINTENANCE ATV Operation Cold Weather Driving MNOTE Check that all control
66. er when the trailer is fully loaded and the coupler is at its normal towing height Always maintain a slow speed when trailering and towing and avoid sudden accelerations quick maneuvers and sud den stops Braking distance will be affected when towing a trailer When towing a trailer always maintain slow speed and allow more stopping distance than when not towing a trailer A WARNING Riding an ATV without extra caution when towing a trailer will be hazard ous Trailer towing can affect the han dling and braking of the ATV Never tow a trailer without a rigid tongue and never exceed 10 mph Avoid sud den accelerations and stopping of the ATV Do not make quick maneu vers Avoid uneven surfaces and do not tow on hills Never carry passen gers in a trailer unless the trailer is designed for such use Allow more stopping distance than when not tow ing a trailer Transporting TRV When transporting the ATV Arctic Cat recommends that the ATV be in its normal operating position on all four wheels and the following procedure be used 1 Engage the brake lever lock 2 Secure the ATV with load rated hold down straps 63 MAINTENANCE gt 2 e cc i a le z e 2 A E NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not rec ommended because it can stretch under load Recommended Engine Transmission Oil CAUTION CAUTION
67. ever Throttle Limiter Screw Tips Tire Inflation Pressure Tire Replacement x79 Tires 79 Tire Trea 79 Tire Repair Tubeless Sabie 19 Tool Storage Tray Battery Hold Down 82 Towing 63 Trailering 63 Transporting TRV 63 V Belt Cover Draining eee eee 78 Warning Information 14 15 Warning Labels 14 15 Warnings 16 Warranty Limite Warranty Procedure Owner Wheels Wide Turns Windshield Change Of Address Ownership Or Warranty Transfer Arctic Cat Inc keeps on file the current name and address of the owner of this TRV This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage Please make sure a copy of this form is completed and returned to Arctic Cat Inc if you move or if the TRV is sold to another party This form may also be used to transfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change J Ownership Change J Warranty Transfer J CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name Address City State Province Zip Code Postal Code Phone
68. except the accessory plug are off The engine will not start The key can be removed in this position MNOTE The accessory plug is powered by the battery at all times ON position The ignition circuit is complete and the engine can run The key cannot be removed in this position 51 MAINTENANCE 2 Q Ei cc uu a oe z e 2 A LIGHTS position The ignition circuit is complete and the headlights and tail light are on The key cannot be removed in this position CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not run ning may cause the battery to dis charge Always leave the ignition switch in the OFF position when engine is not running Shift Lever This ATV has a dual range automatic transmission with reverse To shift the ATV follow these steps Automatic Transmission ear E it aT UEN u gt Reverse CF130A 1 To engage the high range from neu tral move the shift lever forward 2 To engage the low range from high range move the shift lever outward and forward m NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range posi tion provides slower speed and greater torque to the wheels CAUTION Always shift into low range when operating on wet or uneven terrain when towing or pus
69. forth This warranty gives you specific legal rights and you may also have other rights which vary from state province to state province or country to country Some jurisdictions do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Warranty Procedure Owner Responsibility At the time of sale a TRV Owner Registration form is to be completed by the selling dealer and consumer The receipt of the form by Arctic Cat is a condition precedent to warranty coverage It is the selling dealer s responsibility to retain and or submit appropriate copies of the form to the appropriate place s to initiate warranty coverage The dealer will furnish to the consumer a signed copy of the form which must be pre sented to the dealer when requesting warranty service The registration form is the con sumer s proof of ownership and warranty eligibility The form is used by the dealer to validate the warranty claim Retain your copy of the form and keep it in a safe place When warranty repair is suspected the TRV should be taken to the selling dealer who has the primary responsibility to perform warranty repairs Subject to the limitations set forth in the Limited Warranty in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authoriz
70. ge the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock Have the passenger dismount on uphill side or to a side if pointed straight uphill then the operator should dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operators Manual for carrying cargo or pulling a trailer uN Indicates a potential hazard that could 23 result in a serious injury or death gt H W L lt wn e 2 i Warnings POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the foot rests Remember that wet brakes may have reduced sto
71. h with the lock engaged Maneuverabil ity and handling characteristics will differ with the lock engaged ALWAYS shift into four wheel drive prior to engaging the front differential lock Failure to follow this procedure may result in loss of control Control loss can result in severe injury or even death m NOTE Operating handwarmers lights and or other accessories at low engine RPM for extended time may cause excessive battery discharge resulting in erratic engine operation CAUTION Always charge a discharged battery prior to storage or severe battery damage may occur See GENERAL MAINTENANCE BATTERY in this manual Handwarmers Thumbwarmer Cruiser The operator s handwarmers thumb warmer are controlled by a rocker type switch on the instrument pod There are three positions on the switch Low Off High CR027C The passenger s handwarmers are con trolled by a rocker type switch located beneath the right side handgrip There are three positions on the switch Low Off High D CR009A Hand Brake The hand brake is considered to be the normal operating main brake It should be applied whenever a braking situation is needed Apply the brake by compressing the brake lever toward the handlebar Brake Lever Lock To engage and release the brake lever lock use the following procedure Brake Lever Lock Hand Brake v 738 420B 1 Squee
72. h to see things behind you 1 Go slowly It s hard to see behind you 2 Keep your handlebar straight 3 Backing down hills is a bad idea do a U turn or K turn instead to turn around Skidding or Sliding If you lose control after hitting sand ice mud or water ATV Operation 1 Turn your handlebar into the direc tion of the slide 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn and have your passenger lean to the inside of the turn 4 Turn handlebar Parking on a Hill This shouldn t be necessary but if it is 1 Keep it in gear 2 Engage the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for riding uphill this shouldn t happen But if you have a problem do this 1 If the ATV hasn t started rolling backwards yet follow the proce dure for the K turn OR 2 If the ATV is already rolling back ward both the operator and the pas senger should lean as far forward as possible and the operator can be standing up on the footrests 3 Nice and easy apply the hand brake lever 4 When you come to a stop follow the procedure for the K turn Crossing Water This ATV can only handle wat
