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LIB-205 - Task Force Tips

1. a BGH HT50 BGH HT100 PD o BGH HT1502PD b BH HT50 BH HT100 PD p BGH HT1503PD c BGH HT50 DS BGH HT120 PD d BGH HT50 PD i BGH HT150 PD e BGH HT75 PD j BH HT150 PD k BH HT50 IF I BH HT120 PD n BH HT75 m BH HT120 IF QTY DESCRIPTION 12abn 1 Bean 15 NHROCKERLUIG 12 km 1 Bema 15 NPSHROCKERLUG 20 1 Besoos CODEDSCOUPLING15 6 12 PORT PLUG FLUSH WAVE SPRING ARRELL HAFT B574 abcdk ANTHCING SHAFT IGH TEMP SPRING CAN B N o UJ O ONTROL SPRING 100 PSI B765 en B766 i CONTROL SPRING 150 PSI ORESTRY SPRING 75 PSI B767 op CONTROL SPRING 1502 BB7z2 hiilmo 150 PSI SPRING SPACER N 1 V2120 V2120 3 16 DIA STAINLESS BALL V2120 TORLON V2120 TORLON 3 16 DIA TORLON BALL 1 N N 2 8 2 6 N Co 7 32 DIA TORLON BALL 1 0 COUPLING GASKET 1 5 COUPLING GASKET WS 128 F S02 SMALLEY RING WSM 50 S02 SMALLEY RING SPRING C0180 032 0310 S O RING 030 O RING 127 O RING 128 QUADX 4124 QUADX 4216 UADX 4225 4110 32 x 3 16 SOCKET SET SCREW 5 16 18 x 1 2 BUTTON HEAD 3 8 24 x 3 4 SOCKET SET SCREW 3 8 16 X 5 16 SOCKET SET GRIP SPACER ULTIMATIC PISTOL GRIP BLACK GRIP COLOR CODED SUBASSEMBLY 1 EAC RED W YELLOW amp GREEN W YELLOW STRIPE 1 VT37 16SH1 0 VT37 16SH1 0 3 8 16 X 1 00 SHCS N KR 0 B910 VALVE ASSEMBLY 3 N al 4 N o WIN
2. 3 1 TRAJECTORY CHARTS FOR ICE CONTROL NOZZLES 3 1 1 ANTI ICING NOZZLES 50 PSI VALVED ANTI ICING NOZZLE ss REACTION La wo i 1 5 o s 4 LE so e sl 9 NCA ME MKE Mimi KGF CM LPM INLET KGF CURVE FLOW PRESSURE REACTION a aas s BE ES pner 40 60 80 100 120 140 HORIZONTAL DISTANCE FEET gt VERTICAL DISTANCE FEET FLOW PRESSURE a io 5 1 Paja oa os Bas 75 PSI VALVED ANTI ICING NOZZLE a m VERTICAL DISTANCE FEET 20 40 60 80 100 120 140 HORIZONTAL DISTANCE FEET 3 1 4 3 4 3 8 These trajectories reach and reaction numbers are provided for reference All data based on 30 degree nozzle discharge angle in straight stream setting Actual trajectories reach and reactions may vary with wind conditions fluid type fluid water ratio fluid temperature pressure and flow at the nozzle It is the operator s responsibility to determine that the system provides adequate reach forthe intended purpose Deicing nozzles operate at high pressures Direct impingement of the stream at right angles to ACAUTION some aircraft surfaces may cause deformation or damage User should direct stream at shallow angles to sensitive surfaces Copyright Task Force Tips Inc 2002 2007 6 LIB 205 March 1 2007 Rev08 3 1 2 DEICING NOZZLES 100 PSI VALVED
3. DEICING NOZZLE PSI GPM INLET LBS CURVE FLOW PRESSURE REACTION W u na et el ul 5 4 8 19 S LS s s E Re wa a KGF CM LPM INLET KGF u A B CURVE FLOW PRESSURE REACTION S a 75 44 3 B 150 59 se E 20 40 60 80 100 120 140 c m ee HORIZONTAL DISTANCE FEET 2e EE ee INLET LBS ASS REACTION 120 PSI VALVED DEICING NOZZLE z LE KGF CM LPM INLET KGF A B CURVE FLOW PRESSURE REACTION VERTICAL DISTANCE FEET a 75 AECI RECON 20 40 60 80 100 120 140 c eo psp Em HORIZONTAL DISTANCE FEET 150 PSI VALVED DEICING NOZZLE T PSI INLET LBS CURVE ESSURE REACTION KGF CM LPM INLET KGF FLOW PRESSURE REACTION VERTICAL DISTANCE FEET 60 80 100 120 140 HORIZONTAL DISTANCE FEET 5 3 6 15 zs a 4 Ee Ee These trajectories reach and reaction numbers are provided for reference All data based on 30 degree nozzle discharge angle in straight stream setting Actual trajectories reach and reactions may vary with wind conditions fluid type fluid water ratio fluid temperature pressure and flow at the nozzle It is the operator s responsibility to determine that the system provides adeguate reach forthe intended purpose Deicing no
4. HDP Spirol Pin V1900 O Ring 122 VO 122 Screw Assembly B041 M041 MS041 Actuator Tube B104 M104 MS105 Actuator Housing Laser M050 Terminal Block 2 Pos 20A 150 V 6 SCR V4145 Cord Protector VM4093 10 32 X 1 2 Socket Set Screw Cone Point 17 LJA arar AJA JJ JA JJ JJ 1 sch Iech CO Lech NAO BRS Ola Lech Lech IM IM Iech Iech ls VT10 32CP500 LIB 205 March 1 2007 Rev08 9 0 ANSWERS TO YOUR GUESTIONS We appreciate the opportunity of serving you and making your job easier If you have any problems or questions our toll free Hydraulics Hotline 800 348 2686 is normally available to you 24 hours a day 7 days a week 10 0 INSPECTION CHECKLIST Nozzle must be inspected periodically for proper operation and function according to this checklist periodically On models with a hand operated valve check that 1 There is no obvious damage such as missing broken or loose parts damaged labels etc 2 Coupling is tight and leak free 3 Valve operates freely through full range of settings 4 OFF position does fully shut off and flow stops 5 Nozzle flow is adequate as indicated by pump pressure and nozzle reaction 6 Shaper turns freely and adjusts pattern through full range 7 Shaper turns into full flush and out of full flush with normal flow and pressure restored On models with an electric remote control check that 1 There is no obvious damage such as missing br
