2003 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
Contents
1. n pn q q n I n 213 1121314 1121314 1 516117118119 1121314115161171181 19 112131411516 7 18119 5161 45161718 10111112119 14 15 16 17 18 10111112113 14115 16 17 18 101111219 14 15 16 17 18 1912021 22 23 24 19 22 23 24 121 22 23 24 WI 00255 WI 47 AIRBAG SYSTEM WIRING SYSTEM 5 Airbag System A SCHEMATIC 1 LHD MODEL TO POWER SUPPLY ROUTING FB 33 IG FB 20 FB 21 HEADLIGHT IGNITION RELAY F B FUSE NO 11 F B FUSE 6 RELAY IG IG IG COMBINATION c METER CHECK CONNECTOR AIRBAG INDICATOR LED AIRBAG CIRCUIT DIAGNOSIS CONNECTOR DIAGNOSIS TERMINAL 8103 REF TO GND L 03 veLLow BLACK C 17 GREEN 879 GRAY 1 2 11 2 8 1l 112131415161718 9110 1121345 6171819 10111 3141516 3141516 1112135415 67 12 1314115 1617118 119 2021 2223124 YELLOW B 107 GREEN B38 U q 923 gt 4 5 6 1 41516 11 1213 114 112194 5161718 9 101111122. AUTO A C 14243 1213451675 11213141516 4516 9 10 11 12 13 14115 16 B GRAY BLACK MANUAL 3145 6 7 819 5 11213141516 7 9 1511617 1819 20 1 2 3 4 5 6 7 8 9 12113 1415116 17 18 19 20 21 22123 24 101112113 14 15 16 17 1819 20 WI 00238 WI 31 GROUND DISTRIBUTION WIRING SYSTEM REAR POWER WINDOW ROOM LIGHT POWER WINDOW SUB SWITCH SUB SWITCH LH DOOR LOCK SUB SWITCH REMOTE CONTROL REARVIEW MIRROR amp MIRROR HEATER SPOT LIGHT Qoia 2 1 2 3 4 5 1 5 Xf 4 4131211 5 314151617 8 34 m E S a WI 00239 WI 32 GND L 07 SEAT HEATER RH 11 B SEAT HEATER SWITCH LH SEAT BELT SWITCH 11 B REAR DOOR SWITCH RH GND L 06 114 ED mi2l R 2 3 N AH
3. 4 15608 state ole 11121314151181718 9 2021 22 10111515 hel h7 18 91011112 19 20 21 22 23 24 GREEN 1121314151617 x 8 9 1011112 13 14 EE 1511617 18 19 20 21 22 23 24 25 26 27 28 29 30 2023 24 25 26 27 28 29 30 31 32 WI 00716 WI 88 A T CONTROL SYSTEM WIRING SYSTEM 2 tr COMBINATION a SPEEDOMETER AT OIL TEMP POWER amp HOLD r OrL B Br 5 2 0811 REF TO ILM RNA 01 ILM RTB 01 ILM RTB 01 01 KICK DOWN SWITCH B 1 1 2 REF 5 eun 1 1 2 112131415 6 7181
4. 5 1 8167 Brown 3 2 2 3 2 4 6272 415161718 5 8272 BLUE 1 2 8194 B44 879 ena 41516 112 314 q n 1121314 a 1 2 3 4 5 6 7 8910 1121314 516171819 617181970 6 7 712 415 6 7 urbe ure 0 1213 14 15 16 17 18 19 20 10811 2 3148 10 11211314115 16 17 4 1112 s 4 9 pa tsp16 19 24 25 26 po 34135196 OL 20 jm 7 1112113 18 27 22 23 28 31132133 38 WI 00235 WI 28 GROUND DISTRIBUTION WIRING SYSTEM REAR POWER WINDOW POWER WINDOW MAIN SWITCH SUB SWITCH LH COMBINATION METER B 2 B 10 no REMOTE CONTROL REARVIEW MIRROR SWITCH COMBINATION METER 8 REMOTE CONTROL REARVIEW MIRROR amp MIRROR HEATER HAZARD SWITCH
5. 11213 7 11213 e 7 1234 L5 6 7 8119 1121314 5 718119 11213141 56 7 8 9 8 9110111112113 14 15 16 1711819 819 10 1112 13 14 15 16 17 18 1920 101111213 14 15 16 17 18 10411112113 14 15 16 17 118 10111112113 14 15 16 17 18 2021 22 23 124125126 1271286 1211221 232425 2627 28129130 19120121 22 23 24 19 20 21 22 23 24 19 20 21 22 23 24 1 2 3 4 5 6 7 81 9110 11 12 13 14 15 112 314 516 718 1TT21 5 6 7 10 15 16 17 20 25 26 27 30 35 16117118119120 21 22 23 24 25 26 9110111112 13 14 15 16 17 18 19 20 21 22 23 8 11 18 21 28 31 27 28 29 30131 2425 26127128129 130131 32133 34135 3114 9 42113114 19 22123124 29 132133134 86 RELAY HOLDER WI 00298 WI 76 A T CONTROL SYSTEM WIRING SYSTEM CONNECTOR JOINT 9 9 9 HOSN3S 03245 H31H3ANOO 3n0HOL HOSN3S 3 40 amv L HOSN3S 9334 319IH3A HOSN3S 319 QION310S 131 8 GION31OS 13 GION310S 7 6 GION310S GION310S 3unssaud 7 GION310S dfi4201 GQION3 OS t c 999 01
6. 5 FB 33 FB 36 5 F B FUSE NO 14 F B FUSE NO 14 T 5 5 MODEL MODEL LHD MODEL GR RHD MODEL GY CHARGE COMBINATION METER WARNING A REF TO P SUP L R 02 GENERATOR REF TO P SUB L R 02 GREEN 1 2 3 4 5 6 7 8 9 10 EE 11213 41516 11213 617 7 8 9 879 41516 14 12 13 1415 18 19 20 21 22 B 110 GREEN 1 2 3 4 5 617 8 9 1121314 5 6 7 8 9 i2 34 15 16 17718 1912021 22 23 24 1121314151617 1011112113114115116 17 18 19 20121 1516117 1819120121122123124125126127 28 2930 2223 24125126 27 28 29 30 31 32 WI 00319 WI 98
7. WI 62 AIR CONDITIONING SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING MB 10 M B FUSE NO 2 B REF TO R DEF R 01 A Cias GRAY 49 GRAY 2345678 1121341516 718 9110 112 3 4 5 6789 101 101 12 13 14 15 16 12 13 14 15 16 17 18 19 20 12 18 14 15 1617 18 19120 21 22 23 24 ola WI 00277 WI 63 AIR CONDITIONING SYSTEM WIRING SYSTEM 48 49 AUTO A C CONTROL MODULE AT MODEL MT MODEL CUSTOM CPU IN VEHICLE TEMPERATURE EVAPORATION SUNLOAD SENSOR THERMO SWITCH B COMBINATION SENSOR GRAY BLACK 49 C2 erac 1121314 5161718 112131415 6171819 1121314 1516 7 8 12 3 4151617 819 s 91011 13114 15 1617 18 1121131415 1617 18 19 2012122 GREEN 7 12 13 14 15 16 17 18 19 20 21 22 2
8. H 112 3 112 112 7 4131211 1121314 112 1314156 7 8 9 10 11213 41516 3 8171615 5161718 7 8 9 1011 12 13 14 B38 5 1121314 5 6 7 9 11213 4151617 314 11213415 x 8 9 1011 12 134 1213 14 1511617 1819 1201271 8 9 14 15 16 51617 8 9 1516117 18 1912012122123124 25 26 27 2829130 22 23 24 25 26 27 28 29 36 3132 16 17 18 19 20 21 22 23 24 25 WI 00236 WI 29 WIRING SYSTEM GROUND DISTRIBUTION OP CONNECTOR 7 B COMBINATION SWITCH WIPER CRUISE CONTROL MODULE e B B94 FUEL PUMP RELAY TURBO MODEL B46 POWER amp HOLD SWITCH REAR DEFOGGER TIMER GQ GLOVE BOX ILLUMINATION LIGHT TURBO MODEL 811 11 B 296 208 INHIBITOR SWITCH ABS CONDENSER 2 B HEADLIGHT WASHER FRONT TURN SIGNAL MODULE LIGHT RH 4 3 11 B 8140 FRONT CLEARANCE IGNITION RELAY LIGHT RH B 1 11 B FRONT ACCESSORY POWER SUPPLY SOCKET ABS CONTROL MODULE 23 FLUID LEVEL SWITCH GND L 03 0 G16 GRAY GRAY 829 8208 8208 BLACK GRAY e oo 2 2 112
9. n 11213 1 4 11213 4157 1 2 3 4 5 6 7 8 9 10 1121314 56789 05161718 8 9 1101111211311415116 11 12 13 14 15 16 17 18 19 20 10 11 12 13 14 15 116 17 18 19120 B B55 GRAY 1 0 g 0 112131415 6 7 112 112131411516117118119 1121 13114151617 112131411516117118119 8 9 10111112113114115 10111112113 14 15 16 17 18 10 11 12 13 14 15 16 17 18 8 9 110111112113 14115116 10 11 12 13 14115 16 17 18 16117 18 19 20 21 22 1912021 22 23 24 1912021 22 23 24 17 18 19 20 21 92 23 24 1920 21 22 23 24 E72 6135 12 3141516 718191101111 1 2 3141516 71819 91011 1211814 15 111211519171 10 156117 20 252627 30 gs 12 13 14 15 16 17 18 19 20 21 22 93 24 1101
10. 112 n 1 31211 5 11213 41516 7 8 9110 11213 314 8765 41516178 a o 14176 m T 1914 51617 8 9 101112113 14115 1754 1819 2012122 2312425 WI 00250 WI 42 GROUND DISTRIBUTION SEAT HEATER RH DEH REAR DOOR SWITCH LH SEAT HEATER LH 118 REAR ACCESSORY POWER SUPPLY SOCKET 1 SEAT HEATER SWITCH LH SEAT SWITCH SEAT BELT SWITCH GND R 06 REAR DOOR SWITCH RH 4 DIFFERENTIAL OIL TEMPERATURE SENSOR TURBO MODEL 811 ACCESSORY POWER SUPPLY SOCKET B 1 FUEL PUMP CONTROL MODULE CB 5 BLUE BLUE L 2 112 3 4 N 4 WIRING SYSTEM FUEL PUMP B 4 TRAILER CONNECTOR 7 aa la O 818 REAR COMBINATION LIGHT RH REAR WIPER INTERMITTENT MODULE REAR COMBINATION LIGHT LH GND R 06 11213 1 516 3 BLACK 2 4 109 516 N 18
11. GROUND DISTRIBUTION SEAT HEATER SWITCH RH SEAT HEATER LH REAR DOOR SWITCH LH B REAR WIPER INTERMITTENT MODULE B 1 TRAILER CONNECTOR 0 FUEL PUMP CONTROL MODULE TURBO MODEL 0 REAR COMBINATION LIGHT LH gt 8 REAR COMBINATION LIGHT RH gt 9 Gap WIRING SYSTEM REAR DEFFRENTIAL OIL TEMPERATURE SENSOR TURBO MODEL 811 8148 z FUEL PUMP 5 MODEL REAR ACCESSORY POWER SUPPLY SOCKET REAR ACCESSORY POWER SUPPLY SOCKET 3 10 10 11 12 13 14 WI 33 WI 00240 GROUND DISTRIBUTION WIRING SYSTEM LICENSE PLATE LIGHT REAR GATE LATCH SWITCH LUGGAGE ROOM LIGHT HIGH MOUNTED STOP LIGHT GND L 07 1418 1 23 080 2 314 WI 00241 WI 34 GROUND DISTRIBUTION WIRING SYSTEM ENGINE DATA LINK CONNECTOR 6150 cs Bai 2 13 E
12. oop N j n 54 855 GRAY 856 GREEN 1121314 5 61171 8 9 1121314 56 7 8 9 1234156 7 8 9 10 11 12 13 14 15 16 17 18 101111121131 1415 16 17 18 10111112113 1415 16 117 118 19 20 21 22 23 24 19 20 21 22 23 24 19 20 21 22 23 24 WI 00311 WI 92 AUDIO SYSTEM WIRING SYSTEM 9 Audio System A SCHEMATIC 1 LHD MODEL TO POWER SUPPLY ROUTING FB 8 FB 23 FUSE NO 2 F B FUSE NO 9 ACC ANTENNA AMPLIFIER FRONT DOOR FRONT DOOR FRONT DOOR FRONT DOOR TWEETER RH SPEAKER RH SPEAKER LH TWEETER LH 516 11121314 6171919 1721311576 14 1511611711 13 14 15 16 17 18 19 20 21 2 23 04 Sf 7 819 N RT 299 DOA oh a 101 12 13 a 617 18 20121122123 a WI 003
13. 112 314 12 314 15 6 1 415 6 7 8 9 1011 112 314 1516 9 15161718 7 8 9 10111112 12 13 14 15 1617 18 19 20 21 22 93 24 101112113 1415 116 7 H8 9 1011 12 1920 21 22 23 24 GREEN B38 1121314 516 7 9 1 4151617 8 9101112 13 114 101111121114 1511617 18 1912021 1516117 18 19120 21122123 124 2526127 28 2930 22123 24125126127 281291301 131132 WI 00713 WI 73 A T CONTROL SYSTEM WIRING SYSTEM AT OIL TEMP COMBINATION METER A QD 3 6 2G SPEEDOMETER 80 CUSTOM CPU POWER amp HOLD SWITCH REF TO ILM L 01 KICK DOWN SWITCH GND L 02 6129 LACK 1 2 112131415 61 71819 10 11218 1516 11213415 61718 9 1011 2 31415 6 12 1311415 1611718 19 20 21 22 2324 B 855 GRAY C B56 GREEN B B38 1 213 4 516 7 1819 112134156 7 18 9 1123141 5 6 7
