CS-11-01.2 Inline-Piggable Modular Color Changer (2-12
Contents
1. COLOR QUT SHUTOFF VALVE K OPTIONAL FLOW METER NEN Y COLOR 3 A OPTIONAL FLUID REGULATOR COLOR OUT APPLICATOR A JA OPTIONAL FLOW METER 5 M OPTIONAL FLUID REGULATOR APPLICATOR COLOR CHANGER SCHEMATICS CS 11 01 2 Inline Piggable Modular Color Changer 17 GROUNDING OF THE COLOR CHANGER A WARNING The color changer MUST be properly grounded Proper grounding as described below will prevent static charge build up and possible discharge from the color changer GROUNDING OF THE COLOR CHANGERS For safety the color changer MUST be grounded Using a 12 gauge wire ground the output plate of the color changer to a true earth ground Using an ohm meter check for ground testing the earth ground to the purge assembly top plate The resistance should be 10 ohms or less GOES Ih OHMS FA I e TN i WS G Ae 2 FLUID INLET AND OUTLET FITTINGS The in and out of the pipe assemblies have standard sanitary fittings NOTE In and out hoses CAN be reversed on the color changer AIR PILOT HOSE Each color changer valve requires a 5 32 4mm pilot hose to activa2. TABLE B FLUID SUPPLY SIZE TABLE A NUMBER OF COLOR BLOCKS Table A Item A 2 TableA ltema A12739 00 j ColorBlock Pigeable 3 TableA ltemB TableB tem Spacer Block nd 4 TableA ltemB TableB emK Spacer Plate O S TableA ltema 79001 05 O Ring Solvent Proof 6 TableAltemH 79001 06 Solvent Proof 8 TablCtemM A1275700 end Block Inlet 9 TableBitemG A12744 XX ThreadedRod 11 j7840 amp 06 Flat Washer Stainless 5 16 12 4a 7758807 tock Washer i 1 3 A276s00 Hex Nut 5 16 18 ss eeerere When building option with one color threaded rod length to be 5 03 long 2 pieces Each assembly requires 2 pieces each of threaded rod cut lengths deburr ends of rod Torque to 15 20 165 ein after valve is down 1 7 2 3 Nm ORAE Torque to 15 20 Ibs ein 1 7 2 3 Nm SERPS Apply A11545 00 Petrolatum jell onto all o rings before installation Torque to 30 lbs eft 40 67 Nm When ordering this option add 2 6 to length of in Table B Example 1 91 2 12 X number of colors 2 6 ces Torque 30 50 Ibs ein 212 3 53 Nm CS 11 01 2 Inline Piggable Modular Color Changer 12 COLOR CHANGER ASSEMBLY SELECTION GUIDE Continued DASH NO DESCRIPTION a amy B aty 02 Number of Color Blocks 2 1 4 3 2 Number of Color Blocks 2 6 4 3 04 Number of Color Blocks
3. 80C Spray booth ventilation must be kept at the rates re quired by NFPA 33 2009 Edition OSHA and local codes Ventilation must be maintained during cleaning operations using flammable or combustible solvents Electrostatic arcing must be prevented Non factory replacement parts or unauthorized equip ment modifications may cause fire or injury If used a key switch bypass is intended for use only during setup operations Production should never be done with safety interlocks disabled Never use equipment for use in waterborne installa tions to spray solvent based materials CS 11 01 2 Inline Piggable Modular Color Changer 6 AREA Spray Area Spray Area HAZARD Explosion Improper or inadequate operation and maintenance procedures may cause an explosion Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation Frequent power supply shut down indicates a problem in the system requiring correction Explosion Incompatible Materials Halogenated hydrocarbon solvents for ex ample methylene chloride and 1 1 1 Trichloroethane are not chemically compati ble with the aluminum that might be used in many system components The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion SAFEGUARDS Follow These Guidelines Electrostatic arcing MUST
