Ransburg - Cycle.io
Contents
1. Supplied in Repair Kit KK 4841 Main Color Select Box Only Torque Specifications 1 Tighten CCV 45 to CCV 3 with VA 246 in between using 12 18 Ibs in torque 2 Tighten CCV 45 DDV 3 VA 246 assembly to CCV 39 using Ibs in torque maximum finger tight DO NOT OVER TIGHTEN 3 Tighten CCV 43 to CCV 15 S valve body using 75 125 Ibsein torque CS 95 01 2 12 Color Select System Introduction Ransburg Figure 7 shows the four manifold blocks that can CCV 35 SS CCV 18 SS be used in a manifold system In addition CCV Separator Plate Open Manifold End Cap 36 SS separator plate Figure 5 can also be used m es In Figure 7 shovvn by the bloct inlets outlets are numbers indicating hardware be installed at these locations The dotted lines indicate the path of the mounting studs that hold the blocks in place The o ring slots are shown o rings are not included on CCV 18 SS O rings are included in KK 4901 Manifold Assembly Kit KK 4901 Manifold Assembly Kit This kit includes threaded rod lock washers nuts Figure 5 Two Valve Manifold Assembly two 2 mounting brackets and twelve 12 o rings that will allow assembly of up to 25 valves in the manifold assembly Aspanner tool part CCV 7 is also included in this kit This tool inserts into any one of the holes in the spanner nut and is used to tighten or loosen the nut This is convenient in close clearances where a wrench may not fit 41 FTC2. Do not remove screws entirely Remove pilot valve Air Pilot Valve Reassembly Align pilot valve alignment pin with base and place pilot valve on base Tighten two 2 screws on top of pilot valve CS 95 01 2 Ransburg TROUBLESHOOTING GU DE General Problem Possible Cause Color Select System Maintenance Solution DELIVERY Air To CCV No main supply air 1 Turn supply air on or reconnect to box No color selected 2 Select a color Wrong color selected 3 Select proper color No paint connected to CCV 4 Reconnect paint or select proper color Paint not pressurized No main supply air 5 Check users supply 1 Turn supply air on or reconnect to box No color selected 2 Select a color Wrong color selected 3 Select proper color Loose connection 4 Tighten connection Defective air switch 5 Replace defective switch LEAKAGE Air Insided Color Select Box Hole in tubing 1 Replace worn tubing Loose connection Loose connection 2 Tighten connection 1 Tighten connections Hole in air tubing 2 Replace air tubing Bad switch Loose connection 3 Replace defective switch 1 Tighten connections 2 Worn fluid tubing 2 Replace worn fluid tubing DEFICIENT DELIVERY CS 95 01 2 1 Low supply pressure 1 Increase supply pressure 2 Clogged or obstructed fluid l
3. Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation Frequent power supply shut down indicates a problem in the system which requires cor rection An electrical arc can ignite coat ing materials and cause a fire or explosion Halogenated hydrocarbon sol vents for example methylene chloride and 1 1 1 Trichloro ethane are not chemically com patible with the aluminum that might be used in many system components The chemical reaction caused by these sol vents reacting with aluminum can become violent and lead to an equipment explosion Ransburg SAFEGUARDS Tells how to avoid the hazard Personnel must be given training in accordance with the requirements of NFPA 33 Instructions and safety precautions must be read and understood prior to using this equipment Comply with appropriate local state and national codes governing ventilation fire protection opera tion maintenance and housekeeping Reference OSHA NFPA 33 and your insurance company requirements The power supply optional remote control cabinet and all other electrical equipment must be located outside Class or II Division 1 and 2 hazardous areas Refer to NFPA 33 Turn the power supply OFF before working on the equipment Test only in areas free of flammable or combustible material Testing may require high voltage to be on but only as instructed Prod
4. i eZ eZ n a 9 waa Gi 4 Y 5 Rem ya m 2 4 E U Figure 2 Color Select Boxes Color Select System Function Description Color 1 15 Supplies air to color valves Color Select System Output Description CS 95 01 2 10 Color Select System Introduction Ransburg Figure 4 Color Select Box 11 CS 95 01 2 Ransburg Color Select System Introduction CCV 403 SS PARTS LIST Figures 3 and 4 Air Inlet 1 8 NPT F CCV 45 Clamping Nut VA 246 1 7 Fluid Inlet 2 ports 1 4 NPT 10 12 13 14 Pipe Plug Shipped loose with valve Not used if material is recirculated 15 16 17 Use Adhesive Medium Strength Grade 242 on threads 2 places Apply a thin film of lubricant light grease to bore and cup at assembly Color Select Box Assembly 20 21 LPNE0003 Main Box Bulkhead Faceplate Front LPNE0006 Secondary 22 41 VMC 1002 Air Selector Switch 41 VAP 1004 Air Pilot Valve 24 41 BAS 1000 Pilot Valve Base ide 25 41 FBH 1000 Bulkhead Fitting 26 41 FTP 1015 Reducer Fitting 1 4 T X 5 32 T Not Shown 28 1500745 0 Mounting Plate
