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PN T107026

1. Inspections Inspection for Decals with Words PartNo Decal Description Qty GS 2032 GS 2632 and GS 3232 82657 Instructions Battery Connection Diagram 1 82693 Instructions Max Cap 800 Ibs 363 kg 1 Determine whether the decals on your machine GS 2032 have words or symbols Use the appropriate 82694 Instructions Maximum Side Force 1 inspection to verify that all decals are legible and in GS 2032 place 82695 Instructions Maximum Side Force 1 Part No Decal Description Qty 05 2632 and eee 97692 Label Wheel Load GS 2032 4 28174 Label Power to Platform 230V 2 97693 Label Wheel Load GS 2632 4 28175 Warning Compartment Access 1 TE 114324 Cosmetic Genie GS 3232 2 28176 Label Missing Manuals 1 114359 D Ti H d Outi anger Tip over Hazard Outriggers 28235 Label Power to Platform 115V 2 GS 3032 riy 99 28236 Warning Improper Operation 1 114360 Danger Tip over Hazard Batteries 1 31060 Danger Tip over Hazard Limit Switch 1 114361 Label Transport Diagram 2 31508 Danger Electrocution Hazard 1 114362 Label Wheel Load GS 3232 4 31788 Danger Explosion Burn Hazard 1 114385 Danger Electrocution Hazard 2 40434 Label Lanyard Anchorage Point 3 114386 Danger General Safety Rules 1 43618 Label Directional Arrows 2 114428 Instructions Maximum Travel Height 1 43619 Label Safety Arm 1 GS 3232 only 43658 Label
2. Bes ce LL G Platform Control Panel 1 Low speed lift enable button 2 Red Emergency Stop button Push in the red Emergency Stop button to the Pros and Halen DOMUI to I off position to stop all functions Pull out the activate the low speed platform as red Emergency Stop button to the on position function d to operate the machine Genie 24 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Controls 3 High speed lift enable button 7 Thumb rocker switch for steer function Press and hold this button to I Press the left side of the thumb H activate the high speed platform Ea rocker and the machine will turn in N function the direction the blue triangle points on the platform control panel 4 Horn button Press the right side of the thumb Press the horn button and the horn rocker and the machine will turn in will sound Release the horn button the direction the yellow triangle ERA and the horn will not sound points on the platform control panel 5 Drive speed select button 8 LED diagnostic readout battery charge Press this button to activate the indicator slow drive function The indicator light will be on when slow drive is 9 Platform up button selected Press and hold the platform up 6 Proportional control handle and function button and the
3. eeseeseessss 54 Transport and Lifting Instructions 67 Maintenance sesseeeneeeemenns 72 Specifications sssssssseeeeeeeee 74 Copyright O 1997 Terex Corporation Sixth Edition Eighth Printing November 2014 Genie is a registered trademark of Terex South Dakota Inc in the U S A and many other countries GS is a trademark of Terex South Dakota Inc These machines comply with ANSI SIA A92 6 CAN B 354 2 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Owners Users and Operators Thank you for choosing our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices in a commonsense way 4 Only have trained certified operators directed by informed and knowledgeable supervision running the machine Part No T107026 Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Genie GS 30 GS 32 GS 46 GS 47 1 Do Not Operate Unless M You learn and practice the principles of safe machine
4. GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions Repair any function that operates when either red Emergency Stop button is pushed in Emergency Lowering 1 Pullthe emergency lowering knob to lower the platform Operation from Ground 1 Besure the battery pack is connected before operating the machine 2 Turn the key switch to ground control 3 Pull out both ground and platform red Emergency Stop buttons to the on position To Position Platform 1 Atthe control panel press and hold the lift function enable button 2 Press the platform up or down button Drive and steer functions are not available from the ground controls Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 55 Operating Instructions Operation from Platform 1 Be sure the battery pack is connected before operating the machine 2 Turn the key switch to platform control Pull out both ground and platform red Emergency Stop buttons to the on position Controller Identification These machines were produced with two different styles of platform controls Use the button pattern on the platform controls to determine which instructions apply to your machine Use these instructions if the decal on your platform controls has these buttons ee GE
5. Ninth Printing Operating Instructions To Position Outriggers GS 3232 models To Extend Outriggers 1 Press the outrigger function button On the LCD screen a circle below the outrigger function symbol will turn on 2 Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 3 Move the control handle in the direction indicated by the yellow arrow The outriggers will begin to extend The individual outrigger indicator light will turn solid green as the corresponding outrigger makes contact with the ground Continue moving the control handle until the lift enable indicator light turns green and a beep is heard The machine is now level When the lift error indicator light turns red the up down and drive functions are disabled The lift error indicator light will turn red under the following conditions e The platform is raised to 22 ft 6 7 m and the outriggers are not deployed e Notall outriggers are in contact with the ground e All four outriggers are in contact with the ground but the machine is not level e Error code Genie 58 GS 30 GS 32 GS 46 GS 47 Note If the outrigger enable and extend buttons are released too soon during extension the outrigger indicator lights will continue to flash green indicating the outriggers are not contacting the ground Note If the outrigger lights are solid
6. Wheel Load GS 3246 4 82731 Label Maximum Capacity 544 kg 1 Determine whether the decals on your machine GS 2046 have words or symbols Use the appropriate 82732 Label Maximum Capacity 454 kg 1 inspection to verify that all decals are legible and in GS 2646 place 82733 Label Maximum Capacity 318 kg 1 GS 3246 Part No BecaPDSSETIDERR Qty 82734 Label Side Force 890 N GS 2046 1 28174 Label Power to Platform 230V 2 82735 Label Side Force 667 N GS 2646 1 28235 Label Power to Platform 115V 2 82736 Label Side Force 467 N GS 3246 1 40434 Label Lanyard Anchorage Point 5 GS 4047 43618 Label Directional Arrows 2 97719 Label Safety Arm 1 43658 Label Power to Charger 230V 1 114334 Label Electrocution Hazard Plug 1 44980 Label Power to Charger 115V 1 114337 Label Tip over Hazard Limit Switch 1 44981 Label Air Line to Platform 110 PSI 2 114338 Label Tip over Hazard Tilt Alarm 1 52475 Label Transport Tie down 5 114361 Label Transport Diagram 2 62056 Cosmetic Genie GS 2046 2 114370 Label Tip over Hazard Batteries 1 62057 Cosmetic Genie GS 2646 2 114372 Label Tip over Hazard Open Trays 2 62058 Cosmetic Genie GS 3246 2 137605 Label Emergency Stop Platform 1 72086 Label Lifting Point 4 Control 72143 Label Emergency Stop 1 137636 Overlay Platform Control Panel 1 82473 Label Compartment Access 1 137656 Label
7. Part No T107026 Sixth Edition Ninth Printing Operator s Manual e lll MH V J Inspections 40434 28176 133596 114386 43618 28236 137605 137656 1257923 44736 228931 or 1257188 137636 or 1256702 44981 28174 or 28235 40434 or 82729 or 82730 82557 82710 or 82726 or 82727 or 1259923 62056 or m i or 62058 or 230620 or 230620 43618 1257923 N 44255 G SS 44255 d PX Em or Serial x 82705 label WY Ss SS or 230758 82561 RGM Y 46287 72853 S 82561 114385 I lt 7107029 72143 MKS 114385 Y 4 P X f LY 114361 28174 SM 77 or 28235 SLIS Ph or 44980 7 he J or SE OS SSA BNES l M 44981 lt a 1 0 82705 82703 7 K or 230758 or 82704 d J or 82705 SUL 46287 or 230758 133276 ZA 82657 46287 or 214864 46287 82703 114360 82366 T107031 44737 82558 or 82704 72086 52475 72086 lor 214867 44737 82559 7112804 28175 or 230758 114361 31060 31788 72970 Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 47 Operator s Manual Sixth Edition Ninth Printing REN Inspections Inspection for Decals with Part No Decal Description Qty Symbols GS 1530 and GS 1930 82486 Label Wheel Load GS 1930 4 Determine whether the decals on your machine PERET LODES Beas ihe Menus have words or symbols Use the appropriate 92495 S Nd Said i inspection to verify th
8. To Position Platform 1 Press and hold the high or low speed lift enable button ME 2 Press and hold the foot switch if equipped 3 Press the platform up or platform down button Operator s Manual Sixth Edition Ninth Printing Operating Instructions To Position Outriggers GS 3232 models To Extend Outriggers 1 Press and hold the outrigger enable button 2 Press and hold the foot switch if equipped 3 Press and hold the outrigger extend button The outriggers will begin to extend The individual outrigger indicator lights will flash green as the corresponding outrigger extends Continue pressing the outrigger enable and the outrigger extend buttons until all outrigger indicator lights turn solid green and a long beep is heard from the platform controls alarm The machine is now level Note If the outrigger enable and extend buttons are released too soon during extension the outrigger indicator lights will continue to flash green indicating the outriggers are not contacting the ground Note If the outrigger lights are solid green the machine may not be level or the outriggers may not be fully deployed if a long beep is not heard at the platform controls alarm Ore Genie 56 GS 30 GS 32 GS 46 GS 47 To Retract Outriggers 1 Press and hold the outrigger enable button t 2 Press and hold the foot switch if equipped 3 Press and hold the outrigger retract button
9. Power to Charger 230V 1 133276 Label Emergency Lowering 1 44255 Danger Crushing Hazard 4 133531 Label Outrigger Load GS 3232 4 44736 Danger Tip over Hazard Tilt Alarm 1 193596 Label Operational Indicator Codes 1 44737 Danger Tip over Hazard Trays Open 2 All models except GS 3232 44980 Label Power to Charger 115V 1 137605 Label Emergency Stop Platform Control 1 Tm 197636 Overlay Platform Control Panel 1 44981 Label Air Line to Platf 1 n T T a HI PS All models except GS 3232 eL eue Bu 137656 Label Drive Steer Direction 1 52475 Label Transport Tie down 3 Platform Control 62055 Cosmetic Genie GS 2032 2 137693 Overlay Platform Control Panel 1 72086 Label Lifting Point 4 GS 3232 only 72143 Label Emergency Stop 1 228928 Instructions Operation Platform Control 1 72853 Danger Improper Use Hazard 1 233477 Label Operational Indicator Codes 1 72970 Instructions Battery Charger Operation 1 GS 3292 only 72973 Cosmetic Genie GS 2632 2 1256702 Overlay Platform Control Panel 1 82366 Label Chevron Bando 1 1256704 Su SN Control Panel with 1 82506 Danger Foot Crushing Hazard 4 z GS 3232 only 1257185 Instructions Operation Platform Control 1 82557 Label Platform Controls Location 1 E Me smaning 2 82558 Warning Skin Injection Hazard 1 7107029 Danger Instructions Brake Release 1 Safety and Operation 82599 e IRBDSEU N 1 T107031 Instructio
10. The outriggers will begin to retract The outrigger indicator lights will turn solid green as the corresponding outrigger retracts Continue pressing the outrigger enable and outrigger retract buttons until all outrigger indicator lights turn off indicating all outriggers are completely retracted All machine functions are now restored Note If the outrigger enable and retract buttons are released too soon during retraction the outrigger indicator lights will flash green indicating the outriggers are not fully retracted To Steer 1 Press and hold the drive steer function enable switch on the control handle 2 Press and hold the foot switch if equipped 3 Turn the steer wheels with the H thumb rocker switch located on gt vw the top of the control handle Part No T107026 Sixth Edition Ninth Printing Operator s Manual To Drive 1 Press and hold the drive steer function enable switch on the control handle Press and hold the foot switch if equipped Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine p
11. Panel 1 82495 Label Brake Release Safety and 1 1256704 Overlay Platform Control Panel with 1 Operating Instructions Outriggers 82496 Label Maximum Capacity 227 kg 1 1257923 Label Smartlink 2 GS 2632 and GS 3232 T112804 Label Ground Control Panel 1 Genie 50 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Inspections 137636 or 1257923 114338 43618 40434 137693 or 114371 82487 1256702 or 1256704 137605 137656 28174 or 28235 40434 82699 or 82496 82701 or 82656 Sans 62055 or 72973 or 72973 or 114324 or 114324 43618 44981 1257923 82562 82562 97719 Serial 97692 label or 97693 82474 or 114362 82476 133531 72143 82475 72086 82474 52475 52475 28174 or 28235 82495 114361 43658 97692 or 44980 or 97693 114334 or 114362 44981 97692 133531 or or 114362 82475 133531 82475 82487 82473 82475 Ere 52475 72086 114370 82476 114372 1112804 82560 133531 114361 114337 114372 82481 Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 51 Operator s Manual Sixth Edition Ninth Printing REN Inspections Inspection for Decals with Part No Decal Description Qty Symbols GS 2046 GS 2646 82704 Label Wheel Load GS 2646 4 GS 3246 and GS 4047 82705 Label