14. 1121314 516 12 13 14 15 16 17 18 19 20 21 22 23 24 71819110 111112113114 3 WI 00315 WI 96 BACK UP LIGHT SYSTEM WIRING SYSTEM 10 Back up Light System A SCHEMATIC T e TO POWER SUPPLY ROUTING FB 15 l 2 F B FUSE NO 18 2 6 m m BACK UP LIGHT SWITCH MT INHIBITOR SWITCH AT BACK UP LIGHT SWITCH MT o 4 8128 BACK UP LIGHT LH 9 BACK UP LIGHT RH 9 TURBO MODEL lt NA MODEL RHD MODEL LHD LHD MODEL E GND L 07 REF GND R 06 822 GRAY 128 GRAY 897 LHD 1 2 112 1 2 3 4 34 5 6 7 8 2 1 615 4 3 JABE 121314 5 6 124 5161718 9 56 78 71819 10111112 10 1112 13114115116 1718119 20121 10111 120 22 23 24 25 26 27 28129130 131132 WI 00317 WI 97 CHARGING SYSTEM WIRING SYSTEM 11 Charging System A SCHEMATIC TO POWER SUPPLY ROUTING
15. 1 2 1 2 3 4 5 6 314 516 N A a WI 39 D 5 6 112131415 6 7 8910 QD 1112 11 12 13 14 15 16 17 18 1 B94 1 112 3 1 516 7 1819 n 10111112113114 15 1121314151617 819110 16117 118 19 1111211414 1516 0 20121122123 24125 WI 00247 GROUND DISTRIBUTION WIRING SYSTEM RADIO BRACKET GROUND A C amp REAR DEFOGGER SWITCH COMBINATION METER AUDIO CONTROL MODULE 118 8111 FAN 5 5 87 02 2 TOI x1 AUTO x2 MANUAL 6 9 9 9 a A Nh 4 2 617 9 101112 718 B GRAY BLACK AUTO A C 7 81910111 a S S e a Az afl
16. 14 19 22123124 29 32133 34 36 RELAY HOLDER WI 00246 ILLUMINATION CONTROL MODULE NON TURBO MODEL IGNITION RELAY 11 B FUEL PUMP RELAY TURBO MODEL 3 B B46 SIDE TURN SIGNAL LIGHT LH 1 GLOVE BOX ILLUMINATION LIGHT TURBO MODEL 1 FRONT DOOR SWITCH LH INHIBITOR SWITCH c CO PENA 1 2 208 CED T 7 6 5 112 3 a N 8 BROWN GROUND DISTRIBUTION HEADLIGHT WASHER MOTOR DEE HEADLIGHT WASHER MODULE WIPER DEICER KEYLESS ENTRY CONTROL MODULE 8 SECURITY MODULE TURBO MODEL 88 CODE ENTRY CRUISE CONTROL MODULE REMOTE CONTROL REARVIEW MIRROR amp MIRROR HEATER POWER WINDOW SUB SWITCH 0 Brack B140 BLACK 4 415 11213 5 WIRING SYSTEM FRONT WIPER MOTOR B 15 BRAKE FLUID LEVEL SWITCH B 12 CRUISE ACTUATOR B 16 LO INDICATOR LIGHT SWITCH NON TURBO MT MODEL POWER WINDOW SUB SWITCH LH d BLACK BROWN
17. 27 111026 48 Air Conditioning 54 Anti lock Brake 181610 66 PUT Control SY SUC I die 73 SV i 93 Back up 97 Charging Sy Stem ua 98 Clearance Light and Illumination Light System 99 Combination Meter 108 Cruise Control System sede pere enit er bes LO 112 Dogr Lock EU 118 Engine Electrical 1 8160 120 Front Accessory Power Supply System 160 Front Fog Light 21 81610 rs Mg 161 Fuel Gauge Sy Ste uon edes 163 Full Time Dual Range System sse 165 Headlight Beam Leveler System 167 Headlight System once e 168 Headlight Washer System 170 Horn 3151601 os qe bn 171 Immobilizer System ned Ebor ite ba Er Hee 172 In Compartment Light 176 Keyless Entry System etre t s Er 180 Oil Pressure and Temperature Gauge System 189 Outside Temperature Display 191
18. 1 2 3 4151617 8 9110 12113 14115 16 17 18 19 20 21 22 23 24 1 21 3 4 5 6789 101 B Cito GREEN 12113114115116117118119 20121122 23124 11213141516171 819 15 1611718 19 20121122123 24125 26127 28129 30 25 282525 272829130 131 2 WI 00248 WI 40 GROUND DISTRIBUTION WIRING SYSTEM COMBINATION SWITCH FRONT DOOR SWITCH M KICK DOWN SWITCH WIPER RH REAR FOG LIGHT SWITCH Pel B B 1311 813 P x COMBINATION SWITCH 9 LIGHTING CHECK CONNECTOR ROOM LAMP FRONT FOG LIGHT SWITCH 2 B 8 B 15 DOUBLE LOCK MODULE TURN amp HAZARD MODULE TURBO MODEL WIPER DEICER SWITCH em CB m a 329 EDEA REAR DEFOGGER TIMER POWER amp HOLD SWITCH SPOT LAMP 4 FRONT ACCESSORY POWER SUPPLY SOCKET OP CONNECTOR 2 B B 7 TURBO MODEL NON TURBO MODEL GROUND JUNCTION TURBO MODEL NON TURBO MODEL gt 2 20 TURBO MODEL 3 TURBO MODEL NON TURBO MODEL 03 9 8 05 8 632
19. 10111112113 14 15 16 17 18 10 11 12 13 14 15 16 17 18 1912021 22 23 24 19120121 22 23 24 WI 00303 WI 82 A T CONTROL SYSTEM WIRING SYSTEM 3 RHD NON TURBO MODEL TO POWER SUPPLY ROUTING FB 36 MB 10 F B FUSE NO 14 M B FUSE NO 2 COMBINATION METER 02 INHIBITOR SWITCH 1011111213 1411511611711811912021 22123 24 25 26 27 28 29130 31 32 213141516 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 WI 00715 WI 83 A T CONTROL SYSTEM WIRING SYSTEM DIMMER CIRCUIT COMBINATION METER POWER CIRCUIT SPEEDOMETER CUSTOM CPU AT OILTEMP POWER amp HOLD SWITCH 9 131 11 1 5 0 9 amp Bl REF TO ILM RNA 01 REF TO ILM RTB 01 KICK DOWN SWITCH 2 L DEH REF TO GND R 03 6129 BLACK 6133 RED GREEN 127
20. 862 BLACK 865 BLACK 11213 112 112 1 _ 1 213 75 AAG 1112131141511617 1814181617181 5157578 9 10 11112 13145 9 10 11 12 13 14 15 16 01112 13 14 15 16 A 654 BLUE 855 GRAY 56 GREEN 1 1 11213 4151617 1121314 s e 7 e 9 11213141151611 7118119 1121314 1516117118119 1314 15 16 10111112119 1415 16 17 18 1011 12113 1415 16 17 18 100112113 114115 16 17 18 19 20 21 22 28 24 1920121 22 23 24 192021 22 23 24 WI 00301 WI 80 CONTROL SYSTEM WIRING SYSTEM THROTTLE POSITION SENSOR FWD SWITCH AWD B94 a Gisd ENGINE SHIELD AND SENSOR B CRUISE GROUND JOINT CONTROL ABS CONTROL CONNECTOR MODULE CONTROL MODULE 8136 MODULE REF TO GND L 01 gt 69995595 BLACK 21312 fer BLack 894 BLUE 2
21. sh 1 6 1 2 3 4 5 6 7 8 1121314 71819110 112131415 22 2 9 12 131415 16 161718 re 8 9 10 11 12 13 14 15 112 314 15 67 9 11213 41516 111211311411511611718119 20121 22 1213415 81 9 1011 7 819 10 11 12 13 14 151617 112134156 789 1213 1411516117 18 19 2021222324 18 1920 121122123124 6 1011 112 13 14 1511617 1819 8135 p 6137 TB 20 21 22 23 24 25 26 27 28 A ED ma 51617 10 15 16 17 20 25126127 30 1 2 3 4567 1 1112 35 911112 314 516 7 18 8 11 18 21 28 31 10111112113114115116 171191191201211 9 10111112113114115116117119119120 21122 238 13114 9 12 13 14 19 122123124 29 321331341 36 2212312425126 2728 291301311 24 25 26127128129 30131132139 5 RELAY WI 00276 8 9 10111 12 131 14 15 16 17 18 19 20121 22 23 24125 26 27128
22. 41516 04 BLACK r 8306 BLACK 8268 B46 B296 aS 5 09 a 14 23 27 28 29 30 31 26 10 11 WI 30 CRUISE ACTUATOR 156 LO INDICATOR SWITCH NON TURBO MT MODEL FRONT FOG LIGHT RH 811 SIDE TURN SIGNAL LIGHT RH FRONT DOOR SWITCH RH SELECT LEVER ILLUMINATION LIGHT B 13 ONTEN eack 847 Brown 11213 11112 314 456 5 415 6 B94 BLACK 172 314 15 16 7 819 10 11 12 13 14 15 16 17 18 19 20 WI 00237 GROUND DISTRIBUTION WIRING SYSTEM AUTO A C CONTROL MODULE 11 BLOWER FAN SWITCH A C SWITCH AUTO A C CONTROL MODULE 9 CD ILLUMINATION LIGHT 1 forw MANUAL BLOWER MOTOR AUTO B87 BLACK A GRAY
23. 5246728 1112 1311415 1617 1811920 10 11112113 1415 16 17 18 19 20 21 22 23 24 131456 855 GRAY B56 GREEN 1718 19 20 8136 B 8135 n 1 112 3 41516 11278 415 6 7 00515183 aps hel 17 Euthalia 9 npe 3415162 819 00111218 41516 r ve r6 18119120 2112223124 2 192021 22 23 24 19 20 21 22 23 24 8 8 12021 22023 24 251260 8 1 2 3 4 5 6 7 8 9110 11 12 13 14 15 10 115116117 20 25 26 27 30 35 1617 18 19 20121122 9 10111112113114115116117118119120121 22123 11 18 21 28 31 27 28 29 30131 23 24 25 26 2425 26 27 28 29 30 31 32 33 34 35 3114 9 121314 122123124 29 32 33 34 36 RELAY HOLDER N N a WI 00306 WI 86 A T CONTROL SYSTEM WIRING SYSTEM a B54 855 56 TRANSMISSION CONTROL MODULE 88888 85888 5 SHIELD JOINT CONNECTOR SHIELD JOINT CONNECTOR Be he 3 9
24. 2 e e e tc e e e e e o 2 ef g 5 5 5 a 8 3 ss gal ga 5 5 Es 5 20 o9 zo ro ro a a 2 2 Ls gt gt t u ou rw az ui 25 gt a 20 6 5 a 2 amp a 9 iL 2 a 2 7 gt m gt 5 BROWN GRAY 112 511 JABE 12347 151617181 54 855 GRAY n 1121314 s Te 7 9 1234 71181 9 11213 4 7 9 10 11 12 13 14 15 16 17 18 10111112113 14 15 16 17 18 10111112113 14 15 16 17 18 19 20 21 22 23 24 19 20 21 22 23 24 19 20 21 22 23 24 WI 00307 WI 87 A T CONTROL SYSTEM WIRING SYSTEM 4 RHD TURBO MODEL TO POWER SUPPLY ROUTING FB 36 MB 10 F B FUSE NO 14 F B FUSE NO 2 IG COMBINATION METER 02 INHIBITOR SWITCH
25. WI 00251 WI 43 GROUND DISTRIBUTION WIRING SYSTEM REAR DEFOGGER GND R 07 2 REAR GATE LATCH SWITCH HIGH MOUNTED STOP LIGHT 06 F pss LACK 0 1213 1 2 2 314 080 N 211 WI 44 LICENCE PLATE LIGHT 9 GND R 07 REAR WIPER MOTOR LUGGAGE ROOM LIGHT WI 00252 GROUND DISTRIBUTION WIRING SYSTEM ENGINE DATA LINK CONNECTOR A Bai ci Bai E G80 CONTROL TURBO MODEL GND R 08 GND R 08 COMBINATION METER FUEL PUMP ASSEMBLY IGNITION COIL No 4 9 IGNITION COIL No 2 IGNITION COIL No 3 IGNITION COIL No 1 IDLE AIR CONTROL SOLENOID VALVE GREEN Lace
26. i 11213 L 31415 6 27515 7 101112 621 112 GD Brown BLACK E A 132 8136 1 1121314 U 11213141516 112131415 617 112 312156 serie 718 9 101112 1011 12 1314 15 B98 o 10 11 12 13 14 15 16 9 10 9 14 15 16 1391415 1017 819 20 21 22 17181920211 4 193141561 613 1T2T 31 4 5167 9 1124 516 71819 10111112 3114115116 17118119120 21 1213114 15 16 171 18119 20121 22 23 24 25 26 2728 57 22 23 24 25 26 27 28 29 30 81 32 WI 00253 WI 45 GROUND DISTRIBUTION WIRING SYSTEM ENGINE DATA LINK CONNECTOR f 12 MODULE NON TURBO MODEL Pd e 5 8 TEST MODE CONNECTOR BIG 1 VEHICLE SPEED SENSOR BL 2
