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CBR500R/RA

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1. Y I 2013 01 10 CHAIN TENSIONER Ref LON Relative ref Number No Description 1 110140 CHAIN CAM INCLUDES Engine removal and installation 2 111130 TENSIONER CAM CHAIN INCLUDES Engine removal and installation 4 6 111133 LIFTER TENSIONER 5 111169 GUIDE CAM CHAIN 7 111139 GUIDE CAM CHAIN INCLUDES Engine removal and installation MGZ3E0400 Reqd QTY Part No Description Serial Parts catalogue code D D Ref No 14401 MGZ J01 CHAIN 1301 CDAIDO SCH 0409 SV 1 1 14510 MGZ J01 TENSIONER COMP CAM CHAIN 14517 MGZ JOO COLLAR TENSIONER 14520 MGZ J01 LIFTER ASSY TENSIONER NHK 14546 KYJ 900 GUIDE B CAM CHAIN 14560 MGZ J01 GASKET TENSIONER HOLE 14611 MGZ JOO GUIDE A CAM CHAIN 90004 GHB 600 BOLT FLANGE 6X10 NSHF 90004 GHB 670 BOLT FLANGE 6X25 NSHF 90442 397 000 WASHER SEALING 6MM URW 90465 MEE 000 WASHER SEALING 6 95701 06014 00 BOLT FLANGE 6X14 95801 06028 00 BOLT FLANGE 6X28 2013 01 10 E RIGHT CRANKCASE COVER Ref LON Relative ref Number No Description 1 110159 COVER CRANKCASE RIGHT 5 3 110158 GASKET CRANKCASE COVER RIGHT 0 7 6 10 2121A7 LEV
2. GUIDE RR BRAKE HOSE CONNECTOR MASTER CYLINDER BOOT COMP CYLINDER SUB 55 RR BRAKE MASTER NISSIN CUP COMP OIL HOSE COMP RR BRAKE MASTER CYLINDER CLAMP MASTER CYLINDER OIL HOSE PISTON SET MASTER CYLINDER NISSIN ROD COMP PUSH CAP MASTER CYLINDER DIAPHRAGM PLATE DIAPHRAGM CIRCLIP JOINT BRAKE ROD BOLT OIL 10X22 WASHER OIL BOLT O RING 14 8X2 4 SCREW FLAT 4 40 SCREW WASHER 4X12 NUT HEX 8MM 2015 01 10 E REAR BRAKE MASTER CYLINDER STD Ref Part No Description Serial No Parts catalogue code No RA 22 94201 20150 PIN SPLIT 2 0X15 23 95015 54000 PIN D JOINT 24 96001 06014 07 BOLT FLANGE 6X14 25 96001 06018 07 BOLT FLANGE 6X18 26 96600 06020 00 BOLT SOCKET 6X20 2013 01 10 E REAR BRAKE MASTER CYLINDER ABS Ref LON Relative ref Number No Description 1 712180 HOSE A REAR BRAKE INCLUDES Bleed brakes 7121B0 HOSE REAR BRAKE INCLUDES Bleed brakes 712125 CYLINDER REAR BRAKE MASTER INCLUDES Bleed brakes 7121F6 CUP REAR MASTER CYLINDER OIL INCLUDES Bleed brakes 7121C2 HOSE REAR MASTER CYLINDER OIL CUP INCLUDES Bleed brakes 7121HO PISTON SET REAR BRAKE MASTER INCLUDES Bleed brakes 7121G7 DIAPHRAGM REAR BRAKE MASTER CYLINDER 5 8 15 MGZ3F1501 Reqd QTY Part No Description ai Serial No Parts catalogue code D Ref
3. 7 MARK HONDA______aeror mez soo za z amp F9 1 HONDA pewouozam z z amp z F9 2 WG eexewezae zr ze z _ 6 AR RW fermez zr ze _ F9 5 z TANK ASSY FUEL wsowezae zc 28 z amp 5 Fzr wwosceeewser jerowezao za z amp z amp e e 2015 01 10 E Fuel hose general purpose hoses vinyl hose The standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets name or use the catalogue below The bulk part standard length is 1 m however those displayed in the catalogue lt underneath the part gt are available in 3 m and 8 m lengths When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the service manual and the instructions issued with the bulk part list below is a catalogue of the standard part numbers and bulk part numbers Note that those numbers are applicable to the listed replacement parts only Fuel hoses Tubes Standard part No Bulk part No Bulk part Fuel hoses Tubes Inn
4. CHAIN ARM COMP EX VALVE ROCKER ARM COMP GEAR CHANGE ARM COMP IN VALVE ROCKER ARM L STEP STEP AXLE FR WHEEL AXLE RR WHEEL BAG TOOL BAND F BATTERY BAND INSULATOR BAND L RR MUFFLER BAND BAND BAND WIRE 165MM BAR COMP SIDE STAND BAR L PILLION STEP BAR R PILLION STEP BASE COMP CONTACT BEARING BEARING A BEARING BEARING BEARING BEARING BEARING BEARING CONNECTING CRANKSHAFT CONNECTING CRANKSHAFT CONNECTING CRANKSHAFT CONNECTING CRANKSHAFT BEARING CONNECTING BEARING E CRANKSHAFT BEARING HEAD PIPE UNDER BEARING HEAD PIPE UPPER BEARING NEEDLE BEARING NEEDLE 14X22X16 BEARING NEEDLE 17X24X30 BEARING NEEDLE 17X27X14 8 BEARING NEEDLE 20X24X11 BEARING NEEDLE 20X34X16 8 BEARING NEEDLE 28X35X16 BEARING RADIAL BALL 25X47X8 BEARING RADIAL BALL 6001 BEARING RADIAL BALL 6202 BEARING RADIAL BALL 6303UU BEARING RADIAL BALL 6304UU BEARING RADIAL BALL 6305 BEARING SPECIAL RADIAL BALL BODY ASSY THROTTLE BODY COMP IDLE AIR CONTROL VALVE F8 BODY SET BOLT WASHER BOLT WASHER BOLT WASHER BOLT WASHER BOLT WASHER 9X100 BOLT A PIN BOLT CAP 8X16 BOLT CHANGE PIVOT BOLT CONNECTING ROD BOLT DISK 8X25 BOLT DRAIN PLUG 12X15 BOLT FLANGE SOCKET 6X22 BOLT FLANGE SOCKET 6X25 BOLT FLANGE SOCKET 6X28 BOLT
5. 40540 MGS D31 40545 MGZ JOO 40545 MGS D31 40546 67 00 41000 41201 62 00 42000 42501 MGZ J00 42512 MGZ J00 425135 MGZ J00 42515 MGZ J10 42615 67 000 42620 MGZ JOO 42625 67 100 42650 MGZ JOO 42650 MGZ J10 42711 MGS D31 42711 67 001 42753 KWF 901 42753 MR4 901 43000 43107 7 761 43108 MBB 006 43108 006 45110 MGZ J01 43110 MGZ J11 43112 7 761 45132 KT 7 761 45150 MGZ J01 43150 MGZ J11 43215 KZ4 J41 435251 MGZ J01 45510 MGZ J01 45510 MGZ J11 43313 MGZ J11 43352 568 003 43353 461 771 45468 MGZ JOO 43468 MGZ J10 43503 MER DO1 43504 2 006 118 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 45504 MB2 006 45510 MGZ D01 43511 3 831 45512 MGZ J01 45514 KS6 701 43520 6 315 43530 KV3 701 44000 44501 MGZ J00 44511 MGZ J00 44515 MGZ J10 44620 67 100 44650 MGZ JOO 44711 MGS D31 44711 67 001 44721 5 02 44722 5 02 44723 5 02 44726 5 02 44727 5 02 44708 5 02 45000 45107 14 006 45111 006 45111 MAJ G41 45112 17 921 45125 MGZ J01 45125 MGZ J11 45126 MGZ J11 45131 MGZ J10 45131 17 921 45131 9 006 45132 166 016 45132 MGZ J10 45133 3 006 45155 MGZ J00 45155 MGZ J10 45156 MGZ J00 45156 MGZ J10 45157 MGZ J00 H4 H2 H4 H2
6. 95003 60 60 95003 60001 60 95003 60003 60 27 0 00 09 wal wal 00 69 02 02 0 4 wal 0 400 400 4 00 2013 01 10 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 1 1xxx 3x 95005 11001 30M 11 0 95005 1 1xxx 5x 95005 11001 50M 11 0 95005 12 1 95005 12001 10 95005 12003 10 12 0 95005 12 2 95005 12001 20 12 0 95005 12 3 95005 12001 30 12 0 95005 12 5 95005 12001 50 12 0 95005 14 1 95005 14001 10 14 0 95005 14 2 95005 14001 20 95005 14003 20 14 0 95005 14 3 95005 14001 30 14 0 95005 14 5 95005 14001 50 14 0 95005 17 1 95005 17001 10 17 0 95005 17 2 95005 17001 20 17 0 95005 17 3 95005 17001 30 17 0 95005 17 5 95005 17001 50 17 0 95005 30 3 95005 30001 30 3 0 95005 30 5 95005 30001 50 3 0 95005 35 1 95005 35001 10 95005 35003 10 95005 35008 10 3 5 95005 35 2 95005 35001 20 3 5 95005 35 3 95005
7. N 7 2 2 2 2 2 2 2013 01 10 Ref No Part No Description WINKER Reqd QTY CBR500 RA Serial No D Ref No Relative ref Number Description 1 6161C4 7 616163 616165 9 616167 12 616166 616168 14 616133 616139 616160 MGZ3F3500 WINKER WINKER WINKER WINKER RIGHT FRONT LEFT FRONT FRONT RIGHT REAR WINKER LEFT REAR WINKER BOTH REAR 3 8 10 13 BULB WINKER FRONT NOTE Same time for two units BULB WINKER REAR NOTE Same time for two units BULB WINKER FOR 1 VEHICLE Parts catalogue code 33400 67 801 33402 MGS D31 33404 MGS D31 33411 MGZ J00 33412 MGZ J00 33413 MGZ J00 33450 MGZ D01 33454 MGS D31 33600 MGZ D01 33404 MGS D31 33613 MGZ J00 33650 MGZ D01 33454 MGS D31 34904 MGZ D01 90380 MGZ J00 94021 06000 0S 94101 06700 WINKER ASSY R FR 12V 21W SCREW SPECIAL 4X10 LENS COMP R WINKER CFR PLATE WINKER STAY WINKER RUBBER WINKER MOUNTING WINKER 55 FR 12V 21W LENS COMP L WINKER CFR WINKER ASSY LENS COMP RR R RR 12V 21W RUBBER WINKER MOUNTING WINKER ASSY L RR 12V 21W LENS COMP L WINKER RR BULB WINKER AMBER 12V 21W SCREW SPECIAL 6X8 NUT 6 WASHER PLAIN 6 2013 01 10 E TAILLIGHT Relative ref Number
8. 1111 111182 INCLUDES Engine removal and installation INCLUDES Refacing Replace all exhaust valve add VALVE FOR 1 VEHICLE INCLUDES Engine removal and installation INCLUDES Refacing 1 10 11 12 13 INTAKE VALVE SPRING AND OR STEM INCLUDES Engine removal and installation Replace all intake spring add EXHAUST VALVE SPRING AND OR STEM INCLUDES Engine removal and installation Replace all exhaust spring add VALVE SPRING AND OR STEM SEAL FOR 1 VEHICLE INCLUDES Engine removal and installation Parts catalogue code 14 14915 013 14916 7 013 14917 7 013 14918 7 013 14919 7 013 14920 7 013 14921 7 013 14922 7 013 14923 7 013 14924 7 013 14925 7 013 14926 7 013 14927 7 013 14928 7 013 14929 7 013 14930 7 013 14931 7 013 14932 7 013 14933 7 013 14934 7 013 14935 7 013 14936 7 013 14937 013 14938 7 013 14939 7 013 14940 7 013 14941 7 013 14942 7 013 14943 7 013 1 550 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
9. 2013 01 10 2 2 20 E ED F U U 2 2 20 E ED F U U E Ref No Part No FRONT FORK Description Reqd QTY 500 gt Ref No Relative ref Number Description 1 511163 2 511165 511166 511167 511162 511163 511164 511102 5111 7 5111 8 5111 9 511162 511164 511101 511103 MGZ3F1100 FORK ASSY FRONT RIGHT SPRING FRONT FORK LEFT SPRING FRONT FORK RIGHT SPRING FRONT FORK BOTH 7 8 9 11 12 13 PIPE FRONT FORK LEFT PIPE FRONT FORK RIGHT PIPE FRONT FORK BOTH CASE BOTTOM RIGHT SEAL SET FRONT FORK SEAL SET FRONT FORK RIGHT SEAL SET FRONT FORK FORK ASSY FRONT LEFT FORK ASSY FRONT CASE BOTTOM LEFT CASE BOTTOM BOTH Parts catalogue code SANG NQ U UI NO Ut NO AWN 51400 MGZ J01 51401 MGZ J01 51402 MGZ J01 51405 MB4 003 51410 MGZ J01 51412 MB4 003 51414 MFJ A51 51415 MFJ A51 51416 KF0 003 51420 MGZ J01 51432 MV9 003 51437 KV3 701 51440 MGZ J01 51447 4 711 51454 9 671 51490 MER R61 51500 MGZ J01 51520 MGZ J01 90109 MR7 000 90116 KV3 701 90544 283 000 91254 001 91356 0 003 FORK ASSY R SPRING FR FORK COLLAR SPRING RING STOPPER PIPE COMP FR RING BACK UP SHOWA BUSH GUIDE BUSH SLID
10. 8 0 95003 43 20 95003 43001 10 95003 43003 10 95003 43008 10 15 0 95003 09 3 95003 09001 60 95003 09003 60 4 5 8 0 95003 09 60 95003 09001 60 95003 09003 60 4 5 8 0 95003 23 60 95003 23001 60 95003 23003 60 95003 23008 60 8 0 95003 45 1 95003 45001 10 95003 45003 10 lt 95003 45008 10 gt 18 0 95003 10 1 95003 10001 10 95003 10003 10 5 0 8 0 95003 25 1 95003 25001 10 95003 25003 10 9 0 95003 45 20 95003 45001 10 95003 45003 10 lt 95003 45008 10 gt 18 0 95003 10 20 95003 10001 10 95003 10003 10 5 0 8 0 95003 25 20 95003 25001 10 lt 95003 25003 10 gt 9 0 95003 50 1 95003 50001 10 lt 95003 50003 10 gt 19 0 95003 10xxx 3x 95003 10001 60M 95003 10003 60M 5 0 8 0 95003 25xxx 3x 95003 25001 60M 95003 25003 60 9 0 95003 50 20 95003 50001 10 95003 50003 10 19 0 95003 10 60 95003 10001 60 95003 10003 60 5 0 8 0 95003 25 7 95003 25001 70 95003 25003 70 9 0 95003 50 3 95003 50001 60 lt 95003 50003 60M gt 19 0 95003 1 1xxx 3x 95003 11001 60M 95003 11003 60 95003 11008 60 5 0 9 0 9
11. aa NNN MGZ3F3000 Reqd QTY Part No Description Serial Parts catalogue code D 1 1 2 2 1 1 2 2 1 1 Ref No gt 50600 MGZ JOO HOLDER MAIN STEP 50611 MGZ JOO COLLAR 12 7X8 50612 MER DOO ARM R STEP 50615 MGZ JOO PLATE STEP LOWER 50617 445 840 SPRING R STEP RETURN 50618 MBG DOO RUBBER STEP LOWER 50619 MER DOO PLATE STEP 50622 MBG DOO RUBBER STEP LOWER PLATE 50639 MLO 010 PIN STEP BAR 50642 MBG DOO ARM L NO CON O AWN T 50644 445 840 SPRING L STEP RETURN 50661 KYJ 900 RUBBER MAIN STEP 50700 MGZ JOO HOLDER L MAIN STEP 50710 KYJ 900 RUBBER PILLION STEP 50711 KET 600 BAR R PILLION STEP gt 50712 600 BAR L PILLION STEP 50714 KBA 930 PLATE PILLION STEP SIDE 50715 MGZ JOO HOLDER R PILLION STEP 50725 MGZ JOO HOLDER L PILLION STEP 64266 MG9 770 GROMMET SPEAKER PANEL 90115 6 000 BOLT STEP LOWER PLATE 90116 MGZ JOO BOLT SOCKET 8X22 90485 MER DOO WASHER PLAIN 5 92501 08016 0 BOLT CAP 8X16 94101 06000 WASHER PLAIN 6MM 4 Nom NNO 2 r 2013 01 10 Ref No Part No MGZ3F3000 Reqd QTY Description Serial Parts catalogue code D 26 94102 08000 27 94201 16150 28 94201 20150 29 95015 82000 WASHER PLAIN 8 PIN SPLIT 1 6X15 PIN SPLIT 2 0X15 PIN B PILLION STEP 2013 01 10 E Ref No Part No
12. NUT HEX 8MM NUT HEX 8MM BOLT FLANGE 6X22 2013 01 10 E FRONT BRAKE MASTER CYLINDER STD Ref LON Relative ref Number No Description 1 6151B2 SWITCH FRONT STOP 2 7121A0 HOSE FRONT BRAKE INCLUDES Bleed brakes 7 712105 CYLINDER FRONT BRAKE MASTER INCLUDES Bleed brakes 11 712166 DIAPHRAGM FRONT BRAKE MASTER CYLINDER 13 712169 PISTON SET FRONT BRAKE MASTER INCLUDES Bleed brakes 15 8101C7 LEVER HANDLE RIGHT 8101F5 LEVER HANDLE BOTH MGZ3F0500 Reqd QTY Part No Description Saag Serial No Parts catalogue code D Ref No 35340 MGS D31 SWITCH ASSY FR STOP 45125 MGZ J01 HOSE COMP FR BRAKE 45155 MGZ J00 CLAMPER A FR BRAKE 45156 MGZ J00 B FR BRAKE 45157 MGZ J00 CLAMPER C FR BRAKE HOSE 45504 410 003 BOOT COMP 45510 67 001 CYLINDER SUB 55 FR BRAKE MASTER NISSIN 45512 MA6 006 PROTECTOR 45513 KK1 771 CAP MASTER CYLINDER 45517 166 006 HOLDER MASTER CYLINDER Ooo NO 45520 MG7 006 DIAPHRAGM 45521 HA2 006 PLATE DIAPHRAGM 45530 471 831 CYLINDER SET MASTER 53174 116 670 PLUG HANDLE LEVER BRACKET 55175 01 LEVER STEERING HANDLE 90114 166 006 BOLT HANDLE LEVER PIVOT 90145 MS9 612 BOLT OIL 10X22 90202 KCW 870 NUT CAP 6MM 90545 300 000 WASHER OIL BOLT 90651 5 671 93600 04012 1G SCREW FLAT 4X12 93893 04012 17 SCREW WASHER 4X12 96001 06010 07 BOLT FLANGE 6
13. rS 00 QI QI QI 2 QI 00 FON COTTER VALVE COUNTERSHAFT COMP COVER ASSY CYLINDER HEAD COVER LICENSE COVER L RR COVER COMP R CRANKCASE COVER COMP THERMOSTAT COVER COMP WATER PUMP COVER ABS MODULATOR COVER AIR COVER A C GENERATOR COVER CENTER LOWER HEADLIGHT COVER CLUTCH SWITCH COVER COVER EX MANIFOLD COVER L LOWER HEADLIGHT COVER COVER MUFFLER COVER REED VALVE COVER RELAY BOX COVER RR FENDER COVER LOWER HEADLIGHT COVER COVER COVER WIND SCREEN COWL ASSY R UNDER COWL SET FR UPPER COWL SET L MIDDLE COWL SET L RR COWL SET R MIDDLE COWL SET COWL FR UPPER COWL L COWL COWL COWL COWL L L L R R CENTER COWL R INNER COWL R LAYER COWL R RR CRANKCASE SET CRANKSHAFT COMP CUP COMP OIL CUSHION ASSY RR CUSHION FUEL TANK RR PIVOT CUSHION NUMBER PLATE CUSHION PGM FI UNIT CYLINDER SET MASTER CYLINDER SUB ASSY FR MASTER CYLINDER SUB ASSY RR BRAKE MASTER D DAMPER SET WHEEL DAMPER CONNECTOR DIAPHRAGM DIODE ASSY THREE WAY DISK B CLUTCH FRICTION DISK CLUTCH FRICTION DISK FR BRAKE DISK RR BRAKE DOWEL PIN 10X16 DOWEL PIN 8X14 DRIVER SCREW DRUM COMP GEARSHIFT DUCT AIR CLEANER DUST SEAL 17X24X5 DUST SEAL 22X35X7 DUST SEAL 25X33X4 DUST SEAL 30X47X8 DUST SEAL 30X52X7
14. 0 19010 67 001 19010 67 401 19014 003 19015 MGZ J01 19016 003 19020 MGS D31 19037 661 19037 6 710 19046 MCA G61 19046 00 19080 67 401 19101 627 00 19109 900 19126 MGZ J00 19127 MGZ J00 19501 MGZ J00 19502 62 00 19531 MGZ J00 19533 62 00 61102 KTY D30 61304 415 000 90120 KCR 003 90134 KPP TOO 94001 03000 0S NUT SETTING 6MM SHROUD COMP SCREW PAN 4X8 5 FAN COOLING T RAD MOTOR 55 TANK RADIATOR RESERVE CAP RESERVE TANK RUBBER HEAT GUARD RUBBER RR HEAT GUARD HOSE RADIATOR UPPER HOSE RADIATOR LOWER CLIP WATER 027 CLIP WATER HOSE D30 COLLAR RADIATOR MOUNTING RUBBER HEADLIGHT CASE MOUNTING BOLT WASHER 6X16 SCREW PAN 5X14 NUT HEX 3MM 2E 2F 3ED E ED F 2 2E 2F 3ED E ED F 2U U 2 2 2 2013 01 10 107 RADIATOR MGZ3F4100 Ref Reqd QTY No Part No Description d Serial No Parts catalogue code D 22 95002 02100 CLIP TUBE B10 2 25 95002 50000 CLIP TUBE C9 1 1 1 24 95005 50400 30 TUBE 5X400 95005 50001 30M 25 95005 55890 20 5 5 890 26 95701 06022 07 BOLT FLANGE 6 22 1 108 2015 01 10 E UPPER COWL Relative ref Number Description 4111B4 4111G6 4131FX 812140 4111A7 411115 MGZ3F4300 Reqd QTY Description CBR500 Parts catalogue code R D
