Front Turn Signal Relocation Kit Instruction Sheet - Harley
Contents
1. cMOTOR HARLEY DAVIDSON WY J05945 INSTRUCTIONS REV 2014 10 15 FRONT DIRECTIONAL LIGHT RELOCATION KIT XL1200X GENERAL Kit Number 67800452 67800489 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is available from a Harley Davidson Dealer Kit Contents See Figure 1 and Table 1 INSTALL WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Remove main fuse See the service manual 2 Disconnect front turn signals from main harness See the service manual Note wire routing and cable strap loca tions J05945 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 3 See Figure 1 Remove connector housing F from turn signal assembly harness Note terminal G location2. s See the service manual 4 Remove right front turn signal assembly from original equipment OE location See the service manual Retain all mounting hardware Note turn signal harness routing 5 Remove nut E washer D and turn signal assembly A from OE turn signal mount 6 Remove right pinch screw from the lower fork bracket 7 Install pinch screw from right side of lower fork bracket to the upper pinch screw location Tighten to 30 35 ft lbs 40 7 47 5 Nm See the service manual 8 See Figure 1 Route the turn signal assembly terminals G and wiring through the turn signal mount 1 9 Install turn signal assembly to turn signal mount Secure with lockwasher D and nut E Tighten to 12 16 ft lbs 16 3 21 7 Nm 10 Install turn signal mount assembly to the lower fork bracket Secure with previously removed upper pinch screw Tighten pinch screw to 30 35 ft lbs 40 7 47 5 Nm 11 Repeat steps 4 through 11 for the left side front turn signal 12 Route the turn signal wiring for each turn signal to the main harness as previously noted Secure wiring with cable straps 2 13 Install turn signal wire terminals G into the previously removed connector housing as noted See the service manual 14 Connect front turn signal connectors to main harness See the service manual 15 Install the main fuse See the service manual IWIN NIN Be sure that all lights and switches operate properly before opera
3. ting motorcycle Low visibility of rider can result in death or serious injury 00316a 16 Verify that turn signals operate properly 1 of2 Please dispose of materials responsibly SERVICE PARTS is08485 Figure 1 Service Parts Front Turn Signal Relocation Kit XL1200X Table 1 Service Parts Table Item Description Quantity Part Number 1 Turn signal mount 2 Not Sold Separately 2 Cable strap 4 10006 Items mentioned in text but not included in kit A Front turn signal assembly B Screw C Flat washer D Lockwasher E Nut F Connector housing G Terminal J05945 2of2
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