4. Spray Area High Volt age Equipment Electrical Equipment HAZARD Electrical Discharge There is a high voltage device that can in duce an electrical charge on ungrounded objects which is capable of igniting coating materials Inadequate grounding will cause a spark hazard A spark can ignite many coating materials and cause a fire or explosion Electrical Discharge High voltage equipment is utilized Arcing in areas of flammable or combustible mate rials may occur Personnel are exposed to high voltage during operation and mainte nance Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation Frequent power supply shutdown indicates a problem in the system which requires correction An electrical arc can ignite coating materials and cause a fire or explosion SAFEGUARDS Follow These Guidelines Parts being sprayed must be supported on conveyors or hangers and be grounded The resistance between the part and ground must not exceed 1 mega ohm All electrically conductive objects in the spray area with the exception of those objects required by the process to be at high voltage must be grounded Any person working in the spray area must be ground ed Unless specifically approved for use in hazardous loca tions the power supply and other electrical control equipment must NOT be used in Class I Division 1 or 2 locations
5. Telephone 419 470 2021 Fax 419 470 2233 Technical Support Representatives can direct you to the appropriate telephone number for ordering spare parts Form No CS 11 01 2011 Binks All rights reserved Litho in U S A v ISO 9001 Models and specifications subject to change without notice Sa 06 11 CS 11 01 2 Inline Piggable Modular Color Changer 26
6. 0 Purge Block Valve Seat Assembly WIN NIN 78949 00 Valve Assembly NIN 77516 04 A12727 00 Shut off Valve Assembly 79001 30 O Ring Solvent Proof Collet 4mm NIO NIN ay 79001 06 A12829 00 O Ring Solvent Proof Purge Block End Plate Assembly o N 78079 00 Torque to 15 20 Ibsein after valve is down Torque to 15 20 Ibsein 1 7 2 3 Nm Torque to 30 Ibseft 40 67 Nm Apply A11545 00 Petrolatum jell to all o rings prior to installation Ftg 7 16 20 X 3 8 NPA CS 11 01 2 Inline Piggable Modular Color Changer 14 Section 3 This information is intended ONLY to indicate the general installation parameters of this product and where applicable its working relationship to other Binks system components in typical use Each installation is unique and should be directed by an authorized Binks representative or conducted using the Binks installation drawings provided for your particular installation COLOR CHANGER INSTALLATION PROCEDURES Determine Location for Color Changer The color changer should be located as close as possible to the spray device in order to save paint and solvent If possible use an enclosure to protect the color changer from airborne paints and solvents Calculate Footprint of Color Changer See Mounting Single Valve Color Changer Figure To calculate the footprint of the color changer add 1 The dimension of the purge asse
7. 01 2 Inline Piggable Modular Color Changer 22 OPTIONAL EQUIPMENT TOOLS AND OPTIONAL EQUIPMENT TR 79001 16 O RING AD SX W f 77367 00 A10766 00 VALVE SEAT ASSEMBLY TOOL VALVE SEAT REMOVAL A11922 00 Se t0 TOOL VALVE REMOVAL A12727 00 VALVE ASSEMBLY PAINT SHUTOFF ASSEMBLY 78949 00 VALVE ASSEMBLY 77367 00 SEAT ASSEMBLY REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 79001 01 O Ring Solventproof 79001 02 O Ring Solventproof 79001 04 O Ring Solventproof 77620 00 VALVE PLUG KIT PART ITEM NUMBER DESCRIPTION 2 79001 19 O Ring Solventproof 3 79001 14 O Ring Solventproof 4 77618 00 Plug Seat CS 11 01 2 Inline Piggable Modular Color Changer 23 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS PART NUMBER DESCRIPTION QTY 78949 00 Valve Assembly 2 77367 00 Valve Seat Assembly 2 77516 04 Collet 4mm 2 4 CS 11 01 2 Inline Piggable Modular Color Changer 24 WARRANTY POLICIES LIMITED WARRANTY Binks will replace of repair without charge any part or equipment that fails within the specified time see below because of faulty workmanship or material provided that the equipment has been used and maintained in accordance with Binks written safety and operating instructions and has been used under normal operating conditions Normal wear items are excluded THE USE OF OTHER THAN BINKS APPROVED PARTS VOIDS ALL WARR
