INSTALLATION INSTRUCTIONS
Contents
1. JARS PERFORMANCE HEA Be MNES RXP Pro Series Power Filter Kit PART RS13056 APPLICATION S Sea Doo RXP all models Required tools Part 1 4 Drill Bit N A 2 3 8 Hole Saw Bit N A Torx screw adapter 04 05 models N A Recommended tools Part Hydraulic Press N A Service Manual Please call NOTE Allow craft s engine to cool thoroughly before performing installation INSTALLATION INSTRUCTIONS 1 Remove D E S S lanyard and disconnect battery cables 2 Unclip engine coolant overflow tank remove from engine compartment cowling and lay on top of engine Take care not to tip overflow tank allowing coolant to drain 3 Remove engine compartment cowling by first removing the two forward most M10 socket head cap bolts and rear most M10 socket head cap bolt completely see illustration 1 Remove the two remaining M10 socket head cap bolts and clamps completely at lower inside rear edge of engine compartment cowling see illustration 2 4 Install the supplied pre filter adapter onto the grab handle see illustration 3 Using the adapter bolt hole locations as a guide drill two 1 4 holes Secure adapter to grab handle using supplied M6 bolts washers and nuts NOTE Do not over tighten bolts 5 From inside of engine compartment cowling drill two 2 3 8 holes one on each side using a hole saw bit through both inner and outer pieces of cowling see illustration 4 NOTE It is important that you drill in th2. RS13056 H1 6 30 09 9 INSTALLATION IMAGES 03 05 models Connect supplied breather hose here All models Install o can breather here Illustration 1 06 amp Newer Models Trim hose to fit catch can breather Illustration 3 Word doc RS13056 H1 6 30 09 All models Install catch can breather here A Y NY k i gt y Illustration 2
3. from the sale installation or use of this product No other warranty express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose applies Various states do not allow for the limitation of incidental or consequential damages and therefore the above exclusion or limitation may not apply to you Warranty does not include the expenses related to freight or transportation of parts or compensation for any inconvenience or loss of use while being repaired A copy of the original invoice must accompany all warranty claims Warranted replacement parts will be returned freight collect INSTALLATION IMAGES Illustration 1 Illustration 2 Word doc RS13056 H1 6 30 09 3 Coolant overflow tank holder Center hole Saw bit here 2 3 8 inch max O D Cowling clamp location Illustration 3 Illustration 4 Plastic side cover to be removed from right side of hood cowling Illustration 5 Illustration 6 Word doc RS13056 H1 6 30 09 4 Illustration 7 Illustration 8 Mount reg rec inside of hull using supplied bracket and hardware 08 Reg Rec prs Mounting E only this Orientation La section of 1 sheathing Illustration 9 Illustration 10 Word doc RS13056 H1 6 30 09 5 i X J i iI Villi Fi 07 amp Older rti i KPNI TOY Reg Rec i E HA 08 Models n Mill Hil Mounting Sa d Add split loom Orientation P sheathing h
4. side down on a smooth clean surface Insert supercharger inlet into adapter and press straight downward Be sure to apply even force with both hands NOTE You will hear a distinctive snap when adapter installs completely Inspect inside of adapter supercharger inlet to ensure there is not a gap see illustration 16 Inspect o rings on engine side of supercharger housing If either is damaged replace both Coat unpainted area on engine side of supercharger unit with anti seize and install into engine NOTE It may be necessary to rotate supercharger impeller to allow supercharger gear to mesh with flywheel gear Secure supercharger unit to engine using the three OE M6 x 35mm bolts removed in step 14 NOTE Use BLUE Loc Tite Torque to 22 ft lbs 30 Nem Replace connection to supercharger outlet Liberally coat outside of supercharger adapter with glass cleaner Install supplied coupler and two large hose clamps onto adapter completely see illustration 17 Liberally coat flange on supplied Power Filter Tube with glass cleaner and install into silicone coupler completely see illustration 18 NOTE This step cannot be rushed and or forced Insert tube into coupler at a slight angle Be sure Power Filter Tube inserts completely into coupler and against adapter While pushing Power Filter Tube towards supercharger slide coupler towards tube rotating slightly will ease process Tighten clamp securing coupler to adapter see illustra