15. 94050 08000 94050 10000 94101 06000 94101 06700 94101 10800 94102 08000 94103 05000 94103 05700 94103 06700 94103 06800 94103 08000 94109 12000 94201 16150 94201 20150 94301 08140 H2 76 78 94301 10160 94301 12160 94510 14000 94511 15000 94520 35000 94560 62200 95000 95002 02100 95002 50000 95005 50400 30 95005 55890 20 95005 75640 20 95005 80640 20 95012 17001 95015 54000 95015 82000 95701 06010 00 95701 06010 07 95701 06012 00 95701 06014 00 95701 06014 08 95701 06018 00 95701 06020 00 95701 06020 07 95701 06022 00 95701 06022 07 95701 06022 08 95701 06028 08 95701 06035 00 95701 06040 08 95701 06095 00 95701 08018 00 95701 08025 00 95701 08050 00 95701 08055 00 95701 08075 00 95701 10075 00 95801 06028 00 95801 08032 00 96000 96001 06010 07 96001 06012 07 2013 01 E1 E2 F6 I 17 5 10 96001 06014 07 96001 06016 00 96001 06018 07 96001 06020 04 96001 06022 07 96001 06025 07 96001 06040 00 96100 60010 00 96100 62020 10 96100 63050 00 96220 40080 96400 08035 04 96400 08050 00 96600 06020 00 96600 06025 08 96600 08020 10 98000 98200 33000 99000 99006 24000 615 1 H5 G15 H6 H3 H5 H14 G4 G5 67 H10 E12 E9 17 F4 F6 11 11 H3 H5 H11 F6 73 50 77 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref ADJUSTER
16. 95005 75001 20 7 3 95005 80 1 95005 80001 10 95005 80003 10 8 0 95005 80 2 95005 80001 20 8 0 95005 80 3 95005 80001 30 8 0 95005 80 5 95005 80001 50 8 0 95005 91 3 95005 91001 30 12 0 95005 91 5 95005 91001 50 12 0 95005 92 3 95005 92001 30 12 0 a 41 41 a 3a 0 4 wal wal 02 wal 09 4 ow 95005 92xxx 5x 95005 92001 50M 12 0 NOTE X is displayed to represent the omitted numerals and letters of the roman alphabet CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2013 01 10 E Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code hose type fuel hose and general purpose hose Change code for added hose Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly 0 zero Types of code Fuelhose 2 Red outside braid Vinyl ho
17. TIRE RR T JOINT FUEL TRAY IGNITION COIL TUBE TUBE TUBE TUBE AIR INJECTION SOLENOID TUBE BREATHER TUBE FUEL TANK BREATHER TUBE FUEL TANK DRAIN Cv VALVE ASSY AIR INJECTION SOLENOID VALVE ASSY RELIEF VALVE COMP VALVE SET IDLE AIR CONTROL VALVE EX VALVE IN VALVE RIM WASHER WASHER WASHER WASHER WASHER 12 2X17X1 5 WASHER 12 5X30X5 WASHER WASHER WASHER WASHER CHAIN SLIDER WASHER DRAIN PLUG 12MM WASHER DRUM STOPPER WASHER WASHER LOCK 25MM WASHER LOCK 28MM WASHER NEUTRAL WASHER OIL BOLT WASHER PLAIN 10MM WASHER PLAIN 5MM WASHER PLAIN 6 WASHER PLAIN 6MM WASHER PLAIN 8MM WASHER RR SWINGARM WASHER RUBBER 8 5 13 2 5 WASHER SEALING 6MM WASHER SEALING 6 5 WASHER SEALING 8MM WASHER SPECIAL 6MM WASHER SPECIAL 8MM WASHER SPLINE 25X31X1 5 WASHER SPLINE 25X42X1 6 WASHER SPLINE 28MM WASHER SPLINE 28X34X1 5 WASHER STEERING STEM WASHER THRUST 17MM WASHER THRUST 20MM WASHER THRUST 22MM WASHER THRUST 25MM WEIGHT B STEERING HANDLE WEIGHT BALANCE WEIGHT STEERING HANDLE WHEEL SUB ASSY FR WHEEL SUB ASSY WINDSCREEN SET WINKER ASSY 1 WINKER ASSY WINKER ASSY WINKER ASSY WIRE HELMET SET WRENCH EYE 19MM WRENCH EYE 24MM WRENCH HEX WRENCH PLUG 2013 01 10 E 127 D FOREWORD INDEX ED ENGINE GROUP FRAME GROUP NUMBER INDEX ND PART
18. 2 2 2 2 2 2 2 2 2 2 O0 Oo oo 9 27 00 2013 01 10 CAMSHAFT VALVE 13 413 14 T di 1 8 MGZ3E0300 Reqd QTY pef Part No Description CBR500 Serial No Parts catalogue code No gt 14 14944 7 013 TAPPET 2 275 14945 7 013 TAPPET 2 14946 7 013 TAPPET 2 14947 7 013 TAPPET 2 14948 7 013 2 14949 7 013 2 14950 7 013 2 14951 7 013 TAPPET 2 14952 7 013 TAPPET 2 14953 7 013 2 14954 7 013 2 14955 7 013 TAPPET 2 14956 7 013 TAPPET 2 14957 7 013 TAPPET 2 14958 7 013 TAPPET 2 14959 013 2 14960 7 013 TAPPET 2 14961 7 013 TAPPET 2 14962 7 013 2 14963 7 013 TAPPET 2 14964 7 013 TAPPET 2 14965 013 2 14966 7 013 TAPPET 2 14967 7 013 TAPPET 2 14968 7 013 2 14969 7 013 TAPPET 2
19. 2015 01 10 Address CONTENTS Instruction for use of parts catalogue How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue Part block and serial number check Color label attachment position check Models parts catalogue codes and applicable serial numbers Color label Color chart Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX How to refer to the part information ENGINE GROUP CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFTIVALVE Reference with Part number index CAM CHAIN TENSIONER CYLINDER 1 RIGHT CRANKCASE COVER PART NO INDEX PartNumber Address Page Ref Part Number Address Page Ref 04000 13323 MY9 751 13324 MY9 751 04911 MCE 000 15525 9 751 15527 9 751 06000 FRONT FENDER 14000 06405 5 06405 5 10 14100 000 06410 MY9 860 14200 MCE 000 06435 MCE 006 14321 MCE 000 06451 166 405 14401 003 06451 445 405 14510 000 06451 405 14520 9 691 06455 006 14524 9 690 14546 000 11000 14620 9 691 14711 000 11210 000 14712 MCE 000 11550 505 14721 000 11355 8 000 14722 000 11335 000 14750 000 11560 000 14751 000 11565 000 14751 9 7
20. 95701 10075 00 BOLT FLANGE gt gt N gt aN N gt aN 96001 06014 07 BOLT FLANGE 2013 01 10 E Description CRANK SHAFT PISTON Reqd QTY CBR500 Serial No MGZ3E1600 Relative ref Number Description 2 111179 1111 9 9 1101 5 10 110125 11 110185 1 3 4 5 7 PISTON AND OR RING SET AND OR BEARING AND OR ROD INCLUDES Engine removal and installation INCLUDES Inspection Measurement Cleaning PISTON AND OR RING SET AND OR BEARING AND OR ROD FOR 1 VEHICLE INCLUDES Engine removal and installation INCLUDES Inspection Measurement Cleaning CRANKSHAFT INCLUDES Engine removal and installation BEARING CRANKSHAFT INCLUDES Engine removal and installation NOTE Same time for two units or more SHAFT BALANCER INCLUDES Engine removal and installation Parts catalogue code 13011 305 13021 305 13101 MGZ D00 13102 62 305 13111 6 000 13115 MGz J00 13210 MGZ D00 13213 ML7 020 13214 67 401 13215 67 401 13216 67 401 13217 67 401 13218 67 401 13215 ML7 000 13500 MGZ D01 13313 0 003 13314 0 003 13315 0 003 13316 0 003 13317 0 003 13420 67 001 14311 627 400 RING SET 5 0 5 RING SET 15 0 25 PISTON STD 15 0 25 5 CLIP PISTON 16MM ROD ASSY CONNECTING BOLT CONNECTING ROD BEARING A CONNECTIN
21. Description 8 10 6161F3 BULB LICENSE LIGHT 3 6161E7 SOCKET TAILLIGHT 6 6161D5 TAILLIGHT UNIT 7 9 616108 LIGHT LICENSE 11 6161G1 BULB TAILLIGHT MGZ3F3600 Reqd QTY Part No Description Serial Parts catalogue code D Ref No 11344 0 000 GROMMET A RR COVER 8X16X6 6 33301 SA0 741 BULB 12V 5W STANLEY 33703 MGZ J01 SOCKET COMP TAILLIGHT 33705 MGZ JOO COLLAR TAILLIGHT 33706 MFN DOO SUSPENSION TAILLIGHT 33710 MGZ J01 TAILLIGHT UNIT 33720 62 01 LIGHT ASSY LICENSE 12V 50 33722 901 COVER COMP LICENSE 33728 KPP TOO RUBBER LICENSE LIGHT 33729 MCZ 003 PACKING LENS N O 54906 55 01 BULB TAILLIGHT 12V 21 5W 83545 KCJ 690 RUBBER SIDE COVER 90302 KVB TO1 NUT 5MM 90505 MGZ A00 COLLAR 90628 750 000 CLIP 14MM 90652 KT1 771 BAND WIRE BLACK 90677 KAN TOO NUT CLIP 5 92101 05020 0A BOLT HEX 5X20 93901 24480 SCREW TAPPING 4X16 93903 24420 SCREW TAPPING 4X16 94103 05000 WASHER PLAIN 5MM 101 2013 01 10 E Ref No Part No BATTERY Reqd QTY Description CBR500 Serial No MGZ3F3700 Ref LON Relative ref Number No Description 1 610100 BATTERY 2 615115 SWITCH STARTER MAGNETIC Parts catalogue code 51500 MGZ D01 51500 759 61 35850 4 000 35856 7 003 80107 MGZ J00 90111 MR5 000 95012 17001 98200 33000 BATTERY FTZ10S FURUKAWA BATTERY YTZ10S GS YUASA
22. L BACK MIRROR ASSY R BACK MODULATOR ASSY ABS MOTOR ASSY MOTOR ASSY FAN MOTOR ASSY STARTER MUFFLER COMP LN NUT WASHER 6 2015 01 10 E 6 N AC WOON NWHUNAN gt N 6 8 CLIP 5 CONNECTING ROD COWL SETTING 6 FIXING FLANGE 10MM FLANGE 4MM FLANGE 6MM FLANGE 8MM HEX CAP 8MM HEX 3MM HEX 6MM HEX 8MM NUT LOCK 18MM NUT SETTING NUT SPECIAL 6MM NUT STEERING STEM NUT NUT U NUT U NUT U NUT U 7 NUT U 0 OIL SEAL 12 18 5 OIL SEAL OIL SEAL 25 47 6 5 OIL SEAL 34X62X8 ORIFICE A 1 0MM O RING O RING 14 8X2 4 O RING 17 8X1 9 O RING O RING O RING 24 4X3 1 63 64 100 59 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref O RING O RING O RING O RING O RING O RING O RING O RING 7 8X1 O RING AIR INJECTION CONTROL VALVE F8 O RING SENSOR OUTER COMP CLUTCH OUTER COMP STARTING CLUTCH E10 OUTER NEEDLE BEARING CP PACKING BASE PACKING PACKING MUFFLER PACKING OIL STRAINER PAD SET PAD SET PANEL METER PAN OIL PEDAL COMP GEAR CHANGE PEDAL COMP RR BRAKE PGM FI PIECE OIL LOCK PIN A DOWEL 12X16 PIN B PILLION STEP PIN D PIN GEARSHIFT FORK GUIDE PIN HANGER PIN PARTITION PIN PIN SHIFT RETURN SPRING
23. f HONDA CBH500H HA PARTS CATALOGUE 13MGZD11 Honda Motor Co Ltd 2013 FOREWORD INDEX aa ENGINE GROUP 2 FRAME GROUP PART NAME INDEX 5 Instruction for use of parts catalogue This parts catalogue has been created as of January 10 2013 Since this date the sales practice for repair parts may have been changed or the parts may have been eliminated listed for those not for sale The modified information is reflected on the latest Electronic Parts Catalogue EPC Also refer to the parts catalogue news for any change See the parts catalogue news for any revision that is made after January 10 2013 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distributor Initial version issue date January 10 2013 Honda Motor Co Ltd
24. 00 23115 1 300 23211 62 00 23212 62 00 23220 62 01 23421 62 00 23431 62 00 23441 62 00 23442 ML7 000 23451 67 300 25461 MGZ J00 25481 67 00 23482 MV9 670 25491 67 00 23492 67 300 23501 62 00 23511 67 00 23512 MV9 670 23521 MGZ J00 23531 MGZ J00 23801 MGZ J00 24000 24211 MGZ J00 24212 MGZ J00 2 amp 213 MGZ J00 2 amp 261 283 000 2 amp 310 MGZ J00 ua UN F 4 ON UT CI O OO N O 1 CL 0000 4000 UT ON F 24651 5 00 24652 MGZ J00 24706 MK3 770 24710 MGZ J00 24720 MGZ J00 24724 MBW D21 24781 KR3 770 28000 28110 67 00 28125 MGZ J01 28130 67 00 28132 5 000 30000 30430 67 305 30430 67 401 30432 MBW E02 30433 MBW 602 30510 MGZ J01 30520 67 401 30700 67 401 31000 31110 67 01 31120 67 401 31200 MGZ J01 31201 921 31202 921 31203 921 31204 921 31205 5 601 31206 921 31207 5 601 31208 921 31209 921 31210 921 31500 67 001 31500 259 61 31600 67 401 31730 MAS 601 31916 841 32000 32100 67 000 32100 67 010 32101 67 00 32102 MGZ J00 32103 67 00 6 6 12 12 12 12 12 CON 2 2 32606 GEV 761 33000 33101 627 401 33102 MGZ J01 33103 MGZ J01 33110 627 401 33113 67 401 33115 KVK 900 33120 627 401 33301 SA0 741 33400 MG
25. 18315 MGZ J00 18320 196 000 18345 MBT 610 18350 MGZ J00 18365 MEE D00 18376 413 000 18392 MG7 750 18420 MGZ J00 18421 MGZ J00 18422 MGZ J00 18423 MGZ J00 36531 MGZ J01 90118 MGZ J00 90132 MF J D00 90304 KPH 700 90501 6 5 830 90502 KGB 610 90651 6 003 94050 08000 94103 08000 PIPE COMP EX COVER EX MANIFOLD GASKET EX PIPE RUBBER PROTECTOR MUFFLER COMP CAP MUFFLER TAIL RUBBER A PROTECTOR RUBBER PROTECTOR MOUNTING COVER MUFFLER WASHER RUBBER 8 5X13X2 5 BAND L RR MUFFLER PACKING MUFFLER COLLAR MUFFLER MOUNTING RUBBER MUFFLER MOUNTING RUBBER EX PIPE MOUNTING COLLAR EX PIPE MOUNTING SENSOR OXYGEN SCREW PAN 6X20 BOLT SPECIAL 6X18 SUS NUT HEX 8 COLLAR 8 5X7 COLLAR HEAD SIDE COVER BAND WIRE 165MM BLACK NUT FLANGE 8MM WASHER PLAIN 8MM fo gt s 2013 01 10 EXHAUST MUFFLER MGZ3F2700 Ref No Part No Description Serial No Parts catalogue code 26 95701 08050 00 BOLT FLANGE 8X50 27 96400 08035 04 BOLT FLANGE 8X35 DR 28 96400 08050 00 BOLT FLANGE 8X50 2013 01 10 E Ref No Part No Reqd QTY CBR500 R RA D Description Serial No D MGZ3F2900 Relative ref Number Description 2 4101A2 3 4101A1 6 6151B5 8 810160 11 ARM GEAR CHANGE 1 11 PEDAL GEAR CHANGE SWIT
26. 19127 MGZ J00 19200 67 305 19220 67 400 19226 62 00 19300 MC J 003 19305 KV3 010 19320 67 400 19501 67 400 19502 67 400 19525 62 00 H9 H9 H9 H13 64 64 110 85 85 83 87 62 FWAUKDURWNA ODONDURWN AWN HN 1 Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 19526 MGZ JOO 13 46 5 24315 MGZ JOO F 19531 MGZ JOO 13 46 6 24321 MAS 000 F6 J1 107 15 24430 62 00 F 19533 62 00 J1 107 16 24435 MGZ JOO F6 19535 62 00 13 46 17 24610 62 00 F 24612 MAL 600 F6 32109 MGZ J41 113 103 5 35106 62 00 610 32150 62 00 H13 87 19 35113 01 610 32157 62 00 16 49 9 35121 00 610 32206 MGZ JOO 113 105 6 35130 67 001 64 32207 MGZ JOO H13 87 20 35152 62 00 G4 32405 MGZ JOO E14 47 12 35160 65 031 113 38770 MGZ U02 113 103 20 38774 MGZ JOO 114 104 21 40000 40510 MGZ J00 22000 22100 MGZ J01 22116 MGZ J00 22120 MGZ J01 22125 KZZ 901 22201 62 01 22202 KZZ 901 22321 67 401 22322 67 101 22350 62 01 22361 62 00 22366 62 00 22401 9 000 22402 77 902 22810 67 00 22815 413 000 22821 62 00 22847 000 22870 62 01 23000 25113 67 00 25114 67
27. 5 COWL UPPER STAY A UPPER COWL COVER HEADLIGHT LOWER PANEL METER COWL WINDSCREEN INNER WINDSCREEN SET 64200 MGZ D20ZA 64216 GJ2 730 64221 MGZ J00 64255 MGZ J00 64250 67 4007 64250 MGZ J00ZD 64250 MGZ J00ZB 64260 MGZ J00 64265 MGZ J00 67110 67 4007 90114 MGZ J00 90115 7 900 90116 MCS GOO 90132 KPP TOO 90134 KPP TOO 90134 MGZ J00 90443 KTM 970 90677 00 94103 06700 95801 08032 00 COWL SET FR 1 RUBBER SCREEN SETTING STAY COMP FR COWL UPPER COVER CENTER LOWER HEADLIGHT COWL FR UPPER NHA14M SEAL SILVER METALLIC NHBO1 GRAPHITE BLACK R265 MILLENNIUM RED PANEL METER COVER WIND SCREEN WINDSCREEN SET WL TYPE1 SCREW SPECIAL 5X14 SCREW VISOR SPECIAL SETTING RIVET SCREW SCREW PAN 5X14 SCREW SPECIAL 5X16 NUT CAP 8MM NUT CLIP 5 WASHER PLAIN 6MM BOLT FLANGE 8X32 2 2 20 gt gt a E ED F U U NNOO NANNN NA N 2013 01 10 109 110 Reqd Description CBR500 RA MIDDLE COWL MGZ3F4500 Serial No Relative ref Number Description 2 4111D4 COWL MIDDLE RIGHT 4111D7 COWL LOWER RIGHT 4111D6 COWL LOWER 4111H1 COWL LOWER 4111D9 COWL INNER 4111AU COWL LAYER 3 4111D3 COWL MIDDLE 4111D5 COWL MIDDLE 4111D8 COWL INNER 4111E0 COWL INNER 4111AT COWL LAYER 4111A
28. 53220 KYJ 900 THREAD COMP STEERING HEAD 90104 MGZ J00 BOLT FLANGE 10X40 DR 90302 425 830 THREAD B STEERING HEAD TOP 90506 425 830 WASHER LOCK 91015 KT8 005 BEARING HEAD PIPE UPPER KOYO 91016 KT8 005 BEARING HEAD PIPE UNDER KOYO NO COON O 2013 01 10 FRONT FENDER Ref LON Relative ref Number No Description 10 4 5 4131B7 FENDER FRONT MGZ3F 1000 Reqd QTY R Description Serial No Parts catalogue code 33741 6 101 60114 67 00 60115 67 00 61101 67 4007 61101 67 4007 61101 62 002 61101 M6GZ J002C 61102 MGZ J00 61103 KPF 910 61103 KRY 900 61105 KPF 910 61105 KRY 900 61110 MGZ D10ZF 61110 MGZ D10ZC 61110 MGZ D10ZE 61110 MGZ D10ZD 77103 MEE 000 80123 MER DOO 90010 MGZ J00 90130 KY J 900 90130 MGZ J00 90131 MGZ J00 90501 782 000 94101 06700 REFLECTOR FR REFLEX CAMBER STAY SIDE REFLECTOR STAY L FR SIDE REFLECTOR FENDER FR NHA8 7P PEARL HIMALAYAS WHITE NHA14M SEAL SILVER METALLIC GRAPHITE BLACK MILLENNIUM RED BRACE FR FENDER RUBBER FR FENDER MOUNTING COLLAR A FR FENDER COLLAR FR FENDER MOUNTING RUBBER FR FENDER MOUNTING FENDER SET FR WL TYPE2 TYPE3 COLLAR SEAT SETTING RUBBER RR COWL MOUNTING BOLT FLANGE 6X28 SCREW PAN 6X22 SCREW PAN 6X30 BOLT FLANGE 6X30 NUT U 6MM WASHER PLAIN 6MM D 2 1 1 1 1 1 1 1 ANAN NNN
29. 7 Indicating a reference No whose operation and time are 777 Description 7 a the same as FRT4 5 for the camshaft 1 3 4 7 MEAR Dau i C 29 2 The application range is limited to the service items 111118 CAMSHAFT 45 without an LON within a same block How to refer to the service item by using the sample 6 Includes Valve clearance adjustment 2 camshaft replacement 222 TERETE DO Open to the page of the block where the camshaft s spare part illustration is shown Reference No of the illustration of part that shows location of the replacement work Look for the camshaft illustration and refer to the ser 2 FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number and it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the camshaft replacement and FRT4 5 Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement 2013 01 10 E Indication mark f
