2004 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX
Contents
1. 3 Turn the Subaru Select Monitor switch to ON 4 Read the data of P seatbelt SW input using Subaru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is the data of P seatbelt SW input OFF Go to step 4 Check the harness between body inte grated unit and chassis ground CHECK SEAT BELT WARNING LIGHT Read the data of P belt warning light O P using Subaru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is the data of P belt warning light O P ON Or does the passenger s seat belt warning light illuminate Go to step 5 Check the harness between ignition switch and body integrated unit CHECK BODY INTEGRATED UNIT 1 Insert the tang plate into the passenger s seat belt buckle 2 Read the data of P seatbelt SW input using Subaru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is the data of P seatbelt SW input ON Go to step 6 Check the body integrated unit CHECK SEAT BELT WARNING LIGHT Read the data of P belt warning light O P using Subaru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is the data of P belt warning light O P OFF Or is the passenger s seat belt warning light off Go to step 7 Check the harness between ignition switch and body integrated unit CHECK VEHICL2. Hold the tang plate disconnected from seat belt buckle 2 Turn the ignition switch to ON Does the seat belt warning light illuminate Go to step 9 Replace the body integrated unit CHECK SEAT BELT WARNING SYSTEM 1 Lift up the vehicle NOTE Raise all wheels off floor 2 Hold the tang plate disconnected from seat belt buckle 3 Start the engine and set the vehicle speed to more than 24 km h 15MPH NOTE The speed difference between front and rear wheels may light the ABS or VDC warning light but this indicates no malfunction When diagno sis is finished perform the ABS or VDC memo ry clearance procedure lt Ref to ABS diag 15 OPERATION Subaru Select Monitor gt lt Ref to VDC diag 16 OPERATION Subaru Select Monitor gt Does the seat belt warning light blink and the buzzer beep Go to step 10 Replace the body integrated unit CHECK SEAT BELT WARNING SYSTEM While the seat belt warning light is blinking and the buzzer is beeping decelerate the vehicle speed to less than 21 km h 13 MPH Does the buzzer stop beeping and the seat belt warning light change from blinking to illumi nating Go to step 11 Replace the body integrated unit CHECK SEAT BELT WARNING SYSTEM 1 Start the engine and set the vehicle speed to more than 24 km h 15 MPH 2 Wait for approx 108 seconds while the seat belt warning light is blinking and the buzzer is beeping NOTE The sp
3. LHD MODEL lt Ref to WI 308 LHD MODEL WIRING DIAGRAM Seat Belt Warning System gt 2 RHD MODEL lt Ref to WI 309 RHD MODEL WIRING DIAGRAM Seat Belt Warning System gt B INSPECTION TROUBLE SYMPTOM Seat belt warning light does not come on or go off e Buzzer does not beep 1 DRIVER S SEAT Step Check Yes No CHECK BODY INTEGRATED UNIT SYSTEM Check DTC of body integrated unit using Sub aru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is DTC displayed Perform the diag nosis according to DTC Go to step 2 CHECK VEHICLE SPEED SIGNAL Check DTC of ABS or vehicle dynamics control VDC using Subaru Select Monitor lt Ref to ABS diag 15 OPERATION Subaru Select Monitor gt lt Ref to VDC diag 16 OPERA TION Subaru Select Monitor gt Is DTC displayed Perform the diag nosis according to DTC Go to step 3 CHECK BODY INTEGRATED UNIT 1 Connect the Subaru Select Monitor to data link connector 2 Turn the ignition switch to ON engine OFF 3 Turn the Subaru Select Monitor switch to ON 4 Read the data of Driver s Seat SW input using Subaru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is the data of Driver s Seat SW input OFF Go to step 4 Check the harness between body inte grated unit and chassis ground CHECK SEAT BELT WARNING LIGHT Read the data