73. here transportation or service facilities are not readily available it is strongly recom mended to carry a plug type repair kit and a tire pump along 79 gt 2 Q Ei cc i a z e 2 zZ A MAINTENANCE Wheels 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed Elevate the ATV Remove the lug nuts Remove the wheel nH vn A U Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pat tern to 40 ft lb 8 Remove the jack Muffler Spark Arrester The muffler has a spark arrester which must be periodically cleaned At the intervals shown in the Maintenance Schedule clean the spark arrester using the following procedure A WARNING Wait until the muffler cools to avoid burns 1 Remove the three cap screws secur ing the spark arrester assembly to the muffler CF105A 2 Using a suitable brush clean the car bon deposits from the screen taking care not to damage the screen CF104 E NOTE If the screen or gasket is damaged in any way it must be replaced 3 Install the spark arrester assembly and secure with the three cap screws Tighten cap screws to 48 in lb Light Bulb Replacement The wattage rating of each bulb is shown in the chart When replacing a burned bulb always use the same wattage rating Headlight 12V 27W 4 Taillight Brakelight
74. hich would cause the ATV to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible e Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual e Always be careful of skidding or sliding On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate the ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leavi
75. hing heavy loads and when using a plow Failure to fol low this caution may result in prema ture V belt failure or in damage to related drive system components 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position CAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift on level ground or engage the brake lever lock before shifting into another range or into reverse Drive Select Switch 5 N FI475A This switch allows the operator to operate the ATV in either 2 wheel drive rear wheels or 4 wheel drive all wheels For normal riding on flat dry hard surfaces 2 wheel drive should be sufficient In situ ations of aggressive trail conditions 4 wheel drive would be the desired choice To either engage or disengage the front wheels move the switch to the 4WD position or to the 2WD position CAUTION Do not attempt to either engage or disengage the 4WD lock while the ATV is moving The 4WD lock allows the operator to mechanically lock the front differential to apply equal power to both front wheels To engage the lock from 4WD slide the switch up and move it fully to the left To disengage the lock move the switch lever to the right A WARNING The 4WD lock is intended for use where minimum traction is available NEVER EXCEED 10 MPH 16 kp
76. hrottle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM Throttle Limiter Screw Throttle lever travel may be limited by adjusting the throttle limiter screw The throttle limiter should be adjusted according to the operator s skill and experience To adjust the throttle limiter use the following procedure 1 Loosen the jam nut J i Jam Nut pe Limiter Screw ATV 0053 2 Turn the throttle limiter screw clock wise to decrease engine RPM maxi mum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely E NOTE This ATV is equipped with an RPM limiter that retards ignition timing when maximum RPM is approached When the RPM lim iter is activated it could be misin terpreted as a high speed misfire Auxiliary Brake Pedal CF223 Pressing the auxiliary brake pedal down ward will apply the brake to the rear wheels Power Steering Cruiser Some ATV s were produced with an Electronic Power Steering EPS system to reduce steering effort and rider fatigue over a broad range of operating condi tions The EPS system engages when the igni tion switch is turned to the ON position and disengages after approximately five minutes to conserve battery power if the engine is not running This system is entirely maintenance free no adjustment or servicing is required There are n
77. ically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident misuse lack of required maintenance repairs improperly performed or replacements improperly installed use of replacement components or accessories not conforming to Arctic Cat specifications which adversely affect performance and or 6 use in competitive racing or related events B Inspections replacement of components and other services or adjustments necessary for required maintenance Limited Liability The liability of Arctic Cat under this Emission Control System Warranty is limited solely to the remedying of defects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the ATV or transportation of the ATV to or from the Arctic Cat ATV dealer ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES SO THE ABOVE MAY NOT APPLY TO YOU NO EXPRESS EMISSIO
78. ice is at the discretion and expense of the ATV owner Any time service is performed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Always wear safety glasses Protect skin and clothing when handling a battery When servicing battery in enclosed space keep the area well ventilated Make sure battery venting is not obstructed 1 With the seat removed remove the battery hold down then disconnect the battery cables negative cable first 2 Remove the battery from the battery compartment then thoroughly wash the battery and battery compartment with soap and water m NOTE If battery posts cable ends or the battery case has a build up of white green powder residue apply water and baking soda to neutralize acid then flush off with warm soapy water 3 Using a wire brush clean the battery posts and cable ends removing all corrosive buildup Replace dam aged cables or cable ends 73 2 Q cc i a z e 2 A MAINTENANCE A WARNING Battery acid is harmful if it contacts eyes skin or clothing Care must be taken whenever handling a battery 4 Using a multimeter test the battery voltage The meter must read at least 12 5 DC Volts for a fully charged battery E NOTE At this point if the meter reads as specified the battery may be returned to service see step 8 5 If the meter reads less than specifi
79. ies or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of acces sories All parts and accessories added to this ATV should be genuine Arctic Cat components designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you have ques tions consult an authorized Arctic Cat ATV dealer uN Indicates a potential hazard that could 25 result in a serious injury or death gt H Lu LL lt wn 9 2 i Prevention Overview When using this ATV prevention is the name of the game Had you only known something could go wrong you would have prevented it If you don t notice your conditions and surroundings before riding your ATV you give up con trol over the situation Using ATV pre vention techniques helps you forecast potential hazards before they injure you or damage your ATV Following the safety instructions and warnings in this manual will help you P A S S the safety test PA S S stands for Prevention Active Riding Sound Judgment and Supervision Remembering P A S S and what it stands for will help you have a safe predictable ride every time you go out on your ATV Safe Riding Clothing and Gear Operator and Passenger Always wear clothing suit
80. ing Range GZ461A CAUTION Do not overfill the engine with oil Always make sure the oil level is within the operating range Windshield Cruiser CAUTION Remove the windshield before traile ring the ATV or damage to the wind shield may occur To remove the windshield loosen the left and right plastic knobs and remove the windshield assembly Tighten the knobs securely or remove them completely to prevent loss CRO003 To install the windshield loosen the left and right plastic knobs then install the tapered windshield pins into the mounts and tighten knobs securely Mirrors Cruiser The mirrors can be adjusted to the desired viewing angle or moved to a stowed position when operating in trees or brush A WARNING Always adjust the mirrors to a posi tion that will not catch tree branches or under brush which could cause a loss of control and severe injury or death Rear Seat Lock 1 To remove the rear seat pull the two latch handles to the rear and rotate them to the vertical position CR017D 2 Lift the rear of the seat up then pull slightly to the rear and lift the seat off the mountings 61 DIVISION II OPERATION MAINTENANCE 3 To lock the seat into position engage the two front mounting lugs into the mounting rack then hold ing down firmly on the front of the seat push the seat forward until the rear tabs engage the rear mounting latches 4 Loc