5. e exact area specified in the illustration from the inside and the holes are no larger than 2 3 8 in diameter 6 Smooth edges of 2 3 8 holes Carefully install supplied Flo rite vents from outside of engine compartment cowling see illustration 5 NOTE It is important that you make sure the vents securely snap into place Inspect from inside after installing 7 Remove regulator rectifier from air intake and install onto supplied aluminum bracket using supplied hardware M6 x 35mm socket head cap bolts M6 flat washers and M6 nylock nuts see illustration 7 8 Mount regulator rectifier bracket 09 Models 1 At right side of lower hood cowling remove the plastic side cover see illustration 6 2 Where the hull is visible through the hood cowling drill a 5 16 hole dead center see illustration 7 3 Mount regulator rectifier bracket to inside of hull using supplied M8 bolt M8 washers and M8 nylock nut see illustration 9 4 Replace plastic side cover 08 Models see illustration 10 07 amp Older Models see illustration 11 9 08 Models ONLY 07 amp Older Models Proceed to Step 10 9 1 lt is necessary to modify the stock wiring harness so the connectors will reach the regulator rectifier Carefully unwrap the electrical tape and slice open the protective sheathing securing the regulator rectifier connectors where they are spliced into the wiring harness see illustration 10 9 2 Cut the supplied split
6. er modified components will be void of warranty This warranty is limited to defects in the primary components only Finish and or wear marks in or on primary components are not covered under this warranty RIVA Racing s liability is expressly limited to the repair or replacement of the components contained within or associated with this kit RIVA Racing agrees to repair or at RIVA s option replace any defective unit without charge if product is returned to RIVA Racing freight prepaid within the warranty period Any equipment returned which in RIVA s opinion has been subjected to misuse abuse overheating or accident shall not be covered by this warranty RIVA Racing shall have no liability for special incidental or consequential damages or injury to persons or property from any cause arising from the sale installation or use of this product No other warranty express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose applies Various states do not allow for the limitation of incidental or consequential damages and therefore the above exclusion or limitation may not apply to you Warranty does not include the expenses related to freight or transportation of parts or compensation for any inconvenience or loss of use while being repaired A copy of the original invoice must accompany all warranty claims Warranted replacement parts will be returned freight collect Word doc
7. ere Illustration 11 Illustration 12 Illustration 13 Illustration 14 Word doc RS13056 H1 6 30 09 6 Illustration 15 Press straight down with even pressure Inspect for gap between adapter and inlet flange Illustration 16 Illustration 17 Word doc RS13056 H1 6 30 09 7 Insert tube into coupler a slight angle and align as you press into coupler Illustration 18 Trim lines molded into Power m 5 i eus Filter compartment E 2o Tube conina ics ventilation outlet Gap caused by engine compartment cowling ventilation outlet resting on top of Power Filter Tube See above Illustration 20 Word doc RS13056 H1 6 30 09 Tighten clamp securing coupler to adapter completely Illustration 19 Proper gap when Power Filter Tube has been trimmed down Engine compartment cowling resting on hull when Power Filter Tube is trimmed properly See above Illustration 21 Oil Catch Can Breather System PART RS19050 BCC APPLICATION S RXP RXT GTX 4 TEC NOTE Allow craft s engine to cool thoroughly before performing installation INSTALLATION INSTRUCTIONS 1 Remove two forward most bolts one upper one lower securing exhaust manifold to cylinder 2 Install supplied Oil Breather Catch Can and secure with OE bolts see illustration 2 NOTE Use BLUE Loc Tite Torque to 7 ft lbs 10 Nem 03 05 Models 3 Remove OE hose between air intake system a
8. ine compartment cowling NOTE Use BLUE Loc Tite Do not over tighten bolts Replace engine coolant overflow tank Remember the water belongs to everyone Please ride responsibly Word doc RS13056 H1 6 30 09 2 Technical Support For answers to questions regarding installation or trouble shooting RIVA Performance Products contact RIVA Technical Support directly at 954 247 0705 or by e mail at tech support 2rivamotorsports com Limited Warranty RIVA RXP Pro Series Power Filter Kits carry a 1 year limited warranty to the original purchaser They are warranted to be free of defects in materials and workmanship under normal use and service Customer modified components will be void of warranty This warranty is limited to defects in the primary components only Finish and or wear marks in or on primary components are not covered under this warranty RIVA Racing s liability is expressly limited to the repair or replacement of the components contained within or associated with this kit RIVA Racing agrees to repair or at RIVA s option replace any defective unit without charge if product is returned to RIVA Racing freight prepaid within the warranty period Any equipment returned which in RIVA s opinion has been subjected to misuse abuse overheating or accident shall not be covered by this warranty RIVA Racing shall have no liability for special incidental or consequential damages or injury to persons or property from any cause arising