30. 91262 3 831 93901 25280 CHAIN KIT DRIVE 520 15841T STANDARD LINK 112L CASE DRIVE CHAIN CHAIN DRIVE CDID520V0 1202B STANDARD LINK 112L ADJUSTER COMP CHAIN JOINT DRIVE CAP SWINGARM END BOLT SWINGARM PIVOT COLLAR B RR FORK PIVOT COLLAR CENTER PIVOT DISTANCE COLLAR L PIVOT DISTANCE SLIDER CHAIN WASHER CHAIN SLIDER SWINGARM SUB ASSY RR COLLAR CUSHION CONNECTING ROD SCREW SPECIAL 6X14 NUT U 14MM BEARING NEEDLE KOYO BEARING NEEDLE NTN DUST SEAL 25X33X4 DUST SEAL 22X35X7 ARAI DUST SEAL 22X35X7 NOK DUST SEAL 17 24 5 SCREW TAPPING 5X12 1 1 2E 2F 3ED E ED F 2013 01 10 E Ref Part No SWINGARM Reqd QTY Description i Serial No D MGZ3F3200 Parts catalogue code 25 94002 08000 0 24 94030 08000 25 94520 35000 26 96100 62020 10 NUT HEX 8MM NUT 8 CIRCLIP INTERNAL 35MM BEARING RADIAL BALL 6202 2013 01 10 E REAR CUSHION Description Serial No Ref LON Relative ref Number No Description 1 512115 CUSHION ASSY REAR 2 5121C4 PLATE REAR CUSHION LINK NOTE Same time for two units 4 512145 ROD CUSHION CONNECTING 10 512146 BEARING CUSHION ARM 512146A Replace 1 bearing add 11 512101 BEARING REAR CUSHION MGZ3F3300 Parts catalogue code O O gt NA 52400 MGZ J01 52461 MGZ J00 524635 M
31. AC 1 ess p AIR CLEANER EXHAUST MUFFLER 2013 01 10 E SWINGARM FRAME GROUP REAR CUSHION REAR FENDER 9 WINKER TAILLIGHT BATTERY WIRE HARNESS IGNITION COIL 2013 01 10 E FRAME BODY FRAME GROUP RADIATOR UPPER COWL MIDDLE COWL CAUTION LABEL MARK STRIPE 2013 01 10 E CYLINDER HEAD COVER Relative ref Number Description 111164 COVER CYLINDER HEAD 1111D2 GASKET CYLINDER HEAD COVER 3 F 25 20 314125 VALVE PAIR CHECK gt NOTE Same time for two units MGZ3E0100 Reqd QTY Part No Description Parts catalogue code D Ref No 12300 MGZ JOO COVER ASSY CYLINDER HEAD 12331 MGZ JOO CAP CYLINDER HEAD COVER 12341 MAT 750 PLATE 1 12391 MGZ JOO GASKET COMP CYLINDER HEAD 18601 KEA 741 VALVE COMP REED ARAID 18612 MGZ JOO COVER REED VALVE 90002 MY5 850 BOLT HEAD COVER 90004 GHB 650 BOLT FLANGE 6X20 NSHF 90543 MV9 670 RUBBER MOUNTING 94301 10160 DOWEL PIN 10X16 O O 4 2013 01 10 E Description Reqd QTY 500 gt CYLINDER HEAD Serial No MGZ3E0200 Ref No Relative ref Number Description 1 111106 2 111119 1111L9A 5 1111M0 1111 1111 9 HEAD CYLINDER INCLUDES Engin
32. FLANGE SOCKET 6X60 BOLT FLANGE SPECIAL 6 30 BOLT FLANGE BOLT FLANGE BOLT FLANGE 10X40 BOLT FLANGE 10X45 BOLT FLANGE BOLT FLANGE BOLT FLANGE 10X75 BOLT FLANGE 12X50 BOLT FLANGE 6 BOLT FLANGE 6X10 FLANGE 6X12 FLANGE 6X14 FLANGE 6X16 2015 01 10 E O Vn NO Os NNN FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FR HEAD COVER HEX 5X20 HEX 6X25 L STEERING HANDLE LEVER OIL 10X22 121 122 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref BOLT SEALING 12MM BOLT SEALING 18MM BOLT SETTING BOLT SHOULDER BOLT SIDE STAND PIVOT BOLT SOCKET 10MM BOLT SOCKET 10X48 BOLT SOCKET BOLT SOCKET BOLT SOCKET 6X20 BOLT SOCKET 6X25 BOLT SOCKET BOLT SOCKET 8X20 BOLT SOCKET 8X22 BOLT SPECIAL 10MM BOLT SPECIAL 10X25 BOLT SPECIAL 6X16 BOLT SPECIAL 6X18 BOLT STEP LOWER PLATE BOLT STUD 12X25 BOLT STUD 6X16 BOLT STUD 8X22 BOLT SWINGARM PIVOT BOLT TANK HINGE BOLT TERMINAL BOLT BOLT UBS 8X105 BOLT WASHER 6X22 BOLT WIRE ADJUSTING BOOT COMP BOOT PIN BUSH BOOT SLEEVE BOSS OIL FILTER B
33. LEVER R STEERING HANDLE BOLT HANDLE LEVER PIVOT BOLT OIL 10X22 NUT CAP 6 WASHER OIL BOLT CIRCLIP SCREW FLAT 4 12 SCREW WASHER 4X12 BOLT FLANGE 6X10 2015 01 10 E FRONT BRAKE MASTER CYLINDER ABS MGZ3F0510 Ref Part Description Serial No Parts catalogue code 25 96001 06010 07 BOLT FLANGE 6X10 26 96001 06012 07 BOLT FLANGE 6X12 27 96001 06022 07 BOLT FLANGE 6X22 2013 01 10 E ABS MODULATOR Relative ref Number F 5 40 F 15 1 Endo Description 1 7111H1 MODULATOR ABS INCLUDES Bleed brakes 4 7111M9 COVER ABS MODULATOR MGZ3F0520 Reqd QTY Description Sai Serial No Parts catalogue code 50345 MGZ J10 STAY COMP ABS MODULATOR 57110 MGZ J11 MODULATOR ASSY ABS 61102 KTY D30 COLLAR RADIATOR MOUNTING 61410 MGZ J10 COVER ABS MODULATOR 77208 KW7 900 RUBBER B SEAT MOUNTING 90115 MGZ JOO SCREW SPECIAL 6X14 95701 06010 00 BOLT FLANGE 6X10 95701 06014 00 BOLT FLANGE 6X14 95701 06022 00 BOLT FLANGE 6X22 NO UFWN 55 2013 01 10 Reqd Description CBR500 Serial No No A D PIPE COMP A FR BRAKE MGZ3F0540 Relative ref Number Ref No EON Description 1 7121C7 PIPE A FRONT BRAKE INCLUDES Bleed brakes 2 7121C8 PIPE FRONT BRAKE INCLUDES Bleed brakes Parts catalogue code 1 45131 MGZ J10 2 45132 MGZ J10 3
34. No 43310 MGZ J11 HOSE COMP A RR BRAKE 43313 MGZ J11 HOSE COMP B RR BRAKE 43468 MGZ J10 GUIDE RR BRAKE HOSE 43503 MER DO1 CONNECTOR MASTER CYLINDER 43504 MB2 006 BOOT COMP 43510 67 001 CYLINDER SUB 55 RR BRAKE MASTER NISSIN 43511 3 831 OIL 43512 MGZ J01 HOSE COMP RR BRAKE MASTER CYLINDER 43514 KS6 701 CLAMP MASTER CYLINDER OIL HOSE 43520 MJ6 315 PISTON SET MASTER CYLINDER NISSIN e 43530 KV3 701 ROD COMP PUSH 45513 1 771 MASTER CYLINDER 45520 MG7 006 DIAPHRAGM 45521 HA2 006 PLATE DIAPHRAGM 46182 MEL D21 CIRCLIP 46504 KV6 702 JOINT BRAKE ROD 90145 MS9 612 BOLT OIL 10X22 90545 300 000 WASHER OIL BOLT 91212 422 006 O RING 14 8X2 4 93600 04040 1G SCREW FLAT 4 40 93893 04012 17 SCREW WASHER 4X12 2013 01 10 E Ref REAR BRAKE MASTER CYLINDER ABS Description Serial Parts catalogue code 22 94002 08000 0 23 94201 20150 24 95015 54000 25 96001 06014 07 26 96001 06018 07 27 96600 06020 00 NUT 8 2 0 15 D JOINT BOLT FLANGE 6X14 BOLT FLANGE 6X18 BOLT SOCKET 6X20 2013 01 10 E REAR BRAKE CALIPER Ref LON Relative ref Number No Description 1 711140 SHOE PAD SET BRAKE REAR 3 617197 SENSOR WHEEL SPEED REAR 2 711105 PISTON REAR BRAKE CALIPER INCLUDES Bleed brakes 8 7 71
35. Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 91059 2 711 91071 3 005 91071 7 003 91106 003 91202 MAL 601 91203 5 911 91204 KK0 005 91207 KT8 005 91212 422 006 91213 2 003 91213 2 006 91253 442 003 91253 443 761 91253 443 762 91253 KZJ 901 91254 001 91262 3 831 91301 ML7 003 91301 P7A 004 91301 PLC 000 91302 MB0 013 91303 KF0 003 91304 MCP 900 91305 MCJ 751 91307 035 000 91309 425 003 91313 MB0 003 91320 MB0 000 91351 MGS D30 91356 KF0 003 91406 MS8 000 91508 MM5 000 91535 TA0 003 91554 SM4 003 91565 S3Y 003 91565 SEL 003 91580 5 4 003 91593 67 101 92000 92101 05020 0 92101 06025 0 92501 08016 0 92900 06016 0 92900 08022 3 93000 93404 05020 00 93500 04008 1 93600 04012 16 611 16 18 16 6 16 6 E8 F5 H2 H4 I6 I6 H8 H8 H8 H1 G14 I6 18 E8 F8 F8 E13 E16 E16 E16 E8 E14 E15 E14 H8 G14 H14 H14 114 G4 G11 114 H6 114 G4 H9 93600 04040 16 93892 05012 08 93892 05012 18 93892 05014 18 93893 04012 17 93893 05014 08 93901 24480 93901 25280 93901 25320 93901 343J0 93903 22420 93903 24380 93903 24420 93903 25480 93913 25380 94000 94001 03000 0s 94001 06070 05 94002 08000 05 94002 08070 05 94021 06000 05 94030 08000 94050 08070 94050 04000 94050 06000 94050 06080
36. Reqd QTY Description CBR500 Serial No MGZ3F3100 Ref LON Relative ref Number No Description 1 615195 SWITCH SIDE STAND 2 410180 BAR SIDE STAND 3 410182 SPRING SIDE STAND Parts catalogue code 1 35700 MGZ J01 2 50530 62 00 3 50542 000 4 90108 860 5 90132 960 6 90304 KGH 901 7 90683 5 0 003 SWITCH 55 SIDE STAND BAR COMP SIDE STAND SPRING ASSY SIDE STAND BOLT SIDE STAND PIVOT BOLT SPECIAL 6X16 NUT U 10MM CLIP WIRE HARNESS 25MM 2013 01 10 E Ref No Part No Description SWINGARM MGZ3F3200 Reqd QTY CBR500 R Serial Ref No L O N Relative ref Number Description 213164 410195 213165 4101 5 5121B0 512169 512168 512169 512100 CHAIN DRIVE CASE DRIVE CHAIN CHAIN DRIVE SLIDER CHAIN SWINGARM ASSEMBLY BEARING REAR CUSHION LINK PLATE BEARING SWINGARM PIVOT LEFT BEARING SWINGARM PIVOT RIGHT NOTE Same time for two units BEARING SWINGARM PIVOT Parts catalogue code 22 06406 67 000 40510 MGZ J00 40540 MGS D31 40545 MGZ J00 40545 6 031 40546 MGZ J00 52101 67 00 52105 MJ0 000 52141 MGZ J00 521435 MGZ J00 52170 62 00 52171 KR6 000 52200 62 00 52463 62 00 90115 62 00 90305 KCJ 951 91071 3 005 91071 7 003 91202 MAL 601 91213 2 003 91213 2 006
37. zo _ Fe MARC R WG erwGzuo zr z zo Fe 20 rank assy FUEL zc 28 za rar 5 zr wmosceeewser fermomezso za za 66136 0 16 17 18 19 0 21 2013 01 10 CBRSOORA 500 2E 2F 2U 3ED CBR500RAD Pearl himalayas white Applicable model Applicable NH A87P block Initial Final No Name of colored parts Basic part No NHA87 applicable applicable model model 1 2 10 11 12 13 14 15 N 2013 01 10 E 14 CBRSOORA CBR500RAD 2E 2F 2U 3ED MODEL CBR500RAD No Pearl himalayas white Applicable model Applicable NH A87P block Initial Final No Name of colored parts Basic part No NHA87 applicable applicable model model zc F9 7 MARC ferormezso z amp so 1 TO mark HONDA za so 2 19 ze Fs 6 2 mark Rw _ Fe 5 STRIPE FR za Fe 22 STRIPE FUEL TANK roa STRIPE MIDDLE COWL JeseewGzom z Fe STRIPE LRR cow 020 Fs RrUELTANK ewrwGzom F9 3 STRIPE R RR COWL emewozom Fe 2 2 TANKASSY F2 5 WINDSCREEN SET _ F4 8 2
38. 14935 013 14936 013 14937 7 013 14938 KT 7 013 14939 KT 7 013 14940 KT 7 013 14941 013 14942 013 14943 7 013 14944 7 013 14945 7 013 14946 KT 7 013 14947 7 013 14948 KT 7 013 14949 KT 7 013 14950 013 14951 013 14952 013 14953 013 14954 013 14955 013 14956 013 14957 013 14958 013 14959 013 14960 7 013 14961 013 14962 013 14963 013 14964 7 013 14965 013 14966 013 14967 7 013 14968 KT 7 013 14969 KT 7 013 15000 15010 51 15100 67 400 15131 62 01 15134 62 00 15140 003 15150 62 00 15154 000 15220 62 00 15410 MF J D01 15515 62 00 15611 4 710 15771 Kv6 000 15772 551 000 16000 16060 67 001 16081 701 2013 01 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 O T O 10 E 16082 KPH 701 16083 MGZ D01 16084 MGZ D01 16085 MGZ D01 16211 MGZ J00 16217 MGZ J00 16400 MGZ D02 16410 MGZ D02 16428 MGZ D01 16430 001 16450 MGZ D01 16432 67 001 16455 MEW 921 16455 MF J D01 16450 MF J D01 16451 MGZ D01 16472 MCW 000 16610 MGZ D01 16620 MGZ D01 16630 MF J D00 16700 67 401 16719 920 17000 17211 67 000 17213
39. 400 90007 67 400 90007 MR1 000 90009 67 400 90010 67 400 90011 67 400 90013 67 400 90015 MGZ J01 90017 KY J 900 90017 67 400 90019 KY J 900 90019 67 400 90021 MGZ D02 90021 67 400 NO O COW COD RW 90037 422 003 90048 5 600 90071 0 000 90101 000 90101 67 400 90102 5 000 90102 MGZ J00 901035 MGZ J00 90104 KY J 900 90104 KZZ 900 90104 62 00 90105 MGS D30 90107 MBG 000 90108 KPP 860 90108 KZZ 900 90109 MR7 000 90111 162 000 90111 187 000 90111 MR5 000 90112 MGZ J00 90113 438 000 90113 67 400 90114 166 006 90114 5 900 90114 MGZ J00 90115 7 900 90115 6 000 90115 67 400 90116 KV3 701 90116 5 600 90116 MGZ J00 90118 MGZ J00 90120 003 90121 MGZ J00 90122 MGZ J00 90125 MGZ J00 90129 627 00 90130 900 90130 67 400 90131 883 000 90131 KZZ 900 90131 67 400 90132 90132 960 90132 90133 90134 00 2013 01 F5 E16 E14 116 116 H8 116 116 116 G1 G12 G16 H8 G11 15 611 614 115 19 112 611 64 12 65 66 12 43 5 13 68 16 19 614 12 43 13 H16 J1 18 18 18 114 G13 H12 G13 E15 G15 G13 J3 15 H16 H12 J5 J1 J3 10 90135 MS2 000 90145 MS9 612 90147 KVB 900 90165 MGZ J00 90168 S2A 010 90175 MCT 640 90180 8 006 90191 KYJ 900 90202 KCW 870 90236 67 100 90301 782 000 90301 K
40. 46392 003 CLIP BRAKE PIPE 1 1 3 2013 01 10 E Description HANDLE PIPE TOP BRIDGE Reqd QTY CBR500 RA Serial No Ref No L O N Relative ref Number Description 1 614142 4 6151A1 5 615145 6 6151C2 12 8101B1 14 810106 810107 810108 810180 810182 510110 MGZ3F0700 RECEIVER UNIT IMMOBILIZER KEY SET INCLUDES HISS memorization SWITCH COMBINATION amp LOCK INCLUDES HISS memorization BASE CONTACT PIPE STEERING HANDLE RIGHT 15 16 17 WEIGHT HANDLE LEFT WEIGHT B HANDLE RIGHT WEIGHT B HANDLE BOTH PIPE STEERING HANDLE LEFT PIPE STEERING HANDLE BOTH BRIDGE FORK TOP Parts catalogue code AWUW UN 30430 67 305 30430 67 1401 30432 MBW E02 30433 MBW 602 55010 MGZ J00 35100 67 1401 35101 67 1401 55105 MFJ D01 55106 MGZ J00 35113 01 55121 MFJ D00 55910 MGZ J00 53100 62 00 53104 67 400 55105 MGZ J00 53107 9 000 55108 MJ0 000 53109 4 000 53150 67 00 53192 MFL 000 53232 MJ4 670 53300 67 400 86150 KPG 901 RECEIVER UNITCHONDA LOCK MARK RECEIVER HONDA LOCK SEAL IGNITION SWITCH KEY SET SWITCH ASSY COMBINATION amp BASE COMP CONTACT GUIDE CORD GUIDE COMP CABLE EMBLEM KEY KEY 1 GUIDE 1 FR CORD PIPE COMP STEERING HANDLE WEIGHT STEERING H
41. 67 1401 96100 60010 00 OUTER CLUTCH 69T GUIDE CLUTCH OUTER CENTER CLUTCH SEAT JUDDER SPRING DISK CLUTCH FRICTION DISK B CLUTCH FRICTION PLATE CLUTCH PLATE B CLUTCH PLATE CLUTCH PRESSURE PLATE CLUTCH LIFTER ROD CLUTCH CENTER SPRING CLUTCH SPRING JUDDER ROD CLUTCH LIFTER BOLT FLANGE SPECIAL 6X30 NUT LOCK 18MM WASHER 18MM WASHER LOCK WASHER THRUST 22MM BEARING NEEDLE 28X35X16 NTN BEARING RADIAL BALL 6001 2013 01 10 E STARTING CLUTCH Ref LON Relative ref Number No Description 1 612120 GEAR STARTER DRIVEN 2 612131 OUTER STARTING CLUTCH 3 612125 GEAR STARTER REDUCTION MGZ3E0900 Reqd QTY Ref Part No Description CBR500 Serial No Parts catalogue code No R RA D D 1 28110 MGZ JOO GEAR STARTER DRIVEN 77T 1 1 2 28125 MGZ J01 OUTER COMP STARTING CLUTCH 1 1 3 28130 MGZ JOO GEAR STARTER REDUCTION 21T 76T 1 4 28132 5 000 SHAFT IDLE GEAR 1 1 5 90017 MGZ JOO BOLT SOCKET 8MM 6 2013 01 10 E Ref MGZ3E1000 Reqd QTY Description Ref No L O N Relative ref Number Description 1 1101B1 2 110180 4 1101B2 COVER ALTERNATOR COVER CRANKCASE LEFT REAR GASKET ALTERNATOR COVER Parts catalogue code 11321 62 00 11350 627 00 11355 62 00 11395 62 00 90002 MGZ J00 900035 MGZ J0
42. 91508 5 000 26 93893 05014 08 27 93901 25320 28 93903 25480 29 96001 06020 04 CLIP AIR HOSE 16MM CLAMP TUBE D14 5 SCREW PAN 5MM SCREW WASHER 5X14 SCREW TAPPING 5X16 SCREW TAPPING 5X20 BOLT FLANGE 6X20 WA UD 2013 01 10 E AIR INJECTION SOLENOID VALVE Ref LON Relative ref Number No Description F R T 6 314130 VALVE SECONDARY AIR CONTROL 0 8 MGZ3F2520 Reqd QTY Description Serial Parts catalogue code D 15772 551 000 CLIP BREATHER TUBE 17369 KB4 670 CLIP BREATHER TUBE 18613 MGZ JOO TUBE AIR INJECTION SOLENOID 18653 MGZ DOO TUBECAISV AIR CLEANER 33115 KVK 900 RUBBER HEADLIGHT 36450 KVK 901 VALVE ASSY AIR INJECTION SOLENOID 61104 428 000 COLLAR FR FENDER 94050 06080 NUT FLANGE 6MM 95701 06028 08 BOLT FLANGE 6X28 AWN 2013 01 10 E EXHAUST MUFFLER Ref LON Relative ref Number Description 313110 PIPE EXHAUST 313125 COVER EXHAUST PIPE 3131B4 GASKET EXHAUST PIPE NOTE Same time for two units 313120 MUFFLER 3131F2 CAP MUFFLER END 2 Ref No Part No Description Reqd QTY 500 gt MGZ3F2700 4111X4 313104 617121 NISN AO O ut 2 _ COVER MUFFLER GASKET MUFFLER SENSOR OXYGEN Parts catalogue code NESS NO CON O AWN 25 18150 MGZ D00 18180 MGZ J00 18291 MN4 920 18293 MN0 000 18310 MGZ D00
43. 95003 19008 60 7 0 95003 39 1 95003 39001 10 95003 39003 10 14 0 95003 07 20 95003 07001 10 95003 07003 10 95003 07008 10 4 0 7 0 95003 19 60 95003 19001 60 95003 19003 60 95003 19008 60 7 0 95003 39 20 95003 39001 10 lt 95003 39003 10 gt 14 0 95003 07 3 95003 07001 60 95003 07003 60 95003 07008 60 4 0 7 0 95003 21 1 95003 21001 10 lt 95003 21003 10 gt 8 0 95003 40 20 95003 40001 10 lt 95003 40003 10 gt 16 0 95003 07 60 95003 07001 60 lt 95003 07003 60 gt lt 95003 07008 60 gt 4 0 7 0 95003 21 20 95003 21001 10 lt 95003 21003 10 gt 8 0 95003 40 3 95003 40001 60 95003 40003 60 16 0 95003 07 7 95003 07001 70 95003 07003 70 95003 07008 70 4 0 7 0 95003 23 1 95003 23001 10 95003 23003 10 8 0 95003 40 60 95003 40001 60 95003 40003 60 16 0 95003 23 20 95003 23001 10 95003 23003 10 8 0 95003 43 1 95003 43001 10 95003 43003 10 95003 43008 10 15 0 95003 08 1 95003 08001 10 95003 08003 10 95003 08008 10 4 5 6 5 95003 23 3 95003 23001 60 95003 23003 60 95003 23008 60
