user manual armadillo sweeper sw/9xr / sw/9xv
Contents
1. PowerBoss Inc Copyright 2008 Page 35 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HYDRAULICS SYSTEM CONTINUED NOTE Ten 10 gallons US of fluid are required 6 Install the filler cap assembly 7 Check the drain plug leakage CHANGING THE HYDRAULIC FLUID FILTER 1 Turn off the engine and engage the parking brake 2 Unscrew the oil filter cartridge from the mount and discard in an approved manner 3 Apply a thin coating of fluid to the seal of a new filter element 4 Thread onto the mount and hand tighten 5 Tighten an additional one half turn beyond hand tight Do not over tighten 5 Start the machine shut it off then check for leakage ADJUSTING THE DIRECTIONAL CONTROL RETURN SPRING You may encounter creeping problems from time to time Creeping means the machine moves backward or forward when the forward reverse pedal is in neutral A grinding noise when the engine is shut down is a so an indicator that the directional control return spring needs adjusting If this occurs perform the procedure which follows 1 Turn off the engine engage the parking brake and chock both wheels 2 Jack the rear of the machine so that the rear tire just clears the floor Use two jack stands to support the machine DO NOT USE A JACK ALONE TO HOLD THE A WARNING MACHINE2. Five symbols are used throughout this manual to emphasize various levels of safety information These symbols and the meaning of each are listed below DANGER To warn of immediate hazards which will result DANGER in severe personal injury or death WARNING To warn of hazards or unsafe practices which could result in severe personal injury or death A WARNING CATUION To warn of hazards or unsafe practices which could result in minor personal injury ACAUTION ATTENTION ATTENTION To warn of practices which could result in extensive equipment damage NOTE NOTE To direct your attention to important equipment in formation or special instructions for preventing damage to equipment Symbols at the top of the list are the strongest warnings However all symbols represent important information which should be observed to protect you and others from harm and injury and to prevent damage to the equipment PowerBoss Inc Copyright 2008 Page 9 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV PowerBoss The Power of Clean Operation Maintenance and Troubleshooting Decals directly attached appear on the next page should be read and observed Make sure the decals are replaced if they become illegible or dam aged The decal below is located in the drive compartment Other safety decals on you machine DO NOT Operate Machine Do Not Use Flammable Cleaning Materials inspect Vehicle
3. Page 22 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAINTENANCE CHART INTRODUCTION Regular maintenance on your sweeper results in better cleaning faster cleaning and a pro longed service life for the equipment and components This section contains the following information to help you give your sweeper the maintenance attention it requires e Planned Maintenance Chart e Service Instructions for Required Maintenance Tasks Because it is extremely important to your safety you will see the following WARNING repeated throughout this section Never attempt to perform any service on the equipment AWARNING or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED PowerBoss Inc Copyright 2008 Page 23 4100033 Rev 01A08 Armadillo SW OXR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE BY MAINTENANCE AREA ENGINE X Pressure wash engine For additional maintenance requirements refer to the engine manual AIR INTAKE SYSTEM X Empty rubber dust cup of air filter element X Clean air filter NOTE Clean more often in dusty conditions X Replace air filter ELECTRICAL SYSTEM X Check electrolyte level in battery cells and fill as needed X Clean battery top COOLANT SYSTEM
4. The Power of Clean SERVICE INSTRUCTIONS CONTINUED HYDRAULICS SYSTEM FILLING THE FLUID RESERVOIR The reservoir is located inside the machine and is accessible b NOTE tilting the operator s seat forward 1 When the machine is cool and the hopper is in the lowered position remove the dipstick Fluid level should be between the high and low marks on the dipstick DO NOT OVERFILL DO NOT USE TRANSMISSION FLUID ACAUTION PowerBoss Inc recommends 15w 40w motor oil We Currently use EXXON XD 3 2 If the fluid level is not acceptable add hydraulic fluid HYDRAULIC FLUID VISCOSITY SPECIFICATIONS SUS 100 F 510 560 SUS 210 F 78 84 MAINTAINING HYDRAULIC OIL COOLER EFFICIENCY Your machine is equipped with a hydraulic oil cooler it is integrated with the radiator and utilizes exhausted radiator air from the engine fan to cool the hydraulic fluid To maintain its efficiency periodically blow out the radiator amp oil cooler fins with compressed air 100 p s i is maximum CHANGING THE HYDRAULIC FLUID 1 Turn off the engine and engage the parking brake 2 Place a drain pan the floor below the reservoir 3 Remove the drain plug located on the bottom rear of the reservoir and allow the fluid to drain 4 Discard the fluid in an approved manner then replace and retighten the drain plug 5 Remove the filler breather cap located on top of the reservoir and fill the reservoir with approved hydraulic fluid
5. SW 0XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean BASIC PowerBoss SAFETY Continued 2 Travel slowly on grades 3 Place a block or chock behind the wheels when parking on inclines 4 Use special care when traveling on wet surfaces 5 Observe all proper procedures for operation and maintenance of the sweeper as outlined in this manual 6 Remain alert at all times to people and equipment in and around your area of operation 4 1 Do not operate the 2 RTR lever before the 1 light ATTENTION illuminates 2 Never push or tow a machine faster than 6 mph PowerBoss Inc Copyright 2008 Page 14 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV PowerBoss The Power of Clean Operation Maintenance and Troubleshooting IGNITION SWITCH STARTER HORN FUEL LEVEL GAUGE VOLTMETER AMP GAUGE HOUR METER ENGINE OIL PRESSURE ENGINE COOLANT TEMPERATURE GAUGE BASIC OPERATING CONTROLS The diesel powered machine has a two position key switch used to turn the machine s electric power on and off The gasoline and LP units have a three position key switch To start gasoline powered machines turn the key clockwise to the Start position When the engine starts release the key To stop the engine turn the key to OFF To start diesel engines turn the ignition key clockwise to the on position Press the Glow Plug Button for 20 se
6. 2 Install the shaker motor assembly 3 Install and tighten the four filter retaining screws and isolators 4 Hook the wire harness to the filter shaker motors 5 Close the hopper cover and secure the latch PowerBoss Inc Copyright 2008 Page 45 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 0XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HOPPER CONTINUED FLOOR CLEARANCE AND DUMP ADJUSTMENTS In order to perform properly the hopper must maintain a distance of 342 8 89 cm from the floor to the rear hopper entrance lip The front of the hopper should be adjusted so that the front bumper aligns with the hopper frame where the two meet When properly adjusted the front edge of the hopper will be 5 12 7 cm to 6 15 24 cm from the floor ADJUSTING MAXIMUM HOPPER DUMP ANGLE 1 Park the machine on a level surface shut off the engine and engage the parking brake Do not rely upon the hydraulic cylinders to keep the hopper AWARNING raised for maintenance Always engage the safety arm before servicing the hopper SAFETY ARM ENGAGED mnn 2 Adjust the lift arm stop bolts located on top of the wheel wells as low as possible while still allowing the side broom assembly to clear the lift arms when the hopper is in the NORMAL position Be sure that both lift arms contact the stop bolts at the same time NOTE
7. For Fuel Leakage Drive Slowly On Inclines And Slippery Surfaces Do Not Power Dump Hopper Unless Vehicle 1 On A Before Leaving Vehicle Lock Parking Brake Stop Engine And Remove Key SAFETY DECALS to various parts of the sweeper are highly visible safety reminders which CAUTION For Your Safety And Safety Of Others Unless Operation Manual Is Read And Understood Unless Authorized And Trained In Areas With Flammable Or Explosive Conditions Without Adequate Ventilation Level Surface Part Number 301854 PowerBoss Inc Copyright 2008 Page 10 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SAFETY DECALS Continued Located at the Impeller Is Running AX WARNING Keep Hands Away From Vacuum Fan Inlet When Engine Part Number 301729 Located on the High Dump Hopper WARNING fd Stay Clear Of Hopper Part Number 301732 Lift Arms Located on the Shroud of the Radiator Ad WARNING Keep Away From Engine Fan Part Number 301733 PowerBoss Inc Copyright 2008 Page 11 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean BASIC PowerBoss SAFETY PowerBoss sweepers should never be operated unless 1 The operator is trained and authorized to operate the equipment and 2 The equip