8. 4 3 5 4 05 Number of Color Blocks 5 4 10 6 5 o6 Number of Color Blocks 6 s 12 7 6 07 NumberofColorBlocks 7 6 1 8 7 08 NumberofColorBlocks 7 09 Number of Color Blocks 9 18 10 9 IR jo o 16 17 18 19 20 20 Number of Color Blocks 20 19 40 21 20 TABLE B FLUID SUPPLY SIZE DESCRIPTION E G LENGTH OF THREADED ROD 1 2 Standard A12740 01 1 91 2 12 X Number of Colors Pipe Assemblies will be on 2 1 16 Centers 3 4 Standard A12740 02 1 91 2 12 X Number of Colors Pipe Assemblies will be on 2 1 16 Centers 1 Standard A12740 03 A12742 00 A12762 00 1 91 3 06 X Number of Colors Pipe Assemblies will be on 3 Centers 1 1 2 Standard A12740 04 A12742 00 A12762 00 1 91 3 06 X Number of Colors Pipe Assemblies will be on 3 Centers 1 2 Standard A12740 01 A12861 00 A12860 00 1 91 2 48 X Number of Colors Pipe Assemblies will be on 2 1 2 Centers 3 4 Standard A12740 02 A12861 00 A12860 00 1 91 2 48 X Number of Colors Pipe Assemblies will be on 2 1 2 Centers TABLE C DASH NO DESCRIPTION M 00 None 1 0 CS 11 01 2 Inline Piggable Modular Color Changer 13 A12827 00 PURGE BLOCK ASSEMBLY ITEM QTY PART NUMBER COLOR CHANGER ASSEMBLY SELECTION GUIDE Continued DESCRIPTION 12754 00 77367 0
9. 982 1 16 E cs Fead z Oof 10 bal 101 14 1 57 B e e 1 2 amp 3 4 PIPE ASSEMBLIES NO SPACERS 2 538 64 47 1 2 TUBE 21 2 16264 3 4 TUBE ill ems 3 982 1 16 zi 101 14 1 57 OM ob ole lele ko ___ 2 788 __ 1 TUBE 1 2 amp 3 4 PIPE ASSEMBLIES WITH A12861 00 7 16 SPACER 70 82 3 038 3 00 77 17 1 2 TUBE 75 00 sms 3 982 1 16 101 14 1 57 B 80 1 amp 1 1 2 PIPE ASSEMBLIES WITH A12742 00 15 16 SPACER Mounting The Color Changer The mounting configuration is as follows Single Valve See Figures Above NOTE In and out plates are tapped 7 16 20 for AN taper fitting NOTE The 936 wide spacer plates A12742 00 are to be used with 1 or larger pipe assemblies to insure clear ance distance of sanitary clamps NOTE The 437 wide spacer blocks A12861 00 are to be used if retrofitting older Binks Modular Color Change Systems requiring 2 1 2 63 5mm center to center spacing of pipe assemblies CS 11 01 2 Inline Piggable Modular Color Changer 16 Section 3 OPERATION This information is intended ONLY to in
10. ANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit is one 1 year from date of purchase WRAPPING THE APPLICATOR IN PLASTIC WILL VOID THIS WARRANTY BINKS ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATERIALS THERE ARE NO IMPLIED WARRANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE BINKS ASSUMES NO LIABILITY FOR INJURY DAMAGE TO PROPERTY OR FOR CONSEQUENTIAL DAMAGES FOR LOSS OF GOODWILL OR PRO DUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTH ERS EXCLUSIONS If in Bink s opinion the warranty item in question or other items damaged by this part was improperly installed operated or maintained Binks will assume NO responsibility for repair or replacement of the item or items The purchaser there fore will assume all responsibility for any cost of repair or replacement and service related costs if applicable CS 11 01 2 Inline Piggable Modular Color Changer 25 Product Manual Price 50 00 U S Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance 320 Phillips Ave Toledo Ohio 43612 1493 Telephone toll free 800 233 3366
11. Follow These Guidelines All electrical equipment must be located outside Class or Il Division 1 or 2 hazardous areas Refer to NFPA 33 2009 Edition Turn the power supply OFF before working on the equipment Test only in areas free of flammable or combustible material Testing may require high voltage to be on but only as instructed Production should never be done with the safety cir cuits disabled Before turning the high voltage on make sure no ob jects are within the sparking distance CS 11 01 2 Inline Piggable Modular Color Changer 8 HAZARD Toxic Substances Mechanical Hazard Certain material may be harmful if inhaled or if there is contact with the skin Robot Work Area Mechanical Hazard Improper use or maintenance can lead to hazardous conditions particularly from un expected robot manipulator movement All Areas Improper Inadequate Training Improper operation or maintenance may create a hazard Personnel must be properly trained in the use of this equipment SAFEGUARDS Follow These Guidelines Follow the requirements of the Material Safety Data Sheet supplied by the coating manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compat ible with the material being sprayed and its concentra tion Equipment must be as prescr