44. J00 19060 MGZ J00 32101 MGZ J00 32102 MGZ J00 32157 MGZ J00 35500 MEH 661 35600 MK4 860 37700 KZR 601 90002 PA6 003 90005 MAZ 000 90009 MGZ J00 90015 62 01 90048 5 600 90442 028 000 90443 MJ6 000 90463 17 000 90701 MV9 670 91303 003 91304 900 91305 MCJ 751 CRANKCASE SET PIN PARTITION JET COMP OIL BOLT SEALING 12MM ORIFICE A 1 0 JOINT WATER SUB HARNESS ENGINE SUB HARNESS OIL PRESSURE STAY HARNESS CLIP SWITCH 55 OIL PRESSURE DENSO SWITCH ASSY NEUTRAL SENSOR ASSY SPEED TDK EPC BOLT WASHER 4X8 DENSO BOLT SOCKET 10MM BOLT SOCKET 10MM BOLT UBS 8X105 BOLT SEALING 18MM WASHER SEALING 8MM WASHER NEUTRAL WASHER SEALING 6 5MM DOWEL PIN 10X16 O RING 14 8X2 4 ARAI O RING 23X2 4 O RING 3 2X1 1 gt gt gt gt 2013 01 10 CRANKCASE MGZ3E1500 Reqd QTY Part No Description Serial Parts catalogue code D Ref No 92900 06016 0 BOLT STUD 6X16 94050 04000 NUT FLANGE 4 94050 06000 NUT FLANGE 6MM 95701 06012 00 BOLT FLANGE 95701 06018 00 BOLT FLANGE 95701 06035 00 BOLT FLANGE 95701 06040 08 BOLT FLANGE 95701 06095 00 BOLT FLANGE 95701 08055 00 BOLT FLANGE 95701 08075 00 BOLT FLANGE
45. KV3 701 51440 67 401 51447 4 711 51454 9 671 51490 861 51500 67 401 51520 62 01 52000 52101 62 00 52105 MJ0 000 52141 62 00 52143 62 00 52170 62 00 52171 KR6 000 52200 62 00 52400 MGZ J01 52461 62 00 52463 62 00 52475 MGZ J00 53000 53100 67 400 53104 62 00 53105 62 00 53107 9 000 55108 0 000 53109 4 000 53140 KYJ 900 2013 01 13 13 13 13 13 13 13 13 13 13 13 13 13 10 53150 67 300 610 53166 KYJ 900 64 53172 KYJ 900 64 53174 116 670 G4 65 66 53175 01 G5 G6 53178 000 G4 53192 268 000 G4 53192 MFL 000 610 53213 MB4 771 612 53214 371 010 612 53219 MGZ JOO 612 53220 KYJ 900 612 53232 MJ4 670 610 53300 67 300 610 57000 57110 MGZ J11 60000 60114 MGZ A00 60115 MGZ A00 61000 61101 67 007 613 61101 MGZ JOOZD 613 61101 MGZ JOOZE 613 61101 MGZ JOOZF 613 61102 30 68 H9 J1 61102 MGZ JOO 613 61103 357 000 61 61103 KPF 910 613 61103 KRY 900 613 61104 428 000 H15 61104 KZZ 900 61 61105 KPF 910 613 61105 KRY 900 613 61110 MGZ D10ZC 613 61110 MGZ D10ZD 613 61110 MGZ D10ZE 613 61110 MGZ D10ZF 613 61304 415 000 J1 61410 MGZ J10 68 64000 64200 67 0207 J3 64216 GJ2 730 J3 64221 MGZ JOO J3 64230 MGZ JOO 64235 MGZ JOO J3 64240 MGZ J00 ION OUI TION UI E EET 64250 MGZ J002B J3 64250 MGZ JOOZD J3 64250 MGZ JOOZF J3 64260 MGZ J
46. KY J 505 12205 305 12207 900 12207 62 00 12209 MLO 722 12251 67 1401 12300 67 400 12331 62 00 12341 MAT 750 12391 67 400 13000 13011 305 13021 305 13101 67 000 13102 MGZ 305 13111 MFG DOO 13115 67 400 13210 67 000 13213 ML7 020 13214 62 01 13215 62 01 13215 17 000 13216 62 01 13217 62 01 13218 62 01 13300 62 01 13313 0 003 13314 0 003 PAN 5 ur 13315 0 003 13316 0 003 13317 0 003 13420 67 001 14000 14110 67 400 14210 67 400 14311 67 400 14401 67 401 14430 67 400 14440 67 400 14451 67 400 14510 62 01 14517 67 400 14520 67 401 14546 KY J 900 14560 627 401 14611 67 00 14623 1 000 14711 67 400 14721 67 4100 14751 67 4100 14761 62 00 14771 MFL 000 14775 KYJ 900 14781 MLO 720 14901 KT 7 013 14902 KT 7 013 14903 KT 7 013 14904 KT 7 013 14905 KT 7 013 14906 KT 7 013 14907 KT 7 013 14908 KT 7 013 14909 KT 7 013 14910 KT 7 013 14911 013 14912 013 14913 7 013 14914 KT 7 013 14915 KT 7 013 14916 KT 7 013 14917 7 013 14918 7 013 14919 KT 7 013 14920 KT 7 013 14921 KT 7 013 14922 7 013 14923 7 013 14924 013 14925 013 14926 7 013 14927 7 013 14928 7 013 14929 7 013 14930 7 013 14931 7 013 2 2 2 2 14932 013 14933 KT 7 013 14934 KT 7 013
47. METALLIC STAY SEAT LOCK CABLE BAND BOLT FLANGE 6X12 BOLT FLANGE 8X25 BOLT SOCKET 6X25 RUBBER RR GRIP ror 2013 01 10 SIDE COVER REAR COWL Ref LON Relative ref Number No Description 2 4111K7 COWL REAR CENTER 3 4 4111X7 COWL REAR 6 4111X6 COWL REAR 4111X8 COWL REAR 4111H9 COVER SIDE RIGHT 4111H8 COVER SIDE LEFT 4111J0 COVER SIDE BOTH MGZ3F2400 Reqd QTY Description Serial Parts catalogue code D 11344 0 000 GROMMET RR COVER 8X16X6 6 4 77231 MGZ JOOZD COWL RR CENTER NHA87P PEARL HIMALAYAS WHITE 77231 MGZ JOOZF NHA14M SEAL SILVER METALLIC 77231 MGZ JOOZC GRAPHITE BLACK 77231 MGZ J00ZB 77240 MGZ D20ZB 2 2 20 77241 MGZ JOOZG COWL R RR NHA14M SEAL SILVER METALLIC 77241 MGZ JOOZE NHBO1 GRAPHITE BLACK E ED F U 77241 MGZ JOOZD R265 MILLENNIUM RED U 77250 MGZ D202B COWL SET L RR WL 2 2 20 77251 62 0026 COWL L RR NHA14M SEAL SILVER METALLIC 77251 MGZ JOOZE GRAPHITE BLACK 77251 62 002 MILLENNIUM RED 83510 MGZ JOO COVER R SIDE 83610 MGZ JOO COVER L SIDE 90114 KAS 900 NUT COWL SETTING 6MM 90116 5 600 RIVET PUSH E ED F U U 90130 KYJ 900 SCREW PAN 6X22 90133 KPP TOO SCREW PAN 6X14 90683 GR1 003 CLIP BODY COVER NON NN gt gt 2013 01 10 E Q lt A E eS Reqd QTY Des
48. MGZ JOO F6 90134 MGZ JOO J3 90483 MER DOO 13 90501 GN5 830 H16 80000 80100 MGZ D00ZA 19 80100 67 4007 19 80105 MGZ J00 80106 67 400 80106 MGZ UOO 80107 MGZ J00 80111 MGZ J00 80115 MGZ J00 80123 000 83000 85510 MGZ J00 85545 KCJ 690 83551 300 000 83606 5 901 85610 MGZ J00 83705 3 300 84000 84703 KC2 960 84710 MEE 650 86000 19 19 19 112 19 19 G13 86101 67 4007 J8 86102 MGZ J002A J8 86150 KPG 901 86150 KPG 902 86150 KTJ C60 G10 G11 G11 86171 MGZ D202B J8 86172 MGZ D202B J8 86201 MGZ JO0ZD J8 86201 MGZ JOOZE J8 86201 MGZ JOOZF J8 86201 MGZ J002G J8 86202 62 002 J8 86202 MGZ JOOZE J8 86202 MGZ JOOZF J8 86202 MGZ J00ZG J8 86611 MGZ D102B J8 86611 MGZ D10ZC J8 86643 MGZ D20ZA J8 86644 MGZ D20ZA J8 86645 MGZ D002B J8 86645 MGZ DOOZC J9 86645 62 0002 J8 86647 MGZ D20ZA J9 86771 MGZ D202B J9 86772 MGZ D20ZB J9 86773 MGZ D20ZB J9 NAURRRWNN 87505 67 000 87507 MFF A50 87508 MGP TOO 87512 67 000 87560 MGP FOO 87586 MGN DOO 88000 88110 67 401 88120 MGZ J01 89000 89101 MC 7 000 89102 KTC 900 89103 538 000 89202 KY 1 700 89211 KWW 640 89211 MGZ J00 89216 KY J 900 89217 KGH 900 89219 601 89221 62 00 90000 90001 50 90001 67 400 90002 67 400 90002 5 850 90002 6 003 90003 67 400 90004 GHB 600 90004 GHB 630 90004 GHB 650 90004 GHB 670 90004 67 400 90005 2 000 90005 67
49. NAME INDEX HONDA The Power of Dreams Published by Honda Motor Co Ltd 2013 01 Printed in Japan
50. PIN SPLIT 1 6X15 PIN SPLIT 2 0X15 PIN STEP BAR PIPE COMP A FR BRAKE PIPE COMP B FR BRAKE PIPE COMP EX PIPE COMP FR FORK PIPE COMP L STEERING HANDLE PIPE COMP R STEERING HANDLE PIPE FUEL PIPE SEAT PISTON PISTON SET MASTER CYLINDER PIVOT SHIFT DRUM STOPPER 15 PLATE B CLUTCH PLATE BEARING SETTING PLATE CLUTCH PLATE CLUTCH LIFTER PLATE CLUTCH PRESSURE PLATE CUSHION ARM PLATE DIAPHRAGM PLATE DRIVE CHAIN GUIDE PLATE IDLE AIR CONTROL VALVE PLATE NUMBER PLATE BACK PLATE PILLION STEP SIDE PLATE PLATE PLATE PLATE STEP LOWER PLATE TENSIONER SETTING PLATE PLUG BREATHER TUBE PLUG HANDLE LEVER BRACKET PLUG HOLE PLUG SPARK PROTECTOR PULLER FUSE PUMP ASSY FUEL PUMP ASSY OIL PUMP COMP WATER CR RADIATOR COMP RAIL COMP SEAT RECEIVER UNIT RECEIVER CLUTCH CABLE RECTIFIER ASSY REGULATOR REFLECTOR FR REFLEX REFLECTOR REFLEX RELAY ASSY POWER RELAY COMP WINKER RETAINER Ao 00 RETAINER VALVE SPRING RING SET PISTON RING BACK UP RING FR PULSER RING HANDLE WEIGHT SNAP RING OIL SEAL STOPPER RING PISTON 2013 01 10 E RING RR PULSER RING SNAP 62MM RING STOPPER RIVET PUSH ROD ASSY CONNECTING ROD COMP PUSH ROD SUB ASSY CUSHION CONNECTING ROD CLUTCH CENTER ROD CLUTCH LIFTER ROLLER 4X8 RUBBER A PROTECTOR RU
51. Relative ref Number Description 14 612105 MOTOR STARTING 3 4 5 8 6121A4 TERMINAL BRUSH STARTER NOTE Same time for two units 12 612115 CABLE STARTER MOTOR MGZ3E1300 Reqd QTY pef Part No Description Serial Parts catalogue code No 31200 MGZ J01 MOTOR ASSY STARTER MITSUBA 31201 921 BRUSH SET CARBON 31202 MEW 921 BRUSH SET B CARBON 31203 MEW 921 HOLDER BRUSH 31204 921 SPRING CARBON BRUSH 31205 5 601 BOLT SETTING 31206 921 BOLT TERMINAL 31207 5 601 RING 31208 MEW 921 INSULATOR 31209 MEW 921 STOPPER TERMINAL UP Un pA s s Bannan poaolola 31210 921 5 32405 MGZ JOO CABLE STARTER amp EARTH 90071 0 000 NUT WASHER 6MM 91309 425 003 O RING 24 4X3 1 ARAI 91320 0 000 O RING 4X2 _ 93892 05012 08 SCREW WASHER 5X12 95801 06028 00 BOLT FLANGE 6X28 N N 2013 01 10 E Relative ref Number Description 113145 OIL PAN AND OR GASKET 113105 PUMP ASSY OIL 1131A2 SPROCKET OIL PUMP DRIVE 113111 SPROCKET OIL PUMP DRIVEN 113122 CHAIN OIL PUMP DRIVE 9 1131B6 STRAINER OIL 113126 VALVE RELIEF 3 113180 CARTRIDGE OIL FILTER zu 8 NDUR MGZ3E1400 Reqd QTY pef Part No CBR500 Serial No Parts catalogue code No RA 11210 MGZ JOO PAN OIL 11396 MGZ JOO GAS
52. U 6MMCFUJI SEIMITSU gt gt FNN NAAN 91593 MGZ J01 CLAMP FUEL HOSE BLACK 2013 01 10 E Ref 22 94050 06000 FUEL TANK FUEL PUMP Description MGZ3F2100 Parts catalogue code 23 95005 75640 20 24 95005 80640 20 25 96001 06025 07 NUT FLANGE 6MM TUBE 7 3X640 TUBE 8 640 95005 80001 50 BOLT FLANGE 6X25 2013 01 10 E Description SEAT REAR GRIP Serial No Ref No 3 413150 4 811175 CABLE SEAT LOCK 8 4151E8 CATCH SEAT REAR SIDE 11 15 4131F2 KEY SEAT LOCK 15 4131F4 RAIL GRAB RIGHT 14 4131F3 RAIL GRAB LEFT 4131F5 RAIL GRAB BOTH Relative ref Number EON Description MGZ3F2300 Parts catalogue code 33706 KAN 960 33706 KW7 900 77100 62 01 77156 62 01 77205 286 000 77206 KFN 850 77214 KPH 900 77220 62 00 77234 6 2 000 77235 469 000 77239 KVB 900 77300 62 01 77330 MGZ JOOZA 77340 MGZ JOOZA 77582 62 00 85606 KWS 901 95701 06012 00 95701 08025 00 96600 06025 08 77331 MGZ J00 COLLAR TAILLIGHT MOUNTING RUBBER B TAILLIGHT MOUNTING SEAT ASSY SINGLE CABLE SEAT LOCK RUBBER B SEAT SETTING RUBBER SEAT CUSHION RUBBER B SEAT SETTING LOCK COMP SEAT SPRING SEAT LOCK SPRING LOCK KEY SETTING KEY SEAT LOCK SEAT ASSY PILLION GRIP ASSY R RR NH303M MAT AXIS GRAY METALLIC GRIP ASSY L RR NH303M MAT AXIS GRAY
53. part with the part No or part name 2 Block title 3 Block number 4 Service item Flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 Part number 7 Honda color code 8 Description 9 Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained iQ Color description Note Notes are shown with the parentheses in the part name column FRONT FENDER Service item FENDER COMP FR 2 Required quantity Serial Parts catalogue code QTY shown in the parenthesis or parentheses indi cates the optional part S 110 ACE FENDER COMES EE Reqd QTY marked with N indicates the optional part that 5 61100 MCE 0002A FENDER COMP FR NHA11M FORCE SILVER METALLIC should be selected as needed Ref 1 45156 MCE 000 CLAMPER R FR BRAKE HOSE 61100 MCE 0002B PB284C CANDY PHOENIX BLUE J 2J i i i A Stare cee LENDER Reqd QTY indicates the number of the part used in the 61101 010 1008001 block 5 61102 MCE 300 CUSHION FR FENDER 2 BLACK X Serial number Parts catalogue code When the parts catalogue code column is blank it indi cates that the part is applicable to all codes WATER PIPE Service item HOSE B OUTLET WATER different
54. 0 94501 08140 COVER A C GENERATOR COVER COMP L RR PLATE DRIVE CHAIN GUIDE GASKET A C GENERATOR COVER BOLT FLANGE SOCKET 6X25 BOLT FLANGE SOCKET 6X28 DOWEL PIN 8X14 2015 01 10 E Ref LON Relative ref Number No Description 1 613105 ROTOR OR FLYWHEEL 2 6131 3 STATOR MGZ3E1100 Reqd QTY Part No Description Serial Parts catalogue code D Ref No 1 31110 MGZ J01 FLYWHEEL COMP MITSUBA 2 31120 62 01 STATOR COMP MITSUBA 3 90004 GHB 630 BOLT FLANGE 6X16 NSHF 4 90023 KYJ 900 BOLT FLANGE 12X50 5 90401 KCY 670 WASHER 12 5X30X5 6 96001 06040 00 BOLT FLANGE 6X40 2013 01 10 E WATER PUMP Ref LON Relative ref Number No Description 114103 PUMP ASSY WATER 1141B0 COVER WATER PUMP 1141B1 GASKET WATER PUMP COVER 114130 HOSE A WATER 1141B4 HOSE WATER BYPASS 1141E1 O RING WATER PUMP MGZ3E1200 Reqd QTY Description See Serial No Parts catalogue code D 19200 MGZ 305 PUMP COMP WATER 19220 MGZ JOO COVER COMP WATER PUMP 19226 MGZ JOO GASKET WATER PUMP BODY 19525 MGZ JOO HOSE A WATER 19526 MGZ JOO HOSE WATER BYPASS 19531 MGZ JOO CLIP WATER 027 19535 MGZ JOO CLIP WATER HOSE D21 90002 MGZ J00 BOLT FLANGE SOCKET 6X25 90004 MGZ J00 BOLT FLANGE SOCKET 6X60 90465 ML7 000 WASHER SEALING 6 5 91302 MB0 013 O RING 32 95X2 62 ARAI 2013 01 10 E STARTER MOTOR
55. 00 Serial No Parts catalogue code No 38235 0 01 PULLER FUSE 77236 KAZ 780 WIRE HELMET SET 89101 MC7 000 BAG TOOL 89102 KTC 900 DRIVER SCREW NO 2 89103 538 000 89202 KY1 700 SPANNER 89211 KWW 640 SPANNER 10X14 89211 MGZ JOO SPANNER 8X12 2 2 1 2 89216 KYJ 900 WRENCH PLUG 16 5 89217 KGH 900 HANDLE EYE WRENCH CON 89219 KWW 601 WRENCH EYE 19MM 2 2 1 2 89221 67 100 WRENCH HEX 5MM 99006 24000 WRENCH EYE 24MM 2 2 1 2 112 2013 01 10 Reqd Description CAUTION LABEL Ref LON Relative ref Number No Description Serial No MGZ3F4900 Parts catalogue code 17528 070 87505 67 000 87507 50 87508 MGP TOO 87512 67 000 87560 MGP F00 87586 6 000 MARK HISS LABEL TIRE LABEL DRIVE CHAIN LABEL CHAIN ADJUSTER LABEL ACCESSORIES amp LOADING LABEL FRENCH TRANSLATION LABEL FUEL amp DRIVE 2013 01 10 2E 2F 3ED E ED F 2 E Ref No Part No Description MARK STRIPE Reqd QTY CBR500 R RA D D MGZ3F5000 Serial No Ref No Relative ref Number LON Description NO INFORMATION Parts catalogue code 86101 MGZ J00ZA 86201 MGZ J00ZG 86201 MGZ J00ZD 86201 MGZ J00ZF 86201 MGZ J00ZE 86202 MGZ J00ZG 86202 MGZ J00
56. 003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 20 95003 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 36 1 95003 36001 10 95003 36003 10 95003 36008 10 11 0 13 0 95003 03 3 95003 03001 60 95003 03003 60 3 0 6 0 95003 14 3 95003 14001 60 95003 14003 60 6 0 9 0 95003 36 20 95003 36001 10 95003 36003 10 95003 36008 10 13 0 95003 03 60 95003 03001 60 95003 03003 60 3 0 6 0 95003 17 1 95003 17001 10 95003 17003 10 7 0 95003 37 3 95003 37001 60 95003 37003 60 15 0 95003 05 3 95003 05001 60 95003 05003 60 95003 05008 60 3 5 6 5 95003 19 1 95003 19001 10 95003 19003 10 95003 19008 10 7 0 95003 37 60 95003 37001 60 lt 95003 37003 60M gt 15 0 95003 05xxx 60 95003 05001 60M lt 95003 05003 60M gt lt 95003 05008 60M gt 3 5 6 5 95003 19 20 95003 19001 10 95003 19003 10 95003 19008 10 7 0 95003 38 1 95003 38001 10 95003 38003 10 13 0 95003 38 20 95003 38001 10 95003 38003 10 13 0 95003 07 1 95003 07001 10 95003 07003 10 95003 07008 10 4 0 7 0 95003 19 3 95003 19001 60 95003 19003 60
57. 1 311186 8 614130 614182 9 617139 INCLUDES Valve adjust GASKET CYLINDER HEAD INCLUDES Engine removal and installation INSULATOR THROTTLE BODY CARBURETOR INSULATOR THROTTLE BODY CARBURETOR FOR 1 VEHICLE PLUG SPARK PLUG SPARK FOR 1 VEHICLE SENSOR WATER TEMP Ref No Part No Description CAMSHAFT VALVE 13 136 14 11 d 3 5 1 8 MGZ3E0300 Reqd QTY CBR500 R gt Ref No Relative ref Number Description 2 1111 5 1111 6 111114 1111 8 1111 9 111118 1111 0 1111 0 1111 1 5 INCLUDES Valve clearance adjustment CAMSHAFT EXHAUST INCLUDES Valve clearance adjustment CAMSHAFT FOR 1 VEHICLE INCLUDES Valve clearance adjustment ARM INTAKE VALVE NOTE Same time for two units INCLUDES Valve adjustment ARM EXHAUST VALVE NOTE Same time for two units INCLUDES Valve adjustment ARM VALVE ROCKER FOR 1 VEHICLE INCLUDES Valve adjustment VALVE INCLUDES Engine removal and installation INCLUDES Refacing Replace all intake valve add VALVE EXHAUST Parts catalogue code AWN 12209 MLO 722 14110 MGZ J00 14210 MGZ J00 14430 MGZ J00 14440 MGZ J00 14451 MGZ J00 14711 MGZ J00 14721 MGZ J00 14751 M