4. BLY SEDAN MODEL Check for the following and replace with new parts if necessary Seat belt is slackened bent or wore Seat belt is abnormally wound or extended 3 CENTER SEAT BELT LH ASSEMBLY SEDAN MODEL Check for the following and replace with new parts if necessary e Inner belt is deformed or damaged e Seat belt buckle cannot be engaged properly 4 OUTER SEAT BELT RH ASSEMBLY AND LH ASSEMBLY WAGON MODEL Check for the following and replace with new parts if necessary Seat belt is slackened bent or wore Seat belt is abnormally wound or extended 5 SHOULDER SEAT BELT CTR ASSEM BLY WAGON MODEL Check for the following and replace with new parts if necessary Seat belt is slackened bent or wore Seat belt is abnormally wound or extended 6 CENTERSEAT BELT RH ASSEMBLY AND LH ASSEMBLY WAGON MODEL Check for the following and replace with new parts if necessary Inner belt is deformed or damaged Seat belt buckle cannot be engaged properly SB 16 Disposal of Pretensioner SEAT BELT SYSTEM 7 Disposal of Pretensioner A CAUTION e Discard deployed pretensioners because it may cause serious personal injury when accidentally deployed Deployment of the pretensioners should be done on a flat place free from any possible danger Avoid deploying outdoors during rainy or windy weather e Wear protective gloves safety goggles and ear plugs during this operation Wash your h
5. SHOULDER SEAT BELT CTR ASSEM BLY SEDAN MODEL 1 Remove the rear cushion seat lt Ref to SE 14 REMOVAL Rear Seat gt 2 Remove the seat belt lower anchor bolt SB 00149 NOTE For the model with rear seat belt warning light dis connect the connector of seat belt warning light 3 Remove the rear quarter trim lt Ref to El 63 REMOVAL Rear Quarter Trim gt 4 Remove the rear shelf trim lt Ref to El 70 RE MOVAL Rear Shelf Trim gt 5 Remove the bolt to remove shoulder seat belt assembly EG SB 00089 3 CENTER SEAT BELT LH ASSEMBLY SEDAN MODEL 1 Remove the rear seat cushion lt Ref to SE 14 REMOVAL Rear Seat gt 2 Remove the bolt to remove center seat belt LH assembly SB 00150 NOTE For the model with rear seat belt warning light dis connect the connector of seat belt warning light SB 14 Rear Seat Belt 4 OUTER SEAT BELT RH ASSEMBLY AND LH ASSEMBLY WAGON MODEL 1 Remove the luggage floor box lt Ref to El 74 REMOVAL Luggage Floor Box gt 2 Remove the rear seat cushion and backrest shoulder lt Ref to SE 14 SEDAN MODEL RE MOVAL Rear Seat gt 3 Remove the rear quarter lower trim lt Ref to El 63 WAGON MODEL REMOVAL Rear Quarter Trim gt 4 Remove the bolt to remove outer seat belt re tractor v SB 00151 5 Remove the bolts to re
6. in the reverse order of removal CAUTION e During installation make sure that the seat belts are not twisted After installation make sure that the seat belts are smoothly extended and wound 3 CENTER SEAT BELT LH ASSEMBLY SEDAN MODEL Install in the reverse order of removal CAUTION During installation make sure that the seat belts are not twisted 4 OUTER SEAT BELT RH ASSEMBLY AND LH ASSEMBLY WAGON MODEL Install in the reverse order of removal CAUTION e During installation make sure that the seat belts are not twisted After installation make sure that the seat belts are smoothly extended and wound 5 SHOULDER SEAT BELT CTR ASSEM BLY WAGON MODEL Install in the reverse order of removal CAUTION After seat belt guide installation make sure that the seat belts are wound e During installation make sure that the seat belts are not twisted After installation make sure that the seat belts are smoothly extended and wound 6 CENTER SEAT BELT RH ASSEMBLY AND LH ASSEMBLY WAGON MODEL Install in the reverse order of removal CAUTION During installation make sure that the seat belts are not twisted C INSPECTION 1 OUTER SEAT BELT RH ASSEMBLY AND LH ASSEMBLY SEDAN MODEL Check for the following and replace with new parts if necessary Seat belt is slackened bent or wore Seat belt is abnormally wound or extended 2 SHOULDER SEAT BELT CTR ASSEM
