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Suzuki DT40c 1986-1998 - Dans Southside Marine

1. 01406 FIG 44 1 5 OPTIONAL ELECTRICAL MANUAL STARTER PART NO 39500 93910 09407 25402 39601 95000 36634 93910 39602 93900 39603 94400 32801 94402 32800 95001 36740 95253 37132 93700 02142 05253 08310 00057 08321 01053 37802 95020 37830 95000 37823 92 00 38623 95510 09160 12067 DESCRIPTION RECEPTACLE SET CLAMP RECEPTACLE ASSY LIGHTING CAP PLUG ASSY LIGHTING GROMMET LIGHTING CABLE RECTIFIER SET RECTIFIER ASSY CASE ASSY FUSE CONNECTOR LEAD SCREW NUT WASHER SWITCH SET EMERGENCY amp STOP SWITCH ASSY EMERGENCY amp STOP PLATE LOCK TUBE 150 WASHER 12 5 23 0 1 QTY 48 8 24 24 1 150 100 FIG 45 REF NO 1 1 1 2 2 w 0140 72 16 45 1 8 OPTIONAL ELECTRICAL PART NO 36620 87020 36620 95302 36631 94300 32500 95722 02162 06157 08321 01067 36620 92 00 36615 96300 36990 87000 DESCRIPTION WIRING HARNESS EXTENSION WIRING HARNESS EXTENSION REGULATOR ASSY VOLTAGE BOLT LOCK WASHER WIRING HARNESS EXTENSION TERMINAL TERMINAL amp SLEEVE SET N 1 5000 1 2000 16 FIG 46 REF NO A WN NNN 4 T 09 mn 01406 7
2. NS N N MODEL 94 600 110 L 600 135 15410 94400 FOR 15410 93410 15410 93411 600 370 MODEL 86 90 MODEL 86 90 MODEL 91 94 B7 FIG 6A B 8 FUEL PUMP MODEL 95 98 8 FIG 6 A REF HO PART NO DESCRIPTION REMARKS 1 15100 94311 PUMP FUEL 1 2 15170 94320 DIAPHRAGM SET 1 28 15183 94301 SCREW 2 26 15186 94300 2 20 15851 94300 SCREW 3 3 15321 99710 GASKET FUEL PUMP 1 15410 93411 FILTER ASSY FUEL 1 15410 94400 MODEL 96 5 15413 93400 CUP 1 MODEL 36 6 15430 93411 STRAINER SET 1 MODEL 96 6A 15415 93400 0 RING 1 MODEL 96 7 09352 50903 600 HOSE FUEL 3 WAY TO PUMP 1 L 600 40 8 09352 50903 600 HOSE FUEL FILTER 3 WAY 1 800 180 9 09367 05005 3 WAY 1 10 09401 08411 4 11 09352 50903 600 HOSE FUEL PUMP CARB 1 600 110 12 09352 50903 600 HOSE FUEL CONN TO FILTER 1 1 500 400 13 09401 08411 CLIP 4 14 09404 05432 CLAMP 1 15 01570 06407 BOLT 2 16 08310 00087 NUT 1 MODEL 96 17 08322 01087 WASHER 1 MODEL 96 18 15410 94400 FILTER ASSY FUEL 1 MODEL 97 98 19 15430 87010 STRAINER SET 12 MODEL 97 98 20 15413 87010 1 MODEL 97 98 21 08316 10087 NUT 1 MODEL 97 98 0740 7 FIG 7 REF NO 1 2 3 4 5 1 5 2 6 1 6 2 7 8 9 10 11 12 13 14 14 15 16 1 16 2 17 1 17 2 18 19 20 RL REE ier 01406 8 FIG 7 8 9 OIL PU PART NO DESCRIPTIO
3. P N N REMARKS MODEL 86 87 61410 94452 0 0 USED WITH 61631 04410 MODEL 88 gt 61410 94452 0 0 MODEL 86 87 G4 FIG 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 07406 51 KO FIG 32 6 5 PART NO 61406 94856 0 0 61421 94421 019 61422 95570 128 03242 05103 61441 95560 764 61442 94600 764 09160 05029 61443 94450 706 61453 94450 706 61435 94450 706 61481 94410 0 0 61482 94400 61485 94400 09125 05028 09160 05024 09140 05005 09321 05019 61610 94420 01550 05127 61621 96303 09229 04025 61412 96300 09229 04018 ENGINE COVER MODEL 89 93 DESCRIPTION COVER SET ENGINE EMBLEM COVER FRONT MARK EMBLEM FRONT SCREW EMBLEM SUZUKI MARK OIL INJECTION WASHER 5 5 16 1 5 DECAL COVER STBD DECAL COVER PORT EMBLEM REAR GIL TANK FILLER HINGE OIL FILLER LID SPRING OIL FILLER LID SCREW FILLER LIO WASHER 5 5X16X1 5 NUT CUSHION FASTENER BOLT 6X12 FASTENER RIVET FASTENER HOOK COVER RIVET HOOK COLOR OED GRAY 019 BLACK 128 SILVER 764 GOLD 70G 764 019 lt 4 m NW N REMARKS G5 FIG 32 REFNO 24 1 24 2 25 26 27 28 29 30 01406 52 16 32 6 6 ENGINE COVER MODEL 89 93 6162
4. BULB LEAD METER EXT 80M H 50M H REMARKS 13 FIG 43 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 01406 70 FIG 43 1 4 OPTIONAL ELECTRICAL ELECTRIC STARTER PART NO 37802 95020 37830 95000 37823 92 00 09160 12067 09160 12057 38423 95510 36660 94400 36660 94480 34850 94600 34853 94700 09125 06069 09404 06432 38423 95510 32815 94400 37801 98300 34804 94701 34801 94700 34802 95301 34803 94500 36658 95600 36680 92 00 36682 92 00 09100 06113 09100 06131 09160 06082 09162 06006 09404 06432 09407 14407 09407 14403 DESCRIPTION SWITCH SET EMERGENCY SWITCH ASSY EMERGENCY LOCK WASHER WASHER TUBE 1 150 WIRE SENDER EXT L WIRE SENDER EXT S SENSOR ASSY HEAT SUPPORTER HEAT SENSOR SCREWS CLAMP TUBE HEAT SENSOR LEAD DIODE HEAT SENSOR LEAD HEAT SNSR GROUND SENDER SET TRIM SENDER TRIM ATTACHMENT GROMMET SENDER LEAD GROMMET TRIM SENDER WIRE WIRE ASSY TRIM METER EXT amp ADP WIRE TRIM METER BOLT BOLT WASHER WASHER LOCK CLAMP CLAMP CLAMP N NNN REMARKS L 150 gt 100 510 0140 80 STD DT40TC RC STD DT40TC RC STD DT40TC RC 1 150 50 MODEL 93 96 STD DT40TC RC MODEL 93 95 STD DT40TC RC 14 FIG 44
5. Al 861 8 2 REF NO _ PART 1 11161 94400 0 0 2 11762 94410 3 11111 94401 0 0 4 11141 94440 5 01560 08757 6 09103 06182 E 11291 94402 8 01550 08357 3 1 11301 94446 0ED 9 2 11301 94452 0 0 10 16710 94420 04211 09109 12 01550 10557 13 01560 10657 14 01550 06407 15 09103 06183 16 17685 94410 17 17681 94401 0 0 18 09205 06011 13 17670 94402 20 11281 94400 21 09126 06005 22 09351 25703 600 23 09351 25703 600 24 09401 06405 01466 q CYLINDER DESCRIPTION COVER CYLINDER HEAD GRAY GASKET CYLINDER HEAD COVER HEAD CYLINDER GRAY GASKET CYLINDER HEAD BOLT BOLT 6X28 HOOK ENGINE BOLT CYLINDER ASSY GRAY CYLINDER ASSY GRAY VALVE CHECK KNOCK PIN BOLT BOLT 8017 BOLT 6X38 GASKET THERMOSTAT COVER COVER THERMOSTAT GRAY PIN THERMOSTAT 60 PROTECTION ANODE SCREW 8 30 HOSE HOSE CLIP N G n N O mb lt REMARKS MODEL 394 MODEL 95 98 MODEL 94 L 600 60 MODEL 88 94 L 600 75 MODEL 88 94 MODEL 88 94 B2 28 2 8 3 DT40C 2 PART 12110 94400 12100 94400 025 12100 94400 050 12140 94400 12140 94400 025 12140 94400 050 12151 94400 09381 20003 09263 20072 09169 20004 12200 94487 12200 94490 12161 94400 09263 27005 09160 27008 12211 84410 12221 94412 12232 94412 09289 45001 12231 94413 16321 95301 16321 95310 03421 08001 09421 08
6. DESCRIPTION HOLDER CONNECTOR WASHER DIODE HEAT SWITCH SUPPORTER SWITCH HEAT TUBE LEAD HEAT SNSR GROUND SCREW QTY a ag REMARKS DT40TC 40RC MODEL 93 98 MODEL 93 98 L 150 50 MODEL 93 98 MODEL 93 98 D7 FIG 17 0 8 ELECTRICAL 2 FIG 17 REF NO PART DESCRIPTION REMARKS 1 37721 94403 SWITCH ASSY NEUTRAL 1 ELECTRIC STARTER 2 37725 94302 ACTUATOR NEUTRAL SWITCH 1 ELECTRIC STARTER 3 37726 94402 BRACKET NEUTRAL SWITCH 1 ELECTRIC STARTER 4 01580 06167 BOLT 1 ELECTRIC STARTER 5 36895 94400 LEAD ENGINE GROUND 1 6 37110 94X50 SWITCH ASSY IGNITION 1 ELECTRIC STARTER MODEL 86 92 1 T 38600 94400 SOLENOID ASSY 1 STD DT4DRC TC I OPT DT40C 01500 05107 BOLT 5X10 2 MODEL 93 L 8 2 01570 05107 BOLT 2 MODEL 94 96 BA 02112 35127 SCREW 2 MODEL 97 98 9 09162 05000 WASHER 2 MODEL 93 gt 10 39600 93910 CONCENT SET 1 OPT MANUAL STARTER 11 09407 25402 CLAMP 1 OPT MANUAL STARTER 12 35601 95000 RECEPTACLE ASSY LIGHTING 1 OPT MANUAL STARTER 13 39603 94400 GROMMET LIGHT CABLE 1 OPT MANUAL STARTER 14 39602 93900 PLUG ASSY LAMP CORD 1 OPT MANUAL STARTER 15 37800 93954 SWITCH ASSY STOP 1 MANUAL STARTER 15A 33446 98E20 TUBE SW WIRE 1 16 36365 94401 INDICATOR 1 17 36350 94400 LAMP ASSY OIL WARNING 1 18 37820 94460 SWITCH ASSY EMERGENCY 1 MODEL 92 19 36367 95010 064 LABEL OIL WHITE 1 20 09320
7. 09160 12067 09160 25069 09320 11004 09404 06432 02142 06127 03242 06253 OPTIONAL TILLER HANDLE MODEL 93 98 DESCRIPTION TUBE EMERGENCY SW LEAD SENSOR ASSY OIL LEVEL LAMP ASSY OIL WARNING LABEL OIL WIRE ASSY IG SW EXT SWITCH ASSY IGNITION SWITCH ASSY EMERGENCY WASHER EMERGENCY SW WASHER IGNITION SW GASKET OIL LAMP CLAMP IGNITION SW LEAD SCREW IG SW LEAD CLAMP SCREW CABLE CLAMP QTY E 150 100 REMARKS FIG 48 REF NO N Sa O 12 01406 76 FIG 48 1 10 OPTIONAL REMO CON PARTS QTY PART NO DESCRIPTION 67130 94810 PARTS ASSY REMO CON 1 67331 94400 GROMMET REMO CON CABLE 1 67341 94400 HOLDER REMO CON CABLE 1 09116 06092 BOLT 6X16 2 67466 95200 CONNECTOR REMO CON CABLE 1 67467 94402 CONNECTOR CABLE CL 1 09119 06047 BALL PIVOT 1 09140 06020 NUT 1 67701 94403 LINK ASSY DRAG 1 43755 96310 ATTACHMENT STEERING BRACKET 1 67721 94300 SPACER 1 67725 94501 BOLT 1 67726 94500 NUT 2 09100 08224 BOLT 8X35 2 09140 08016 2 67728 94501 WASHER 10 5 19 2 3 09162 08007 LOCK WASHER 2 67701 94410 LINK ASSY DRAG 1 67721 94300 SPACER 1 67725 94501 BOLT 1 67726 94500 2 67728 94501 WASHER 3 27 87711 97E50 LINK DRAG LH 1 REMARKS STD DT40TC 4080 STD DT40TC STO DT40TC 40RC STD DT40TC 40RC STO DT40TC 6080 ST