12. Press the thumb rocker switch on top of the control handle in the direction indicated by the blue triangle on the control panel Result The steer wheels should turn in the direction indicated by the blue triangle 54 Press the thumb rocker switch on top of the control handle in the direction indicated by the yellow triangle on the control panel Result The steer wheels should turn in the direction indicated by the yellow triangle Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 35 Inspections Test Drive and Braking 55 Press the drive function button Hn if equipped 9i 56 Press and hold the function enable switch on the control handle Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 57 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the control handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop when the control handle is returned to the center position 58 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the control handle to the center position Result The machine should move in the direction
13. direction indicated by the yellow arrow Result No functions should operate Part No T107026 Sixth Edition Ninth Printing Operator s Manual 23 Do not press the high speed or low speed lift enable buttons 32 24 Press the platform up or platform down button Result The lift function should not operate 33 25 Do not press the platform up or platform down buttons 34 26 Press the high speed or low speed lift enable button Result The lift function should not operate 35 27 Press and hold the high speed lift enable button Machines equipped with foot switch Press and 36 hold the foot switch and press and hold the function enable button at the same time 37 28 Press the platform up button Result The platform should raise The pothole guards should deploy 29 Release the high speed lift enable button or the platform up button 38 Result The platform should stop raising 30 Press and hold the high speed lift enable e button 31 Press the platform down button Result The platform should lower The descent alarm should sound while the platform is lowering Genie Inspections Release the high speed lift enable button or the platform down button Result The platform should stop lowering Press and hold the low speed lift enable button Press the platform up button Result The platform should raise The pothole guards should deploy Release the low speed lift enable bu
14. label for specific machine weight 4 Batteries 6V 225AH Power source System voltage 24V AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x 11 25 in Vibration value does not exceed 2 5 m s Genie 80 GS 30 GS 32 GS 46 GS 47 40 ft 54 sec 12 2 m 54 sec Floor loading information GS 2646 Tire load maximum 2150 Ibs 975 kg Tire contact pressure 143 psi 10 09 kg cm 988 kPa Occupied floor pressure 185 psf 903kg m 8 87 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No T107026 Sixth Edition Ninth Printing Operator s Manual Specifications Model GS 3246 Operating temperature Height working maximum 37 9 ft 11 6m Minimum 20 F 29 C Height platform maximum 31 9 ft 9 7m Maximum 150 F 66 C Height stowed maximum 94 in 238 cm Airborne noise emissions Height stowed maximum 71 in 181cm Sound pressure level at ground workstation lt 70 dBA rails folded Sound pressure level at platform workstation lt 70 dBA Platform height stowed 50 75 in 129 cm 2 zm maxim mi g Maximum slope rating stowed position 25 14 Height g
15. platform will raise enable switch for drive function Drive function Press and hold the function 10 Platform down button enable switch to enable the drive function on the platform control handle Move the control Press and hold the platform down handle in the direction indicated by the blue button and the platform will lower arrow on the control panel and the machine will move in the direction that the blue arrow points Move the control handle in the direction 11 indicated by the yellow arrow on the control panel and the machine will move in the Press and hold this button to direction that the yellow arrow points activate the outrigger function ej E Outrigger enable button Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 Operator s Manual Sixth Edition Ninth Printing Controls 12 Platform up OR outrigger retract button a Press and hold this button and the platform will raise OR the outriggers will retract Platform down OR outrigger extend button Press and hold this button and the platform will lower OR the outriggers will extend Outrigger indicator lights During outrigger extension lights flash green As each outrigger contacts the ground lights turn solid green Any time the outrigger extension procedure is interrupted the lights will flash green indicating the outriggers are not contacting the ground or the outriggers are not fully deployed During outrigger r
16. screen a circle below the drive function symbol will turn on If the control handle is not moved within seven seconds of pushing the drive function button the circle below the drive function symbol will turn off and drive function will not operate Press the drive function button again 2 Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 59 Operating Instructions Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the battery level indicator is flashing To select drive speed The drive controls can operate in two different drive speed modes while in the stowed position When the drive speed button light is on slow drive speed mode is active When the drive speed button light is off fast drive speed mode is active Press the drive speed button to select the desired drive speed Note When the platform
17. that the yellow arrow points on the control panel then come to an abrupt stop when the control handle is returned to the center position Note The brakes must be able to hold the machine on any slope it is able to climb Operator s Manual Sixth Edition Ninth Printing Inspections Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 59 Fully lower the platform 60 Place a 2x4 or similar piece of wood under both wheels on one side and drive the machine up onto them 61 Raise the platform approximately 7 ft 2 1 m from the ground Result The platform should stop and the tilt alarm will sound at 180 beeps per minute The platform controls LED readout should display LL and the ground controls LCD should display LL Machine Tilted 63 Press and hold the function enable switch on the control handle 62 Press the drive function button if equipped 64 Move the control handle in the direction indicated by the blue arrow then move the control handle in the direction indicated by the yellow arrow Result The drive function should not work in either direction 65 Lower the platform and remove both pieces of wood Genie 36 GS 30 GS 32 GS 46 GS 47 Test Elevated Drive Speed 66 Raise the platform approximately 4 ft 1 2 m from the ground 68 Press and hold the function enable switch on the control han
18. to 1000KV 45 ft 13 72 m Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the a We machine if it contacts energized power lines A Personnel on the ground or in the platform must not touch or operate the machine until energized i power lines are shut off T Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Part No T107026 Work Area Safety A Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension Maximum capacity Platform extended Platform Platform Extension Maximum Model retracted only only occupants GS 1530 600 Ibs 350 Ibs 250 Ibs 2 272 kg 159 kg 113 kg GS 1930 500 Ibs 250 Ibs 250 Ibs 2 227 kg 113 kg 113 kg GS 2032 800 Ibs 550 Ibs 250 Ibs 2 363 kg 249 kg 113 kg GS 2632 500 Ibs 250 Ibs 250 Ibs 2 227 kg 113 kg 113 kg GS 3232 500 Ibs 250 Ibs 250 Ibs 2 227 kg 113 kg 113 kg GS 2046 1200 Ibs 950 Ibs 250 Ibs 2 544 kg 431 kg 113 kg GS 2646 1000 Ibs 750 Ibs 250 Ibs 2 454 kg 340 kg 113 kg GS 3246 700 Ibs 450 Ibs 250 Ibs 2 318 kg 204 kg 113 kg GS 4047 550 Ibs 300 Ibs 250 kg 2 250 kg 137 kg 113 kg Genie GS 30 GS 32 GS 46 GS 47 11 Platform retracted Platform extended Extension only Platform only The weight of options and access
19. 08 SOKV I 200RV E 50m 200kV 19 350KV 20v 540m 50K to 500K EI 780m 500K 750KV ast 3087 7EOKV to 1000KV LI 1372m Collision Hazard or serious injury from rolling open brake valve A DANGER AG Failure to secure machine before releasing brakes wil result in death Brake Release Operation Chock wheels to prevent machine Be sure winch ine properly secured o drve chassis ie points and path 1s clear of ali obstructions Push in black brake release knob to Pump red brake release pump knob T107029 mom O 3 Release brakes After machine is loaded 1 Chock wheels to prevent machine from rolling 2 Press and hold the drivelsteer uncton enable switch on the control handle Move the control handle off center and immediately release it to reset tho brakes A DANGER Electrocution Fire Hazard Death or serious injury will result from use of improper or damaged cord and outlet Connect charger to a grounded AC 3 wire electrical outlet only Before each use inspect for damaged cord cables and wires Replace damaged items before operating GS 3232 models only 82506 Crushing hazard Lowering the outriggers or tires onto a person s foot can result in serious injury GS 4047 114360 M Crushing hazard Lowering the outriggers or tires onto a person s foot can result in serious injury Ti
20. 107029 Danger nstructions Brake Release 1 72086 Label Lifting Point 4 safety and Operation 72143 Labeli xErerency Stop 1 T107030 Pa Operation Platform 1 72853 Danger Improper Use Hazard 1 71407031 Instructions Operation Ground Control 1 72970 Instructions Battery Charger Operation 1 1112804 Label Ground Control Panel 1 82366 Label Chevron Rando 1 Genie 42 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual 40434 1 137636 37605 133596 28236 114386 28176 44736 43618 T107030 on 1257182 Inspections 82557 Xe L3 vr SUI 44981 Sey 40434 f p F UND Mi 7 LZ p 28174 4 te ANN or 28235 he Ag E EE q 62053 or 62054 82563 or 82564 82565 62053 or 62054 44255 43618 1257923 Ye e 31060 44255 A 82485 82561 ZL f or 82486 72853 7 43093 CN 82561 VL T107029 114385 52475 114361 S 82485 or 82486 43093 82657 44737 82485 or 82486 82485 43093 82559 T107031 44737 82558 or82486 114361 72086 31788 72970 82366 72143 1112804 28175 43003 52475 52475 52475 114360 Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 43 Operator s Manual Sixth Edition Ninth Printing EN
21. 2704 Label Wheel Load GS 2646 4 G S 4047 82705 Label Wheel Load GS 3246 4 82710 Instructions Max Capacity 1 Determine whether the decals on your machine 1200 Ibs 544 kg GS 2046 have words or symbols Use the appropriate 82726 Instructions Max Capacity 1 inspection to verify that all decals are legible and in 1000 Ibs 454 kg GS 2646 place 82727 Instructions Max Capacity 1 700 Ibs 318 kg GS 3246 Part No Decal Description Qty 82728 Instructions Maximum Side Force 1 28174 Label Power to Platform 230V 2 GS 2046 28175 Warning Compartment Access 1 82729 Instructions Maximum Side Force 1 28176 Label Missing Manuals 1 GS 2646 28235 Label Power to Platform 115V 2 82730 Instructions Maximum Side Force 1 28236 Warning Improper Operation 1 O9 9240 0S0 31060 Danger Tip over Hazard Limit Switch 215900 Danger Tip over Hazard Batteries 1 31508 Danger Electrocution Hazard 1 114361 iLabel Transport Diagram 2 31788 Danger Explosion Burn Hazard 1 114385 Danger Electrocution Hazard 2 40434 Label Lanyard Anchorage Point 5 114980 Danger Gener l Safety Hules 1 43618 Label Directional Arrows 2 133276 _ Label Emergency Lowering 1 43619 Label Safety Arm 1 193596 Label Operational Indicator Codes 1 43658 Label Power to Charger 230V 1 137605 Label Emergency Stop Platform Control 1 44255 Danger Crushing Hazard 4 137636 Overlay Platform Control P
22. 2705 or 230758 72086 52475 72086 orpagsey 82476 114361 114337 114372 82481 GS 30 GS 32 GS 46 GS 47 53 Operator s Manual Sixth Edition Ninth Printing Operating Instructions Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 a A O N Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Inspect the workplace Only use the machine as it was intended 54 Genie Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operators safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine GS 30 GS 32
23. 47 machines each battery must weigh 82 Ibs 37 kg Battery tray including batteries must weigh a minimum of 400 Ibs 181 kg Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 Work Area Safety Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not place or attach fixed or overhanging loads to any part of this machine Do not place ladders or scaffolds in the platform or against any part of this machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Operator s Manual Sixth Edition Ninth Printing Work Area Safety If equipped with outriggers Do not set the machine up where it cannot be leveled using only the outriggers Do not adjust the outriggers while the platform is raised Do not drive while the outriggers are lowered A Crushing Hazard Keep hands and limbs out of scissors Keep hands clear when folding rails Do not work under the platform or in the scissor links
24. Drive Steer Direction 1 82474 Label Use Safety Chock 2 Pakamera 82476 Label Electrocution Hazard 2 Exner Sosima Benle Besa a 32481 Label Battery Charger Safety 1 230757 Label Tip over Hazard Batteries 1 32482 Label Emeraenby Lowering 1 230758 Label Wheel Load GS 4047 4 82487 Label Read the Manual 2 1256702 Overlay PENON Control Panel 1 82495 Label Brake Release Safety and 1 a L 2 Operating Instructions 1261983 Label Maximum Capacity 250 kg 1 82560 Label Skin Injection Hazard 1 ceil 82562 Label Crushing Hazard 4 T112804 Label Ground Control Panel 1 82703 Label Wheel Load GS 2046 4 Genie 52 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual 40434 137605 44981 28174 or 28235 40434 or 1261983 82734 or 82735 or 82736 62056 or 62057 or 62058 or 230620 43618 1257923 82562 97719 fef 82474 82476 72143 72086 92475 28174 or 28235 CETT 114334 44981 or 230758 82487 82473 2804 114372 T11 82560 137636 1256702 or 1257923 137656 82703 or 82704 or 82705 r 230758 82482 Part No T107026 Genie 114338 Inspections 43618 82487 or 230620 S 82562 S S Vi 82703 gi or 82704 NRAN or 82705 SS Uj or 230758 P lt 82474 Ss 82495 Wj A 52475 EKL yy 114361 SSG ol LI AEX E a Mes de 7 de 3 or 8