27. 231 Bulkhead Wiring Harness In Engine Room 235 Bulkhead Wiring Harness In Compartiment 243 Engine Wiring Harness and Transmission Cord 251 Instrument Panel Wiring Harness 255 Rear Wiring Harness Bulkhead Wiring Harness Roof Cord and Fuel Tank Cord 259 DOORS ORO MEET 265 Rear Wiring Harness and Rear Gate Cord 269 WI 2 BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM 1 Basic Diagnostics Procedure A BASIC PROCEDURES 1 GENERAL The most important purpose of diagnostics is to de termine which part is malfunctioning quickly to save time and labor 2 IDENTIFICATION OF TROUBLE SYMP TOM Determine what the problem is based on the symp tom 3 PROBABLE CAUSE OF TROUBLE Look at the wiring diagram and check the system s circuit Then check the switch relay fuse ground etc 4 LOCATION AND REPAIR OF TROUBLE 1 Using the diagnostics narrow down the causes 2 If necessary use a voltmeter ohmmeter etc 3 Before replacing certain component parts switch relay etc check the power supply ground for open wiring harness poor connectors etc If no problems are encountered check the component parts 5 CONFIRMATION OF SYSTEM OPERA TION After repairing ensure that the sy
28. WI 00309 WI 90 A T CONTROL SYSTEM WIRING SYSTEM THROTTLE POSITION SENSOR FWD SWITCH AWD p33 ENGINE CRUISE SHIELD AND SENSOR 6135 CONTROL ABS CONTROL GROUND JOINT MODULE CONTROL c 6136 MODULE 5 3 5 13 _____ 5 BLACK GRAY BLACK BLACK B94 A 1 2 3 5 5 n 112131415 6 11213 4151617 12 4 5 6 7 8910 1123415 617 8 9 10 112 13 1411516 11 12 1314 15 1611718 119120 8 10 1111213 14 15 16117 1811912021 2 856 GREEN 8135 41516 B GRAY q q n nn n 1121314115161171181191 11121314115161171181191 12 1121314115161171181191 111213 718 9 10111112113 14115 16 17
29. Combination meter Headlight LH Horn Horn switch Hazard switch Keyless entry control module Key warning switch Transmission control module AT A A C control module Audio Clock Combination meter Luggage room light Room light Spot light Trailer connector Diode With passing Lighting switch Data link connector Engine control module Audio CD illumination light Combination meter Glove box illumination light Turbo model Fuel pump relay Parking switch Ignition relay Immobilizer control module Engine control module Lighting switch Headlight washer module Parking switch Power window circuit breaker ABS control module Combination meter A A C control module A C switch Rear defogger Check connector Rear defogger timer Hazard switch Headlight washer switch Ignition relay 2 OP connector Power window relay Back up light switch NA MT model Belt amp key warning module NA model Cruise control module Cruise control switch Inhibitor switch AT Vehicle speed sensor MT Cruise control module Main fan relay 1 Air conditioner relay Engine control module Key switch Inhibitor switch AT Main fan relay 2 Sub fan relay A C pressure switc
30. EM A Az 3 9 1011112 13114 15 16 10111112113 14 15 1617 1819120 112 314 5 67 8 9110111112 1314 15 B us GRAY 17118 0 n 5 112 3 415 6 71819 10 1 6171819110111 11 12 12114 15 16 17 18 19 20 12 13 14 15 16 17 18 19 20 21 22 23 24 WI 00275 WI 61 AIR CONDITIONING SYSTEM WIRING SYSTEM 4 AUTO A C RHD MODEL TO POWER SUPPLY ROUTING FB 17 FB 18 FB 30 F B FUSE NO 17 F B FUSE NO 17 F B FUSE NO 1 B IG IG F B FUSE NO 2 B ENGINE MODEL AIR CONDITIONER NON TURBO ENGINE MODEL RELAY ENGINE A CONTROL ED MODULE 8135 TURBO ENGINE D MODEL a 139 ENGINE CONTROL B MODULE 8136 NON TURBO 518 cs CLUTCH Sel CLUTCH m 5 AUTO B i49 CONTROL MODULE REF TO GND R 03 REF GND R 03 COMPRESSOR A ia8 GRAY 8137 B G492 GRAY 8134
31. MAIN FAN 20 SUB gt SWITCH SUB FAN MODE RELAY FAN FAN RELAY RELAY RELAY 20A No 9 HL H SBF 7 HORN 8 No 1 No 6 5 RELAY 5 6 No 4 RH No 7 No 3 SBF 1 SBF 2 SBF 3 sBF 4 2 FUSE 8 RELAY BOX N REAR WIPER No 13 RELAY 14 No 7 No 1 15 8 No 2 No 9 No No 16 O 3 SET No 17 No 10 4 HEATER 18 No 11 No 5 RELAY 19 12 No 6 LN WI 00224 WI 13 POWER SUPPLY ROUTING WIRING SYSTEM BATTERY BATTERY CURRENT CURRENT FROM IGNITION SWITCH IG TERMINAL OTHER CURRENTS CURRENT FROM IGNITION SWITCH ACC TERMINAL MAIN FUSE BOX M B SBF 1 100A GENERATOR SBF HOLDER Gs BLACK GREEN BLACK 1 4 3 5678 WI 00225 WI 14 POWER SUPPLY ROUTING WIRING SYSTEM MAIN FUSE BOX M B 7 20 BLACK BLACK 11213 112 11213 1121314 314 41516 5161718 WI 00226 WI 15 POWER SUPPLY ROUTING WIRING SYSTEM NM 8152 851 BLUE F BROWN E GRAY GRAY 112 3 2 4 2 3 45678 5116
32. 1112 WI 00258 WI 50 AIRBAG SYSTEM WIRING SYSTEM 2 RHD MODEL TO POWER SUPPLY ROUTING T T F B FUSE No 14 IGNITION RELAY F B FUSE 11 F B FUSE 6 tc tc 2 c lt lt COMBINATION CONNECTOR AIRBAG INDICATOR 7 GR 6 LED LIGHT AIRBAG CIRCUIT DIAGNOSIS CONNECTOR Cw 2 B82 DIAGNOSIS TERMINAL BLACK C GREEN GRAY YELLOW 7 U Uu 0 1 2 1 1 11213141516 718 9110 5 11213 6 3141516 3141516 1213545 67 7 9 10 11 12 13 1415 16 17 8 o toti a 1 di 18119 20 21 22 23 2425 2612728 1 2 3141516 9 10 11 EEE 15 16 17 18 19 Sols 22 23 24 25126 27 28129 30 15152 WI 00259 WI 51 AIRBAG SYSTEM WIRING SYSTEM FRONT SUB SENSOR LH FRONT SUB SENSOR RH 1 STEERING 2 ROLL CON
33. 16 2 8 15 1 7 14 REAR No 13 WIPER RELAY 2 WI 20 P SUP R 01 WI 00229 POWER SUPPLY ROUTING WIRING SYSTEM BATTERY BATTERY CURRENT CURRENT FROM IGNITION SWITCH IG TERMINAL OTHER CURRENTS CURRENT FROM IGNITION SWITCH ACC TERMINAL MAIN FUSE BOX M B SBF 1 100A GENERATOR SBF HOLDER Gs GREEN BLACK GRAY BLACK 22 BLUE 6 mia 4 3 5161718 5 6 7 8 11 12 13 14 15 16 17 1819120 2122 WI 00230 WI 21 POWER SUPPLY ROUTING WIRING SYSTEM MAIN FUSE BOX M B 7 20 BLACK BLACK BLACK ru 11213 112 11213 1234 34 41516 5161718 WI 00231 WI 22 POWER SUPPLY ROUTING WIRING SYSTEM NZ N NX N NXN NZ N n BLUE F BROWN E GRAY 21113 c 152 A G FA1 GRAY 1 2 3 112 3 4 1 4 5 41516178 5 6 7 9 6 7 H8 910 1 2131 14151617 WI 00232 WI 23 P
34. 9 12 34 5 6 7 8 9 819 110 11 12 13 14 1516 10 11 12 13 14115 16 17 18 10111112113 14 15 16 17 18 1011112 13 14 15 16 17 18 1912021 22 23 24 1912021 22 23 24 1912021 22 23 24 WI 00297 WI 75 A T CONTROL SYSTEM WIRING SYSTEM THROTTLE ec POSITION SENSOR ENGINE SHIELD AND SENSOR CONTROL MODULE ABS FWD SWITCH AWD B94 CRUISE GROUND JOINT CONTROL CONNECTOR CONTROL MODULE p MODULE 5 88 338 uel 5 2 5 54 855 856 TRANSMISSION CONTROL MODULE BROWN 822 GRAY BLACK 8137 n 1121314 141213141 3 4151617 1 314 123456 7819 10 5167 8 1011213 14 15 1617 0 1415 16178 19120 N E
35. is E Bl 3 YB IN VEHICLE TEMPERATURE EVAPORATION SUNLOAD B COMBINATION SENSOR THERMO SWITCH SENSOR METER GRAY B 149 GRAY BLACK 1 1 213 415161718 11213141516171819110 112131415 6 7819 1011 172 2 9 1011 12 13 14 15 16 11 1213 1415 1617 1819120 1213114 1516117 118119120121122123124 3 B B38 1121314 51617 819 1121314151617 9 10111121314 10 11 12 13 14 15 16 17 18 19 20 21 15116117118119120 21 2 2526127 2829130 221231 24 2526 27 28129 30 3132 WI 00274 WI 60 AIR CONDITIONING SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING FB 18 F B FUSE NO 17 e lage 59 EE H 81819 8 999 EB AUTO CONTROL MODULE 90 MODE ACTUATOR ENGINE MODEL NON TURBO ENGINE MODEL FRESH RECIRC ACTUATOR THERMOMETER BROWN GRAY 22 BLUE mg n n 1 n 21314 112131415161718 19110 213141516 718 GD BLACK 2 513 9
36. 2 Working Precautions A PRECAUTIONS WHEN WORKING WITH THE PARTS MOUNTED ON THE VEHICLE 1 When working under a vehicle which is jacked up always be sure to use safety stands 2 The parking brake must always be applied dur ing working Also in automatic transmission vehi cles keep the select lever set to the P Parking range 3 Be sure the workshop is properly ventilated when running the engine Further be careful not to touch the belt or fan while the engine is operating 4 Be careful not to touch hot metal parts especial ly the radiator and exhaust system immediately af ter the engine has been shut off B PRECAUTIONS IN TROUBLE DI AGNOSIS AND REPAIR OF ELEC TRIC PARTS 1 The battery cable must be disconnected from the battery s terminal and the ignition switch must be set to the OFF position unless otherwise required by the diagnostics 2 Securely fasten the wiring harness with clamps and slips so that the harness does not interfere with the body end parts or edges and bolts or screws 3 When installing parts be careful not to catch them on the wiring harness 4 When disconnecting a connector do not pull the wires but pull while holding the connector body Correct Wrong WI 00118 5 Some connectors are provided with a lock One type of such a connector is disconnected by push ing the lock and the other by moving the lock up In either type the lock shape must be identifi