12. Inline Piggable Modular Color Changer MODEL A12800 XX K BINKS PRODUCT MANUAL CS 11 01 2 IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference Product Manual Price 50 00 CS 11 01 2 Inline Piggable Modular Color Changer 2 Section 1 SAFETY Safety Precautions Hazards Safeguards Section 2 INTRODUCTION General Description Pre Engineered Color Changer Assemblies Color Changer Assembly Model Identification Parts List Section 3 INSTALLATION PCC Installation Procedures Section 4 OPERATION Color Changer Schematics Grounding of the Color Changer Fluid Inlet and Outlet Fittings Air Pilot Hose Fluid Output Hose Assembly with Purge Block Assembly with No Purge Block Section 5 MAINTENANCE Micro Valve and Valve Seat Replacement Test and Checkout Procedure for Color Changer Tools and Optional Equipment Recommended Spare Parts Section 6 WARRANTY POLICIES Limited Warranty CONTENTS 10 14 15 16 17 19 20 24 25 CS 11 01 2 Inline Piggable Modular Color Changer 3 CS 11 01 2 Inline Piggable Modular Color Changer 4 Section 1 SAFETY Before operating maintaining or servicing any Binks electrostatic coating system read and understand all of the tech nical and safety literature for your Binks products This manual contains information that is importa
13. and release the button on the pneumatic valve 5 triggering the microvalve assembly 78949 00 On and Off C Visually inspect the movement of the valve and check for air leaks from the weep hole on the color valve body If air is leaking repair or replace valve assembly 78949 00 Check for leaks between the pipe plate assembly and color valve block Tighten screws or replace o ring if necessary D With ball valves 1 and 3 in the On open position push and release the button on the pneumatic valve 5 trigger ing the microvalve assembly 78949 00 On and Off Check for a crisp and sharp actuation of air flow through the output of the 1 ball valve If valve is sluggish repair or replace valve assembly 78949 00 Step 3 Testing Valve Body Leak Test A With ball valve 3 in the On open position and valve 1 In the Off position push and release the button on the pneumatic valve 5 triggering the microvalve assembly 78949 00 On and Off several times B Check the pressure gage reading on the 2 assembly This should be within 5 psi of the pressure of the set pres sure on regulator 4 The pressure should remain until the valve 1 is returned to the open position If the pres sure does not remain check all fittings hardware and o rings on the valve body and plate assembly Step 4 Testing Microvalve and Valve Seat Assemblies A With ball valve 1 in the On position and valve 3 in the On position push and release
14. ation section Valve Block Assembly Weight Single Valve Assembly 45 lbs 205 grams Assembly Weight with 3 4 Tube 95 Ibs 430 grams Purge Block Assembly Weight 96 Ibs 435 grams Spacer Block Weight 936 Block 20 lbs 91 grams 437 Block 09 lbs 41 grams Spacer Plate Weight 936 Spacer Plate 04 Ibs 18 1 grams 437 Spacer Plate 02 1 5 9 1 grams Operating Pressure Fluid 300 psi max 20 68 bar Trigger Tube 5 32 Amm OD Micro Valve Air Actuating Pressure 75 120 psi 5 2 8 3 bar Average Flow Rate 75 Fl Oz 2200cc per min 9 75 psi 50 centiposee Maximum Number of Colors 20 Construction Materials Stainless Steel UHMW Fluoropolymer elastomers and Acetal CS 11 01 2 Inline Piggable Modular Color Changer 10 PRE ENGINEERED COLOR CHANGER ASSEMBLIES The following is for Pre Engineered Color Changer assemblies Please reference selection chart for the changer as sembly number OPTIONAL SEE 4 ORDERING MATRIX AMN ENEAN OPTIONAL SEE 26 ORDERING MATRIX X 3 OPTIONAL SEE ORDERING MATRIX ASSEMBLY SHOWN WITH PURGE BLOCK ASSEMBLY INSTALLED CS 11 01 2 Inline Piggable Modular Color Changer 11 COLOR CHANGER ASSEMBLY SELECTION GUIDE When ordering use A12800 A B or C as indicated by Table A thru C Four digits must follow the basic part number For example A12800 XX XX XX AS INDICATED IN TABLES A B ANDC TABLE C PURGE BLOCK ASSEMBLY
