sissy bar mounted auxiliary brake and tail light - Harley
Contents
1. cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 1 Connect the battery cables positive cable first WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 2 Follow the instructions in the Service Manual to install the seat WARNING lf ABS lamp remains on continuously the ABS is not operating The standard brake system is operational but wheel lock up can occur Contact a Harley Davidson Dealer to have ABS repaired A locked wheel will skid and can cause loss of vehicle control which could result in death or serious injury 00361a 3 Turn ignition on and test for proper brake light and tail light operation gt Install the medallion Adhesive Mounted Medallions Center the medallion on the plate and press the medallion firmly onto the plate Push Nut Mounted Medallions Align the pins on the medallion 2 with the push nuts on the medallion plate and push the medallion firmly into the push nuts SERVICE PARTS See Figure 8 and Table 1 4of5 is01464 ccc CES Figure 8 Service Parts Sissy Bar Mounted Auxiliary Brake and Tail Light Table 1 Service Parts Ta2. INSTALLATION 1 Follow the instructions in the Service Manual to remove the seat IWIN IN To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a IWAN IN Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 2 Disconnect battery cables negative cable first J03063 is01457 1 Adhesive mounted medallion 2 Push nut mounted medallion Figure 1 Medallions is01458 Screw Screw 2 Backrest bracket Backrest pad Mounting hole spacing center to center OTRO N Figure 2 Backrest Pad and Bracket 1of5 Remove the Backrest Pad NOTE Medallions are attached to a medallion plate between the uprights of the sissy bar using either adhesive or push nuts 1 See Figure 1 Remove and retain any existing medallion Adhesive Mounted Medallion 1 Carefully pry the medallion 1 from the plate Remove any adhesive residue from the back of the medallion and the sissy bar medallion plate To avoid contaminating the adhesive backing place the medallion in an area away from dirt and debris Push Nut Mounted Medallion 2 Carefully pry the edge of the medallion until the medallion is free of the push nuts See F
3. MOTOR W J03063 INSTRUCTIONS REV 2006 06 20 SISSY BAR MOUNTED AUXILIARY BRAKE AND TAIL LIGHT GENERAL Kit Number Kit Number 59429 04 Light Kit with Red Lens Kit Number 59470 06 Light Kit with Smoked Lens Models These kits fit 1999 and later XL models 1996 and later Dyna and 1996 and later Softail models except 2006 FXSTC equipped with a Medallion Plate Style Sissy Bar Upright Will not fit with Backrest Pads that have mounting brackets that match the contour of the sissy bar medallion Will not fit with sissy bar mounted storage bags Additional Parts Required See Figure 2 To provide clearance for the auxiliary brake and tail light backrest pads with mounting holes 5 spaced 2 55 inch 64 8 mm center to center require the purchase of a Backrest Mounting Bracket Kit Part No 59545 04 This mounting bracket replaces the existing backrest mounting bracket 3 WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer
4. ble ltem Description Quantity Part Number Clip adhesive backed metal 4 10102 2 Clip adhesive backed plastic 2 10120 3 Cable strap 6 10006 4 Spacer Not sold separately 5 Y harness includes 3 way pin housing 70327 04 6 Light assembly hi mount sissy bar Not sold separately 7 Backrest mounting bracket kit 59545 04 8 Connector housing 73153 96BK 9 Socket terminals 3 73191 96 10 Connector housing 73103 96BK 11 Pin terminal 73190 96 J03063 5 of 5
5. here the adhesive clips are to be placed using a 50 50 solu tion of isopropyl alcohol 7 Softail and Dyna and 1999 to 2003 XL models Route the light assembly wiring harness along the fender support Secure the harness to the fender support using adhesive backed metal clips 2004 and later XL models See Figure 5 Route the light assembly wiring harness 2 along the fender support and along the inside of the frame tube Secure the wiring har ness using adhesive backed plastic clips 1 placed as shown J03063 is01459 Light assembly Medallion plate Spacer Backrest pad Screw SO Nass Figure 3 Light Assembly Spacer and Backrest Pad is01460 Adhesive clip cable strap locations 2 Light assembly harness Backrest bracket Screw 2 oN Figure 4 Install the Backrest Bracket 2of5 is01461 is01462 1 Adhesive backed clips 2 Wiring harness Figure 5 Harness Routing XL Models Connect the Light Assembly Figure 6 Bracket for 2 55 inch 64 8mm Pad Hole Spacing 1 Locate and separate the taillamp wiring harness connector light assembly installed view from front of sissy bar 7B from the main harness taillamp connector 7A 2 Following the instructions in the Service Manual note the cavity numbers and remove the main harness black blue and red yellow leads with pin terminals from the taillamp connector 7A 3 See Figure 7 Instal
6. igure 2 Remove and retain the screw 1 that secures the backrest pad to the plate Remove and retain the two screws 2 backrest bracket 3 and backrest pad 4 Install the Light Assembly 1 See Figure 3 Clean the front of the medallion plate 2 with a 50 50 solution of isopropyl alcohol and water Peel the adhesive backing from the adhesive tape located on the light assembly 1 Fit and hold the light assembly to the front of the medallion plate 2 See Figure 6 For 2 55 inch 64 8 mm center to center mounting hole backrest pads use the bracket kit Part Number 59545 04 and sandwich the light assembly between the bracket frame and the medallion plate The bracket clamps will fit around the back of the sissy bar arms See Figure 3 Place the spacer 3 in the center hole in the light assembly and place the backrest pad 4 against the light assembly sissy bar Install the screw 5 through the medallion plate and spacer to secure the backrest pad See Figure 4 Secure the harness 2 to the sissy bar upright using either adhesive backed metal clips or cable straps at locations 1 near the light assembly and the side plate If using adhesive backed metal clips snap the light assembly harness 2 into the clips Hold light assembly harness 2 against a sissy bar upright and install the backrest bracket 3 using two screws included in the kit NOTE To ensure maximum adhesion clean the area of the frame w
7. l the main harness leads removed from the taillamp connector 7A into the 3 way pin housing 1 provided in the kit as follows a The blue lead 2 to cavity 1 b The red yellow lead 3 to cavity 2 c The black lead 4 to cavity 3 4 Mate the kit 3 way connector 1 to the socket housing 5 on the Y harness 6 from the kit 5 Mate the 3 way connector 10 on the Y harness to the sissy bar mounted auxiliary brake and tail light assembly wire connector 6 Install the blue red yellow and black terminated leads 7 8 and 9 from the Y harness into the numbered cavities of the taillamp connector 7A that matched the original main harness lead colors 7 Mate the main harness connector 7A to taillamp wiring harness socket connector 7B J03063 3 of 5 is01463 _ ON pi 3 way pin housing mates to Y harness socket housing Blue lead from main harness Red yellow lead from main harness Black lead from main harness Socket housing Y harness Blue lead to tail lamp connector 7A Red yellow lead to tail lamp connector 7A Black lead to tail lamp connector 7A 0 3 way socket housing mates with light assembly connector _ SP PNAAPwWN Figure 7 Y Harness Wiring Diagram J03063 Return Motorcycle to Service INIA NIN Connect positive battery cable first If positive cable should contact ground with negative
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