5. and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD prior to installing operating and or servicing this equipment A WARNING gt The hazards shown on the following page may occur during the normal use of this equipment Please read the hazard chart beginning on page 2 CS 95 01 2 Ransburg AREA Tells where hazards may Spray Area CS 95 01 2 HAZARD Tells what the hazard is Fire Hazard Improper or inadequate op eration and maintenance pro cedures will cause a fire hazard Protection against inadvertent arcing that is capable of caus ing fire or explosion is lost if any safety interlocks are disabled during operation Freguent power supply shutdown indi cates a problem in the system reguiring correction Color Select System Safety SAFEGUARDS Tells how to avoid the hazard Fire extinguishing equipment must be present in the spray area and tested periodically Spray areas must be kept clean to prevent the accumulation of combustible residues Smoking must never be allowed in the spray area The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or main tenance When using solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the
6. coating material Those used for general cleaning must have flash points above 100 F 37 8 C Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA and local codes In addition ventilation must be maintained during cleaning operations using flammable or combus tible solvents Electrostatic arcing must be prevented Test only in areas free of combustible material Testing may require high voltage to be on but only as instructed Non factory replacement parts or unauthorized equipment modifications may cause fire or injury If used the key switch bypass is intended for use only during set up operations Production should never be done with safety interlocks disabled Never use equipment intended for use in wa terborne installations to spray solvent based materials The paint process and equipment should be set up and operated in accordance with NFPA 33 NEC and OSHA requirements Color Select System Safety AREA Tells where hazards may occur General Use and Maintenance Electrical Equipment Explosion Hazard Incompatible Materials HAZARD Tells what the hazard is Improper operation or mainte nance may create a hazard Personnel must be properly trained in the use of this equip ment High voltage equipment is uti lized Arcing in areas of flam mable or combustible materials may occur Personnel are ex posed to high voltage during operation and maintenance
7. 1002 Adapter m Manifold Divider Block NOTE gt Tighten CCV 403 SS valve assembly Figure 6 Manifold Divider Block and KK 4370 plug kit when used to manifold using 132 156 Ibs in torque DO CCV 17 SS CCV 38 SS NOT OVER TIGHTEN Use a good quality End Valve Manifold Block Manifold Divider Block pipe sealant on all threads of air and fluid connections Do not use sealant or tape on CCV 403 SS valve when asembling to manifold 4 toq va 1012 1 1 tot Il Tor2 10r2 CCV 16 SS CCV 18 SS Manifold Block Open Manifold End Cap 1 CCV 403 SS Valve Assembiy 2 4370 Plug Kit 3 41 1002 Adapter Figure 7 Available Manifold Blocks 13 CS 95 01 2 Ransburg INSTALLATION Mounting The Color Select Box and the Color Change Valve stack have mounting brackets for easy mounting The Color Select Boxes may be mounted using the pattern supplied in this manual See Figure 10 Mounting hardware can be any type 1 4 inch bolt with washers A minimum of six inches should be left between the air outlets on the box and the Color Change Stack to allow room for the air tubing to be run later Air Tubing Connections For the proper connection locations on the Color Select Box refer to Figure 2 The main supply air must be dried and filtered Using Figure 2 and the I