8. 15 55320 95310 ZINC SET PROTECTION 1 17 09116 06092 BOLT 6X16 1 18 09100 08239 BOLT 8X90 2 19 09140 08016 NUT 2 20 09160 08081 WASHER 4 21 09162 08007 LOCK WASHER 2 22 09159 22003 NUT 1 23 41200 94400 ARM ASSY TILT 1 24 41223 94400 ARM TILT STOP 1 DT40TC MODEL 93 DT40C 40RC MODEL 98 REFER TO FIG 20A E 4 FOR 40 MODEL 94 98 01406 26 2 FIG 20 30 23 IDA REF 25 26 27 28 29 30 31 32 33 34 35 36 37 1 37 2 39 40 41 01406 21 16 20 E 3 CLAMP BRACKET PART NO 03111 10032 09111 10033 09140 10031 09160 10082 09362 10005 09448 29009 41141 94300 41225 94400 36894 95201 09125 05050 09161 05114 09160 22033 41161 94400 41161 94400 48211 94400 09160 10098 09162 10005 09140 10032 DESCRIPTION BOLT BOLT NUT WASHER LOCK WASHER SPRING ATTACHMENT STEERING CABLE RUBBER TILT LOCK LEAD SCREW WASHER WASHER SEAL STEERING CABLE SEAL STEERING CABLE PIN TILT LOWER LOCK WASHER LOCK WASHER NUT 3 NU rn n n F REMARKS OPT 09161 05014 OPT STD DT40TC 014016 MODEL 94 014016 014016 014016 E3 FIG 20A FIG 20A 4 CLAMP BRACKET 074076 MODEL 94 98 QTY REF NO PART NO DESCRIPTION 1 41111 97 01 0 0 BRACKET CLAMP STED 1 2 41121 97 01 0 0 BRACKET CLAMP PORT 1 3 41130 95290 SHAFT CLAMP BRACKET
9. 23 FIG 38 H 9 OIL TANK REF NO _ PART NO DESCRIPTION 23 1 36660 94400 WIRING INDICATOR EXT 23 2 36660 94410 WIRING INDICATOR EXT 23 3 36660 94480 WIRING INDICATOR EXT 23 4 36660 95610 WIRE MONITOR GAUGE EXT 23 5 36660 92 90 WIRE MONITOR GAUGE EXT 26 09404 06432 CLAMP 25 16250 94710 SENSOR OIL 26 1 16811 92 20 PROTECTOR 26 2 16911 92 20 PROTECTOR 27 09407 12402 CLAMP DT40C 62 QTY REMARKS DT40TC 40RC L 6500 MODEL 86 88 DT40TC 40RC MODEL 89 92 OPT L 2000 DT40TC 40RC MODEL 93 98 L 7200 OPT MODEL 93 98 L 1700 1 540 110 1 540 230 883950 H9 FIG 39 10 REMOTE CONTROL FIG 39 1 4 7 REF NO NO DESCRIPTION REMARKS 1 1 67200 87012 0 0 REMOTE CONTROL BOX ASSY 1 OPT W PTT SW gt 67200 87030 0 0 1 2 67200 94632 0ED REMOTE CONTROL BOX ASSY 1 OPT N PTT SW 67200 87030 0ED 1 3 67200 93961 0ED REMOTE CONTROL BOX ASSY 1 SHIFT AND THROTTLE ONLY gt 67200 87030 0 0 1 4 67200 94442 0ED REMOTE CONTROL BOX ASSY 1 01408 67200 87030 0 1 5 67200 94452 0ED REMOTE CONTROL BOX ASSY 1 OT40TC 67200 87030 0 2 67232 95600 BUSH 1 3 67232 95620 BUSH 1 4 67296 95600 SCREW J 5 67294 95600 SPACER 3 6 09160 05104 WASHER 3 7 09140 06020 NUT 3 8 87232 95610 BUSH 1 9 57253 95600 WASHER 1 10 67252 95600 BUSH 1 11 09100 08232 BOLT 1 12 67296 94300 SCREW 3 13 1 67241 95650 LEVER FREE THROT
10. 23 45720 94401 SHAFT SHALLOW WATER DRIVE 1 24 45730 94401 SHALLOW WATER DRIVE 1 26 09441 17002 SPRING 1 27 09443 08045 SPRING 1 28 45725 94400 KNOB 1 29 09204 01002 COTTER PIN 2 30 09160 08082 WASHER 1 REFER FIG 22 7 FOR DT40C MODEL 93 98 REFER FIG 22A E 9 FOR DT40TC MODEL 94 95 REFER TO FIG 22B E 10 FOR DT40TC MODEL 96 98 01406 29 FIG 21 DT40C 30 16 21 E 6 SWIVEL BRACKET MODEL 96 92 QTY PART NO DESCRIPTION 43711 94400 BUSH STEERING UPPER 43712 94410 BUSH STEERING UNDER 43713 94400 SPACER STEERING BUSH 43741 94400 0 0 SHAFT PILOT 43753 94400 GROMMET STEERING BRACKET 09161 47001 WASHER 09206 09001 PIN 09285 47001 OIL SEAL 43755 96310 ATTACHMENT STEERING BRACKET 09100 08224 BOLT 8X35 09140 08016 NUT 09162 08007 LOCK WASHER 43754 94301 0 0 COVER STEERING BRACKET 03142 05103 SCREW 45700 94412 SHALLOW WATER ORIVE ASSY 45713 94420 STOPPER 09111 10045 10 20 8 09117 06038 BOLT 6X16 09443 12039 SPRING 45255 95500 KNOB 09160 05032 WASHER 09204 01002 PIN 45331 94610 PIN SHALLOW DEIVE WATER COLOR OED GRAY REMARKS OPT OPT OPT OPT 014016 014016 MODEL 88 92 MODEL 88 92 MODEL 88 92 MODEL 88 92 MODEL 88 92 MODEL 88 92 MODEL 88 92 MODEL 88 92 MODEL 88 92
11. SUZUKI MARINE Parts Book DT40c 86 98 PREFACE When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance This parts catalogue covers the 115 of all service parts for SUZUKI 01400 86 98 MODEL INSTRUCTIONS FOR QUOTING THE CATALOGUE 1 DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters 2 ABBREVIATIONS Abbreviations used in this catalogue are as follows NT 3 INNER PARTS OF ASSEMBLY Part name with dot in front as shown in the description column indicates the component of the assembly also available individually 4 MODIFICATION NOTICE A parts bulletin wiil be sent to you on all occasions when changes in parts occur including interchangeable modifications between new parts and old ones 5 NOTE 5 1 There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models 5 2 In respect of rubber hoses and vinyl tubes please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle 5 3 Note that the drawings on the illustration page are for ready reference of spare parts number not to be used as an assembly manual When assembling use SUZUKI SERVICE MANUAL 6 ENGINE NUMBER
12. 1 4 41151 94500 CAP CLAMP BRACKET 1 5 41152 94500 PLUG CLAMP BRACKET 1 6 41153 94500 CAP TRANSOM BOLT 4 7 55320 95310 ZINC PROTECTION 1 8 09116 06092 ZINC 2 9 09100 12039 BOLT 12X100 4 10 09140 12028 NUT TRANSOM 4 11 09160 12044 WASHER 12 5X35X3 2 4 12 09160 12066 WASHER 12 5X22X2 5 4 13 09162 12005 WASHER TRANSOM LOCK 4 14 45421 97 00 PIN TILT LOCK 1 15 09159 10050 NUT TILT LOCK 2 16 09159 22003 NUT 1 17 48121 97E00 SHAFT TILT CYL LOWER 1 18 09307 18002 BUSH TILT CYL LOWER 2 19 09100 10190 BOLT TILT LOWER 10X14 5 1 20 09159 10050 NUT TILT CYL LOWER 1 21 09160 10082 WASHER TILT CYL LOWER 1 0 40 28 4 216 21 6 5 SWIVEL BRACKET MODEL 86 92 FIG 21 REF NO PART DESCRIPTION REMARKS 1 43751 94450 0 0 BRACKET STEERING GRAY 1 2 09117 08073 BOLT 8X35 2 3 09117 08075 BOLT 8530 2 4 09443 15031 SPRING 2 5 09448 29018 SPRING 1 6 45231 94401 ARM REVERSE LOCK 1 7 43411 94400 ADJUSTER STEERING 1 8 43421 96302 BUSH ADJUSTER BOLT 1 9 09119 08044 BOLT 8X23 1 10 09306 22006 BUSH 2 11 09440 13045 SPRING 1 12 43111 94490 0ED BRACKET SWIVEL GRAY 1 13 22511 99010 NIPPLE GREASE 3 14 43211 94401 BUSH 2 15 45255 93001 RUBBER RELEASE LEVER 1 16 45261 94400 LEVER RELEASE 1 17 41225 34501 PIN RELEASE ARM 1 18 45250 94400 LINK RELEASE 1 19 09200 05015 PIN 1 20 09200 08043 PIN 1 21 45241 94400 LINK REVERSE LOCK ARM 1 22 45700 94401 DRIVE ASSY SHALLOW WATER 1 MODEL 86 87
13. 11006 GASKET OIL LAMP 1 21 36850 95500 LEAD OIL FLOW amp BUZZER 1 DT4ORC 40TC REFER TO FIG 18 D 9 FOR MONEL 93 98 01406 08 FIG 18 0 9 ELECTRICAL MODEL 93 98 FIG 18 REF NO PART NO DESCRIPTION REMARKS 1 37110 94461 SWITCH ASSY IGNITION 1 2 36615 96300 TERMINAL 2 20 09160 25069 WASHER 1 3 09404 06432 CLAMP 1 4 02142 06127 SCREW 1 37820 92 00 SWITCH ASSY EMERGENCY 1 5A 37823 92 00 PLATE LOCK 1 58 37826 92E00 1 6 09160 12067 WASHER 1 38423 95510 TUBE L 150 1 L 150 100 37830 95000 SWITCH ASSY EMERGENCY amp STOP 1 MANUAL STARTER 9 09160 12067 WASHER 1 MANUAL STARTER 10 39601 95000 RECEPTACLE ASSY LIGHTING 1 MANUAL STARTER 11 36634 93910 1 MANUAL STARTER 12 39603 94400 GROMMET RECEPTACLE 1 MANUAL STARTER 13 09407 25402 CLAMP RECEPTACLE GROMMET 1 MANUAL STARTER 14 36610 94400 HARNESS ASSY WIRING 1 15 36612 94421 GROMMET 1 16 36891 94400 LEAD REV LIMIT 1 17 36630 32 00 WIRE INSTRUMENT 1 18 09407 12402 CLAMP 1 19 33834 87 00 TUBE HARNESS PROTECTOR 1 MANUAL STARTER MODEL 95 20 09407 18402 CLAMP PROTECTOR TUBE 1 MANUAL STARTER MODEL 95 21 36893 94410 WIRE IGN SW EXTENSION 1 ELECTRIC STARTER 22 37835 95000 LABEL STOP 1 DT40C 24 FIG 19 FIG 19 0 10 ELECTRICAL 014010 REF NO PART DESCRIPTION REMARKS 1 1 38410 94540 TRIM RELAY UP 1 MODEL 86 89 1 2 38410 94550 TRIM RELAY UP 1 MODEL 90 98 21 38410 94540 RELAY DN 1 MO
14. CARBURETOR 2 O 911414 est a we sates ee nee ee ed rs 22 MODEL 98 MODEL 98 MODEL 98 MODEL 98 MODEL 98 MODEL 93 98 MODEL 98 MODEL 98 OPT NOT SHOWN BS FIG 5 1 2 3 1 3 2 4 5 DT40C 5 10 5 8 6 OTL SEAL HOUSING PART NO DESCRIPTION 11411 94400 HOUSING UPPER OIL SEAL 11413 94411 GASKET UPPER OIL SEAL 09126 06008 SCREW 02122 06167 SCREW 31911 94402 0 0 BRACKET STARTING MOTOR 61580 08257 BOLT COLOR OED GRAY moms a REMARKS MODEL 94 98 86 FIG 6 REF 1 2 3 4 5 5 7 8 9 10 11 12 13 1 13 2 14 7 18 19 20 21 22 23 07406 6 FIG 6 8 7 FUEL PUMP PART NO DESCRIPTION 15100 94303 PUMP ASSY FUEL 15170 94311 DIAPHRAGM SET 15183 94301 SCREW 15186 94300 15851 94300 01500 06403 BOLT 08321 01067 LOCK WASHER 01570 06407 BOLT 08322 01067 WASHER 15321 99710 GASKET FUEL PUMP 09352 50903 600 HOSE PUMP CARBUR 09352 50903 600 HOSE FILTER TO PUMP 15410 33411 FILTER FUEL 15430 93410 STRAINER SET 15430 93411 STRAINER SET 15413 93400 CUP 08322 01087 WASHER 08310 00087 NUT 09352 50903 600 HOSE CONNECTOR TO FILTER 09404 06432 CLAMP 15331 94300 CLIP FUEL HOSE 09401 08410 CLIP FUEL HOSE 09401 08471 CLIP FUEL HOSE REFER TO FIG 6A B 8 FOR MODEL 95 98 QTY