7. of D belt warning light O P using Subaru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is the data of D belt warning light O P ON Or does the seat belt warning light on combination meter illu minate Go to step 5 Check the harness between ignition switch and body integrated unit CHECK BODY INTEGRATED UNIT 1 Insert the tang plate into the driver s seat belt buckle 2 Read the data of Driver s Seat SW input using Subaru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is the data of Driver s Seat SW input ON Go to step 6 Check the body integrated unit CHECK SEAT BELT WARNING LIGHT Read the data of D belt warning light O P using Subaru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is the data of D belt warning light O P OFF Or is the seat belt warning light on combination meter off SB 8 Go to step 7 Check the harness between ignition switch and body integrated unit Seat Belt Warning System Step Check SEAT BELT SYSTEM Yes No CHECK VEHICLE MODEL Is the vehicle EC EK or KA model Go to step 8 The seat belt warning light sys tem is normal at this time A tempo rary poor contact of harness con nector may be the cause Check the poor contact CHECK SEAT BELT WARNING SYSTEM 1
8. the vehicle speed to less than 21 km h 13 MPH Does the buzzer stop beeping and the seat belt warning light change from blinking to illumi nating Go to step 11 Replace the body integrated unit CHECK SEAT BELT WARNING SYSTEM 1 Start the engine and set the vehicle speed to more than 24 km h 15 MPH 2 Wait for approx 108 seconds while the seat belt warning light is blinking and the buzzer is beeping NOTE The speed difference between front and rear wheels may light the ABS or VDC warning light but this indicates no malfunction When diagno sis is finished perform the ABS or VDC memo ry clearance procedure lt Ref to ABS diag 15 OPERATION Subaru Select Monitor gt lt Ref to VDC diag 16 OPERATION Subaru Select Monitor gt Does the buzzer stop beeping and the seat belt warning light change from blinking to illumi nating SB 11 The seat belt warning system is normal A tempo rary poor contact of harness con nector may be the cause Check the poor contact Replace the body integrated unit Front Seat Belt SEAT BELT SYSTEM 5 Front Seat Belt A REMOVAL 1 OUTER SEAT BELT ASSEMBLY 1 Turn the ignition switch to OFF disconnect the battery ground cable from battery and wait for more than 20 seconds before starting work 2 Fold the backrest all the way forward and then move the front seat all the way forward 3 Remove the center pillar lower trim lt R
9. 2004 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION HVAC SYSTEM AC HEATER VENTILATOR AND A C HVAC SYSTEM AUTO A C AC diag DIAGNOSTICS AIRBAG SYSTEM AB AIRBAG SYSTEM DIAGNOSTICS AB diag This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair COU revels LIGHTING SYSTEM LI This manual includes the procedures for maintenance disassembling reas sembling inspection and adjustment of WIPER AND WASHER SYSTEMS components and diagnostics for guid ance of experienced mechanics Please peruse and utilize this manual ENTERTAINMENT fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition COMMUNICATION SYSTEM When replacement of parts during repair work is needed be sure to use SUBARU genuine parts GLASS WINDOWS MIRRORS GW SEAT BELT SYSTEM SB BODY STRUCTURE BS INSTRUMENTATION DRIVER INFO IDI SEATS SE SECURITY AND LOCKS SL SUNROOF T TOP CONVERTIBLE TOP cp SUNROOF EXTERIOR INTERIOR TRIM EI All information illustration and specifi cations contained in this manual are based on the latest product information available at the time of publication approval EXTERIOR BODY PANELS FUJI HEAVY INDUSTRIES LTD G2320GE7 2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION CRUISE CONTROL SYSTEM CC CRUI