25. Genie A TEREX BRAND Operator s Manual Serial Number Range G S 1 5 3 0 From GS3010A 110000 ANSI CSA North America G S 1 9 3 0 From GS3010A 110000 SW NOR Asia GS 2 032 From GS3211A 110000 m GS 2 632 From GS3211A 110000 m GS 3232 From GS3211A 110000 E GS 2046 From GS4612A 110000 with E Maintenance GS 2 6 46 From GS4612A 110000 Information DJ GS 3246 From GS4612A 110000 Em From GS4714D 317 GS 4047 Sixth Edition Ninth Printing Part No T107026 Operator s Manual Sixth Edition Ninth Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions contact us Contact Us Internet www genielift com E mail awp techpub terex com Genie GS 30 GS 32 GS 46 GS 47 Contents Introduction 0 eeeeeeeeeeeeeeeeeeeeaeeeeeeeaeeeetesaeeeeseeaaes 1 Symbol and Hazard Pictorials Definitions 3 General Safety isise minien 5 Personal Safety sssssssssssssss 10 Work Area Safety ssssssssssseseeee 11 begerid ie i ette iate 20 Controls ue inen trarre Setter ne n mau 23 Inspections eseeeeenennnmn 28 Operating Instructions
26. Label Wheel Load GS 2032 4 28174 Label Power to Platform 230V 2 91993 Edidi Wee Rod Bere x 28235 Label Power to Platform 115V a Smh Labam RBV AmM 40434 Label Lanyard Anchorage Point 3 Mase ees es Daana a 43618 abel Directional Arrows 2 114334 Label Electrocution Hazard Plug 1 43658 Label Power to Charger 230V 1 114337 Label Tip over Hazard Limit Switch 1 44980 Label Power to Charger 115V 1 114338 Label Tip over Hazard Tilt Alarm 1 44981 Label Air Line to Platform 110 PSI 2 114301 Label gt Transport Diagram 2 52475 Label Transpor Ti down 3 114362 Label Wheel Load GS 3232 4 62055 Cosmetic Genie GS 2032 2 114370 Label Tip over Hazard Batteries 1 72086 Label Lifting Point 4 114371 Label Outrigger Safety GS 3232 only 1 72143 Label Emergency Stop 1 114372 Label Tip over Hazard Open Trays 2 72973 Cosmetic Genie GS 2632 2 133531 Label Outrigger Load GS 3232 4 82473 Label Compartment Access 1 19093 cm Emergency Slap Paman Bess Label Use Safety Chock 2 137636 Overlay Platform Control Panel 1 82475 Label Crushing Hazard Outriggers 4 All Models Except GS 3232 GS 3232 only 137656 Label Drive Steer Direction 1 82476 Label Electrocution Hazard 2 Platform Control 82481 Label Battery Charger Safety 1 137693 Overlay Platform Control Panel 1 82482 Label Emergency Lowering 1 GS 3232 only 82487 Label Read the Manual 2 1256702 Overlay Platform Control
27. Power to Platform 230V 2 GS 1930 28175 Warning Compartment Access 1 82564 Instructions Max Cap 600 Ibs 272kg 1 28176 Label Missing Manuals 1 GS 1530 28235 Label Power to Platform 115V 2 82565 Instructions Maximum Side Force 1 28236 Warning Improper Operation 1 82657 Instructions Battery Connection 1 31060 Danger Tip over Hazard Limit Switch 1 DIUI 31508 Danger ElectrocutioniHazard 4 Banger Eleciiocuion Hazard 1 114360 Danger Tip over PREMIO Batteries 1 31788 Danger Explosion Burn Hazard 1 ee ae Died 2 40434 Label Lanyard Anchorage Point 3 114385 Danger Electrocution Hazard 2 43093 Label Tire Specification P 114386 Danger General Safety ues 1 43618 Label Directional Arrows 2 era LEDAS ETSI Powering 43619 abel Safety Arm 1 133596 Label Operational Indicator Codes 1 43658 Label Power to Charger 230V 1 rei cin EIerdeneyso p PIaHonm i 44255 Danger Crushing Hazard 4 187636 Overlay Platform Control Panel 1 44736 Danger Tip over Hazard Tilt Alarm 1 1837656 Label Drive Steer Direction 1 44737 Danger Tip over Hazard Trays Open 2 Platform Control 44980 Label Power to Charger 115V 1 1256702 Overlay Platform Control Panel 1 44981 Label Air Line to Platform 110 PSI 2 1257182 Instructions Operation Platform 1 52475 Label Transport Tie down 5 Control 62053 Cosmetic Genie GS 1530 2 1257923 Label Smartlink 2 62054 Cosmetic Genie GS 1930 2 T
28. acity The maximum capacity of the panel carriers is 160 Ibs 72 6 kg When using panel carrier GS 2046 GS 2646 Derated maximum platform 1180 Ibs 660 Ibs capacity 535 kg 299 kg Maximum number of 3 2 occupants Maximum side force 150 Ibs 100 Ibs 667 N 445 N Secure the panel carrier components to the machine Secure the panels to the carriers Do not operate unless you are adequately instructed and are aware of all hazards associated with lifting panels Keep area below panel carriers clear of personnel Do not cause a horizontal force or side load to machine by raising or lowering a fixed or overhanging load Maximum vertical height of panels 4 ft 1 2 m Maximum panel area 32 sq ft 3 m Genie Work Area Safety Part No T107026 GS 30 GS 32 GS 46 GS 47 19 Operator s Manual Sixth Edition Ninth Printing Legend GS 1530 GS 1930 Platform guard rails Lanyard anchorage points Platform controls Manual storage container Platform extension Transport tie down Steer tire Pothole guard 9 Ground controls 10 LCD readout 11 Non steer tire 12 Inverter optional 13 Brake release pump 14 Emergency lowering knob 15 Entry ladder transport tie down 16 Battery charger on battery side of machine 17 Tilt alarm 18 Safety arm 19 Air line to platform optional 20 Platform extension release pedal 21 GFCI outlet 22 Platform entry chain or gate 23 Foot switch if eq
29. and water 3 4 5 Genie Install the battery vent caps Charge the battery Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill 66 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Transport and Lifting Instructions Observe and Obey V Genie provides this securement information as a recommendation Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulations other localized regulations and their company policy M Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipment for international shipment M Only qualified aerial lift operators should move the machine on or off the truck V The transport vehicle must be parked on a level surface V The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight Genie The machine must be on a level surface or secured before
30. anel 1 44736 Danger Tip over Hazard Tilt Alarm 1 191099 resem IE Direction 1 na Danger Tip over Hazard Trays Open 214864 Instructions Battery Connection Diagram 1 44980 Label Power to Charger 115V 1 GS 4047 44981 Label Air Line to Platform 110 PSI 2 214867 Danger Tip over Hazard Batteries 1 46287 Label Tire Specification 4 GS 4047 52475 Label Transport Tie down 5 228931 Instructions Operation Platform Control 1 62056 Cosmetic Genie GS 2046 2 230620 Cosmetic Genie GS 4047 2 62057 Cosmetic Genie GS 2646 2 230758 Label Wheel Load GS 4047 4 62058 Cosmetic Genie GS 3246 2 1254919 Warning Panel Cradle 2 72086 Label Lifting Point 4 1256702 Overlay Platform Control Panel 1 72143 Label Emergency Stop 1 1257188 Instructions Operation Platform Control 1 72853 Danger Improper Use Hazard 1 1257923 Label Smartlink 2 72970 Instructions Battery Charger Operation 1 1259923 Instructions Max Capacity 1 82366 Label Chevron Rando 1 SRM 2S0 kg GS404r 82557 Label Platform Controls Location 1 1107029 ES Hic been Brake Release 1 Bee Warning Skin Injection Hazard l T107031 Instructions Operation Ground Control 1 82559 Instructions Annual Inspection 1 T112804 Label Ground Control Panel 1 82561 Danger Crushing Hazard 2 82657 Instructions Battery Connection Diagram 1 82703 Label Wheel Load GS 2046 4 Genie 46 GS 30 GS 32 GS 46 GS 47
31. as for damage improperly installed or missing parts and unauthorized modifications L Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Drive motors Wear pads Tires and wheels Limit switches alarms and horn Alarms and beacons if equipped Nuts bolts and other fasteners Brake release components Safety arm Platform extension Scissor pins and retaining fasteners DCODDODCCDODUOUD O Platform control joystick Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 Che m Operator s Manual Inspections Outrigger housing and footpads if equipped Battery pack and connections Ground strap Platform entry chain or gate Pothole guards DLCODLU DD U Lanyard anchorage points ck entire machine for L Cracks in welds or structural components Q Dents or damage to machine _ Excessive rust corrosion or oxidation Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Be sure side rails are installed and bolts are fastened Be sure that the chassis trays are closed and latched and the batteries are properly connected Note If the platform must be raised to inspect the machine make sure the safety arm is in place See Operating Instructions section 29 Operator s Manual Sixth Edition Ninth Printing Inspection
32. at all decals are legible and in place 82496 Label Maximum Capacity 227 kg 1 GS 1930 Part No Decal Description Qty 82501 Label Maximum Capacity 272 kg 1 28174 Label Power to Platform 230V 2 et Sear 28235 Label Power to Platform 115V gj pest Fabel ARN MELON Hazan 40434 Label Lanyard Anchorage Point 3 Moses T ee 43618 Label Directional Arrows 2 43658 Label Power to Charger 230V 1 SA eve ay sm 1 44980 Label Power to Charger 115V 1 114334 Label PIGCHGUHRUN PRESS Plug 1 44981 Label Air Line to Platform 110 psi 3 a Toxa aai EINE eich 52475 Label Transport Tie down 5 114338 Label Tip over HAAR Tilt Alarm 1 62053 Cosmetic Genie GS 1530 a Tn tebe Teepe DIUI 62054 Cosmetic Genie GS 1930 2 114370 Label sid Hazard Batteries 1 72086 Label Lifting Point 4 114372 Label Tip over Hazard Open Trays 2 72143 Label lt Emergency Sip 1 137605 EAR Emergency Stop Platform 1 82473 Label Compartment Access 1 137636 Overlay Platform Control Panel 1 82474 Label Use Safety Chock 2 197656 Label Drive Steer Direction 1 82476 Label Electrocution Hazard 2 Platform Control 82481 Label Battery Charger Safety 1 1256702 Overlay Platform Control Panel 1 82482 Label Emergency Lowering 1 1257923 Label Smartlink 2 82485 Label Wheel Load GS 1530 4 T112804 Label Ground Control Panel 1 Genie 48 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edi
33. at all times _ Do not climb down from Keep the platform floor clear of debris Do not enter or exit the platform unless the machine is in the stowed position Attach the platform entry chain or close the entry gate before operating Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation Part No T107026 the platform when raised Genie GS 30 GS 32 GS 46 GS 47 15 Work Area Safety A Collision Hazards Be aware of limited sight s distance and blind spots when driving or operating Qu 0 Be aware of extended platform position when moving the machine The machine must be on a level surface or secured before releasing the brakes Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and the platform decal plate for drive and steer functions Operator s Manual Sixth Edition Ninth Printing Work Area Safety Do not lower the platform unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of E personnel and any g other fa
34. cement parts Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to o perform this procedure Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Besure that the machine is on a firm level surface free of obstructions with the platform in the stowed position 2 Visually inspect the oil level in the hydraulic oil tank Result The hydraulic oil level should be between the ADD and FULL marks on the tank 3 Add oil as needed Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Genie 72 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous condi
35. clearance Line voltage Required clearance 0 to 50KV 10 ft 3 05 m 50KV to 200KV 15 ft 460m 200KV to 350KV 20 ft 6 10m 350KV to 500KV 25 ft 7 62 m 500KV to 750KV 35ft 10 67 m 750KV to 1000KV 45ft 13 72m Explosion Hazards Do not start engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running 1 Lower the A DANGER Failure to read understand and obey the operator s manual and the following safety rules will result in death or serious injury Tip over Hazards Do not exceed rated load capacity Do not raise platform unless machine is on a firm surface Avoid drop offs holes and unstable or slippery surfaces Do not drive machine on a slope that exceeds the maximum slope or side slope rating for the machine Models without outriggers Do not raise platform unless machine is on a level surface Models with outriggers Do not raise platform unless machine is level Do not raise platform when wind speeds may exceed 28 mph 12 5 m s Do not operate machine in strong or gusty winds Do not increase surface area of platform or load Increasing area exposed to wind will decrease machine stability Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not push off or pull toward any object outside of the pla
36. cm anna di MAN susci d nidis Pothole guards deployed Continuous improvement of our products is ee Weight 2594 Ibs 1177 kg policy Product specifications are subject to change Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source System voltage 24V AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 12x4 5x8in Vibration value does not exceed 2 5 m s Genie 74 GS 30 GS 32 GS 46 GS 47 without notice or obligation Part No T107026 Sixth Edition Ninth Printing Operator s Manual Specifications Model GS 1930 Operating temperature Height working maximum 25 1 ft 7 7m Minimum 20 F 29 C Height platform maximum 19 1 ft 5 8m Maximum 150 F 66 C Height stowed maximum 79 in 199 cm Airborne noise emissions ised ral Sound pressure level at ground workstation lt 70 dBA Sea stowed maximu 831m ZIO cm Sound pressure level at platform workstation lt 70 dBA Height stowed maximum 69 in 175cm Maximum slope rating stowed position 25 14 rails folded Maximum side slope rating stowed 25 14 Platform height stowed 39 5 in 100cm position maximum Note Slope rating is subject to ground conditions and Height guard rails 43 in 109cm adequate traction Width 30 in 76 cm Drive speeds L