15. GRIP 1 63241 92000 SUPPORT HANDLE ROD 1 63610 94402 CABLE THROTTLE 2 63625 94430 GROMMET THROTTLE CABLE 1 63625 96300 GROMMET THROTTLE CABLE 1 63627 94400 GUIDE THROTTLE CABLE 1 09100 10155 BOLT HANDLE BRACKET 2 09125 05046 SCREW HANDLE ROD SUPPORT 2 09126 06015 SCREW 1 09159 10050 NUT LOCK 1 09160 10082 WASHER HANDLE STUD 2 09162 10005 WASHER LOCK 2 09163 06001 WASHER HANDLE GRIP SCREW 1 09440 12027 SPRING HANDLE ROD 1 09404 06433 CLAMP THROTTLE CABLE 1 63128 97 00 COVER HANDLE NUT 1 09204 01002 COTTER PIN 1 63215 93400 MARK HANDLE GRIP 1 MODEL 98 REMARKS FIG 35 25 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 4 20 21 22 23 24 25 DT40C 57 NO FIG 35 He 4 FUEL TANK MODEL 86 87 PART NO 65800 92854 65510 92000 65561 92000 65871 93010 02112 06167 02112 06407 09168 06004 65850 95506 65740 95500 65854 93001 65853 93001 02112 04107 65864 95200 55830 95500 09168 12001 65709 95206 65750 98505 65750 93000 65781 98500 65770 99703 65720 98520 08321 01107 08310 00197 65700 95271 65720 98590 DESCRIPTION TANK SET FUEL 23L ASSY GASKET GASKET FUEL GAUGE SCREW SCREW GASKET 6X11 8X1 5 GAUGE ASSY FUEL CONNECTOR MALE FUEL GASKET STRAINER FUEL GAUGE SCREW FLOAT FILTER GASKET 12 5 20 1 HOSE ASSY FUEL CONNECTOR FEMALE FUEL CONNECTOR FEMALE FUEL CLIP PUMP SQUEE
16. TILT ASSY GRAY 1 MODEL 89 48500 94420 0 0 USED WITH 38410 94550 2 33832 94400 2 09168 10022 GASKET 10X17X1 5 1 3 09248 10008 PLUG 1 4 48502 94410 PUMP VALVE BODY ASSY 1 8502 94400 5 48550 94600 VALVE MANUAL 1 6 48583 94520 DRIVE JOINT 1 7 48585 94520 0 RING 1 8 48593 94500 SCREW 4 9 09282 08003 011 SEAL 1 10 09280 70005 0 RING 0 3 1 10 69 4 1 11 31281 94520 SCREW 2 12 31170 94520 0ED COVER UPPER GRAY 1 13 31173 94521 BRUSH HOLDER ASSY 1 31173 94520 14 31133 94521 BRUSH 2 1 31110 94520 0ED ASSY GRAY 1 16 1 31311 94520 ARMATURE FOR 48500 94400 02 16 2 31311 94600 ARMATURE 1 FOR 48500 94410 02 48500 9441 1 0ED 17 1 48570 94521 02M RESEVOIR ASSY SILVER 1 48570 94600 0 0 USED WITH 48583 94590 17 2 48570 94600 0 0 RESEVOIR ASSY GRAY 1 REFER TO FIG 25 F 5 FOR MODEL 90 93 REFER TO FIG 25A F 6 FOR MODEL 94 98 01406 36 F3 216 24 4 POWER UNIT DT40TC MODEL 86 89 QTY FIG 24 DESCRIPTION REFNO 18 SEAL PTT CABLE CLAMP 33899 95500 09407 25402 33861 95600 09108 08130 09100 08219 09140 08016 19 20 21 21000 L CABLE STUD BOLT BOLT NUT 4 NM 22 23 24 LOCK WASHER CLAMP BOLT 09162 08007 09403 12308 25 26 09100 06106 09160 06082 WASHER 27 ALT y LAS DT40C 37 4 FIG 25
17. 0 104 1 34 5 37141 94440 105 1 34 6 37141 94450 106 1 35 38500 92X50 BUZZER 1 36 36620 92 00 WIRING HARNESS 1 37 37860 94610 SWITCH TRIM 1 FOR 67200 87012 0 0 01406 84 38 3 40 41 42 43 44 45 01406 65 216 39 12 REMOTE CONTROL PART NO DESCRIPTION 09139 02003 SCREW 2 67263 95600 GRIP 1 37659 95590 TRIM SW 1 67245 95600 DRUM FREE THROTTLE 1 67258 87000 BRACKET NEUTRAL ARM 1 67259 87500 SPRING 1 67140 95600 ATTACHMENT TWIN REMOCON KIT 1 67282 95510 DECAL REMOCON BOX PORT 1 REMARKS FOR 67200 87012 0 0 FOR 67200 87012 0 0 OPT BLACK H12 F1G 40 13 REMOTE CONTROL MODEL 93 98 FIG 40 REF NO PART NO DESCRIPTION REMARKS 3 1 67200 94470 0ED REMOTE CONTROL BOX ASSY T DT4ORC 5 gt 57200 87030 0 0 1 2 67200 94481 0ED REMOTE CONTROL BOX ASSY 1 gt 87200 87030 0 0 1 8 67200 87D30 0ED REMOTE CONTROL ASSY 12 MODEL 97 98 2 67232 95600 1 3 67232 95620 1 4 67296 95600 SCREM 3 2208 67294 95600 SPACER 3 6 09160 06104 WASHER 3 7 09140 06020 NUT 3 8 67232 95610 1 9 67253 95600 1 10 57252 95600 1 11 09100 08232 807 1 12 67296 94300 SCREM 3 13 67241 95680 LEVER FREE THROTTLE GRAY 1 14 09126 05003 SCREW 2 15 67243 95600 BUSH 1 16 67220 95620 ASSY 1 17 67275 9560
18. 0 CABLE 2 18 67223 95600 BRAKE ADJUST 1 19 67292 94300 RING 3 20 67267 95610 COVER WIRE BLACK 1 21 67296 95610 SCREW 7 22 67257 95610 LEVER BLACK 1 23 67256 95600 NEUTRAL LOCK 1 2 67251 95680 1 HANDLE GRAY 1 25 67297 95600 WASHER 2 28 67273 95600 SPACER 1 37820 82 00 SWITCH ASSY EMERGENCY 1 28 37823 32200 PLATE LOCK 1 29 67255 95600 NEUTRAL LOCK 1 COLOR OED GRAY 01406 66 HB FIG 40 FIG 40 14 REMOTE CONTROL MODEL 93 98 QTY REF NO _ PART NO DESCRIPTION 30 1 67261 95600 GRIP 1 30 2 67261 95610 GRIP 1 31 67214 95600 ACTUATOR 1 32 37721 94600 SWITCH NEUTRAL 1 33 37110 92 01 IGNITION SWITCH 1 34 1 37141 92 00 _ KEY 11 1 34 2 37141 92 10 12 1 34 3 37141 92 20 KEY 13 1 34 4 37141 92 30 14 1 34 5 37141 92 40 KEY 15 1 34 6 37141 92 50 KEY 16 1 34 7 37141 92E60 KEY 17 1 34 8 37141 92E70 KEY 18 1 34 9 37141 92 80 19 1 34 10 37141 92 9 KEY 20 1 35 38500 92 50 BUZZER 1 36 36620 92 00 WIRING HARNESS 1 37 37860 94610 SWITCH TRIM 1 38 09139 02003 _ SCREW 2 39 67263 95600 GRIP 1 40 37859 95590 TRIM SW 1 4 67245 95600 DRUM FREE THROTTLE 1 42 67258 87D00 NEUTRAL ARM 1 43 67259 87000 SPRING 1 44 67140 95600 ATTACHMENT TWIN REMOCON KIT 1 45 67282 95610 DECAL REMOCON BOX PORT 1 DT40C 6
19. 002 09181 30212 12240 94432 09269 30012 09262 35052 99262 35053 09181 30167 08331 31306 08211 30385 09283 30062 09283 35043 09390 72008 CRANKSHAFT DESCRIPTION PISTON PISTON SET 05 0 25 PISTON SET 05 0 50 RING SET PISTON RING SET PISTON 05 0 25 RING SET PISTON 05 0 50 PIN PISTON SNAP RING BEARING WASHER CRANKSHAFT ASSY CRANKSHAFT ASSY CONNECTING ROD BEARING CRANK PIN WASHER CRANK CRANKSHAFT UPPER WHEEL CRANKSHAFT UNDER OIL SEAL WHEEL CRANKSHAFT UPPER GEAR OIL PUMP DRIVE GEAR OIL PUMP DRIVE WASHER CRANKSHAFT UNDER BEARING MIDDLE BEARING UNDER BEARING UPPER WASHER CIRCLIP THRUST WASHER OIL SEAL OIL SEAL C RING 3 NE 067 OPT OPT OPT 12200 94490 MODEL 95 98 MODEL 90 MODEL 95 98 MODEL 95 98 MODEL 95 98 B3 FIG 3 3 4 INLET CASE PART NO DESCRIPTION REMARKS REF NO 1 01550 06307 BOLT 6X30 10 2 13111 94400 0 0 INLET CASE GRAY 1 3 13125 95210 GASKET CARBURETOR 1 4 01411 08207 STUD BOLT 2 5 13150 94402 VALVE ASSY REED 1 6 13153 94400 VALVE REED 4 7 13152 94401 REED VALVE 4 8 02112 33063 SCREW 12 9 1 09126 06008 SCREW 6X16 1 9 2 02122 06163 SCREW 1 MODEL 94 98 10 08316 10087 NUT 2 11 14151 94411 GASKET EXHAUST COVER 2 12 14131 94400 PLATE EXHAUST 1 13 14141 94400 0ED COVER EXHAUST GRAY 1 1
20. 06095 54121 94400 09160 10080 09117 08038 54137 94400 54137 94401 09262 07001 54130 94400 09100 10217 09160 10081 09150 10082 09159 10050 09280 50008 09282 17009 09116 06106 54146 94400 DESCRIPTION GASKET UNDER OIL SEAL HOUSING UNDER OIL SEAL GASKET UNDER SEAL LOWER TUBE EXHAUST S L GASKET EXHAUST TUBE BOLT 6X35 STOPPER UPPER THRUST WASHER 10X44X3 BOLT 8X45 CASE UPPER MOUNT CASE UPPER MOUNT PIN MOUNT UPPER BOLT 40150 WASHER 10 20 3 WASHER 10 5 19 2 NUT 0 RING OIL SEAL 28 25 6 BOLT 6X20 GUIDE UPPER MOUNT CASE QTY 42 28 34 N a A MAN NM AD REMARKS 300 54137 94401 USED WITH 54146 94400 MODEL 98 MODEL 98 REFNO 1 2 3 4 5 5A 5 7 1 7 2 7 3 7 4 7 5 10 11 12 DT40C 42 216 27 F 9 PART NO 09202 05031 09162 08007 09160 08082 09118 08098 09100 08231 09118 08109 09118 08106 52111 94441 02M 52111 97 01 0 52110 97 01 0 0 52111 94451 02 52111 87 21 0 0 52110 97 21 0 0 54125 94400 54151 94400 54211 94410 0ED 54212 94400 0 0 54221 94400 0 0 DRIVE SHAFT HOUSING DESCRIPTION PIN LOCK WASHER WASHER 8 5X16X1 2 BOLT 8X85 BOLT 8X75 BOLT 8X75 BOLT 8X50 HOUSING DRIVE SHAFT S HOUSING DRIVE SHAFT HOUSING DRIVE SHAFT 5 HOUSING DRIVE SHAFT L HOUSING ORIVE SHAFT L HOUSING DRIVE SHAFT L MO
21. 07130 05407 BOLT MODEL 96 98 8 09140 05005 NUT 01550 05307 BOLT MODE 95 9A 07130 05307 BOLT MODEL 96 98 10 08322 01057 WASHER MODEL 95 11 16710 92 01 VALVE CHECK OIL SINGLE 12 09351 50803 600 HOSE OIL VALVE TO 3 WAY 1 600 49 13 09355 25705 600 HOSE OIL PUMP TO VALVE 1 600 130 14 08401 06405 15 09401 07403 01406 B10 1 1 1 2 2 1 2 2 716 8 B 11 WATER PUMP DESCRIPTION 17431 94411 TUBE WATER PUMP SEAL S 17431 94441 TUBE WATER PUMP SEAL L 17561 94412 TUBE WATER 17561 94442 TUBE WATER L 37411 94421 CASE WATER PUMP 09140 06020 NUT 09162 05006 LOCK WASHER 09108 06060 STUD BOLT 6 18 09108 06069 STUD BOLT 6X30 09108 06061 STUD BOLT 5235 09420 04006 KEY 17461 96310 IMPELLER WATER PUMP 17471 94401 PANEL PUMP CASE UNDER 17472 96301 GASKET PUMP CASE UNDER 56130 94410 0 0 HOUSING DRIVESHAFT BEARING 09282 17005 SEAL 09263 25025 BEARING 25X39X15 17432 96300 GROMMET WATER PUMP SEAL TUBE 17563 94400 WATER TUBE UPPER 17565 94400 GROMMET WATER TUBE MIDDLE 17566 94400 GROMMET WATER TUBE LOWER 17400 96350 WATER PUMP KIT COLOR OED GRAY 1 1 21 1 126 1 366 1 446 MODEL 97 OPT REMARKS Bil FIG 9 29 12 REF 1 1 DT40C 11 216 9 C 2 RECOIL STARTER MODEL 91 PART DESCRIPTION 18100 94411 STARTER ASSY RECOIL 1 18100 9