8. C SHRINK WRAP OR ANY OTHER NON APPROVED COVERING WILL VOIDE THIS WARRANTY RANSBURG S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED CS 95 01 2 BECAUSE OF FAULTY WORKMANSHIP OR MATERIALS THERE ARE NO IMPLIED WAR RANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE RANSBURG AS SUMES NO LIABILITY FOR INJURY DAMAGE TO PROPERTY OR FOR CONSEQUENTIAL DAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS EXCLUSIONS If in Ransburg s opinion the warranty item in question or other items damaged by this part was improperly installed operated or maintained Ransburg willassume no responsibility for repair or replacement of the item or items The purchaser therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable 22 Service Manual Price 30 00 U S Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance 800 233 3366 Fax 419 470 2071 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts 2013 Ransburg All rights reserved Models and specifications subject to change without notice 150 9001 Form No CS 95 01 2 Litho in U S A 03 13
9. Color Select System The CCV 6100 Color Select System is a manu ally controlled pneumatic color change system The system consists of one or two color change boxes a Color Change Valve Stack and 1 4 inch OD poly tubing The system allows for up to and including 15 different colors Color changes are made using CCV 403 SS color change valves Valve The CCV 403 SS is a pneumatically operated fluid valve designed for use in paint spray application systems The valve can be used in a variety of other applications The valve can be used sepa rately for on off control of paint to a spray atom izer or as part of a multi color manifold assembly where colors can be quickly flushed and changed when a color change is desired All parts that come in contact with the fluid mate rial are made of either stainless steel or PTFE that is impervious to most solvents All other parts of the valve are made of brass stainless steel nickel plated brass or hard coated anod ized aluminum The valve is constructed with a smooth unobstructed fluid path that allows for faster flush cleaning and also less pressure re striction The valve body has two fluid inlet ports that allow fluid to circulate through the valve on a continuous basis A plug is provided when this feature is not to be used The double inlet ports also allow two valves to be used as a fluid on off control and dump system Ransburg Main Box The main box consists of two six posi
10. SERVICE MANUAL Ransburg Replaces CS 95 01 1 March 2013 COLOR SELECT SYSTEM MODEL CCV 6100 IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 30 00 Ransburg 5 SAFETY PRECAUTIONS HAZARDS SAFEGUARDS INTRODUCTION DESCRIPTION SPECIFICATIONS Color Select System Contents COLOR SELECT SYSTEM MODEL IDENTIFICATION utu e TYPICAL COLOR CHANGE STACK COLOR SELECT BOXES CCV 403 SS CUTAWAY PARTS LIST INSTALLATION CONNECTIONS TYPICAL COLOR SELECT SYSTEM INSTALLATION INSTALLATION DIAGRAM OPERATION OVERVIEW s MAINTENANCE COLOR CHANGE VALVES TROUBLESHOOTING COLOR SELECT BOX MOUNTING PATTERN WARRANTY POLICIES LIMITED WARRANTY CS 95 01 2 11 13 14 16 14 15 16 17 17 18 21 18 19 Color Select System Safety SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any Ransburg electrostatic coating system read and understand all of the technical and safety litera ture for your Ransburg products This manual contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this informa tion we use the following symbols Please pay particular
11. ation 15 CS 95 01 2 Color Select System Installation 5 5 5 E pc RECIEN inr 1 LM 14 e Xon e EA EI P ccce re Ransburg UYU OL JN payoinbay Os Installation Diagram Figure 9 16 CS 95 01 2 Color Select System Operation 17 OPERATION The flow of the coating material is controlled by selecting the proper color number on the Color Select Boxes Iftwo Color Select Boxes are used all Color Select Switches not in use must be to the OFF position After the proper color number is selected the coating material is activated by selecting the Color Select position NOTE gt To select a new Color the main switch must be moved from the COLOR SELECT to the OFF position To flush the coating material from the coating system select the SOL position which will activate the solvent The AIR position can be used to blow the coating material or the solvent out of the coating system Installation and Operation Overview The coating material is supplied from the users pressurized system that may be a pressure tank paint circulating system or other suitable pressure paint supply system 3 8 inch OD fluid tubing is connected between the users paint supply and CCV An air signal supplied to the CCV activat