37. ctors which may cause collision Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Genie 16 GS 30 GS 32 GS 46 GS 47 A Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation A Explosion and Fire Hazards Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Part No T107026 Sixth Edition Ninth Printing Operator s Manual A Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in
38. d result in death or d Escaping fluid under pressure can Sf Deets k penetrate skin causing serious Injury serious injury Keep away from moving parts Relieve pressure before disconnecting hydraulic lines Keep away from leaks and pin holes Use a piece of cardboard or paper to search for leaks Do not use hand Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result 5 114385 A DANGER Electrocution Hazard seny Jon 305m 82506 Death or injury can result from contacting electric power SOKV to 200KV_ LI 40m lines 200KV to 350KV 201 610m GS 3 Always contact the electric power ne owner The electri Soves n rie 232 models only power shall be disconnected or the power lines moved or sookvto750Kv E TSTM EATA iren CER AWARNING MU Electrocution Fire Hazard Crushing hazard Death or serious injury will Lowering the outriggers or tires result from use of improper onto a person s foot can result or damaged cord and outlet 2 in serious injury Connect charger to a grounded AC 3 wire i electrical outlet only b Before each use inspect for damaged cord cables and wires Replace damaged items before operating asos D Keep clear of outriggers and tires before lowering 82506 GS 3232 models only 28175 Compartment access Crushing hazard is res
39. d Pictorials Definitions Batteries used as counterweights KOM Chock the wheels O Release brakes Grounded AC 3 wire only p Replace damaged wires and cords d E it ON Wheel load Transport diagram Tiedown Lanyard anchorage No smoking points Voltage rating for Pressure rating for Side force Wind speed power to platform air line to platform Maximum capacity Genie GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual 44136 A DANGER Tip over Hazard If tilt alarm sounds unit is on a severe slope Death or serious injury could occur Improper Use Hazard The operator is responsible for safe machine operation This includes 1 Avoid hazardous situations 2 Always perform apre operation inspection 3 Always perform function tests prior to use 4 Inspect work place 5 Only use the machine as it was intended Do not operate unless You read understand and obey manufacturer s instructions and safety rules safety and operator s manuals and decals employer s safety rules applicable governmental regulations You are properly trained to safely operate this machine Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Maintain required
40. d by the blue arrow and the outriggers will retract Move the control handle in the direction indicated by the yellow arrow and the outriggers will extend Part No T107026 Sixth Edition Ninth Printing Operator s Manual Controls 17 LED diagnostic readout battery charge indicator and lift drive mode indicator 18 Drive function button Push this button to activate the drive function 19 Outrigger function button Press this button to activate the outrigger function Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 27 Operator s Manual Sixth Edition Ninth Printing Inspections Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Genie 28 GS 30 GS 32 GS 46 GS 47 Pre operation Inspection Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator
41. dle Slowly move the control handle to full drive position 67 Press the drive function button if equipped Result The maximum achievable drive speed with the platform raised should not exceed 0 72 ft 22 cm per second If the drive speed with the platform raised exceeds 0 72 ft 22 cm per second immediately tag and remove the machine from service Test the Pothole Guards Note The pothole guards should automatically deploy when the platform is raised The pothole guards activate limit switches that allow the machine to continue to function If the pothole guards do not deploy an alarm sounds and the machine will not drive or steer 69 Raise the platform Result When the platform is raised 4 ft 1 2 m from the ground the pothole guards should deploy 70 Press on the pothole guards on one side and then the other Result The pothole guards should not move 71 Lower the platform Result The pothole guards should return to the stowed position Part No T107026 Sixth Edition Ninth Printing Operator s Manual 72 73 74 75 76 77 78 79 80 81 Place a 2x4 or similar piece of wood under a pothole guard Raise the platform Result Before the platform is raised 7 ft 2 1 m from the ground an alarm should sound The platform controls LED readout should display PHS and the ground controls LCD should display PHS Pothole Guard Stuck Press and hold the func
42. e foot switch and press and hold the function enable switch on the control handle at the same time Result The platform should raise The pothole guards should deploy Genie 34 GS 30 GS 32 GS 46 GS 47 46 Release the control handle Result The platform should stop raising 47 Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering Test the Drive Function Button Use this function test procedure if the decal on your platform controls has these buttons 48 Press the drive function button if equipped 49 Wait seven seconds for the drive function to time out 50 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate Part No T107026 Sixth Edition Ninth Printing Operator s Manual Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 52 Press and hold the function enable switch on the control handle 51 Press the drive function button if equipped Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 53
43. ear holes and drop offs oD N e N S Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Do not operate the machine with the chassis trays open Part No T107026 Sixth Edition Ninth Printing Operator s Manual Do not push off or pull toward any object outside of the platform Maximum allowable Maximum Model side force occupants GS 1530 100 Ibs 445 N 2 GS 1930 100 Ibs 445 N 2 GS 2032 120 Ibs 534 N 2 GS 2632 100 Ibs 445 N 2 GS 3232 100 Ibs 445 N 2 GS 2046 200 Ibs 890 N 4 GS 2646 150 Ibs 667 N 3 GS 3246 105 Ibs 467 N 2 GS 4047 105 Ibs 467 N 2 Do not alter or disable the limit switches Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 Ibs 29 5 kg Battery tray including batteries must weigh a minimum of 335 Ibs 152 kg For GS 40
44. ength stowed 72 in 183 cm Stowed maximum 2 5 mph 4 0 km h Length platform extended 107 in 272 cm Platform raised maximum 0 5 mph 0 8 km h Platform extension length 35 in 89 cm 40 f 55 sec 12 2 m 55 sec Platform dimensions length x 64x29in 164 x75 cm Floor loading information GS 1930 width Tire load maximum 1302 Ibs 591 kg Maximum load capacity 500 Ibs 227 kg Tire contact pressure 145 psi 10 18 kg cm Maximum wind speed 28 mph 12 5 m s 998 kPa Wheelbase 52 in 132 cm Occupied floor pressure 240 psf 1172 kg m Turning radius outside 61 in 155 cm 11 50 kPa Turing radius side M a Ground clearance 2 4 in 6 1 M be used only with adequate safety factors Ground clearance 0 75 in 1 9cm Continuous improvement of our products is a Genie Pothole guards deployed policy Product specifications are subject to change Weight 2748 Ibs 1246 kg without notice or obligation Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH System voltage 24V Power source AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 12x4 5x8in Vibration value does not exceed 2 5 m s Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 75 Operator s Manual Sixth Edition Ninth Printing Specifications Model GS 2032 Operatin
45. er The descent alarm should sound while the platform is lowering Operator s Manual Sixth Edition Ninth Printing Inspections Test Emergency Lowering 15 Activate the up function by pressing the lift enable button and platform up button and raise the platform approximately 2 ft 60 cm 16 For GS 30 Models Pull the emergency lowering knob located behind the entry ladder For GS 32 GS 46 and GS 47 Models Pull the emergency lowering knob located on the ground controls side of the machine at the steer end Result The platform should lower The descent alarm will not sound 17 Turn the key switch to platform control Genie 32 GS 30 GS 32 GS 46 GS 47 At the Platform Controls Test Emergency Stop 18 Push in the platform red Emergency Stop button to the off position Result No functions should operate Test the Horn 19 Pull out the red Emergency Stop button to the on position 20 Press the horn button Result The horn should sound Use the button pattern on the platform controls to determine which of these next two function tests to perform Use this function test procedure if the decal on your platform controls has these buttons ga amp 3 Test the Function Enable Switch and the Up Down Functions 21 Do not hold the function enable switch on the control handle 22 Slowly move the control handle in the direction indicated by the blue arrow then in the
46. erformance Machine drive speed and function speed will drop when the battery level indicator is flashing To select drive speed The drive controls can operate in two different drive speed modes while in the stowed position When the drive speed button light is on slow drive speed mode is active When the drive speed button light is off fast drive speed mode is active Press the drive speed button to select the desired drive speed Note When the platform is elevated the drive speed button light is always on indicating elevated drive speed Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 57 Operating Instructions Controller Identification Use these instructions if the decal on your platform controls has these buttons To Position Platform 1 Press the lift function button On the LCD screen a circle below the lift function symbol will turn on If the control handle is not moved within seven seconds of pushing the lift function button the circle below the lift function symbol will turn off and lift function will not operate Press the lift function button again 2 Press and hold the function enable switch on the control handle 3 Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 4 Move the control handle according to the markings on the control panel Operator s Manual Sixth Edition
47. etraction lights turn solid green As each outrigger fully retracts lights turn off Lights will turn solid red indicating the corresponding outrigger is at end of stroke Lift function button Push this button to activate the lift function N A N 4 ie ie SN N Ch st Ju Genie 26 GS 30 GS 32 GS 46 GS 47 16 Proportional control handle and function enable switch for drive steer lift and outrigger functions Lift function Press and hold the function enable switch to enable the lift function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will raise Move the control handle in the direction indicated by the yellow arrow and the platform will lower The descent alarm should sound while the platform is lowering Drive function Press and hold the function enable switch to enable the drive function on the platform control handle Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points Outrigger function Press and hold the function enable switch to enable the outrigger function on the platform control handle Move the control handle in the direction indicate
48. g temperature Height working maximum 26 ft 7 9 m Minimum 20 F 29 C Height platform maximum 20 ft 6 1m Maximum 150 F 66 C Height stowed maximum 80 in 202 cm Airborne noise emissions Ted rail Sound pressure level at ground workstation 70 dBA ur plowed maximun BA EISE Sound pressure level at platform workstation lt 70 dBA Height stowed maximum 70 in 178cm Maximum slope rating stowed position 30 17 rails folded Maximum side slope rating stowed 30 17 Platform height stowed 40 5 in 103cm position maximum Note Slope rating is subject to ground conditions and Height guard rails 43 in 109cm adequate traction Width 32 in 81 cm Drive speeds Length stowed 96 in 244 cm Stowed maximum 2 2 mph 3 5 km h Length platform extended 131 in 333 cm Platform raised maximum 0 5 mph 0 8 km h Platform extension length 35 in 89 cm 40 ft 54 sec 12 2 m 54 sec Platform dimensions length x 89 x 32in 226x81 cm Floor loading information GS 2032 width Tire load maximum 1699 Ibs 771 kg Maximum load capacity 800 Ibs 363 kg Tire contact pressure 113 psi 7 97 kg cm Maximum wind speed 28 mph 12 5 m s 781 kPa Wheelbase 73 in 185 cm Occupied floor pressure 223 psf 1088 kg m Turning radius outside 84 in 212 cm 10 66 kPa Turing radius reide i M Ground clearance 3 5 in 8 9cmM be used only with adequate safety factors Ground clearance 0 88 in 2 2CM Continuous improvement of our products is a Genie Pothole guards deployed polic