5. O dvo W O1 Coo JN o o Bbijpab Bjo oO WIN JO IN A P N CO A al Copyright Task Force Tips Inc 2002 2007 1 3 LIB 205 March 1 2007 Rev08 8 2 ICE CONTROL NOZZLE ELECTRIC REMOTE MODEL 16 10 3 4 5 17 20 1 O 46 MODEL NUMBER Part For 12 24 VDC Part For 24 36 VDC a BER HT75 e BER HT75 HV b BER HT120 f BER HT120 HV c BER HT150 9 BER HT150 HV d BER HT1501 h BER HT1501HV i BER HT1502 Gm 1 BERP HT150 DESCRIPTION ss pa Prst rea eve Leer Bsrgj JSPSISPRNGWASHER A setos esea 120 PSI SPRING WASHER ln enee Bs562 d B562 h SPRINGWASHERSPECAL WASHER SPECIAL B561 SPRING WASHER 20 GPM 50 PSI EE WASHER 40 GPM 150 PSI B597 B597 HIGHTEMPNOSECONE TEMP NOSE CONE B727 B727 ICE CONTROL NAME LABEL B740 BARREL LABEL Continued on next page Copyright Task Force Tips Inc 2002 2007 1 4 LIB 205 March 1 2007 Rev08 8 2 ICE CONTROL NOZZLE ELECTRIC REMOTE MODEL cont MODEL NUMBER Part For 12 24 VDC Part For 24 36 VDC a BER HT75 e BER HT75 HV b BER HT120 f BER HT120 HV c BER HT150 g BER HT150 HV d BER HT1501 h BER HT1501HV i BER HT1502 BERP HT150 DESCRIPTION LINEAR BARREL SHAFT SPRING SPACER 150 PS 5763 b FORESTRY SPRING 75 PSI 766 c d CONTROL
6. SPRING 150 PSI p S867 i CONTROL SPRING 1502 messe 12 VDC CASTACTUATORASSEMBIY o Bose 24VDC CASTACTUATORASSEMBLY B9454CEj ______ 12 VDC CAST ACTUATOR ASSEMBLY W PLUG 7 32 BALL TORLON 6 1 8 BALL 101 NYLON COUPLING GASKET 1 5 QUAD RING 225 VT25 20SH3 0 1 4 20 x 3 SOCKET HEAD CAP 5 16 18 x 1 7 16 BHCS BASE ER SWIVEL 34 3 16 DIA STAINLESS BALL 4 NITNMININ IM NO MN D D o Oo O1 C jo 46 34 MEM N co Copyright Task Force Tips Inc 2002 2007 1 5 LIB 205 March 1 2007 Rev08 8 3 12 24V ACTUATOR ASSEMBLY WITH PLUG Copyright Task Force Tips Inc 2002 2007 DESCRIPTION PART 10 32 x Button Head Electropolish VT10E32BH500 Actuator Cover 12 24 VDC M051 L O Ring 146 VO 146 16 32 x 3 8 Socket Head VT06 32SH375 24 VDC Motor 30 1 36 VDC Motor 30 1 M044 ER Motor Mount M058 Cam Machined M049 3 8 24 x 3 8 Dog Point H515 Strain Relief PG9 31Hole Y5245 Knob Hardcoat M052 O Ring 109 VO 109 ER Actuator Spring VM4196 10 32 x SS ND Patch VT10Y32SS250 Washer M053 1 8 x HDP Spirol Pin VP125X750H Cam Lever Hardcoat M054 Lever Spring M055 5 32 x 7 8 HDP Spirol Pin V1900 O Ring 122 VO 122 Screw Assembly B041 H041 M041 MS041 Actuator Tube B104 H104 M104 MS105 Actuator Housing Lase
7. to prevent ice and snow from adhering to the wings of aircraft This may extend holdover times These nozzles are only part of a complete ice control system Suitability of a particular nozzle for applying deicing or anti icing fluids must be determined by the end user of the nozzle Valved ice control nozzles have Automatic Pressure Control for optimum reach Slide Type valve with heat resistant EPDM seat The valve design controls the flow through the nozzle while minimizing turbulence that causes shear and degradation of Anti icing fluids Pattern Control This nozzle features a toothless bumper to reduce turbulence and can be easily adjusted for any desired spray pattern between a straight stream or wide spray position Pistol Grip BGH models only The pistol grip and flow control handle are insulated to protect the operator from the high temperatures generated by fluids passing through the nozzle Color coded pistol grips and valve handle covers are available from Task Force Tips Inc in black standard green red blue orange yellow and white All valved nozzles are shipped with black handle covers All pistol grip style nozzles are shipped with black pistol grip and a return card which may be returned to request a free color coded pistol grip and valve handle of your choice The Society of Automotive Engineers SAE G 12E subcommittee Aircraft Ground Deicing Equipment has accepted the following color coding for deicing and