37. 8135 GRAY 415 112 314 11213 41516 112 3 2151617 1 2 3 4 5 6 7 8 5 6 7 8 9 10 11 12 13 7 8 113 14 1516 17 8 9 1011112 1311415 1617 18119 1415 101718 1920 819120 121122123124 6 GO 20121 22123 24251260 8 A 6183 GRAY 1 2 3 4 56 17 1819 1721 516 718 13 14 1516 17 t8 19 20121 9 2 13 1415 16117118119120 2122123 22 1231 12425 26127128129 301 7 24125 26 27 28 29 3013132133 5 WI 00244 WI 36 GROUND DISTRIBUTION WIRING SYSTEM GND L 11 855 5 TRANSMISSION CONTROL MODULE GND L 11 SHIELD JOINT CONNECTOR 9 1 TURBO MODEL NON TURBO MODEL TURBO MODEL NON TURBO MODEL TURBO MODEL NON TURBO MODEL TURBO MODEL E NON TURBO MODEL TURBO MODEL NON TURBO MODEL TURBO MODEL NON TURBO MODEL TORQUE VEHICLE CONVERTER SPEED TURBINE SENSOR 2 SPEED SENSOR VEHICLE SPEED SENSOR 1 AWD AT CONTROL TRANSMISSION A 853 8299 817 Lack 854 855 GRAY C B56 GREEN n n F q 1 213 1121314 1121314115161171181 9 11213141 15161171181
38. wB ABS CONTROL MODULE SOLENOID OUTLET INLET OUTLET RL INLET RL OUTLET INLET RR VALVERELAY MOTOR RELAY BLACK BLACK BLACK GRAY GREEN A Ct GREEN BLACK 112 1 1234 1121314 1516 78 910 11213 4 516 1234 5 6 7 2 3 4 5678 7 8910111 1213 14 89 1101112 13 14 15 16 B 107 GREEN 7 XI 8 11213141516 9 110111112113114 11213141516 7 8 91 10111112113114115 1121314 516 718 9 415 16 17 18 19 20 21 22 23 24125 26 27 28 29 30 16117118 19120121122 23 24 25 26 10 11 12 13 14 15 16 17 18 19 20 21 27 28 29 30 31 22 23 24 25 26 27 28 29 30 3132 WI 00288 WI 69 ANTI LOCK BRAKE SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING IG CHECK CONNECTOR DIAGNOSIS CONNECTOR BB REF GND R 01 assiR 04 J 3 8 fl PP fl F GS ABS CONTROL MODULE BLACK GRAY BROWN BLACK B GRA
39. CONTROL TURBO MODEL COMBINATION METER FUEL PUMP ASSEMBLY IGNITION COIL No 4 IGNITION COIL No 2 IGNITION COIL No 3 IGNITION COIL No 1 999 IDLE AIR CONTROL SOLENOID VALVE 876 GREEN BLACK 815 BLACK C tT GREEN 1 11213 ED B128 GRAY 1 2 11213 1 213 11213141516171819 gt 314 5 6 41576 48 B40 BLACK 112 3 4 tup A G134 8136 E B84 R n q q 1 2 3 4 5 6 7 8 1 2 3 516 71819 112131415 167 1121 1314151617 9 H2 R8 14115116 12134 1 213141516 101112 13 14 15 16117 18 19120 89 10 11 12 13 14 15 8 9 12 1314115 116 5678 7 8 9 1011 12 6137 16 17 18 19 20 21 22 17 18 19 20 21 22 23 24 19110111112 13 14 15 1617 B38 E72 BLACK 113114115116 I n a 11 21 571819 1121314 516
40. NEUTRAL POSITION SWITCH MT BL 2 IMMOBILIZER CONTROL MODULE BL 2 COMBINATION METER 8 em FUEL PUMP ASSEMBLY 6 B CB 5 G 815 857 858 IGNITION COIL amp IGNITOR 825 BROWN 876 GREEN 815 BLACK T 11213 1121310 1 2 11213 11213 415 2 3141516 415 6 6 7 8 9 10 11 12 BROWN BLACK D 8137 8136 12 34 11213 41516 5161718 J 1121314151617 8 1 5 6 7 819 10 1 12 13 7 101111213114115116 17 90 01571208 1415 16 17118 1920 E 18119120 21122123124 76 13 14 15 16 1123 4151617 112 314 5 16 17 9 1121 314 516 7 8 8 9 101112 13 14 15 16 17 12 13 14 1516117 1819 2021 9 10111121131141511611718 1920 21 22 23 20121 22123 24 25 26 86 22123 24 25 26 27 28 29 30 131132 2425 261272829 30 31 32 33 565 WI 00254 WI 46 GROUND DISTRIBUTION WIRING SYSTEM GND L 10 54 855 56 TRANSMISSION CONTROL MODULE GND L 10 SHIELD JOINT CONNECTOR TURBO MODEL NON TURBO MODEL TURBO MODEL NON TURBO MODEL TURBO MODEL NON TURBO MODEL TURBO MODEL NON TURBO MODEL TORQUE CONVERTER TURBINE SPEED SENSOR VEHICLE VEHICLE SPEED SPEED SENSOR SENSOR AT CONTROL TRANSMISSION A B53 B 6209 BLACK A B54 B B55 GRAY 56 GREEN n
41. GREEN CD g 2 1132 121814 51617189 11213141 51617 314156 8 9 11011111211311415116 n 112 3 4 5 6 7 8 9 11213141156 7 8 9 1121314 516 7 9 110111112113114 10111112113 14 15 16 17 18 10111112113 14115 16 117 18 15116117118119120 21 1 1 25 26 27 2829130 22 23 1241251261271281201301 131132 19 120121 22 23 24 19120121 22 23 24 WI 00304 WI 84 A T CONTROL SYSTEM WIRING SYSTEM IG IGNITION RELAY STOP LIGHT SWITCH DATA LINK CONNECTOR WITH CRUISE CONTROL MODULE WITHOUT CRUISE CONTROL MODULE GD BLACK BLACK GRAY BROWN BLACK 1 2 1 2 a 1 2 3 314 11121311415
42. i FB 28 SBF 7 FB 1 FB 27 PU NO 8 SBF td F B FUSE NO 14 F B FUSE NO 18 38 NO 16 um lt 5 5 8 lt COMBINATION STOP LIGHT METER A 2 B i10 SWITCH Ly 4 1 2 2 3 B64 CONUS ABS CONDENSER NON TURBO MODEL wB 1 ABS CONDENSER TURBO MODEL INDICATOR 90 REF TO GND L 04 ABS MOTOR GROUND ABS CONTROL MODULE WITH CRUISE CONTROL MODEL WITHOUT CRUISE CONTROL MODEL SOLENOID VALVE FLINLET RR OUTLET VALVE RELAY MOTOR RELAY 862 BLACK 8304 BLACK 865 BLACK c tT GREEN 112 1 112 1121314 112 7374 1516 718 9 10 115151 51 41516 2 314 5161718 7 8 9101112 1314 B98 B 107 GREEN z 12 314 516 17 819 11213145 6 71819 801 ele 12 7314 1516 7 8 9 1314115 10111112 13114115118117 18 19 20 12013141 5817 18 912021 2234 5161718 19 20 21 26123 2425 26 27 2825130 1617 8191202122 5 151 T 25
43. 1718 1912012122123 24 151555550 ox on 1213 14 15 1617 1819 ED sa ED 22 23124 25 26 27 28 8135 GRAY NA p 8137 ED 5 8134 GRAY NA 111211516171 10 15 16 17 20 25 26 27 30 55 112 13 4151617 3141516 rz 1819 1121191415 1121 34 516 17181 ote 36 24257287 2728 01112181 516 17 18 19 20 21 o 10111 1213141516 17 t8 19 20 21 22 23 9 12 13 14 19 22123124 29 32133134 22123 24 25 26 27 28 29 30 31 24155 26 27 28 29 30 31 32 33 34135 RELAY WI 00272 WI 58 AIR CONDITIONING SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING AIR MIX ACTUATOR FB 8 M B FUSE NO 2 B REF TO R DEF L 01 149 AUTO CONTROL GRAY 1 2 8 49 GRAY 8201 BLACK 1 112 131456 8 1 2 3 4 5 6 7 8 9 10 1123141516 71819 1011 9101112113114 15 16 1121314 15 1617 1819120 12 1314 15 16 17 18 19 2012122 23 24 WI 00273 WI 59 AIR CONDITIONING SYSTEM WIRING SYSTEM 48 AUTO CONTROL MODULE AIC ALH 03
44. 18 011 121191 14115 16 17 18 8 9 10 1 121314115 16 10 111121131 14115 16 17 18 1011111211914 15 16 17 1819 1912021 22 23 24 87 22 23 24 17 18 19 20 21 22 2324 19120 21 22 23 20 21 22 2324125 2627128 1 2 3 4 5 67 8 10 11 12 13 14 15 1TT21 51617 10 15 16 17 20 25 26 27 30 35 16 17t8 19 20 21 22 T 26 8 11 2 Bi 27 28 29130131 3114 9 12113114 19 22 23 241 29 32133134 196 WI 00310 WI 91 A T CONTROL SYSTEM WIRING SYSTEM A B54 855 856 TRANSMISSION CONTROL MODULE SHIELD JOINT Ho Bo Bao CONNECTOR w B299 SHIELD JOINT CONNECTOR 7 m 2 2 8 312131219 e Pj p 13 tc 2 e C e C C e tc lt e C C 5 v ul ui z 8 5 2 g z T 9 3 ss 58 28 5 81 51 8 u zo ro xz uz Ls Ls n o o Su Bu 2 2 u ma a E u 9o o 9o o a a 406 tc u z o o L gt u lt 5 gt lt gt 211 E 5 gt lt GRAY BROWN BLACK 211 112 1 2 3 4 q
45. 20211221 1912021 22 23 24 27 28 29190131 WI 00285 WI 67 ANTI LOCK BRAKE SYSTEM WIRING SYSTEM 5 5 m REF GND L 04 REF TO GND L 01 ABS G SENSOR ABS SENSOR RH a s 89 12 o FRONT ABS SENSOR RH SS Lou 8 9 585 Cm 2 m go o jl 14 5 6 7 8 9 98 1121314 10 11 12 13 14 15 16 17 18 19 20 GRAY 11211314 5161718 CID 26 25 24 23 1121314151617 819 10111112113114115 16 17 18 19 2012122 27 28 29 30 31 WI 00286 WI 68 ANTI LOCK BRAKE SYSTEM WIRING SYSTEM 2 RHD MODEL TO POWER SUPPLY ROUTING FB 27 F B FUSE NO 14 SBF HOLDER F B FUSE NO 16 B STOP LIGHT SWITCH ABS R 01 ABS R 01 COMBINATION METER LY 1 2 2 3 WITH CRUISE CONTROL MODEL WITHOUT CRUISE CONTROL MODEL WITH EBD MODEL 8 WITHOUT EBD MODEL WITH EBD MODEL Lg WITHOUT EBD MODEL WB ABS CONDENSER
46. 8153 1 1 2 112 7 12 3 115 112 8160 GRAY 314 3 8272 BLUE 879 GRAY A Ba23 1 2 3 71 2 E 1 2 3 4 5 6 7 8 28 111213 41511617 8119 101411112 13145 A 1011 21131 15116 1 2 3 4 5 6 7 8 9 10 1920 WI 00249 2 3 5 6 7 8 Ala m N m a c WI 41 GROUND DISTRIBUTION WIRING SYSTEM AIRBAG CONTROL POWER WINDOW REMOTE CONTROL MODULE SUB SWITCH RH REARVIEW MIRROR SWITCH 28 POWER WINDOW MAIN SWITCH REMOTE CONTROL REARVIEW MIRROR amp MIRROR HEATER TURBO MODEL 6 Gat
47. Power window relay Rear defogger Vehicle speed sensor MT Cruise control module Rear defogger timer Double lock control module Engine control module Inhibitor switch AT Key switch Security relay Starter motor AT Cruise control module Cruise control switch Inhibitor switch AT Wiper deicer relay Wiper deicer switch ABS control module A C relay holder WI 25 A C pressure switch A C relay holder Air conditioner relay POWER SUPPLY ROUTING WIRING SYSTEM Load control module amp Rear defogger switch Blower motor relay Double lock control module Turbo model F C actuator Rear defogger timer control module Fuel pump relay Engine control module Immobilizer module Security control module Airbag control module Airbag control module Front washer motor Front wiper motor Wiper switch Audio Clock Front accessory power supply socket OP connector Rear accessory power supply relay Remote control rearview mirror switch Seat heater relay Rear fog light relay Rear accessory power supply relay Stop light switch ABS control module Front fog light relay Blower motor relay Double lock control module Keyless entry control module Wiper deicer relay Cruise control main switch Front fog light switch Front fog light relay Glove box illumination light Headlight washer switch Headlight leveler switch Ill