15. be prevented All electrical equipment must be located outside Class or Il Division 1 or 2 hazardous areas in accordance with NFPA 33 2009 Edition Test only in areas free of flammable or combustible materials The current overload sensitivity if equipped MUST be set as described in corresponding section of the equip ment manual Protection against inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Fre quent power shutdown indicates a problem with the system which requires correction Always turn the control panel off prior to flushing clean ing or working on spray system equipment Ensure that the control panel is interlocked with the ventilation system and conveyor in accordance with NFPA 33 2009 Edition Have fire extinguishing equipment readily available and tested periodically Follow These Guidelines Aluminum is widely used in other spray application equipment such as material pumps regulators trig gering valves etc Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying flushing or cleaning Read the label or data sheet for the material you intend to spray If in doubt as to whether or not a coating or cleaning material is compatible contact your coating supplier Any other type of solvent may be used with aluminum equipment CS 11 01 2 Inline Piggable Modular Color Changer 7
16. dicate the general installation parameters of this product and where applicable its working relationship to other Binks system components in typical use Each installation is unique and should be directed by an authorized Binks representative or conducted using the Binks installation drawings provided for your particular installation The assembly consists of modules attached to each other Modules may be added or removed from the assembly as desired If for instance the number of required materials increases the assembly can be expanded by adding additional modules Each module can also be individually serviced The Modular Color Changer is recommended for use with waterborne or solventborne paints REMOTE PURGE MODULE TYPICAL COLOR CHANGER M EXISTING COLOR STACK R EXISTING PURGE MODULE AIR SHUTOFF VALVE X m AIR SHUTOFF VALVE N acd REGULATED AIR 2 REGULATED AIR SOLVENT SHUTOFF VALVE SOLVENT SHUTOFF VALVE REGULATED SOLVENT N REGULATED SOLVENT i SHUTOFF SOLVENT OLOR 2 SHUTOFF COLOR 1 SHUTOFF VALVE gt m COLOR 3 SHUTOFF COLOR 3 PUMP C
17. for the piston fails air will be heard or felt coming from this hole CS 11 01 2 Inline Piggable Modular Color Changer 19 Section 4 MAINTENANCE A CAUTION Before attempting to remove BOTH the Microvalve Assembly 78949 00 and the Valve Seat Assembly 77367 00 first turn the Shut Off Valve A11591 11 counter clockwise to its open position Then relieve and flush the main inlet circulating paint line NOTE If ONLY the Microvalve Assembly 78949 00 is to be removed or replaced turn the Shut Off Valve A11591 00 clock wise to it s closed position Then relieve and flush the microvalve or downstream side of the color changer 2 Microvalve Assembly 78949 00 Using the valve removal tool A10756 00 or A11922 00 engage the four 4 pins of the tool into the four 4 pin holes of the valve assembly Turn the assembly counter clockwise until removed VALVE REMOVAL Valve Seat Assembly 77367 00 If required to remove the valve seat assembly use the valve seat removal tool A10766 00 turning the valve seat counter clockwise until removed Clean and inspect the valve body and o rings for defects replace if nec essary 3 8 SOCKET NN VALVE SEAT REMOVAL 3 Seatand Microvalve Installation lf valve seat was removed lightly lubricate the o ring on the seat as sembly with petroleum jelly Install valve seat and tighten to 15 20 Ibs in 1 7 2 3 Nm of torque Lightly lubricate the o ring