8. 8 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm NOMINAL 5 PRESSURE 75 psi 5 bar 75 psi 5 bar 75 psi 5 bar 75 psi 5 bar 50 psi 3 bar 50psi 3 bar 50 psi 3 bar 50 psi 3 bar 50 psi 3 bar STANDARD COUPLING 1 5 9 NH 1 5 9 NH 1 0 11 5 NPT 1 5 9 NH 1 5 9 NH 1 5 9 NH 1 312 12 SAE 1 0 11 5 NPT 1 5 11 5 NPSH VALVED NO NO YES YES YES YES YES YES YES PATTERN CONTROL ELECTRIC 12 24VDC ELECTRIC 24 36VDC MANUAL TWIST MANUAL TWIST MANUAL TWIST MANUAL TWIST MANUAL TWIST MANUAL TWIST MANUAL TWIST DE ICING NOZZLES FOR USE WITH DE ICING FLUIDS FLOW RANGE 4 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 Ipm 10 60 gpm 38 227 lpm 10 60 gpm 38 227 lpm 10 60 gpm 38 227 lpm 20 25 gpm 76 95 Ipm Copyright Task Force Tips Inc 2002 2007 NOMINAL 5 PRESSURE 150 psi 10 bar 150 psi 10 bar 150 psi 10 bar 100 psi 7 bar 100 psi 7 bar 150 psi 10 bar 150 psi 10 bar 100 psi 7 bar 150 psi 10 bar STANDARD COUPLING 1 5 9 NH 1 5 9 NH 1 5 9 NH 1 0 11 5 NPT 1 0 11 5 NPT 1 0 11 5 NPT 1 0 11 5 NPT 1 5 11 5 NP
9. Anti icing Nozzles Flow pm 100 150 200 250 100 80 BGH HT75 BH HT75 60 40 Pressure bar EI D o 3 w w o a 20 BGH HT50 BH HT50 0 0 10 20 30 40 50 excel tft booster ICE CONTROL_Flow xls TYPE2 Nozzles Flow GPM Electric Remote Nozzles Flow lpm 150 200 250 ly AE Ll ly E HT1502 SL ree Lo 0 op eer tt N e o Lil op A4 PBERATIHINJ d BER HT150 unam MI A LL J L S BER HT150 HV LM LLL j E 4 DM BER HT120 _ 46 2 BER HT120 HV __ Af LE Im Kean dai ELE Le EES TL 0 10 20 30 40 50 60 Pressure psi Pressure bar ONA O UTE o excel tft booster ICE CONTROL_Flow xls Electric Remote Nozzles Flow GPM FIGURE 2 FLOW CURVES Friction pressure losses may vary due to differences in hoses piping construction resulting in flows different than those shown Flows can be calculated using conventional hydraulics These flow curves are for reference only User must determine suitability of the stream for the particular purpose for which it is being used Such factors as fluid water ratio manufacturer of fluid fluid temperature and equipment used to supply fluid to the nozzle may produce variation from the flows and pressures shown above Copyright Task Force Tips Inc 2002 2007 5 LIB 205 March 1 2007 Rev08
10. E USED FOR ANTI ICING FLUIDS WHEN OPERATED BETWEEN 20 30 GPM 4 CONVERSION 1 GPM 3 785 LITERS 5 CONVERSION 1 PSI lt 0 067 BAR PATTERN CONTROL ELECTRIC 12 24 VDC ELECTRIC 24 36VDC ELECTRIC 12 24VDC ELECTRIC 12 24 VDC ELECTRIC 24 36VDC MANUAL TWIST MANUAL TWIST MANUAL TWIST MANUAL TWIST FIGURE Mismatched or damaged threads may cause nozzle to leak heated fluid or uncouple from hose piping under pressure and could cause injury Nozzle must be mated to hose piping with matched threads AN CON Th ON OFF STREAM SHAPER COUPLING E RUBBER Nu GASKET STREAM EE COUPLING SHAPER A PISTOL GRIP VALVED NOZZLE and INTEGRAL PISTOL GRIP i 28 33 NOZZLE WITH ELECTRIC REMOTE PATTERN CONTROL Ty M MANUAL OVERRIDE KNOB OVERRIDE LEVER FIGURE 1 COMMON MODELS AND TERMS Copyright Task Force Tips Inc 2002 2007 4 LIB 205 March 1 2007 Rev08 3 0 FLOW CHARACTERISTICS Valved Ice Control Nozzles Flow Ipm 100 200 300 BGH HT1503 BGH HT1502 BGH HT150 BH HT150 Pressure psi Pressure bar 80 60 BGH HT120 40 BGH HT100 16441120 20 BH HT100 0 0 10 20 30 40 50 60 70 80 90 Flow GPM excel tft booster ICE CONTROL_Flow xis Valved Nozzles Valved
11. IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THIS DOCUMENT This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state Copyright Task Force Tips Inc 2002 2007 1 1 LIB 205 March 1 2007 Rev08 8 0 PARTS LIST 8 1 ICE CONTROL NOZZLE VALVED MODELS 12 28 19 3 4 5 29 36 1 25 30 17 343111 40 6 2 20 33 kel Jh NN 26 MODEL NUMBER a BGH HT50 f BGH HT100 PD 0 BGH HT1502PD b BH HT50 g BH HT100 PD p BGH HT1503PD c BGH HT50 DS h BGH HT120 PD d BGH HT50 PD i BGH HT150 PD e BGH HT75 PD i BH HT150 PD 1 BHHT75 m BHAHTI20JF B504 B510 B524 B560 Bs68 abcdk soPsisPRNGWASHER B567 en rzsPsisPRINGWASHER B594 B622 VTOBES2BH375 HM625 BLK B630 B635 B650 B662 Continued on next page Copyright Task Force Tips Inc 2002 2007 1 2 LIB 205 March 1 2007 Rev08 1 sso 1 pen 1 pen 1 meo BS568 abcdk 1 BS67 em oai s O la Pap Pap AMA 1 B59 1 pe 4 VTOBE32BH375 2 HMe2bBLK 1 Beo 1 Be 4 peso 1 De 8 1 ICE CONTROL NOZZLE VALVED MODELS cont
12. LS AND TERMS 3 4 4 2 2 1 MANUAL CONTROL eee 9 3 0 FLOW CHARACTERISTICS sss 5 4 2 2 2 ELECTRIC CONTROL 9 3 1 TRAJECTORY CHARTS ciecie 6 5 0 USE OF ICE CONTROL NOZZLES sss 10 3 1 1 ANTI ICING NOZZLES e 6 6 0 FIELD INSPECTION ENEE 11 3 1 2 DEICING NOZZLES sss 7 7 0 WARRANTY 11 3 1 3 ELECTRIC REMOTE NOZZLES 8 8 0 PARTS LIST 12 4 0 NOZZLE CONTROLS ENEE 9 8 1 ICE CONTROL NOZZLE VALVED MODELS 12 13 4 1 FLOW CONTROLS ete tr plis 9 8 2 ICE CONTROL NOZZLE ELECTRIC MODEL 14 15 4 1 1 LEVER TYPE FLOW CONTROL 9 8 3 12 24V ACTUATOR ASSEMBLY W PLUG 16 4 1 2 ELECTRIC REMOTE NOZZLE 9 8 4 24 36V ACTUATOR ASSEMBLY ose 17 4 2 PATTERN AND FLUSH CONTROL s 9 9 0 ANSWERS TO YOUR OUESTIONS 18 4 2 1 PATTERN CONTROL 9 10 0 INSPECTION CHECKLIST sse 18 4 2 1 1 MANUAL PATTERN CONTROL 2 9 Note These nozzles while regularly used for ice control have been modified to meet the needs ofthe individual aviation customers by their specifications and requirements As modified firefighting nozzles Task Force Tips relies on these specifications presented by the users and does not independently test confirm or warrant the suitab