48. SYMBOLS OF WIRE A CONNECTION AND CROSSING HIGH LOW DIMMER amp PASSING SWITCH ST MT OT ST AT OT 6 7 0 Heo PARKING BRAKE SWITCH FUSE No amp RATING 1 1 lel He aem a 5 CONNECTOR 2 CONNECTOR SKETCH WI 00116 1 RELAY A symbol used to indicate a relay 2 1 The sketch of the connector indicates the one pole types 3 WIRING CONNECTION Some wiring diagrams are indicated in foldouts for convenience Wiring destinations are indicated where necessary by corresponding symbols as when two pages are needed for clear indication 4 FUSE NO amp RATING The FUSE No amp RATING corresponds with that used in the fuse box main fuse box fuse and joint box 5 CONNECTOR 2 Each connector is indicated by a symbol Each terminal number is indicated in the corre sponding wiring diagram in an abbreviated form For example terminal number C2 refers to No 2 ter
49. T 26 27 28 29 30 31 B38 1121314 51617 9 1011111213 14 1516 1718119 20121 22123 24 25126 27 28 29130 31 32 WI 00284 WI 66 ANTI LOCK BRAKE SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING IG MB 9 IGNITION RELAY SBF 5 lt a TURBO ENGINE MODEL TRANSMISSION CONTROL DIAGNOSIS MODULE Ma 8 J E CHECK CONNECTOR ABS L 02 NON TURBO ENGINE MODEL DIAGNOSIS TERMINAL DATA LINK CONNECTOR CDER 8 Gril DES E B40 11 REF TO GND L 02 REF TO GND L 02 5 B ABS CONTROL MODULE 5 BLACK GRAY B40 BLACK BROWN 1 2 5 BROWN 31415 6 5167218 111213 41511617 12 3141516 1718 9 1011 12 1 2 3 4 9 10112 31415116 9 10 11 2 41506 BLUE B B55 GRAY a 1121314 51617819 11213141516 71819 1 t2 1314115 12 13 14 15 16 17 18 19 20 1011142113 1415 17 18 16 1718 9
50. 003105 Ip GRAY 2 u 7 93 9 6 15 d 8 q T 2 5 rit 5 m JNN ejeg ora NEE e gja amp lele BROWN WI 00299 WI 77 A T CONTROL SYSTEM WIRING SYSTEM 2 LHD TURBO MODEL TO POWER SUPPLY ROUTING FB 33 F B FUSE NO 14 COMBINATION METER 5 AT LTB 02 INHIBITOR SWITCH 1 5161718 GREEN B38 12 314 516171819 ole oat OECD LED 22123 24 25 26 27 28 29 30 31 32 WI 00714 WI 78 A T CONTROL SYSTEM WIRING SYSTEM COMBINATION SPEEDOMETE
51. 11112113114 15116 17 18119 23 24 25 26 8 18 21 28 31 20121122 23 24 2526 27 28 121128129130131 31141 pahala 19 22 23 24 29 32 33 34 36 RELAY WI 00302 WI 81 A T CONTROL SYSTEM WIRING SYSTEM 854 55 856 TRANSMISSION CONTROL MODULE 16 T Be he Be le ho Be SHIELD JOINT CONNECTOR SHIELD JOINT CONNECTOR 9 8 1 8 e gt gt e O e C O O O O O 5 e tc o ul o 9 2 5 8 zB a a lt a B u P m 29 29 9 Lo 2 2 2 gt gt Ls u m 2 H r a 2 a ma o m 9 9 99 49 o a fr z e 2 a u lt 3 gt 2 lt gt 8 gt gt 5 211 112 1 1011112113 14115 16 17 18 1912021 22 23 24
52. 113114115116117 18119120 21 8 9 10111 12 13 14 15 1617 15 16 117 18 19 1202122 2324 25 2627 28 29130 22 23 24 25 26 27 28 29 30 3132 1819120 2122 23 24 25 262728 N N WI 00256 WI 48 AIRBAG SYSTEM WIRING SYSTEM FRONT SUB SENSOR LH FRONT SUB SENSOR RH STEERING ROLL CONNECTOR INFLATOR DRIVER SIDE INFLATOR PASSENGER SIDE YELLOW YELLOW YELLOW YELLOW 1 1 q GD eum 7 p tee 7 8 91011 12131141516 17 2 112 1 2 1111 86 WI 00257 WI 49 AIRBAG SYSTEM WIRING SYSTEM AIRBAG CONTROL MODULE PRETENTION SIDE AIRBAG SIDE AIRBAG PRETENTION LH INFLATOR SENSOR LH SENSOR RH INFLATOR SIDE LH SIDE RH YELLOW veLLow YELLOW veLLow YELLOW YELLOW AB20 YELLOW 8812 YELLOW 1 e 112 RH
53. 12 WI 93 AUDIO SYSTEM WIRING SYSTEM U U U U U 7 U U U U U U W 031511 REAR DOOR SPEAKER LH REAR DOOR SPEAKER RH BLACK 7 8 9 101 1121314 516 12 13 14 15 16 17 18 19 20 21 22 23 24 5 4 3 71819110 111112113114 2 4 1 3 WI 00313 WI 94 AUDIO SYSTEM WIRING SYSTEM 2 RHD MODEL POWER SUPPLY ROUTING Q 10 23 FUSE NO 2 F B FUSE NO 9 5 2 ANPLIFIER FRONT DOOR FRONT DOOR FRONT DOOR FRONT DOOR TWEETER RH SPEAKER RH SPEAKER LH TWEETER LH 6 11213121516 71819110171 1121314 5 6 7 8 9 1123 1012 1311411516117 18 1912021 222324 1920121 1516718 14 13 12 7 8 9101112113114 312 22 23 24 25 26 27 2829 30 31 32 1 112 5 6 7 8 9 2 10 11 12 13 14 15 16117 118 19 20 21122123 24 25 WI 00314 WI 95 AUDIO SYSTEM WIRING SYSTEM 031511 8 REAR DOOR SPEAKER LH REAR DOOR SPEAKER RH BLACK 71819 1011
54. 14 9 12 13 14 19 22 23 24 29 132133134 36 RELAY HOLDER WI 00234 WI 27 GROUND DISTRIBUTION WIRING SYSTEM FRONT DOOR SWITCH HEADLIGHT WASHER COMBINATION SWITCH LH SWITCH KICK DOWN SWITCH LIGHTING 3 B B 2 B 116 REAR ACCESSORY POWER SUPPLY SOCKET RELAY CRUISE CONTROL SWITCH TURN amp HAZARD MODULE CHECK CONNECTOR KEYLESS ENTRY CONTROL REAR FOG LIGHT SWITCH FRONT FOG LIGHT SWITCH WIPER DEICER MODULE 812 2 6 4 6 15 114 HEADLIGHT LEVELER IGNITION RELAY 2 POWER WINDOW RELAY SWITCH DIAGNOSIS TERMINAL 11 B 116 6 B B 102 5 1 8 81 BELT amp KEY WARNING MODULE SEAT HEATER RELAY WIPER DEICER SW NON TURBO MODEL 36 qu CB 3 CB 7 B44 8 CODE ENTRY FRONT WIPER MOTOR 1 5 ETE A 1 03 6129 LACK 832 BLACK 6104 PINK 7 8160 Gray 8193 LACK 7 1 1
55. 1718119 6 7 8 11 2131 14151617 8 34 FB 9 ress FB 11 FB 12 415 9110 WI 00227 WI 16 POWER SUPPLY ROUTING WIRING SYSTEM IGNITION SWITCH WL 111 WL FUSE amp RELAY BOX F B BLACK BLUE 8152 A GsD BLUE 1 2 3 F BROWN E GRAY a F47 GRAY 1123 4 211131 415 41516178 51161718119 6 7 8 0 2 314 11 12131 14151617 CT D 8158 4 5 617 11213 415 6171819110111 12 ola 9 14115116 19 24 25 26 239 76 10 17 20 27 30 37 1112113 18 21 22 23 28 31 32 33 38 Ja fo Jo s RELAY BLOCK BLACK WI 00228 WI 17 POWER SUPPLY ROUTING WIRING SYSTEM Load relay holder Headlight RH License plate light Trailer connector
56. 19 1121314 5161 17 1811 9 5161 45161718 10111112119 14 15 16 17 18 101111121131 14 15 16 17 18 1011111219 14 15 161 17 18 1912021 22 23 24 19120121 22 23 24 19 20 21 22 23 24 WI 00245 WI 37 WIRING SYSTEM 2 RHD MODEL A C RELAY HOLDER 8 B ____ ___ 351 FRONT CLEARANCE LIGHT LH 1 22 FRONT TURN SIGNAL LIGHT LH 1 ABS CONTROL MODULE C11 Gray 22 GRAY GD BLACK e ED GROUND DISTRIBUTION FRONT FOG LIGHT LH HEADLIGHT LEVELER RH A C PRESSURE SWITCH FRONT FOG LIGHT RH FRONT TURN SIGNAL HEADLIGHT LEVELER LH FRONT CLEARANCE SUB FAN MOTOR HEADLIGHT LEVELER C16 BLACK 97 BLACK BLACK SIDE TURN SIGNAL LIGHT RH B 1 ABS CONDENSER 812 ABS SHIELD JUNCTION B BLACK 314 5 6 1121314 112 5 6 7 8 N 2 o a 15116117 20 2526127 130 35 18 21 28 31
57. 191 22123124 129 132133134 36 RELAY HOLDER WI 00264 WI 54 AIR CONDITIONING SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING N gt 18 37 30 L FUSE 18 FUSE 17 F B FUSE FUSE 2 B AIR CONDITIONING SWITCH REF TO R DEF L 01 gt lt IO BLOWER MOTOR RELAY REF TO ILM L 01 BLOWER MOTOR RESISTOR 16 LgR BLOWER FAN SWITCH BR 15 BR YB 11 CRY 12 13 BW GB 10 GB 18 BW FRESH RECIRC ACTUATOR BY 14 REF TO GND L 05 12 112 3121314 Gas 34 11213 41516 BLUE BLACK 31415 1121314 516171819 1231415 6 7 9 6 171819 101112 1011112113 14 15 16 17 18 19 20 12 13 14 15 16 17 18 19 20 21 22 28 24 WI 00265 WI 55 AIR CONDITIONING SYSTEM WIRING SYSTEM 2 MANUAL A C RHD MODEL TO POWER SUPPLY ROUTING FB 17 F B FUSE NO 17 AIR CONDITIONER EVAPORATION TH
58. 2003 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX WIRING SYSTEM SECTION This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles This manual includes the procedures for maintenance disassembling reas sembling inspection and adjustment of components and diagnostics for guid ance of experienced mechanics Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition When replacement of parts during repair work is needed be sure to use SUBARU genuine parts All information illustration and specifi cations contained in this manual are based on the latest product information available at the time of publication approval FUJI HEAVY INDUSTRIES LTD WIRING SYSTEM WI G8070GE7 WIRING SYSTEM Tore Q O Q N N N P 00 0 24 09 Basic Diagnostics Procedure eb en etae 3 Working Precauti rniS asa 12 Power Supply Routling 13 around 01500111911 u
59. 3 24 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 WI 00278 WI 64 AIR CONDITIONING SYSTEM 49 AUTO CONTROL MODULE 815151 88 WIRING SYSTEM AIR MIX MODE ACTUATOR ACTUATOR TURBO ENGINE MODEL 15 Y NON TURBO ENGINE MODEL 10 FRESH RECIRC THERMOMETER ACTUATOR BLACK BROWN A GRAY BLACK IA n I 112 1121314 TL 112131415161718 9110 112131415 617 8 1121 4 3 9 110111112113114115116 5 67 48 2 131 4115 6 17 18 19 20 49 GRAY 8201 BLACK rj n m 5 2131415161718 10 1121314 5 6 789 101 1213145 6789 101 11 1213114 15 16 17 18 19 120 12 18 14 15 16 117 18 1912021 22 23 24 12 13 14 15 16 17 18 19 20 21 22 23 24 WI 00279 WI 65 ANTI LOCK BRAKE SYSTEM WIRING SYSTEM 7 Anti lock Brake System A SCHEMATIC 1 LHD MODEL TO POWER SUPPLY ROUTING