58. 11C1 BRACKET REAR CALIPER 11 711155 CALIPER REAR BRAKE INCLUDES Bleed brakes MGZ3F 1700 Reqd QTY Part No Description Serial Parts catalogue code D Ref No 06435 62 01 PAD SET RR 06451 443 405 SEAL SET PISTON 38510 MGZ J11 SENSOR RR WHEEL SPEED 38555 MGS D80 STAY SPEED SENSOR 43107 7 761 5 45108 MBB 006 SPRING PAD 43110 MGZ J01 BRACKET COMP RR BRAKE 43110 MGZ J11 BRACKET COMP RR BRAKE 43112 KT7 761 RETAINER 43132 KT7 761 BOOT SLEEVE N O 43150 MGZ J01 CALIPER SUB ASSY RR 1551 43150 MGZ J11 43215 KZ4 J41 PIN HANGER 43352 568 003 SCREW BLEEDER NISSIN 43353 461 771 CAP BLEEDER 45111 MA3 006 SLEEVE 45111 MAJ G41 RING STOPPER 45131 MN9 006 BOLT PIN 45133 MA3 006 BOOT 90180 MN8 006 BOLT FLANGE 8X49 90690 MCA 003 CLIP CABLE 14MM 91565 SEL 003 CLIP COUPLER BLACK 96001 06016 00 BOLT FLANGE 6X16 2013 01 10 E REAR WHEEL Relative ref Number Description 24 710157 DAMPER REAR WHEEL 7101A0 SPROCKET FINAL DRIVEN 22 23 710160 AXLE REAR WHEEL 710181 RING PULSER REAR 7101A5 FLANGE ASSY FINAL DRIVEN 710118 REAR WHEEL INCLUDES Balance 710142 REAR TIRECONE INCLUDES Balance 711145 DISC REAR BRAKE 7101E1 WEIGHT BALANCE REAR 710133 BEARING REAR 7101336 Replace 1 bearing add 7101D1 BEARING FINAL DRIVEN FLANGE MGZ3F 1900
59. 3 24 25 26 27 28 29 2013 01 10 E CBR500RAD Graphite Millennium Seal silver black red metallic i Applicable model Applicable 1 263 14 block Initial Final No Name of colored parts Basic part No 1 R263 NHA14 applicable applicable model model COWL ASSY R UNDER _ oaaio mez Joo ze z z Fas COWL SET R MDDLE JexowGzow zo zc ze _ Fas COWL FR UPPER zo ze 1 ras 5 Co RR zo ze Fz COW r UNDER jemmwezxe za z amp z amp F4 mmewezxo ze ze _ FA s cow Rener zc z laje EENDERSETA RR _ F9 2 Tit FENDERSETARR_aoroomez o00 za z amp ra ze zo zc roo za z amp a F9 16 GRPASSY RRR rowezae za Fas ris zo zc 1 F9 10 No 1 2 OWL SET moo 8 00 2000 zo zc 28 F 4 5 2013 01 10 E CBRSOORA 500 E ED F U MODEL CBR500RAD Graphite Millennium Seal silver black red metallic i Applicable model Applicable NH B01 R 263 NH A14M block Initial Final No Name of colored parts Basic part No 1 R263 NHA14 applicable applicable model model
60. 35001 30 3 5 95005 35 4 95005 35001 10 95005 35003 10 95005 35008 10 3 5 95005 35 5 95005 35001 50 3 5 95005 45 1 95005 45001 10 95005 45003 10 95005 45008 10 4 5 95005 45 2 95005 45001 20 4 5 95005 45 3 95005 45001 30 4 5 0000 41 40 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 45xxx 4x 95005 45001 10M lt 95005 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45xxx 5x 95005 45001 50M 4 5 95005 50xxx 3x 95005 50001 30M lt 95005 50003 30M gt 5 0 95005 50xxx 5x 95005 50001 50M 5 0 95005 55xxx 1x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 55xxx 2x 95005 55001 20M lt 95005 55003 20M gt 5 3 95005 55xxx 4x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 65xxx 1x 95005 65001 10M lt 95005 65003 10M gt 6 5 95005 65xxx 2x 95005 65001 20M 6 5 95005 70xxx 3x 95005 70001 30M lt 95005 70003 30M gt 7 0 95005 70xxx 5x 95005 70001 50M 7 0 95005 75 1 95005 75001 10 95005 75003 10 7 3 95005 75 2
61. 5001 75003 60 95001 75008 60 7 5 95001 75 5 95001 75001 50 95001 75003 50 7 5 95001 45 5 95001 45001 50 95001 45003 50 4 5 95001 45xxx 6x 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 6x 95001 75001 60M lt 95001 75003 60M gt lt 95001 75008 60M gt 7 5 95001 80xxx 2x 95001 80001 50M 8 0 95001 55xxx 2x 95001 55001 50M lt 95001 55003 50M gt lt 95001 55008 50M gt 02 OW WA WA WA WA WA 0 A gt 95001 80xxx 3x 95001 80001 60M 8 0 95001 80xxx 4x 95001 80001 60M 8 0 95001 80xxx 5x 95001 80001 50M 8 0 2013 01 10 95001 80xxx 6x 95001 80001 60M 8 0 OWA 0 DW u 02 00 02 00 0 0 Vinyl tube Vinyl tube Vinyl tube Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm 95003 01xxx 3x 95003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 1x 95003 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 01xxx 60 95
62. 5003 27 1 95003 27001 10 95003 27003 10 9 0 95003 55 1 95003 55001 10 95003 55003 10 20 5 95003 27 20 95003 27001 10 95003 27003 10 9 0 95003 55 20 95003 55001 10 95003 55003 10 20 5 95003 11 60 95003 11001 60 95003 11003 60 95003 11008 60 5 0 9 0 95003 27 3 95003 27001 60 95003 27003 60 9 0 95003 60 1 95003 60001 10 95003 60003 10 27 0 95003 12 1 95003 12001 10 95003 12003 10 95003 12008 10 5 0 7 0 95003 27 60 95003 27001 60 95003 27003 60 9 0 95003 60 20 95003 60001 10 95003 60003 10 27 0 95003 12 20 95003 12001 10 95003 12003 10 95003 12008 10 02 02 02 02 02 02 02 0000 ow WA wa 95003 33 1 95003 33001 10 95003 33003 10 95003 60 3 95003 60001 60 95003 60003 60 27 0 95003 33 20 95003 33001 10 lt 95003 33003 10 gt WA WA WA WA WA WA WA 02 62 OWA OWA 62 62 02 O 0 02 0 02 0
63. 51 11596 9 000 14751 2 000 11651 000 14751 000 11691 9 000 14761 000 Description 68450 Parts catalogue code Part name Address Page Ref SFX SFY 45136 000 CLAMPER R FR BRAKE HOSE CLAMPER L FR BRAKE HOSE BOE CONNECT 61100 0001 FENDER COMP FR BOLT 4 DISK 6 XNHATTM FORCE SILVER METALLIC 3J 4J BOLT DISK 8 lt 3 BOLT DRAIN 61100 00028 xPB284C CANDY PHOENIX BLUE BOLT FLANG E 61101 000 PLATE FR FENDER BOLT FLANGE 61101 010 1008001 BOLT FLANGE 61102 MCE 300 CUSHION FR FENDER BOLT FLANGE BLACK ADJUSTER ARM COMP GEA R CHANGE RM L MAIN STEP RM L PILLI amp STEP RM R MAIN STEP RM R PILLIG amp STEP AUTO COC K ASSY FUEL AXLE WHEEL BOLT FLANGE AXLE RR WHEEL BOLT FLANGE 61105 000 5 FR FEND B BOLT 7 FLANGE 61107 MR7 000 COLLAR 6 5 BOLT FLANGE 96001 06020 00 BOLT FLANGE 6X20 BAG AIR PRESSUR E GAUGE BAG SERVICE BOOK BAG TOOL BOLT FLANGE BALL STEEL BAN D A INSULATOR BAND AIR CLEANE R CONNECTING BOLT FLANGE TUBE BOLT 7 FLANGE BAND U LOCK BAND WIRE 2000 09 01 2013 01 10 E Address number Part catalogue structure Address No is provided in place of the page No to help you refer to the
64. 67 000 17214 67 000 17215 67 000 17216 67 000 17220 67 000 17225 67 000 17232 KY J 900 17240 MGZ A00 17240 67 000 17245 67 000 17251 67 00 17251 67 000 17252 67 00 17252 67 000 17253 67 000 17265 67 000 17359 419 670 17366 428 670 17369 4 670 17370 382 870 17418 62 00 F8 F8 F8 F8 2 2 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 H9 H9 N NO OS Ut H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H9 H13 H15 H13 H9 17500 MGZ D20ZB H9 17500 MGZ JOOZA H9 17500 67 4007 H9 17500 MGZ J00ZC H9 17501 67 400 17521 1 300 17528 070 17561 KVG 900 17570 62 01 17572 00 17574 6 030 17580 MGZ J00 17581 MGZ J00 17590 MGZ J00 17620 MCB 611 17711 6 003 17724 102 700 17910 67 401 17920 67 401 18000 18150 67 000 18180 67 400 18291 4 920 18293 MNO 000 18310 67 000 18315 62 00 18320 196 000 18345 610 18350 67 400 18365 000 18376 413 000 18392 67 750 18420 67 400 18421 MGZ J00 18422 MGZ J00 184235 MGZ J00 18601 KEA 741 18612 MGZ J00 18613 67 400 18653 67 000 19000 19010 MGZ D01 19010 67 401 19014 003 19015 67 1401 19016 003 19020 65 031 19037 GEE 710 19037 MCA G61 19046 MCA G61 19046 00 19060 67 400 19080 67 1401 19101 67 400 19109 900 19125 62 00 19126 62 00
65. ADJUSTMENT NOTE For 1 vehicle 6163A0 HEADLIGHT AIMING 7110A1 REAR BRAKE AIR BLEEDING 1113A0 2133A0 DRIVE CHAIN ADJUSTMENT 7103A1 FRONT WHEEL BALANCE 7103A2 REAR WHEEL BALANCE 2013 01 10 E ENGINE GROUP CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT VALVE CAM CHAIN TENSIONER RIGHT CRANKCASE COVER STARTING CLUTCH A C GENERATOR COVER GENERATOR 2013 01 10 E ENGINE GROUP Les J WATER PUMP STARTER MOTOR OIL PAN OIL PUMP CRANKCASE CRANK SHAFT PISTON 27 12 E lt Q gt 27 254 N 25 2 gt GEARSHIFT DRUM THERMOSTAT 2013 01 10 E ENGINE GROUP 1612 Lea THROTTLE BODY gs Z d 2 22 2 le 2 d 47 F21 2013 01 10 E FRAME GROUP 1613 53 HEADLIGHT MIRROR F 5 10 G6 J HANDLE LEVER SWITCH CABLE FRONT BRAKE MASTER CYLINDER ABS F 12 MGZ3F0510 G10 ABS MODULATOR BRAKE PIPE HANDLE PIPE TOP BRIDGE 2013 01 10 E STEERING STEM FRAME GROUP FRONT FENDER FRONT FORK FRONT BRAKE CALIPER FRONT WHEEL REAR BRAKE CALIPER 2013 01 10 E REAR WHEEL FRAME GROUP 715 Ue J FUEL TANK FUEL PUMP SEAT REAR GRIP SIDE COVER REAR COWL p o gt
66. ANDLE WEIGHT B STEERING HANDLE RUBBER B HANDLE WEIGHT RING HANDLE WEIGHT SNAP RUBBER B HANDLE WEIGHT PIPE COMP L STEERING HANDLE SCREW WASHER 5X25 CAP STEERING STEM NUT BRIDGE COMP FORK TOP EMBLEM PRODUCT MARUI HN r NNN m 2013 01 10 2E 2F 3ED E ED F 2 E HANDLE BRIDGE MGZ3F0700 Reqd QTY Description d Serial No Parts catalogue code 86150 KPG 902 EMBLEM PRODUCT UEHARA 86150 KTJ C60 EMBLEM PRODUCT SHINKO 90107 MBG 000 BOLT ONE WAY 8 90108 KZZ 900 BOLT FLANGE 8X40 90112 MGZ JOO BOLT FLANGE 8X35 90191 KYJ 900 SCREW OVAL 6X50 90304 KGA 900 NUT STEERING STEM 90503 KGA 900 WASHER STEERING STEM 91059 KY2 711 SCREW TAPPING 3X16 91554 SM4 003 HOLDER BRACKET RED 1 NNN gt gt 95701 08018 00 BOLT FLANGE 8X18 2013 01 10 E STEERING STEM Ref LON Relative ref Number No Description 3 510100 STEM OR SHAFT ASSY STEERING 4 1 5101B2 THREAD STEERING HEAD TOP 8 5101B6 BEARING HEAD PIPE 9 2 510187 BEARING HEAD PIPE LOWER 5101C7 BEARING HEAD PIPE BOTH MGZ3F0900 Ref Part No Description Serial No Parts catalogue code No RA gt 53213 MB4 771 DUST SEAL STEERING UPPER 1 53214 371 010 DUST SEAL STEERING HEAD 53219 MGZ JOO STEM SUB ASSY STEERING
67. APPING SCREW TAPPING SCREW TAPPING SCREW TAPPING SCREW TORX 5X17 SCREW TORX 5X8 7 SCREW VISOR SPECIAL SETTING SEAL RING INJECTOR SEAL SET FR FORK SEAL SET PISTON 100 6 11 SEAL SET PISTON SEAL AIR CLEANER SEAL AIR CLEANER DUCT SEAL AIR CLEANER LID SEAL SEAL IGNITION SWITCH SEAL SEAL THROTTLE BODY SEAL VALVE STEM SEAT ASSY PILLION SEAT ASSY SINGLE SEAT JUDDER SPRING SEAT VALVE SPRING SENSOR ASSY BANK ANGLE SENSOR ASSY SPEED SENSOR ASSY WATER TEMP SENSOR SET SENSOR FR WHEEL SPEED SENSOR OXYGEN SENSOR RR WHEEL SPEED SHAFT COMP BALANCER SHAFT C IDLE GEAR SHAFT GEARSHIFT FORK SHAFT ROCKER ARM SHIM TAPPET SHROUD COMP SLIDER CHAIN SOCKET COMP SOCKET COMP TAILLIGHT SPANNER 10X14 SPANNER 8X12 SPANNER PIN SPINDLE COMP GEARSHIFT SPRING ASSY BRAKE PEDAL SPRING ASSY SIDE STAND SPRING CARBON BRUSH SPRING CLUTCH SPRING CLUTCH LEVER SPRING FR SPRING FR REBOUND SPRING JUDDER SPRING LOCK KEY SETTING SPRING L STEP RETURN SPRING SPRING PRIMARY DRIVE GEAR SPRING R STEP RETURN SPRING SEAT LOCK SPRING SHIFT DRUM STOPPER SPRING SHIFT RETURN SPRING STOP SWITCH SPRING VALVE INNER SPRING VALVE OUTER SPROCKET DRIVE SPROCKET FINAL DRIVEN SPROCKET OIL PUMP DRIVE 2013 01 10 E ES gt ANRAWNRAFONONAEWNHAUNWN RAW 14 14 14 3 15 11 gt gt gt U
68. Applicable Applicable frame throttle body serial No identification No MLHPC44A D5000001 MLHPC44U D5000001 GQBJAA MLHPC44A D5000001 MLHPCA4UFDSOQ0001 D5000001 Applicable Applicable Applicable engine frame throttle body serial No serial No identification No ES England MLHPC44B D5000001 European European direct sales sales CBR500RAD PC44E 2000001 GQBJA A ES England MLHPC44B D5000001 European direct sales cl 1 Of carburetor throttle body identification numbers only the portions underlined in the example below are used for registration GQBJA IA KC 7 2013 01 10 E Color label When ordering parts check the model name main color and code by observing the COLOR LABEL on the vehicle When ordering a colored part use the color chart in the instruction for use of parts catalogue MODEL VFR800FIW VFR800FIW Sparkling Mute black Applicable model silver metallic metallic Applicable Rej CO LOR R 1 57 NH 359M block No CODE R157 2015 01 10 E Color chart When ordering a colored part refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code CBR500R CBR500RD 2E 2F 2U 3ED MODEL CBR500RD Pearl himalayas 4 white Applicable NH A87P block Initial Final No No Name of colored parts Ba
69. BBER B HANDLE WEIGHT RUBBER B SEAT MOUNTING RUBBER B SEAT SETTING RUBBER B TAILLIGHT MOUNTING RUBBER BATTERY SETTING RUBBER DUST SEAL RUBBER EX PIPE MOUNTING RUBBER FR FENDER MOUNTING RUBBER FUEL TANK RUBBER GEAR CHANGE PEDAL RUBBER HEADLIGHT RUBBER HEADLIGHT CASE MOUNTING RUBBER HEAT GUARD RUBBER LICENSE LIGHT RUBBER MAIN STEP RUBBER METER SETTING RUBBER MOUNTING RUBBER MUFFLER MOUNTING RUBBER PILLION STEP RUBBER PROTECTOR RUBBER PROTECTOR MOUNTING RUBBER RR COWL MOUNTING RUBBER RUBBER RR HEAT GUARD RUBBER SCREEN SETTING RUBBER SEAT CUSHION RUBBER RUBBER RUBBER SIDE COVER SPONGE RUBBER STEP LOWER RUBBER STEP LOWER PLATE RUBBER TAILLIGHT BRACKET RUBBER THERMOSTAT gt OO rN N Q 126 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref RUBBER WINKER MOUNTING Cs SCREW WASHER 4X12 SCREW WASHER 5X12 SCREW WASHER 5X14 SCREW WASHER 5X20 SCREW WASHER 5X25 SCREW BLEEDER SCREW FLAT 4X12 SCREW FLAT 4X40 SCREW SCREW SCREW SCREW SCREW SCREW PAN 6X10 SCREW PAN 6X14 SCREW PAN 6X20 SCREW PAN 6X22 SCREW PAN 6X30 SCREW SPECIAL SCREW SPECIAL SCREW SPECIAL SCREW SPECIAL SCREW SPECIAL SCREW TAPPING SCREW TAPPING SCREW TAPPING SCREW T
70. CH REAR STOP PEDAL SIDE PEDAL REAR BRAKE Parts catalogue code N O n 24706 MK3 770 24710 MGZ J00 24720 MGZ J00 24724 MBW D21 24781 KR3 770 35350 67 1401 35357 00 46500 KY J 900 46513 KYJ 900 90113 62 00 90165 MGZ J00 90301 67 400 90557 230 000 90601 005 90683 SA0 003 94001 06070 0 94511 15000 95701 06020 07 RUBBER DUST SEAL ARM COMP GEAR CHANGE PEDAL COMP GEAR CHANGE COVER DUST RUBBER GEAR CHANGE PEDAL SWITCH ASSY RR STOP SPRING STOP SWITCH PEDAL COMP RR BRAKE SPRING ASSY BRAKE PEDAL BOLT CHANGE PIVOT BOLT TIE ROD NUT SPECIAL 6MM LEFT HAND THREAD WASHER 15 2X25 CLIP SWITCH COVER CLIP WIRE HARNESS 25MM NUT HEX 6MM CIRCLIP EXTERNAL 15MM BOLT FLANGE 6X20 2013 01 10 E Ref LON Relative ref Number No Description 1 4101N2 HOLDER STEP RIGHT 3 410166 BAR MAIN STEP RIGHT 10 4101C5 BAR MAIN STEP LEFT 4101J1 BAR MAIN STEP BOTH 12 4101D3 RUBBER STEP 4101D4 RUBBER STEP 28 810118 RUBBER STEP 25 27 13 4101N1 HOLDER STEP al 4101N6 HOLDER STEP 6 15 14 4101C8 BAR PILLION STEP RIGHT 16 16 14 Du 4101C7 BAR PILLION STEP LEFT 410124 BAR PILLION STEP BOTH lt gt 18 410100 BRACKET PILLION STEP RIGHT 19 4101C9 BRACKET PILLION STEP LEFT 4101 4 BRACKET PILLION STEP BOTH
71. CK 1 MIRROR ASSY L BACK 1 BOLT SOCKET 6X20 4 2013 01 10 Ref No Part No HANDLE LEVER SWITCH CABLE Reqd QTY Description Serial MGZ3F0400 Relative ref Number Description 2 CABLE THROTTLE NOTE Same time for two units CABLE CLUTCH SWITCH STARTER KILL 615118 SWITCH WINKER 6151A9 SWITCH CLUTCH 810150 GRIP THROTTLE 8101CO GRIP HANDLE LEFT 8101C8 BRACKET HANDLE LEVER LEFT 8101C6 LEVER HANDLE LEFT 8101F5 LEVER HANDLE BOTH 811100 811115 615120 Parts catalogue code CO NO Oo AWN 17910 MGZ J01 17920 MGZ J01 22870 MGZ J01 35130 MGZ D01 35152 MGZ J00 35200 MGZ J01 35330 KYJ 901 45517 KCW 870 53140 KYJ 900 53166 900 53172 900 53174 116 670 53178 000 53192 268 000 90113 438 000 90301 6 901 90321 315 670 90507 MGZ J00 91554 5 4 003 91580 5 4 003 94002 08070 0 94030 08070 96001 06022 07 CABLE COMP A THROTTLE CABLE COMP B THROTTLE CABLE COMP CLUTCH SWITCH ASSY ENGINE STOP COVER CLUTCH SWITCH SWITCH ASSY WINKER SWITCH COMP FR LEVER HOLDER MASTER CYLINDER GRIP COMP THROTTLE GRIP L HANDLE BRACKET HANDLE LEVER PLUG HANDLE LEVER BRACKET LEVER COMP L HANDLE BOLT WIRE ADJUSTING BOLT L STEERING HANDLE LEVER PIVOT NUT U 6MMCFUJI SEIMITSU NUT FIXING SCREW WASHER 5X20 HOLDER BRACKET RED CLIP COUPLER ORANGE
72. COLLAR BODY COVER 92101 06025 0A BOLT HEX 6X25 94050 06080 NUT FLANGE 6 AWN 105 2013 01 10 E FRAME BODY Ref LON Relative ref Number No Description 1 410100 BODY FRAME INCLUDES Engine removal and installation 410100B 5 add 2 410157 SEAT RAIL 3 310181 STAY FUEL TANK REAR MGZ3F3900 Reqd QTY Part No Description E Serial No Parts catalogue code D Ref No 1 50100 MGZ J01Z2B BODY COMP FRAME NH303M MAT AXIS GRAY METALLIC 50240 MGZ J01 RAIL COMP SEAT 50295 MGZ JOO BRACKET COMP FUEL TANK 50351 MGZ J01 COLLAR A ENGINE HANGER 50353 MGZ JOO COLLAR B R ENGINE HANGER 50354 MGZ JOO COLLAR B L ENGINE HANGER 90101 KTB 000 BOLT FLANGE 10X45 90101 MGZ J00 BOLT FLANGE 10X40 DR 90102 MGZ JOO BOLT FLANGE 10X65 DR 90103 MGZ JOO BOLT FLANGE 10X75 DR NO O 90104 KYJ 900 BOLT FLANGE 10X146 90168 S2A 010 BOLT FLANGE 10X35 94050 10000 NUT FLANGE 10MM 94101 10800 WASHER PLAIN 10MM 95701 06014 08 BOLT FLANGE 6X14 106 2013 01 10 E Reqd CBR500 A RADIATOR MGZ3F4100 Serial No Relative ref Number Description 115163 115125 1151 6 115188 1151 7 115110 115103 115104 1151 5 RADIATOR SHROUD RADIATOR FAN COOLING CAP RADIATOR MOTOR FAN TANK RADIATOR HOSE RADIATOR HOSE RADIATOR TUBE RADIATOR Parts catalogue code RESERVE RESERVE TANK O 00 O UI