13. MANUAL iGE GONYTHOL Ze sonce ps Anti icing 8 Deicing Nozzles INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE Read instruction manual before use Operation of this nozzle without understanding the manual AWARN l N G and receiving proper training can be dangerous and is a misuse of this equipment Call 1 800 348 2686 or 1 219 462 6161 with any questions This instruction manual is intended to familiarize ground support crew and maintenance personnel with the operation servicing and safety procedures associated with TFT ice control nozzles This manual should be kept available to all operating and maintenance personnel TE BH HT PD Series TT Q aan BGH HT PD Series De BER SERIES BGH HT Series BH HT Series BGH HT IF Series BH HT IF Series 9m 2800 E Evans Ave Valparaiso IN 46383 6940 USA TASK FORCE TIP S Inc 800 348 2686 219 462 6161 Fax 219 464 7155 Made in USA www tft com LIB 205 March 1 2007 Rev08 Copyright Task Force Tips Inc 2002 2007 TABLE OF CONTENTS 1 0 MEANING OF SAFETY SIGNAL WORDS 2 4 2 1 2 ELECTRIC PATTERN CONTROL 9 2 0 GENERAL INFORMATION NEEN 3 4 2 2 FLUSH CONTROL rtt 9 2 1 VARIOUS MODE
14. SH 1 0 11 5 NPT VALVED NO NO PATTERN CONTROL ELECTRIC 12 24VDC ELECTRIC 12 24VDC ELECTRIC 24 36VDC MANUAL TWIST MANUAL TWIST MANUAL TWIST MANUAL TWIST MANUAL TWIST MANUAL TWIST FIGURE FIGURE LIB 205 March 1 2007 Rev08 COMBINATION NOZZLES WITH LOW FLOW FIXED GALLONAGE SETTING FOR ANTI ICING WITH ANTI ICING FLUIDS AND HIGH FLOW AUTOMATIC PRESSURE CONTROL SETTING FOR DEICING WITH DEICING FLUIDS MODEL BER HT120 BER HT120 HV BER HT1501 BER HT1502 BER HT1501HV BGH HT120 PD BGH HT1502PD BH HT 120 BH HT120 IF ANTI ICING SETTING 4 5 20 gpm 50psi 76 lpm 3 bar 20 gpm 50psi 76 Ipm 3 bar 20 gpm 50psi 76 lpm 3 bar 20 gpm 50psi 76 lpm 3 bar 20 gpm 50psi 76 lpm 3 bar 20 gpm 50psi 76 lpm 3 bar 20 gpm 50psi 76 lpm 3 bar 20 gpm 50psi 76 lpm 3 bar 20 gpm 50psi 76 lpm 3 bar DEICING SETTING 4 5 80 gpm 120 psi 303 Ipm 8 bar 80 gpm 120 psi 303 Ipm 8 bar 80 gpm 0150 psi 303 lpm 10 bar 40 gpm 150 psi 151 Ipm A 10 bar 80 gpm 0150 psi 303 Ipm 10 bar 80 gpm 120 psi 303 Ipm 8 bar 40 gpm 150 psi 151 lpm 10 bar 80 gpm 120 psi 303 Ipm 8 bar 80 gpm 0120 psi 303 Ipm 8 bar STANDARD COUPLING 1 5 9 NH 1 5 9 NH 1 5 9 NH 1 5 9 NH 1 5 9 NH 1 0 11 5 NPT 1 0 11 5 NPT 1 0 11 5 NPT 1 5 11 5 NPSH VALVED NO NO NO NO NO CAN B
15. am guality shortened reach and reduced flow To remove this trapped debris the nozzle can be flushed as follows 4 2 2 1 VALVED NOZZLE FLUSHING While still flowing fluid turn the SHAPER counterclockwise past the wide spray position increased resistance to turning will be felt on the SHAPER as the nozzle goes into flush This will open the nozzle allowing debris to pass through Rotate the SHAPER clockwise and out of flush to continue normal operation During flush the nozzle will lose much of its reaction force and reach as the pressure drops The nozzle operator must be prepared for an increase in reaction reach and pressure when returning the nozzle from the flush position to normal operation to retain control of the nozzle and stream Operating the nozzle in the flush position will flow increased volumes of fluid Operate in the flush position only when necessary and only for a short amount of time to prevent fluid waste AC AUTI ON Heated ice control fluids are capable of causing burns Direct stream away from personnel when flushing as hot fluid may splash to the ground directly under the nozzle 4 2 2 2 ELECTRIC REMOTE FLUSHING While still flowing fluid retractthe SHAPER backwards past the wide spray position as viewed from behind the nozzle until it reaches its stop This will open the nozzle allowing debris to pass through When the debris has been flushed out extend the SHAPER outwards until it is out of flush as determined by the m
