Vickers cylinder - Coastal Hydraulics
Contents
1. 10 Port location 11 Cushion location 15 16 Enter applicable code Ports are located as shown below Cushions are located as shown in for either when viewing cylinder from head item 10 when viewing cylinder Extra rod projection C dimension end mounting end of double rod from head end mounting end of inchesitror cylinder double rod cylinders in table O through 9 With some mounting styles indicates no cushion E certain port locations cannot be Code Head Cap Item 16 indicates fractions selected due to interference with A of an inch per codes shown for the mounting B 1 jiem 18 G L 2 _ or D i 3 Air bleed or proximity switch location E 4 Item 15 indicates air bleeds H D F 1 gland drains G or proximity G 2 switches P ie l Item 16 indicates location of air K 1 1 bleeds gland drain or proximity L 1 2 switches as shown in item 10 M 1 3 when viewing cylinder from head N 1 4 end mounting end of double rod P 2 1 cylinders in table indicates no R 2 2 air bleed or proximity switch Code Head Cap S 2 3 Code Head Cap gt 1 1 T 2 4 B _ 1 L 1 2 U 3 1 C _ 2 M 1 3 V 3 2 D 3 1 4 wW 3 3 E 3 P 2 1 Y 3 4 1 R 2 2 1 4 1 G 2 5 2 3 2 4 2 H 3 T 2 4 3 4 3 de 4 U 3 1 4 4 4 K 1 1 V 3 2 L 1 2 W 3 3 M 1 3 Ye 32. Replacement parts Each design number has a completed bill of materials on file in a quick retrieval computerized storage system This gives the Field Sales Representatives rapid access in identifying and specifying genuine Vickers replacements parts Figure 1 TZ Cylinder Section View Cylinder Installation All Vickers Series TZ cylinders are individually tested and inspected before shipment to assure freedom from defects Plugs are inserted in the ports to protect threads and keep foreign matter from entering the cylinder prior to installation Mounting and alignment Position the cylinder loosely in the mounting and check the alignment of the piston rod with the load connection at both ends of the stroke If the cylinder is too large to move by hand proceed with piping and installation and operate cylinder throughout the stroke prior to connection Trunnion and swivel mount bearings should fit closely for the entire length of the pin and must be square with the load connection throughout the stroke Flush or foot mounted cylinders may be pinned or keyed to prevent shifting during high shock loads Always use the wrench flats when connecting piston rod to load to prevent damage to the sealing surface Tighten piston rod against shoulder If cylinder has been pressurized relieve all pressure prior to turning the piston rod Piping connections All piping connections should be deburred and the
3. Recommended cleanliness levels using petroleum oil under common conditions is based on the highest fluid pressure levels in the system Fluids other than petroleum severe service cycles or temperature extremes are cause for adjustment of these cleanliness codes See Vickers Publication 561 for exact details System Pressure Level Product 1000 2000 3000 psi psi psi Cylinders 20 18 15 20 18 15 20 18 15 Seal Kits Rod Cartridge Seals Kits 1 Piston Seal Kits 2 Bore Rod N Normal L Low T High N Normal L Low T High Size Diameter Friction Temperature Friction Temperature Seal Kit No Seal Kit No Seal Kit No Seal Kit No Seal Kit No Seal Kit No 11 5 g 6533N TZCC 6533 1200 6543T TZCC 6633N TVCE 6633L TVCE 6643T TVCE 1 6533N TZDE 6533L TZDE 6543T TZDE 6633N TVCE 16633L TVCE 6643T TVCE 2 1 6533N TZDE 6533L TZDE 6543T TZDE 6633N TVDG 6633L TVDG 6643T TVDG 1 3 8 6533N TZGH 6533L TZGH 6543T TZGH 6633N TVDG 6633L TVDG 6643T TVDG 1 6533N TZDE 6533L TZDE 6543T TZDE 21 2 1 3 8 6533N TZGH 6533L TZGH 6543T TZGH 6633N TVEJ 6633L TVEJ 6643T TVEJ 13 4 6533N TZHL 6533L TZHL 6543T TZHL 1 3 8 6533N TZGH 6533L TZGH 6543T TZGH 3 1 4 194 6533N TZHL 6533L TZHL 6543T TZHL 6633N TVGL 6633L TVGL 6643T TVGL 2 6533N TZKM 6533L TZKM 6543T TZKM 194 6533N TZHL 6533L TZHL 6543T TZHL 4 2 6533N TZKM 6533L TZKM 6
4. cushioned 1 TZ82C CA10B TZ82E CA10B__ TZ82E DA10B__ TZ82HFDA10B__ rod end type Cushioned head end 1 TZ82CHCF10B__ TZ82EHCF10B__ TZ82EHDF10B___ TZ82HFDF10B__ Cushioned cap end 1 TZ82C CC10B__ TZ82E CC10B__ TZ82E DC10B__ TZ82H DC10B__ Specify stroke Cushioned both ends 1 TZ82CHCL10B__ TZ82EHCL10B __ TZ82EHDL10B ___ TZ82H DL10B__ 2 Rod wiper Normal sealing system option 1 7947 0062 7947 0100 7947 0100 7947 0138 3 Rod bearing cartridge with gland drain 1 TZ81CA010 TZ81EA010 TZ81EA010 TZ81HA010 Normal sealing system option 4 Rod seal Normal sealing system option 1 7943 0062 7943 0100 7943 0100 7943 0138 5 Rod wear band 1 7945 0062 7945 0100 7945 0100 7945 0138 6 Seal O D bearing 2 200093 592753 592753 200120 7 Cushion sleeve Head end 1 SH 92 R 15 N A N A N A Rod end cushion cylinders only 8 Retainer ring Head end 5194 118 HD N A N A N A Rod end cushion cylinders only 9 Body Consult factory if intermediate 1 TZ57CA TZ57CA TZ57DA TZ57DA trunnion mount Specify stroke 10 Cushion collar 1 TV93EC1C TV93JC1C TV93JD1C TV93LD1C 11 Piston wear band 1 7949 040 7949 040 7949 050 7949 050 12 Piston seal Normal sealing system option 1 000 000 000 000 13 Piston 1 TV53CFOE7 TV53CFOJ7 TV53DFOJ7 TV53DFOL7 14 Body O ring 2 353270 353270 353208 353208 15 Retainer ring Cap end 1 5194 75 03 5194 75 03 5194 100 DG R 5194 100 DG R Cap cushioned cylinders only 16 Cushion sleeve Cap e