10. A Deployment tool Tool number 98299PA030 B Deployment adapter D Tool number 98299SA010 7 Connect the deployment adapter D connector and pretensioner connector 8 Extend the wiring of deployment tool to the limit and make sure that the vehicle is empty Close all windows sunroof and rear gate completely at 5B 00017 9 Move the battery at least 5 m 16 ft from vehicle and secure to the nearby area Connect the deploy ment tool alligator clip to the battery negative terminal 10 Connect the other cable of deployment tool to the battery positive terminal and deploy the pretensioner SB 00018 SB 17 Disposal of Pretensioner SEAT BELT SYSTEM CAUTION After deployment the pretensioner is espe cially hot leave it unattended for 40 minutes or longer and then discard it Do not let water get on the deployed preten sioner 11 Remove the front outer belt lt Ref to SB 12 REMOVAL Front Seat Belt gt 12 Cutoffthe seat belt as close to retractor as pos sible SB 00130 13 Wrap the deployed pretensioner in airtight vinyl bag and discard it SB 00131 2 DEPLOYING OF PRETENSIONER AF TER REMOVAL FROM VEHICLE 1 Fold the backrest all the way forward and then move the front seat all the way forward 2 Turn the ignition switch to OFF disconnect the battery ground terminal and wait more than 20 seconds 3 Remo
11. E MODEL Is the vehicle EC EK or KA model Go to step 8 The seat belt warning system is normal at this time A temporary poor contact of har ness connector may be the cause Check the poor contact CHECK SEAT BELT WARNING SYSTEM 1 Hold the tang plate disconnected from seat belt buckle 2 Turn the ignition switch to ON Does the seat belt warning light illuminate SB 10 Go to step 9 Replace the body integrated unit Seat Belt Warning System Step Check SEAT BELT SYSTEM Yes No CHECK SEAT BELT WARNING SYSTEM 1 Lift up the vehicle NOTE Raise all wheels off floor 2 Insert the tang plate of driver s seat belt into seat belt buckle 3 Hold the tang plate of passenger s seat belt disconnected from seat belt buckle 4 Start the engine and set the vehicle speed to more than 24 km h 15 MPH NOTE The speed difference between front and rear wheels may light the ABS or VDC warning light but this indicates no malfunction When diagno sis is finished perform the ABS or VDC memo ry clearance procedure lt Ref to ABS diag 15 OPERATION Subaru Select Monitor gt lt Ref to VDC diag 16 OPERATION Subaru Select Monitor gt Does the seat belt warning light blink and the buzzer beep Go to step 10 Replace the body integrated unit CHECK SEAT BELT WARNING SYSTEM While the seat belt warning light is blinking and the buzzer is beeping decelerate
12. SE CONTROL SYSTEM CC diag DIAGNOSTICS IMMOBILIZER DIAGNOSTICS LUC LE LAN SYSTEM DIAGNOSTICS LAN diag G2320GE7 SSS Ses SEAT BELT SYSTEM Page 1 General Description cscs cuca iain ek lana 2 2 PretensionerConnscelolssa rie Gace aut eG Sn MN AE tree 6 3 Inspection Locations After a Collision 7 4 Seat Belt Warning System lee Matane nets et 8 Die Front seat Belts sila a ela 12 6 RES Seat BEN kupeen 14 7 Disposal of Pretensioner La peadeda feer nn Ann dette 17 General Description SEAT BELT SYSTEM 1 General Description A COMPONENT 1 FRONT SEAT BELT SB 00178 1 Adjustable anchor ASSY 4 Seat belt retractor Tightening torque N m kgf m ft lb 2 Shoulder anchor 5 Center pillar upper trim T1 30 3 1 22 3 Outer seat belt ASSY 6 Inner seat belt ASSY T2 38 3 9 28 T3 53 5 4 39 SB 2 General Description SEAT BELT SYSTEM 2 REAR SEAT BELT SEDAN MODEL 1 SB 00147 1 Outer seat belt RH ASSY 3 Outer seat belt LH ASSY Tightening torque N m kgf m ft Ib 2 Shoulder seat belt CTR ASSY 4 Center seat belt LH ASSY T 30 3 1 22 SB 3 General Description SEAT BELT SYSTEM 3 REAR SEAT BELT WAGON MODEL SB 00148 1 Outer seat belt RH ASSY 5 Cen