73. DUST SEAL STEERING HEAD DUST SEAL STEERING UPPER ELEMENT AIR CLEANER EMBLEM KEY EMBLEM PRODUCT 2013 01 10 E COMP COOLING FASTENER A DUAL LOCK FASTENER B DUAL LOCK FENDER COMP B RR FENDER SET A RR FENDER SET FR FENDER FR FILTER SET OIL FLANGE SUB ASSY RR DRIVEN FLYWHEEL COMP FORK ASSY L FORK ASSY R FORK CENTER GEARSHIFT FORK L GEARSHIFT FORK R GEARSHIFT FUNNEL AIR FUNNEL L AIR FUNNEL R AIR FUSE BLADE GASKET COMP CYLINDER HEAD COVER E1 GASKET A C GENERATOR COVER GASKET CYLINDER HEAD GASKET EX PIPE GASKET OIL PAN GASKET GASKET GASKET SOCKET COVER GASKET TENSIONER HOLE GASKET WATER PUMP GEAR COUNTERSHAFT GEAR COUNTERSHAFT GEAR COUNTERSHAFT GEAR COUNTERSHAFT GEAR COUNTERSHAFT GEAR COUNTERSHAFT GEAR MAINSHAFT FIFTH GEAR MAINSHAFT SECOND GEAR MAINSHAFT SIXTH GEAR MAINSHAFT THIRD amp FOURTH GEAR PRIMARY DRIVE GEAR STARTER DRIVEN GEAR STARTER REDUCTION GRIP ASSY L RR GRIP ASSY R RR GRIP COMP THROTTLE GRIP L HANDLE GROMMET A RR COVER GROMMET AIR CLEANER CASE NAEWANANWRONWANU RAOOWFUWAWERNWUUOW Os P UI Os Ut 124 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref GROMMET SPEAKER PANEL GUIDE A CAM CHA
74. DY COVER BRAKE PIPE BREATHER TUBE CABLE 14MM COUPLER OIL DRAIN TUBE CLIP PISTON PIN 16MM CLIP SNAP FITTING CLIP SUB TANK HOSE CLIP SWITCH COVER CLIP CLIP CLIP WIRE HARNESS 25MM COIL COMP L COIL COMP R IGNITION IGNITION COLLAR A ENGINE HANGER COLLAR FR FENDER COLLAR L ENGINE HANGER COLLAR B RR AXLE DISTANCE COLLAR B RR FORK PIVOT COLLAR B ENGINE HANGER COLLAR COLLAR COLLAR COLLAR COLLAR AIR CLEANER MOUNTING COLLAR BANK ANGLE SENSOR COLLAR BODY COVER COLLAR CENTER PIVOT DISTANCE COLLAR CUSHION CONNECTING ROD COLLAR EX COLLAR FR COLLAR FR COLLAR FR COLLAR FR FENDER MOUNTING WHEEL SIDE 3 15 21 UN O F ON P0 U1 O0 AO O N P UL rN Part name Address Page Ref PART NAME INDEX Part name Address Part name Address COLLAR FUEL TANK COLLAR HEAD SIDE COVER COLLAR HORN SETTING COLLAR L PIVOT DISTANCE COLLAR L RR WHEEL SIDE COLLAR MUFFLER MOUNTING COLLAR RADIATOR MOUNTING COLLAR REGULATOR MOUNTING COLLAR RR AXLE DISTANCE COLLAR RR BRAKE SIDE COLLAR SEAT SETTING COLLAR SPLINE 25 28 13 COLLAR SPLINE 28X31X9 COLLAR COLLAR TAILLIGHT COLLAR TAILLIGHT MOUNTING COLLAR TENSIONER CONNECTOR MASTER CYLINDER IJ ION AUN U1 O gt Un J O Os O0 UI DJ FUR
75. E GQBJA A BODY SET O RING AIR INJECTION CONTROL MOTOR ASSY VALVE SET IDLE AIR CONTROL STAY WIRE PLATE IDLE AIR CONTROL VALVE O RING 17 8X1 9 INJECTOR ASSY FUEL BODY COMP IDLE AIR CONTROL SEAL RING INJECTOR PIPE FUELCA PIPE FUEL B T JOINT FUEL BOLT SHOULDER O RING 7 8X1 9 O RING 7 47X3 6 2013 01 10 E THROTTLE BODY MGZ3E2300 Part No Description Serial Parts catalogue code 24 93500 04008 1H SCREW PAN 4X8 25 93892 05012 18 SCREW WASHER 5X12 26 93892 05014 18 SCREW WASHER 5X14 2013 01 10 E Ref No Part No Description Reqd QTY CBR500 gt HEADLIGHT Serial No MGZ3F0100 Ref No Relative ref Number Description 6161A7 6161B1 6161F7 6161F8 6161H4 616182 HEADLIGHT UNIT SOCKET HEADLIGHT 2 5 BULB BULB BULB 1 3 BULB HEADLIGHT LEFT HEADLIGHT RIGHT HEADLIGHT BOTH POSITION LIGHT Parts catalogue code AWN 33101 MGZ J01 33102 MGZ J01 33103 MGZ J01 33110 MGZ J01 33113 MGZ J01 33120 MGZ J01 33731 MJ0 940 34901 MGZ J01 34908 SB6 003 61103 357 000 61104 27 900 90104 27 900 90677 00 95404 05020 00 93901 343 0 LENS POSITION LIGHT COVER SOCKET GASKET SEAL HEADLIGHT UNIT GASKET SOCKET COVER SOCKET COMP COLLAR REGULATOR MOUNTING BULB HEADLIGHT 12V 55W CH7 KOITO BULB 12V 5W KOITO RUBBE
76. EIGHT BALANCE 306 TOHO ZINC WEIGHT BALANCE 5G TOHO ZINC WEIGHT BALANCE 15G TOHO WEIGHT BALANCE 256 TOHO DISK FR BRAKECSUNSTAR BEARING RADIAL BALL 6303UU FUJIKOSHI 5 01 2 00 12 22 2 2 2013 01 10 E FRONT WHEEL MGZ3F 1400 Ref Part No Description Serial No No R RA Parts catalogue code 11 91054 6 831 BEARING RADIAL BALL 630500 NSK 12 91253 KZJ 901 OIL SEAL 25X47X6 5 ARAI 2013 01 10 E Reqd Description 500 MASTER CYLINDER STD Serial No Ref No L O N Relative ref Number Description 1 712130 5 712125 6 7121 6 7 712162 9 7121 0 12 712167 HOSE REAR BRAKE INCLUDES Bleed brakes CYLINDER REAR BRAKE MASTER INCLUDES Bleed brakes CUP REAR MASTER CYLINDER OIL INCLUDES Bleed brakes HOSE REAR MASTER CYLINDER OIL CUP INCLUDES Bleed brakes PISTON SET REAR BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM REAR BRAKE MASTER CYLINDER Parts catalogue code 43310 67 1401 45468 MGZ J00 43503 MER DO1 45504 MB2 006 45510 MGZ D01 43511 KV3 831 45512 MGZ J01 45514 KS6 701 43520 MJ6 315 43530 KV3 701 45513 KK1 771 45520 67 006 45521 2 006 46182 MEL D21 46504 KV6 702 90145 59 612 90545 300 000 91212 422 006 93600 04040 16 93893 04012 17 94002 08000 0 5
77. ELAY ASSY POWER MICRO ISO 4 2 2 2 2013 01 10 103 WIRE HARNESS MGZ3F3800 Reqd QTY Description Sa Serial No Parts catalogue code 38774 MGZ JOO CUSHION PGM FI UNIT 50194 MGZ JOO STAY RELAY BOX 64535 MFJ DOO RUBBER SIDE COVER 90129 MGZ JOO COLLAR BANK ANGLE SENSOR 90651 KV6 003 BAND WIRE 165 MND NNN gt gt 91535 0 003 CLIP COUPLER DARK BROWN 91565 S3Y 003 CLIP COUPLER 91565 SEL 003 CLIP COUPLER BLACK 91565 SEL 003 CLIP COUPLER BLACK 94050 06080 NUT FLANGE 6MM 94103 06800 WASHER PLAIN 6MM 95701 06010 00 BOLT FLANGE 6X10 95701 06014 08 BOLT FLANGE 6X14 95701 06020 00 BOLT FLANGE 6X20 95701 06020 07 BOLT FLANGE 6X20 NI gt gt gt BM ann 95701 06022 08 BOLT FLANGE 6X22 90652 KT1 771 BAND WIRE BLACK NN 104 2013 01 10 E Ref LON Relative ref Number No Description 1 6181C4 TRAY CONTROL UNIT 2 6141C8 COIL IGNITION LEFT 3 614169 COIL IGNITION RIGHT 6141A5 COIL IGNITION FOR 1 VEHICLE MGZ3F3820 Reqd QTY Part No Description Serial Parts catalogue code D D Ref No 19125 67 400 TRAY IGNITION COIL 30510 MGZ J01 COIL COMP L IGNITION 30520 MGZ J01 COIL COMP R IGNITION 30700 MGZ J01 CAP ASSY NOISE SUPPRESSOR 90111 162 000 BOLT FLANGE 6 90312 GFM 970
78. ER SPRING FR REBOUND SHOWA CASE COMP R BOTTOM PIECE OIL LOCK SHOWA RING PISTON PIPE SEAT RING OIL SEAL STOPPER SHOWA BOLT FR FORK SEAL SET FR FORK FORK ASSY L FR SHOWA CASE COMP L BOTTOM BOLT FLANGE 8X45 BOLT SOCKET 8MM SHOWA WASHER SPECIAL 8MM SHOWA SEAL DUST O RING 33 2X2 4 gt 02 gt NNN NNN NAAR 2013 01 10 FRONT BRAKE CALIPER Ref LON Relative ref Number No Description 2 711115 SHOE PAD SET BRAKE FRONT 4 617196 SENSOR WHEEL SPEED FRONT 1 7111D1 PISTON FRONT BRAKE CALIPER INCLUDES Bleed brakes NOTE Same time for two units 16 711130 CALIPER FRONT BRAKE INCLUDES Bleed brakes 18 17 711160 BRACKET FRONT CALIPER MGZ3F 1200 Reqd QTY Part No Description i Serial No Parts catalogue code D Ref No AWN 06431 MA3 405 06455 MGS D31 38517 MGS D80 38520 MGZ J11 43108 MCT 006 43215 KZ4 J41 43352 568 003 43353 461 771 45107 14 006 45111 MAJ G41 45112 17 921 45131 ML7 921 45132 166 016 45133 3 006 45159 MGZ J00 45250 67 1401 45250 MGZ J11 45290 65 031 45290 MGZ J11 90131 27 900 90690 003 96001 06012 07 96001 06016 00 SEAL SET PISTON PAD SET FR CLAMPER SENSOR CORD SENSOR FR WHEEL SPEED SPRI
79. ER CLUTCH Ray MGZ3E0600 Reqd QTY Part No Description Serial Parts catalogue code D Ref No 11330 MGZ JOO COVER COMP R CRANKCASE 11332 MGZ JOO CAP 45MM 11394 MGZ JOO GASKET R COVER 15611 KA4 710 CAP OIL FILLER 22810 MGZ JOO LEVER COMP CLUTCH 22815 413 000 SPRING CLUTCH LEVER 22821 MGZ JOO RECEIVER CLUTCH CABLE 64316 MGZ JOO STAY RR UNDER COWL 90003 MGZ JOO BOLT FLANGE SOCKET 6X28 91204 0 005 OIL SEAL 12X18X5 ARAI N O 91301 ML7 003 O RING 48 1 3 6 1 91307 035 000 O RING 18X3 94301 08140 DOWEL PIN 8X14 2013 01 10 E Ref No Part No Reqd QTY Description CLUTCH Serial No MGZ3E0800 Ref LON Relative ref Number No Description 1 2121 0 OUTER CLUTCH 3 212112 CENTER CLUTCH 5 4 6 7 8 13 2121A1 DISC CLUTCH FRICTION NOTE Same time for two units or more PLATE CLUTCH PRESSURE PLATE CLUTCH LIFTER ROD CLUTCH LIFTER SPRING CLUTCH NOTE Same time for two units or more BEARING CLUTCH LIFTER 2121A3 2121A4 2121B6 212107 2121B4 Parts catalogue code NO CON O AWN 22100 MGZ J01 22116 MGZ J00 22120 MGZ J01 22125 KZZ 901 22201 67 101 22202 KZZ 901 22321 67 101 22322 67 101 22350 67 101 22361 67 100 22366 67 100 22401 MM9 000 22402 KZZ 902 22847 MFF DOO 90007 1 000 90236 62 00 90401 28 840 90432 428 000 90452 67 101 91021
80. G BEARING B CONNECTING BEARING C CONNECTING BROWN BEARING D CONNECTING ROD GREEN BEARING E CONNECTING ROD YELLOW NUT CONNECTING ROD CRANKSHAFT COMP BEARING A CRANKSHAFT BLACK BEARING B CRANKSHAFT BROWN BEARING C CRANKSHAFT GREEN BEARING D CRANKSHAFT YELLOW BEARING E CRANKSHAFT PINK SHAFT COMP BALANCER 40T SPROCKET TIMING 17T O NAN _ 2013 01 10 E Description CRANK SHAFT PISTON MGZ3E1600 Reqd QTY CBR500 RA D Serial No Ref No Relative ref Number Description 12 110168 13 211105 19 110163 110164 110165 SPROCKET TIMING INCLUDES Engine installation 14 15 removal and GEAR PRIMARY DRIVE BEARING BALANCER INCLUDES Engine installation BEARING BALANCER INCLUDES Engine installation BEARING BALANCER INCLUDES Engine installation Parts catalogue code SHAFT LEFT removal and SHAFT RIGHT 6 2 removal and SHAFT BOTH 6 4 removal and 23113 62 00 25114 MGZ J00 23115 1 300 90015 MGZ J00 90405 MGZ J00 90742 KYJ 900 91001 MGZ J00 GEAR PRIMARY DRIVE 34T SUB GEAR 341 SPRING PRIMARY DRIVE GEAR BOLT SPECIAL 10X25 WASHER 10 5X40 KEY WOODRUFF 25X18 BEARING SPECIAL RADIAL BALL 6204 1 1 5 2015 01 10 E TRANSMISSION MAINSHAFT Reqd QTY Description Serial MGZ3E1710 R
81. GH 901 90301 KWN 901 90301 67 00 90302 425 830 90302 01 90304 KGA 900 90304 KGH 901 90304 700 90305 KCJ 951 90306 KGH 901 90306 67 401 90312 6 970 90321 315 670 90380 67 400 90401 670 90401 28 840 90403 900 90405 67 00 90417 360 000 90418 900 90432 428 000 90442 028 000 90442 397 000 90445 970 90443 MJ6 000 90451 155 000 90451 2 000 90452 MGZ J01 90452 MR7 000 90454 428 000 90454 KY J 900 90455 KY J 900 90456 MA6 000 90459 438 000 90463 000 90463 ML7 000 90463 MR7 000 90464 MR7 000 90465 MM9 000 H9 G5 G6 H2 H4 19 12 116 19 H6 G11 65 66 613 64 H9 90502 KGB 610 90503 KGA 900 90505 67 00 90506 425 830 90507 67 400 90538 5 900 90543 MV9 670 90544 283 000 90545 300 000 90557 230 000 90559 MGZ JOO 90601 107 000 90601 KAF 005 90601 SJA 003 90603 MN4 000 90628 750 000 90646 657 000 90651 6 003 90651 5 671 90652 1 771 90677 00 90683 681 003 90683 SA0 003 90690 003 90701 MV9 670 90742 900 90852 446 630 90852 00 91000 91001 MGZ J00 91007 65 031 91015 8 005 91016 8 005 91021 MGZ J01 91022 MN4 005 91025 MM4 005 91025 MN4 005 91026 62 00 91051 MGZ J01 91052 MGS D31 91053 MM5 004 91054 6 831 H16 G11 111 612 64 H13 E1 614 65 66 H2 H4 12 H8 F4 12 J5 120 Part Number Address Page Ref
82. GZ J00 52475 MGZ J00 90121 62 00 90122 62 00 90123 62 00 90304 KGH 901 90465 9 000 91052 6 031 91071 3 005 91262 3 831 CUSHION ASSY PLATE CUSHION ARM COLLAR CUSHION CONNECTING ROD ROD SUB ASSY CUSHION CONNECTING BOLT FLANGE 10X62 BOLT SOCKET 10X48 BOLT SOCKET 10X58 NUT U 10MM WASHER 10MM BEARING NEEDLE 17X24X30 BEARING NEEDLE KOYO DUST SEAL 17X24X5CARAI 2013 01 10 E Ref No Part No Description Reqd QTY CBR500 R D REAR FENDER 22 2 MGZ3F3400 Ref No L O N Relative ref Number Description 2 415105 5 413110 4 413124 FENDER REAR FENDER B REAR COVER REAR UNDER Parts catalogue code 33741 KPL 902 80100 MGZ DO0ZA 80100 67 4007 80105 67 400 80106 MGZ J00 80106 MGZ U00 80111 M6GZz J00 80113 62 00 83545 KCJ 690 83705 3 300 84710 650 90111 187 000 90115 MGZ J00 90147 KVB 900 90175 MCT 640 90301 901 90852 446 630 90852 00 94050 06000 REFLECTOR REFLEX FENDER SET A RR WL TYPE1 FENDER COMP B RR COVER RR FENDER COLLAR TAILLIGHT RUBBER SIDE COVER RUBBER SIDE COVER SPONGE PLATE NUMBER PLATE BACK BOLT FLANGE 6 SCREW SPECIAL 6X14 BOLT SPECIAL 6X16 COLLAR FUEL TANK NUT U 5MM PLUG HOLE PLUG HOLE NUT FLANGE 6MM 1 ee ey gt
83. GZ J00 14761 MGZ J00 14771 MFL 000 14775 KYJ 900 14781 MLO 720 14901 7 013 14902 7 013 14903 7 013 14904 7 013 14905 7 013 14906 7 013 14907 7 013 14908 7 013 14909 7 013 14910 7 013 14911 7 013 14912 7 013 14913 7 013 14914 7 013 SEAL VALVE STEMCARAI CAMSHAFT COMP CAMSHAFT COMP ARM COMP IN ARM COMP EX SHAFT ROCKER VALVE IN VALVE EX SPRING VALVE SPRING VALVE 7 7 IN C34T 341 VALVE ROCKER RETAINER VALVE SPRING SEAT VALVE SPRING COTTER VALVE SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 00 CO 00 gt 2013 01 10 Ref No Part No Description CAMSHAFT VALVE Reqd QTY CBR500 gt 13 136 14 43 3 di 1 8 MGZ3E0300 Serial No Relative ref Number Description 1111N1A 1111 1111 2 1111 2 1111
84. H4 H2 H4 H2 H4 H2 H4 H2 H4 O O DO OO OO N ON 2 a COR COR COR Ut F 45159 MGZ JOO 615 45250 67 101 615 45250 MGZ J11 615 45251 67 01 616 45251 MGZ J11 616 45290 65 031 615 45290 MGZ J11 615 45504 410 003 65 66 45510 67 001 65 66 45512 6 006 65 66 45513 1 771 65 66 H2 H4 45517 166 006 65 G6 45517 KCW 870 G4 45520 MG7 006 65 G6 H2 H4 45521 HA2 006 65 66 H2 H4 45530 471 831 G5 G6 46000 46182 MEL D21 46592 TF0 005 46500 KY J 900 46504 KV6 702 46513 KYJ 900 50000 50100 MGZ J01ZB 116 50194 67 00 114 50240 67 01 116 50295 67 00 116 50345 MGZ J10 G8 50551 67 01 116 50353 62 00 116 50354 62 00 116 50530 62 00 15 50542 000 15 50600 62 00 13 50611 MGZ JOO 13 50612 000 13 50615 62 00 13 50617 445 840 13 50618 MBG DOO 13 15 16 16 9 9 17 18 6 7 7 8 8 9 9 10 11 12 10 11 8 11 12 12 13 12 13 13 14 13 14 DAUBWNAWNAURAWNN 50619 000 50622 MBG D00 50639 10 010 50642 MBG D00 50644 445 840 50661 KY J 900 50700 67 00 50710 900 50711 600 50712 600 50714 930 50715 62 00 50725 62 00 51000 51400 67 401 51401 67 401 51402 67 401 51405 4 003 51410 67 401 51412 4 003 51414 MFJ A51 51415 51 51416 003 51420 67 401 51432 9 003 51437
85. IN GUIDE B CAM CHAIN GUIDE COMP CABLE GUIDE CLUTCH OUTER GUIDE GUIDE EX VALVE GUIDE IN VALVE GUIDE L GUIDE RR BRAKE HOSE CH HANDLE EYE WRENCH HARNESS WIRE HEADLIGHT UNIT HEAD ASSY CYLINDER HEAT GUARD HORN HOLDER BRACKET HOLDER HOLDER L MAIN STEP HOLDER L PILLION STEP HOLDER MASTER CYLINDER HOLDER R MAIN STEP HOLDER R PILLION STEP HORN HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE RR BRAKE MASTER CYLINDER H2 HOSE RADIATOR LOWER HOSE RADIATOR UPPER HOSE WATER BYPASS I INJECTOR ASSY FUEL INSULATOR INSULATOR THROTTLE BODY J JET COMP OIL JOINT BRAKE ROD JOINT BREATHER TUBE JOINT DRIVE CHAIN JOINT FUEL TUBE 20 WNNANWNNOUN ee Oy S 00 0 Ur UNI T 00 401 KEY SET KEY KEY SEAT LOCK KEY KEY WOODRUFF 25X18 CL J LABEL ACCESSORIES amp LOADING LABEL CHAIN ADJUSTER LABEL DRIVE CHAIN LABEL FRENCH TRANSLATION LABEL FUEL amp DRIVE LABEL RADIATOR CAP LABEL LENS COMP POSITION LIGHT LENS COMP L WINKER LENS COMP R WINKER LEVER COMP CLUTCH LEVER COMP L HANDLE LEVER R STEERING HANDLE LID SUB ASSY AIR CLEANER LIFTER ASSY TENSIONER LIGHT ASSY LICENSE LOCK COMP SEAT MAINSHAFT MARK MARK MARK MARK L WING MARK RECEIVER MARK METER ASSY COMBINATION METER COMP LCD MIRROR ASSY