5. 34 56 7 8 9 10 11 12 13 14 15 16 5 6 Bore and rod diameters 7 Rod end type inch 8 Sealing system Code Bore Rod Code Rod End Style Code Fluid Type 06 11 2 5 N Normal CE 11 1 2 L Low friction and water glycol 2 Short female EE T High temperature UN thread dr 5 0 9 Ports 8 5 For maximum reliability SAE ports are recommended Small male EE 21 2 1 UN thread Code Port Style EH 21 2 13 8 1 EL 21 5 13 4 ARIE MEN no GH 34 as attachment jp O 2 Mei ae 0 i Oversize NPTF is required HL 4 13 07 lt P Straigh 4 male UN thread 3 BEd Dens Oe HM 4 2 A N thread O ring SAE UN O ring seal port HP 4 21 2 KM 5 2 Shon end 4 When boss KP 5 21 5 Oversize is required KU 5 3 SAE UN O ring 1 KV 5 3 2 small Ji NE O g LP 6 21 2 male UN thread SAE UN O ring seal port LU 6 3 LV 6 31 5 M 6 DWF 6 4 Extended SAE 4 bolt O intermediate manifold le Y al MU 7 3 male UN thread MV 7 31 2 7 MW 7 4 BSPP MY 7 41 5 Rod end type metric MZ 7 5 8 When boss Code Rod End Style Oversize BSPP Eira NV 8 31 5 NW 8 4 0 9 NY 8 42 male metric thd Metric NZ 8 5 1 8 51 2 1 Short female 0 When boss metric thread Oversize metric is required ee small JE A eran male metric thread O ring thread ISO 6149 1 O ring seal port B Ea ed Oversize When boss intermediate male ISO 6149 1 O ring is required metric thread 18
6. 5 ROD 5 1 2 ROD 114 TZ82V NA10B___ TZ82W NA10B___ TZ82Y NA10B 1Z82Z NA10B______ TZ821 NA10B 1 TZ82V NF10B TZ82W NF10B___ TZ82Y NF10B TZ82Z NF10B TZ821 NF10B 1 0108 282 8 TZ82W NC10B____ TZ82Y NCIOB TZ82Z NC10B____ TZ821 NC10B___ 1 TZ82V NL10B TZ82W NL1OB _ TZ82Y NL10B TZ82ZHNL10B TZ821 NL10B 2 1 7947 0350 7947 0400 7947 0450 7947 0500 7947 0550 371 TZ81VA010 TZ81WA010 TZ81YA010 TZ81ZA010 TZ811A010 4 7943 0350 7943 0400 7943 0450 7943 0500 7943 0550 511 7945 0350 7945 0400 7945 0450 7945 0500 7945 0550 6 2 353789 593059 593059 260282 260282 711 SH 92 R 80 N A N A N A N A 871 5194 475 N A N A N A N A 9711 TZ57NA TZ57NA TZ57NA TZ57NA TZ57NA 1011 TV93UN1C TV93WN1C TV93WN1C TV93ZN1C TV93ZN1C 71 7949 200 7949 200 7949 200 7949 200 7949 200 12 1 7948 200 7948 200 7948 200 7948 200 7948 200 13 1 TV53NFOU7 TV53NFOW7 TV53NFOW7 TV53NFOZ7 TV53NFOZ7 14 2 924865 924865 924865 924865 924865 15 1 5194 206 HD 5194 206 HD 5194 206 HD 5194 206 HD 5194 206 HD 16 1 SH 92 B 70 SH 92 B 70 SH 92 B 70 SH 92 B 70 SH 92 B 70 17 1or2 TV95 160 TV95 160 TV95 160 TV95 160 TV95 160 18 2 02 147747 02 147747 02 147747 02 147747 02 147747 19 1or2 N A 02 157953 02 157953 02 157953 02 157953 20 1 or2 N A TV98 160 TV98 160 TV98 160 TV98 160 2171 TV80U0 TV80W0 TV80W0 TV80Z0 TV80Z0 22 Asnoted 8 473763 12 02 152530 12 02 152530 12 02 152531 12 02 152531 23 AR TV94 160 TV94 160
7. Representative Replacement Parts Each design number is stored in a quick retrieval computerized storage system This gives our field sales representatives rapid access to assist you in identifying and specifying genuine Vickers replacement parts Model Code All dimensions are in inches TZ 17 KM 5N 6 108 PC 14 34 5 6 7 8 9 10 11 0213 14 15 16 1 2 Series Code Mounting style Code Mounting style TZ ANSI B93 15 NFPA Interchangeable hydraulic cylinder MES Head Rectangular MTA Head Trunnion 3 4 Mounting style Code Mounting style 01 Side Lug 10 21 MS2 MP1 MX2 02 12 22 MS4 MF2 MX3 04 13 23 MF6 MX1 TA lo 05 14 ME6 07 15 Code Other mounting styles MF1 MT4 24 No Mount 26 Double Rod Tapped 28 Double Rod Keyed Side Lug 29 Double Rod Keyed Tapped 31 Double Rod Rectangular Flange 32 Double Rod Square Flange 33 Double Rod Rectangular 08 16 34 Double Rod Intermediate MF5 MT2 Trunnion 35 Double Rod Head Trunnion 39 Double Rod Extended Tie Rod 40 Double Rod Both Ends Extended Tie Rod 41 Double Rod No Mount All dimensions are in inches TZ 17 KM 5N 6 108 PC 12
8. TV95 040 TV95 040 TV95 080 TV95 080 TV95 080 18 12 02 152528 02 152528 02 152528 02 147746 02 147746 02 147746 19 11 N A 02 157952 02 157952 N A N A 02 157950 20 1 N A TV98 040 TV98 040 N A N A TV98 080 2171 N A N A N A N A N A N A 22 As N A N A N A N A N A N A noted 23 AR TV94 040 TV94 040 TV94 040 TV94 080 TV94 080 TV94 080 24 1per 7971 040 7971 040 7971 040 7971 080 7971 080 7971 080 screw 25 1per 7972 040 7972 040 7972 040 7972 080 7972 080 7972 080 screw 26 1per 0 7973 040 7973 040 7973 080 7973 080 7973 080 screw 27 AIR 28 4 TZ56_ E TZ56_E__ TZ6_E__ TZ56_F__ TZ56_F_ TZ56_F__ 29 AR 5305 010 5305 010 5305 010 5305 014 5305 014 5305 014 Notes Sold in seal kit only Order item 18 for O rings req d 11 Refer to Figure 5 Key No BORE SIZE a BORE SIZE 5 No Reg d s ROD 2 ROD 2 1 2 ROD 2 ROD 2 1 2 ROD 3 ROD 111 TZ82L HA10B _ TZ82M HA10B__ TZ82P HA10B TZ82MHKA10B TZ82P KA10B__ TZ82U KA10B __ 1 TZ82L HF10B __ TZ82M HF10B___ TZ82P HF10B TZ82M KF10B TZ82P KF10B__ TZ82U KF10B __ 1 TZ82L HC10B _ TZ82MH HC10B__ TZ82P HC10B__ TZ82M KC10B__ TZ82P KC10B__ TZ82U KC10B _ 1 TZ82L HL10B TZ82M HL10B TZ82P HL10B__ TZ82M KL10B__ TZ82P KL10B__ TZ82U KL10B 271 7947 0175 7947 0200 7947 0250 7947 0200 7947 0250 7947 0300 3 1 TZ81LA01
9. TZ56 H _ TZ56 Hy 29 AR 5305 014 5305 014 5305 014 5305 016 5305 016 5305 016 Notes Sold in seal kit only Order item 18 for O rings reg d 12 Replacement Parts Refer to Figure 5 Key No BORE SIZE5 BORE SIZE 6 BORE SIZE 7 No Req d s ROD 21 3 ROD 3 ROD 3 1 3 ROD 4 ROD 3 ROD TZ82V KA10B__ TZ82P LA10B___ TZ82U LA10B__ TZ82V LA10B___ TZ82W LA10B__ TZ82U MA10B__ 1 TZ82V KF10B___ TZ82P LF10B _ TZ82U LF10B___ TZ82V LF10B____ TZ82W LF10B__ TZ82U MF10B__ 1 TZ82V KC10B_ TZ82P LC10B____ TZ82U LC10B__ TZ82V LC10B___ TZ82W LC10B__ TZ82U MC10B__ 1 TZ82V KL10B___ TZ82P LL10B TZ82U LL10B___ TZ82VHLL1OB TZ82W LL10B TZ82UML10B 211 7947 0350 7947 0250 7947 0300 7947 0350 7947 0400 7947 0300 311 TZ81VA010 TZ81PA010 TZ81UA010 TZ81VA010 TZ81WA010 TZ81UA010 4 7943 0350 7943 0250 7943 0300 7943 0350 7943 0400 7943 0300 5 1 7945 0350 7945 0250 7945 0300 7945 0350 7945 0400 7945 0300 6 12 353789 260279 353789 353789 593059 353789 7i N A SH 92 R 60 SH 92 R 70 SH 92 R 80 N A SH 92 R 70 811 N A 5194 412 5194 450 5194 475 N A 5194 450 911 TZ57KA TZ57LA TZ57LA TZ57LA TZ57LA TZ57MA 10 4 TV93UK1C TZ93SL1C TZ93UL1C TZ93UL1C TZ93WL1C TZ93UM1C TA 7949 125 7967 0600 7967 0600 7967 0600 7967 0600 7967 0700 12 1 7948 125 7963 0600 7963 0600 7963 0600 7963