81. ing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another ATV or person could be on the other side of the hill Never Operate Up Or Down Hills Steeper Than 25 Indicates a potential hazard that could 21 result in a serious injury or death gt W Em lt wn e 2 m Warnings POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over ob
82. injury in the event of an accident Operating or riding as a passenger on this ATV without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances or losing control of the ATV which can result in an acci dent HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating con ditions and your experience 18 A WARNING Indicates a potential hazard that could result in a serious injury or death Warnings POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this Operator s Manual A WARNING POTENTIAL HAZARD Removing hands from handlebar grips operator handholds passenger or feet from the footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability
83. ion related warranted components are specifically defined by the state s Emission Warranty Parts List These warranted components are carburetor and internal components intake man ifold fuel injection system spark advance mechanism crankcase breather air cutoff valve fuel vapor separator canister igniters breaker governors ignition coils ignition wires ignition points condensers and spark plugs if failure occurs prior to the first scheduled replacement and hoses clamps and fittings used directly in these parts Since emission related components may vary from model to model certain models may not contain all of these components and certain models may contain functionally equiva lent components In California emission control system emergency repairs as provided for in the California Administra tive Code may also be performed by other than an authorized Arctic Cat ATV dealer An emergency sit uation occurs when an authorized Arctic Cat ATV dealer is not reasonably available a component is not available within thirty 30 days or a repair is not complete within thirty 30 days Any replacement component can be used in an emergency repair Arctic Cat will reimburse the owner for the expenses including diagnosis not to exceed suggested retail price as set forth by Arctic Cat for all warranted com ponents replaced and labor charges based on the recommended time allowance set forth by Arctic Cat for the warranty repair and the geograph
84. irt or gravel one because you may not be able to avoid colliding with another ATV Also operating the ATV on a public road may be against the law CO WARNING passenger without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating the ATV or riding as a passenger gt H W LL lt wn e 2 a Never operate the ATV at excessive speeds Go at a speed which is proper for the terrain visibility con ditions and your experience Never attempt to do wheelies jumps or other stunts Always be careful when operating the ATV especially when approach ing hills turns and obstacles and when operating on unfamiliar or rough terrain Never lend the ATV to anyone who has not taken a training course Always inspect the ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance pro cedures and schedules described in this manual Always keep both hands on the han dlebar grips operator handholds passenger and both feet firmly planted on the footrests of the ATV during operation Indicates a potential hazard that could 11 result in a serious injury or death Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills First time purchasers with
85. is in the HI posi tion the high beam will illuminate When the switch is in the LO position the low beam will illuminate CF245A 54 Engine Emergency Stop Switch OFF position The ignition circuit is off The engine cannot be started or will not run If the emergency stop switch is used to stop engine without turning off ignition switch the battery may discharge RUN position The ignition circuit is on The engine can start and run Electric Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neutral the reverse shift lever is in the forward posi tion and the brake lever lock is engaged NOTE This ATV has safety inter lock switches which prevent the starter motor from activating when the transmission is not in neutral To start the ATV while in gear depress the auxiliary brake pedal or compress the brake lever then depress the starter button Reverse Override Switch This ATV is equipped with a reverse speed limiter system When additional RPM is needed in reverse depress and hold the override switch E NOTE On the EFI models the override is active only when 4WD is selected A WARNING Never activate the override switch while the throttle is open as a loss of control may result Throttle Lever Fl475B Control engine RPM with the position of the t
86. k the seat into position by rotat ing the latch handles to the horizon tal position then push the handles forward to lock CRO17E A WARNING Make sure the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured Front Seat Lock E NOTE On the TRV models the rear seat must be removed prior to removing the front seat On the Cruiser models it is necessary only to elevate the front of the rear seat CR010A 1 To remove the front seat pull the seat lock lever up located at the rear of the seat Raise the rear end of the seat and slide it rearward 2 To lock the seat into position slide the front of the seat into the seat retainers and push down firmly on rear of seat The seat should auto matically lock into position A WARNING Make sure the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured Storage Box Cruiser To open the storage box unlock the stor age box latch and turn the knob clock wise then open the lid by lifting up on the rear ARCTIC CAT a POA Ad CRO11A To close the storage box close the lid completely then rotate the knob counter clockwise and lock with the key CAUTION Do not operate or trailer the ATV with lock unlocked or damage to the box will occur MAXIMUM LOAD 35lb 16kg evenly distributed
87. lebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even main taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid Excessive repetitive use of the hydraulic brake for high speed stops will cause overheating of the brake fluid and premature brake pad wear which will result in an unexpected loss of brakes A WARNING Use only Arctic Cat approved brake fluid Never substitute or mix differ ent types or grades of brake fluid Brake loss can result Check brake fluid level and pad wear before each use Brake loss can result in severe injury or even death Parking Parking involves following the previous rules for braking then 1 After the ATV stops shift into neu tral 2 Stop the engine using the engine stop switch 42 3 Turn off the ignition 4 Ifyou have to park on a hill shift the ATV into low gear otherwise try to park only on level surfaces 5 Engage the brake lever lock Dismounting the TRV After you ve followed the procedure for parking it s time to dismount 1 The operator should double check that the brake lever lock is engaged 2 The passenger should grasp the left shoulder of the operator with the right hand and with the left hand grasp the left side handhold then swing the right leg over the sea
88. lectric Specifications subject to change without notice 38 Location of Parts and Controls CRO037A CRO36A CR028C 1 Headlights Hand Brake Lever Passenger Seat Latch Handles O ON DN PW NY e a a a NY HD Nn FW NY KF CO 18 19 20 21 Battery Reverse Override Switch Seat Lock Lever Storage Compartment Auxiliary Brake Pedal Taillight Brakelight Brake Lever Lock Key Switch Shift Lever Throttle Limiter Throttle Lever Operator s Manual Location Drive Select Switch Handwarmer Thumbwarmer Switch Cruiser Headlight HI LO Switch Emergency Starter Button Engine Stop Switch Digital Gauge m NOTE The ATV you have pur chased may differ slightly from those shown in the figures of this manual 39 2 Q Ei cc uu a oe z e 2 A MAINTENANCE ATV Operation Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ride Without basic skills it s impossible to move to this level active riding These are your basic maneuvers Mounting the TRV Operator e Mounting the TRV Passenger e Starting the Engine e Starting a Cold Engine e Varying Temperature Adjustments e Shifting e Braking Stopping e Parking e Dismounting the TRV Mounting the TRV Operator 1 From the left side grab the left side handlebar apply the brake and put your left foot on the footrest 2