8. Inc Copyright 2008 Page 21 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss The Power of Clean Operation Maintenance and Troubleshooting TRANSPORTING THE MACHINE Loading Pushing ATTENTION 4 Pull back Lever 2 to the DUMP position and hold until Light 2 illuminates then release This rotates the hopper causing the debris to move from the rear entrance to the front wall of the hopper Rotating beyond this point will cause the debris to be dumped from the hopper 5 Push Lever 2 forward to the RETURN position until the hopper rotates back and stops 6 Push Lever 1 forward to the LOWER position until the hopper returns to the normal operating position 7 Move the throttle to RUN position and resume sweeping 1 Position the machine on the transport vehicle or trailer and apply the parking brake 2 Tie the machine down using the tie down holes in the frame behind both front wheels and in the rear center of the frame Attach the tie downs to the frame only Push the machine from the front or rear using the bumpers only Do not tow or push the machine a distance of more than 5 miles 80 kilometers or faster than one mile per hour 1 61 km Exceeding these restrictions may cause damage to the hy draulic system If towing will exceed the above restrictions the rear wheel must be raised or supported by a dolly PowerBoss Inc Copyright 2008 PB 4100033 Rev 01A08
9. PowerBoss 12 14 OPERATION Basic Operating Controls 15 16 Sweeping Controls 17 Debris Hopper Dump Controls 18 Operating Procedures Pre Operation Check 19 19 Slowing and Stopping 20 Operating on Grades 20 SCE Pll S p MPH EROR 20 Emptying the Hopper 20 Using the Rotary Trash Relocator 21 Transporting the Machine 22 PowerBoss Inc Copyright 2008 Page 3 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TABLE OF CONTENTS Continued MAINTENANCE 23 Planned Maintenance Chart hpa 24 Air Intake Qa punkuq 24 Electrical Systemi VER EIE RAOL TS 24 Coolant Sy SL BU soda sped a eds ped Us Ets RA Yat pad dd a 24 Hydraulics Sy Ste aucoeisesxebspbedyegnapKESS SEC bed iex RAD pad 25 Sweep Components 25 OD POT dece rpm 26 s emper 26 Parking u dax qd PR d 26 P 27
10. PowerBoss Inc Copyright 2008 Page 36 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HYDRAULICS SYSTEM CONTINUED 3 Locate the forward reverse adjustment bracket mounted beneath the pump on the pump mounting plate 4 Slightly loosen the bolt the center of the bracket 5 Loosen the locking nut on each of the adjusting bolts on the side of the bracket closest to the pump mounting plate 6 From the operator s seat start the engine and run at half throttle 7 Turn the adjusting bolts while watching the rear wheel Continue to adjust until the rear wheel does not turn in either direction 8 Fully open the throttle Push the directional control pedal forward and backward to be sure the pump stays in neutral Check the wheel again and adjust as needed until the wheel remains motionless 9 Retighten all the locking nuts and bolts 10 Turn the engine off and lower the machine to the floor PowerBoss Inc Copyright 2008 Page 37 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS BROOM DOOR FLAP INSPECTION NOTE Perform this inspection when the machine is parked on a level surface 1 Turn the machine off and lock the parking brake 2 Inspect bro
11. This may involve raising and lowering the hopper several times 3 After adjustment with the hopper down use the two adjustable stops located on the rotation plates on both sides of the hopper to establish 3 8 89 cm clearance between the rear hopper entrance lip and the floor PowerBoss Inc Copyright 2008 Page 46 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HOPPER CONTINUED 9 e The stop on the driver s side is located immediately below the cylinder rod end and is threaded into the cylinder mount arm The stop on the left side is located directly above the arm rotation plate 4 After the 3 2 8 89 cm clearance is established make sure both stops make contact simultaneously The lower front edge of the hopper should be 5 12 7 cm to 6 15 24 cm from the floor A balanced adjustment of both sets of adjustment bolts is required to correctly adjust the hopper in the lower position If the bumper is lower than the frame after the hopper is correctly adjusted loosen the bumper attachment bolts and reposition the front bumper 5 Raise the hopper and rotate fully 6 Turn the engine off Do not rely upon the hydraulic cylinders to keep the hopper AWARNING raised for maintenance Always engage the safety arm before servicing the hopper 7 Adjust the stops
12. Turn the handle clockwise to increase brake ten sion NOTE Two or three turns is usually adequate DO NOT OVERTIGHTEN If this adjustment becomes ineffective it will be necessary to adjust the cable length Do not rely upon the hydraulic cylinders to keep the hopper raised AWARNING for maintenance Always engage the safety arm before servicing in the area of the hopper ADJUSTING THE PARKING BRAKE CABLE LENGTH 1 Park the machine on a level surface and chock the wheels 2 Place the parking brake lever in the OFF position 3 Turn the knurled handle counter clockwise as far as possible 4 Raise the hopper and engage the safety arm 5 Locate the cable clevis ends for the parking brake cables 6 Disconnect the clevis ends from the bar 7 Loosen the jam nuts at the base of the clevis 8 Turn the clevis clockwise three or four complete turns 9 Tighten the jam nuts and re install the clevis ends onto the bar 10 Adjust the knurled handle on the parking brake lever PowerBoss Inc Copyright 2008 Page 49 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED TIRES CHANGING SOLID TIRES The procedures which follow apply to SOLID TIRES ONLY 1 Remove the tire from the vehicle by removing the five inner lug nuts 2 Remove the ten hex head bolts and nuts 3 Press the tire from the rim 4 Pr
13. control lever in the OFF position 3 Press and hold the filter shaker button for 20 to 30 seconds 4 Place the broom control lever in the ON position and resume sweeping Do not leave the hopper in the RAISE position for an extended ACAUTION period of time HIGH DUMP The two far left levers on the front of the control panel are used to MODELS raise the hopper to any height up to 60 1 52 m and dump it e raise the hopper pull back Lever 1 to the RAISE position and hold until the hopper raises to the proper height for the dumpster or container empty debris pull back Lever 2 to the DUMP position to rotate the hopper forward and empty the debris rotate the hopper back push Lever 2 forward to the RETURN position until the hopper rotates and stops e To lower the hopper push Lever 1 forward to the LOWER position until the hopper stops ROTARY TRASH Rotary Trash Relocator RTR is a standard feature on high RELOCATOR dump models Its purpose is to increase the holding capacity of RTR the debris hopper to make dumping the hopper necessary less fre quently PowerBoss Inc Copyright 2008 Page 18 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean OPERATING PROCEDURES PRE OPERATION Prior to starting the engine check the following CHECKS 1 Engine oil level 2 Engine coolant level 3 Fuel lev
14. control pedal to move into neutral The STOPPING machine will slow and coast to a stop OPERATING ON 1 Always travel slowly GRADES 2 Exercise extreme caution when traveling across or turning on grades SWEEPING 1 Lower the Brooms When sweeping extremely uneven floors position the main broom handle at FLOAT on the handle slot Lower the side broom by positioning the side broom handle at LOWER in the handle slot Lower the main broom by positioning the main broom handle to LOWER on the handle slot 2 Activate the broom motors Activate both main and side broom motors by push ing the broom and brush control lever to the ON position Activate the main broom motor by pulling the broom and brush control lever to the SIDE BROOM OFF position NOTE Broom control lever must be in the center OFF position 3 Drive the machine over the area to be swept EMPTYING THE 1 Drive the machine to the dumping area HOPPER High Dump 2 Use the directional control pedal to position the machine so Models that the space between the machine and the container or dumpster is adequate to raise the hopper 3 Reduce the engine speed 4 Pull back Lever 1 to the RAISE position and hold until the bottom of the hopper is high enough to clear the top of the container PowerBoss Inc Copyright 2008 Page 20 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The P