49. gging to prevent damage to the machine and to keep the machine level Center of Gravity Table Model X Axis Y Axis GS 1530 49 8 cm 47 2 cm GS 1532 49 8 cm 47 2 cm GS 1930 50 8 cm 49 5 cm GS 1932 50 8 cm 49 5 cm GS 2032 80 9 cm 53 9 cm GS 2632 82 2 cm 59 3 cm GS 3232 78 7 cm 67 3 cm GS 2046 82 7 cm 56 8 cm GS 2646 88 2 cm 56 4 cm GS 3246 83 7 cm 59 9 cm GS 4047 85 8 cm 51 5 cm Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 GS 1530 GS 1532 GS 1930 GS 1932 Ladder Lifting Points 2 0 0 Y Axis Chassis Lifting Points 2 GS 2032 GS 2632 GS 3232 GS 2046 GS 2646 GS 3246 GS 4047 Ladder Lifting Points 2 Chassis Lifting Points 2 71 Operator s Manual Sixth Edition Ninth Printing Maintenance Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator V Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual MI Use only Genie approved repla
50. green the machine may not be level or the outriggers may not be fully deployed if a long beep is not heard at the platform controls alarm To Retract Outriggers 1 Press the outrigger function button 2 Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 3 Move the control handle in the direction indicated by the blue arrow Release the control handle once the outriggers are off the ground After approximately 5 seconds the outrigger indicator lights will turn off All functions are now restored Note If the outrigger enable and retract buttons are released too soon during retraction the outrigger indicator lights will flash green indicating the outriggers are not fully retracted Part No T107026 Sixth Edition Ninth Printing Operator s Manual To Steer 1 Press the drive function button On the LCD screen a circle below the drive function symbol will turn on If the control handle is not moved within seven seconds of pushing the drive function button the circle below the drive function symbol will turn off and drive function will not operate Press the drive function button again 2 Press and hold the foot switch if equipped 3 Tur the steer wheels with the H thumb rocker switch located on gt vw the top of the control handle To Drive 1 Press the drive function button On the LCD
51. he off position Towing the Genie GS 1530 GS 1930 GS 2032 GS 2632 GS 3232 GS 2046 GS 2646 GS 3246 or GS 4047 is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h Genie 68 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual a Transport and Lifting Instructions Securing to Truck or Trailer for Inspect the entire machine for loose or unsecured a items Transit Use chains or straps of ample load capacity Always use the extension deck lock when the machine is transported Use a minimum of 2 chains or straps Turn the key switch to the off position and remove Adjust the rigging to prevent damage to the chains the key before transporting GS 1530 GS 1930 GS 2032 GS 2046 GS 1532 GS 1932 GS 2632 GS 2646 GS 3232 GS 3246 GS 4047 Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 69 Operator s Manual Sixth Edition Ninth Printing Transport and Lifting Instructions Observe and Obey MI Only qualified riggers should rig and lift the machine MI Only qualified forklift operators should lift
52. he steer wheels should not turn in the directions indicated by the blue and yellow triangles 91 Raise the platform Result The platform should raise to 32 ft 9 8 m and stop Genie 38 GS 30 GS 32 GS 46 GS 47 92 Fully lower the platform 93 Press and hold the outrigger enable button Result The outriggers should not retract 94 Press and hold the outrigger retract button Result The outriggers should not retract 95 Press and hold the outrigger enable button 96 Press and hold the outrigger retract button Result The outriggers should retract The individual outrigger indicator lights will turn solid green as the corresponding outrigger retracts 97 Continue pressing the outrigger enable foot switch if equipped and the outrigger retract buttons until the outriggers are completely retracted Release the outrigger enable and outrigger retract buttons when all outrigger indicator lights turn off All functions are now restored Note If the outrigger enable foot switch if equipped and retract buttons are released too soon during retraction the outrigger indicator lights will flash green indicating the outriggers are not fully retracted Part No T107026 Sixth Edition Ninth Printing Operator s Manual Use this function test procedure if the decal on your platform controls has these buttons Test the Outrigger Function GS 3232 98 Raise the platform Result The platfo
53. hole guards deployed not incorporate different option configurations It should Weight 5185 Ibs 2352 kg be used only with adequate safety factors Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH System voltage 24V Power source AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x11 25 in Vibration value does not exceed 2 5 m s Genie 78 GS 30 GS 32 GS 46 GS 47 Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No T107026 Sixth Edition Ninth Printing Operator s Manual Specifications Model GS 2046 Operating temperature Height working maximum 26 ft 7 9 m Minimum 20 F 29 C Height platform maximum 20 ft 6 1m Maximum 150 F 66 C Height stowed maximum 84 in 213 cm Airborne noise emissions Height stowed maximum 61 in 156cm Sound pressure level at ground workstation lt 70 dBA rails folded Sound pressure level at platform workstation lt 70 dBA Platform height stowed 40 8 in 104 cm 2 zm maxim mi g Maximum slope rating stowed position 30 17 Height guard rails 43 in 109 cm Maximum side slope rating stowed 30 17 Width 46 in 116cm Position eer _ Length stowed 96 in 544 am Note Slope rating is subject to ground condi
54. imum 37 9 ft 11 6 m Minimum 20 F 29 C Height working drivable 28 ft 8 5m Maximum 150 F 66 C Height platform maximum 31 9 ft 9 7m Airborne noise emissions Height platform drivable 22 ft 6 7m Sound pressure level at ground workstation lt 70 dBA Height stowed maximum 94 in 238cm Sound pressure level at platform workstation lt 70 dBA UN maximum 80 in 204cm Maximum slope rating stowed position 25 14 rails folde i i i 25 14 Platform height stowed 50 75 in 129cm Maximum side slope rating stowed ip f position maximum Height guard rails 43 in 109 cm Note Slope rating is subject to ground conditions and z adequate traction Width 32 in 81 cm Length stowed 96 in 244 cm Drive speeds E m Length platform extended 131 in 333 cm stowed maximum Z Amp SOS Platf iensionlenath 35i 89 Platform raised maximum 0 5 mph 0 8 km h ee eee m au 40 ft 54 sec12 2 m 54 sec Platform dimensions length x 89x32in 226 x81 cm width veng Floor loading information GS 3232 Maximum load capacity 500 Ibs 227kg Tire load maximum 1700 Ibs 771kg 2 Maximum wind speed 28 mph 12 5 m s Tire contact pressure 113 psi E m Wheelbase 73 in 185 cm Occupied floor pressure 291 psf 1420 kg m Turning radius outside 84 in 212 cm 13 92 kPa Turning radius inside Oin Ocm Maximum outrigger pad 179 psi 1234 kPa Ground clearance 3 5 in 8 9 cm pressure 12 6 kg cm Ground clearance 0 88 in 2 2 cm Note Floor loading information is approximate and does Pot
55. ion Ninth Printing Operator s Manual General Safety 82475 GS 3232 models only 114337 82475 GS 3232 models only 230757 GS 4047 models only 114370 114372 OR Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 9 Operator s Manual Sixth Edition Ninth Printing m YO YN Personal Safety Personal Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions Genie 10 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Obey all local and governmental regulations regarding required clearance from electrical power lines At a minimum the required clearance contained in the chart below must be followed Line Voltage Required Clearance 0 to 50KV 10 ft 3 05 m 50 to 200KV 15 ft 4 60 m 200 to 350KV 20 ft 6 10 m 350 to 500KV 25 ft 7 62 m 500 to 750KV 35 ft 10 67 m 750
56. ire lock pins From the rear of the extension deck railing fold down the front rail assembly Keep hands free of pinch points Replace the two removed pins back into each side rail bracket At the rear of the main deck remove the two lower wire lock pins Carefully open the gate and move to the rear step or the ground From the rear step or from the ground fold down the main deck railing assembly Keep hands free of pinch points Replace the two removed pins back into each side rail bracket Note To assist in the removal and replacement of the wire lock pins pull or push back on the railing to compress the rubber bumpers Genie GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual GS 2046 GS 2646 GS 3246 and GS 4047 The platform railing system consists of three fold down rail sections for the extension deck and three sections for the main deck All six sections are held in place by four wire lock pins 1 10 11 Fully lower the platform and retract the platform extension Remove the platform controls From inside the platform remove the two front wire lock pins Fold down the front rail assembly Keep hands clear of pinch points Replace the two removed pins back into each side rail bracket Fold down each side rail assembly Keep hands clear of pinch points At the rear of the main deck remove the two wire lock pins Carefull
57. is elevated the drive speed button light is always on indicating elevated drive speed Operator s Manual Sixth Edition Ninth Printing Operating Instructions A Driving on a slope Determine the slope and side slope ratings for the machine and determine the slope grade Maximum slope rating stowed position GS 1530 GS 1532 30 17 GS 2032 GS 2046 and GS 2646 GS 1930 GS 1932 25 14 GS 2632 GS 3232 GS 3246 and GS 4047 Maximum side slope rating stowed position GS 1530 GS 1532 30 17 GS 2032 GS 2046 and AN GS 2646 inE GS 1930 GS 1932 25 14 GS 2632 GS 3232 GS 3246 and GS 4047 Note Slope rating is subject to ground conditions and adequate traction Press the drive speed button to the fast drive speed mode To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need e carpenter s level e Straight piece of wood at least 3 feet 1 m long e tape measure Genie 60 GS 30 GS 32 GS 46 GS 47 Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the vertical distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Examp
58. le Piece of wood 144 inches 3 6 m Run 144 inches 3 6 m Rise 12 inches 0 3 m 12 in 144 in 0 083 x 100 8 3 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum slope or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section Part No T107026 Sixth Edition Ninth Printing Operator s Manual Operational indicator codes If the platform controls LED or ground controls LCD diagnostic readout displays an operational indicator code such as LL the fault condition must repaired or removed before resuming machine operation Push in and pull out the red Emergency Stop button to reset the system LED Readout LL MACHINE TILTED LCD Readout Operational Indicator Codes Code Condition LL Off Level OL Platform Overloaded CH Chassis Mode Operation PHS Pothole Guard Stuck Nd No Drive option Ld Lifting Disabled GS 3232 only For further information please consult the appropriate Genie Service Manual A code and a description of a code can also be viewed at the ground controls LCD display Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 61 Operating Instructions Operation from Ground with Controller Maintain safe distances between the operator machine and fixed objects Be aware of the direction the machine will travel when u
59. n a well ventilated area indicated on the charger v V Use proper AC input voltage for charging as V Use only a Genie authorized battery and charger To Charge Battery 1 Besure the batteries are connected before charging the batteries 2 Open the battery compartment The compartment should remain open for the entire charging cycle Maintenance free batteries 1 Connect the battery charger to a grounded AC circuit The charger will indicate when the battery is fully charged Standard Batteries 1 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle Replace the battery vent caps Connect the battery charger to a grounded AC circuit The charger will indicate when the battery is fully charged Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda
60. ns Operation Ground Control 1 Gene anger Crushing Hazard E T112804 Label Ground Control Panel 1 82563 Instructions Max Cap 500 Ibs 227 kg 1 GS 2632 and GS 3232 Genie 44 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Inspections dd 13 693 a 133596 or 1 S036 44736 228998 on 4361 8 or or ie 1256702 or 233477 1257185 1256704 1257923 82557 28174 or 28235 40434 82694 or 82695 82563 or 82693 114428 um or 62055 rum or 114324 or 114324 44981 43618 1257923 44255 j 44255 Serial label 43619 97692 133531 AD or 97693 82561 T SS or 114362 72853 gt Gy Dp 46287 114385 XA CY 133531 72143 OK K 82561 72086 SS 114385 52475 DAS AQ 52475 28174 1107029 ne 114361 or 44980 or 85683 31508 or 114362 44981 46287 97692 or 97693 133531 or 114362 82506 eel 133276 31060 46287 72086 82366 T107031 44737 82558 EEUU dd 114361 72086 114360 44737 46287 82559 T112804 28175 82506 or114362 52475 31788 72970 82657 Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 45 Operator s Manual Sixth Edition Ninth Printing REN Inspections Inspection for Decals with Words PartNo Decal Description Qty GS 2046 GS 2646 GS 3246 and 8
61. nstall first b 2bolts and nuts install second c 2 bolts and nuts install third d housing with clamp e platform rail f cover plate g rail clamp h decal Genie 64 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Install panel cradles 1 Hang the panel cradle from the platform toeboard Hang them on the side of the machine without the platform extension locks Position the cradles as far apart as appropriate for the load Using the 2 bolts and nuts provided install the retainer bracket to the cradle as shown Repeat for the other panel cradle a toeboard b panel cradle bracket C d 2 bolts and nuts retainer bracket Part No T107026 Genie Operating Instructions Panel cradle operation Lift each panel restraint clamp and swing it out Use two people to lift the panel Place the top edge of the panel under the clamp lift up and set the bottom edge of the panel in the panel cradle bracket The clamp should secure the panel Use the hole in the panel cradle to secure panels that are too small to fit under the clamp Use a cord or strap and be sure the panel is secure GS 30 GS 32 GS 46 GS 47 65 Operator s Manual Sixth Edition Ninth Printing Operating Instructions Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery Charge the battery i