86. KET OIL PAN 15010 51 FILTER SET OIL 15100 MGZ JOO PUMP ASSY OIL 15131 MGZ J01 SPROCKET OIL PUMP DRIVE 22T 15134 MGZ JOO SPROCKET OIL PUMP DRIVEN 16T 15140 MAT 003 CHAIN OIL PUMP DID 25H 56LE 15150 MGZ JOO STRAINER COMP OIL 15154 000 PACKING OIL STRAINER 15220 MGZ JOO VALVE ASSY RELIEF N O 15410 MF J D01 CARTRIDGE OIL FILTER TOYO ROKI 64326 MGZ JOO STAY L RR UNDER COWL 90010 MGZ J00 BOLT FLANGE 6X28 NSHF 90019 MGZ J00 BOSS OIL FILTER 90021 MGZ J00 BOLT WASHER 6X12 90131 883 000 BOLT DRAIN PLUG 12X15 91313 MBO 003 O RING 14 7 2 2 1 94109 12000 WASHER DRAIN PLUG 12MM 94301 08140 DOWEL PIN 8X14 95701 06022 00 BOLT FLANGE 6X22 95701 06035 00 BOLT FLANGE 6X35 2013 01 10 E Ref No Part No Description Reqd QTY CBR500 gt 16 16 16 18 18 31 L O N Relative ref Number Description MGZ3E1500 Serial No 1 110105 6 114150 7 611142 10 615160 11 615188 12 617198 CRANKCASE SET INCLUDES Engine removal and installation 23 JOINT WATER SUB HARNESS ENGINE 8 SWITCH OIL PRESSURE SWITCH NEUTRAL 22 SENSOR SPEEDOMETER Parts catalogue code N O 11000 MGZ J00 11103 67 400 11140 MGZ J00 12207 KY J 900 15515 MGZ
87. NG PAD PIN HANGER SCREW BLEEDER NISSIN CAP BLEEDER PISTON RING STOPPER RETAINER BOLT A PIN BOOT PIN BUSH NISSIN BOOT B CLAMPER SENSOR CORD CALIPER SUB ASSY R FR BRACKET SUB ASSY R BRACKET SUB ASSY BOLT FLANGE 8X32 CLIP CABLE 14MM BOLT FLANGE 6X12 BOLT FLANGE 6X16 NN NN gt I gt I 2013 01 10 Ref No Part No FRONT WHEEL Description Reqd QTY CBR500 RA R D Serial No Relative ref Number Description 710151 7101B0 710104 710139 7101A6 711120 710115 12 AXLE FRONT WHEEL RING PULSER FRONT FRONT WHEEL INCLUDES Balance FRONT INCLUDES Balance WEIGHT BALANCE FRONT DISC FRONT BRAKE BEARING FRONT 7101156 Replace 1 bearing add Parts catalogue code SURO OA KU 42753 KWF 901 42753 MR4 901 44301 MGZ J00 44311 MGZ J00 44515 MGZ J10 44620 MGZ J00 44650 MGZ J00 44711 MGS D31 44711 MGZ D01 44721 SEA N02 44722 SEA N02 44723 SEA N02 44726 SEA N02 44727 SEA N02 44728 SEA N02 45251 MGZ J01 45251 MGZ J11 90105 MGS D30 91051 MGZ J01 VALVE RIM TRITON VALVE RIMCSCHRADER AXLE FR WHEEL COLLAR FR WHEEL SIDE RING FR PULSER COLLAR FR AXLE DISTANCE WHEEL SUB ASSY FR TIRE FR METZELER 120 70ZR17 58W TIRE FR DUNLOP 120 70ZR17 58W WEIGHT 106 TOHO ZINC WEIGHT BALANCE 206 TOHO ZINC W
88. OO J3 64265 MGZ JOO J3 64266 MG9 770 13 64500 MGZ D002B 64300 67 00026 64300 MGZ DO0ZD 64300 MGZ D20ZA 64510 MGZ J002B 64515 MGZ J00 64316 MGZ JOO E8 64320 MGZ JOOZA 64326 MGZ JOO E15 64335 MGZ JOO 64536 67 00 64400 MGZ D002B 64400 67 00026 64400 67 00070 64400 67 0207 64455 MGZ J00 64436 MGZ JOO 64535 000 I14 67000 67110 MGZ J002A J3 77000 77100 MGZ J01 H11 77103 000 613 77156 MGZ JO1 H11 77205 286 000 H11 77206 850 11 77208 KW7 900 068 H9 77214 KPH 900 H11 77220 MGZ JOO H11 77231 MGZ JOOZB H12 77231 MGZ JOOZC H12 77231 MGZ JOOZD H12 77231 MGZ JOOZF H12 77234 GN2 000 H11 77235 469 000 11 77236 KAZ 780 16 77239 KVB 900 H11 77240 MGZ D20ZB H12 77241 MGZ JOOZD H12 77241 MGZ JOOZE H12 77241 67 0076 H12 77250 MGZ D202ZB H12 77251 MGZ JOOZD H12 77251 MGZ JOOZE H12 77251 MGZ J00ZG H12 77300 MGZ J01 H11 77330 MGZ J00ZA H11 77331 MGZ J00 H11 109 109 109 109 109 93 110 110 110 110 N OOO Ui O N Ov Ui P P F UI n O SO PU PU NJ PN O0 I OS Ut P AW gt OWN 1 Part Number Address Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number 77340 MGZ JOOZA H11 85 14 87000 77582 MGZ JOO H11 85 15 90023 KYJ 900 12 45 111 90023
89. P 62MM 2013 01 10 E GEARSHIFT DRUM Relative ref Number Description 210112 2101A9 2101B2 210125 210122 1101F9 3 4 FORK GEARSHIFT INCLUDES Engine removal and installation NOTE Same time for two units or more DRUM GEARSHIFT INCLUDES Engine removal and installation CENTER GEARSHIFT DRUM 9 STOPPER OR SPRING SHIFT DRUM 12 SPINDLE GEARSHIFT OIL SEAL GEARSHIFT SPINDLE MGZ3E1900 Reqd QTY CBR500 RA D Description Serial No Parts catalogue code 14623 MV1 000 24211 MGZ J00 24212 MGZ J00 242135 MGZ J00 24510 MGZ J00 24515 MGZ J00 24321 MAS 000 24450 MGZ JO0O 24455 MGZ JOO 24610 MGZ J00 24612 MAL 600 24651 5 00 24652 67 100 90021 67 400 90023 62 00 90417 360 000 90451 155 000 91007 MGS D31 91106 003 91203 5 911 94510 14000 95701 06014 00 96220 40080 96600 08020 10 PLATE TENSIONER SETTING FORK GEARSHIFT FORK CENTER GEARSHIFT FORK L GEARSHIFT DRUM COMP GEARSHIFT CENTER COMP SHIFT DRUM SHAFT GEARSHIFT FORK STOPPER COMP GEARSHIFT DRUM SPRING SHIFT DRUM STOPPER SPINDLE COMP GEARSHIFT PLATE SPINDLE SPRING SHIFT RETURN PIN SHIFT RETURN SPRING BOLT WASHER 6X12 PIVOT SHIFT DRUM STOPPER ARM WASHER DRUM STOPPER WASHER 14MM BEARING RADIAL BALL 25X47X8 BEARING NEEDLE 14X22X16 OIL SEAL 14 22 5 CIRCLIP EXTERNAL 14MM BOLT FLANGE 6X14 ROLLER 4X8 BOLT
90. R FR FENDER MOUNTING COLLAR BOLT WASHER 6X22 NUT CLIP 5MM BOLT WASHER 5X20 SCREW TAPPING 4X12 02 PJ CN CN CN Wh n P2 PO CN CA CAN n 2013 01 10 E Ref No Part No Description Reqd QTY R D Serial No MGZ3F0200 Ref LON Relative ref Number No Description 1 8121A1 METER ASSY COMBINATION 3 8121A2 METER COMBINATION 5 8121B4 CASE METER UPPER 6 8121B5 CASE METER LOWER Parts catalogue code 1 37100 MGZ E01 57100 MGZ D01 37100 67 11 37100 MGZ D11 37104 67 000 57130 67 01 37130 67 801 37130 67 11 37130 MGZ D11 37215 27 900 37610 67 01 57620 67 01 93903 22420 93913 25380 94103 05700 55 MPH KPH COMBINATION KPH COMBINATION MPH KPH COMBINATION KPH METER ASSY METER ASSY METER 55 KEY TOP METER COMP RUBBER METER SETTING CASE ASSY UPPER CASE ASSY UNDER SCREW TAPPING 3X16 SCREW TAPPING 5X14 PO WASHER PLAIN 5MM I I gt 2013 01 10 2F 2U 3ED ED F U 2E E 2F 2U 3ED ED F U 2F 2U 3ED ED F U 2E E 2F 2U 3ED ED F U E Ref No Part No MIRROR Ref LON Relative ref Number No Description NO INFORMATION MGZ3F0300 Reqd QTY Description d Serial No Parts catalogue code D 1 88110 MGZ J01 2 88120 M62 J01 3 90001 MCK A50 MIRROR ASSY R BA
91. RACE FR FENDER BRACKET COMP FUEL TANK BRACKET COMP RR BRAKE BRACKET SUB ASSY FR BRACKET HANDLE LEVER BRIDGE COMP FORK TOP BRUSH SET A CARBON BRUSH SET B CARBON BULB HEADLIGHT BULB TAILLIGHT BULB WINKER BUSH GUIDE 72 BUSH SLIDER 72 L C J CABLE COMP A THROTTLE CABLE COMP B THROTTLE CABLE COMP CLUTCH CABLE SEAT LOCK CABLE STARTER amp EARTH CALIPER SUB ASSY RR CALIPER SUB ASSY R CAMSHAFT COMP EX CAMSHAFT COMP IN ASSY NOISE SUPPRESSOR CAP COMP FUEL FILLER CAP COMP RADIATOR CAP CAP BLEEDER CAP CYLINDER HEAD COVER MASTER CYLINDER CAP MUFFLER TAIL CAP OIL FILLER CAP RESERVE TANK CAP STEERING STEM NUT CAP SWINGARM END CARTRIDGE OIL FILTER CASE ASSY UNDER CASE ASSY UPPER CASE COMP L BOTTOM CASE COMP R BOTTOM CASE SUB ASSY AIR CLEANER CASE DRIVE CHAIN CENTER COMP SHIFT DRUM CENTER CLUTCH CHAIN KIT DRIVE CHAIN CAM CHAIN DRIVE CHAIN OIL PUMP CIRCLIP CIRCLIP CIRCLIP CIRCLIP EXTERNAL 14MM CIRCLIP EXTERNAL 15MM CIRCLIP INTERNAL 35MM CLAMPER A FR CLAMPER A FR CLAMPER B FR CLAMPER B FR CLAMPER C FR BRAKE HOSE BRAKE HOSE BRAKE HOSE 2013 01 10 E gt 555 4 4 gt CLAMPER SENSOR CORD CLAMP FUEL HOSE CLAMP MASTER CYLINDER OIL HOSE H2 H4 H14 111 AIR HOSE 16MM BO
92. Reqd QTY Part No Description Serial Parts catalogue code D Ref No 06410 MER DOO DAMPER SET WHEEL 41201 MGZ DOO SPROCKET FINAL DRIVEN 41T 42301 MGZ JOO AXLE RR WHEEL 42312 MGZ JOO COLLAR RR BRAKE SIDE 42313 MGZ JOO COLLAR L RR WHEEL SIDE 42515 MGZ J10 RING RR PULSER 42615 MGZ DOO FLANGE SUB ASSY RR DRIVEN 42620 MGZ JOO COLLAR RR AXLE DISTANCE 42625 MGZ JOO COLLAR B RR AXLE DISTANCE 42650 MGZ JOO WHEEL SUB ASSY RR 42650 MGZ J10 N O 42711 MGS D31 TIRE RR METZELER 160 60ZR17 M C 69W 42711 MGZ D01 TIRE 160 60ZR17 69W 42753 KWF 901 VALVE RIM TRITOND 42753 MR4 901 VALVE RIM SCHRADER 43251 MGZ J01 DISK RR BRAKECSUNSTAR 44721 SEA NO2 WEIGHT BALANCE 10G TOHO ZINC 44722 SEA NO2 WEIGHT BALANCE 206 TOHO ZINC 44723 SEA NO2 WEIGHT BALANCE 506 TOHO ZINC 44726 SEA NO2 WEIGHT 56 ZINC 44727 SEA NO2 WEIGHT BALANCE 15G TOHO ZINC 2013 01 10 E Ref No Part No Description Reqd QTY CBR500 R D D REAR WHEEL Serial No MGZ3F1900 Parts catalogue code 14 44728 SEA NO2 90102 5 000 90105 MGS D30 90306 KGH 901 90306 62 01 90559 62 00 91051 62 01 91054 6 831 91053 5 004 91253 442 003 91253 443 761 91253 443 762 91351 65 030 WEIGHT 256 TOHO ZINC BOLT STUD 12X25 BOLT DI
93. SK 8X25 NUT U 12MM FUJI SEIMITSU NUT U FLANGE 16MM WASHER RR SWINGARM BEARING RADIAL BALL 6303UU FUJIKOSHI BEARING RADIAL BALL 6303UU NSK BEARING RADIAL BALL 6304UU DUST SEAL 30X52X7 DUST SEAL 30X47X8 ARAI DUST SEAL 30X47X8 NOK O RING 55X2 uz gt gt s gt 2013 01 10 FUEL TANK FUEL PUMP Relative ref Number Description 11 310120 PUMP ASSY FUEL 5 310100 TANK FUEL 9 310162 HOSE FUEL FEED MGZ3F2100 Reqd QTY Description CBR500 Serial No Parts catalogue code 16700 MGZ J01 PUMP ASSY FUEL 16719 MEW 920 DAMPER CONNECTOR 17359 419 670 JOINT BREATHER TUBE 17418 MGZ JOO TUBE FUEL TANK BREATHER 17500 MGZ D202B TANK ASSY FUELCWL 2 2 2 20 E ED F U U 17500 MGZ JOOZA 17500 MGZ JOOZC 17500 67 007 gt gt gt gt 17501 MGZ JOO RUBBER FUEL TANK 17521 KY1 300 SEAL TANK 17561 KVG 900 JOINT FUEL TUBE 17570 62 01 HOSE COMP FUEL FEED 17572 KPP TOO CUSHION FUEL TANK RR PIVOT 17574 MGS D30 PACKING BASE 17580 MGZ JOO FASTENER A DUAL LOCK 18X28 17590 MGZ JOO TUBE FUEL TANK DRAIN 17620 611 COMP FUEL FILLER 17711 MGE 003 RETAINER 61102 KTY D30 COLLAR RADIATOR MOUNTING 77208 KW7 900 RUBBER B SEAT MOUNTING 83551 300 000 GROMMET AIR CLEANER CASE 90135 MS2 000 BOLT TANK HINGE 90301 KGH 901 NUT
94. SOCKET 8X20 E xu 6 ier 2013 01 10 THERMOSTAT Relative ref Number Description 2 114116 THERMOSTAT 3 114117 CASE THERMOSTAT MGZ3E2100 Reqd QTY Description Parts catalogue code D 1 19300 MCJ 003 THERMOSTAT 1 2 19305 KV3 010 RUBBER THERMOSTAT 1 3 19320 MGZ JOO COVER COMP THERMOSTAT 1 4 90001 MGZ J00 BOLT FLANGE SOCKET 6X22 2 2013 01 10 E Ref No THROTTLE BODY Part No Reqd QTY Description Serial Relative ref Number Description 4 SENSOR THROTTLE BODY ASSY THROTTLE BODY THROTTLE 11 14 VALVE IDLE AIR CONTROL 17 22 INJECTOR FUEL NOTE Same time for two units 9 BODY IDLE AIR CONTROL VALVE 18 19 23 PIPE FUEL NOTE Same time for two units or more 617115 311132 311130 3111 5 311145 3111 5 311140 Parts catalogue code NO CON O AWN 16060 MGZ D01 16081 KPH 701 16082 KPH 701 16083 MGZ D01 16084 MGZ D01 16085 MGZ D01 16400 MGZ D02 16410 MGZ D02 16428 MGZ D01 16430 MFJ DO1 16430 67 001 16432 67 001 16433 921 16435 001 16450 MF J D01 16451 MGZ D01 16472 MCW 000 16610 MGZ D01 16620 MGZ D01 16630 MF J D00 90021 67 002 91301 P7A 004 91301 PLC 000 SENSOR SET SCREW TORX 5X8 7 SCREW TORX 5X17 O RING SENSOR O RING SENSOR BODY ASSY THROTTL
95. SWITCH ASSY STARTER MAGNETIC RUBBER SHOCK RUBBER BATTERY SETTING BOLT SOCKET 5X9 BAND BATTERY 155MM FUSE BLADE 30A 2013 01 10 E Reqd CBR500 R RA D D Description WIRE HARNESS MGZ3F3800 Serial No Ref No Relative ref Number LON Description 1 3 4 9 10 17 19 6131B2 RECTIFIER REGULATE 611100 HARNESS WIRE 611100B ABS add 611107 SUB HARNESS FRONT 617125 SENSOR BANK ANGLE 616169 HORN 611163 RELAY 6111D9 RELAY FAN CONTROL 611161 RELAY FUEL PUMP 611155 RELAY MAIN 6111D8 RELAY HEADLIGHT 618135 ENGINE CONTROL MODULE ECM Parts catalogue code NWWWWO O NWO 31600 67 1401 51730 5 601 32100 67 000 32100 67 010 32103 62 00 32109 MGZ J41 32206 62 00 32606 GEV 761 33714 KL3 620 35160 MGS D31 38110 67 1401 38111 62 00 38117 62 00 38221 5 31 58221 5 51 58221 5 81 38281 67 101 38301 921 38306 4 000 38501 003 38770 67 002 38770 MGZ U02 RECTIFIER ASSY REGULATOR 1 1 DIODE ASSY THREE WAY SUMITOMO SUB HARNESS FR SUSPENSION COUPLER STAY COUPLER CAP DUMMY 4P RED RUBBER TAILLIGHT BRACKET SENSOR ASSY BANK ANGLE M6 HORN COMP HIGH HEAT GUARD HORN COLLAR HORN SETTING FUSE BLADE 7 5A FUSE BLADE 15A FUSE BLADE 30A COVER RELAY BOX RELAY COMP WINKER MITSUBA SUSPENSION WINKER RELAY MITSUBA R
96. V COWL LAYER Parts catalogue code UW amp WULUTUTUT rz 17581 MGZ J00 64230 62 00 64240 MGZ J00 64300 MGZ D20ZA 64300 MGZ D00ZB 64300 MGZ D00ZD 64300 MGZ DO0ZC 64310 MGZ J00ZB 64315 MGZ J00 64320 MGZ JOOZA 6 amp 335 MGZ J00 64336 MGZ J00 64400 MGZ D20ZA 64400 MGZ D00ZB 64400 MGZ D00ZD 64400 MGZ DO00ZC 64435 62 00 64456 MGZ J00 84703 KC2 960 90114 MGZ J00 90116 5 600 FASTENER DUAL LOCK 20X30 COVER R LOWER HEADLIGHT COVER L LOWER HEADLIGHT COWL SET MIDDLE WL COWL ASSY UNDER NH436M MAT GUNPOWDER BLACK METALLIC STAY FR COWL UNDER COWL L UNDER NH436M MAT GUNPOWDER BLACK METALLIC COWL INNER COWL R LAYER COWL SET L MIDDLE WL TYPE1 TYPE3 TYPE1 TYPE2 COWL L INNER COWL L LAYER CUSHION NUMBER PLATE SCREW SPECIAL 5X14 RIVET PUSH 2 2 20 E ED F U U 2 2 20 2013 01 10 MIDDLE COWL MGZ3F4500 Reqd QTY Description Serial Parts catalogue code 16 90133 KPP TOO SCREW PAN 6X14 17 90134 KPP TOO SCREW PAN 5X14 18 90601 SJA 003 CLIP SNAP FITTING 19 90677 KAN TOO NUT CLIP 5MM 20 93903 24380 SCREW TAPPING 4X12 21 95701 06010 00 BOLT FLANGE 6X10 2013 01 10 E 111 Ref LON Relative ref Number No Description NO INFORMATION MGZ3F4800 Reqd QTY pen Part No Description CBR5
97. X10 96001 06022 07 BOLT FLANGE 6X22 2013 01 10 E Ref No FRONT BRAKE MASTER Part No Reqd QTY Description od Serial No D CYLINDER ABS MGZ3F0510 Ref No Relative ref Number Description 1 6151B2 2 712127 3 712128 8 712105 12 712166 14 712169 16 810167 8101F5 SWITCH FRONT STOP HOSE A FRONT BRAKE INCLUDES Bleed brakes HOSE B FRONT BRAKE INCLUDES Bleed brakes CYLINDER FRONT BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM FRONT BRAKE MASTER CYLINDER PISTON SET FRONT BRAKE MASTER INCLUDES Bleed brakes LEVER HANDLE RIGHT LEVER HANDLE BOTH Parts catalogue code AWN 24 35340 MGS D31 45125 MGZ J11 45126 MGZ J11 45155 MGZ J10 45156 MGZ J10 45157 MGZ J00 45504 410 003 45510 MGZ D01 45512 MA6 006 45513 KK1 771 45517 166 006 45520 MG7 006 45521 HA2 006 45530 471 831 53174 116 670 53175 KPP T01 90114 166 006 90145 MS9 612 90202 KCW 870 90545 300 000 90651 5 671 93600 04012 16 93893 04012 17 95701 06010 07 SWITCH 55 STOP 5 5 CLAMPER FR BRAKE HOSE CLAMPER B FR BRAKE HOSE CLAMPER C FR BRAKE HOSE BOOT COMP CYLINDER SUB ASSY FR BRAKE MASTER NISSIN PROTECTOR CAP MASTER CYLINDER HOLDER MASTER CYLINDER DIAPHRAGM PLATE DIAPHRAGM CYLINDER SET MASTER PLUG HANDLE LEVER BRACKET
98. Z D01 33402 MGS D31 33404 MGS D31 33411 67 00 33412 MGZ J00 33413 MGZ J00 33450 MGZ D01 33454 MGS D31 33600 MGZ D01 33613 MGZ J00 33650 MGZ D01 33703 MGZ J01 33705 MGZ J00 33706 KAN 960 33706 7 900 33706 000 33710 67 401 33714 KL3 620 35720 67 01 33722 901 33728 33729 7 003 33731 0 940 33741 KPL 902 33741 KTG U01 34000 34901 627 401 34904 MGZ D01 34906 55 01 34908 586 003 35000 35010 67 00 35100 67 01 35101 67 01 35105 01 2013 01 113 10 00 00 0 Ui I 2 F Q OWONDUPOWNANAUURWN 35200 67 401 35330 901 35340 MGS D31 35350 67 401 35357 35500 661 35600 4 860 35700 67 401 35850 4 000 35856 KAZ 003 35910 MGZ JOO 36000 36450 KVK 901 56531 MGZ J01 37000 37100 67 001 37100 MGZ D11 37100 MGZ E01 37100 MGZ E11 37104 62 00 37130 67 001 37130 MGZ D11 37130 MGZ E01 37130 MGZ E11 37215 KZZ 900 37610 62 01 37620 67 01 37700 KZR 601 37870 MGS D31 38000 58110 MGZ J01 38111 67 400 38117 MGZ JOO 38221 SNA A31 38221 SNA A51 38221 SNA A81 38235 1 58281 MGZ J01 38301 921 38306 4 000 38501 MEL 003 38510 MGZ J11 38517 65 080 38520 MGZ J11 38555 65 080 38770 67 002 64 64 65 66 12 12 16 16 15 112 112 610 O O gt gt SO Qn O xO
99. ZD 86202 MGZ J00ZF 86202 67 007 86611 MGZ D10ZC 86611 MGZ D10ZB 86643 MGZ D20ZA 86644 MGZ D20ZA 86645 MGZ D00ZB 86645 MGZ D00ZD MARK HONDA 85MM MARK 6 95 TYPE1 TYPE4 TYPE2 TYPE3 MARK L WING 95MM MARK ABS TYPE1 TYPE2 STRIPE MIDDLE COWL MARK CBR 5008 TYPE3 TYPE1 1 1 2 2 20 2 2 20 2 2 20 E ED F U U 2 2 20 E ED F U U 2 2 20 2 2 20 E ED F U 2015 01 10 E Ref Part No Description MARK STRIPE MGZ3F5000 Reqd QTY Serial No R D Parts catalogue code 10 86645 MGZ D00ZC 500R TYPE2 11 86647 MGZ D20ZA STRIPE FR UPPER COWL 14 86773 MGZ D20ZB MARK 500R TYPE1 2 2E 2F 2U 3ED 2E 2F 2U 3ED 2E 2F 2U 3ED 2E 2F 2U 3ED 2013 01 10 E 116 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 06000 06406 MGZ DOO 06410 MER DOO 06431 MA3 405 06435 MGZ J01 06451 443 405 06455 65 031 11000 11000 67 400 11103 62 00 11140 MGZ J00 11210 67 400 11321 62 00 11330 62 00 11332 62 00 11344 0 000 11350 62 00 11355 62 00 11394 67 400 11395 62 00 11396 62 00 12000 12010 67 400 12204