10. band which simply snaps into the groove on the piston s outer diameter 6 If piston removal is required clamp the piston rod securely in a copper padded vice to protect the rod finish 7 Heat the piston to Approximately 350 F with a torch or in an oven to break the anaerobic adhesive Insert a spanner wrench in the drilled holes on the piston face and break the seal by rapping the wrench with a rubber mallet rotating the piston in a counterclockwise direction On small cylinders an alternate method not requiring a spanner wrench is to clamp the piston in a soft jawed vice and turn the rod using an adjustable wrench on the rod flats A CAUTION THE PISTON IS HOT 8 Unscrew the piston and set it aside 9 Remove the cushion collar from the 10 11 12 13 rod if the cylinder is cushioned on the head end Let the rod cool before re assembly Snugly secure the rod into the vice Replace the cushion collar on the rod if required Thoroughly clean all metallic surfaces with a non petroleum based cleaner and a wire brush if necessary Apply anaerobic adhesive near the rod shoulder or collar on the rod threads and on the piston I D threads NOTE Be sure to follow the adhesive manufacturer s recommendations regarding surface preparation priming requirements proper adhesive for the thread size and cure time prior to pressurization Failure to do so could result in improper sealin
11. system thoroughly flushed to purge all contaminants prior to connecting cylinder ports Care should be taken to prevent over tightening of the piping connections Cylinder operation Cycle cylinder a few times with reduced load and pressure Hydraulic cylinders may be erratic due to trapped air but will normally purge themselves after several cycles Some cylinders may be equipped with air bleed screws which can be slowly loosened with a male metric key wrench then re tightened after air is purged Cushioned cylinders are adjusted and tested prior to shipping but usually require additional adjustment after connection to the work load The cushion adjustment screw has a retainer plate to prevent inadvertent removal of the screw A male metric hex wrench is required to adjust the cushion screw To increase effectiveness of the cushion turn the adjustment screw clockwise To provide less cushion turn the screw counterclockwise Most orifices are fully open with two full turns of the screw from the closed position The final position of the screw should be a balance between any shock or bounce at the start of the cushion and the final impact of the piston at the end of stroke Troubleshooting Most problems in fluid power circuits result in a gradual or sudden loss of power in the work cylinders which may cause them to stall or move slower than required This chart assumes that all other components of the circuit such
12. 0 TZ81MA010 TZ81PA010 TZ81MA010 TZ81PA010 TZ81UA010 4 11 7943 0175 7943 0200 7943 0250 7943 0200 7943 0250 7943 0300 5 1 7945 0175 7945 0200 7945 0250 7945 0200 7945 0250 7945 0300 6 2 200127 294585 260279 294585 260279 353789 7 1 SH 92 R 40 SH 94 R 40 N A SH 92 R 50 SH 92 R 50 N A 8 1 5194 275 HD 5194 275 N A 5194 337 5194 337 N A 9 1 TZ57HA____ TZS7HA _ TZ57HA____ T2PZKA _ TZ7KA_ _ TZ7KA 10 1 TV93NH1C TV93QH1C TV93SH1C TV93QK1C TV93SK1C TV93UK1C 4101 7949 100 7949 100 7949 100 7949 125 7949 125 7949 125 m2 1 7948 100 7948 100 7948 100 7948 125 7948 125 7948 125 13 1 TV53HFON7 TV53HF0Q7 TV53HFOS7 TV53KF0Q7 TV53KF0S7 TV53KFOU7 44 2 353789 353789 353789 200171 200171 200171 15 1 5194 131 HD 5194 131 HD 5194 131 HD 5194 131 HD 5194 131 HD 5194 131 HD 16 1 SH 92 B 40 SH 92 B 40 SH 92 B 40 SH 92 B 40 SH 92 B 40 SH 92 B 40 17 10r2 TV95 080 TV95 080 TV95 080 TV95 080 TV95 080 TV95 080 18 lor2 02 147746 02 147746 02 147746 02 147746 02 147746 02 147746 19 1 N A N A 02 157950 N A N A 02 157950 20 1 N A N A TV98 080 N A N A TV98 080 2111 N A N A N A N A N A TV80U0 22 As N A N A N A N A N A 8 473763 noted 23 AR TV94 080 TV94 080 TV94 080 TV94 080 TV94 080 TV94 080 24 1per 7971 080 7971 080 7971 080 7971 080 7971 080 7971 080 screw 25 1per 7972 080 7972 080 7972 080 7972 080 7972 080 7972 080 screw 26 1per 7973 080 7973 080 7973 080 7973 080 7973 080 7973 080 screw 27 AR 28 4 1256 F TZ56 F T2b6_F gt __ 256 H _
13. 0600 7963 0700 1311 TV53KFOU7 TZ53LFOS7 TZ53LFOU7 TZ53LFOU7 TZ53LFOW7 TZ53MFOU7 4 2 200171 924862 924862 924862 924862 924864 1511 5194 131 HD 5194 150 DG 15194 150 DG 5194 150 DG 5194 150DG 5194 187 HD 16 11 SH 92 B 40 SH 92 B 60 SH 92 B 60 SH 92 B 60 SH 92 B 60 SH 92 B 70 17 10r2 TV95 080 TV95 160 TV95 160 TV95 160 TV95 160 TV95 160 18 lor2 02 147746 02 147747 02 147747 02 147747 02 147747 02 147747 1911 02 157953 N A N A N A 02 157953 N A 2071 TV98 080 N A N A N A TV98 160 N A 2111 TV80U0 N A TV80U0 TV80U0 TV80W0 TV80U0 22 As 8 473763 N A 8 473763 8 473763 12 02 152530 8 473763 noted 23 AR TV94 080 TV94 160 TV94 160 TV94 160 TV94 160 TV94 160 24 1per 7971 080 7971 160 7971 160 7971 160 7971 160 7971 160 screw 25 1per 7972 080 7972 160 7972 160 7972 160 7972 160 7972 160 screw 26 1per 7973 080 7973 160 7973 160 7973 160 7973 160 7973 160 screw 27 AIR 28 4 6 H ae 6 TZ6_J_ TZ6_J_ ee K 29 5305 016 5305 017 5305 017 5305 017 5305 017 5305 018 Notes Sold in seal kit only Order item 18 for O rings req d 13 Refer to Figure 5 Key Part Name No BORE SIZE 7 Ne Req d ROD 4 ROD 4 1 2 ROD 5 ROD 1 Piston rod Non cushioned 1 TZ82V MA10B__ TZ82W MA10B TZ82Y MA10B TZ82Z MA10B rod end type Cushioned head end 1 TZ82V MF10B_