60. 7 9 1121314 15 6 7 9 10 11 2 1311415 16 177 18 19 20 21 10 11 12 13 1411516 17 1819 20 21 1211314 15 1611718 1920121 22 2324 22123124125126 2728 29130 31 22123 24 25 26 27 28 29130 3132 WI 00242 WI 35 GROUND DISTRIBUTION WIRING SYSTEM ENGINE DATA LINK CONNECTOR A 152 8135 8136 0 8137 CONTROL MODULE NON TURBO MODEL N BS 8 B E d GND L 10 GND L 10 D m m FUEL PUMP ASSEMBLY IGNITION COIL amp IGNITOR ED R15 BLACK 858 GRAY B99 C itt GREEN GD Brown 2 3 4 4151617 112 1 1 2 11213 1 213 11213 819110 1121314 3141516 415 16 4151617 8 56 7 8 2 11 12 9 10 BLACK D 8137 GRAY 8136 GRAY
61. 7 5161718 9121311578778 9 1112 13 4 90011112 110111112113114115116 13 14 15 16 GRAY GREEN q q 1 2 4 5 6 7 9 112 314 1516 7 9 112 314 5 6 8 9 10 11 12 13 14 15 16 17 18 10111219 1415 17 18 10111112113 14 15 16 17 18 19 20 21 22 23 24 19 20 21 22 23 24 19 20 21 22 23 24 WI 00305 WI 85 A T CONTROL SYSTEM WIRING SYSTEM FWD SWITCH AWD B94 8135 ENGINE c 8138 CRUISE SHIELD AND SENSOR CONTROL ABS CONTROL GROUND JOINT MODULE CONTROL MODULE CONNECTOR MODULE lt lt REF TO GND L 1 TO GND L 01 THROTTLE POSITION SENSOR BLACK p 152 LIGHT GRAY 894 asa 213 213 1 112 314 L ILES US hella 5 6 7 9 10 11 12 13 1121 1914 1213 4151617181 S 1234 56 7 9 satel
62. 8 9 11213141567 9 101 112 13 14 1011112113114 1516117 118119120121 10 11 12 13 14 15 16 17 18 10111112113 14 15 16 117 18 15 1617 18 19 20 21 22 23 2526127 281291301 3132 19 20 21 22 23 24 19 20 21 22 23 24 WI 74 WI 00296 A T CONTROL SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING LY B LINE END CHECK STOP LIGHT CONNECTOR SWITCH 2 11 B300 3 2 WB CHECK CONNECTOR GW 7 818 DATA LINK CONNECTOR WITH CRUISE CONTROL MODEL WITHOUT CRUISE CONTROL MODEL E 8 3 5 3 lt D m REF GND L 04 GE 879 Gray BROWN BLACK ji 21314 4 862 BLACK 865 BLACK 12 3 A 1 2 1 2 1 2 1 2 3 314 41516 5761718 112 15 617 5161718 BEETS V 8 19 10 1112 1311417 90011112 9 10111112113 14115116 1314 15 16 GRAY GREEN q q 11213 4567 112 5 6 7 8 9 12 3 4 15 161 7
63. 9110 11213141561 7 819110 172131 415 6 2 314516 71819 1011132113114 11 12 13 14115 16 17 18 19 20121 22 B B55 GRAY C 856 GREEN GREEN n n 112134156 7 18 9 1121341 1516 7 81 9 12 4 5 6 7 8 9 12 13 14 10 11 12113 14 151 16 117 18 10111112113 1415 116 17 18 15116117 18 19120 21 22 23 24 25 26 27 28 29 30 221231 24 25 26 27 28 29 30 131 32 19120121 22 23 124 19120121 22 23 24 WI 00308 WI 89 A T CONTROL SYSTEM WIRING SYSTEM CHECK CONNECTOR STOP LIGHT DATA LINK CONNECTOR REF TO GND R 04 BLACK GRAY BROWN BLACK 112 1121314 314 1 12 215 617 5161718 OEBLE 8119 11112 190 9 1011111211311415 16 13114115 A B 855 GRAY 856 GREEN H H n H 11213141 86 17118119 112 3 4 8 6 7 8 9 1121314 1516 7 8 9 10 11 12 13 14 15 16 17 18 10111 1219 1415 16 17 18 10111112113 14 18 16 17 18 19 20 21 22 23 24 1920217 22 23 24 19 20 21 22 23 24
64. BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM Each connector number shown the wiring dia gram corresponds to that in the wiring harness The location of each connector in the actual vehicle is determined by reading the first character of the connector for example F for F8 i for 116 etc and the type of wiring harness The first character of each connector number refers to the area or system of the vehicle Wiring harness and cord Front wiring harness Bulkhead wiring harness Engine wiring harness Transmission cord Door cord LH amp RH Rear door cord LH amp RH Instrument panel wiring harness Rear wiring harness Fuel tank cord Roof cord Rear gate cord Each connector number shown in wiring diagram corresponds to that in the vehicle FRONT TURN SIGNAL LIGHT LH UPPER FRONT TURN SIGNAL LIGHT LH LOWER G gt GRAY GRAY 112 WI 00115 WI 9 BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM D SYMBOLS IN WIRING DIAGRAMS A number of symbols are used in each wiring diagram to easily identify parts or circuits MAIN FUSE BOX WB Example SBF 1 100A j POWER SUPPLY ROUTING are TRACING ON EXTENDED WIRING DIAGRAMS FB 16 5 FUSE 11 HEADLIGHT 10 WB FUSE NO 8
65. ERMO SWITCH PRESSURE SWITCH ENGINE CONTROL MODULE 9 8 MAGNET CLUTCH GND R 01 COMPRESSOR 112 314 1123145 6789 10 11213 41516 31214 6 7 8 9 1011 12 13 1112 13 14 15 16 17 18 19 20 21 22 7 8 9 10 112 18 14 15 1617 14115 16 17 18 19 20 18 19 20 21 22 23 24 25 26 69 17175 1516 7 10 15116 17 20 2526 27 30 135 8 m ha 8 9 12 13 14 19 22 23 24 29 32133134 196 RELAY a N ER N a 8 011112113114 15116 17 18 19 101 12 13 14 15 16 17 18 19 20 21 22 23 20121 22 23 242526 2728 2425 26 27 28 29 30 31 32 33 34135 3114 WI 00266 WI 56 AIR CONDITIONING SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING FB 18 FB 30 F B FUSE NO 17 F B FUSE NO 1 B IG F B FUSE NO 2 B 02 02 CONDITIONING SWITCH BLOWER MOTOR RELAY REF TO I
66. ET CLUTCH 6852 ENGINE CONTROL MODULE REF TO GND L 01 COMPRESSOR 613 GRAY 22 BLUE 11213 1 314 L3 1 2 4 11213 4151617 1121314 56789 31214 819 10 111121314 15 16 5 617 89 1011 12 13 10 11 12 13 14 15 16 17 18 19 20 14 15 16 17 18 19 20 a 134 181 8136 GRAY NA 6135 GRAY 8135 NA 11213 41516 11213 4151617 1238151 67 7 8 9 9 919117 7213 4 506 71818 8 9 12 13 14115 16 17 18 19 S 9110 1142119 4115 18 19 20 21 22 23 24 76 10111213 141516171519 20 21 22123 24 25 26 8 16 17 9 7 202122 9 969 8139 8134 GRAY NA 1 2 1314 56 8 5 6 7 to 15 16 17 20 25126127 30 1121 314516 171819 9 110111112 1311411511611718119 20121122 123 1122 8 4 m 10111112113114115116 17 18 19120 21 22 23 2425126 27 28 29130131 24125 26127128129 30131 32 33 34135 3114 9 12113114
67. FERR 41 a 5 6 7 8 5161718 1213114 15 1617 18 E 5 x 2 13 14 15 16 17 18 19 20 21 22 23 N 1 2 3 4 5 6 7 8 9110 11 12 13 14 15 WI 00290 WI 71 ANTI LOCK BRAKE SYSTEM WIRING SYSTEM TO POWER SUPPLY ROUTING MB 9 SBF 5 B TURBO ENGINE MODEL lt u NON TURBO ENGINE MODEL DATA LINK CONNECTOR 1 02 A 4 02 LgR 5 DIAGNOSIS BL 12 CIL BL Jamg BL 13 0169 B81 02 840 1121314151617 8 0111213141516 WI 00291 WI 72 A T CONTROL SYSTEM WIRING SYSTEM 8 A T Control System A SCHEMATIC 1 LHD NON TURBO MODEL TO POWER SUPPLY ROUTING FB 33 F B FUSE NO 14 COMBINATION METER 9 AT LNA 02 INHIBITOR SWITCH 0 7118
68. LM RNA 01 REF TO ILM RTB 01 BLOWER MOTOR B86 Gs BLOWER FAN SWITCH BLOWER MOTOR RESISTOR FRESH RECIRC ACTUATOR 4 Gor 2 KBL REF TO GND R 03 557 Gs g 3 n 1 2 112 1121314 112 345 1121314 5 6 7 8 9 314 6171819 101112 1011112 131 14 15 16 9690 11213 41516 BLACK 11213141516 71819 1011 12 13 14 15 16 17 18 19 20 21 22 23 24 WI 00267 WI 57 AIR CONDITIONING SYSTEM WIRING SYSTEM 3 AUTO A C LHD MODEL TO POWER SUPPLY ROUTING FB 17 FB 37 FB 30 F B FUSE NO 17 F B FUSE 17 F B FUSE 1 IG IG F B FUSE NO 2 B 8 ENGINE MODEL AIR CONDITIONER NON TURBO ENGINE MODEL AIC ALH 02 RELAY 2 BLOWER MOTOR RELAY Br 12 BrB 3 8106 ENGINE a 134 CONTROL A9 GB MODULE 6138 aureo 28113 p 1a7 ENGINE MODEL 6139 ENGINE CONTROL 1 5 KB E c ena NON TURBO E QU 6137 MODEL P 8 CLUTCH alle CL
69. NECTOR INFLATOR DRIVER SIDE INFLATOR PASSENGER SIDE 4 283 pn U q TE 2314 C 718 9 2113 14 15 tet 172 115 L ak 18 19 20 2122 2324125126127128 ER N WI 00260 WI 52 AIRBAG SYSTEM WIRING SYSTEM AIRBAG CONTROL MODULE gt m lt 89 8885 PRETENTION SIDE AIRBAG SIDE AIRBAG LAP PRETENTION LH INFLATOR SENSOR LH SENSOR RH INFLATOR PRETENTION RH SIDE LH SIDE RH SES 287 YELLOW ABS YELLOW u 3819 AB20 i Ur T 112131415 6 11213141516 e m Ha 1 2 718 9 10 1112 7 8 9101112 3 4 WI 00261 WI 53 AIR CONDITIONING SYSTEM WIRING SYSTEM 6 Air Conditioning System A SCHEMATIC 1 MANUAL A C LHD MODEL TO POWER SUPPLY ROUTING FB 17 TURBO MODEL FUSE NO 17 19 NON TURBO MODEL 7 117 AIR CONDITIONER RELAY EVAPORATION THERMO SWITCH PRESSURE SWITCH 8134 s ENGINE CONTROL MODULE B 8135 MAGN
70. OWER SUPPLY ROUTING WIRING SYSTEM IGNITION SWITCH FUSE amp RELAY BOX F B 872 6152 B51 BLUE F 6187 BROWN E 6159 GRAY B 27D BLUE 2 3 2 3 415 GRAY 1 12 4 1 8158 415161718 511617 8119 6 7 8 19110 314 1 2131 11213 415 14567 67 81911011112 5 s 1213141516 7 18 9 10 9 14 15 16 19 24 25126 29 34135136 10 17 20 27 30 37 11 12113 18 21 22 23 28 31 32 33 38 m e RELAY BLOCK BLACK WI 00233 WI 24 POWER SUPPLY ROUTING WIRING SYSTEM Load relay holder Combination meter Headlight RH Headlight LH Horn Horn switch Hazard switch Combination meter Hazard switch Keyless entry control module Lighting switch Rear combination light LH Trailer connector Turn signal switch Keyless entry control module Key warning switch Transmission control module AT Diode With rear fog light Lightin