16. anti icing fluids Deicing Fluid Red with Yellow Stripe Anti icing Fluid Green with Yellow Stripe Two pistol grips with the above coding are included with each BGH model nozzle if you wish to follow this practice One Twist Flushing Easily flushable while flowing to clear trapped debris Warranty TFT s five year warranty and unsurpassed service with 24 hour factory turnaround time Copyright Task Force Tips Inc 2002 2007 2 LIB 205 March 1 2007 Rev08 Electric remote control ice control nozzles have Automatic Pressure Control for optimum reach Pattern Control Electrically operated pattern adjustment features a toothless bumper to reduce turbulence and can be easily adjusted for any desired spray pattern between a straight stream or wide spray position Sealed electric motor with easy to use manual override Flush Easily flushable while flowing to clear trapped debris Swivel connecting coupling for ease of installation 2 1 VARIOUS MODELS AND TERMS MODEL BER HT75 BER HT75 HV BGH HT75 PD BH HT75 BGH HT50 BH HT50 BGH HT50 DS BGH HT50 PD BH HT50 IF MODEL BER HT150 BERP HT150 BER HT150 HV BGH HT100 PD BH HT100 PD BGH HT150 PD BH HT150 PD BH HT100 IF BGH HT1503PD Warranty TFT s five year warranty and unsurpassed service with 24 hour factory turnaround time ANTI ICING NOZZLES FOR USE WITH ANTI ICING FLUIDS FLOW RANGE 4 10 60 gpm 3
17. arkings on the barrel and the force of the stream to continue normal operation Flushing may also be accomplished in the manual override mode of operation by moving past the wide spray position See 4 2 1 2 for instruction on how to use manual override During flush the nozzle will lose much of its reaction force and reach as the pressure drops Operating the nozzle in the flush position will flow increased volumes of fluid Operate in the flush position only when necessary to prevent fluid waste Debris in nozzle can result in ineffective stream Flush or uncouple nozzle to remove debris A WARN l N G Remove all pressure and flow from the nozzle before uncoupling A C AUTI ON Heated ice control fluids are capable of causing burns Direct stream away from personnel when flushing as hot fluid may splash to the ground directly under the nozzle Copyright Task Force Tips Inc 2002 2007 9 LIB 205 March 1 2007 Rev08 5 0 OPERATION OF ICE CONTROL NOZZLES IT IS THE RESPONSIBILITY OF THE GROUND CREW MANAGEMENT TO DETERMINE PHYSICAL CAPABILITIES AND SUITABILITY FORAN INDIVIDUAL S USE OF THIS EGUIPMENT The methods used in applying ice control fluids to aircraft are the responsibility of the agency performing the ice control fluid application Many factors contribute to the proper control of ice on an aircraft The nozzle is only one part of a complete ice control system Flow pressure at the nozzle fluid temperature type of fluid method of applicatio
18. available Turning the SHAPER clockwise as seen from the operating position behind the nozzle moves the SHAPER to the straight stream position Turning the SHAPER counterclockwise will result in an increasingly wider pattern An indicator band on the nozzle barrel shows which position the SHAPERis in by progressively uncovering symbols for FLUSHING WIDE SPRAY and STRAIGHT STREAM 4 2 1 2 ELECTRIC PATTERN CONTROL On models that use an electric pattern control a continuously variable pattern from narrow to wide is available by operating the electric actuator according to the directions supplied with the actuator control panel Extending the SHAPER outwards as seen from behind the nozzle moves the SHAPER to the straight stream position Retracting the SHAPER inwards will result in an increasingly wider pattern The actuator free wheels at each end of its stroke making limit switches unnecessary A manual override lever on the electric actuator when depressed allows the manual override knob to be turned Turning the knob counterclockwise as seen from the operating position behind the nozzle extends the SHAPER towards the straight stream position Turning the knob clockwise retracts the SHAPER towards the wide spray position O CAU TIO N Electric remote nozzle has finger pinch points Keep fingers away from nozzle when using electric control 4 2 2 FLUSH CONTROL Debris may get caught inside the nozzle This trapped material will cause poor stre
19. ese trajectories reach and reaction numbers are provided for reference All data based on 30 degree nozzle discharge angle in straight stream setting Actual trajectories reach and reactions may vary with wind conditions fluid type fluid water ratio fluid temperature pressure and flow at the nozzle It is the operator s responsibility to determine that the system provides adeguate reach forthe intended purpose Deicing nozzles operate at high pressures Direct impingement of the stream at right angles to ACAUTION some aircraft surfaces may cause deformation or damage User should direct stream at shallow angles to sensitive surfaces Copyright Task Force Tips Inc 2002 2007 8 LIB 205 March 1 2007 Rev08 4 0 NOZZLE CONTROLS 4 1 FLOW CONTROL 4 1 1 LEVER TYPE FLOW CONTROL On models that use a bail type valve handle the nozzle is shut off when the handle is fully forward The valve handle has six detent flow positions These detent positions allow the nozzle operator to regulate the fluid flow of the nozzle depending on the need or what can be safely and effectively handled 4 1 2 ELECTRIC REMOTE NOZZLES On models with electric remote control ofthe shaper there is no built in flow control Flow control must be provided for elsewhere in the system 4 2 PATTERN AND FLUSH CONTROL 4 2 1 PATTERN CONTROL 4 2 1 1 MANUAL PATTERN CONTROL On models that use a twist type pattern control a continuously variable pattern from narrow to wide is