12. attention to these sections A WARNING states information to alert you to a situation that might cause serious injury if instructions are not followed A CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury A NOTE is information relevant to the proce dure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a better understanding of the equip ment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting If you do not have the manuals and safety literature for your Ransburg system contact your local Ransburg representa tive or Ransburg Ransburg A WARNING gt The user MUST read and be familiar with the Safety Section in this manual and the Ransburg safety literature therein identified gt This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS
13. e body with 1 1 16 inch wrench while turning cap counterclockwise with a 1 1 8 inch wrench 2 Place 7 16 inch socket on clamping nut CCV 45 and insert a 9 32 inch socket onto the end of the stem at opposite end of valve Note Older style valves used a Phillips screwdriver slot on CS 95 01 2 Color Select System Maintenance the end of the stem Use a Phillips screwdriver in place of nut driver Rotate the socket coun terclockwise until the clamping nut is free from the stem NOTE gt The stem should be held steady while the nut is rotated Rotating the stem can scratch the stem finish causing premature valve needle seal wear and valve leakage 3 The piston cup VA 246 is held onto the clamping nut by a brass nut CCV 3 which has an 11 16 inch hex Use a 7 16 inch hex socket and an 11 16 inch wrench to disassemble the nut from the clamping nut so that the PTFE piston cup can be removed 4 The valve indicator CCV 42 and piston spring CCV 41 K2 will be free and can be removed when the clamping nut is off the stem 5 The stem can now be pulled from the front of the valve body After the stem is removed reach into the rear of the valve body and pull out the spring washer CCV 4 and the needle seal CCV 8 The poppet seal CCV 40 that is behind the stem seat can be removed from the body after the stem is removed Valve Reassembly Reassemble the CCV 403 SS valve in reverse order but follow these additio
14. ed on input port of CCV GA 338 Gauge HAR 503 1 Air Regulator 23165 430 O Ring not shown The CCV 403 SS valve mounted at this position is used for air push of the manifold assembly Connect the main air line to the regu lator Check valve is always used on input port of CCV CCV 16 SS Manifold Block SSF 6504 Threaded rod 4 required Cut to proper length at assembly SS 655 ZN Nut 4 required tighten to 110 130 in 165 Ransburg NOTE Check valves are always used on input ports of Air Push and Solvent CCV s They are optional for Color CCV s SS 10022 Cap Screw 4 required C V 17 SS End Valve Manifold Block Fluid Inlets Fittings must be specified on Standard Stacks Tee fittings SSP 6810 3 8 Male Branch Tee or 3 8 Elbows SSP 6435 may be used Plug opposite port with SSP 1421 Pipe Plug if necessary gi nylon tubing for all fluid lines 1 4 O D or larger Do not use polyethylene for fluid CCV 18 SS Open Manifold End Cap 41 FTC 1002 Adaptor CCV 37 Manifold Mounting Bracket 2 required Figure 1 Typical Color Change Stack CS 95 01 2 Ransburg Color Select System Introduction Main Box Seconadry Box 1 e e 1 1 coLon COLOR SELECT SYSTEM SYSTEM x COLOR N N AN d on NJ WX O SELECT b Gi La 5 CA AN D
15. es the paint being delivered to the applicator The air signal is controlled by the Color Select Boxes 1 4 inch OD air tubing is used to connect the control air between the Color Select Boxes and the CCV NOTES Ransburg CS 95 01 2 Ransburg MAINTENANCE COLOR CHANGE VALVES Cleaning The valve and associated parts through which fluid passes should be cleaned after use by flush ing with an appropriate solvent While flushing the valve should be triggered several times in order to flush particles from the seat and stem seal areas Wear Parts Wear parts include the poppet seat stem valve needle seal and piston cup All of these parts are PTFE except for the stem that is stainless steel Wear parts should be inspected and replaced on a regular maintenance schedule The frequency of replacement depends upon cycle rate and ma terial abrasiveness Valves should be inspected after six months usage If any parts are worn or if paint leakage is evident replace all wear parts with valve repair kit KK 4841 Valve Removal 1 Disconnect air and fluid lines from valve 2 Insert the Spanner Tool CCV 7 into one of the holes in the spanner nut and rotate counter clockwise as viewed from the rear air inlet fitting in valve If the Spanner Tool is not available a 1 1 6 inch open end wrench can also be used to loosen the spanner nut CCV 403 SS Valve Disassembly 1 Remove valve cap CCV 43 from valve body hold hex valv