89. lt N e o i S l SCAN IDENTIFY SEARCH HAZARDS WARNING P PREDICT WHAT WILL HAPPEN DECIDE WHAT TO DO EXECUTE THE DECISION Indicates a potential hazard that could result in a serious injury or death 35 Supervision Overview You re responsible for supervising those who ride your ATV Your wisdom is valu able it ll bring them all back safely your friends your family your relatives and your ATV It s crucial that you con sider yourself a supervisor for all riders of your ATV Whether you accept respon sibility or not the truth is that you are responsible for others riding your ATV Taking Responsibility You re to the last letter in PASS Supervision You ve just gone through the manual and you ve seen what s involved That puts you in a good posi tion to be confident about what you know So now it s time to use your knowledge and supervise others who ride your ATV Inexperienced Untrained Riders You can t let people ride your ATV who don t know what they re doing Unless they ve had over a year of experience with riding an all terrain ATV or taken a training course it s your responsibility to keep them off your ATV It can be dan gerous especially for underaged chil dren all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible
90. move the filter and inspect and or clean it CAUTION Failure to inspect the air filter fre quently if the ATV is used in dusty wet or muddy conditions can dam age the engine 1 Remove the reinstallable rivets at the rear of the steering post cover then unlatch the storage compart ment lid 2 9 Ts le CF260A 2 Lift up on the rear of the steering post cover and slide the storage com partment cover assembly forward to disengage the mounting lugs then lift and remove the cover assembly from the storage compartment F467 3 Lift out the storage box then unsnap the four spring clips and remove the air filter cover 77 DIVISION II OPERATION MAINTENANCE Fl468 CD675A 4 Remove the air filter assembly and separate the foam filter from the frame 5 Fill a wash pan larger than the ele ment with a non flammable cleaning solvent then dip the element in the solvent and wash it E NOTE Foam Air Filter Cleaner and Foam Air Filter Oil are avail able from Arctic Cat 6 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or wring the element or it will develop cracks 7 Dry the element 78 8 Put the element in a plastic bag then pour in air filter oil and work the oil into the element 9 Squeeze the element to remove excess oil then install in the frame CAUTION A torn air filter can cause
91. n while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill 45 2 Q oc wi a z e 2 A MAINTENANCE ATV Operation ATV 207 1 Accelerate before you start climb ing then maintain a steady pace 2 Both the operator and the passenger should lean as far forward as possi ble For steeper hills the operator should come off the seat to stand and lean forward 3 If you lose speed release the throttle so your front tires don t lift OR 4 If that doesn t work and you still have forward motion and the terrain permits do a U turn go back down and try climbing again OR 5 If you have lost all forward motion follow the K turn procedure Never Operate Up Or Down Hills Steeper Than 25 46 Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over 1 Shift your body weight and passen ger s body weight as far back on the seat as possible 2 Keep it in a gear stay out of neutral 3 Lightly apply the brake and ease up on the throttle ATV 208 Sidehilling Traversing Sidehilling is considered an advanced skill it s really tricky and unpredictable So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where you abso lutely h
92. ne Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires CV Boots Torn or Punctured Upholstery Oil Filter Drive Belt Cracks or Gouges in Body Panels Air Filter Brake Pads Drive Driven Clutch Wear Parts Light Bulbs Spark Plug s The following will VOID Arctic Cat s warranty 1 Failure to perform the proper break in procedure and all related maintenance storage procedures if stored for extended periods and or service as recommended in the Operator s Manual 2 Repairs and or adjustments by anyone other than an authorized Arctic Cat ATV dealer 3 Use of improper carburetor main jets 4 Use of improper gasoline lubricating oils or spark plug 5 An accident or subjecting the ATV to misuse abuse or negligent operation 6 Any modification addition or removal of parts unless instructed to do so by Arctic Cat 7 Use of the ATV in any way for racing purposes 8 Removal of the engine for use in another vehicle 9 Removal or mutilation of the Vehicle Identification Number or Engine Serial Number 10 Use of parts not sold or approved by Arctic Cat 11 Damage due to improper transportation In consideration of the foregoing any implied warranty is limited in duration to the various warranty periods set
93. ng the engine 83 Preparation After Storage Taking the ATV out of storage and cor rectly preparing it will assure many miles and hours of trouble free riding Arctic Cat recommends the following procedure to prepare the ATV 1 2 Clean the ATV thoroughly Clean the engine Remove the cloth from the exhaust system Check all control wires and cables for signs of wear or fraying Replace if necessary Change the engine transmission oil and filter Check the coolant level and add properly mixed coolant as necessary Charge the battery then install Con nect the battery cables making sure to connect the positive cable first 84 Tk 10 11 12 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight and headlight aim adjust or replace if necessary Check the tire pressure Inflate to recommended pressure as necessary Tighten all nuts bolts cap screws and screws making sure all cali brated nuts cap screws and bolts are tightened to specifications Make sure the steering moves freely and does not bind Check the spark plug Clean or replace as necessary Follow the recommendations found in the pre start inspection Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES Index Accessories nmd Activ
94. ng water If necessary apply them lightly several times to let friction dry out the pads Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse e Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual e Never improperly install or improperly use accessories on this ATV e Never install a twist grip throttle on this ATV Never exceed the stated load capacity for this ATV Cargo should be properly dis tributed and securely attached Reduce speed and follow instructions in this man ual for carrying cargo or pulling a trailer and allow greater distance for braking e No one under the age of 16 should operate this ATV Some operators at the age of 16 may not be able to operate the ATV safely Parents should supervise the use of the ATV at all times Parents should permit continued use only if they determine that the operator has the ability to operate the ATV safely N Indicates a potential hazard that could 9 result in a serious injury or death gt H W Em lt N Z e 2 i A 2 Up ATV Is Not A Toy And Can Be Hazardous To Operate e Never carry a passenger under the TRV PASSENGER age of 12 INSTRUCTIONS e Never carry a passenger who can not place both feet on the footrests Operator tell your passenger to and who cannot
95. nge from neu tral move the shift lever forward 2 To engage the low range from high range move the shift lever outward and forward m NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range posi tion provides slower speed and greater torque to the wheels CAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Failure to fol low this caution may result in prema ture V belt failure or in damage to related drive system components 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position CAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift on level ground or engage the brake lever lock before shifting into another range or into reverse 41 2 e Ei oc i a ro z e 2 A MAINTENANCE ATV Operation A WARNING Do not start the engine or operate this ATV with the clutch shield removed Severe injury could result Braking Stopping Always allow plenty of room and time to stop safely Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Squeeze the brake lever on the left hand