22. 1 18 2 19 20 21 22 1 22 2 22 3 22 4 DT40C 61 FIG 38 He 8 PART NO 69200 94510 69241 94500 69251 94401 69351 94400 09280 40008 69355 94400 09352 50903 600 59110 94400 09160 06084 09180 06310 09320 10008 02162 06257 09329 12004 09401 08409 09401 08411 09401 10411 09355 45857 600 09352 50903 600 09355 50105 600 09408 00033 34860 94402 34860 94411 34860 94431 56615 96300 38423 95510 09403 12308 34700 94410 34700 94421 34701 92X50 34700 92E11 OIL TANK DESCRIPTION ASSY OIL TANK FILLER OIL TANK FILLER CAP GAUGE OTL LEVEL TUBE OIL TANK INLET 0 RING GUTTER OIL TANK HOSE TANK OIL WASHER 8 5 18 1 5 SPACER 8 8 10 10 CUSHION BOLT CUSHION CLIP CLIP CLIP HOSE HOSE HOSE CLAMP SWITCH ASSY OIL LEVEL SWITCH ASSY OIL LEVEL SWITCH ASSY OIL LEVEL TERMINAL TUBE L 150 CLAMP INDICATOR ASSY OIL LEVEL INDICATOR ASSY OIL LEVEL INDICATOR ASSY OIL LEVER GAUGE ASSY MONITORING 2 0 8 2 4 REMARKS 69251 94400 L 600 540 MODEL 94 MODEL 95 96 653949 653950 L 600 150 MODEL 94 L 600 540 MODEL 95 98 653949 600 230 653950 DT40C DT40TC MODEL 87 OT40TC 40RC 716025 1 150 100 DT40TC 40RC OT40TC 40RC 716025 014016 4086 MODEL 89 92 MODEL 93 98 FIG 38
23. 1 FIG 16 QTY REF NO _ PART DESCRIPTION REMARKS 1 36740 95253 CASE ASSY FUSE 1 MANUAL STARTER 2 32800 95001 RECTIFIER ASSY 1 ELECTRIC STARTER 3 02142 05253 SCREW 1 ELECTRIC STARTER 4 08310 00053 NUT 1 ELECTRIC STARTER 5 08321 91057 LOCK WASHER 1 ELECTRIC STARTER 6 36740 93901 FUSE CASE ASSY 1 ELECTRIC STARTER 7 09481 20001 FUSE 20A 1 ELECTRIC STARTER 8 37132 92700 CONNECTOR WIRE 1 ELECTRIC STARTER 9 33810 94411 CABLE ASSY STARTER 1 ELECTRIC STARTER 10 09407 25402 CLAMP 1 11 09403 14204 PROTECTOR CABLE 1 ELECTRIC STARTER 12 02142 06127 SCREW 1 ELECTRIC STARTER 13 1 33816 34400 CLAMP CABLE 1 ELECTRIC STARTER 13 2 33816 96300 CLAMP CABLE 1 MODEL 95 98 14 03242 06253 SCREW 1 ELECTRIC STARTER 15 09404 06432 CLAMP 1 65 2 16 02142 06127 SCREW 1 MANUAL STARTER 17 1 36899 94420 LEAD OIL FLOW ETC 1 MANUAL STARTER 17 2 36899 94440 LEAD OIL FLOW 1 MODEL 90 98 18 1 36630 94422 HARNESS ASSY WIRING REMOCON 1 DT40TC ELECTRIC STARTFR MODEL 86 88 18 2 36630 94440 HARNESS ASSY WIRING REMOCON RC MODEL 89 92 1 20 02162 05167 BOLT STG MOTOR CABLE GROUND 1 21 34850 94700 SWITCH HEAT 1 TC RC ELECTRIC STARTER 22 34853 94400 SUPPORTER HEAT SWITCH 1 TC RC ELECTRIC STARTER DT40C E3 21 FIG 16 REF NO 23 24 25 26 27 28 29 30 DT40C 22 FIG 16 0 7 ELECTRICAL 1 PART NO 36791 94504 08322 01067 32815 94400 34853 94700 34850 94600 38423 95510 37801 98300 09125 06069
24. 16 14 0 3 MAGNETO FIG 14 REF NO NO DESCRIPTION REMARKS 1 32101 94423 STATER ASSY 1 2 1 32120 94400 LIGHTING 1 ELECTRIC STARTER 2 2 32120 94410 LIGHTING 1 MANUAL STARTER 3 02112 06257 SCREW 4 4 08321 01067 LOCK WASHER 4 5 32140 94400 COIL IGNITION PRIMARY 1 6 32150 94470 COIL IGNITION TIMING 1 7 02112 05107 SCREW 2 8 08322 01057 WASHER 2 9 08321 01057 LOCK WASHER 2 10 02112 05107 SCREW 1 11 08321 01057 LOCK WASHER 1 12 02112 04087 SCREW 1 13 08321 01043 LOCK WASHER 1 14 02112 04047 SCREW 1 15 08321 01043 LOCK WASHER 1 16 1 32102 34412 FLYWHEEL 1 ELECTRIC STARTER 16 2 32102 94402 FLYWHEEL 1 MANUAL STARTER 17 02122 05123 SCREW 3 18 08341 31059 KEY 1 19 09160 18011 WASHER 18 5X35X4 1 20 09154 18001 WASHER 1 21 09140 18014 NUT 1 22 09403 10312 CLAMP 1 DT40C 18 FIG 15 REF NO 1 1 R a OW FWD DT40C 19 FIG 15 0 4 IGNITION MODEL 95 PART NO 32900 94401 32900 94421 09280 52001 36650 94402 33510 95520 09482 00370 32350 94410 01500 06127 09160 06054 09160 12056 09320 12011 32890 94401 32892 94400 09103 06049 09160 06054 09160 12056 09320 12011 32891 94401 03212 05123 31800 94401 32919 94400 DESCRIPTION CDI UNIT 1 CDI UNIT 1 O RING D 3 1D 52 5 1 COVER JUNCTION BOX 1 CAP SPARK PLUG 2 SPARK PLUG BR8HS 2 HOLDER CDI CONTROL UNIT 1
25. 19A 216 25 5 POWER UNIT DT40TC MODEL 90 93 REF NO PART NO 1 2 48511 95500 3 09280 08005 4 48502 94410 5 48550 94600 6 48531 94500 7 48583 94520 8 48585 94520 9 48586 94500 10 48593 94500 11 31123 87060 12 31281 94610 13 31170 94610 0 0 14 31173 94620 15 31133 94610 16 31110 94610 0 0 17 31311 94610 18 48570 94610 0 0 19 33799 94610 19 33899 94600 20 09108 08130 21 09140 08016 22 09162 08007 23 09117 08046 DESCRIPTION 48500 94420 0ED POWER UNIT ASSY PLUG OIL FILLER 0 RING PUMP amp VALVE BODY ASSY VALVE MANUAL FILTER PTT PUMP JOINT DRIVE 0 RING VALVE BODY PLUG VALVE BODY PORT SCREW VALVE BODY 0 RING THROUGH BOLT COVER UPPER HOLDE BRUSH BRUSH YOKE ASSY ARMATURE ASSY RESERVOIR SEAL OIL PTT CABLE STUD BOLT NUT LOCK WASHER BOLT COLOR OED GRAY DT40C 38 QTy FO N REMARKS 48511 94610 5 24 5 FIG 25 26 2 5 2 27 AL FIG 25A F 6 POWER TRIM amp TILT DT40TC MODEL 94 99 REF NO PART NO 1 48601 97 00 2 48632 97 00 3 48633 97 00 4 48634 97 00 5 48576 97 00 6 48512 37 00 7 48405 87000 8 48615 97 00 9 48650 9700 10 48582 97E00 11 48583 97 00 12 48541 97E00 13 48870 97 00 14 48820 97 00 15 48830 97 00 16 48518 87000 17 48690 97 00 18 485
26. 2 94400 61622 95500 61491 96400 21131 96003 51433 94422 03242 04123 61112 94303 09800 01001 DESCRIPTION SEAL RECOIL STARTER SEAL RECOIL STARTER SEAL LID OIL TILLER MARK CLUTCH SHIFT COVER AIR INTAKE INNER SCREW RUBBER ENGINE LOWER COVER TOOL SET QTY REMARKS MODEL 89 90 MODEL 91 93 G6 FIG 32 A REF NO om A OW DADO 01400 53 FIG 32A 6 7 ENGINE COVER MODEL 94 96 PART NO DESCRIPTION 61410 94864 0 0 COVER SET ENGINE 1 61412 96300 HOOK ENGINE COVER 1 61433 94422 COVER AIR INTAKE INNER 1 61621 96303 FASTENER 1 09229 04018 RIVET 2 09229 04025 RIVET 3 03242 04123 SCREW 4 61481 94410 0 0 110 OIL TANK FILLER 1 61482 94400 HINGE OIL FILLER 110 1 61485 94400 SPRING OIL FILLER LID 1 61491 94400 SEAL OIL FILLER LID 1 51610 94420 FASTENER 1 61622 95500 SEAL RECOIL STARTER RUBBER 1 09125 05046 SCREW 2 09140 05005 NUT 2 09160 05024 WASHER 2 09321 05019 CUSHION 2 01580 06127 BOLT 1 61435 97 01 MARK EMBLEM REAR 1 61440 91000 STRIPE 1 68181 33C20 1RR EMBLEM SUZUKI 2 21131 96003 MARK CLUTCH SHIFT 1 61112 94303 RUBBER ENGINE LOWER COVER 1 61581 98610 MARK SAFETY WARNING 1 61582 98100 MARK WARNING 1 09800 01001 TOOL SET 1 COLOR OED GRAY IRR GOLD REMARKS G7 16 329 6 8 ENGINE CO
27. 21 35456 SHIM 35X45X0 8 0 1 25 6 09181 35136 SHIM 35 45 0 9 0 1 25 7 08211 35451 THRUST WASHER 35 45 1 0 1 26 09280 75001 O RING 0 3 3 10 75 1 27 56120 94320 0ED HOUSING SET PROPELLER SHAFT 1 28 1 09262 35021 040 BEARING 1 MODEL 86 90 28 2 08113 60070 BEARING 1 MODEL 91 98 29 03263 22020 BEARING 22 2X28 5X19 2 30 09289 22007 SEAL 2 31 09117 08047 8530 2 COLOR OED GRAY 01400 13 14 12 ee FM FIG 30 REF NO 1 0 11 18 19 20 21 22 23 24 25 25 27 28 29 30 31 01400 48 216 30 6 2 PART 61111 94432 0ED 61113 94400 09180 06295 09320 10035 09160 05104 09162 06006 09100 06121 61138 94402 03242 05103 01500 06127 09160 06084 61631 94410 09164 13005 09306 13007 61633 93930 0 0 33811 94400 36612 94400 36612 34421 09407 25402 63625 94300 63625 94430 36895 94400 51633 93911 0 0 09164 13005 09306 13005 09305 13006 01550 06127 09160 06084 09250 13005 09250 33001 39669 94400 LOWER COVER DESCRIPTION COVER ENGINE LOWER GRAY SEAL ENGINE LOWER COVER SPACER CUSHION WASHER LOCK WASHER BOLT COVER WATER SCREW BOLT WASHER HOOK ENGINE COVER WASHER BUSH LEVER HOOK GRAY GROMMET STARTER CABLE GROMMET REMOCON HARNESS GROMMET REMOCON HARNESS CLAMP CAP THROTTLE CABLE GROMMET THROTTLE CABLE LEAD ENGINE GROUND LEVER HOOK GRAY WASHER BUSH OUTSI