20. hard or sandy water the moving parts may be affected Foam agents and water additives contain soaps and chemicals that may break down the factory lubrication The moving parts of the nozzle should be checked on a regular basis for smooth and free operation and signs of damage IF THE NOZZLE IS OPERATING CORRECTLY THEN NO ADDITIONAL LUBRICATION IS NEEDED Any nozzle that is not operating correctly should be immediately removed from service and the problem corrected Forrecommended lubrication view service manual LIB 020 for your specific model 7 0 WARRANTY Task Force Tips Inc 2800 East Evans Avenue Valparaiso Indiana 46383 6940 USA TFT warrants to the original purchaser of its Ice Control series nozzles equipment and to anyone to whom it is transferred that the equipment shall be free from defects in material and workmanship during the five 5 year period from the date of purchase TFT s obligation under this warranty is specifically limited to replacing or repairing the equipment or its parts which are shown by TFT s examination to be in a defective condition attributable to TFT To qualify for this limited warranty the claimant must return the equipment to TFT at 2800 East Evans Avenue Valparaiso Indiana 46383 6940 USA within a reasonable time after discovery of the defect TFT will examine the equipment If TFT determines that there is a defect attributable to it TFT will correct the problem within a reasonable time If
21. ility of any particular nozzle for an application It is the responsibility of the end user to specify the flows pressures and configurations to meettheir requirement and application 1 0 MEANING OF SAFETY SIGNAL WORDS This is a safety alert symbol Throughout the text it alerts you to potential personal injury hazards Obey all safety messages that follow to avoid possible injury or death A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular hazard Per ANSI standard Z535 4 1998 the definition ofthe three signal words is as follows DANGER indicates an imminently hazardous situation which if not avoided will result in ADAN G E R death or serious injury AWARN NG WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result ACAUTION in minor or moderate injury 2 0 GENERAL INFORMATION Task Force Tips ice control nozzles have been specifically designed to apply water glycol or water glycol based ice control fluids to aircraft exterior surfaces at fluid temperatures up to 210 F 99 C The proper use of deicing agents aids ground support professionals in the removal of ice from aircraft fuselage landing gear and wing surfaces The proper use of anti icing agents aids ground support professionals in their efforts
22. n outside air temperature precipitation aircraft surface temperature and other factors must be taken into account when dealing with ice conditions The proper methods must be determined by each agency for their particular conditions Where a nozzle is listed as Anti icing capable flow and pressure must be controlled within the rating ofthe nozzle to minimize shearing degradation ofthe fluid Discharge of anti icing fluids from nozzles at flows higher than 50 GPM or 85 psi may result in A WARN N G degradation of the fluid and render it ineffective in preventing a buildup of ice on aircraft surfaces prior to takeoff Consult fluid manufacturer s recommended guidelines Rated fluid temperatures at the nozzle must not be exceeded Use of saltwater in these nozzles is not permissible and will lead to a shortened service life Some features of this nozzle that the operator should be aware of are e Automatic Pressure Control for deicing When used for deicing these nozzles from Task Force Tips incorporate a pressure regulating mechanism which means the fluid discharge velocity is nearly constant With a constant nozzle discharge pressure the deicing agent will have optimum reach at all flow settings thereby reducing waste due to insufficient range ofthe stream e Slide Type valve with heat resistant EPDM seat On nozzles with a valve the valve design controls the flow through the nozzle while minimizing turbulence that causes shear and degrada