14. 5 160 TV95 160 TV95 160 TV95 160 2 req d if cushioned both ends 18 Cushion adjusting O ring 102 02 147747 02 147747 02 147747 02 147747 2 req d if cushioned both ends 19 Steel ball 1 N A 02 157953 02 157953 02 157953 1 reg d if cushioned head end 20 Ball retainer 1 N A TV98 160 TV98 160 TV98 160 1 req d if cushioned head end 21 Rod bearing retainer gt 2 1 2 rod 1 TV80U0 TV80WO TV80WO TV80Z0 22 Retainer screw Soc head cap screw As 8 473763 12 02 152530 12 02 152530 12 02 152531 Qty reg d noted with part No noted 23 Air bleeder screw MR TV94 160 TV94 160 TV94 160 TV94 160 24 Retaining plate Ball check adj screw 1per 7971 160 7971 160 7971 160 7971 160 screw 25 Retaining plate Cushion adj screw 1 per 7972 160 7972 160 7972 160 7972 160 screw 26 Retaining plate Air bleed adj screw 1 per 0 7973 160 7973 160 7973 160 screw 27 Retaining plate drive screws A R Included with retaining plate 28 Tie rods Specify mtg style bore amp stroke 4 256 K 256 K 256 K TZ56_ K 29 Tie rod nuts Specify mtg style oore amp stroke A R 5305 018 5305 018 5305 018 5305 018 Notes Sold in seal kit only Order item 18 for O rings reg d 14 Replacement Parts Refer to Figure 5 Key No BORE SIZE 8 No Regd gt ROD 4 ROD 4 1 2 ROD
15. 543T TZKM 6633N TVHN 6633L TVHN 6643T TVHN 2 1 2 6533N TZLP 6533L TZLP 6543T TZLP 2 6533N TZKM 6533L TZKM 6543T TZKM 5 2 1 gt 6533N TZLP 6533L TZLP 6543T TZLP 6633N TVKO 6633L TVKO 6643T TVKO 3 6533N TZMU 6533L TZMU 6543T TZMU 3 1 2 6533N TZNV 6533L TZNV 6543T TZNV 2 1 2 6533N TZLP 6533L TZLP 6543T TZLP 6 3 6533N TZMU 6533L TZMU 6543T TZMU 6633N TZLP 6633L TZLP 6643T TZLP 31 p 6533N TZNV 6533L TZNV 6543T TZNV 4 6533N TZNW 6533L TZNW 6543T TZNW 3 6533N TZMU 6533L TZMU 6543T TZMU 31 p 6533N TZNV 6533L TZNV 6543T TZNV 7 4 6533N TZNW 6533L TZMW 6543T TZMW 6633N TZMU 6633L TZMU 6643T TZMU 4 1 2 6533N TZNY 6533L TZNY 6543T TZNY 5 6533N TZNZ 6533L TZNZ 6543T TZNZ 31 p 6533N TZNV 6533L TZNV 6543T TZNV 4 6533N TZNW 6533L TZNW 6543T TZNW 8 4 1 2 6533N TZNY 6533L TZNY 6543T TZNY 6633N TVNU 6633L TVNU 6643T TVNU 5 6533N TZNZ 6533L TZNZ 6543T TZNZ 5 1 2 6533N TZN1 6533L TZN1 6543T TZN1 1 Rod Cartridge Seal Kits Include 2 Piston Seal Kits Include Rod wiper 2 Body O rings Rod seal 1 Piston wear band 1 1 1 1 2 Rod Wear band O D Bearing seal Piston seal Exploded view Replacement Parts Single Rod Cylinders Refer to Figure 5 Key Part Name No BORE SIZE 11 5 BORE SIZE 2 No Req d gt 1 T 5 3 ROD 1 ROD 1 ROD 1 3 8 ROD 1 Piston rod Non
16. BORE SIZE 21 5 BORE SIZE 31 No Req d ROD 13 5 ROD 13 4 ROD 13 5 ROD 13 4 ROD 2 ROD E TZ82E EA10B TZ82HFEA10B TZ82LFEA10B TZ82H GA10B__ 1Z82L GA10B 1Z82M GA10B__ 1 TZ82EHEF10B TZ82H EF1OB TZ82L EF10B TZ82H GF10B__ TZ82L4GF10B __ TZ82M GF10B__ 1 TZ82E EC10B TZ82HHEC10B__ TZ82L EC10B__ TZ82H GC10B__ TZ82L GC10B __ TZ82M GC10B__ 1 TZ82E EL10B TZ82H EL10B__ TZ82L EL10B __ TZ82H GL10B__ TZ82L GL10B __ TZ82M GL10B 21 7947 0100 7947 0138 7947 0175 7947 0138 7947 0175 7947 0200 311 TZ81EA010 TZ81HA010 TZ81LA010 TZ81HA010 TZ81LA010 TZ81MA010 4 1 7943 0100 7943 0138 7943 0175 7943 0138 7943 0175 7943 0200 5 1 7945 0100 7945 0138 7945 0175 7945 0138 7945 0175 7945 0200 6 12 592753 200120 200127 200120 200127 294585 711 SH 92 R 25 N A N A SH 92 R 32 SH 92 R 32 N A 811 5194 200 HD R N A N A 5194 250 DG R 5194 250 DG R N A 911 257 _ TZ57EA__ _ TZ57EA__ TZ57 GA__ TZ57 GA__ TZ7GA 8 10 11 TV93JE1C TV93LE1C TV93NE1C TV93LG1C TV93NG1C TV93QG1C 7949 063 7949 063 7949 063 7949 080 7949 080 7949 080 12 1 7948 063 7948 063 7948 063 7948 080 7948 080 7948 080 1311 TVS3EFOJ7 TV53EFOL7 TV53EFON7 TV53GFOL7 TV53GFON7 TV53GF0Q7 14 2 200131 200131 200131 380648 380648 380648 1511 5194 100 DG R 5194 100 DG R 5194 100 DG R 5194 125 DG 5194 125 DG 5194 125 DG 1611 SH 92 B 25 SH 92 B 25 SH 92 B 25 SH 92 B 32 SH 92 B 32 SH 92 B 32 17 lor2 TV95 040
17. TV94 160 TV94 160 TV94 160 24 1 per 7971 160 7971 160 7971 160 7971 160 7971 160 screw 25 1 per 7972 160 7972 160 7972 160 7972 160 7972 160 screw 26 1 per 7973 160 7973 160 7973 160 7973 160 7973 160 screw 27 AR 28 4 TZ56_ L TZ56 L TZ56 L TZ56_ L TZ56_ L 29 AR 5305 019 5305 019 5305 019 5305 019 5305 019 Notes Sold in seal kit only Order item 18 for O rings reg d 15 How to Order Standard Cylinders Vickers has created an easy system for ordering Series TZ Cylinders This system has been developed to improve our service to you The model code consists of sixteen alpha numeric digits which fully describe the most common standard options offered on Series TZ cylinders To specify your Series TZ cylinder review the following pages for a full description of each option available and select the desired code This model code system will Simplify the re order process Each Vickers Series TZ cylinder is assigned a sixteen digit model code That code is unique to a particular cylinder description That way when you re order your Series TZ cylinder you re assured of exactly the same top quality cylinder design Improve identification Every Series TZ cylinder has its sixteen digit model code clearly marked on the product impression stamped in the metal head or cap Each sixteen digit code completely describes a specific cylinder This allows seals and replacement components to be easily identi