96. ngs chart So if you and your passenger combined weigh in at over 500 lb 226 kg leave some of that extra cargo at home The combined weight limit including you your passenger your rack cargo and your trailer is a specified amount so consult the chart and monitor it carefully Extra weight on the ATV will also throw you off balance if it s not distributed evenly side to side and front to rear Cargo has such a huge affect on handling that you need to pay a lot of attention to your speed Even on really level areas you should keep it under 10 mph 16 kph if you ve got a trailer attached Avoid uneven terrain Also consider that your braking distance is going to increase with the more weight you carry gt H W Em lt wn e o m Think about these when dealing with cargo 1 Rack weight limit 2 Trailer weight limit 3 Weight distribution 4 Speed 33 Sound Judgment Load Capacity Ratings Chart ARCTIC CAT LOAD CAPACITY RATINGS Item Specifications Ib kg Max Load Capacity 600 272 Front Rack Max 100 45 Rear Rack Max 50 23 Storage Box Max 35 16 Tongue Weight 35 16 Rear Rack Storage Box 50 23 and Tongue Weight Max Towing Capacity 1050 477 Max Load Capacity Total weight of operator and passenger accessory weight tongue weight and cargo on the front and rear rack Tongue Weight Weight on trailer tongue T
97. ntial hazard that could result in a serious injury or death 9 Do you tailgate other drivers when you think they re driving too slow 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 2 3 Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you avoid hurting yourself and the people around you 16 20 You re straddling the fence Depending on your mood or whom you re with the choices you make may help you or hurt you Never 21 30 You re taking your chances Time to reconsider a lot of the judgments you make You re destined to put yourself in dangerous situations and potentially hurt yourself and the people around you Environment The environment you operate an ATV in is often harsh and sometimes dangerous if you don t take proper precautions Weather You need to consider the weather It is dangerous to ride your ATV when the weather is bad or potentially bad Keep abreast with weather forecasts 31 gt H W Em lt N 9 2 m Sound Judgment Terrain Always pay close attention to the terrain you re on even if it is familiar to you You can t assume that the landscape you re used to doesn t change Changes to land scape can happen at nearl
98. o fluids to check or change and the EPS system is entirely self con tained and sealed to protect it from the elements The EPS system is battery system pow ered therefore the battery must be in good condition and fully charged Power delivery and overload protection is pro vided by an EPS relay and 30 amp fuse located under the seat in the Power Dis tribution Module PDM The system is self monitored and will display a P0635 malfunction code on the LCD gauge speedometer should an EPS system control circuit problem occur Do not operate the ATV with a P0635 malfunction code displayed 2 Q cc lu a oe z e 2 A MAINTENANCE E NOTE Turn the key switch to the OFF position then back to the ON position to reset the malfunction code If the code continues to be dis played take your ATV to an authorized Arctic Cat Dealer for EPS system ser vicing before resuming operation CAUTION Never operate this ATV with a P0635 code indicated on the LCD gauge speedometer This indicates a malfunction in the EPS system con trol circuit and could result in a loss of power steering assist In the event of electrical power failure the EPS system becomes disabled simi lar to an automobile with the engine shut off Steering effort increases but steering control can be maintained Speedometer LCD Digital CF236A 1 Clock Engine Hour Meter The clock function indi
99. oling system 68 l l Throttle cable 77 l Inspect every time before riding Gas hoses 60 l Inspect every time before riding 60 Replace every 2 years Engine transmission oil and filter 69 R R Air filter 77 l l C Gear lubricant Front differential 70 l l rgar drive 70 Replace every 4 years V Belt Cover 78 l l Muffler spark arrester 80 C Tires air pressure 79 l Inspect every time before riding 37 38 l Inspect every time before riding Brake components 71 72 l Inspect every time before riding Brake fluid 71 l Replace every 2 years Brake hoses 71 l Replace every 4 years Steering l Inspect every time before riding Suspension Ball joint boots drive l Inspect every time before riding axle boots front and rear tie rods differential and rear drive bellows Chassis nuts and bolts l T Frame welds racks l l Electrical connections l l Headlights taillight brakelight 80 l Inspect every time before riding I Inspect and clean adjust lubricate replace as necessary Dealer maintenance T Tighten R Replace C Clean 67 2 Q i cc i a e z e 2 A MAINTENANCE Liquid Cooling System The cooling system should be inspected daily for leakage and damage If leakage or damage is detected take the ATV to an authorized Arctic Cat ATV dealer for ser vice Also the coolant level should be checked periodically When filling the cooling system use a coolant water mixture which
100. om the sleeve and remove load from the suspension then use the spanner wrench to adjust the sleeve to the desired position E NOTE It is recommended that all ATV weight be taken off the sus pension prior to adjusting shock absorber sleeves General Lubrication Cables None of the cables require lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Engine Transmission Oil and Filter Change the engine oil and oil filter at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and completely 1 Park the ATV on level ground 2 Remove the oil level stick filler plug Be careful not to allow con taminates to enter the opening 2 Q oc i a z e 2 A MAINTENANCE GZ007C 3 Remove the drain plug from the bot tom of the engine and drain the oil into a drain pan View from Beneath 733 441A 4 Using the oil filter wrench and a ratchet handle or a socket or box end wrench remove the old oil fil ter and dispose of properly Do not re use oil filter m NOTE Clean up any excess oil after removing the filter 5 Apply oil to the new filter seal and check to make sure it is positioned correctly then install the new oil fil ter Tighten securely 6 Install the engine drain plug and tighten it securely Pour the recom mended oil in the filler hol
101. ons Please read the following information completely Your authorized Arctic Cat ATV dealer will repair or replace any defective emission related component at no cost to you during the warranty period You may have non warranty service performed by any repair establishment that uses equivalent components The regulations provide significant civil penalties for tampering that causes your ATV to no longer meet U S EPA emission standards Arctic Cat further warrants that the engine and its emission related components are free from defects in materials or workmanship that could cause the engine to fail to comply with applicable regulations during the warranty period If you have any questions about this information or the emission warranty coverage statement contact your local authorized Arctic Cat ATV dealer WARRANTY PERIOD The emission warranty period for this ATV begins on the same date as the standard warranty coverage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Barometric Pressure Sensor Camshaft Position Sensor Engine Control Unit ECU Engine Coolant Temperature Sensor Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Oxygen Sensor Throttle Position Sensor Crankshaft Position Sensor Exhaust Temperature Sensor Ignition System
102. oper ating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when removing or installing the spark plug ATV 0051 Adjust the gap to specification for proper ignition see appropriate specification chart Use a feeler gauge to check the gap al a ATV 0052 When installing the spark plug be sure to tighten it securely A new spark plug should be tightened 1 2 turn once the washer contacts the cylinder head A used spark plug should be tightened 1 8 1 4 turn once the washer contacts the cyl inder head Throttle Cable Adjustment To adjust the throttle cable free play 1 Loosen the jam nut from the throttle cable adjuster 2 Slide the rubber boot away and turn the adjuster until the throttle lever has proper free play of 3 6 mm 1 8 1 4 in Jam Nut Adjuster ATV 0047 3 Tighten the knurled nut against the throttle cable adjuster securely then slide the rubber boot over the adjuster Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage If the ATV is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the following pro cedure to re