16. ines 2 Clean or replace 3 Clogged or obstructed CCV stack 3 Clean as required 20 Color Select System Maintenance Ransburg 4 0 3 Dia 4 Holes 8 0 8 8 95 La 6 0 4 0 L Figure 10 Color Select Box Mounting Pattern CS 95 01 2 21 Ransburg Color Select System Safety WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without charge any part and or equipmentthat falls within the specified time see below because of faulty workmanship or material provided that the equipment has been used and maintained in accordance with Rans burg s written safety and operating instructions and has been used under normal operating condi tions Normal wear items are excluded THE USE OF OTHER THAN RANSBURG AP PROVED PARTS VOID ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased asa complete unit i e guns power supplies control units etc is one 1 year from date of purchase WRAPPING THE APPLICATOR IN PLASTIC ASSOCIATED VALVES AND TUBING AND SUPPORTING HARDWARE IN PLASTI
17. lors CS 95 01 2 55 cycles min Up to and including 5 colors main box only Up to and including 15 colors total Color Select System Introduction Ransburg The Color Select System is available in many major configurations with several minor options as follows COLOR SELECT SYSTEM MODEL IDENTIFICATION Model No CCV61 AA D 0 No Fittings 1 Elbows Only 2 Tees Only 0 No Check Valves 1 Check Valves on all Color Valves 0 No Air Push Assemblies 1 One Air Push Assembly 2 Two Air Push Assemblies of Colors 01 thru 05 Main Color Select Box Only 06 thru 15 Main and Secondary Box is 2 two Air Push Assemblies the Secondary Color Select box must be used for colors 05 thru 15 Part Number CCV61XX XXX identifies the con figuration of the Color Selection System CS 95 01 2 Ransburg CCV 61XX XXX COLOR SELECT SYSTEM Includes the main box top block solvent valve and 1 4 inch O D poly tubing The solvent valve is always supplied with a solvent proof check valve and a 3 8 inch ODT stainless steel female elbow for fluid inlet CCV 61 XX XXX NUMBER OF COLOR VALVES Selection 00 15 These two numbers indicate the number of valves required for paint to the stack assembly Also number of color select boxes CCV 61XX X XX AIR PUSH VALVES Selection 0 1 2 This number indicates the num ber of air push valves required Each valve is supplied with a solven
18. nal instructions 1 Use Adhesive medium strength grade 242 on the threads of the clamping nut and stem a shown on the CCV 403 SS Parts List Item 18 in the Introduction section 18 Color Select System Maintenance 19 2 With stem fully inserted into assembly tighten the clamping nut onto the stem and torque to specifications shown on the CCV 403 SS Parts List in the Introduction section Do not rotate the stem during assembly 3 Apply a thin film of lubricant light grease type to the valve cap bore and cup as shown on page 1 Tighten the valve cap to the torque specification on the CCV 403 SS Parts List in the Introduc tion section NOTE gt Make sure all seating surfaces of the stem poppet seat needle seal and cup are clean and free of nicks and scratches to prevent leakage Color Select Boxes Air Switch Removal Disconnect all air lines to the air switch While holding the front of the air switch loosen nut on rear of air switch and remove nut Remove air switch Air Switch Reassembly Insert air switch into front panel of the Color Se lect box Align air switch so selector is in the OFF position Install nut on rear of air switch making sure to hold the front of the air switch firmly in place while tightening the nut Ransburg Air Pilot Valve Removal Disconnect all air lines to the pilot valve Loosen two 2 screws on top of pilot valve
19. nstallation Diagram Figure 9 the air tubing can be run to the color Change Stack The high voltage signal air HV6 may be used only if a pneumatic control panel is being used In this case HV6 is connected directly to HV6 on the pneumatic control panel Coating Material Connections Number the coating materials to correspond to the numbers of the Color Select System 3 8 inch OD tubing is to be used to connect the Color Change Valves to the coating material Connect the tubing from material 1 to CCV 1 tubing from material 2 to CCV 2 and so on matching materials with the proper CCV NOTE The coating material must be pressur izedforthe Color Select System to function properly CS 95 01 2 Color Select System Installation Solvent Connection The solvent is connected in the same way as the Coating Material using 3 8 inch OD tubing NOTE gt The solvent must be pressurized for the Color Select System to function properly Installation of the Color Select System is made simple by its ability to be placed in a Class Division environment The color change valves can be mounted as close to the paint or the ap plicator as is desired The color select box can be mounted right on the wall of the spray booth allowing for fast color changes since the operator does not have to leave the booth 14 Color Select System Installation Ransburg Figure 8 Typical Color Select System Install