18. Vickers Cylinders Series TZ Hydraulic Cylinders Installation amp Service Manual I CKERS Contents Introduction a Rae Se I A nk AAA O A oe 1 Cylinder Installation Y FAD Y pedal E ae ee a ee ee 2 Troubleshooting i 2 Jak OBL oh ee ae NG A eh ete diay ee a Seg LY A GNAU 3 SEVICE aaa sn ie beat Wa za DN nat Awa hie ehh k sap aka eshte FA oy Ane te 4 Exploded VIEW wu is dicted bin abet heed a tat ab bie boob cade ddr GC Dd ts babs die ha 6 Maintenances ited Pet eed eae Gerad ode Dey a be Gea Gel Sapa ole bares 6 Seal Kits ash Ares atte A a m bi a 8 Repla ementi Parts Voters Redes qami a Meee ee EA oun eed OMe he ead pe AN ee 10 Howto Ordek otis cia ip ob dt ee EA dehy alta seen Saeed DD Y i efa HD GI 16 Model Code Cylinder Identification 0 ooo 17 Eaton Hydraulics Incorporated 2000 All Rights Reserved Introduction Purpose of manual This manual has been prepared to assist users of Vickers Series TZ cylinders for properly maintaining and repairing their units In the sections that follow instructions are given for proper installation maintenance and overhaul General information Model codes have many variations within a basic model series They are covered by variables in the model code Service inquiries should always include the co
19. _ TZ82W MF10B _ TZ82Y MF10B _ TZ82Z MF10B Cushioned cap end 1 TZ82V MC10B__ TZ82W MC10B__ TZ82YHMC10B__ TZ82Z MC10B Cushioned both ends 11 TZ82V ML10B__ TZ82W ML10B __ TZ82Y ML10B __ TZ82Z ML10B 2 Rod wiper Normal sealing system option 1 7947 0350 7947 0400 7947 0450 7947 0500 3 Rod bearing cartridge with gland drain 1 TZ81VA010 TZ81WA010 TZ81YA010 TZ81ZA010 Normal sealing system option 4 Rod seal Normal sealing system option 1 7943 0350 7943 0400 7943 0450 7943 0500 5 Rod wear band 1 7945 0350 7945 0400 7945 0450 7945 0500 6 Seal O D bearing 2 353789 593059 593059 260282 7 Cushion sleeve Head end 1 SH 92 R 80 N A N A N A Rod end cushion cylinders only 8 Retainer ring Head end 5194 475 N A N A N A Rod end cushion cylinders only 9 Body Consult factory if intermediate 1 TZ57MA TZ57MA TZ57MA TZ57MA trunnion mount Specify stroke 10 Cushion collar 1 TZ93UM1C TZ93WM1C TZ93WM1C TZ93ZM1C 11 Piston wear band 1 7967 0700 7967 0700 7967 0700 7967 0700 12 Piston seal Normal sealing system option 1 7963 0700 7963 0700 7963 0700 7963 0700 13 Piston 1 TZ53MFOU7 TZ53MFOW7 TZ53MFOW7 TZ53MFOZ7 14 Body O ring 2 924864 924864 924864 924864 15 Retainer ring Cap end 1 5194 187 HD 5194 187 HD 5194 187 HD 5194 187 HD Cap cushioned cylinders only 16 Cushion sleeve Cap end SH 92 B 70 SH 92 B 70 SH 92 B 70 SH 92 B 70 Cap cushioned cylinders only 17 Cushion adjusting screw 1or2 TV9
20. a 12 13 14 Stroke length N 1 4 1 4 1 The first two digits indicate stroke P 2 1 2 4 2 length from 00 inches through 99 R 2 2 3 4 3 inches s 2 3 4 4 4 The third indicates fractions of an T 2 4 inch per the following codes U 3 1 Code Fraction Code Fraction V 3 2 0 0 8 1 W 3 3 1 1 9 Y Y 3 4 2 1 g A 1 4 1 3 3 46 B 11 16 2 4 2 4 1 4 C 3 4 3 4 3 5 6 D 13 46 4 4 4 6 3 g E 7 8 T The Fl 15 16 Gland drain optional on head only 19 E T N Powering Business Worldwide Eaton Fluid Power Group Hydraulics Business USA 14615 Lone Oak Road Eden Prairie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics 2008 Eaton Corporation All Rights Reserved Printed in USA Document No V CYIG TM002 E Supersedes 5004 03 EN 0496 M January 2009 Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax 41 0 21 811 4601 Eaton Fluid Power Group Hydraulics Business Asia Pacific 11th Floor Hong Kong New World Tower 300 Huaihai Zhong Road Shanghai 200021 China Tel 86 21 6387 9988 Fax 86 21 6335 3912
21. all port connections Drain any hydraulic fluid by manually cycling the cylinder Large cylinders can be carefully cycled with air pressure 2 The Quick Change rod cartridge allows rod seal replacement without disturbing the tie rods Remove any burrs from the wrench flat area of the piston rod Place the cylinder in a vice rod end up if possible Remove the rod cartridge by rotating it counterclockwise with a spanner wrench or by removing the retainer screws on larger rod sizes If an appropriate spanner wrench is not available service is best performed by disassembling the entire cylinder The cartridge can then be removed by placing a bar such as a square shanked screw driver in the cartridge slots after removing the rod from the head 3 Remove the rod seal from the cartridge by carefully prying it out of the groove with a dull brass or other soft material tool 4 Remove the elastomer wiper from the outer most groove by carefully prying it out of the groove with the dull brass tool 5 The non metallic wear band can be removed from the cartridge in a similar fashion 6 Lightly lubricate the new rod seal wear band and wiper Install them in the cartridge as shown in Figure 2 Carefully lead the outside sealing edge into each groove Be careful not to damage the seal or wiper Wear band Wiper Rod seal Figure 2 7 Carefully replace the cartridge on the rod so that