15. o E 2 1s gt Q 2D n MEX I I 8 8 307433 rane o AN Lu 400156 A 400633 SLOR CURB BROOM MAIN BROOM EIL 307678 AR r 316897 316898 321397 AN SETARENO 4 8 CI REV 3307836 HD AN 316333 HD 400187 arene 3367669 AR ie A 3307837 HT 4 ERES 400158 l 7 7 400158 ps ecce SUAS OS SHO a i 3334240 HT 400636 400632 93334239 HT 316326 400153 1 1 D l 400702 J 83400636 400264 J w RADIATDR CUDLER FILTER 306875 3336103 3300359 PROPEL MOTOR 304899 400212 305108 307677 AR xin 77 400168 400152 PROPEL PUM 400158 1 1 ay 303581 318120 AR HYD RESERVOIR 3335739 400167 400151 400155 E at eed 318115 HD __________________ 1 304899 318119 PowerBoss PowerBoss Made Simple Limited Warranty The Power of Clean Revision F Effective November 1 2008 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals A
16. of the curb broom arm As the side broom wears it will be necessary to lower the arm To lower the side broom loosen the jam nut on the stop bolt Turn the stop bolt in a counter clockwise direc tion check the side broom for proper contact and re tighten the jam nut SIDE BROOM LIFT CABLE ADJUSTMENT This adjustment is made at the cable clevis attached to the side broom assembly It controls the height of the side broom in the RAISED position This adjustment must be made with the hopper fully lowered 1 Pull the side broom lever into the RAISED position 2 Loosen the locknut on the threaded rod at the clevis 3 Turn the threaded rod in or out to set the side broom in the maximum raised position 4 Secure the cable adjustment by tightening the locknut PowerBoss Inc Copyright 2008 Page 42 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV Power Boss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED SIDE BROOM REPLACEMENT Bristles worn to a length of 3 inches 7 62 cm or less NOTE The side broom features a quick release mechanism which enables the operator to remove the brush in seconds 1 Raise the side broom and lock in the RAISE position 2 Turn the side broom by hand until the brush retainer is accessible 3 Lift the bar and turn the broom clockwise about one eighth of a turn until the lock pins in the bro
17. only NOTE um broom and side broom may be lowered independ NOTE The OFF position is achieved by placing the broom control lever in the center of the slot Both broom motors main amp side are de activated by taking this action MAIN BROOM The main broom handle to the immediate left of the driver raises HANDLE and lowers the main broom For normal sweeping position the handle at the LOWER position on the handle slot e For extremely uneven floor position the handle at the FLOAT position on the handle slot NOTE Extensive use of the FLOAT position reduces broom life e When not sweeping position and lock the handle to the RAISE position on the handle slot SIDE BROOM The side broom handle to the immediate left of the driver raises HANDLE and lowers the side broom e When not sweeping the side broom should remain in the RAISE position e lower the side broom position the handle to the LOWER position in the handle slot PowerBoss Inc Copyright 2008 Page 17 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean DEBRIS HOPPER DUMP CONTROLS HOPPER FILTER This button is used to activate the filter shakers prior to dumping SHAKER BUTTON or as needed during sweeping operation It is located to the left hand side of the instrument panel To shake the filter 1 Bring the machine to a complete stop 2 Place the broom
18. unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you mave Labo Pas Engine Extended Warranty Walkbehinds J o 0 00 0 0 Battery scrubbers Ninety days Three years 2000 hrs 3 Years Parts Labor or 3000 Hours sweeper scrubbers Ninety days Two years 2000 hrs Two years 3000 hrs 2 years Parts Labor or 2000 Hours Ninety days Four years 3000 hrs Five years 3000 hrs 4 Years Parts 2 Years Labor or 4000 p equus i Ninety days One year 1000 hrs One year 1000 hrs 2 years Parts Labor or 2000 Hours Ninety days Two years 2000 hrs Two years 2000 hours 2 years Parts Labor or 2000 Hours Tank Bladders Eight years no additional labor Polypropylene plastic tanks Ten years no additional labor Batteries 0 3 months full replacement 4 12 prorated credit Chargers One year replacement Replacement parts Ninety days Two hour cap Through eng
19. wide indi cates the main broom is properly adjusted A pattern smaller then 2 5 08 cm indicates need for lower adjustment A pattern wider than 2 5 08 cm indicates a need for higher adjustment If pattern is tapered from end to end instead of rectangular see Taper Adjustment on the next page Main Broom Test Pattern 2 5 08 cm MAIN BROOM HEIGHT ADJUSTMENT Ii Turn the machine off and lock the parking brake 2 Position the main broom lever in the LOWER position The adjustment knob is located in the engine compartment on the broom control handle pivot 3 Turn the broom adjusting knob clockwise one eighth turn to free the wingnut 4 Turn the wingnut counter clockwise to allow space for adjustment 3i Make a lower or higher adjustment with the knob as required 6 Retighten the wingnut 7 Repeat the main broom adjustment test to see that the broom is properly adjusted PowerBoss Inc Copyright 2008 Page 39 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED MAIN BROOM TAPER ADJUSTMENT NOTE It is not usually necessary to perform this adjustment However if the main broom adjustment test shows a pattern that is tapered in length one end is wider than the other perform the procedures which follow Correct Taper Pattern Incorrect Taper Patte
20. 0 psi or less AIR FILTER INSPECTION 1 After you clean the air filter check it for holes by passing a light bulb inside it AIR FILTER INSTALLATION 1 Wipe out the air cleaner housing with a damp cloth Be sure all dirt is removed 2 Install the cleaned replacement filter so that the fins are at the far end of the housing Be careful not to damage the fins 3 Replace the wing nut and tighten it 4 Replace the rubber plug in the dust cup 3 Replace dust cup being sure embossed word top on cup is positioned correctly up 6 Tighten the ring clamp 7 Check the condition of intake hoses and clamps Close engine cover PowerBoss Inc Copyright 2008 29 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED ELECTRICAL SYSTEM BATTERY CLEANING 1 Combine baking soda and water in a strong solution 2 Brush the solution over the battery top including terminals and cable clamps Make sure the solution does not enter the battery 3 Using a wire brush clean the terminal posts and cable clamps 4 Apply a thin coating of petroleum Jelly to the terminals and cable clamps BATTERY REPLACEMENT Remove the negative battery cable before you remove the ACAUTION positive battery cable This is done to prevent accidental electrical shorting which can result in personal injury LL Discon
21. PowerBoss The Power of Clean PowerBoss Inc A Member Of The Hako Group PB 4100033 Rev 01A08 PowerBoss Operation Maintenance and Troubleshooting The Power of Clean The Model and Serial Numbers of your machine are shown on the nameplate mounted on the machine This information is needed when contacting Technical Support or ordering parts For your convenience use the space below to record the Model and Serial Numbers of your machine and the date it was placed into service MODEL NUMBER SERIAL NUMBER DATE PLACED INTO SERVICE Contact techsupport powerboss com All information contained in this manual is current at the time of printing However due to con stant updates and improvements we reserve the right to make changes at any time without notice Copyright 2008 Minuteman PowerBoss Inc All rights reserved This manual may not be copied or reproduced in any form without the writ ten permission of Minuteman PowerBoss Inc PowerBoss Inc Copyright 2008 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV PowerBoss The Power of Clean dz OPERATION S gt MAINTENANCE amp TROUBLESHOOTING SW OXR SW OXV TABLE OF CONTENTS 7 Limited 8 Safety MR EE ERE 9 balely DOCS sereni v edem datu ad HIS OE wala mpg 10 11 Basic