71. Parking Brake and Brake Fluid Level Warning System 193 Power Window System a sire peter eei eei 195 Radiator Far Systemi io e onte p top 1 203 Rear Accessory Power Supply 204 Rear Differential Oil Temperature Warning System 205 Rear Fog Light d deinde faepe ies 206 Rear Window Defogger 208 Remote Controlled Rearview Mirror 210 Seat Belt Warning System nennen 212 Seat Heater SV SUS 214 9 11 516 216 cci o e E ET 218 Stop Light System ean 220 51110601 SV SES dus 221 WIRING SYSTEM 44 45 46 47 48 49 50 51 52 53 54 55 56 Turn Signal Light and Hazard Light System 222 Wiper and Washer System 226 Wiper and Washer System Rear 227 Wiper 126166 System o u n nanashan ead egy eter 228 Harness Components 229 Front Wiring Harness
72. R CUSTOM CPU AT OIL TEMP POWER amp HOLD KICK DOWN SWITCH REF GND L 02 8128 BLACK 6 7 8 9 01 314 2 3145 6 7 9 10111112113114 14 15 16 17 18 19 20 21 22 23 24 En m N a E 5 AR n n n 112 3 4 5 e 7 8 9 1121314115 61 7 8 9 1121314151617 91011121314 101111121131 4115 16 17 18 101111121131 14 15 16 17 118 1516117 18 1912021 221221 124125126127128 28130 33122 19 20 21 22 23 24 1920 21 22 23 24 WI 00300 WI 79 A T CONTROL SYSTEM WIRING SYSTEM IG IGNITION RELAY IG LINE END 8 CONNECTOR STOP LIGHT B300 SWITCH CHECK CONNECTOR DATA LINK CONNECTOR WITH CRUISE CONTROL MODEL WITHOUT CRUISE CONTROL MODEL das 3 d B REF TO GND L 02 GE 213
73. UTCH m AUTO B G49D CONTROL MODULE REF TO GND L 01 COMPRESSOR F79 A 48 GRAY p 8137 GRAY T 3 5 q 314 REF TO GND L 03 n n 112 1 11213141516 112131415161718 11218 4567 12 1121314 5 6 7 8 9 314 3 44 8 10111513 145116 819 10111121131411516 1567 8 9 10 t1 12 13 10111213 14 115 611711819120 14 15 16 17 18 19 20 134 49 GRAY 8202 GRAY NA 8135 2 ED 6138 ran NA ED n q 1121314 5 6 7 11213 41516 n 1121345678910 8 9 1011 1213 14 15 1121314 5 6789 1011 71819 13 1415 16 17 1121341516 789 11 1213114 1516 1718 19120 1617 18 19 20 21 22 1213114 1516
74. Y 1 2 112314 112134 51617 8 n 3 4 s 6 1 12 415 6 7 56 7 9 1011112 13114 1516 17 18 1234 56 7 9 10 1112 1314 10111112119 14 15 16 17 18 de torta 19 20 21 22 23 24 13114115116 112131415 6171819 101112 13114115 17 18 19 20 21 22 27128 29 30131 29 288 1 591229 WI 00289 WI 70 ANTI LOCK BRAKE SYSTEM WIRING SYSTEM ABS CONTROL MODULE Br 8 1 1 1 t sB 2 I I 1 2 I SB 3 1 1 1 z i i 5 1 1 V 11 1 1 e 1 1 1 1 1 1 Td E ERE Ji ee I I I I I I I I 1 1 F I 1 1 1 1 1 1 1 1 1 1 1 I I I 1 1 1 1 1 1 1 tc 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 t 2 FRONT FRONT REAR REAR ABS IREF TO GND R 01 ABS ABS ABS ABS G SENSOR SENSOR LH SENSOR RH SENSOR LH SENSOR RH BROWN B98 BLACK BROWN
75. ed be fore attempting to disconnect the connector To connect insert the connector until it snaps and confirm that it is tightly connected Example LIFT PUSH Ta PUSH 12 WI 00119 6 When checking continuity between connector terminals or measuring voltage across the terminal and ground always contact tester probe s on ter minals from the wiring connection side If the probe is too thick to gain access to the terminal use mini test leads To check waterproof connectors which are not ac cessible from the wiring side contact test probes on the terminal side being careful not to bend or damage the terminals N Tester probes Mini test leads WI 00120 7 Sensors relays electrical unit etc are sensi tive to strong impacts Handle them with care so that they are not dropped or mishandled WI 12 POWER SUPPLY ROUTING WIRING SYSTEM 3 Power Supply Routing A SCHEMATIC 1 LHD MODEL l 2 D MAIN FUSE BOX
76. g switch Data link connector Engine control module Fuel pump relay Immobilizer control module Ignition relay Combination meter Front turn signal light LH Hazard switch Keyless entry control module Lighting switch Rear combination light LH Rear combination light RH Side turn signal light LH Trailer connector Turn signal switch Audio Parking switch Clock Combination meter Side turn signal light RH Front turn signal light RH Key illumination light Front turn signal light LH Keyless entry control module Luggage room light Double lock control module Room light Front clearance light LH Front clearance light RH Headlight leveler LH Headlight leveler RH Security relay Spot light Trailer connector Headlight washer module License plate light Trailer connector Rear combination light LH Rear combination light RH Power window circuit breaker ABS control module Combination meter Engine control module Check connector Headlight washer switch Hazard switch Audio Combination meter Front accessory power supply socket Front fog light switch Hazard switch Option connector Wiper deicer switch Ignition relay 2 Parking switch Option connector Lighting switch
77. h Starter motor AT ABS condenser Break fluid level warning switch F C actuator Rear defogger timer Wiper deicer relay Combination meter OP connector Parking switch Combination meter Keyless entry control module Fuel pump relay Engine control module Ignition coil amp ignitor Transmission control module AT Immobilizer control module Hazard switch Airbag control module Rear combination light LH Airbag control module Turn signal switch Trailer connector Parking switch Front washer motor Front wiper motor Wiper amp washer switch Side turn signal light LH Front turn signal light LH Front clearance light LH Front clearance light RH Headlight leveler LH Headlight leveler RH WI 18 Audio Clock POWER SUPPLY ROUTING WIRING SYSTEM Load Seat heater relay Rear accessory power supply socket relay Front accessory power supply socket OP connector Remote control rearview mirror switch Rear fog light relay Rear accessory power supply socket relay Stop light switch ABS control module Front fog light relay Blower motor relay Keyless entry control module OP connector Wiper deicer amp mirror heater relay Combination meter Keyless entry control module Key illumination light AT power amp hold mode switch AT select lever illumination
78. hich the con nector has For example the sketch of the connector shown in figure indicates the connector has 9 poles Connector shown in wiring diagram Connector used in vehicle Sketch Symbol Number of poles Double frames Indicates a lock is included 4 3 2 1 Numbered in order from upper 8 7 6 5 right to lower left A A Indicates the number of poles Indicates lock is included 112 Numbered in order from upper 5 6 left to lower right Single frame WI 00102 WI 5 BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM When set of connectors is viewed from the front side the pole numbers of one connector are symmetrical to those of the other When these two connectors are connected as a unit the poles which have the same number are joined 415151 5 4 WI 00107 Electrical wiring harness The connectors are numbered along with the num ber of poles external colors and mating connec tions in the accompanying list The sketch of each connector in the wiring dia gram usually shows the A side of the connector The relationship between the wire color terminal number and connector is described in figure NOTE A wire which runs one direction from a connector terminal so
79. ing with the one lo cated farthest from the power supply If the test lamp goes out when a connector is disconnected the wiring between that connection and the next connector farther from the power supply is short ed Test lamp Shorted wiring t Jei Fuse holder oot WI 00099 2 Ohmmeter method Disconnect all affected connectors and check continuity between each connector and ground When ohmmeter indicates continuity between a particular connector and ground that connector is shorted Shorted connector pu ce 0 Continuity Continuity does not exist WI 00100 WI 4 BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM C HOW TO READ WIRING DIAGRAMS 1 WIRING DIAGRAM The wiring diagram of each system is illustrated so that you can understand the path through which the elec tric current flows from the battery Sketches and codes are used in the diagrams They should read as follows Each connector and its terminal position are indicated by a sketch of the connector in a disconnected state which is viewed from the front Viewed from this direction WI 00101 The number of poles or pins presence of a lock and pin number of each terminal are indicated in the sketch of each connector In the sketch the highest pole number refers to the number of poles w
80. light Cruise control switch Front accessory power supply socket Front fog light relay Front fog light switch Headlight leveler switch Headlight washer switch Lighting switch OP connector Rear fog light relay Rear fog light switch Wiper deicer switch ABS control module Wiper deicer amp mirror heater relay A C switch Blower motor relay A A C control module ABS control module WI 19 WIRING SYSTEM 2 RHD MODEL P SUP R 01 POWER SUPPLY ROUTING MAIN FUSE BOX M B MAIN FAN 20A FAN AC SUB MAIN Tere SWITCH SUB FAN RELAY FAN FAN RELAY RELAY RELAY 20A No 9 HIL H sBF 7 SBF HORN 8 SBF SBF No 1 6 RELAY No 5 No 8 RELAY 5 6 No 4 RH No 7 H No 3 SBF 1 SBF 2 SBF 3 SBF 4 2 FUSE amp RELAY BOX 6 12 19 5 No 11 18 RELAY No 4 10 17 No 9