22. as hydraulic supply etc have been checked and the problem has been isolated to the cylinder Properly installed and maintained cylinders should function for millions of cycles Premature cylinder failures are usually caused by system or application problems that can be prevented The purpose of this chart is to aid in identifying and correcting the most common causes of premature cylinder failure the pump relief valve control valves Check Cylinder for Evidence of Excessive wear on piston rod Caused By Side load due to misalignment between cylinder and load Action Required Check alignment of rod with load connection at all points in stroke Pivot mount cylinder without proper stop tubing Follow Vickers cylinder catalog design recommendations Contamination in cylinder Exceptionally dirty environment Clean and flush the entire system deburr connections Worn rod wiper Shield piston rod area from direct contact with contaminant Impact damage or broken parts Lack of or improperly adjusted cushions Reference adjustment instructions in this manual Load and piston speed combination exceeds cylinder cushion capacity Consult your Vickers Sales Engineer Lack of or improperly adjusted speed controls Add or adjust flow controls to reduce piston speed Excessive system pressure Reduce pressure to minimum required to move the load Permane
23. cylinder horizontally into a vice or clamped to a flat surface 21 Tighten the tie rod nuts gradually in a cross sequence pattern to equally distribute forces around the cylinder with a torque wrench The required torque values are listed in Table 4 Check each nut a second time after reaching full torque Rod Y Tie Rod Torque in ft Ib N m 11 14 19 4 Figure 3 2 i 5 21 50 68 14 Cylinder body O rings are easily 2 removed using a thin blade tool 3 1 4 105 140 Care should be taken to avoid 4 150 205 damaging the surface finish in the groove with the tool 5 340 460 15 Metallic cushion sleeves can be 6 570 770 replaced by removing the snap ring 7 840 1140 i sleeve retainers 8 1120 Note the sleeve orientation in the groove before removal Some Table 4 16 sleeves are not symmetrical and new sleeves must be installed in the groove in the same orientation Shorter cylinders are more easily assembled in a vertical position Recommended torque values using MoS lubricant with 0 12 coefficient of friction Exploded view Maintenance Inspection All parts in the unit must be kept clean during the overhaul Handle each part with care and always work in a clean area Periodic inspection of the fluid condition and tube or piping connections can save time consuming breakdowns and unnecessary parts replacement The following should be check
24. ed regularly 1 All hydraulic connections must be kept tight A loose connection in a pressure line will permit the fluid to leak out If the fluid level becomes so low as to uncover the inlet pipe opening in the reservoir extensive damage to the pump can result In suction or return lines loose connections permit air to be drawn into the system resulting in noisy and or erratic operation Clean fluid is the best insurance for long service life Therefore the reservoir should be checked periodically for dirt or other contaminants If the fluid becomes contaminated the system should be drained and the reservoir cleaned before new fluid is added Filter elements also should be checked and replaced periodically A clogged filter element results in a higher pressure drop This can force particles through the filter which would ordinarily be trapped or can cause the by pass to open resulting in a partial or complete loss of filtration Air bubbles in the reservoir can ruin the pump and other components If bubbles are seen locate the source of the air and seal the leak Cleanliness Thorough precautions should always be observed to insure the hydraulic system is clean 1 Clean flush entire new system to remove paint metal chips welding shot etc 2 Filter each change of oil to prevent introduction of contaminants into the system 3 Provide continuous oil filtration to remove sludge and prod
25. fied in the field Facilitate communications This fully descriptive model code system allows you to work directly with your local Vickers sales engineer to identify and service your Vickers cylinder 16 Custom Cylinders New Cylinders Although the model code has been arranged to cover the vast majority of available options there will be occasions when you require an option which cannot be coded When specifying such an option enter an X for the appropriate item in the sixteen digit model code then describe your requirements For example if you have an application which requires a custom thread on the end of the piston rod enter an X for item 7 Then add a full description at the end of the model code such as With 3 25 inch total rod projection and M22 x 1 5 thread 1 375 inches long The cylinder will then be given a unique five digit design number on receipt of order as explained below Replacement Cylinders Every Vickers custom cylinder is assigned a unique design number This number is contained in the last five digits of the sixteen digit model code and item 12 is always a alpha character see page 19 In other words the Stroke and Extra Rod Projection locations items 12 through 16 become the Design Number items for custom cylinders When ordering a replacement cylinder simply give the sixteen digit model code or the five digit design number to your local Vickers Sales