62. o be used only to lift personnel along with their tools and materials to an aerial work site Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Symbol and Hazard Pictorials Definitions Read the operator s manual Read the service manual A Crush hazard M Crush hazard Collision hazard Tip over hazard Tip over hazard Tip over hazard Tip over hazard Electrocution hazard Electrocution hazard Explosion hazard p Fire hazard i9 mE Burn hazard Skin injection hazard Engage safety arm 3 4 Keep away from Ji Keep clear of Move machine to umm Close chassis tray moving parts outriggers and tires level ground if 4 S o A AT i C y Lower the platform Do not setup where Maintain required Only trained Use a piece of it cannot be leveled clearance maintenance cardboard or paper to with outriggers personnel should search for leaks access compartments Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 Operator s Manual Sixth Edition Ninth Printing Symbol and Hazar
63. on battery side of machine Tilt alarm Inverter optional Safety arm Air line to platform optional GFCI outlet Platform entry chain or gate Foot switch if equipped 22 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual 137562 Ground Control Panel Controls V epee 1 Menu escape button 7 Red Emergency Stop button 2 Menu up button Push in the red Emergency Stop button to the off 3 LCD diagnostic readout position to stop all functions Pull out the red 4 Menu down button Emergency Stop button to the on position to B Menu enter button operate the machine 6 Key switch for platform off ground selection 8 7A breaker for electrical circuits Turn the key switch to the platform position and 9 Platform down puton the platform controls will operate Turn the key 10 Lift function enable button switch to the off position and the machine will be Press and hold this button to activate the lift off Turn the key switch to the ground position function and the ground controls will operate 11 Platform up button Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 23 Operator s Manual Sixth Edition Ninth Printing Controls 2 f i A f nt Ore ap 9 90
64. operation contained in this operators manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended MI You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations MI You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Operator s Manual Sixth Edition Ninth Printing Introduction Hazard Classification Decals on this machine use symbols color coding and signal words to identify the following A AWARNING A CAUTION Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death J Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates a property damage message Genie Intended Use This machine is intended t
65. ories such as panel carriers will reduce the rated platform capacity and must be subtracted from the platform capacity See the decals with the options and accessories If using accessories read understand and obey the decals instructions and manuals with the accessory Operator s Manual Sixth Edition Ninth Printing Work Area Safety Do not raise the platform unless the machine is on a firm level surface i Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis only when the machine is on a severe slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform Do not drive over 0 5 mph 0 8 km h with the platform raised Do not raise the platform when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the platform is raised lower the platform and do not continue to operate the machine Genie 12 GS 30 GS 32 GS 46 GS 47 Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or K 1 V c the load Increasing the area exposed to the wind will decrease A machine stability Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and n
66. orm controls Result The LED should look like the picture below LH 6 Observe the diagnostic LCD readout on the ground controls Result The LCD should display the model and hour meter READY GS1930 00000 0 Hours Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 31 Inspections Test Emergency Stop 7 Push in the ground red Emergency Stop button to the off position Result No functions should operate 8 Pull out the red Emergency Stop button to the on position Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm sounds at 180 beeps per minute when the pothole guards have not deployed and when the machine is not level An optional automotive style horn is also available 9 Do not press the lift function enable button 10 Press the platform up or platform down button Result The lift function should not operate 11 Do not press the platform up or platform down buttons 12 Press the lift function enable button Result The lift function should not operate 13 Press and hold the lift function enable button and press the platform up button Result The platform should raise 14 Press and hold the lift function enable button and press the platform down button Result The platform should low
67. ossible hazards Be aware of crushing hazard when grasping platform guard rail Observe and use color coded direction arrows on the platform controls for drive and steer functions Damaged Machine Hazards Do not use a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in the appropriate operator s and service manuals Be sure all decals are in place and legible Be sure safety operator s and responsibilities manuals are complete legible and in the storage container located on the platform 114386 B 114359 GS 3232 only Do not set machine up where it cannot be leveled using the outrigger Tip over Hazards Improper use of outriggers will at Read the manual for safe result in death or injury operation of outrigger 114359 A function Read and understand Operator s Manual Responsibilities Manual and Safety Manual and all safety signs before using or maintaining machine If you do not understand the information in the manuals consult your supervisor the owner or the manufacturer 28236 D GS 32 GS 46 GS 47 Operator s Manual Sixth Edition Ninth Printing General Safety Engage safety Crushing Hazard arm before manual Death or serious injury can performing result from contact with maintenance moving scissor arms or repair 44255 Crushing Hazard Contact with moving parts will Injection Hazar
68. ove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 Ibs 29 5 kg Battery tray including batteries must weigh a minimum of 335 Ibs 152 kg For GS 4047 machines each battery must weigh 82 Ibs 37 kg Battery tray including batteries must weigh a minimum of 400 Ibs 181 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Lockout After Each Use Select a safe parking location firm level surface clear of obstruction and traffic Lower the platform Turn the key switch to the off position and remove the key to secure from unauthorized use Charge the batteries Genie 18 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual A Panel Carrier Safety Read understand and obey all warnings and instructions provided with the panel carriers Only use the panel carriers on GS 2046 or GS 2646 machines Panel carriers are not approved for use on any other models Use of panel carrier derates the maximum capacity the maximum number of occupants and the maximum side force Do not exceed the derated platform capacity The combined weight of the panels occupants tools and any other equipment must not exceed derated cap
69. p over hazard Failure to replace batteries with proper weight batteries will result in death or serious injury A DANGER models only A DANGER Tip over hazard Failure to replace batteries proper weight batteries will in death or serious injury with result Batteries are used as Keep clear of outriggers and tires before lowering 335 Ibs 152 kg 152 kg counterweight and are critical to machine stability Each battery must weigh 65 Ibs 29 5 kg Battery box including batteries must weigh a minimum of 335 lbs p 399 Ibs 181 kg Batteries are used as counterweight and are critical to machine stability Each battery must weigh 82 tbs 37 kg Battery box including batteries must weigh a minimum of 399 Ibs 181 kg raver A enie Part No T107026 GS 30 GS 32 GS 46 GS 47 A DANGER Tip over hazard Raising the platform or driving the machine with chassis trays open will result in death or serious injury Close chassis trays before raising the platform or driving the machine Keep clear of outriggers and tires before lowering Operator s Manual Sixth Edition Ninth Printing General Safety 114338 114371 GS 3232 models only 82475 GS 3232 models only 114334 82475 GS 3232 models only 114372 Genie 8 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edit
70. performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No T107026 Sixth Edition Ninth Printing i _ RUNE Pre operation Inspection d da Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located in the platform Be sure that all decals are legible and in place See Inspections section Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or are
71. place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the machine A Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries Do not use the machine as a ground for welding Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 17 Work Area Safety A Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries t Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Do not expose the batteries or the charger to water or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Operator s Manual Sixth Edition Ninth Printing Work Area Safety Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Burn Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cords cables and wires Replace damaged items before operating Avoid electrical shock from contact with battery terminals Rem
72. r extend buttons until all outrigger indicator lights turn solid green and a long beep is heard from the platform controls alarm The machine is now level At this point the drive and steer functions are disabled Note If the outrigger enable and extend buttons are released too soon during extension the outrigger indicator lights will continue to flash green indicating the outriggers are not contacting the ground Operator s Manual Sixth Edition Ninth Printing Inspections Note If the outrigger enable foot switch if equipped and extend buttons are released too soon after the outriggers have contacted the ground a long beep will not be heard at the platform controls and the outrigger indicator lights will be solid green If a long beep is not heard and the outrigger indicator lights are solid green this condition may indicate the outriggers are not fully deployed or the machine is not level 87 Press and hold the function enable switch on the control handle 88 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The machine should not move in the directions indicated by the blue and yellow arrows 89 Press and hold the function enable switch on the control handle 90 Press the thumb rocker switch on top of the control handle in the direction indicated by the blue and yellow triangles on the control panel Result T
73. r s Manual Crushing Hazard Contact with moving parts will result in death or serious injury t Keep away from moving p parts 82561 A DANGER I 1 ex Engage safety Seo service Crushing Hazard arm betore manual Death or serious injury can performing result from contact with maintenance or repair moving scissor arms 31060 Tip over Hazard Altering or disabling limit switches can result in machine tip over Machine tip over will result in death or serious injury Do not alter or disable limit switch s 31060 C 31788 A DANGER Explosion Burn Hazard Ignition of explosive gases or contact with corrosive acid will cause death burns or blindness Keep all open flames and sparks away Wear personal protective equipment including face Shield gloves and long sleeve shirt READ MANUALS Read all manuals prior o operation DO NOT OPERATE equipment it you do not understand the information in the manuals Consult your supervisor the owner or the manufacturer 82506 GS 3232 models only 214867 General Safety A DANGER Electrocution Hazard Death or injury can result from contacting electric power lines Always contact the electric power line owner The electric power shall be disconnected ar the power lines moved or Insulated before machine operations begin 114385 Required clearance n 3
74. releasing the brakes Do not allow the rails to fall when the snap pins are removed Maintain a firm grasp on the rails when the rails are lowered Do not drive the machine on a slope that exceeds the uphill downhill or side slope rating See Driving on a Slope in the Operating Instructions section If the slope of the transport vehicle bed exceeds the maximum slope rating the machine must be loaded and unloaded using a winch as described in the brake release operation Part No T107026 GS 30 GS 32 GS 46 GS 47 67 Operator s Manual Sixth Edition Ninth Printing Transport and Lifting Instructions Brake Release Operation 1 Chock the wheels to prevent the machine from gt IS 4 rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Push in the black brake release knob to open the d brake valve 4 Pump the red brake release pump knob After the machine is loaded 1 Chock the wheels to prevent the machine from rolling 2 Pull out the red Emergency Stop button at both the ground and platform controls to the on position and turn the key switch to the platform position 3 Press and hold the drive steer function enable switch on the control handle Move the control handle off center and immediately release it to reset the brakes 4 Push the red Emergency stop button at both the ground and platform controls to t