103. oper use of your new Arctic Cat ATV Always operate the ATV within your level of skill and cur rent terrain conditions Protect Your Sport e Know all local state provincial riding laws e Respect your ATV and e Respect the environment We also advise you to strictly follow the recommended maintenance program as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifica tions available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explana tions without notice Operating this ATV if you are under the age of 16 increases the chances of severe injury or death to both operator and passenger NEVER operate this vehicie if you are under age 16 2411 122A Parts and Accessories When in need of replacement parts oil or accessories for your Arctic Cat TRV be sure to use only GENUINE ARCTIC CAT PARTS OIL AND ACCESSO RIES Only genuine Arctic Cat parts oil and accessories are engineered to meet the standards and requirements of your Arctic Cat TRV For a complete list of accessories refer to the current Arc tic Cat Accessory Catalog To aid in service and maintenance pro cedures on this ATV a Service Manual and an Illustrated Parts Manual
104. out any previous ATV riding experience will receive a 100 00 coupon from Arctic Cat through the SVIA ASI after completing the training course U S owners only one incentive and free rider training courses for appro priate immediate family members per ATV purchase See an authorized Arctic Cat ATV dealer for details or call 800 887 2887 for training course information In Canada the Canada Safety Council CSC provides an ATV Rider s Course to teach safe ATV operating skills They also provide a special ATV Rider s Course for children under 14 years of age with parental supervision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la s curit CSC offre un cours de conduite de VTT pour enseigner les habilet s d op ration s curitaires de VTT Un cours sp cial de conduite de VTT est galement offert aux enfants de moins de 14 ans avec la surveillance d un parent Communiquez avec le CSC en com posant le 1 613 739 1535 poste 227 pour de plus amples informations Un programme de formation bilingue infor matis sur la s curit est aussi disponible sur disque optique compact par CATV composez sans frais le 1 877 470 2288 12 ALU FOR MORE INFORMATION ABOUT ATV SAFETY in the U S call the Consumer Product Safety Commission at
105. over logs rocks and ruts means combining all the active rid ing skills into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles ATV 0016 ATV 0026 ATV 0027 1 Stop the ATV 2 Have the passenger dismount 3 Keep your speed way down less than 5 mph 4 Approach the obstacle head on 5 Come up off the seat 6 Keep your weight on the footrests 48 7 Apply a little throttle when the front tires make contact with the obstacle 8 Lean forward and release the throttle when the front tires clear the obsta cle 9 Keep your body loose to absorb any shock 10 If the ATV starts tipping shift your body weight to keep it in balance To clear a single track only one tire con tacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Tips Driving an ATV and a car have some similarities however there are always exceptions to the rules Here are a few situations that require special attention e Reversing e Skidding or Sliding e Parking on a Hill e Stalling on a Hill e Crossing Water e Crossing Roads e Cold Weather Driving e Stopping the TRV e Stopping the Engine Reversing It s toug
106. owing Capacity Total weight of trailer and all cargo in the trailer Speedrack When installing Speedrack accesso ries make sure to read and carefully follow the instructions provided in each kit including all weight restric tions as noted on placards and decals MNOTE Use extra caution when operating this ATV with additional loads such as passenger accesso ries and or cargo Handling of the ATV may be adversely affected Reduce speed when adding addi tional loads 34 POTENTIAL HAZARD Overloading the ATV or carrying or tow ing cargo improperly WHAT CAN HAPPEN Could cause changes in handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operator s Manual for carrying cargo or pulling a trailer Personal Choices A safe enjoyable ride is dependent on many personal choices An ATV like all motorized vehicles can be dangerous to operate if you choose to ignore safety precautions take unnecessary chances or ride beyond your ability or your vehicle s capability Don t allow the thrill of free dom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Operator and or Passenger Alcohol is related to a high
107. percentage of all hospital admissions due to accidents in the U S It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish Substances to avoid when riding 1 Alcohol 2 Over the counter or prescription drugs 3 Illegal mood altering drugs Sound Judgment Be aware of prescription and over the counter medications Drowsiness and impaired judgment can be caused by a wide variety of medications The same is true of allergy cold flu and headache medications Your physical size and weight can t protect you just one anti histamine tablet can affect your judgment If your sense of adventure persuades you to do illegal drugs when you re riding your ATV this is a reality check Some thing to think about there can be legal consequences that will take away all that freedom you love Don t use alcohol or drugs before or during your ride THE EFFECTS OF ALCOHOL The Number of Drinks that Impair Mental and Physical Abilities Mental processes such as restraint awareness concentration and judg ment affected reaction time slowed inability to perform complicated tasks Depth perception glare recovery eye movement and focus affected decreased judgment and control 5 DRINKS Coordination deteriorates loss of crit ical judgment and impaired memory and comprehension According to the ATV Safety Institute Your Physical Condition Being physically e
108. pping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads A WARNING POTENTIAL HAZARD Application of excessive throttle WHAT CAN HAPPEN May cause wheelies flip overs or loss of control resulting in serious injury or death HOW TO AVOID THE HAZARD Do not accelerate rapidly or in an uncontrolled man n ner on any terrain Use extra care when going uphill g Slowly apply throttle in a controlled manner Release throttle lever as necessary to maintain control A WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator s Manual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operators Manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV Indicates a potential hazard that could 24 A WARNING result in a serious injury or death Warnings POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessor
109. r ATV s bikes or motor vehicles on public lands Respect the pres ence of cars if you re crossing roads or riding in public areas and make yourself be seen If you can t see other vehicles coming that means you re invisible too Hikers With the renewed interest in hiking camping and other outdoor activities people can show up in remote areas where you would never expect them For their sake keep your eyes open Animals and Nature Respect the outdoors that you love Don t use your ATV to chase animals or birds Drive around young trees rather than over them Keep clear of streams and ditches with standing water Tread Lightly and leave it as you found it Equipment The last thing you expected was that your ATV would break down in the middle of the field it s usually so reliable that some times you forget the ATV has its limits CO WARNING Indicates a potential hazard that could result in a serious injury or death Maintenance You have to maintain your ATV The General Maintenance section of this Operator s Manual tells you about taking care of your ATV If at any time abnor mal noises vibrations or improper func tioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arc tic Cat ATV dealer for inspection and adjustment or repair Cargo Limitations Limit the ATV to the load capacity rat ings identified in the Load Capacity Rat i