18. ibed by an industrial hygienist or safety expert and be NIOSH approved Follow These Guidelines Applicator adjustments or maintenance should be done after the robot is taken out of service Do not adjust or repair the applicator if the robot is operating or standing ready to start Refer to robot operating instructions for the procedures to take a robot out of service Follow all OSHA Lockout Tagout procedures when performing any maintenance Follow These Guidelines Personnel must be given training in accordance with the requirements of NFPA 33 2009 Edition Instructions and safety precautions must understood prior to using this equipment Comply with appropriate codes governing ventilation fire protection operation maintenance and housekeep ing OSHA references are sections 1910 94 and 1910 107 Also refer to NFPA 33 2009 Edition and your insurance company requirements CS 11 01 2 Inline Piggable Modular Color Changer 9 Section 2 INTRODUCTION The Inline Piggable Modular Color Changer assembly was designed for use with a pipe circulating system that can also operate as a piggable fluid delivery systems Made of stainless steel for corrosion resistance and built to stand up under hard continuous use The PCC can be easily mounted and was designed for adaptability to the user s needs SPECIFICATIONS Environmental Physical Valve Size Single Valve See Mounting Color Changer figures in the Install
19. mbly if used 2 The dimension s of the color block s used to create the desired number of color valves 3 The dimension of the inlet outlet block Dimension of Purge Assembly 2 60 66 04mm Dimension of Color Block Assembly 2 064 52 43mm Dimension of Spacer Block 936 23 77mm and 437 11 10mm Dimension of Inlet or Outlet Block 53 13 46mm Example of 1 2 and 3 4 Pipe Assembly with 2 Color Blocks No Spacers Inlet Block 53 53 53 2 064 2 064 5 188 131 7 Outlet Block NOTE If adding Purge Block Assembly add 2 600 311 Color Block 5 188 2 600 7 988 197 82mm 2 Color Block NOTE These pipe center lines will be 2 1 16 Center to Center Example of 1 and 1 1 2 Pipe Assembly with 2 Color Blocks with 437 Spacer Block Inlet Block 53 53 53 437 2 064 2 064 5 625 142 88mm Outlet Block 53 NOTE If adding Purge Block Assembly add 2 600 1 Color Block y 5 625 4 2 600 7 225 183 52 2 Color Block NOTE These pipe center lines will be 2 1 2 center to center Spacer Block Purge Block Assembly CS 11 01 2 Inline Piggable Modular Color Changer 15 COLOR CHANGER INSTALLATION PROCEDURES Continued e 53 13 46 53 13 46 1 828 46 44 COLOR BLOCK REF INLET BLOCK SPACER BLOCK PURGE BLOCK COLOR BLOCK 2 538 64 47 1 2 TUBE 2 663 2 1 16 67 64 3 4 TUBE isa 3
20. nt for you to know and understand This information relates to USER SAFETY and PRE While this manual lists standard specifications and service VENTING EQUIPMENT PROBLEMS To help you procedures some minor deviations may be found between recognize this information we use the following sym the literature and your equipment Differences in local codes bols and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate Binks equipment manuals to reconcile such differences CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting WARNING states information to alert in more efficient operation longer trouble free service and you to a situation that might cause se faster easier troubleshooting If you do not have the manu rious injury if instructions are not fol als and safety literature for your Binks system contact your lowed local Binks representative or Binks WARNING The user MUST read and be familiar with the Safety Section in this manual and the Binks safety literature therein identified This manual MUST be read and thoroughly understood by ALL personnel who operate clean or maintain this equipment Special care should be
21. s on the microvalve assembly Install the valve and tighten to 15 20 Ibs in 1 7 2 3 Nm of torque after valve is down X Pd E 2 _ TORQUE VALVE SEAT ASSEMBLY pt 15 20 LBS IN 1 7 2 3 Nm 3 8 SOCKET VALVE SEAT INSTALLATION ANN d Fa TORQUE VALVE ASSEMBLY 15 20 LBS IN 1 7 2 3 Nm LC S AFTER VALVE IS DOWN W 1 2 SOCKET VALVE INSTALLATION CS 11 01 2 Inline Piggable Modular Color Changer TEST AND CHECK OUT PROCEDURE FOR COLOR CHANGER W E e A10766 00 TOOL VALVE SEAT REMOVAL 77367 00 VALVE SEAT ASSEMBLY A11922 00 78949 00 TOOL VALVE REMOVAL VALVE ASSEMBLY TEST AND CHECK OUT PROCEDURE FOR COLOR CHANGER Step 1 Test Setup A Connect a main air line to the regulator 4 B Attach the output of 4 to a push button manually operat ed pneumatic On Off valve 5 and 3 two way manual ball valve Attach a 5 32 hose from the output of 5 to pilot connection for the color valve C Attach the output of 43 the sanitary fitting input of the valve Plug the opposite sanitary fitting of valve D Attach pipe tee gage 2 and two way ball valve assem bly 1 to the output of the color changer Plug off other side Step 2 Testing Color Valve Assembly A Set output pressure of regulator 4 to 90 100 psi NOTE Turn the shutoff valve 6 counter clockwise to the OPEN position WARNING B With ball valves 1 and 3 in the Off position push
22. taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD 2009 EDITION prior to installing operating and or servicing this equipment The hazards shown on the following pages may occur during normal use of this equipment Please read the hazard chart beginning on page 6 CS 11 01 2 Inline Piggable Modular Color Changer 5 AREA HAZARD SAFEGUARDS Spray Area Fire Hazard Follow These Guidelines Improper or inadequate operation and Fire extinguishing equipment must be present in the maintenance procedures will cause a fire spray area and test periodically hazard Spray areas must be kept clean to prevent the accumu Protection against inadvertent arcing that is lation of combustible residues capable of causing fire or explosion is lost if any safety interlocks are disabled during operation Frequent power supply shut Smoking must never be allowed in the spray area down indicates a problem in the system requiring correction The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning e Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those used for general cleaning must have flash points above 1000F 37
23. te the color valve FLUID OUTPUT HOSE The fluid output hose of the color changer has a 3 8 NPS M fitting For safety and solvent savings it is recommended that a PFA fluoroethylene hose be used between the color changer and the spray device CS 11 01 2 Inline Piggable Modular Color Changer 18 COLOR CHANGER ASSEMBLY SPACER BLOCK OPTIONAL COLOR14 COLOR VALVE PILOT No 5 32 TUBING r PAINT SHUTOFF VALVE MICROVALVE WEEP HOLE j OUTLET OF COLOR BLOCK 3 8 NPSM THREADS SOLVENT INLET FOR PURGE BLOCK 3 8 NPSM THREADS AIR INLET FOR PURGE BLOCK 3 8 NPSM THREADS M N COLOR BLOCK REF o Wo E V A Pu INLET BLOCK PURGE BLOCK o OPTIONAL gt 1 1 2 PIPE ASSEMBLY WITH COLOR BLOCK REF COLOR BLOCK SANITARY FITTINGS ENDS TYPICAL BOTH ENDS Assembly with Purge Block r COLOR VALVE PILOT 5 32 AMM TUBING y OUTLET OF COLOR BLOCK COLOR BLOCK N PAINT SHUTOFF VALV8B 8 NPSM THREADS MICROVALVE WEEP HOLE INLET FITTING FOR CONNECTION TO REMOTE COLOR VALVE OR PURGE BLOCK ASSEMBLY 3 8 NPSM THREADS L 3 4 PIPE ASSEMBLY WITH COLOR BLOCK REF SANITARY FITTINGS ENDS TYPICAL BOTH ENDS Assembly with No Purge Block NOTE Microvalve Weep Holes These holes will give an indication of fluid valve failure In the event of the fluid seal failure paint or solvent will be seen coming out of this hole In the event that the air seal
24. the button on the pneumat ic valve 5 triggering the microvalve assembly 78949 00 On and Off several times B Close the 2 way ball valve on the 1 assembly The pressure should remain 0 psi If the pressure is greater than 0 psi the valve seat assembly 77367 00 should be replaced NEVER wrap the equipment in plastic to keep it clean A surface charge may build up on the plastic surface and discharge to the nearest grounded object Efficiency of the equipment will also be re duced and damage or failure of the equipment s components may occur WRAPPING THE EQUP MENT in plastic will void warranty CS 11 01 2 Inline Piggable Modular Color Changer VALVE TESTING ASSEMBLY BALL VALVE 1 OUTPUT OF _ PRESSURE GUAGE 2 COLOR CHANGER EY LNT EN j cR d Va MANUAL SHUTOFF VALVE 6 PLUG OFF THIS SIDE N 5B _ BALL VALVE 3 AIR REGULATOR 4 VALVE PILOT CONNECTION SN MAIN AIR H Reg Se w FR PLUG OFF THIS SIDE c MANUALLY OPERATED ON OFF VALVE 5 Valve Testing Assembly Microvalve Weep Holes These holes will give an indication of fluid valve failure In the event of the fluid seal failure paint or solvent will be seen coming out of this hole In the event that the air seal for the piston fails air will be heard or felt coming from this hole CS 11
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