22. SOLUTION Little or no vacuum in Filters clogged Clean filters brush compartment Leak or clog in hose from Repair leaks clear impeller obstructions or replace hose Impeller failure Check and repair Loss of dust control Debris in hose or impeller inlet Broom skirts or seal worn Replace Skirt clearance from floor Adjust clearance exceeds 1 Dust control filters clogged Clean filters Filter seals worn or missing Replace Poor seal with vacuum Visually check and adjust if gasket necessary Sweeper unit leaving debris Hopper full Dump hopper Broom s out of adjustment Adjust PowerBoss Inc Copyright 2008 Page 55 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Sweeper unit leaving debris Broom bristles worn Check broom for wear and continued adjustment Poor performance of broom Check for jam in broom drive mechanism chamber Broom lift arms hung up Clear out debris with debris Hopper flaps damaged or Replace or adjust clearance missing Hopper out of adjustment Check hopper clearance Dust control filters clogged Clean filters Hopper does not raise or Hydraulics system problem See Hydraulics Systems lower e control valve Problems in this section gear pump e cylinder e relief valve Hopper a
23. SW 9XV PowerBoss The Power of Clean Operation Maintenance and Troubleshooting TABLE OF CONTENTS Continued TROUBLESHOOTING Basic Machine Operating Problems Engine will not start or runs roughly after start 52 Engine overheats DATA 53 PowerBoss moves slowly or does not move 53 PowerBoss creeps in 1 54 Sweeping Problems Brushes do not turn or turn very slowly 54 Little or no vacuum in brush compartment 55 Loss oe eg rnc Yi ulia OUR EAR rear fuos 55 Sweeper unit leaving debris 55 56 Hopper does not raise or lower 56 Hopper does not rotate or rotates slowly 57 Hydraulic System Problems Hopper lift cylinder failure 57 Hydraulic motor failure 58 Hydraulic gear pump failure 58 Hydraulic variable displacement pump failure 59 Hydraulic Sy Stent GIOI Y 60 YOE DATE e E 61 NOLES ecc Electrical Schematic Kubota 1505 63 Electrical Schematic GM 1 6L_ 64 Hydraulic Scheidt 9XR ee qas pu Quya aux 65 Hydrauli
24. T THROTTLE SWITCH 1 SWITCH 611 DBL o gt me eto wd 2 SO 1 821 086 sam YI CLOGGED FILTER SWITCH 631 0BL 641 06 zx vuozzmrmrxcrirommonou B c D E F G 232 AGN K 231 18 N P R 500 PNK Electrical Scematic GM 1 6L R s 12v RELAYED POWER Hydraulic Schematic SW 9XR PoWerBoss 31819 CARI 218319 HD ROTARY ACTUATOR 3338183 3332426 ROTARY ACTUATOR 3321422 deni LEFT SIDE 318114 HT 3321431 NAD 318116 HT 400158 V 307675 CAR ROTATION CYL 400152 3307323 3338183 3332426 307674 CARD I I 307665 gt 7 307664 AR 400152 I m 400152 e 400163 i 3400648 3400635 e A 9 Cw STEERING UNIT ae E ROTATION CYL ROTATION CYL A 3400648 P TPB 3400648 erem Qo O e 3332642 om e e des 3 2 301683 ec 400707 I 5400891 400705 307667 AR LIFT CYL 400152 307243 400152 Q 307673 un U i 1 400154 304899 ao B g m I
25. TENANCE CHART Continued FREQUENCY IN HOURS SERVICE BY MAINTENANCE AREA HOPPER X Check hopper filters and clean or replace as needed X Check hopper clearance from floor and adjust as needed X Inspect the hopper flaps for wear or damage and replace as needed X Inspect hopper side and frame seals for wear or damage Adjust or replace as needed X Lubricate the pillow blocks supporting the dump mechanism STEERING X Lubricate steering cylinder rod ends X Lubricate steering fork assembly X Check for leaks PARKING BRAKE X Check for proper functioning and adjust as needed PowerBoss Inc Copyright 2008 Page 26 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAINTENANCE CHART Continued FREQUENCY IN HOURS SERVICE BY MAINTENANCE AREA TIRES Visually inspect for wear and damage Repair or replace as needed Check pneumatic tires for proper air pressure 95 psi MISCELLANEOUS Inspect latches and hinges Tighten and lubricate as needed Check anti static drag chain on rear wall of broom chamber for damage or excessive wear Replace as needed Check side broom lift cable and lift cable for wear IMPELLER Check for hydraulic fluid leaks PowerBoss Inc Copyright 2008 Page 27 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenan
26. X Check coolant level and fill as needed X Inspect radiator fins and clean as needed X Blow out radiator fins PowerBoss Inc Copyright 2008 Page 24 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAINTENANCE CHART Continued FREQUENCY IN HOURS SERVICE BY MAINTENANCE AREA HYDRAULIC SYSTEM Check hydraulic reservoir gauge and fill as needed Replace breather cap filter element Replace hydraulic fluid and filter Check functioning of directional control pedal and adjust as needed Clean hydraulic fluid strainer in reservoir Inspect hydraulic oil cooler fins and clean as needed if so equipped Blow out hydraulic oil cooler fins with compressed air if so equipped SWEEPING COMPONENTS Inspect brooms for wear and remove strings and debris from bristles and drive assembly Inspect broom skirts for wear and adjust or replace as needed Rotate main broom end to end Perform main broom adjustment test and adjust as needed Inspect the side broom for wear and adjust as needed Replace main and side brooms as needed Main Broom Bristles are 1 in length Side Broom Bristles are 3 in length PowerBoss Inc Copyright 2008 Page 25 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAIN
27. art Machine out of fuel Refuel Fuel filter plugged Clean or replace filter Fuel line broken or obstructed Blow fuel line out with compressed air Dirty air filter Clean or replace air filter Problems with spark plugs Review engine manual at ignition points ignition coil back of this manual for ignition switch carburetor maintenance and regulator wiring harness troubleshooting procedures NOTE On machines with Tank valve not fully opened Open the valve slowly LPG fuel also check the following Fuel tank type does not match Use the correct tank type for fuel supply the fuel supply Fuel tank and lines are Open shut off valve slowly covered with frost to 1 4 open start Defective vacuum lock off Replace or repair PowerBoss Inc Copyright 2008 Page 52 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Engine overheats Low coolant level Supply coolant Clogged radiator Flush radiator Loose fan belt Tighten belt Defective thermostat Replace thermostat NOTE If coolant loss has not occurred check for malfunction of the temperature sending unit PowerBoss moves slowly Parking brake is on Release brake or does not move Directional control pedal Clear jam or adjust linkage jammed damaged or not adjusted properly Tires
28. ative This warranty does not apply to routine wearable parts of the PowerBoss machine such as brushes flaps fil ters seals point plugs hoses or similar items Moreover this warranty does not extend to the PowerBoss ma chine or part replaced or repaired under this warranty Only replacement parts supplied by PowerBoss are warranted for 30 days after installation The warranty for optional engines shall be limited to the warranty extended to PowerBoss by the supplier ENGINE WARRANTY LIMITATION For the 25th through 60th month or from 2 000 hours through 3 000 hours whichever comes first only the following engine components shall be covered under the parts warranty Cylinder Block Intake Manifold Cylinder Head Connecting Rods Camshaft THE WARRANTY SET FORTH HEREIN IS IN LIEU OF AND EXCLUDES ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARISING BY OPERATION OF LAW OR OTHERWISE IN CLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE AND CUSTOMER WAIVES ANY OBLIGATION OR LIABIL ITY OR POWERBOSS ARISING IN TORT OR STRICT LIABILITY IN TORT OR FOR LOSS OR USE REVENUE OR PROFIT WITH RESPECT TO POWERBOSS MACHINE AND OR PARTS FOR ANY LI ABILITY OF CUSTOMER TO ANY THIRD PARTY OR FOR OTHER DIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES PowerBoss Inc Copyright 2008 Page 8 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV 9 PoWerBoss SAFETY SYMBOLS