9. loom sheathing in half Separate the regulator rectifier wires from the other wires Place one half around the regulator rectifier wires and the other around the exposed wiring harness see illustration 12 Secure using electrical tape 10 Reconnect regulator rectifier to wiring harness Word doc RS13056 H1 6 30 09 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 29 26 2 Remove OE intake ducting from supercharger inlet forward and discard see illustration 13 If using an aftermarket air intake system completely remove it and any hardware associated and discard Retain engine breather hose Remove connection to supercharger outlet Disconnect exhaust gooseneck from exhaust manifold Disconnect left muffler restraining strap and slide muffler rearward Remove the three M6 x 35mm Torx bolts 2 lower front amp 1 upper rear securing supercharger unit to engine see illustration 14 NOTE You will need a special Torx adapter to remove and replace upper rear Torx bolt This can be purchased though our parts department at any SeasDoo Dealer or through a reputable tool company Remove supercharger unit from engine Liberally coat inside of supplied adapter with glass cleaner Install adapter onto supercharger housing inlet using a manual press by slowly pressing ring onto housing until it seats completely see illustration 15 If a manual press is not available place adapter inlet
10. nd oil separator housing and discard Retain hose clamps 4 Install supplied hose between oil separator housing and Oil Catch Can Breather see illustration 1 amp 2 Secure using OE hose clamps NOTE Do not over tighten hose clamps 5 Install supplied block off cap onto oil breather hose fitting on air intake system where applicable and secure with supplied zip tie see illustration 4 06 amp Newer Models 3 Disconnect end of oil breather hose from air intake system 4 Relocate forward most hose retainer bracket on exhaust manifold see illustration 2 NOTE Use BLUE Loc Tite Torque to 7 ft lbs 10 Nem 5 Align hose with Oil Catch Can Breather and remove excess hose see illustration 3 Install and secure to Oil Catch Can Breather using OE hose clamp NOTE Do not over tighten hose clamp Drain Oil Catch Can Breather as needed by rotating valve arm at base to 6 o clock position To close rotate back to 3 o clock position Hemember the water belongs to everyone Please ride responsibly Technical Support For answers to questions regarding installation or trouble shooting RIVA Performance Products contact RIVA Technical Support directly at 954 247 0705 or by e mail at tech support 2rivamotorsports com Limited Warranty RIVA Oil Catch Can Breather Systems carry a 6 month limited warranty to the original purchaser They are warranted to be free of defects in materials and workmanship under normal use and service Custom
11. tion 19 NOTE Do not over tighten clamp Loosely tighten second clamp securing Power Filter Tube to coupler Replace engine compartment cowling Do not secure Ventilation opening at grab handle will insert into Power Filter Tube see illustration 20 NOTE If engine compartment cowling does not meet hull DO NOT FORCE DOWN Power Filter Tube can be cut down to allow engine compartment cowling to meet hull If there is a gap between engine compartment cowling and hull see illustration 20 remove engine compartment cowling and Power Filter Tube There are seven lines molded into the outside of inlet end of Power Filter Tube These are to aid in trimming down Power Filter Tube to allow engine compartment cowling to meet hull NOTE Due to variances in engine compartment cowlings we cannot give an exact amount to remove from Power Filter Tube We recommend removing only 2 sections initially if your engine compartment cowling is approximately 1 above hull Smooth edge of Power Filter Tube and test fit again Remove additional sections as needed Remove one section at a time You will know you have trimmed Power Filter Tube enough when engine compartment cowling rests on hull and there is a slight gap between engine compartment cowling ventilation opening reinforcement ribs and Power Filter Tube see illustration 21 Be sure to smooth edge after trimming Tighten clamp securing Power Filter Tube to adapter NOTE Do not over tighten clamp Secure eng
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