23. oken or loose parts damaged labels frayed or cracked wiring etc 2 Coupling is tight and leak free 3 Nozzle flow is adequate as indicated by pump pressure and nozzle reach 4 Shaper moves freely and adjusts pattern through full range by electric and manual control 5 Shaper moves into full flush and out of full flush with normal flow and pressure restored by electric and manual control 6 Electric remote actuator mountings are tight 7 Manual override controls operate freely and through full range of motion Any ice control nozzle failing any part of the inspection checklist is unsafe Correct this problem A WARN N G before use Operating a nozzle that fails any of the above inspections is a misuse of this equipment TASK FORCE TIPS Inc 2800 E Evans Ave Valparaiso IN 46383 6940 USA Moos A Lee 800 348 2686 219 462 6161 Fax 219 464 7155 Copyright Task Force Tips Inc 2002 2007 LIB 205 March 1 2007 Rev08
24. r M050 10 32 X 1 2 Socket Set Screw Cone Point VT10 32CP500 O Ring 011 VO 011 4 40 X 1 4 Socket Head Cap Screw VT04 40SH250 8 32 X 5 8 Button Head Cap Screw VT08 32BH625 Board Nozzle Actuator Id Y5460 Magnet 1 OD 30 Pole Y5465 Sensor Hall Effect 3 Wire 4 5 24 Volts Y5470 Cable 6 Pole Male In Line Plug Y5480 Spacer Round Aluminum Thru Hole 16 NJA JJ lesch M lech Lech ech e 1 sch JJ JJ lech 1 sch sch JJ JOS NJA IA Lech ja sch IM Iech rs Y5537 LIB 205 March 1 2007 Rev08 8 4 24 36V ACTUATOR ASSEMBLY Copyright Task Force Tips Inc 2002 2007 ACTUATOR MODELS B936 M936 MS936 DESCRIPTION PART 10 32 x Button Head Electropolish VT10E32BH500 Actuator Cover 24 36 VDC M051 H O Ring 146 VO 146 8 32 x 375 Button Head Electropolish VT08E32BH375 6 32 x 3 8 Socket Head VT06 32SH375 36VDC Motor 30 1 Worm H046 ER Motor Mount M058 Cam Machined M049 3 8 24 x 3 8 Dog Point H515 Strain Relief PG9 31Hole Y5245 6 Sealed Spade Term 18 22 GA V4103 18 2 SJOOW 600 Volt Black V4075 Knob Hardcoat M052 O Ring 109 VO 109 ER Actuator Spring VM4196 10 32 x SS ND Patch VT10Y32SS250 Washer M053 1 8 x HDP Spirol Pin VP125X750H Cam Lever Hardcoat M054 Lever Spring M055 5 32 x 7 8
25. the equipmentis covered by this limited warranty TFT will assume the expenses ofthe repair If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement TFT may elect to refund the purchase price of the equipment less reasonable depreciation in complete discharge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipmentto TFT free and clear of any liens and encumbrances This is a limited warranty The original purchaser of the equipment any person to whom it is transferred and any person who is an intended or unintended beneficiary of the equipment shall not be entitled to recover from TFT any consequential or incidental damages for injury to person and or property resulting from any defective equipment manufactured or assembled by TFT Itis agreed and understood that the price stated for the equipment is in part consideration for limiting TFT s liability Some states do not allow the exclusion or limitation of incidental or consequential damages so the above may not apply to you TFT shall have no obligation under this limited warranty if the equipment is or has been misused or neglected including failure to provide reasonable maintenance or if there have been accidents to the equipment or if it has been repaired or altered by someone else THIS IS A LIMITED EXPRESS WARRANTY ONLY TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT ALL
26. tion of anti icing fluids Because of this feature the nozzle can be operated at any valve handle position thereby allowing the operator to regulate the amount of agent being applied This gives the operator the ability to conserve fluid and minimize waste without sacrificing reach or range ofthe stream Unlike a ball valve the stainless steel slide valve is not directly in the flow path and will not tighten under pressure or bind with age Therefore it remains easy to operate e Pattern Control This nozzle features a toothless bumper to reduce turbulence and can be easily adjusted for any desired spray pattern by moving the shaper between a straight stream or wide spray position This will be beneficial when applying fluids to sensitive areas ofthe aircraft e Sealed electric motor with easy to use manual override On electric remote models the nozzle is equipped with a sealed motor gear housing which prevents contamination of the actuator with dirt and fluids The actuator features an easy to use override mechanism to allow manual setting ofthe pattern orto place the nozzle into flush mode e Flushable while flowing The nozzle shaper when retracted fully puts the nozzle into flush providing an oversized fluid passageway which allows trapped debris to exit the nozzle On manual models an increase in turning force on the shaper signals the operator that the nozzle is moving into flush An inadequate supply of nozzle pressure and or flow