13. The parts of driver and passenger sides are not identical Before installation make sure that the correct part is used e Be careful not to twist the seat belts during installation Tightening torque lt Ref to SB 2 FRONT SEAT BELT COMPO NENT General Description gt 2 INNER SEAT BELT ASSEMBLY Install in the reverse order of removal Tightening torque lt Ref to SB 2 FRONT SEAT BELT COMPO NENT General Description gt C INSPECTION 1 OUTER SEAT BELT ASSEMBLY Check for the following and replace with new parts if necessary Pretensioner is cracked or deformed e Seat belt is slackened bent or worn Seat belt is abnormally wound or extended 2 INNER SEAT BELT ASSEMBLY Check for the following and replace with new parts if necessary Inner seat belt assembly is deformed or dam aged e Seat belt buckle cannot be engaged properly SB 13 SEAT BELT SYSTEM Rear Seat Belt SEAT BELT SYSTEM 6 Rear Seat Belt A REMOVAL 1 OUTERSEAT BELT RH ASSEMBLY AND LH ASSEMBLY SEDAN MODEL 1 Remove the rear seat lt Ref to SE 14 REMOV AL Rear Seat gt 2 Remove the seat belt lower anchor bolt SB 00084 3 Remove the rear quarter trim lt Ref to El 63 SEDAN MODEL MODEL WITH CURTAIN AIR BAG REMOVAL Rear Quarter Trim gt 4 Remove the bolt to remove outer seat belt as sembly Se e A SB 00089 2
14. ands after wards e Do not drop or damage the pretensioner e Because deploying of pretensioners cause a high explosive noise be sure to warn people in the area and do not allow anyone within a 5 m 16 ft radius of the disposal site e Some smoke will be emitted after deployment of the pretensioner Therefore it must be deployed in a well ventilated place with no fire alarms nearby e After deployment the pretensioner is especially hot leave it unattended for 40 minutes or longer and then discard it e Do not let water get on the deployed pretension er e Wrap the deployed pretensioner in an airtight vi nyl bag and then discard it If circumstances do not permit the pretensioner deployment contact the SUBARU dealer B PROCEDURE 1 DEPLOYING OF PRETENSIONER WHILE INSTALLED IN VEHICLE 1 Fold the backrest all the way forward and then move the front seat all the way forward 2 Turn the ignition switch to OFF disconnect the battery ground terminal and wait more than 20 seconds 3 Remove the center pillar lower trim lt Ref to El 60 REMOVAL Lower Inner Trim gt 4 Disconnect the pretensioner connector A SB 00129 5 Short the terminal to alligator clip of deployment tool A 6 Connect the deployment tool and deployment adapter D B CAUTION The terminals of deployment tool should be kept shorted until just before deployment of the pretensioner SB 00021
15. e terminal a 1 5m 16 ft or more 11 Connect the other cable of deployment tool to the battery positive terminal and deploy the pretensioner SB 00065 5B 00018 CAUTION After deployment the pretensioner is espe cially hot leave it unattended for 40 minutes or longer and then discard it Do not let water get on the deployed preten sioner SB 19 SB 00131 Disposal of Pretensioner SEAT BELT SYSTEM SB 20
