Installation - Roland Sands Design
Contents
1. ROLAND SANDS DESIGN MNAAMINI leh es 0048 0971 REVISION A 05 07 2014 PAGE RSD SPORTSTER REAR SETS INSTALLATION RSD SPORTSTER RIGHT REAR SET INSTALLATION Turn your motorcycle off place securely on a lift or side stand 2 Remove the stock right side controls disconnect the brake line from the master cylinder and remove the master cylinder from the controls Some models require removal of the passenger peg mounts NOTE Consult your HD service manual for specific instructions 3 Install the rear set backing plate using the supplied spacers and bolts Torque to 45 50 ft lbs NOTE Apply high strength thread locking compound to all bolts 4 Remove the stock clevis from the master cylinder NOTE Consult your HD service manual for specific instructions PRODUCT DESCRIPTION 5 Mount the master cylinder and supplied reservoir bracket using the included hardware The reservoir 2004 2013 XLSPORTSTER RSD REAR SETS bracket will be pinched between the rear mount on the master cylinder and the backing plate NOTE Apply high strength thread locking compound to all bolts For questions pertaining to the installation of this product please contact the Performance Machine technical department at 1 800 479 4037 This product is manufactured in the USA by Performance Machine LLC ROLAND SANDS DESIGN HAUG 6 Install the new clevis to the master cylinder insert the supplied step spacer into the clevis and mount it to Remo2. ve the stock controls including shifter assembly and passenger peg mount if equipped the brake pedal using the supplied hardware Torque to I7 22 ft lbs 2 Bolt the rear set peg mount using the supplied hardware and spacers Torque to 45 50 ft lbs 7 Mount the reservoir to the mount run the hose to the master cylinder and trim to length Install the rear brake line and bleed the rear brake Check clearance between the brake pedal and exhaust system Adjust height if needed Make sure the hose does not bind kink or touch the exhaust system S n ee i ae 3 Remove the two derby cover bolts at 6 o clock and 8 o clock positions Install the backing plate using the provided hardware and spacers Torque to 90 00 in lbs Apply medium strength thread locking compound to all bolts 4 Install the shifter knuckle to the shaft secure the shift rod to the knuckle Adjust the shift lever height and tighten the jam nuts
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