29. broom into the broom chamber and align the broom with the metal drive hub located at the far side of the broom chamber If a worn broom 1 being replaced install the new broom by first adjusting the broom arms up to better match the position of the drive hub with the hub on the new broom 8 Once the broom 1 started onto the drive hubs rotate the broom counter clockwise while pushing lightly against the broom 9 Once the broom is fully engaged replace the idler hub while aligning the seats in the idler hub with the broom s drive hub ears 10 Install the retaining bolt into position and tighten with the wrench 11 Close and latch the left broom door 12 Perform a main broom adjustment test and adjust needed PowerBoss Inc Copyright 2008 Page 41 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV Power Boss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED SIDE BROOM ANGLE ADJUSTMENT The angle adjustment is controlled with a stop bolt This stop bolt is located at the top front of the side broom arm under the spring To increase the angle of the side broom loosen the jam nut and turn the stop bolt counter clockwise Be sure to retighten the jam nut back down once the ad justment is made SIDE BROOM HEIGHT WEAR ADJUSTMENT The height of the side broom is adjusted with the use of a stop bolt located at the lower rear
30. c Schematic PVE ROR 66 Wa rr nty Matrik sha was wna Rite dt idi t polt quante 67 PowerBoss Inc Copyright 2008 Page 6 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 0XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean Ve aaa Hyl ON A CO 17 18 19 20 SW 9XV FEATURES Dust Control Filter 104 Sq Ft total Timed Electric Filter Shakers Shock mounted Hydraulic Impeller Power Steering with Tilt Steering Wheel Adjustable Seat Exhaust Air Expelled Outside Engine Industrial Liquid Cooled Engine 4 Core Radiator Tri Phase Air Cleaner Built In Dust PreFiltering One Piece Unitized Steel Frame Clogged Filter Indicator Hydraulics Protection Package Dual Performance Sweep Mode Quick Change Floating 48 Main Broom PowerClimb All Terrain Access Two 23 OD Pneumatic Front Tires amp One 21 OD Pneumatic Rear Tire Oversized Hopper with RTR Retractable Quick Change Side Broom Multi Level Hopper Dumping Fire in hopper Indicator PowerBoss Inc Copyright 2008 Page 7 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SW 9XR SW 9XV LIMITED PRODUCT WARRANTY PowerBoss Inc warrants that the PowerBoss SW 9XR amp SW 9XV will be free from defects in material and workmansh
31. ce and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS ENGINE Maintenance requirements and service instructions for your sweeper engine are outlined in the following parts of this Maintenance Section Air Intake System Electrical System Fuel System Coolant System Lubrication System All basic maintenance tasks are listed with their recommended frequencies on the Planned Main tenance Chart in this manual Important additional maintenance requirements and instructions are explained in the engine manual which comes with your machine Never attempt to perform any service on the equipment or AWARNING components until the engine if OFF the parking brake is LOCKED and the wheels are CHOCKED PowerBoss Inc Copyright 2008 Page 28 4100033 Rev 01A08 Armadillo SW OXR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED AIR INTAKE SYSTEM AIR FILTER REMOVAL 1 Turn off the engine and set the parking brake 2 Lift the engine cover 3 Locate the air filter and unclamp the retaining clamp 4 Remove the dust cup 5 Pull the rubber plug out of the dust cup and empty the contents 6 Pull the air filter out of its housing AIR FILTER CLEANING 1 Once you have removed the air filter empty the dust cup and clean the interior of the air filter housing 2 Use air hose to blow out the air filter Air pressure should be 10
32. conds Continue turning ignition key clockwise to the Start position When engine starts release key If the engine does not start after 10 seconds release the key wait 1 minute and repeat the procedure The horn is activated by pressing the horn button located on the right side of the operator The fuel gauge indicates the amount of fuel remaining in the tank The Voltmeter used on gas amp LP units or Amp Gauge used on diesel units indicates the charging current which is being sent to the battery by the alternator It also indicates a drop in voltage when the alternator is not charging The hour meter records the number of hours the machine has been oper ated providing a helpful guide for performing routine maintenance tasks The engine oil pressure gauge ranges from 0 psi to 60 psi A reading be low 7 psi indicates problems which may result in damage to the engine The engine coolant temperature gauge registers the temperature of the engine coolant Temperatures above 220 F indicate an overheating en gine PowerBoss Inc Copyright 2008 Page 15 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Power of Clean BASIC OPERATING CONTROLS Continued THROTTLE The throttle adjusts the engine speed from idle to the operating speed e The throttle should be in the IDLE position when starting the engine and immediately before shutdown e Full throttle position should be use
33. d during operation to en sure proper broom speed and dust control DIRECTIONAL The directional control pedal controls the speed and direction of CONTROL PEDAL the machine It is also used for slowing the machine or stopping e To propel the machine forward apply pressure to the front of the pedal increasing pressure to increase speed e To propel the machine backward apply pressure to the rear of the pedal slow or stop the machine move the foot pedal into neutral e For emergency stops move the foot pedal past neutral and into the opposite position Use for emergency stops only Constant use of this braking ACAUTION method may result in damage to the drive components The sweeper is equipped with a speed limiter A stop is mounted under the directional control pedal and can be raised to reduce the maximum speed PARKING BRAKE The hydraulic drum brakes on the two front wheels are operated by pressing on the brake pedal The parking brake is cable acti vated To engage the parking brake pull upward on the hand brake lever located on the left side of the front wall of the opera tor s compartment PowerBoss Inc Copyright 2008 Page 16 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SWEEPING CONTROLS BROOM CONTROL The broom control lever activates the brooms Side Broom LEVER OFF position activates the main broom
34. el 4 Hydraulic fluid level 5 Brakes steering and directional controls 6 The floor beneath the machine for signs of fluid leaks Fluid levels should be correct Brakes steering and directional controls should be functioning properly Hoses lines and tanks should be free of damage and leaks STARTING Before starting the engine sit in the operator s seat and make AWARNING sure the parking brake is locked 1 Make sure the directional control pedal is in the neutral posi tion 2 Make sure the throttle is in the idle position 3 Gasoline powered Turn the ignition key to the ON position push the button located just below the key When the engine starts release the button If the engine is cold pull out the choke knob and repeat the above procedure When the engine is running smoothly push the choke knob in If the engine fails to start do not continue cranking for more ACAUTION than ten seconds Allow the starter motor to cool between attempts 4 Move the machine forward or backward as follows e Forward Apply pressure to the front of the directional con trol pedal increasing pressure to increase speed e Reverse Apply pressure to the rear of the pedal increasing pressure to increase speed PowerBoss Inc Copyright 2008 Page 19 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SLOWING AND 1 Allow the directional
35. ess the large rim half into the new tire 5 Mount the small rim half and secure with hex head bolts 6 Reinstall the tire on the machine CHANGING PNEUMATIC TIRES Changing pneumatic tires must be performed in a safety cage and require special tools PowerBoss Inc recommends that you have these tires changed by a professional tire dealer They are to be inflated to 110 psi PowerBoss Inc Copyright 2008 Page 50 PB 4100033 Rev 01A08 Armadillo SW 0XR amp SW 0XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED MISCELLANEOUS MISCELLANEOUS ADJUSTMENTS ANTI STATIC CHAIN ADJUSTMENT Each machine is equipped with an anti static chain bolted to the back wall of the broom chamber This should remain in contact with the floor at all times Inspect the chain every 200 operating hours Replace if at least one link does not drag the surface of the floor LATCHED AND HINGE MAINTENANCE Latches and hinges should be inspected after every 500 hours of use Retighten and oil if necessary CABLES Inspect all cables for wear every 500 hours PowerBoss Inc Copyright 2008 Page 51 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV Power Boss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING PROBLEM CAUSE SOLUTION Engine will not start or runs Battery dead Recharge or replace battery roughly after st