28. 3 216 46 1 7 PART NO 63001 94431 0ED 19184 94301 37110 94X50 43753 94400 63111 96313 0ED 63114 94300 63115 96310 63117 96300 63118 94300 63118 94310 63121 96302 0 0 63210 93 00 09404 06433 63220 96301 83223 92000 63225 93200 63227 93200 63240 96300 63610 94402 63625 96300 09100 08147 09140 08016 09162 08007 09163 06001 09126 06006 09440 12027 36360 94400 36365 94401 37800 93954 09404 06432 63215 93401 OPTIONAL TILLER HANDLE DESCRIPTION TILLER HANDLE ASSY GRAY BRACKET THROTTLE CABLE SWITCH ASSY IGNITION GROMMET STEERING BRACKET HANDLE TILLER GRAY SPACER HANDLE COVER SPACER HANDLE COVER INNER COVER STOP SWITCH WIRE SHIM 0 3 SHIM 0 5 COVER TILLER HANDLE GRAY GRIP CLAMP 00 HANDLE STOPPER HANDLE ROD BUSH PIN ADJUSTER SET HANDLE CABLE ASSY THROTTLE GROMMET THROTTLE CABLE BOLT HANDLE COVER HANDLE COVER WASHER HANDLE COVER LOCK LOCK WASHER SCREW SPRING LAMP ASSY OIL WARNING INDICATOR OIL WARNING SWITCH STOP CLAMP MARK HANDLE GRIP REFER TO FIG 47 I 8 FOR MODEL 93 98 2 2 2 Yk REMARKS lt 63001 94430 0 37110 94452 17 FIG 47 1 8 OPTIONAL TILLER HANDLE MODEL 93 98 FIG 47 4 REF NO PART NO DESCRIPTION REMARKS 1 63001 97E02 0ED HANDLE ASSY TILLER GRAY 1 2 63111 9
29. 30 97 00 13 48536 9700 20 48550 9700 21 48557 97 00 22 48641 97 00 0 0 23 48519 97 00 24 48575 97 00 25 48321 97 00 26 48325 97 00 27 09380 12002 0740 39 DESCRIPTION PISTON ROD OIL SEAL CYL HEAD 0 RING CYL HEAD O RING CYL HEAD 0 RING PLUG RESERVOIR PLUG SET RESERVOIR O RING PISTON RING PISTON PISTON FREE FILTER PUMP DRIVE JOINT BOLT SET PUMP VALVE THERMAL VALVE UP PRESSURE VALVE DOWN PRESSURE 0 RING PUMP amp RESERVOIR PLUG SET MANIFOLD VALVE MAIN CHECK 0 RING SET MAIN CHECK VALVE MANUAL 0 RING SET MANUAL VALVE CYLINDER GRAY HOLDER PUMP PLUG RESERVOIR SHAFT TILT CYL UPPER BUSH TILT CYL UPPER RING TILT CYL UPPER QTY E F 6 FIG 25 B 16 258 F 7 POWER TRIM amp TILT MOTOR MODEL 94 98 QTY REF KO _ PART NO DESCRIPTION 1 38100 97 00 0 0 MOTOR ASSY 1 2 31173 97 00 BRUSH HOLDER 1 3 31133 97 00 BRUSH 1 4 31136 97 00 BREAKER 1 5 31135 97200 SPRING 2 6 31311 97 00 ARMATURE 1 7 31110 97 00 0 0 ASSY 1 8 31123 97 00 O RING 1 9 48593 94500 3 10 33799 97 00 SEAL OIL 1 11 48862 97 00 SCREW MOTOR 4 12 38111 97 00 HOLDER PTT CABLE 1 12 25 01406 40 FIG 26 13 REF NO 1 2 3 4 1 DT40C E3 41 FIG 26 F 8 EXHAUST TUBE PART NO 11433 94411 11431 94405 11434 94411 14211 94451 14212 94411 09103
30. 4 01550 06307 BOLT 16 15 13811 94420 CASE SILENCER 1 16 13812 94410 COVER SILENCER 1 17 13855 95210 GASKET SILENCER 1 18 09160 06066 WASHER 6 5 20 1 6 2 19 09180 06254 SPACER 2 20 09125 06089 SCREW 2 21 03222 05203 SCREW 5 22 09280 63001 0 RING 1 23 09248 04005 PLUG T 611483 DT40C 3 FIG 4 REF NO 1 1 1 2 2 1 2 2 3 1 3 2 4 1 4 2 5 1 5 2 18 1 18 2 OT40C 4 718 4 8 5 CARBURETOR PART NO 13200 94480 13200 944H0 09492 77001 09492 72004 13271 33311 13268 95111 13269 95210 13259 98100 13236 94400 13236 94410 13237 94400 13250 93012 13251 95220 13254 93010 13370 28110 13370 97 20 13613 94300 13606 93310 13607 93310 13464 96350 13580 94400 02112 05167 08321 01057 09491 38007 09491 35011 13426 95211 13245 94400 13332 58600 13534 94430 13258 96110 13432 33110 09493 22005 13631 93501 09305 04005 09140 04007 13910 94400 DESCRIPTION CARBURETOR ASSY CARBURETOR ASSY PILOT 77 5 JET PILOT 72 5 SPRING AIR SCREW SPRING SCREW PILOT AIR ADJUSTER NOZZLE MAIN NOZZLE NOZZLE FLOAT GASKET FLOAT CHAMBER FLOAT VALVE ASSY NEEDLE VALVE ASSY NEEDLE BOLT WASHER NUT LEVER ASSY SCREW LOCK WASHER MAIN 190 MAIN 177 5 SPRING PLATE FLOAT CHAMBER GASKET VALVE SEAT SCREW SPRING WASHER JET AIR KNOB STARTER BUSH NUT REPAIR KIT
31. 4420 STARTER ASSY RECOIL 1 18121 95200 REEL 1 18130 95200 RATCHET 1 18153 95200 SPRING FRICTION 1 18151 95202 PLATE FRICTION 1 18150 95200 PLATE FRICTION 1 18142 95210 SPRING 1 18191 94400 PLATE GUIDE 1 18191 94410 PLATE GUIDE i 18335 93000 WASHER 1 18155 95203 SPRING RETURN 1 18124 95210 BUSH 1 18210 93002 GRIP 1 18281 96300 REEL STOPPER 1 18282 96300 STOPPER ARM 1 18284 96300 SPRING 1 18335 96300 WASHER 1 09204 01006 PIN 1 18291 96300 HOLDER CABLE 1 18290 94400 NSI 1 18187 95200 WASHER 1 18127 95200 1 01500 06207 BOLT 1 08321 01067 LOCK WASHER 3 02112 05107 SCREW 1 01580 06207 2 18158 94400 COLLAR SPRING STOPPER 1 18133 95210 BUSH 1 REFER 10 10 0 4 FOR MODEL 92 98 REMARKS 18100 94430 MODEL 86 90 USED WITH 61622 95500 MODEL 91 131456 18100 94430 MODEL 86 91 MODEL 86 91 MODEL 86 91 18150 95200 USED WITH 18155 95203 MODEL 86 90 MODEL 91 MODEL 86 90 MODEL 91 MODEL 86 91 MODEL 86 91 MODEL 91 2 FIG 9 DT40C 12 FIG 9 6 3 RECOIL STARTER MODEL 91 PART NO DESCRIPTION 18711 94402 0 0 BRACE RECOIL STARTER 5180 18721 94402 0 0 BRACE RECOIL STARTER PORT 09180 08203 09180 08169 09320 14011 09320 12059 01550 08357 09160 08054 01550 06257 SPACER 8 2 14 16 5 SPACER 8 6X12 0X17 CUSHION CUSHION BOLT WASHER 8 5X20X1 6 BOLT COLOR OED GRA
32. 489 65850 32000 MODEL 88 MODEL 89 92 MODEL 88 MODEL 89 92 MODEL 88 MODEL 89 92 H5 FIG 36 26 27 28 29 30 31 32 33 01406 59 6 36 H 6 PART 65720 98520 09140 10032 08321 01107 65700 87017 65750 95500 65750 98505 65770 95540 65781 98500 FUEL TANK MODEL 88 92 DESCRIPTION PLUG FUEL CONNECTOR NUT LOCK WASHER HOSE FUEL SOCKET FUEL HOSE IN SOCKET FUEL HOSE OUT PUMP SQUEEZE e 3 231489 231489 231489 231489 231489 231489 231489 231489 REMARKS FIG 37 REF NO 1 oO ON DM lt af QQ q 01406 60 FIG 37 H 7 FUEL TANK MODEL 93 98 PLASTIC 25L PART NO 65000 95001 65520 95000 65561 95000 65831 95000 55890 95000 65892 95000 65740 95001 55720 98520 09140 10032 08321 01107 65700 87017 65750 95500 65750 98505 65770 95540 65781 98500 DESCRIPTION TANK ASSY FUEL 25L ASSY FUEL TANK GASKET TANK CAP FILTER OUTLET OUTLET ASSY 0 RING FUEL OUTLET PLUG FUEL CONNECTOR PLUG FUEL CONNECTOR NUT LOCK WASHER HOSE FUEL SOCKET FUEL HOSE IN SOCKET FUEL HOSE PUMP SQUEEZE QTY 24 24 ES REMARKS 7 FIG 38 REF NO 14 1 14 2 14 3 15 1 15 2 15 3 16 17 18
33. 7 REMARKS FOR 67200 94481 0ED 87200 87030 0 FOR 67200 94470 060 FOR 67200 94481 0 0 FOR 67200 94481 0ED FOR 67200 94481 0 0 FOR 67200 94481 0 0 OPT BLACK ELECTRICAL FIG 41 1 2 OPTIONAL REMARKS QTY FIG 41 MOTOR SET STARTING DESCRIPTION 31101 94402 33800 94431 PART 10 1 2 A s 2 1 CABLE SWITCH SET STARTING 2 lt 3 9 rr gt a 8 724 2 gt lt nn 9 lt 583 4 O lt u 2 5 5 Moor T Y MO gt N Se ss 00 0 ow a YN 2 6 X 07 082 an 22056 DY eo 12 Q Q a 68 FIG 42 REFNO DH eo omo an 0140 69 16 42 1 3 OPTIONAL METER PART NO 34100 92 00 34191 92 00 09407 14407 09471 12179 34190 87000 03112 06309 34100 92 10 34200 92E02 09471 12179 34500 92 00 09471 12180 34600 92800 09471 12180 34800 92 00 09471 12180 34109 94500 DESCRIPTION SPEEDOMETER TUBE BAND BULB SENDER ASSY SPEEDOMETER SCREW SPEEDOMETER TACHOMETER BULB METER ASSY HOUR BULB METER ASSY VOLTAGE BULB METER ASSY TRIM
34. 7 03 0 0 HANDLE TILLER GRAY 1 3 63115 97 00 BUSH TILLER HANDLE 1 4 83116 97 00 WASHER TILLER HANDLE NO 1 1 33 5 63117 9701 WASHER TILLER HANDLE NO 2 1 6 63125 97601 PLATE TILLER HANDLE 1 7 63126 97 00 SPRING HANDLE STUD 1 8 63127 97 00 HANDLE STUD 1 3 63128 97 00 COVER HANDLE NUT 1 10 63131 97 02 0 0 BRACKET TILLER HANDLE GRAY 1 11 83210 93 30 1 12 53220 96301 800 HANDLE 1 13 63223 92000 STOPPER HANDLE ROD 1 14 63225 93200 BUSH HANDLE ROD 1 15 63227 93200 HANDLE ROD 1 16 63240 97 00 ADJUSTER SET HANDLE GRIP 1 17 63241 92000 SUPPORT HANDLE ROD 1 18 63610 94402 CABLE ASSY THROTTLE 2 19 63625 96300 GROMMET THROTTLE CABLE 1 20 63627 94400 GUIDE TEROTTLE CABLE 1 21 09100 10155 BOLT HANDLE BRKT 2 22 09125 05046 SCREW HANDLE ROD SPRT 2 23 09126 06015 SCREW 1 24 09159 10050 LOCK 1 25 09160 10082 WASHER HANDLE STUD 2 26 09162 10005 WASHER HANDLE BRKT LOCK 2 27 09163 06001 WASHER HANDLE GRIP SCREW 1 28 09204 01002 HANDLE STUD COTTER 1 29 09404 06433 CLAMP THROTTLE CABLE 1 30 09440 12027 SPRING HANDLE ROD Ga 31 1 33816 94400 CLAMP CABLE 1 31 2 33816 96200 CLAMP CABLE 1 MODEL 96 98 DT40C 23 4 FIG 47 33 REF NO 32 33 34 35 36 37 38 39 40 41 42 43 44 01400 75 16 47 1 9 PART 38423 95510 34860 94402 36360 94400 36367 95010 064 36893 94410 37110 94461 37820 92 00
35. 7631 96320 03142 04303 17635 95501 17635 95510 09125 06053 17635 87 00 09125 05046 55122 94400 55125 95500 09117 08037 55117 94401 03142 04203 55112 94401 09248 10008 09168 10022 09117 08086 09202 06027 09202 06025 57632 95305 58100 94302 019 58100 95212 019 58100 95222 019 58100 95393 019 58100 94313 019 GEAR CASE DESCRIPTION CASE ASSY GEAR CASE ASSY GEAR BEARING BEARING FILTER WATER SCREW FILTER PLATE GEAR CASE SCREW FILTER SUB WATER SCREW 5X12 RING GEAR CASE SEAL TAB TRIM BOLT 8X16 COVER GEAR CASE STARBOARD TAPPING SCREW COVER GEAR CASE PLUG GASKET 10X17X1 5 BOLT 8x45 PIN PIN STOPPER PROPELLER BUSH PROPELLER 3X11 1 2X9 PROPELLER 3 11 1 2 10 PROPELLER 3X11 1 2X11 PROPELLER 3 11 5 8 12 PROPELLER 3 11 1 2 13 COLOR 02M SILVER OED GRAY 019 BLACK QTY 1 a doi 4 N REMARKS 464115 gt 55100 94431 0 0 USED WITH 17835 87 00 09125 05046 09440 07071 464116 MODEL 93 OPT MODEL 94 98 MODEL 94 98 900 1000 1100 1200 1301 Fil FIG 28 REFNO 21 6 21 7 21 8 21 3 21 10 21 11 21 12 22 23 24 25 26 27 28 29 30 1 30 2 31 32 01406 45 FIG 28 F 12 GEAR CASE PART NO DESCRIPTION 58100 95353 019 PROPELLER 3 11 3 8 14 58100 95363 019 PROPELLER 3X11 1 4X15 58100 95373 019 PROPELLER 3X11 1 8