110. rge to safely accelerate to 30 mph and brake to a stop e Accelerate to 30 mph then com press brake lever to decelerate to 0 5 mph e Repeat procedure twenty times until brakes are burnished A WARNING Do not attempt sudden stops or put yourself into a situation in which a sudden stop will be required until the brake pads are properly burnished MAINTENANCE gt 2 Q Ei cc i a le z e 2 z A General Maintenance M NOTE Proper maintenance of this ATV is important for optimum performance Follow the Mainte nance Schedule and all ensuing maintenance instructions informa tion If at any time abnormal noises vibra tions or improper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service m NOTE The following instruc tions and information refer to spe cific items in the maintenance and care of this ATV Maintenance Schedule Item Page eno 1 month 3 months 6 months Battery 73 l l Engine nuts and bolts l l Valve clearance l l Spark plug s 76 l l l 76 Replace every 18 months Liquid co
111. s 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the emergency stop switch to the OFF posi tion General Information TRV Identification Numbers This ATV has two identification num bers Vehicle Identification Number VIN and Engine Serial Number ESN The VIN is located on the frame support rail AF968B The ESN is located on the left side of the engine crankcase GZ001D These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way Always provide the ATV name VIN and ESN when contacting an authorized Arc tic Cat ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key Control Locations And Functions Ignition Switch The ignition switch has three positions ATV 0056 OFF position All electrical circuits
112. s injury or death 27 Prevention 2 CONTROLS AND CABLE With the engine running and brake applied check all transmission posi tions forward neutral and reverse Check 1 Forward 2 Neutral 3 Reverse A Brakes Squeeze your hand brake lever If it feels soft or squishy it could be low on fluid or have a leak refer to the General Main tenance section of this Operator s Manual for instructions Don t use the ATV until the brakes are operating normally Check 1 Hand brake lever 2 Auxiliary brake pedal 3 Brake lever lock Test the brake lever lock and see if it locks the hand brake lever into position then disengage it to release the brake Be sure that the auxiliary brake near the footrest is working your brakes could fail during a ride if they re not maintained B Throttle The throttle should have a free smooth range of motion If it seems to stick at any point refer to the General Mainte nance section of this Operator s Manual for instructions Driving your ATV witha sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks Check 1 Free smooth range of motion 28 A WARNING 3 LIGHTS AND ELECTRICAL Turn the hi beam and lo beam on and off to make sure they work At the same time check that the taillight and brake light work Also check the status warn ing indicators
113. ss and other foreign matter from the entire ATV Allow the ATV to dry thoroughly DO NOT get water into any part of the engine or air intake 3 Either drain the gas tank or add a fuel stabilizer to the gas in the gas tank Remove the air filter housing cover and air filter Start the engine and allow it to idle then using Arc tic Cat Engine Preserver rapidly inject the preserver into the air filter opening for a period of 10 to 20 sec onds Install the air filter and hous ing cover 4 Plug the hole in the exhaust system with a clean cloth 5 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the radiator neck with properly mixed coolant 8 Disconnect the battery cables nega tive cable first then remove the bat tery clean the battery posts and cables and store in a clean dry area 9 Store the ATV indoors in a level position CAUTION Avoid storing outside in direct sun light and avoid using a plastic cover as moisture will collect on the ATV causing rusting CAUTION If the interior of the air filter housing is dirty clean the area before start i
114. stacles always follow proper procedures as described in this Operator s Manual POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control A WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operators Manual for this ATV Always maintain proper tire pressure as described in this Operator s Manual 22 A WARNING Indicates a potential hazard that could result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismount ing while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Enga
115. t and step to the ground on the left side of the ATV 3 The operator should swing the right leg over to the left side of the seat 4 The operator should step to the ground on the left side of the ATV How to Handle the TRV Active Riding Techniques Active riding involves moving your body You and your passenger must learn to lean and shift body weight into turns to maintain control Safe riding techniques include e Riding e Leaning Weight Shift and Balance e Wide Turns e Sharp Turns e Quick Turns e K Turns e Riding Uphill e Riding Downhill e Sidehilling Traversing e Swerving e Crossing Obstacles ATV Operation Riding Once the engine s warm the ATV is ready to go om HeT y Min SI ATV 0012 1 Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake lever and release the brake lever lock 3 Shift into gear 4 Release the brake slowly and apply the throttle Leaning Weight Shift and Balance When you turn the trick is to move for ward and slide over to the side of the seat that s on the inside of the turn Support your body weight on the outside footrest At the same time lean your body and the passenger body to the inside of the turn Pay attention to the handling if you feel the tires coming off the ground reduce speed shift more of your body weight and passenger s body weight to the side that s lifting and make
116. the negative black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system components A WARNING Never make the final connection to a battery as a spark could ignite hydro gen gases causing an explosion of the battery resulting in acid burns or blindness 76 8 Stand well away from the dead bat tery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead bat tery and allow it to run for several minutes before disconnecting the jumper cables 10 Remove the jumper cables in oppo site order of hook up 4 3 2 1 Be careful not to short cables against bare metal NOTE Have the battery and elec trical system checked prior to operating the vehicle again Spark Plug s This ATV comes equipped with a speci fied spark plug See the appropriate spec ifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thor oughly warm up the engine before
117. the turn wider if possible ATV 0013 ATV 0024 ATV 0025 Wide Turns Many accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tip ping Use this method for wide turns 2 e i cc i a ro z e 2 A MAINTENANCE ATV Operation ATV 0044 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight and passenger s body weight to the inside of the turn 3 Gradually increase your speed as you come out of the turn Sharp Turns After mastering wide turns practice the advanced skill of sharp turns ATV 202 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 44 3 You might have to lean into the turn more than you do in a wide turn 4 If shifting your weight and balance aren t enough to keep the ATV tires on the ground straighten out the handlebar as much as you can 5 Gradually increase your speed as you come out of the turn Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV ATV 203 1 E
118. to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar grips operator handholds passen ger and both feet on the footrests of your ATV during operation POTENTIAL HAZARD ee toe Going down a hill improperly Wag Ae uy f WHAT GAN HAPPEN BAO Could cause loss of control or cause the ATV to Yai Ange overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operators Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possible uN Indicates a potential hazard that could 19 result in a serious injury or death gt H W LL lt N Z e 2 m Warnings POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes A without enough time to react Gy Could result in the ATV overturning or going out of control aL HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unf