16. eed difference between front and rear wheels may light the ABS or VDC warning light but this indicates no malfunction When diagno sis is finished perform the ABS or VDC memo ry clearance procedure lt Ref to ABS diag 15 OPERATION Subaru Select Monitor gt lt Ref to VDC diag 16 OPERATION Subaru Select Monitor gt 2 PASSENGER S SEAT Step Does the buzzer stop beeping and the seat belt warning light change from blinking to illumi nating Check The seat belt warning system is normal A tempo rary poor contact of harness con nector may be the cause Check the poor contact Yes Replace the body integrated unit No CHECK BODY INTEGRATED UNIT SYSTEM Check DTC of body integrated unit using Sub aru Select Monitor lt Ref to LAN diag 14 OPERATION Subaru Select Monitor gt Is DTC displayed SB 9 Perform the diag nosis according to DTC Go to step 2 Seat Belt Warning System SEAT BELT SYSTEM Step Check Yes No CHECK VEHICLE SPEED SIGNAL Check DTC of ABS or VDC using Subaru Select Monitor lt Ref to ABS diag 15 OPER ATION Subaru Select Monitor gt lt Ref to VDC diag 16 OPERATION Subaru Select Monitor gt Is DTC displayed Perform the diag nosis according to DTC Go to step 3 CHECK BODY INTEGRATED UNIT 1 Connect the Subaru Select Monitor to data link connector 2 Turn the ignition switch to ON engine OFF
17. ef to El 60 REMOVAL Lower Inner Trim gt 4 Remove the center pillar upper trim lt Ref to El 62 REMOVAL Upper Inner Trim gt 5 Remove the bolt and remove the center pillar in ner protector lower SB 00144 6 Remove the bolt and then remove the shoulder anchor SB 00152 7 Remove the bolt and then remove the adjust able anchor assembly SB 00153 8 Disconnect the pretensioner connector A and remove the bolt and then remove the seat belt re tractor SB 00154 NOTE Disconnect the tension reducer connector B for the seat belt retractor with tension reducer function CAUTION Do not drop or apply any impact to the pre tensioner Since the pretensioner and bracket are inte grated as a unit do not disassemble them 2 INNER SEAT BELT ASSEMBLY 1 Turn the ignition switch to OFF disconnect the battery ground cable from battery and wait for more than 20 seconds before starting work 2 Remove the console box lt Ref to El 53 RE MOVAL Console Box gt 3 Disconnect the seat belt warning light connector under the seat 4 Remove the harness clips from seat rail 5 Remove the TORX bolt and then remove the inner seat belt assembly 4 SE 00332 SB 12 Front Seat Belt B INSTALLATION 1 OUTER SEAT BELT ASSEMBLY Install in the reverse order of removal CAUTION e
18. move outer seat belt guide SB 00158 5 SHOULDER SEAT BELT CTR ASSEM BLY WAGON MODEL 1 Remove the quarter rear pillar trim lt Ref to El 63 WAGON MODEL REMOVAL Rear Quarter Trim gt 2 Remove the seat belt extract opening A from roof trim and then inset it to the inside of roof trim gt SB 00159 SEAT BELT SYSTEM 3 Remove the clips and then lower the roof trim end SB 00155 CAUTION When removing the roof trim clip do not pull the roof trim end backward with excessive force otherwise roof trim may be damaged 4 Remove the bolt to remove seat belt retractor SB 00160 6 CENTER SEAT BELT RH ASSEMBLY AND LH ASSEMBLY WAGON MODEL 1 Remove the rear seat cushion lt Ref to SE 14 SEDAN MODEL REMOVAL Rear Seat gt 2 Remove the bolts and then detach the center seat belt assembly SB 00156 NOTE For the model with rear seat belt warning light dis connect the connector of seat belt warning light SB 15 Rear Seat Belt SEAT BELT SYSTEM B INSTALLATION 1 OUTER SEAT BELT RH ASSEMBLY AND LH ASSEMBLY SEDAN MODEL Install in the reverse order of removal CAUTION During installation make sure that the seat belts are not twisted After installation make sure that the seat belts are smoothly extended and wound 2 SHOULDER SEAT BELT CTR ASSEM BLY SEDAN MODEL Install