36. 9669 94400 PLUG LOWER COVER 2 MANUAL STARTER 26 09250 33001 CAP IG SW HOLE 1 MANUAL STARTER 27 63625 94300 CAP THROTTLE CABLE 1 01406 49 FIG 31 18 REF NO 1 1 1 2 2 4 1 4 2 01406 50 16 31 6 4 PART 61403 94870 02 61403 94872 02M 61421 94421 019 61422 95570 8EF 03242 05103 03242 05123 68112 43400 019 61442 94600 019 09160 05024 61443 94450 706 61453 94450 706 61435 94450 706 61481 94410 0 0 61482 94400 61485 94400 09125 05028 09160 05024 09140 05005 09321 05019 61610 94420 01550 06127 61622 94400 61491 94400 21131 96003 61112 94303 09800 01001 ENGINE COVER MODEL 86 B8 DESCRIPTION COVER SET ENGINE COVER SET ENGINE EMBLEM ENGINE COVER FRONT MARK FRONT EMBLEM UPPER SCREW UPPER SCREW LOWER EMBLEM SUZUKI EMBLEM OIL INJECTION WASHER 5 5 16 1 5 DECAL COVER STBD DECAL COVER PORT MARK EMBLEM REAR LID OIL TANK FILLER HINGE OIL FILLER LID SPRING OIL FILLER LID SCREW WASHER 5 5 16 1 5 NUT CUSHION FASTENER 6X12 SEAL RECOIL STARTER SEAL LID OIL FILLER CLUTCH SHIFT RUBBER ENGINE LOWER COVER TOOL SET REFER TO FIG 32 G 5 FOR MODEL 89 93 REFER FIG 32A G 7 FOR MODEL 94 96 REFER TO 10 328 0 8 FOR MODEL 97 98 COLOR 02M SILVER 706 764 019 019 BLACK 26 GRAY 26 26 26K CHARCOAL 26G BLACK 764 GOLD QTY a ND
37. AR required Number of teeth ASSY Assembly OPT Optional Engine number 0S Over size F No Frame number 510 Standard d Diameter of material T Thickness 10 Inside diameter US Under size 0 Outside diameter W Width L Length w With LH PORT Left hand side S L UL LL Transom type Stainless steel Power trim and 114 RH STBD Right hand side 123456 Up F No 04003 123456 123456 From 04003 123456 12 34 x 5 6 Figures in the description column show the dimensions of parts ID 00 Tfor W L gt 12345 56781 Parts No indicates that the parts number was changed to 12345 56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones lt 12345 56781 Parts No indicates that the former and new parts are interchangeable with each other and both are usabie OT40C 1 1997 American Suzuki Motor Corporation 01406 786 MODEL DT40C 787 MODEL DT40C 88 MODEL DT40C 89 MODEL 01406 90 MODEL 01406 91 MODEL 01406 92 MODEL DT40C 93 MODEL 04903 461001 DT40C 94 MODEL 01406 95 MODEL DT40C 96 MODEL 01406 797 MODEL 01496 98 MODEL 0740 04003 608513 04003 714001 04003 820016 04003 923925 04003 011001 04003 131001 04003 231001 04003 351001 04003 581001 04003 651001 04003 751001 04003 861001
38. ATER DRIVE ASSY 1 OPT 01406 E10 34 216 23 F 2 TILT CYLINDER amp SUPPORT DT40TC FIG 23 REF NO _ PART NO 1 1 48111 94401 02M 1 2 48111 94402 0ED 2 48112 94402 0ED 3 48135 98400 4 09117 08047 5 09117 08057 6 55320 95310 7 48600 94401 0 0 8 48601 94400 9 48627 95510 10 1 48633 95510 10 2 48633 95520 11 48641 94400 12 48710 94400 13 48720 94401 14 09407 25402 15 03380 12002 16 48321 94400 17 09319 12041 16 48121 94401 48163 94400 09117 08057 DT4OC 35 DESCRIPTION BRACKET TILT CYLINDER 5180 BRACKET TILT CYLINDER STBD BRACKET TILT CYLINDER PORT ROD TILT CYLINDER BRACKET BOLT 8X30 BOLT 8X25 ZINC PROTECTION CYLINDER ASSY TRIM amp TILT PISTON 0 RING PISTON 2 0 RING HEAD 0 RING HEAD CYLINDER TUBE INLET NO 1 TUBE INLET NO 2 CLAMP CIRCLIP SHAFT TILT CYLINDER UPPER BUSH SHAFT TILT CYLINDER LOWER SPACER TILT CYLINDER LOWER BOLT 8X25 COLOR 02M SILVER OED GRAY QTY N kgm 811694 136673 611695 REMARKS F2 FIG 24 16 24 F 3 POWER UNIT DT40TC MODEL 86 39 REF NO _ PART NO DESCRIPTION REMARKS 1 1 48500 94400 02 POMER TILT ASSY SILVER 1 MODEL 86 gt 48500 94420 02 USED WITH 38410 94550 2 33832 94400 1 1 20 48500 94411 02M POWER TILT ASSY SILVER T MODEL 87 88 gt 48500 94420 02 USED WITH 38410 94550 2 33832 94400 1 2 48500 94411 0ED POWER
39. BOLT 2 WASHER 6 5X22X1 6 2 WASHER 12 0 25 4 0 2 CUSHION 2 HOLDER ELECTRIC PARTS 1 CAP ELECTRIC PARTS HOLDER 1 BOLT 6X12 2 WASHER 6 5 22 1 6 2 WASHER 12 5 26 1 6 2 CUSHION 2 COVER ELECTRIC PARTS HOLDER 1 SCREW 3 RELAY ASSY STARTING MOTOR 1 CLAMP 1 FIG 15A D 5 FOR MODEL 96 98 REMARKS 928071 32900 94421 USED WITH 32950 94410 32919 94400 MODEL 90 95 MODE 90 95 04 FIG 15A D 5 IGNITION MODEL 96 98 FIG 1S ry REF NO _ PART NO DESCRIPTION 1 32900 94460 CDI UNIT 1 2 01550 06127 BOLT 2 3 09404 06432 CLAMP 2 38423 95510 TUBE 1 L 150 100 5 36650 94402 COVER JUNCTION BOX 1 MODEL 95 5 33510 95520 SPARK PLUG 2 L 7 09482 00370 SPARK PLUG BR8HS 2 8 32950 94420 HOLDER CDI CONTROL UNIT 1 i 9 01550 06127 BOLT 2 09160 06084 WASHER 6 5 18 1 6 2 I Jl 09150 12056 WASHER 12 5 26 1 6 2 11 2 09160 12088 WASHER 12 5X26X1 6 MODEL 98 12 09320 12011 CUSHION 2 13 32890 94401 HOLDER ELECTRIC PARTS 1 14 09103 06049 BOLT 6X12 2 15 09160 06084 WASHER 6 5 18 1 6 2 16 1 09160 12055 WASHER 12 5X26X1 6 2 16 2 09160 12089 WASHER 12 5X26X1 6 2 MODEL 98 17 09320 12011 CUSHION 2 18 32891 94401 COVER ELECTRIC PARTS HOLDER 1 19 03212 05123 SCREW 3 20 31800 94401 RELAY ASSY STARTING MOTOR 1 21 32919 94400 CLAMP HIGH TENSION CORD 1 22 33410 94400 COIL IGNITION 1 23 01550 06207 BOLT 2 24 09407 14407 CLAMP 2 01406 20 216 16 0 8 ELECTRICAL
40. BRACKET 01406 MODEL 93 98 PART NO 43411 97 00 43412 93900 09100 08224 09160 08082 09160 08091 09440 11022 45700 94412 45713 94420 09111 10045 09117 06038 09443 12039 45255 95500 09160 05032 09160 05029 09204 01002 09205 08002 DESCRIPTION ADJUSTER STEERING COVER STRG ADJ BOLT STRG ADJ WASHER 8 5X16X1 2 WASHER 8 5X14X1 0 SPRING STRG ADJ SHALLOW WATER DRIVE ASSY STOPPER SHALLOW WATER BOLT SHALLOW DRIVE BOLT SHALLOW DRIVE STOPPER SPRING RELEASE LEVER WASHER 5 5 10 0 8 WASHER 5 5X12X0 8 SPRING STOPPER COTTER SHALLOW DRIVE lt 4 24 14 24 REMARKS MODEL 98 MODEL 97 98 ES FIG 22A REF NO 1 00 01406 33 FIG 22A 9 SWIVEL BRACKET DT lt OTC MODEL 94 95 PART NO 22511 99010 36894 95201 43111 97 50 0 0 43211 95250 43711 97 00 43750 97 03 0 0 09125 05050 09180 39001 09161 05114 09181 39001 09282 39001 09380 38003 41229 97 00 0 0 41226 97 00 41231 97 00 09205 03012 09443 09047 43411 97 00 43412 93900 09100 08224 09160 08082 09440 11022 43755 97 50 09100 10270 09162 10005 DESCRIPTION NIPPLE GREASE LEAD BRACKET SWIVEL BUSH CLAMP SHAFT BUSH STEERING BRACKET STEERING SCREW WASHER PILOT SHAFT WASHER LEAD SHIM SWIVEL BRACKET 0 3 SEAL SWIVEL BRACKET CIRCLIP PILOT SHAFT LOWER LE
41. D DT40TC 4080 STD DT40TC 40RC STD DT40TC 40RC MODEL 93 98 MODEL 93 98 MODEL 93 98 MODEL 93 98 MODEL 93 98 110 VIEW REF 1 2 3 4 5 6 7 8 9 10 11 DT40C 77 16 49 1 11 OPTIONAL GASKET SET PART NO 11400 34859 11141 94440 11152 94410 11413 94411 11433 94411 11434 94411 14212 94411 13855 95210 14151 94411 16731 95310 17472 96301 DESCRIPTION GASKET SET GASKET GASKET GASKET GASKET GASKET GASKET GASKET GASKET GASKET GASKET CYLINDER HEAD CYLINDER HEAD COVER UPPER QIL SEAL UNDER OIL SEAL UNDER OIL SEAL LOWER EXHAUST TUBE SILENCER EXHAUST COVER OIL PUMP RETAINER PUMP CASE UNDER REMARKS HHI FIG 50 BY WHEN REFNO 8 10 8 11 27400 78 FIG 50 1 12 PART NO 99000 31030 93691 80030 99000 31120 99000 32056 99000 25160 39000 25010 99000 32020 99011 94426 03A 99011 94427 99011 94428 03 99011 94429 03 98011 34410 033 99011 94471 03 99011 94472 03 99011 94473 03 99011 94475 99011 94477 03 99011 94478 03 OPTIONAL DESCRIPTION GASKET LIQUID GASKET LIGUID SILICONE SEAL THREAD LOCK GREASE WATER RESISTANT SUZUKI SUPER GREASE A THREAG LOCK SUPER MANUAL OWNER MANUAL OWNER 5 MANUAL OWNER S MANUAL OWNER 5 MANUAL OWNER 5 MANUAL OWNER 5 MANUAL OWNER 5 MANUAL OWNER S MANUAL OWNER S MANUAL OW