119. tor cap and access panel KC0083 m NOTE Dirt and debris must be cleaned from the cooling fins regu larly to ensure proper engine oil cooling CAUTION Continued operation of the ATV with high engine temperature may result in engine damage or premature wear m NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the temperature Shock Absorbers Each shock absorber should be visibly checked weekly for excessive fluid leak age some seal leakage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is detected replacement is necessary E NOTE When the ATV is operated in extremely cold weather 23 C 10 F or colder a small amount of leakage may be present Unless the leakage is excessive replace ment is not necessary The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions If the spring action is too soft or too stiff adjust it according to the chart Position Spring Setting Load 1 Soft Light 2 3 4 5 Stronger Stiff Heavy m NOTE Before attempting to adjust suspension clean dirt and debris fr
120. will satisfy the coldest anticipated weather condi tions of the area in accordance with the coolant manufacturer s recommenda tions While the cooling system is being filled air pockets may develop there fore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system to the bottom of the stand pipe in the radiator neck E NOTE Use a good quality biode gradable glycol based automo tive type antifreeze CAUTION After operating the ATV for the initial 5 10 minutes stop the engine allow the engine to cool down and check the coolant level Add coolant as necessary A WARNING Never check the coolant level when the engine is hot or the cooling sys tem is under pressure m NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmission gear can lower the temperature To check add coolant use the following procedure 1 Remove the two reinstallable rivets from the front of the radiator access panel CF134A 2 Lift the front of the access panel then slide the panel forward to dis engage the two rear tabs CF133A 3 Move the panel rearward until free of the rack 4 Carefully rotate the radiator cap counterclockwise to release pres sure then remove the cap CF142A 5 Add coolant as necessary then install the radia
121. xcept the high temperature icon will flash After 30 seconds the speedometer tachometer needle and LCD will return to normal but the temperature icon will continue to flash The icon should not be visible during normal operation 110 ARCTIC CAT 3 4 CFO99A CAUTION Continued operation with high engine temperature may result in engine damage or premature wear m NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the temperature m NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capacity Using a garden hose wash the radiator and the engine to remove any debris restricting air flow CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core The pressure may bend or flatten the fins causing restricted air flow and electrical components on the radiator could be damaged Use only a garden hose with spray nozzle at normal tap pressure 14 EFI Error Indicator On the 550 700 models The speedometer tachome ter needle will sweep full scale and the LCD will go blank except the letters EFI will flash on the LCD whenever an electronic fuel injec tion error code is detected After 30 seconds the LCD and speedometer tachometer needle will return to nor mal but
122. xhausted is like being drunk Try to do something that s detail oriented when you re really tired and you ll feel totally uncoordinated Don t ride 1 When you re tired Reckless Riding If you are involved in an accident when you re speeding you have a 25 chance of landing yourself in the hospital The faster you go the more likely you are to destroy your head and internal organs and skip the wheelies jumps stunts and any other showboating Laws and Regulations Any police officer will tell you that igno rance of the law is no defense Your best defense is to check out your local state or provincial laws before riding It ll also make sure that you can continue to ride in your favorite areas The quickest way to have a land area closed is by riding over the regulations Group Behavior People always do crazier and riskier things in a group than they would con sider doing by themselves When you re riding with others and things start to get out of hand decide whether you re will ing to be injured or see your friends injured SIPDE By themselves none of these safe behav iors and sound judgments will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the move ments of your ATV and when you re constantly evaluating your environment then you re practicing SIPDE SIPDE is an acronym that stands for gt H W Em
123. y any time Fences can be constructed and excavations dug in a short period of time Weather cli mate and development take their toll Night Riding Riding at night can be very hazardous Obstacles and other hazards that are eas ily identified during daytime are much more difficult to see and avoid When night riding make sure the lights are properly adjusted and in good working order Reduce speed do not over drive the headlights Never travel in an unfa miliar area or blaze a new trail at night Always carry a flashlight or flare for sig naling an emergency Paved Surfaces Don t do it The ATV isn t designed for pavement Its handling becomes more difficult on paved surfaces Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging It also helps to know which trails you can ride and who else might be on those same trails These are signs currently used in some areas to designate trail types and restrictions 32 MEA Trail Signs si HIGH anv CLEARANCE a one og VEHICLE 4x4 amp x Y SYMBOLS TWO
124. y result in engine damage or premature wear m NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreas ing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the tempera ture m NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capacity Using a garden hose wash the radiator and the engine to remove any debris restricting air flow CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core The pressure may bend or flatten the fins causing restricted air flow and electrical components on the radiator could be damaged Use only a garden hose with spray nozzle at normal tap pressure 3 Mode Button Shifts the gauge through three set up modes speed ometer tachometer distance and time E NOTE The Mode Button must be pressed and released to shift modes Approximately two sec onds after the Mode Button is released the digital gauge will return to full display 4 Set Reset Button In conjunction with the Mode Button sets and resets various displays on the digital gauge Also used to shift from speedometer function to tachometer function on the speedometer tachometer gauge 5 Fuel Level Indicator Indicates approximate amount of gasoline in the gas tank M NOTE When the bottom seg ment flashes approximately
125. ze the hand brake two or three times and release it 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock squeeze the brake lever NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake lever It will return to its released position 53 2 Q oc i a ro z e 2 A MAINTENANCE Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV E NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service A WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV An accident could result if the brake lever lock is left engaged while the ATV is oper ated The brake may relax if left engaged for a long period of time This could cause an accident there fore do not leave the ATV on a hill depending on the brake lever lock Always block the downhill side of the wheels if leaving the ATV on a hill or park the ATV in a sidehill position Headlight HI LO Switch Use the headlight HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS posi tion When the switch

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