19. ter seat belt LH ASSY Tightening torque N m kgf m ft Ib 2 Shoulder seat belt CTR ASSY 6 Outer belt guide RH T1 30 3 1 22 3 Outer seat belt LH ASSY 7 Outer belt guide LH T2 53 5 4 39 1 4 Center seat belt RH ASSY SB 4 General Description SEAT BELT SYSTEM B CAUTION Before starting service turn the ignition switch to OFF disconnect the battery ground cable and wait for 20 seconds or more e The pretensioner system has a backup power source The pretensioner might deploy if you do not wait for 20 seconds or more before starting work e Do not drop or apply any impact to the preten sioner If oil grease or water gets on the pretensioner wipe it off immediately with a dry cloth Do not expose the pretensioner to high tempera ture or flame e Do not allow current to flow through or voltage to reach the pretensioner Do not use a circuit tester to check resistance of the pretensioner C PREPARATION TOOL 1 SPECIAL TOOL ILLUSTRATION TOOL NUMBER DESCRIPTION e Do not disassemble or attempt to repair the pre tensioner If it is dented cracked or deformed re place it with a new one e Do not use the airbag or pretensioner parts from other vehicles Always replace the parts with new ones e When handling a seat belt with deployed preten sioner wear gloves and goggles Wash your hands afterwards Do not reuse a seat belt with deployed preten sioner If the material gets in your e
20. ve the front outer belt lt Ref to SB 12 RE MOVAL Front Seat Belt gt 4 Cut off the seat belt as close to retractor as pos sible SS T Tr VIN OO I SB 00130 5 Short the terminal to alligator clip of deployment tool 6 Connect the deployment tool A and deploy ment adapter D B CAUTION The terminals of deployment tool should be kept shorted until just before deployment of the pretensioner SB 00021 A Deployment tool Tool number 98299PA030 B Deployment adapter D Tool number 98299SA010 7 Connect the deployment adapter D connector and pretensioner connector 8 Install the pretensioner on a wheel with tire Then bundle three automotive wire harness each with a sectional area of 1 25 mm 0 00194 sq in or more and bind them twofold around the preten sioner bracket and wheel as SB 00024 SB 18 Disposal of Pretensioner SEAT BELT SYSTEM 9 Put three tires without wheels on the tire in 12 Wrap the deployed pretensioner in airtight vinyl stalled with pretensioner Put on an additional tire bag and discard it with a wheel on top and then fasten them tight with a rope ns NIN AU t cece bleket AG RRR vw ALE ar SB 00025 10 Move the battery at least 5 m 16 ft from tires and secure the nearby area Connect the deploy ment tool alligator clip to the battery negativ
21. yes or on your skin during deployment wash it away with clean water and then consult a doctor REMARKS 98299SA010 ST98299SA010 DEPLOYMENT ADAPTER D Used for deploying the pretensioner Used with DEPLOYMENT TOOL 98299PA030 98299PA030 ST98299PA030 DEPLOYMENT TOOL Used for deploying the pretensioner Used with DEPLOYMENT ADAPTER D 98299SA010 SB 5 Pretensioner Connector SEAT BELT SYSTEM 2 Pretensioner Connector A REMOVAL 1 Using a flat tip screwdriver pry the push lock up ward to unlock AB 00478 2 Pull out the connector to disconnect it from re tractor assembly amp AB 00479 B INSTALLATION Connect the connector in the reverse order of dis connection At this time be sure to insert the push lock until a connecting sound is heard CAUTION Be sure to insert the connector in until it is locked Then pull on it gently to make sure that it is locked Be sure to push the push lock in securely AB 00480 SB 6 Inspection Locations After a Collision 3 Inspection Locations After a Collision A INSPECTION Check for the following and replace with new parts if necessary e Center pillar lower garnish is discolored or cracked e Wire harness and connector are damaged SB 7 SEAT BELT SYSTEM Seat Belt Warning System SEAT BELT SYSTEM 4 Seat Belt Warning System A WIRING DIAGRAM 1
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