81. metimes may have a different color from that which runs in the other direction from that ter minal Wire color BR No 1 terminal RW No 3 terminal WI 00108 In wiring diagram connectors which no ter minal number refer to one pole types Sketches of these connectors are omitted intentionally WI 00109 The following color codes are used to indicate the colors of the wires used Color code Color Blue Black Yellow Green Red White Brown Light green Gray Pink Orange Light Blue Violet Sealed Inner Sealed Outer WI 00110 WI 6 BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM The wire color code which consists of two letters or three letters including Br or Lg indicates the standard color base color of the wire covering by its first letter and the stripe marking by its second letter he Manara color Black Reference color Yellow WI 00111 The table lists the nominal sectional areas and allowable currents of the wires CAUTION When replacing or repairing a wire be sure to use the same size and type of the wire which was originally used NOTE The allowable current in the table indicates the tolerable amperage of each wire at an ambient temperature of 40 104 F The allowable current changes with ambient temperature Also it cha
82. minal of connector C F41 shown in the con nector sketch WI 10 BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM 6 CONNECTOR SKETCH Each connector sketch clearly identifies the shape and color of a connector as well as terminal locations Non colored connectors are indicated in natural color When more than two types of connector number are indicated in a connector sketch it means that the same type connectors are used 7 GROUND Each grounding point can be located easily by re ferring to the corresponding wiring harness 8 DIODE A symbol is used to indicate a diode 9 WIRE TRACING ON EXTENDED WIRING DIAGRAMS For a wiring diagram extending over at least two pages a symbol consisting of the same characters with arrows facilitates wire tracing from one page to the next lt lt 10 SYMBOLS WIRE CONNECTION CROSSING Symbol Refers to wires which are connected and branched at the dot point Symbol Refers to wires which are crossed but not connected WI 00117 11 POWER SUPPLY ROUTING A symbol is used to indicate the power supply in each wiring diagram 5 MB 6 etc which are used as power supply symbols throughout the text correspond with those shown in the POWER SUPPLY ROUT ING in the wiring diagram Accordingly using the POWER SUPPLY ROUT ING and wiring diagrams permits service personnel to understand the entire elect
83. nges if a bundle of more than two wires is used Nominal No of sectional strands area strand diameter Outside diameter of finished wiring Allowable current Amps 40 104 F 7 0 26 1 8 7 0 32 2 2 or 2 0 30 0 18 2 6 or 2 4 11 0 32 2 4 or 2 2 27 3 1 3 8 16 0 32 or 2 5 26 0 32 or 2 9 41 0 32 or 3 6 65 0 32 4 6 or 4 4 50 0 45 5 5 Each unit is directly grounded to the body or indi rectly grounds through a harness ground terminal Different symbols are used in the wiring diagram to identify the two grounding systems Indirect terminal ground Direct ground WI 00112 The ground points shown in the wiring diagram refer to the following NOTE All wiring harnesses are provided with a ground point which should be securely connected WI 00113 WI 7 BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM Relays are classified as normally open or normally closed The normally closed relay has one or more contacts The wiring diagram shows the relay mode when the energizing circuit is OFF Relay type Energizing circuit OFF Energizing circuit ON 2200 Q Normally open type Normally closed type Mixed type Key to symbols Current flows JM Current does flow WI 00114 WI 8
84. oints or terminals For example when a switch position is 3 continuity exists among terminals 1 3 and 6 as shown in table be low WI 00096 WI 3 BASIC DIAGNOSTICS PROCEDURE WIRING SYSTEM 3 HOW TO DETERMINE AN OPEN CIR CUIT 1 Voltmeter Method An open circuit is determined by measuring the voltage between respective connectors and ground using a voltmeter starting with the connector clos estto the power supply The power supply must be turned ON so that current flows in the circuit If volt age is not present between a particular connector and ground the circuit between that connector and the previous connector is open circuit wiring os SS Ve No voltage is present Voltage is present WI 00097 2 Ohmmeter method Disconnect all connectors affected and check con tinuity in the wiring between adjacent connectors When the ohmmeter indicates infinite the wiring is open circuit Som ims H Q 19 Continuity exists Continuity does not exist WI 00098 4 HOW TO DETERMINE A SHORT CIR CUIT 1 Test lamp method Connect a test lamp rated at approximately 3 watts in place of the blown fuse and allow current to flow through the circuit Disconnect one connec tor at a time from the circuit start
85. rical arrangement of a system 12 CLASSIFICATION BY SPECIFICATION When the wiring diagrams differ according to vehi cle specifications the specification difference is de scribed by using abbreviations Destination difference is described by using option codes EK KA etc Option code is described on model number plate attached in engine compartment of the vehicle lt Ref to ID 5 MODEL NUMBER PLATE IDENTI FICATION Identification gt E ABBREVIATION IN WIRING DIA GRAMS Abbr Full name ABS Antilock Brake System ACC Accessory A C Air Conditioning AD Auto Down AT Automatic Transmission AU Auto Up A B Air Bag A F Air Fuel ATF Automatic Transmission Fluid AWD All Wheel Drive B Battery D Drive Range DN Down E Ground EBD Electronic Brake Distribution ELR Emergency Locking Retractor F B Fuse amp Joint Box FL1 5 Fusible Link 1 5 mm H L Headlight VF Interface IG Ignition Illumination INT Intermittent L C Low Clutch LCD Liquid Crystal Display LH Left Hand Lo Low M Motor Main Fuse Box MG Magnet Mi Middle MT Manual Transmission N Neutral Range OP Optional Parts P Parking Range PASS Passing R Reverse Range RH Right Hand SBF Slow Blow Fuse ST Starter SW Switch TGV Tumble Generation Valve UP Up WASH Washer WI 11 WORKING PRECAUTIONS WIRING SYSTEM
86. stem operates properly B BASIC INSPECTION 1 VOLTAGE MEASUREMENT 1 Using a voltmeter connect the negative lead toa good ground point or negative battery terminal and the positive lead to the connector or component ter minal 2 Contact the positive probe of the voltmeter on connector A The voltmeter will indicate a voltage 3 Shift the positive probe to connector B The voltmeter will indicate no voltage To power FUSE Switch Light supply WI 00094 4 With test set up held as it is turn switch ON The voltmeter will indicate a voltage and at the same time the light will come on 5 The circuit is in good order If a problem such as a lamp failing to light occurs use the procedures outlined above to track down the malfunction 2 CIRCUIT CONTINUITY CHECKS 1 Disconnect the battery terminal or connector so there is no voltage between the check points Contact the two leads of an ohmmeter to each of the check points If the circuit has diodes reverse the two leads and check again 2 Use an ohmmeter to check for diode continuity When contacting the negative lead to the diode positive side and the positive lead to the negative side there should be continuity When contacting the two leads in reverse there should be no continuity Continuity No continuity WI 00095 3 Symbol indicates that continuity exists between two p
87. umination control module Lighting switch Rear fog light relay AT power amp hold mode switch AT select lever illumination light Parking switch Combination meter WI 26 GROUND DISTRIBUTION WIRING SYSTEM 4 Ground Distribution A SCHEMATIC 1 LHD MODEL HEADLIGHT LEVELER 5 SUB FAN MOTOR ABS SHIELD JUNCTION 5 1 811 812 a S lt 4 gt 5 HEADLIGHT LEVELER 815 5 PRESSURE SWITCH LH B B 4 1 FRONT FOG LIGHT LH FRONT TURN SIGNAL LIGHT LH ENED FRONT CLEARANCE LIGHT FRONT TURN SIGNAL LH LIGHT LH 1 8 CET HEADLIGHT WASHER A C RELAY HOLDER MOTOR 35 Q 8 AXE BLACK ED BLACK GRAY ED BLUE BLACK GRAY 22 GRAY 1 9 BLACK 1 1 2 3 4 2 31214 5 6 7 8 3 115 2 5161718 12 3 11721 516 10 15116 17 20 25 26 27 30 8 111 e 28 31 31
Download Pdf Manuals
Related Search