36. flate a pneumatic tire without using a safety cage Do not attempt any impeller adjustment unless you have shut off the engine Never place your hands near the intake hoses or inlet when the engine is running Always engage the safety arm before servicing the hopper Do not rely on the hydraulic cylinder to keep the hopper raised Never test for hydraulic hose leaks using your hand or any other part of your body High pressure leaks can be very dangerous and should only be checked using a piece or paper 5 When servicing or repairing the fuel system Work in a properly ventilated area do not smoke or allow an open flame near the fuel system Never bypass safety components unless you are testing them Never bypass the fuel filter lock except when testing them and always reconnect them after testing Wear gloves to disconnect the tank coupling 6 Do not operate an LPG powered sweeper when any component in the fuel system is malfunctioning or leaking 7 Replace any defective safety components before operating the sweeper 1 Do not drive with the hopper in the raised position except ACAUTION dd r the few feet necessary to position the hopper over the dumpster or receptacle Driving with the hopper raised reduces visibility and creates conditions for striking over head objects throwing the machine off balance and other hazards PowerBoss Inc Copyright 2008 Page 13 PB 4100033 Rev 01A00 Armadillo
37. gs Clogged section filter or pump Replace filter clear line inlet line change fluid in reservoir if dirty and flush system Internal pump or motor Inspect and repair damage PowerBoss Inc Copyright 2008 Page 60 4100033 01 08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean Your Page Thank you for your purchase of the now industry standard for sweepers PowerBoss takes great pride in offering the most dependable reliable and value in industrial commercial power sweepers and sweeper scrubbers We set the standard Our Publishing Department would like to hear from you If you see any errors omissions or something that just needs clarification in this manual please let us know We are working hard toward perfection in our corner of the process to bring you the best you can buy Please fill out the form below and comment on how you found our manual Thank you Name Title Company Name Address Country Type of equipment or model number Comments Information is optional Please return to Manager Publishing Department International PowerBoss Inc 175 Anderson Street Aberdeen North Carolina 28315 USA Phone 800 982 7141 Toll Free PowerBoss Inc Copyright 2008 Page 61 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troublesh
38. ilr Bp E Cr 27 Tipe dE eT n 27 Service Instructions EE aa 28 Air Intake Filter 29 Filter 29 Filter Inspection 29 Filter Installation u sas aassebashthaedaqs selis 29 Electrical System Battery Cleaning 30 Battery Replacement 30 Circuli Breakers eo P n ER E 30 gir m P 30 Fuel System WARNINCGS 31 OM PIANC 31 Coolant System Blowing Out Radiator Fins 32 Reverse Flow Flushing 33 Lubrication Changing Engine Oil 33 Lubrication UH OR 34 Hydraulics System Filling the Fluid Reservolr 35 Changing the Hydraulic 1 35 Changing the Hydraulic Fluid Filter 36 Adjusting the Directional Control yaaa i yap paya 36 37 PowerBoss Inc Copyright 2008 Page 4 PB 4100033 Rev 01A00 Armadillo SW 0XR amp SW 0XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TABLE OF CONTENTS Continued MAINTENANCE CONTINUED Sweep Components Broom Door Flap Inspection 38 Broom Door Flap Rep
39. ine manufacturer See section 3 of warranty manual for engine warranty exceptions Based upon dealer s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User Dealer has 1Year from Receiving Machine to Sign up extended Warranty Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column All above labor and travel reimbursed at 65 or 75 of the published shop rate PowerBoss Inc Copyright 2009 PB 4100000 Rev 04A09 Armadillo SW 9X Series Sweeper ET PowerBoss The Power of Clean The Power of Clean PowerBoss 1 A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities PowerBoss Inc 175 Anderson Street Box 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com A Member Of The Hako Group
40. ing The Power of Clean SERVICE INSTRUCTIONS CONTINUED LUBRICATION Gasoline and LPG Engines Use any SF or SG rated oil meeting API specifications and suited to seasonal temperatures Refer to the Engine Manufacturer s Operator Manual for these specifications CHANGING ENGINE OIL 1 Place a drain pan under the lowest end of the engine 2 Remove the drain plug and allow the oil to drain into the pan 3 Remove the used oil filter and replace with a new one 4 Dispose of the oil and oil filter in an approved manner 5 Remove the engine oil cap add oil in the amounts listed in the engine manual then secure the cap PowerBoss Inc Copyright 2008 Page 33 PB 4100033 Rev 01 08 Armadillo SW 9XR amp SW 0XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED LUBRICATION POINTS Lubrication Type of Lubrication Frequency In Hours Steering Cylinder Grease 500 2 fittings Steering Fork Assembly Grease 500 Pillow Block Supporting Lithium Grease 500 Dump Mechanism 2 fittings Hood Latches amp Hinges Oil 500 Dump Arm Pillow Block Lubrication Points Steering Lubrication Points i Indicates location of grease fittings PowerBoss Inc Copyright 2008 Page 34 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting
41. ip for a period of 48 months or 2 800 operating hours from date of installation whichever comes first Written notice of any claimed defect must be given to PowerBoss within the warranty period and within thirty 30 days after such defect is discovered Liability under this warranty is limited to either replacing or repairing at PowerBoss s election any part or parts deemed defective after examination by PowerBoss or an Authorized Service Representative The PowerBoss machine or any of its parts returned by customer to Power Boss or an Authorized Service Representative via prepaid transportation and which is found to be defective will be repaired or replaced and returned to customer via prepaid surface transportation within the Continental US One the other hand should a part be found not defective inspection and handling charges may be charged to the customer my PowerBoss or an Authorized Service Representative For one hundred eighty 180 days from date of installation PowerBoss will provide repair labor at no charge solely through an Authorized Service Representative Thereafter labor will be charged This warranty does not extend to the PowerBoss machine or its parts that have been subject to misuse acci dent or improper handling installation maintenance or application nor does it extend to PowerBoss machine and or parts which have been repaired or altered outside PowerBoss s plant or the facility of Authorized Ser vice Represent
42. lacement GEL pia 38 Main Broom 4 38 Main Broom Height Adjustment 39 Main Broom Taper Adjustment 40 Main Broom 41 Side Broom Angle Adjustment 42 Side Broom Height Wear Adjustment 42 Side Broom 43 Hopper Hopper Removal 44 Hopper Replacement 44 Filter d tide ons 45 Filter Cleaning 45 Filter Replacement 45 Floor Clearance and Dump Adjustments 46 Adjusting Maximum Hopper Dump Angle 47 Vacuum Gasket Mount Adjustment 47 Flap Replacement 48 Frame Seal Replacement Front Frame Seal 48 side Frame 48 Parking Brake 49 Tires Changing Solid aqa y qipa pina 50 Changing Pneumatic 50 Miscellaneous Adjustments Anti Static Chain 51 Latches and 51 Aro qe EGS 51 PowerBoss Inc Copyright 2008 Page 5 PB 4100033 Rev 01A00 Armadillo SW 9XR amp
43. ll warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items whose life is dependent on their use and care Parts not manufactured by PowerBoss are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman International for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss This warranty does not apply to damage from transportation alterations by