42. DE BUSH INSIDE BOLT WASHER CAP CAP PLUG REFER TO FIG 30A G 3 FOR MODEL 97 98 REMARKS DT40TC 40RC 36512 94421 USED WITH 09250 08001 DT40TC 40RC DT40TC MODEL 90 96 MODEL 90 96 MODEL 90 26 MODEL 90 96 MODEL 90 96 MODEL 90 96 MANUAL STARTER 62 FIG 30A 6 3 LOWER COVER MODEL 97 98 FIG 30A REF NO PART RO DESCRIPTION REMARKS 1 61111 94450 0 COVER ENGINE LOWER GRAY 1 2 1 61112 94410 RUBBER ENGINE LOWER COVER 1 2 2 61112 94411 RUBBER ENGINE LOWER COVER 1 MODEL 98 3 61113 94400 SEAL ENGINE LOWER COVER 1 61131 94401 CED COVER ENGINE HOLDER GRAY 1 5 09100 06121 BOLT 4 6 09125 05126 SCREW 5X45 1 7 09140 05005 NUT 1 8 09148 06015 NUT 2 88 09150 05029 WASHER 5 5 12 0 8 1 9 09160 06104 WASHER 6 5 24 2 0 4 10 09180 06295 SPACER 4 11 09320 10035 CUSHION 4 12 02142 06207 SCREW 2 REAR 12A 09125 06069 SCREW 6X12 2 FRONT 13 61610 93900 019 FASTENER BLACK 1 14 61616 93600 PIN LEVER 1 15 51642 93902 HOLDER FASTENER LEVER 1 16 09151 04012 WASHER 1 7 09385 04004 PIN SNAP 1 18 01550 06167 BOLT 1 18D 02142 06207 SCREW 1 MODEL 98 19 1 08316 10067 NUT 1 19 2 08310 00067 NUT 1 MODEL 98 20 61155 94500 TUBE WATER INSP 1 21 09352 50903 600 HOSE 1 1 600 50 22 33811 94400 GROMMET STARTER CABLE 1 23 09407 25402 CLAMP 1 24 1 09250 13005 2 OIL LAMP HOLE EMG SW HOLE 24 2 09250 12006 2 MODEL 98 25 1 39669 94400 PLUG LOWER COVER 1 ELECTRIC STARTER 25 2 3
43. DEL 86 89 2 2 38410 94550 TRIM RELAY ON 1 MODEL 90 98 3 38412 94401 BRACKET PT RELAY 1 4 09100 08219 BOLT 1 5 09140 08016 NUT 1 6 09160 08082 WASHER 1 1 09162 08007 LOCK WASHER 1 8 1 38423 95510 TUBE 1 150 1 L 150 gt 100 82 38429 95510 TUBE L 150 1 L 150 50 1228 36645 94400 LEAD RELAY CONTROL 3 MODEL 86 87 10 36645 94410 LEAD RELAY CONTROL 1 MODEL 88 98 33831 94702 CABLE ASSY PT RELAY 1 MODEL 86 98 I 12 33832 94400 CABLE ASSY PT RELAY MODEL 90 38 13 01570 06127 BOLT 1 14 08310 00067 NUT 1 15 09403 12308 CLAMP 1 16 09100 06106 BOLT 1 17 09160 06082 WASHER 1 18 09404 06432 CLAMP 1 MODEL 94 98 01406 25 010 FIG 20 er A gt ES QTY REF NO PART DESCRIPTION REMARKS 1 41110 94421 0 0 BRACKET CLAMP 5780 GRAY 1 2 1 41120 94430 0ED BRACKET CLAMP PORT GRAY 1 2 2 41120 94441 0ED BRACKET CLAMP PORT GRAY 1 MODEL 98 3 41212 93000 0 0 HANDLE CLAMP GRAY 2 4 09205 06007 SPRING PIN 2 5 41211 95250 SCREW CLAMP 2 6 41213 98100 PLATE CLAMP 2 7 41151 94500 CAP CLAMP BRACKET SHAFT 2 8 09117 08045 BOLT 8X35 2 9 41130 94331 SHAFT CLAMP BRACKET 1 10 41153 96300 CAP TRANSOM BOLT 2 11 1 45420 94311 PIN TILT LOCK 1 014076 610943 11 2 45520 94311 PIN TILT LOCK 1 DT40C 40RC MODEL 88 98 12 09441 17002 SPRING 1 13 45420 94401 PIN TILT LOCK 1 014016 610844 MODEL 86 93 14 09441 17003 SPRING 1 15 41310 94400 ROD CLAMP BRACKET LOWER 1
44. E6 FIG 22 20 1 20 2 21 22 23 24 25 26 27 28 23 01406 31 6 22 E 7 SWIVEL BRACKET 07400 MODEL 93 98 PART NO 22511 99010 36894 94401 43111 97 00 0 0 43211 94401 43711 97 00 43750 97 03 0 0 09125 05050 09160 39001 09161 05114 09181 39001 09282 39001 09380 38003 41225 94501 45231 94401 45241 94400 45250 94400 45255 93001 45261 94400 09160 08082 09160 08091 09200 05015 09200 08043 09204 01002 09306 22006 09443 15031 09448 29018 43755 97 01 09100 10270 09162 10005 DESCRIPTION NIPPLE GREASE LEAD BRACKET SWIVEL BUSH SWIVEL BRACKET BUSH STEERING BRACKET STEERING SCREW WASHER PILOT SHAFT WASHER LEAD SHIM SWIVEL 0 3 SEAL SWIVEL BRACKET CIRCLIP PILOT SHAFT LOWER PIN RELEASE ARM ARM RELEASE LOCK LINK RELEASE LOCK ARM LINK RELEASE RUBBER RELEASE LEVER LEVER RELEASE WASHER 8 5 16 1 2 WASHER 8 5X14X1 0 PIN REVERSE LOCK ARM PIN REVERSE LOCK ARM LINK PIN REVERSE LOCK PIN COTTER BUSH RELEASE LEVER SPRING REVERSE LOCK SPRING ATTACHMENT STRG BRKT BOLT LOCK WASHER 5 014016 MODEL 93 DT40C 40RC MODEL 96 98 REFER TO FIG 22A E 9 014016 MODEL 94 95 COLOR OED GRAY fO S lt REMARKS MODEL 97 98 7 FIG 22 30 31 32 33 1 33 2 07406 32 216 22 E 8 SWIVEL
45. GRIP 63111 96313 0ED HANDLE TILLER GRAY 63610 94402 CABLE ASSY THROTTLE 53627 94400 GUIDE THROTTLE CABLE 63225 93200 BUSH HANDLE ROD 63240 96300 ADJUSTER HANDLE GRIP 09440 12027 SPRING 63227 93200 PIN HANDLE ROD 63223 92000 STOPPER HANDLE ROD 09163 06001 LOCK WASHER 09126 06006 SCREW 63210 93 00 GRIP HANDLE 09250 25001 CAP 63220 95301 ROD HANDLE 63118 94300 SHIM 0 3 63118 94310 SHIM 0 5 amp N 63001 94411 02 TILLER HANDLE ASSY SILVER 1 REFER TO FIG 34 H 3 FOR MODEL 93 38 REMARKS OFT OPT NOT SHOWN H2 FIG 34 17 17 REF NO 1 Q 10 11 12 13 14 15 16 17 18 1 18 2 19 20 21 22 23 24 25 26 27 28 29 30 31 01406 56 216 34 H 3 TILLER HANDLE MODEL 93 98 QTY PART DESCRIPTION 63127 97 00 BOLT HANDLE STUD 1 63111 97 03 0 0 HANDLE TILLER GRAY 1 53115 97 00 BUSH TILLER HANDLE 1 63116 97E00 WASHER TILLER HANDLE NO 1 1 63117 96301 COVER STOP SWITCH WIRE 1 83117 97 01 WASHER TILLER HANDLE NO 2 1 63125 97E01 PLATE TILLER HANDLE 1 63126 97E00 SPRING HANDLE STUD 1 63131 97 02 0 0 BRACKET TILLER HANDLE GRAY 1 63210 93E00 GRIP HANDLE 1 63213 94400 1 63220 96301 ROD HANDLE 1 63223 92000 STOPPER HANDLE ROD 1 63225 93200 BUSH HANDLE ROD 1 63227 93200 PIN HANDLE ROD 1 63240 97 00 ADJUSTER HANDLE
46. LEVER 70 RETAINER ROD LEVER LIMITER ROD LEVER LIMITER PIVOT BALL RETAINER STATOR SPACER STATOR SCREW NUT CUSHION ROD CLUTCH TO NSI LEVER LEVER NSI STAY NSI CABLE CAM THROTTLE LEVER THROTTLE CAM FOLLOWER LIMITER THROTTLE HOLDER THROTTLE LIMITER BOLT 6X20 NUT WASHER 6 5 20 1 5 WASHER 6 5X18X1 5 WASHER 6 5X18X1 6 BOLT BOLT 5X40 BOLT SCREW WASHER BOLT SCREW ROLLER FASTENER A REMARKS MODEL 98 MODEL 95 96 MODEL 97 98 MODEL 95 97 MODEL 98 C5 FIG 12 29 29 27 27 31 0 2 2 REF NO 1 1 5 1 2 2 1 15 1 15 2 17 19 1 22 192 2220 21 22 IR a 15 DT40C 216 12 0 5 CLUTCH PART NO 23111 94400 23111 94401 25111 94412 25111 94442 25211 94401 25211 94421 25212 94401 09205 02013 23213 94400 02162 06127 25311 94401 23311 95001 09140 05020 23131 94400 21110 94401 09260 10005 09440 07033 09440 07071 21121 94400 02162 05167 08322 01057 25223 94400 25223 94400 25222 96300 25230 94500 25232 94300 DESCRIPTION ROD CLUTCH ROD CLUTCH ROD SHIFT S ROD SHIFT L GUIDE SHIFT ROD 5 GUIDE SHIFT ROD L GUIDE SHIFT ROD LOWER PIN SPRING CLUTCH NOTCH BOLT CAM SHIFT TURNBUCKLE CLUTCH ROD NUT BOOT CLUTCH LEVER CLU
47. N 16100 94410 PUMP ASSY 16198 87000 0 RING 16191 94400 BLEED 16192 94409 GASKET BLEED 09351 25703 800 HOSE 09355 25705 600 HOSE 09351 25703 600 HOSE 09355 25705 600 HOSE 09401 06405 CLIP 16911 92 20 PROTECTOR OIL HOSE 16731 95310 GASKET OIL PUMP RETAINER 16340 94410 RETAINER OIL PUMP 16331 94411 GEAR OIL PUMP DRIVEN 09119 05013 BOLT 01107 05307 BOLT 08322 01057 WASHER 01550 05307 BOLT 18710 92 01 VALVE CHECK 09351 50803 600 HOSE 09352 50903 600 HOSE 09401 08409 CLIP 09401 08411 CLIP 16411 94400 ROD OIL PUMP CONTROL 19131 95502 CONNECTOR 09140 05005 NUT REFER TO FIG 7A B 10 FOR MODEL 95 98 QTY amp N N as L 600 75 MODEL 86 90 1 600 gt 75 MODEL 91 94 L 600 175 MODEL 86 90 L 600 175 MODEL 91 94 MODEL 94 16710 94600 600 25 L 600 25 MODEL 91 94 MODEL 85 90 MODEL 91 94 B9 1 FIG 7A 8 10 OIL PUMP MODEL 95 98 FIG 7 aa PART DESCRIPTION REMARKS 16100 94420 ASSY OIL 13432 33100 WASHER 18 16195 87000 1 16198 87000 0 RING 16191 94410 BOLT BLEED 1 E 16192 94410 WASHER BLEED 2 16331 94411 GEAR OIL PUMP DRIVEN 3 16340 94410 RETAINER OIL PUMP 4 16411 94400 OIL PUMP CONTROL 5 16731 95310 GASKET OIL PUMP RETAINER 6 19131 95502 CONNECTOR OIL PUMP CONTROL 7 TN 09119 05013 BOLT MODEL 95 TA
48. NER S MANUAL OWNER 5 2 3 lt REMARKS FOR CRANKCASE 100G FOR GEAR CASE 100G 506 506 1342 2506 4506 FOR CRANK OIL SEAL 500 13338 MODEL 89 NOT SHOWN MODEL 90 NOT SHOWN MODEL 91 NOT SHOWN MODEL 92 NOT SHOWN MODEL 93 NOT SHOWN 01406 MODEL 94 NOT SHOWN DT40TC MODEL 94 SHOWN MODEL 95 NOT SHOWN MODEL 96 NOT SHOWN MODEL 97 NOT SHOWN MODEL 98 NOT SHOWN 112
49. PINION 1 12 09140 12034 NUT 1 13 1 09181 30186 SHIM 30 42 0 5 0 1 13 2 09181 30187 SHIM 20X42X0 6 0 1 13 3 09181 30188 SHIM 30X42X0 7 0 1 13 4 09181 30190 SHIM 30 42 0 8 0 1 13 5 09181 30005 SHIM 30 42 0 9 0 1 13 6 09181 30192 SHIM 30 42 0 9 0 1 MODEL 97 98 13 7 08211 30421 SHIM 30 42 1 0 0 1 14 57510 94402 GEAR FORWARD 1 3514 08211 20263 THRUST WASHER 20X62X2 0 1 15 2 08211 20264 THRUST WASHER 20X26X2 2 0 1 48 57631 95302 ROD PUSH 1 09209 09004 PIN 1 01406 14 46 216 29 F 14 TRANSMISSION BEF NO PART NO DESCRIPTION REMARKS 18 1 57821 94400 SHIFTER CLUTCH DOG 1 716481 57621 94403 USED WITH fs 99440 40002 18 2 57621 94403 SHIFTER CLUTCH DOG 1 716482 19 09202 05022 1 20 1 09440 41002 SPRING 1 716481 20 2 09440 40002 SPRING 1 716482 2 09440 08034 SPRING 1 22 1 57610 94400 SHAFT PROPELLER 1 57610 94401 USED WITH 09141 18005 22 2 57610 94401 SHAFT PROPELLER 1 233196 23 1 09160 22018 WASHER 22 5 28 1 8 0 1 23 2 09160 22019 WASHER 22 5X28X1 9 0 1 23 3 09180 22020 22 5X28X2 0 1 234 09160 22021 WASHER 22 5X28X2 1 0 1 23 5 09160 22022 WASHER 22 5 28 2 2 0 1 23 6 09160 22023 WASHER 22 5X28X2 3 0 1 24 57521 94401 GEAR REVERSE 1 25 1 08221 35455 SHIM 35 45 0 5 0 1 25 2 09181 35131 35X45X0 6 0 1 253 09181 35010 SHIM 35X45X0 7 0 1 25 4 09187 35130 SHIM 35X45X0 7 OL MODEL 97 98 255 082