75. rm should raise to 22 ft 6 7 m and stop 99 Fully lower the platform 100 Press the outrigger function button On the LCD screen a circle below the outrigger function symbol will turn on If the control handle is not moved within seven seconds of pushing the outrigger function button the circle below the outrigger function symbol will turn off and outrigger function will not operate Press the outrigger function button again 101 Press and hold the function enable switch on the control handle 102Move the control handle in the direction indicated by the yellow arrow Result The outriggers should extend The individual outrigger indicator lights will flash green as the corresponding outrigger extends Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 39 Inspections 103 Continue holding the control handle in the direction indicated by the yellow arrow until all outrigger indicator lights turn solid green and a long beep is heard from the platform controls alarm The machine is now level At this point the drive and steer functions are disabled Note If the control handle or foot switch if equipped are released too soon during extension the outrigger indicator lights will continue to flash green indicating the outriggers are not contacting the ground Note If the control handle or foot switch if equipped are released too soon after the outriggers have contacted the ground a long beep will no
76. s Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Genie 30 GS 30 GS 32 GS 46 GS 47 Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Part No T107026 Sixth Edition Ninth Printing Operator s Manual At the Ground Controls 1 Select a test area that is firm level and free of obstruction Be sure the batteries are connected Pull out the platform and ground red Emergency Stop button to the on position Turn the key switch to ground control Observe the diagnostic LED readout on the platf
77. sing the controller Battery Level Indicator Use the LED diagnostic readout to determine the battery level Note When a blinking LO code appears on the platform controls LED display the machine must be taken out of service and charged otherwise all machine functions will be disabled la Full Charge SS Half Charge Low Charge LO Flashing Operator s Manual Sixth Edition Ninth Printing Operating Instructions How to Use the Safety Arm 1 Raise the platform approximately 8 ft 2 4 m from the ground Rotate the safety arm away from the machine and let it hang down Lower the platform until the safety arm rests securely on the link Keep clear of the safety arm when lowering the platform After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic Lower the platform Turn the key switch to the off position and remove the key to secure from unauthorized use Charge the batteries 62 How to Fold Down the Guardrails GS 1530 GS 1930 GS 2032 GS 2632 and GS 3232 The platform railing system consists of one fold down rail section for the extension deck and one section for the main deck All sections are held in place by four wire lock pins 1 Fully lower the platform and retract the platform extension Remove the platform controls From inside the platform remove the two rear extension deck w
78. t be heard at the platform controls and the outrigger indicator lights will be solid green If a long beep is not heard and the outrigger indicator lights are solid green this condition may indicate the outriggers are not fully deployed or the machine is not level 104 Press the drive function button 105 Press and hold the function enable switch on the control handle 106Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The machine should not move in the directions indicated by the blue and yellow arrows Operator s Manual Sixth Edition Ninth Printing Inspections 107 Press the drive function button 108 Press and hold the function enable switch on the control handle 109 Press the thumb rocker switch on top of the control handle in the direction indicated by the blue and yellow triangles on the control panel Result The steer wheels should not turn in the directions indicated by the blue and yellow triangles 110Raise the platform 111 Result The platform should raise to 32 ft 9 8 m and stop 112Fully lower the platform 113Press the outrigger function button 114Wait seven seconds for the outrigger function enable to time out Genie 40 GS 30 GS 32 GS 46 GS 47 115 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arro
79. t option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Operator s Manual Sixth Edition Ninth Printing Specifications Model GS 4047 Operating temperature Height working maximum 45 ft 13 7 m Minimum 20 F 29 C Height platform maximum 39 ft 11 9m Maximum 150 F 66 C Height stowed maximum 100 in 254 cm Airborne noise emissions Height stowed maximum 77 in 195cm Sound pressure level at ground workstation lt 70 dBA rails Tolded Sound pressure level at platform workstation lt 70 dBA Platform height stowed 56 3 in 143 cm 3 maximum Maximum slope rating stowed position 25 14 Height guard rails 43 in 109cm Maximum side slope rating stowed 25 14 Width 47 in 119cm Position Length stowed 98 in 248 cm Note Slope rating is subject to ground conditions and adequate traction Length platform extended 133 in 338 cm Drive speeds Platform extension length 35 in 89 cm z Stowed maximum 2 0 mph 3 2 km h Platform dimensions 89 x 45 5in 226x116 cm length x width Platform raised maximum 0 5 mph 0 8 km h Maximum load capacity 550 Ibs 250 kg Maximum wind speed 28 mph 12 5 m s Wheelbase 73 in 185 cm Turning radius outside 91 in 231 cm Turning radius inside Oin 0 cm Gro
80. tform Do not place or attach overhanging loads to any part of this machine Use extreme care and slow speeds while driving the machine in stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not alter or disable machine components that in any way affect safety and stability Do not place ladders or scaffolds in platform or against any part of this machine x platform 2 Move the machine to level surface enie Part No T107026 GS 30 Improper operation or maintenance can result in serious injury or death General Safety 114386 Do not use machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Fall Hazards Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Attach platform entry chain and close entry gate before operating Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating machine with controller from ground Maintain safe distances between operator machine and fixed objects Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Check work area for overhead obstructions or other p
81. the machine with a forklift V Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Genie 70 GS 30 GS 32 GS 46 GS 47 Lifting the Machine with a Forklift Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Fully lower the platform The platform must remain lowered during all loading and transport procedures Use the forklift pockets located on both sides of the ladder Position the forklift forks in position with the forklift pockets Drive forward to the full extent of the forks Raise the machine 16 in 0 4 m and then tilt the forks back slightly to keep the machine secure Be sure the machine is level when lowering the forks Lifting the machine from the side can result in component damage Part No T107026 Sixth Edition Ninth Printing Operator s Manual Transport and Lifting Instructions Lifting Instructions Fully lower the platform Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are two 2 5 cm holes on the front of the machine and two holes in the ladder for lifting Adjust the ri
82. ting temperature Height working maximum 22 ft 6 7m Minimum 20 F 29 C Height platform maximum 16 ft 4 9m Maximum 150 F 66 C Height stowed maximum 77 in 196 cm Airborne noise emissions fixed rail level at kstati 70 dBA Height stowed maximum 81 in 206 cm Sound pressure level at ground worksta en 70 d rails up Sound pressure level at platform workstation lt 70 dBA Height stowed maximum 68 in 172cm Maximum slope rating stowed position 30 17 rails folded Maximum side slope rating stowed 30 17 Platform height stowed 38 2 in 97 cm position ene Note Slope rating is subject to ground conditions and Height guard rails 43 in 109 cm adequate traction Width 30 in 76 cm Drive speeds Length stowed 72 in 183 cm Stowed maximum 2 5 mph 4 0 km h Length platform extended 107 in 272 cm Blatftorm raised 0 5 mph 0 8 km h Platform extension length 35 in 89 cm maximum 40 ft 55 sec 12 2 m 55 sec Platform dimensions length x 64 x 29 in 164 x 75 cm Floor loading information GS 1530 width i Tire load maximum 1175 Ibs 533 kg Maximum load capacity 600 Ibs 272 kg E Tire contact pressure 131 psi 9 19 kg cm Maximum wind speed 28 mph 12 5 m s 900 kPa Wheelbase 52 in 132 Occupied floor pressure 238 psf 1162 kg m Turning radius outside 61 in 155 cm 11 40 kPa Turning radius inside Oin 0 cm Note Floor loading information is approximate and Ground clearance 24 in 6 1 cm UE dec T e Sula eile It Ground clearance 0 75 in 1 9
83. tion Ninth Printing Operator s Manual 44981 40434 28174 or 28235 82496 or 82501 82565 62053 or 62054 43618 1257923 82562 97719 82562 82474 82476 Seria label 82482 72086 n2 co gt Lm co co c 82485 or 82486 114372 40434 82487 72143 137636 or 1257923 114338 43618 1256702 82487 137605 137656 T112804 82560 82485 52475 114361 72086 82473 or 82486 52475 52475 Genie Inspections 114372 82481 114370 62053 or 62054 82562 72086 114337 82485 or 82486 82474 82495 82476 52475 114361 82485 or 82486 Part No T107026 GS 30 GS 32 GS 46 GS 47 49 Operator s Manual Sixth Edition Ninth Printing REN Inspections Inspection for Decals with Part No Decal Description Qty Symbols GS 2032 GS 2632 and 82560 Label Skin jenen Hazard 1 GS 3232 82562 Label Crushing Hazard 4 82656 Label Side Force 445 N 1 Determine whether the decals on your machine GS 2632 and GS 3232 have words or symbols Use the appropriate 82699 Label Maximum Capacity 363 kg 1 inspection to verify that all decals are legible and in GS 2032 place 82701 Label Side Force 534 N GS 2032 1 PartNo Decal Description Qty 97692
84. tion enable switch on the control handle Press the drive function button if equipped Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The machine should not move forward or backward Press and hold the function enable switch on the control handle Press the drive function button if equipped Press the thumb rocker switch on top of the control handle in the direction indicated by the blue and yellow triangles on the control panel Result The steer wheels should not turn left or right Lower the platform Remove the 2x4 or similar piece of wood Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 37 Inspections Use the button pattern on the platform controls to determine which of these next two function tests to perform Use this function test procedure if the decal on your platform controls has these buttons ojm amp 3 Test the Outrigger Function GS 3232 82 Raise the platform Result The platform should raise to 22 ft 6 7 m and stop 83 Fully lower the platform 84 Press and hold the outrigger enable button 85 Press and hold the outrigger extend button Result The outriggers should extend The individual outrigger indicator lights will flash green as the corresponding outrigger extends 86 Continue pressing the outrigger enable the foot switch if equipped and the outrigge
85. tions Note This procedure does not need to be performed on machines with sealed or maintenance free batteries A Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Note Perform this test after fully charging the batteries 1 Puton protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are in place and secure Note Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 73 Maintenance Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Operator s Manual Sixth Edition Ninth Printing Specifications Model GS 1530 Opera
86. tions and adequate traction Length platform extended 131 in 333 cm Drive speeds Platform extension length 35 in 89 cm Stowed maximum 2 2 mph 3 5 km h Platform dimensions 89 x 45 5 in 226x116 cm length x width Platform raised maximum 0 5 mph 0 8 km h Maximum load capacity 1200 Ibs 544 kg Maximum wind speed 28 mph 12 5 m s Wheelbase 73 in 185 cm Turning radius outside 90 in 229 cm Turning radius inside Oin 0 cm Ground clearance 3 8 in 9 5 cm Ground clearance 0 75 in 1 9 cm Pothole guards deployed Weight 3883 Ibs 1761 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source System voltage 24V AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions 15x5x 11 25 in Vibration value does not exceed 2 5 m s Tire size Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 79 40 ft 54 sec 12 2 m 54 sec Floor loading information GS 2046 Tire load maximum 2035 Ibs 923 kg Tire contact pressure 136 psi 9 55 kg cm 936 kPa Occupied floor pressure 181 psf 883 kg m 8 66 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject
87. to change without notice or obligation Operator s Manual Sixth Edition Ninth Printing Specifications Model GS 2646 Operating temperature Height working maximum 32 ft 9 8m Minimum 20 F 29 C Height platform maximum 26 ft 7 9 m Maximum 150 F 66 C Height stowed maximum 89 in 225 cm Airborne noise emissions Height stowed maximum 66 in 168cm Sound pressure level at ground workstation lt 70 dBA rails tolded Sound pressure level at platform workstation lt 70 dBA Platform height stowed 45 6 in 116 cm maxim m Maximum slope rating stowed position 30 17 Height guard rails 43 in 109cm Maximum side slope rating stowed 30 17 Width 46 in 116cm Position _ Length stowed 96 in 244 cm Note Slope rating is subject to ground conditions and adequate traction Length platform extended 131 in 333 cm Drive speeds Platform extension length 35 in 89 cm 5 Stowed maximum 2 2 mph 3 5 km h Platform dimensions 89 x 45 5in 226x116 cm length x width Platform raised maximum 0 5 mph 0 8 km h Maximum load capacity 1000 Ibs 454 kg Maximum wind speed 28 mph 12 5 m s Wheelbase 73 in 185 cm Turning radius outside 90 in 229 cm Turning radius inside Oin 0 cm Ground clearance 3 8 in 9 5 cm Ground clearance 0 75 in 1 9 cm Pothole guards deployed Weight 4207 lbs 1908 kg Machine weights vary with option configurations See serial
88. towed maximum 2 2 mph 35 kmh width Platform raised maximum 0 5 mph 0 8 km h Maximum load capacity 500 Ibs 227 kg 40 ft 54 sec 12 2 m 54 sec Maximum wind speed 28 mph 12 5 m s Floor loading information GS 2632 Wheelbase 73 in 185cm Tire load maximum 1773 lbs 804 kg Turning radius outside 84 in 212 cm Tire contact pressure 118 psi 8 32 kg dud 815 kPa Turning radius inside 0 in 0 cm o T Sacer 25ko m m Ground clearance 3 5 in 8 9 cm S a tea ps g 12 01 kPa deis clearance losad 0 88 in 2 2 cm Note Floor loading information is approximate and does othole guards deploye not incorporate different option configurations It should Weight 4407 Ibs 1999 kg be used only with adequate safety factors Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source System voltage 24V AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions 15x5x 11 25 in Vibration value does not exceed 2 5 m s Tire size Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 77 Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Operator s Manual Sixth Edition Ninth Printing Specifications Model GS 3232 Operating temperature Height working max
89. tricted Lowering the outriggers or tires Contact with onto a person s foot can result components under Insarious Injury any cover may result Y in serious injury aes n Keep clear of outriggers and tes before lowering A D AN ER Tip over hazard Only trained maintenance personnel should access compartments Access by operator is only advised when performing Pre operation Inspection All compartments must remain closed and secured during operation Raising the IATER platform or driving e Failure to read understand and obey the safety rules will result in death or serious injury the machine with The operator is responsible for safe machine operation Do not operate unless chassis trays open Close chassis trays This includes You read understand and obey will result in death before raising the 1 Avoid hazardous situations manufacturer s instructions and safety rules safety Always perform a pre operation inspection and operator s manuals and decals Always perform function tests prior to use employer s safety rules Inspect the work place applicable governmental regulations Only use the machine as it was intended You are properly trained to safely operate this machine 44737 B or serious injury platform or driving the machine enie ATEREX BRAND 6 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operato
90. ts prior to use L wind and weather conditions 4 Inspect the workplace the presence of unauthorized personnel Know and understand the workplace p B P inspection before going on to the next L other possible unsafe conditions section 5 Only use the machine as it was intended Workplace Inspection Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Genie Part No T107026 GS 30 GS 32 GS 46 GS 47 41 Operator s Manual Sixth Edition Ninth Printing REN Inspections Inspection for Decals with Words PartNo Decal Description Qty GS 1530 and GS 1930 82485 Label Wheel Load GS 1530 4 82486 Label Wheel Load GS 1930 4 EE greca ee M 82557 Label Platform Controls Location 1 inspection to verify that all decals are legible and in 92558 Warning Skin Injection Hazard 1 place 82559 Instructions Annual Inspection 1 Co 82561 Danger Crushing Hazard 2 Part No Decal Description Qty 82563 Instructions Max Cap 500 Ibs 227 kg 1 28174 Label
91. tton or the platform up button Result The platform should stop raising Press and hold the low speed lift enable button Press the platform down button Result The platform should lower at the same descent speed as high speed The descent alarm should sound while the platform is lowering Release the low speed lift enable button or the platform down button Result The platform should stop lowering Part No T107026 GS 30 GS 32 GS 46 GS 47 33 Operator s Manual Sixth Edition Ninth Printing Inspections Use this function test procedure if the decal on your platform controls has these buttons Test the Function Enable Switch and the Up Down Functions 39 Do not hold the function enable switch on the control handle 40 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate 41 Press the lift function button 42 Wait seven seconds for the lift function to time out 43 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The lift function should not operate 44 Press the lift function button 45 Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the blue arrow Machines equipped with foot switch Press and hold th
92. uard rails 43 in 109 cm Maximum side slope rating stowed 25 14 Width 46 in 116cm Position M _ Length stowed 96 in 544 cm Note Slope rating is subject to ground conditions and adequate traction Length platform extended 131 in 333 cm Drive speeds Platform extension length 35 in 89 cm Stowed maximum 2 2 mph 3 5 km h Platform dimensions 89 x 45 5 in 226x116 cm length x width Platform raised maximum 0 5 mph 0 8 km h Maximum load capacity 700 Ibs 318 kg Maximum wind speed 28 mph 12 5 m s Wheelbase 73 in 185 cm Turning radius outside 90 in 229 cm Turning radius inside Oin 0 cm Ground clearance 3 8 in 9 5 cm Ground clearance 0 75 in 1 9 cm Pothole guards deployed Weight 5143 Ibs 2333 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH Power source System voltage 24V AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions 15x5x 11 25 in Vibration value does not exceed 2 5 m s Tire size Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 81 40 ft 54 sec 12 2 m 54 sec Floor loading information GS 3246 Tire load maximum 2251 Ibs 1021 kg Tire contact pressure 150 psi 10 56 kg cm 1035 kPa Occupied floor pressure 208 psf 1015 kg m 9 95 kPa Note Floor loading information is approximate and does not incorporate differen
93. uipped o 00 20 n Genie 20 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual GS 2032 GS 2632 GS 3232 oo NOUA ON 0 o MP PO PO PH N AH AH Lll AON ODODADAAN DOAHRWHND Genie Legend Platform guard rails Lanyard anchorage points Platform extension release pedal Platform controls Platform extension Manual storage container Outrigger Transport tie down Emergency lowering knob Steer tire Pothole guard Ground controls LCD readout Non steer tire Brake release pump Entry ladder transport tie down Battery charger on battery side of machine Tilt alarm Inverter optional Safety arm Air line to platform optional GFCI outlet Platform entry chain or gate Foot switch if equipped Part No T107026 GS 30 GS 32 GS 46 GS 47 21 Operator s Manual Sixth Edition Ninth Printing Legend GS 2046 GS 2646 GS 3246 GS 4047 OANoOaRWND O YN NNN S i I IM UN OoOO0O0O0ONOO OARARA ORN E j m X Genie Lanyard anchorage points Platform guard rails Platform extension release pedal Manual storage container Platform controls Platform extension Transport tie down Emergency lowering knob Steer tire Pothole guard Ground controls LCD readout Non steer tire Brake release pump Entry ladder transport tie down Battery charger
94. und clearance 3 8 in 9 5 cm Ground clearance 0 75 in 1 9 cm Pothole guards deployed Weight 7181 Ibs 3260 kg Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 12V 115AH Power source System voltage 24V AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x 11 25 in Vibration value does not exceed 2 5 m s Genie 82 GS 30 GS 32 GS 46 GS 47 40 ft 54 sec 12 2 m 54 sec Floor loading information GS 4047 Tire load maximum 2621 Ibs 1189 kg Tire contact pressure 174 8 psi 12 30 kg cm 1205 kPa Occupied floor pressure 270 psf 1318 kg m 12 91 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No T107026 www genielift com
95. w Result The outriggers should not retract 116 Press the outrigger function button 117 Move the control handle in the direction indicated by the blue arrow Result The outriggers should retract The individual outrigger indicator lights will turn solid green as the corresponding outrigger retracts 118 Continue holding the control handle and the foot switch if equipped until the outriggers are completely retracted Release the control handle when all outrigger indicator lights turn off All functions are now restored Note If the control handle or foot switch if equipped are released too soon during retraction the outrigger indicator lights will flash green indicating the outriggers are not fully retracted Part No T107026 Sixth Edition Ninth Printing Operator s Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations L drop offs or holes L bumps floor obstructions or debris Do Not Operate Unless EI Sloped suranas tabl li rf V You learn and practice the principles of safe EI tinstebie orelippeny Sul segs machine operation contained in this operator s L overhead obstructions and high voltage manual conductors 1 Avoid hazardous situations L hazardous locations 2 Always perform a pre operation inspection L inadequate surface support to withstand all load forces imposed by the machine 3 Always perform function tes
96. without the safety arm in place Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects A Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position Maximum slope Maximum side rating stowedslope rating stowed Model position position GS 1530 30 17 30 17 GS 1930 25 14 25 14 GS 2032 30 17 30 17 GS 2632 25 14 25 14 GS 3232 25 14 25 14 GS 2046 30 17 30 17 GS 2646 30 17 30 17 GS 3246 25 14 25 14 GS 4047 25 14 25 14 Genie 14 GS 30 GS 32 GS 46 GS 47 Note Slope rating is subject to ground conditions and adequate traction Part No T107026 Sixth Edition Ninth Printing Operator s Manual Fall Hazards The guard rail system provides fall protection If occupant s of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE and its use shall be in accordance with the PFPE manufacturers instructions and applicable governmental requirements Use approved lanyard attachment point provided Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor
97. y Product specifications are subject to change Weight 3554 Ibs 1612 kg without notice or obligation Machine weights vary with option configurations See serial label for specific machine weight 4 Batteries 6V 225AH System voltage 24V Power source AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x11 25in Vibration value does not exceed 2 5 m s Genie 76 GS 30 GS 32 GS 46 GS 47 Part No T107026 Sixth Edition Ninth Printing Operator s Manual Specifications Model GS 2632 Operating temperature Height working maximum 32 ft 9 8m Minimum 20 F 29 C Height platform maximum 26 ft 7 9m Maximum 150 F 66 C Height stowed maximum 89 in 225 cm Airborne noise emissions Bet e MAXIMUM 75 in 191 Sound pressure level at ground workstation lt 70 dBA Sound pressure level at platform workstation lt 70 dBA Platform height stowed 45 5 in 116 cm maximum Maximum slope rating stowed position 25 14 Height guard rails 43 in 109 cm Maximum side slope rating stowed 25 14 Width 32 in 81 cm position Length stowed 96 in 244 cm Note Slope rating is subject to ground conditions and dequate traction Length platform extended 131 in 333 cm B 2 Platform extension length 35 in 89 cm Drive speeds Platform dimensions length x 89 x 32in 226 x 81 cm S
98. y open the gate and move to the ground Fold down the rear gate and entry side rails as one unit Keep hands clear of pinch points Fold down the left and right side rails Keep hands clear of pinch points Replace the two removed pins back into each side rail bracket Part No T107026 Genie GS 30 GS 32 GS 46 GS 47 63 Operating Instructions How to Raise the Guardrails Follow the fold down instructions but in reverse order ensuring all lock pins are in place and installed properly Operator s Manual Sixth Edition Ninth Printing Operating Instructions Panel Carrier Assembly Panel restraints 1 Install the panel clamp in the housing using springs and washers in the order shown Install the cotter pin under the lower washer 2 Repeat for the second housing panel clamp spring 1 washer 1 housing spring 2 washer 3 cotter pin ao 7 00009 Install the restraints to the rail 1 Install the clamp and housing on the side of the machine without the platform extension locks Position the clamps as far apart as appropriate for the load 2 Using the 6 bolts and nuts provided install the clamp and housing to the scissor lift rails Install bolts and nuts in the order noted 3 Apply the warning decal to the front of each panel cradle if needed 4 Repeat for the second clamp and housing C X5 0 a 2bolts and nuts i

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