27. will cause an ineffective stream and can result in incomplete removal or incomplete protection from the build up of ice on flight surfaces which may leadto injury death or loss of property Call 800 348 2686 for assistance ADANGER Ice control fluid streams are capable of injury and damage Heated streams can cling to and burn A WARN N G unprotected flesh and eyes Do not direct fluid stream or allow splash to cause injury to persons or property Failure to restrain nozzle reaction can cause injury from loss of footing and or whipping With AWARN N G handheld nozzles the nozzle operator must always be positioned to restrain the nozzle reaction in the event of those changes In case of whipping retreat from the nozzle immediately Do not attempt to regain control of nozzle while flowing fluid Breathing ice control fluid fumes can be hazardous to your health Avoid working downwind Avoid AWARN N G splash back Consult fluid manufacturer s safety guidelines Copyright Task Force Tips Inc 2002 2007 1 0 LIB 205 March 1 2007 Rev08 6 0 FIELD INSPECTION Task Force Tip s Ice Control Nozzles are designed and manufactured to be damage resistant and require minimal maintenance However asthe primary fluid application tool upon which aircraft ice control depends they should be treated accordingly AW ARN N G Nozzle must be periodically inspected for proper operation and function according to Inspection Checklist in section 10 0 Any no
28. zzle that fails inspection is dangerous to use and must be repaired before using Performance tests shall be conducted on Ice Control nozzles after repair or anytime a problem is reported to verify operation in accordance with TFT test procedures Consult factory for the procedure that corresponds to the model and serial number of the nozzle Any equipment which fails the related test criteria should be removed from service immediately Equipment can be returned to the factory for service and testing Factory service is available with repair time seldom exceeding one day in our facility Factory serviced nozzles are repaired by experienced technicians to original specifications fully tested and promptly returned Any returns should include a note as to the nature of the problem who to reach in case of questions and if a repair estimate is required A service request form is available on our website www tft com Repair parts are available for those wishing to perform their own repairs Task Force Tips assumes no liability for damage to equipment orinjury to personnelthatis a result of user service A C AUTION Any alterations to the nozzle and its markings could diminish safety and constitutes a misuse of this product Do not alter the nozzle or its markings All Task Force Tip nozzles are factory lubricated with high quality silicone grease This lubricant has excellent washout resistance and long term performance If your operation has unusually
29. zzles operate at high pressures Direct impingement of the stream at right angles to A CAUTION some aircraft surfaces may cause deformation or damage User should direct stream at shallow angles to sensitive surfaces Copyright Task Force Tips Inc 2002 2007 7 LIB 205 March 1 2007 Rev08 3 1 3 ELECTRIC REMOTE NOZZLES 75 PSI ELECTRIC REMOTE CONTROL sem mer iss ANTI ICING NOZZLE nin mos 50 la Po s 2 5 2 s 7 40 LE so e Is 30 z LE 20 KGF CM 10 Z B FLOW PRESSURE s 0 CAPA 40 60 80 100 120 140 AA oe E BEE A VERTICAL DISTANCE FEET HORIZONTAL DISTANCE FEET 120 PSI ELECTRIC REMOTE CONTROL NT FLOW PRESSURE DEICING NOZZLE Fw cT x ss 19 50 a La B 40 c e 30 TAEA E o m LPM INLET KGF 10 CURVE FLOW PRESSURE REACTION 0 a 7 s B 150 50 20 40 60 80 100 120 140 c 20 73s HORIZONTAL DISTANCE FEET gt 300 85 E LI H uz H o a E 2 a l lt Q D H gt 150 PSI ELECTRIC REMOTE CONTROL d igi RE DEICING NOZZLE F 50 40 30 20 KGF CM Es LPM INLET KGF 10 B CURVE FLOW PRESSURE REACTION 0 VERTICAL DISTANCE FEET 20 40 60 80 100 120 140 HORIZONTAL DISTANCE FEET Ta s amp Us c E gt se Th

LIB-205 - Task Force Tips

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