44. ment is free of malfuntions Malfunctioning equipment should be removed from service 1 Keep cigarettes matches and all other flame sources DANGER away from the sweeper Gasoline LP gas and diesel DANGER J fuel are highly flammable Lead acid batteries are equally dangerous due to the highly explosive hydrogen gas they emit 1 Before starting the engine make sure that A WARNING You are securely seated in the operator s seat The parking brake is locked The directional control pedal is in neutral The throttle is in idle Hydraulic controls are in the OFF position 2 During operation Keep your hands and body clear of moving parts expecially when the hopper or lift arms are partially or fully raised Make sure others in the area stay clear of the equipment and moving parts Never attempt to dump debris from a dock or mezzanine Dump from ground level only 3 When leaving the sweeper unattended Place the controls in the OFF position Set the parking brake Shut off the engine PowerBoss Inc Copyright 2008 Page 12 PB 4100033 Rev 01A00 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean BASIC PowerBoss SAFETY Continued 4 During cleaning and maintenance Always stop the engine and set the parking brake before servicing Never use detergents or cleansers that are flammable or combustible Never in
45. nect the negative cable and then the positive cable 2 Remove the battery 3 Install the new battery 4 Connect the positive battery cable first then the negative cable CIRCUIT BREAKERS If a circuit breaker trips it can be reset by pressing the reset button in the center of the The circuit breakers are located on the instrument panel below the steering wheel FUSES Fuses are located in the fuse panel behind the hopper on the firewall upper right corner when facing the unit AC AUTION Safety Arm Must Be Engaged When Checking These Fuses PowerBoss Inc Copyright 2008 Page 30 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED FUEL SYSTEM AWARNING Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED Never operate an LPG powered sweeper when any component in the fuel system is malfunctioning or leaking Never bypass safety components unless you are testing them Replace any defective safety components before operation the sweeper During repair or servicing of the fuel system work in a properly ventilated area and do not smoke or allow an open flame near the fuel system When disconnecting the tank coupling always wear gloves LPG fuel can freeze bare hands Under
46. no circumstances should the fuel filter lock be bypassed except when testing After testing always reconnect lock Bypassing the fuel filter lock after testing creates a potential fire hazard Tier Ilcompliant fuel system Refer to P S I Service Manual PowerBoss Inc Copyright 2008 Page 31 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED COOLANT SYSTEM BLOWING OUT RADIATOR FINS Make sure radiator is cool before blowing out the radiator fins NOTE with compressed air REVERSE FLOW FLUSHING 1 At the engine disconnect the hoses 2 Make sure the radiator cap is on tight 3 Using a hose clamp clamp a flushing gun onto the lower hose 4 Turn on the water and fill the radiator 5 To keep from damaging the radiator apply air pressure slowly and carefully 6 Shut off the air pressure refill the radiator with water and reapply the air pressure You will need to repeat these steps until water flushed from the radiator runs out clear 7 Inspect and clean the radiator 8 Inspect and reconnect the hoses 9 Refill the radiator with coolant Use a 50 50 mixture of water and an anti freeze with an ethylene NOTE glycol base PowerBoss Inc Copyright 2008 Page 32 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshoot
47. nts on the arms Lift arms should be positioned about of the way up 2 Engage the lift arm rotation plates with the mounting bolts on each side of the hopper 3 Start the machine and lift the hopper 4 Drive away from the hopper dolly or cart 5 Lower the hopper 6 Engage the wire connections at the right side of the hopper PowerBoss Inc Copyright 2008 Page 44 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HOPPER CONTINUED FILTER REMOVAL I Release the latch on the hopper cover and raise the cover 2 Disconnect the wire harness leading to the filter shaker motor Unscrew two screws each attached using one conical washer and isolator securing the filter retainer bars to the hopper 4 Remove the shaker motor assembly and filter retainer bars 5 Lift out the panel filter FILTER CLEANING The dust control filter is a polyester type element filter It may be vacuumed blown out with com pressed air tapped against the floor or washed with soap and water 1 If blown out with compressed air use 100 psi or less 2 If washed with soap and water use 40 psi water pressure or less Make sure the filters are thoroughly dried while standing on their side before installing in the hopper Do not install or use a wet filter FILTER REPLACEMENT 1 Insert the panel filter
48. om disengage from the drive plate 4 Install the new broom by positioning the three drive pins into the pilot holes of the drive plate 5 Lift and rotate the broom until the broom retainer bar springs into the locked position 6 Check to make sure all thee drive pins are properly engaged PowerBoss Inc Copyright 2008 Page 43 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HOPPER NOTE It is not usually necessary to remove the hopper on high dump models However if it becomes necessary for maintenance or to install an option use the following procedure to remove HIGH DUMP HOPPER REMOVAL 1 Park the machine on a level surface and engage the parking brake 2 Raise the hopper and position the high dump hopper dolly platform truck similar four wheeled cart under the hopper 3 Set the hopper down on the truck and turn the engine off 4 Cycle the rotation control handle 2 in both positions to relieve any residual hydraulic pressure 5 Remove three bolts washers nuts and backing plate 6 Disconnect the wire connections at the right side of the hopper ds While spreading the dump arms slightly roll the hopper away from the machine HIGH DUMP HOPPER REPLACEMENT 1 Position the hopper the dolly so as to align the mounting holes in the sides of the hopper with the rotation mou
49. om door flaps for wear and damage clearance should 1 4 3 18 mm above the floor 3 Worn and damaged flaps should be replaced immediately to maintain proper dust control BROOM DOOR FLAP REPLACEMENT AND ADJUSTMENT The flaps are attached to the broom doors by a retainer bar hex bolts and nuts To remove the flaps remove the nuts bolts and retainer bar To adjust the flaps loosen the nuts and bolts slide the flap up or down as needed Retighten the nuts and bolts MAIN BROOM ADJUSTMENT NOTE Perform this adjustment on a flat smooth test surface 1 Drive the machine onto the test surface with the main broom in the RAISE position 2 Set the parking brake and position the main broom to the NORMAL position 3 Push the broom control switch to the ON position to activate the broom motor and open the throttle to full RPM 4 Allow about 45 seconds for the broom to operate then deactivate the broom motor and raise the broom NOTE Test time will vary according to the test surface used 5 Drive the machine clear of the test site PowerBoss Inc Copyright 2008 Page 38 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV Power Boss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED 6 Examine the polished pattern made by the broom on the test area NOTE A rectangular shape the length of the main broom 2 5 08 cm
50. on the hopper mounts on each side of the hopper so that clearance between the lift arms and the cut outs in the bumper is 4 6 35 mm maximum 8 Loosen the locking set screw in the bottom side of the rotation cylinder rod end 9 Using the hole in the cylinder rod turn the rod to adjust the cylinder extended length to match the hopper rotation stops 10 Tighten the set screw 11 Rotate the hopper back remove the safety arm and lower the hopper VACUUM GASKET MOUNT ADJUSTMENT 1 With the hopper in the normal position observe contact between the back of the hopper and gasket If complete seal is not maintained raise the high dump hopper Do not rely upon the hydraulic cylinders to keep the hopper AWARNING raised for maintenance Always engage the safety arm before servicing the hopper PowerBoss Inc Copyright 2008 Page 47 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV Power Boss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HOPPER CONTINUED 2 Loosen the mounting bolts in the gasket mount Move the assembly toward the hopper Tighten the bolts Test and repeat if necessary FLAP REPLACEMENT Flaps located at the entrance lip and on the sides of the hopper must be replaced when worn or damaged The flap panels may be replaced separately 1 Park the machine a level surface and engage the parking brake 2 Raise the hopper Do not