20. t proof check valve gauge regulator and 3 8 inch ODT brass push style fit ting for air inlet The air push is used to push out residual paint in the fluid supply line This air is also pulsed on and off with the solvent to create a scrubbing action n the event that two different pressures are required two air push valves can be supplied CCV 61XX X X X CHECK VALVES Selection 0 1 This number indicates whether check valves are supplied on the paint inlet valves Check valves are used to prevent materials from contaminating each other in the event that two valves would be opened at the same time NOTE Check valves will always be supplied on solvent and air valves regardless of selection made here CS 95 01 2 Color Select System Introduction CCV 61XX XX X FLUID INLET FITTINGS Selection 1 2 This number indicates whether no fitting elbows or tees are supplied for the fluid inlet to the color valves Elbows are typically utilized for fluid inlet Tees are used for circulat ing the paint at the color valve The elbows and tees are stainless steel and accept a 3 8 inch OD fluid line All valves are supplied with a brass push style swivel elbow for the air pilot This fitting accepts a 1 4 inch OD tube Color Select System Introduction The CCV 403 SS valve mounted at this position is used for solvent flushing of the manifold assembly Connect the solvent feed line to this valve Check valve is always us
21. tion pneu matic switches The top switch switches between off air solvent and color The color select posi tion activates the bottom color switch and the secondary box if more than five colors are to be used The bottom switch is used to select colors 1 through 5 All internal plumbing is 5 32 nylon tubing The external bulkhead fittings are for 1 4 inch O D tubing including the supply air fitting When High Voltage is on both Solvent Flush and Air Push are locked out so they cannot be triggered Secondary Box The secondary box also consists of two six posi tion pneumatic switches The top switch selects color 6 through 10 the bottom 11 through 15 All internal and external tubing connections are the same sizes as the main box NOTE gt When using the secondary box all color select switches not in use must be set in the OFF position CS 95 01 2 Ransburg SPECIFICATIONS Air Requirements Air Inlet Outlet Connections Fluid Pressure Fluid Inlet Fluid Outlets Fluid Flow Color Select System Introduction NOTES 70 100 psig 4 8 6 9 bar Operating Pressure 1 4 OD Tubing 300 psig 20 6 bar max 1 4 NPT F X 2 ports Fittings installed 3 8 OD tubing 1 4 NPT F Fitting installed a 3 8 OD tubing 3800 cc min 47 psi pressure drop Paint viscosity 700 centipoise Varies according to material pressure and viscosity Valve Actuation Speed On Off Cycle Co
22. uction should never be done with the safety circuits disabled Before turning the high voltage on make sure no objects are within the sparking distance Aluminum is widely used in other spray application equipment such as material pumps regulators triggering valves etc Halogenated hydrocarbon solvents must never be used with aluminum equip ment during spraying flushing or cleaning Read the label or data sheet for the material you intend to spray If in doubt as to whether or not a coating or cleaning material is compatible contact your material supplier Any other type of solvent may be used with aluminum equipment CS 95 01 2 Ransburg Color Select System Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is Tells how to avoid the hazard may occur Toxic Substances Certain material may be harmful Follow the requirements of the Material Safety Data if inhaled or if there is contact Sheet supplied by coating material manufacturer with the skin Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved CS 95 01 2 4 Color Select System Introduction INTRODUCTION DESCRIPTION
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