100. block A hollow arrow a indicates the block No for the parts en closed within a dotted line i solid arrow t indicates the block No the part in question is connected to 2015 01 10 E When the parts were revised Be sure to check the serial number Reqd QTY Description CB400 Serial No 156 CLAMPER R FR BRAKE HOSE 157 CLAMPER FR BRAKE HOSE 100 0007 FENDER COMP FR NHA11M FORCE SILVER METALLIC 100 00028 PB284C CANDY PHOENIX BLUE 101 000 PLATE FR FENDER 101 MCE 010 102 MCE 300 SHION FR FENDER U B 105 000 STAY FR FENDER MOUNTING 61107 MR7 O00 COLLAR 6 52 96001 06020 00 BOLT FLANGE 6X20 The number has been When shown at the left side When shown at the right side used from the initial model it is applicable to the models it is applicable to the models without revision of No 1008001 and the up to No 1008000 subsequent numbers parts listed with at the end of the parts name have limited supply period parts not for sale 2015 01 10 RIGHT is abbreviated as L stands L or R in the description of a part stands for the LEFT hand side or the RIGHT hand side Determine the left or right as if you were in the motorcycle seat The following abbreviations are used this parts
101. catalogue Anti lock brake system Alternating current Attaching mark Assembly Capacitive discharge ignition Complete Direct current EX usus Exhaust FR lt Front omms Hexagonal Inlet Kilometers per hour Left L 100L Link 100 Links L E D Light emitted diode Millimeter Miles per hour Right RR Rear STD Standard T 22T Tooth 22 Teeth Traction control system Transcript mark With labelling Without labelling Part block and serial number check Color label attachment position check Throttle body Frame parts Part block parts Colored parts E 1 E 23 F 1 10714 U U Reque Engine serial Throttle body Frame serial Color label seria number serial number number number Check point 2 2013 01 10 Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts with parts catalogue codes are exclusive for models destined for countries designated If no area codes are listed parts are for common use Area code yP 508 SED European direct sales European direct European direct sales CBR500RD Applicable engine serial No PC44E 2000001 NETTE ep rome 2013 01 10
102. cription CBR500 RA CLEANER Serial No MGZ3F2500 Relative ref Number Description 4 ELEMENT AIR CLEANER 3 312102 COVER AIR CLEANER CASE 5 312105 3121A5 CASE AIR CLEANER 6 11 DUCT AIR CLEANER FUNNEL AIR LEFT FUNNEL AIR RIGHT FUNNEL AIR BOTH FUNNEL AIR 312125 312168 312169 3121 2 312127 Parts catalogue code 15771 KV6 000 17211 MGZ D00 17213 62 00 17214 MGZ D00 17215 MGZ D00 17216 MGZ D00 17220 67 000 17225 67 000 17232 900 17240 67 000 17240 67 00 17245 67 000 17251 MGZ D00 17251 MGZ A00 17252 MGZ D00 17252 MGZ A00 17253 62 00 17265 62 00 17366 428 670 17370 382 870 17724 102 700 32150 62 00 32207 62 00 83545 KCJ 690 90538 KSH 900 CLIP OIL DRAIN TUBE ELEMENT AIR CLEANER SEAL AIR CLEANER SEAL AIR CLEANER LID SEAL THROTTLE BODY SEAL AIR CLEANER DUCT COVER AIR CLEANER CASE SUB ASSY AIR CLEANER COLLAR AIR CLEANER MOUNTING DUCT AIR CLEANER LID SUB ASSY AIR CLEANER FUNNEL L AIR FUNNEL AIR TUBE BREATHER TUBE A DRAIN PLUG BREATHER TUBE CLIP SUB TANK HOSE STAY ENGINE SUB HARNESS STAY HARNESS RUBBER SIDE COVER WASHER SPECIAL 6MM 2013 01 10 2 2 2 2 2U U 2E 2F 3ED E ED F 2 E Description AIR CLEANER Serial No MGZ3F2500 Parts catalogue code 23 90646 657 000 24 91406 58 000 25
103. e removal and installation INCLUDES Valve adjust and reface GUIDE INTAKE VALVE INCLUDES Engine removal and installation INCLUDES Reaming INCLUDES Valve adjust and reface Replace all intake valve guide add GUIDE EXHAUST VALVE CONED INCLUDES Engine removal and installation INCLUDES Reaming INCLUDES Valve adjust and reface Replace all exhaust valve guide add GUIDE VALVE FOR 1 VEHICLE INCLUDES Engine removal and installation INCLUDES Reaming Parts catalogue code 12010 MGZ J00 12204 KYJ 305 12205 305 12207 62 00 12251 67 401 16211 627 00 16217 MGZ J00 31916 841 37870 6 031 90007 67 400 90011 MGZ J00 90017 KYJ 900 90019 KYJ 900 90418 KYJ 900 92900 08022 3 94301 08140 94301 12160 HEAD ASSY CYLINDER GUIDE IN VALVE O S GUIDE EX VALVE O S BOLT SEALING 12MM GASKET CYLINDER HEAD INSULATOR THROTTLE BODY BAND INSULATOR PLUG SPARK CPR8EA 9 NGK SENSOR ASSY WATER TEMP BOLT WASHER 9X100 BOLT FLANGE 6 35 BOLT FLANGE 6X32 BOLT FLANGE 6 39 5 WASHER 12 2X17X1 5 BOLT STUD 8X22 DOWEL PIN 8X14 PIN A DOWEL 12X16 02 rO 2013 01 10 CYLINDER HEAD 2013 01 10 E MGZ3E0200 Relative ref Number Description 3 5 111115 6 51113
104. elative ref Number Description 3 4 5 7 210141 MAINSHAFT TRANSMISSION INCLUDES Engine removal installation 210141A Replace countershaft add 17 2101C2 BEARING MAINSHAFT LEFT INCLUDES Engine removal installation 20 210165 BEARING MAINSHAFT RIGHT INCLUDES Engine removal installation 2101C6 BEARING MAINSHAFT BOTH INCLUDES Engine removal installation 210104 BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal installation Parts catalogue code 23211 62 00 23212 MGZ J00 25451 MGZ J00 23451 62 00 23491 62 00 23492 62 00 25511 MGZ J00 25512 MV9 670 25551 MGZ J00 90005 67 400 90403 900 90451 2 000 90454 900 90455 KYJ 900 90456 MA6 000 90601 107 000 91022 4 003 91023 4 003 95701 06014 00 96100 63050 00 141 1 PLATE BEARING SETTING 1 GEAR MAINSHAFT SECOND 19T 1 GEAR MAINSHAFT THIRD amp FOURTH 20T 20T GEAR MAINSHAFT FIFTH 20T COLLAR 25X28X12 GEAR MAINSHAFT SIXTH 23T COLLAR SPLINE 25 28 13 PLATE BEARING SETTING BOLT FLANGE 6X14 NSHF WASHER THRUST 17MM WASHER SPLINE 25X31X1 5 WASHER SPLINE 25X42X1 6 WASHER LOCK 25MM WASHER THRUST 25MM CIRCLIP 25MM BEARING NEEDLE 17X27X14 8 OUTER NEEDLE BEARING BOLT FLANGE 6X14 BEARING RADIAL BALL 6305 2015 01 10 E Ref No Part No TRANSMISSION COUNTERSHAFT Reqd QTY Descrip
105. er diameter mm Length m 95001 30xxx 2x 95001 30001 20M 3 0 Standard part No Bulk part No Bulk part Inner diameter mm Length m 95001 30xxx 3x 95001 30001 30M 3 0 95001 30xxx 4x 95001 30001 40M 3 0 95001 55xxx 3x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 2x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 35xxx 3x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 4x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 4x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 5x 95001 55001 50M lt 95001 55003 50M gt lt 95001 55008 50M gt 5 5 95001 35xxx 5x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 55xxx 6x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 6x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 75xxx 2x 95001 75001 50M lt 95001 75003 50M gt 7 5 95001 45 2 95001 45001 50 95001 45003 50 4 5 95001 45 3 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 3 95001 75001 60 95001 75003 60 95001 75008 60 7 5 95001 45 4 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 4 95001 75001 60 9
106. ic i Applicable model Applicable NH B01 R 263 NH A14M block Initial Final No Name of colored parts Basic part No 1 R263 NHA14 applicable applicable model model BODY COMP FRAME Z COWLASSY R UNDER _ oaaio mez Joo ze 8 z F4 COWL SET R MDDLE JexewGzow zo zc F4 COWL FR UPPER zo Fe 5 88 zo ze re COW r UNDER z amp F4 7 Ls row mmewezxo ze ze Fae 4 s cow CENTER zc z 2 10 FENDERSETARR z amp _ F9 2 RR za za raje frener eR zo zc z _ 4 GRASSY z amp GRIPASSY RRR za z amp Fas 1a ji zo zc zs F9 10 No 1 2 3 SET moo _____ zo zc 28 F 4 5 2013 01 10 CBR500R CBR500RD E ED F U MODEL CBR500RD N Graphite Millennium Seal silver black red metallic i Applicable model Applicable 1 263 14 block Initial Final No Name of colored parts Basic part No 1 R263 NHA14 applicable applicable model model WARK HONDA onzo a z amp z amp MARK HONDA za Fe 2 MARKLWING ze
107. im O0 On Ooou uio ui OUO OnmonmmuuooO o gd uo SPROCKET OIL PUMP DRIVEN 48 SPROCKET TIMING STATOR COMP STAY COMP ABS MODULATOR STAY COMP FR COWL UPPER STAY COUPLER STAY ENGINE SUB HARNESS STAY FR COWL UNDER STAY HARNESS STAY HARNESS CLIP STAY L FR SIDE REFLECTOR STAY L UNDER COWL STAY RELAY BOX STAY FR SIDE REFLECTOR STAY UNDER COWL STAY SEAT LOCK CABLE STAY SPEED SENSOR STAY STAY STEM SUB ASSY STEERING STOPPER COMP GEARSHIFT DRUM STOPPER TERMINAL STRAINER COMP STRIPE FR UPPER COWL STRIPE L FUEL TANK STRIPE L MIDDLE COWL STRIPE STRIPE STRIPE STRIPE SUB GEAR SUB HARNESS ENGINE SUB HARNESS FR SUB HARNESS OIL PRESSURE SUSPENSION COUPLER SUSPENSION TAILLIGHT SUSPENSION WINKER RELAY SWINGARM SUB ASSY RR SWITCH ASSY COMBINATION amp SWITCH ASSY SWITCH ASSY ENGINE STOP FR STOP SWITCH 55 SWITCH ASSY SWITCH ASSY SWITCH ASSY SWITCH ASSY SWITCH ASSY SWITCH COMP NEUTRAL OIL PRESSURE SIDE STAND STARTER MAGNETIC FR LEVER TAILLIGHT UNIT TANK ASSY TANK RADIATOR RESERVE TENSIONER COMP CAM THERMOSTAT THREAD B STEERING HEAD UOuuoa Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref THREAD COMP STEERING HEAD TO 612 TIRE FR
108. or the listing of service items that continues to the following page Ref No Relative ref Number L O N F R T Description 2 111118 CAMSHAFT eeeeeeeeeeeee8 4 5 e e e e e e bee indicated at the last line Indication of the block with no setting of FRT Ref No Relative ref Number L O N 5 Description NO LON code system 11 b Location function code Operation code Operation sequence number Unit code can be shown with alphabet camshaft No regular rule of code replace rocker arm No regular rule of code 2013 01 10 1 a 11 18 A Category codes and classification Code Category 1 Engine Transmission Fuel amp Exhaust Frame amp Body Steering Suspension Electrical Wheels Brakes Controls instrument OO O N O O BI O N Operation codes and classification Code Operation category 1 Replace Removal Installation Change Overhaul Adjust Balance Paint related work Top coat Test Inspect diagnose Measurement Check Overhaul related work Rebore Overhaul related work Reseal Resurface Paint rela
109. se 1 Clear General hose 1 Ash gray 3 mm inside dia only 2 Black Ash gray 3 5 Black Black 5 Black inside braid 3 Light red 3 Red 3 mm inside dia only 6 Light red 4 Ash gray with red stripe 7 Pale black 3 mm inside dia only 6 Black Lengths 001 1 m standard 003 3 m 008 8 1 0 code fuel hose and general purpose hose 3 0 mm 11 11 mm 3 5 mm 91 12 mm outside dia 15 mm 4 5 mm 92 12 mm outside dia 16 mm 5 0 mm 12 12 mm outside dia 17 mm 5 3 mm 5 5 mm 14 14 mm 6 5 mm 17 17 mm 7 0 mm 7 3 mm 7 5 mm 8 0 mm ID OD code vinyl hose 6 8 mm 6 0 6 5 7 0 mm 6 5 mm 8 0 7 0 mm 8 0 mm 9 0 mm N NANOPONNN S S oooouoouo 2 SO OT Hose type 1 Fuel hose 3 Vinyl hose 5 General hose 2015 01 10 E 5 Flat rate service time FRT means the standard time required to service a MC which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis trouble
110. shooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of vehicles Float time is set by multiplying the net service time by a given coefficient 2013 01 10 service items shown the text are listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 gt 6 minutes 0 2 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure As the work procedure is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one per
111. sic part No NHA87 applicable applicable model mode poovcow rmwe _____ 28 Fas _ gt 8 UNDER __ oaa1omezsoo ze 5 3 cow ser FR _____ 2 __ F4 74 cow ser c za F 10 rrsomczo20 z F2 5 SET R easoomezo20 z Fas_ 7 2020 z F a COWL Luner 6617 RR center zo F2 2 N FENDERSETA RR za F9 2 FENDERSETA RR owewGzom z F3 _ 2 FR FR ze _ EmPasSv L es 13 po z Fe 10 11 12 13 14 5 1 MARK 86773 MGZ D20 2015 01 10 E Pearl himalayas white Applicable 87 Initial Final Name of colored parts Basic part No NHA87 applicable applicable model model MARK HONDA 86101 MGZ J00 MARK HONDA 86102 MGZ J00 MARK L WING 86202 MGZ J00 Z MARK R WING 86201 MGZ J00 2 STRIPE FR UPPER COWL 86647 MGZ D20 No 16 17 18 19 0 21 22 23 24 25 26 27 28 2 TANKASSY 77 7 2020 8 WINDSCREEN SET JerriowGzan ZA x x x i 2 7 2013 01 10 CBR500RD Graphite Millennium Seal silver black red metall
112. son and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard Special tools and service equipment used to set FRT are those specified or recommended in Service Manual 2013 01 10 Service item whose FRT is not presented Accessories and service parts that are not listed to use this manual Locations with little aging deterioration or breakage during normal use Service work that can be finished by one touch Service work that is seldom done i e extremely small causes of trouble and service frequency When FRT is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water draining Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery of a MC Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work Explanation of by using an example 6 Indicating work contents that are included in the service The example may differ from the actual presented items item CON N Relative ref Number ERD
113. ted work Refinish O CO NI O Q O N Repair Cleaning Air bleeding Major service items without using spare parts 1 Removal Installation 2 Adjustment 3 Inspection Measurement 5 Other work E Engine Frame OPERATIONS OTHER THAN REPLACING PARTS 1 Removal and installation Set for the configuration with the parts removed from the vehicle Pe 9119091 TAROTIEE OPERATION ADJUSTMENT LON DESCRIPTION FRT 3 Inspection Measurement TILTING ENGINE ASSEMBLY LON DESCRIPTION 1101 5 REMOVAL INSTALLATION 3 5 INCLUDES All necessary adjustment 1115A0 COMPRESSION PRESSURE MEASUREMENT CYLINDER HEAD ASSEMBLY 1111 0 REMOVAL INSTALLATION 6145A0 IGNITION TIMING INSPECTION INCLUDES Engine removal and installation 890550 BATTERY CHECKING OF ELECTROLYTE THROTTLE BODY ASSEMBLY LEVEL amp CHARGE REMOVAL INSTALLATION CRANKCASE SEPARATION 5 Other wor INCLUDES Engine removal and installation RADIATOR ASSEMBLY LON DESCRIPTION REMOVAL INSTALLATION 3111D5 1101E6 1151E6 1130A2 OIL STRAINER CLEANING 2 Adjustment 7110A0 FRONT BRAKE AIR BLEEDING LON DESCRIPTION 2123A0 CLUTCH ADJUSTMENT INCLUDES Clutch lever adjustment 1151 7 RADIATOR COOLANT CHANGE SPARK PLUG ADJUSTMENT CLEANING 6143A1 NOTE For 1 vehicle 6145 2 HISS MEMORIZATION VALVE CLEARANCE
114. tion Serial MGZ3E1720 Relative ref Number Description 2 3 5 6 8 9 20 COUNTERSHAFT TRANSMISSION INCLUDES Engine removal and installation 210142A Replace mainshaft add 10 213135 SPROCKET DRIVE 19 2101C7 BEARING COUNTERSHAFT LEFT INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation OIL SEAL COUNTERSHAFT LEFT INCLUDES Engine removal and installation 1 210142 2101D4 21 210167 Parts catalogue code NO AWN 23220 MGZ J01 23421 MGZ J00 23441 MGZ J00 23442 ML7 000 23461 MGZ J00 23481 MGZ J00 23482 MV9 670 23501 MGZ J00 23521 MGZ J00 23801 MGZ J00 24261 283 000 90037 422 003 90452 MR7 000 90454 428 000 90459 438 000 90463 MR7 000 90464 MR7 000 90603 4 000 91023 4 003 91026 MGZ J00 91207 8 003 94560 62200 COUNTERSHAFT COMP GEAR COUNTERSHAFT FIRST 46T GEAR COUNTERSHAFT SECOND 40T COLLAR 28MM GEAR COUNTERSHAFT THIRD 32T GEAR COUNTERSHAFT FOURTH 26T COLLAR SPLINE 28X31X9 GEAR COUNTERSHAFT FIFTH 23T GEAR COUNTERSHAFT SIXTH 24T SPROCKET DRIVE 15T PIN GEARSHIFT FORK GUIDE BOLT SPECIAL 10MM WASHER SPLINE 28 34 1 5 WASHER THRUST 20MM WASHER 10 2MM WASHER SPLINE 28MM WASHER LOCK 28MM CIRCLIP 28MM BEARING NEEDLE 20X34X16 8 NT BEARING NEEDLE 20 24 11 OIL SEAL 34 62 8 RING SNA

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