26. g and retention Tighten the piston on the rod to the torque listed in Table 3 using the spanner wrench holes provided in the piston Install new seals by placing one side in the piston groove and stretching the seal around the piston circumference with the thin tool used in disassembly The elastomer energizer should be installed in the bottom of the groove before installing the plastic face seal as shown in Figure 3 Rod Y Piston Torque in ft Ib N m 5 30 40 1 En 40 54 1 3 4 50 67 2 100 135 21 135 180 38 310 250 340 4841 400 540 58 510 550 740 Table 3 Plastic face seal Elastomer energizer Insert the body O ring in the cap body groove and position the cylinder body on the cap 17 Snap the wear band on the piston into the wide groove Lubricate the piston O D and seals Carefully insert the piston rod assembly into the cylinder body The body is designed to easily accept the piston with the sealing system in place 18 Install the body O ring in the head body groove When properly installed the O ring should remain in the head when inverted Grease will hold the o ring in place if required Place the cylinder head with tie rods on the body 19 Repeat steps 6 7 and 8 in Replacing rod seals section 20 Start the tie rod nuts until snug against the head or cap and lay the cylinder on its side Secure the
27. mplete model code number as stamped on the head or cap and three digit plant code How to order Vickers has developed an easy system for ordering Series TZ Cylinders This system has been developed to improve ease of ordering The model code consists of sixteen alpha numeric digits which fully describe the most common standard options offered To specify your Series TZ cylinder review the Model Code section for a full description of each option available and corresponding code Custom cylinders Although the model code has been arranged to cover the vast majority of available options there will be occasions when an option which cannot be coded will be required When such an option has been specified enter an X for the appropriate item in the model code For example an application which requires a custom thread on the end of the piston rod an X is inserted for item 7 The cylinder will include a unique five digit design number Replacement cylinders Every custom cylinder is assigned a unique design number This number is contained in the last five digits of the sixteen digit model code Item 12 is always an alpha character The Stroke and Extra Rod Projection positions items 12 through 16 become the Design Number items for custom cylinders When ordering a replacement part or cylinder give the sixteen digit model code or the five digit design number to your local Vickers Representative
28. nd 1 SH 92 B 15 SH 92 B 15 SH 92 B 20 SH 92 B 20 Cap cushioned cylinders only 17 Cushion adjusting screw 1or2 TV95 040 TV95 040 TV95 040 TV95 040 2 req d if cushioned both ends 18 Cushion adjusting O ring 1or2 02 152528 02 152528 02 152528 02 152528 2 req d if cushioned both ends 19 Steel ball 1 N A 02 157952 02 157952 02 157952 1 reg d if cushioned head end 20 Ball retainer 1 N A TV98 040 TV98 040 TV98 040 1 reg d if cushioned head end 21 Rod bearing retainer 22 1 2 rod 1 N A N A N A N A 22 Retainer screw Soc head cap screw As N A N A N A N A Qty reg d noted with part No noted 23 Air bleeder screw A R TV94 040 TV94 040 TV94 040 TV94 040 24 Retaining plate Ball check adj screw 1 per 7971 040 7971 040 7971 040 7971 040 screw 25 Retaining plate Cushion adj screw 1 per 7972 040 7972 040 7972 040 7972 040 screw 26 Retaining plate Air bleed adj screw 1 per 7973 040 7973 040 7973 040 7973 040 screw 27 Retaining plate drive screws A R Included with retaining plate 28 Tie rods Specify mtg style bore amp stroke 4 256 G 256 C 256 256 E 29 Tie rod nuts Specify mtg style bore 8 stroke A R 5305 006 5305 006 5305 010 5305 010 Notes Sold in seal kit only Order item 18 for O rings reg d 10 Replacement Parts Refer to Figure 5 Key No
29. nt deformation or damaged static seals System pressure in excess of cylinder rating Follow Vickers cylinder catalog design recommendations High pressure developed in cylinder cushion Consult your Vickers Sales Engineer Cyl externally loaded while control valve is closed Reduce load magnitude or resize cylinder Seal damage such as loss of elasticity shape etc Table 1 Excessive temperature in environment or system Install replacement sealing system with proper rating Incompatible hydraulic fluid Refer to Vickers cylinder catalog for compatible sealing system Cylinder stored in horizontal position for extended period Replace seals store vertically with rod up Service The following instructions illustrate the complete rebuilding of your Vickers Series TZ hydraulic cylinder Refer to Figure 4 exploded view A CAUTION Before breaking a circuit connection make certain that power is off and system pressure has been released Lower all vertical cylinders discharge accumulators and block any load whose movement could generate pressure Plug all removed units and cap all lines to prevent the entry of dirt into the system Required tools Spanner wrench Adjustable wrench Soft brass tool Thin tool Copper padded vice Rubber mallet Torque wrench Replacing rod seals 1 Once the cylinder is removed from service fully retract the piston rod and remove