51. ooting The Power of Clean Notes PowerBoss Inc Copyright 2008 Page 62 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss The Power of Clean 6 0RG 12 00 45 11A BRN HARNESS KEY 3350333 MAIN KUBOTA CONSOLE LIFT ARM SHAKER TIMER HEADLIGHTS HOPPER POWER FROM CB4 CLOGGED FILTER FIRE IN HOPPER RTR 2 SWITCH HARNESS KEY NUMBERS REFER THE TERMINAL NUMBERS CONNECTOR SYMBOLS AND 11D BRN 7984 FUSE PANEL 11F eRN al 15 1 RED SWITCH Electrical Scematic Kubota V1505 ENGINE GROUND GLOW PLUGS ENGINE GROUND 1 STARTER STARTER WOTOR ENGINE GROUND STARTER BUTTON ENGINE DISABLE 11 BRN 3 PNK ENGINE GROUND 20D BLK C OIL PRESSURE SENDER L m AA o ENGINE GROUND TEMPERATURE GAUGE gt TEMPERATURE SENDER a Mom O GROUND HORN BUTTON 9 DBL IORI FRAME GROUND 1 BLK FILTER SHAKER MOTORS 23 0 3M0 2 BLK 1 08L 1A BLK 20B BLK gt 2 3 35 623 373 SV 76 FUEL SHUT OFF SOLENOD 456 RED HOLD 16 WHT PULL IN CLOGGED FILTER LIGHT V CLOGGED FILTER SWITCH KE GROUND FIRE vga oro FRAME GROUND 19 20 21 22 23 24 25 26 27 28 30 31 PowerBoss The Power of Clean 100 RE0 SE 101 086 m 2108 Vi0 aa ipm e 210 0 CONNECTOR 110 RED FU 2 610 WHT_ 610C WHT _ 610C WHT 6100 WHT 610A WHT 6108 WH
52. ower of Clean Never place your hands or other body parts near the lift arms AWARNING when the hopper is operating 5 Use the directional control pedal to slowly and carefully move the machine forward until the hopper is properly positioned to dump the debris into the container It is unsafe to travel an extended distance with the hopper AWARNING raised Travel only the distance necessary to position the hopper 6 Shake the filters for 20 30 seconds Pull back Lever 2 to the DUMP position to rotate the hopper forward and empty the debris 7 After the hopper empties push Lever 2 forward to the RETURN position until the hopper rotates and stops 8 Slowly back the machine away fro the dumpster approximately 5 feet 9 Push Lever 1 forward to the LOWER position until the hopper stops USING THE 1 Use the directional control pedal to stop the machine on a ROTARY TRASH level surface RELOCATOR RTR 2 Move the throttle to the IDLE position As you complete Steps three and four observe the two red NOTE lights labeled 1 and 2 in the upper left corner of the control pane e Light 1 illuminates when the hopper reaches the minimum height required to use the RTR feature e Light 2 illuminates when the hopper reaches the rotation stop point 3 Pull back Lever 1 to the RAISE position and hold until Light 1 illuminates then release AWARNING Make sure no one is in the area under or around the hopper PowerBoss
53. rely upon the hydraulic cylinders to keep the hopper A WARNING raised for maintenance Always engage the safety arm before servicing the hopper 3 Turn off the engine 4 Remove the flap retaining angle and worn or damaged flaps 5 Install the new flaps 6 Replace the retaining angle FRAME SEAL REPLACEMENT FRONT FRAME SEAL The hopper frame seal bolts to the front edge of the engine pan Install a new seal by folding it in half to align the holes Doubled edge with holes goes on the bottom Support the seal straight up while bolting the retainer bar in place The seal should fall over the retainer bar after installation Be certain that the seal edges are aligned to prevent twisting of the seal SIDE FRAME SEAL The side frame seals should clear the floor by at least 3 18 cm If the bottom of side seal measures 12 1 27 cm more above the floor readjust it or replace it by removing the bolts on the inside of the wheel wells installing a new seal and securing it with the bolts The double edge with the holes goes toward the front PowerBoss Inc Copyright 2008 Page 48 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED PARKING BRAKE Normal adjustment of the parking brake can be accomplished from the operator compartment Lo cate the knurled handle on the parking brake lever
54. rms binding Lubricate or adjust arm linkage PowerBoss Inc Copyright 2008 Page 56 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Hopper does not rotate or Hopper load too heavy Dump more frequently rotates too slowly Hydraulics system problem See Hydraulics System control valve Problems in this section gear pump gt gt lift cylinder gt relief valve Hopper lift cylinder failure Line to cylinder leaking Tighten fittings or replace hose Piston seals leaking Replace seals Bent piston rod Replace rod Hydraulic control valve Misaligned control linkage Align failure Foreign matter in spool Remove spool and clean bore bore Valve seals Leaking Replace seals O rings leaking Replace o rings Relief valve stuck open Clean or replace relief valve PowerBoss Inc Copyright 2008 Page 57 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED Replace seals Drive link malfunction Replace drive link Output shaft malfunction Replace output shaft and bearings Hydraulic gear pump failure Pump leaking Replace seals or RR Pump Gears worn or scored Rebuild pump or RR Pump Relief valve stuck Clean or replace at con
55. rn Main Broom Taper Patterns 1 Locate the adjusting screws directly beneath the hydraulic pump d Loosen the jam juts on the adjusting screws and loosen the retaining bolt on the inside of the mounting bracket 3 Use the adjusting screws to raise or lower the left end of the main broom The right end of the broom remains fixed All adjustments affect the left end of the broom 4 After adjustment tighten the retainer bolt and adjusting screws 5 Repeat the main broom adjustment test to see that the broom is properly adjusted PowerBoss Inc Copyright 2008 Page 40 4100033 Rev 01A08 Armadillo SW 0XR amp SW 0XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED MAIN BROOM REPLACEMENT Bristles worn to a length of 1 inch 2 54 cm or less 1 Turn the engine off and lock the parking brake 2 Push the main broom control lever to the LOWER position 3 Open the left broom chamber door the door opposite the driver s seat 4 Using a 34 wrench remove the hex on the main broom idler mount 5 Pull the main broom idler mount straight out to remove 6 Grasp the main broom by the plastic drive hub pull the main broom straight out and clear of the broom chamber 7 Depending on broom condition you can either rotate the old broom end to end and re install it or you can install a new broom Slide the main
56. skidding from contact Clean tires or drive through with oil or grease a solvent absorbing substance Wheels jammed Clear jam Low hydraulic fluid level Add hydraulic fluid PowerBoss Inc Copyright 2008 Page 53 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION PowerBoss moves slowly Hydraulic fluid temperature Use the proper weight oil or does not move continued too high and too thin caused for the operation conditions by excusive load climbing check pump high environment temperatures worn pump or improper fluid Damaged or worn pump Replace damaged item drive coupling Other problems with the See Hydraulics System hydraulics system pump Problems in this section failure motor failure relief valve leaking or stuck open PowerBoss creeps in Directional control pedal Perform the adjustment neutral return spring is out of procedures adjustment Brushes do not turn or turn Hydraulic system problem See Hydraulics System very slowly gt motor Problems in this section control valve gear pump gt relief valve PowerBoss Inc Copyright 2008 Page 54 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE
57. trol valve Oil supply low Check and fill Oil strainer clogged Replace strainer inside reservoir Incorrect oil Use recommended viscosity oil Damage due to entry of air into Maintain correct hydraulic fluid hydraulic system level in reservoir Keep suction hose fittings tight PowerBoss Inc Copyright 2008 Page 58 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Hydraulic variable Pump leaking Replace seals displacement pump failure Relief valve s stuck Clean or replace relief valve s at the pump Drive coupling malfunction Replace defective gears Control linkage out of adjust Check to see if linkage is ment binding unfastened Charge pump gears worn or Replace defective gears scored Damage due to entry of air into Maintain correct hydraulic fluid hydraulic system level in reservoir Keep suction hose fittings tight PowerBoss Inc Copyright 2008 Page 59 PB 4100033 Rev 01A08 Armadillo SW 9XR amp SW 9XV Power Boss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Hydraulic system noisy Air in system Check fluid level in reservoir check for loose connections or leaks Relief valve dirty or damaged Clean or replace Loose suction line Tighten fittin
Download Pdf Manuals
Related Search