30. on 2 Running with a moderately high viscosity fluid will slow the release of air captured in the fluid The fluid will not be completely purged of such air in the time it remains in the reservoir before recycling through the system 3 Aerated fluid can be caused by ingestion of air through the pipe joints of inlet lines high velocity discharge lines cylinder rod packings or by fluid discharging above the fluid level in the reservoir Air in the fluid causes a noise similar to cavitation Hydraulic Fluid Recommendations Oil in a hydraulic system performs the dual function of lubrication and transmission of power It constitutes a vital factor in a hydraulic system and careful selection of it should be made with the assistance of a reputable supplier Proper selection of oil assures satisfactory life and operation of system components with particular emphasis on hydraulic pumps Any oil selected for use with pumps is acceptable for use with valves cylinders or motors Order literature 694 for oil selection recommendations Adding Fluid to the System When hydraulic fluid is added to the system it should be pumped through a 10 micron absolute filter The use of a Vickers Clean Cart portable filtering transfer unit to filter clean fluid into the system is recommended For further information on the Clean Cart transfer unit obtain service drawing 601 It is important that the fluid be kept clean and free from any s
31. seal or wiper lips are not damaged when placing them over the piston rod Threaded cartridges should be turned clockwise and tightened with a spanner wrench 8 The bolt on cartridges on larger rods is retained by the retainer plate Slide the retainer plate into position Replace the retainer screws and tighten in a cross sequence pattern Torque to the values shown in Table 2 Bore Rod Torque in in ft lb N m 5 3 amp 3 M5 2 1 5 3 amp 3 6 70 52 4 7 3831 34 45 4 amp 4 1 5 26 35 5 52 70 8 3 1 2 34 45 4841 26 35 5 amp 5 1 5 52 70 Table 2 Complete rebuild 1 Repeat steps 1 2 3 4 and 5 in Replacing rod seals section 2 Remove the tie rod nuts loosening in a cross sequence pattern Carefully remove the cap or head from the tie rods and inspect for damage or signs of contamination 3 Remove the cylinder body from the head cap Slide the piston rod assembly out of the cylinder body It is not normally necessary to remove the tie rods if threaded into a tapped head or cap for servicing unless the tapped head or cap is mechanically damaged 4 The piston does not have to be removed from the rod for normal piston seal replacement The piston seal can be removed by inserting a thin tool under the seal and running it around the circumference of the piston The elastomer energizer under the face seal should also be removed 5 Remove the nonmetallic wear
32. ubstance that may cause improper operation or wear to the cylinder pump and other hydraulic units Therefore the use of cloth to strain the fluid should be avoided to prevent lint from entering the system Replacement Parts Reliable operation throughout the specified operating range is assured only if genuine Vickers parts are used Sophisticated design processes and materials are used in the manufacture of our parts Substitutes may result in early failure Product Life The service life of these products is dependent on environment duty cycle operating parameters and system cleanliness Since these parameters vary from application to application the ultimate user must determine and establish the periodic maintenance required to maximize life and detect potential component problems Fluids Proper fluid condition is essential for long and satisfactory life of hydraulic components and systems Hydraulic fluid must have the correct balance of cleanliness materials and additives for protection against wear of components elevated viscosity and inclusion of air Essential information on the correct methods for treating hydraulic fluid is included in Vickers publication 561 Vickers Guide to Systemic Contamination control available from your local Vickers distributor or by contacting Vickers Incorporated Recommendation of filtration and the selection of products to control fluid condition are included in 561
33. ucts of wear and corrosion generated during the life of the system 4 Provide continuous protection of system from entry of airborne contamination by sealing the system and or by proper filtration of the air 5 During usage proper oil filling and servicing of filter breathers reservoirs etc cannot be over emphasized 6 Thorough precautions should be taken by proper system and reservoir design to insure that aeration of the oil will be kept to a minimum Vickers supports and recommends the hydraulic Systems Standards for Stationary Industrial Machinery advanced by the American National Standards Institute ANSI NFPA JIC T2 24 1 1991 Key elements of this Standard as well as other vital information on the correct methods for treating hydraulic fluid are included in Vickers publication 561 Vickers Guide to Systemic Contamination Control available from your local Vickers distributor or by contacting Vickers Recommendations on filtration and the selection of products to control fluid condition are included in this publication Sound Level Noise is only indirectly affected by the fluid selection but the condition of the fluid is of paramount importance in obtaining optimum reduction of system sound levels Some of the major factors affecting the fluid conditions that cause the loudest noises in a hydraulic system are 1 Very high viscosities at start up temperature can cause pump noises due to cavitati
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