50. TCH BALL SPRING SPRING PLATE CLUTCH BOLT WASHER SEAL SHIFT ROD S SEAL SHIFT ROD S L SEAL SHIFT ROD 1 MAGNET SET GEAR CASE MAGNET QTY 0 8 28 14 23024 28 REMARKS MODEL 98 1 270 L 350 MODEL 94 464115 4641 16 MODEL 95 TYPE S L MODEL 96 98 TYPE L MODEL 95 C6 a lt p at REF NO 23 24 25 26 27 28 29 30 3 0740 16 FIG 12 0 7 CLUTCH PART NO 23211 94401 21121 93300 09205 02004 09205 03021 09280 08005 09280 08005 09280 08005 09280 11005 08331 31156 DESCRIPTION ARM CLUTCH ROD PLATE CLUTCH NOTCH SPRING PIN PIN SPRING 0 RING 0 RING O RING O RING CIRCLIP 5 MODEL 95 MODEL 95 S L REMARKS C7 FIG 13 5 DON 01400 17 FIG 13 0 2 STARTING MOTOR PART NO 31100 94401 31310 95300 31320 94400 31312 96300 31360 96300 31173 96301 31131 96300 31132 96300 31135 96300 31281 93340 01580 08257 31912 94401 31918 94401 01550 08257 DESCRIPTION MOTOR ASSY STARTING ARMATURE PINION ASSY STOPPER SET PINION WASHER HOLDER ASSY BRUSH BRUSH BRUSH SPRING BRUSH BOLT BOLT BAND STARTING MOTOR DAMPER LOWER BOLT Q REMARKS D2
51. TLE SILVER 1 13 2 67241 95680 LEVER FREE THROTTLE GRAY 1 14 09126 05003 SCREW 2 15 67243 95600 BUSH 1 16 67220 95620 PLATE ASSY 1 17 67275 95600 END CABLE 2 18 67223 95600 BRAKE ADJUST 1 67200 87012 0 0 INCLUDES REF NO 2 39 67200 94632 0 0 INCLUDES REF NO 2 39 67200 94442 0 0 67200 94452 0 0 INCLUDES REF NO 2 39 67200 93961 02M 67200 93961 CED INCLUDES REF NO 2 30 COLOR 02M SILVER QED GRAY REFER TO FIG 40 H 13 FOR MODEL 93 98 DT40C 63 H 10 216 39 11 REMOTE CONTROL FIG 39 a REF NO _ PART NO DESCRIPTION REMARKS 19 67292 94300 RING 3 20 1 67267 95600 COVER WIRE BLUE 1 20 2 67267 95610 COVER WIRE BLACK 1 21 67296 95610 SCREW 7 22 1 67257 95600 LEVER BLUE 1 22 2 67257 95610 LEVER BLACK 1 23 67256 95600 HOLDER NEUTRAL LOCK 1 24 1 67251 95550 LEVER HANDLE SILVER 1 24 2 67251 95680 LEVER HANDLE GRAY 1 25 67297 95600 WASHER 28 26 67273 95600 SPACER 1 27 37820 94404 SWITCH ASSY EMERGENCY 1 37820 92 00 28 37823 94400 8 ROPE 1 29 67255 95600 NEUTRAL LOCK A 30 1 67261 95600 GRIP 1 FOR 67200 87012 0 0 30 2 67261 95610 GRIP 1 FOR 67200 93961 0ED 67200 94632 0 0 31 67214 95600 ACTUATOR 1 32 37721 94600 SWITCH NEUTRAL 1 33 37110 94611 IGNITION SWITCH 1 37110 92 00 34 1 37141 94400 101 1 34 2 37141 94410 102 1 34 3 37141 94420 103 1 34 4 37141 9443
52. UNT UPPER THRUST REVERSE MOUNT LOWER THRUST BRACKET FRONT SIDE BRACKET REAR SIDE COVER LOWER MOUNT COLOR 02M SILVER QED GRAY e on REMARKS MODEL 97 98 398 612610 gt 52110 97 01 0 0 USED WITH 52117 94400 1 398 612611 MODEL 89 97 MODEL 98 L 478 612610 gt 52110 97 21 0 0 USED WITH 52117 94400 1 478 612611 MODEL 88 97 MODEL 98 92 MODEL 92 9 FIG 27 F 10 DRIVE SHAFT HOUSING QTY REF NO _ PART NO DESCRIPTION REMARKS 13 09117 08038 8017 8 45 4 MODEL 92 14 09117 08045 BOLT 8835 4 15 54160 94400 MOUNT LOWER 2 16 54165 94400 DAMPER REVERSE STOP LOWER 2 17 54166 94410 BOLT LOWER MOUNT 2 18 09140 12029 NUT 2 19 09160 12065 WASHER 12X40X3 2 20 09159 12014 2 21 09160 12066 WASHER 12 5X22X2 5 2 22 09180 12104 SPACER 2 MODEL 92 23 11435 94400 EXHAUST RELEASE 1 24 36894 94401 LEAD 1 L 195 25 36894 95201 LEAD 1 1 165 26 09125 05050 SCREW 3 27 09161 05114 WASHER 3 28 52117 94400 TUBE WATER INSP 1 MODEL 96 29 54211 97 00 080 BRACKET LOWER MOUNT 1 MODEL 93 98 91406 FIG 28 15 30 REF 1 1 AY 22 18 OQ a gt 21 1 21 2 21 3 21 4 21 5 01406 44 216 28 F 11 PART NO 55100 94421 02M 55100 94431 0 0 09263 22039 09265 30004 1
53. VER MODEL 97 98 FIG 32 QTY REF 1 61420 94851 0ED COVER SET ENGINE GRAY 2 61431 94400 019 HANDLE TILT UP BLACK 3 61481 94420 0 0 10 OIL TANK FILLER GRAY 4 5 6 7 8 9 22 1 09800 01001 TOOL SET 22 2 09800 01008 TOOL SET 1 1 1 61482 94411 HINGE OIL FILLER 110 1 61485 94471 SPRING OIL FILLER LID 1 61488 94400 OIL FILLER LID 1 61491 94400 SEAL OIL FILLER LID 1 61622 95506 SEAL RECOIL STARTER 1 09125 05046 SCREW 2 10 09140 05005 NUT 2 11 09160 05024 WASHER 2 12 03542 06163 SCREW 4 13 81435 97 20 MARK EMBLEM RR 1 14 61435 97640 EMBLEM FR 1 15 81440 97 00 STRIPE SET 1 15 1 61443 97 00 STRIPE 8180 1 16 2 61453 97E00 STRIPE PORT 1 17 21131 96003 MARK CLUTCH SHIFT 1 18 61581 98610 MARK SAFETY WARNING 1 19 61582 98100 MARK WARNING 1 20 69711 93 00 LABEL CAUTION 1 21 69712 93 00 LABEL CAUTION 1 DT40TC 408 1 1 MANUAL STARTER 07400 54 NO _ PART DESCRIPTION REMARKS FIG 33 REFNO 0 O N d ODN MO 22 1 22 2 24 01406 55 FIG 33 H 2 TILLER HANDLE QTy PART DESCRIPTION 63121 96302 0 0 COVER TILLER HANDLE GRAY 63114 94300 SPACER HANDLE COVER 63115 96310 SPACER 63117 96300 COVER STOP SWITCH WIRE 09108 08147 STUD BOLT 09162 08007 LOCK WASHER 09140 08016 NUT 63215 93400 MARK HANDLE
54. VER TILT LOCK BUSH TILT LOCK LEVER PLATE LINK PIN TILT LINK PLATE SPRING TILT LINK PLATE ADJUSTER STEERING COVER STRG ADJ BOLT STEERING ADJUSTER WASHER STEERING ADJUSTER SPRING STEERING ADJUSTER ATTACHMENT STRG BRKT BOLT LOCK WASHER REFER FIG 228 E 10 FOR 014016 MODEL 96 98 QTY NM REMARKS 29 16 228 10 SWIVEL BRACKET 074016 MODEL 96 98 FIG 22 QTY REF NO PART DESCRIPTION REMARKS 1 22511 99010 NIPPLE GREASE 4 2 36894 95201 LEAD 1 3 43111 97 50 0 0 BRACKET SWIVEL 1 4 43211 95250 BUSH CLAMP SHAFT 2 5 43711 97 00 BUSH STEERING 2 6 43750 87 03 0 0 BRACKET STEERING 1 7 09125 05050 SCREW 2 8 09160 39001 WASHER PILOT SHAFT 3 9 09161 05114 WASHER LEAD 2 10 09181 39001 SHIM SWIVEL BRACKET 0 3 2 11 09282 39001 SEAL SWIVEL BRACKET 1 12 09380 38003 CIRCLIP PILOT SHAFT LOWER 1 13 41230 97 10 SPRING ASSY TILT LOCK 1 14 41226 97 00 BUSH TILT LOCK LEVER 2 15 41210 07 00 LEVER TILT LOCK 5180 1 16 41280 97E00 LEVER TILT LOCK PORT 1 17 09205 03012 PIN 1 18 43411 97 00 ADJUSTER STEERING 1 19 43412 93900 COVER STRG ADJ 1 20 09100 08224 BOLT STEERING ACJUSTER 1 21 1 09160 08082 WASHER STEERING ADJUSTER 1 21 2 09160 08091 WASHER STEERING ADJUSTER 1 MODEL 97 98 22 09440 11022 SPRING STEERING ADJUSTER 1 23 43755 97E50 ATTACHMENT STRG BRKT 1 24 09100 10270 BOLT 2 25 09162 10005 LOCK WASHER 2 26 45700 94412 SHALLOW W
55. X16 58100 95382 019 PROPELLER 3 11 17 58100 94401 PROPELLER 3X11 1 2X13 58100 94411 PROPELLER 3X11 3 8X14 58100 96431 PROPELLER 3X11 1 8X16 58120 95300 BUSH PROPELLER 57633 94300 SPACER PROPELLER NUT 57635 95300 WASHER PROPELLER NUT LOCK 09160 18028 WASHER 09159 18004 NUT 09141 18005 NUT 09204 03003 PIN 55300 95500 ZINC PROTECTION 55181 95200 ATTACHMENT FLUSH HOSE 55182 95200 ATTACHMENT FLUSH HOSE 57630 94300 KIT PROPELLER NUT 25700 94400 SEALING KIT GEAR CASE 8 1400 1500 1600 1700 1300 STAINLESS STEEL 1400 STAINLESS STEEL 551500 STAINLESS STEEL 58120 95320 233196 233196 OPT OPT SHOWN F12 FIG 29 F 13 TRANSMISSION QTY REF NO PART NO DESCRIPTION REMARKS 1 1 57110 94411 SHAFT DRIVE 1 1 736 8 1 2 57110 94441 SHAFT DRIVE 1 1 L 816 8 2 57130 94301 BUSH DRIVE SHAFT L 1 3 09205 03019 SPRING PIN 0D 3 L 10 1 4 1 09181 30186 SHIM 30X42X0 5 0 1 4 2 09181 30187 SHIM 30X42X0 6 0 1 4 3 09181 30188 SHIM 30X42X0 7 0 1 4 4 09181 30190 SHIM 30 42 0 8 0 1 4 5 09181 30006 SHIM 30X42X0 9 0 1 4 6 09181 30192 SHIM 30X42X0 9 0 1 MODEL 97 98 4 7 08211 30421 SHIM 30X42X1 0 0 1 5 09160 25015 WASHER 1 6 09263 25062 BEARING 1 7 09440 30005 SPRING 1 8 09160 24020 WASHER 1 9 09166 25006 WASHER 1 10 57133 94400 HOUSING DRIVE SHAFT SPRING 1 57311 94402
56. Y QTY REMARKS MODEL 86 90 MODEL 91 MODEL 86 90 91 C3 FIG 10 REF NO 13 14 15 17 18 19 01406 13 FIG 10 0 4 RECOIL STARTER MODEL 92 98 PART NO 18100 94430 18121 94410 18130 94400 18151 94410 18142 95210 18191 34410 18210 93002 18280 94400 18290 94400 01500 06207 01580 06207 DESCRIPTION STARTER ASSY RECOIL REEL RATCHET SET PLATE FRICTION SPRING SPIRAL GUIDE ROPE GRIP NSI SET CABLE 1 BOLT 18711 94402 0 0 BRACE 18721 94402 0 0 BRACE 09180 08169 09320 12059 09160 08054 01550 08357 02162 06257 SPACER CUSHION WASHER BOLT BOLT 3 lt gt 4 DH C4 FIG 11 REFNO 1 2 3 4 1 4 2 5 20 1 20 2 20 3 21 22 1 22 2 228 23 24 25 26 DT40C 14 216 11 C 5 THROTTLE CONTROL 19121 94400 19131 95502 19132 94501 19135 94400 16411 96400 09119 05010 19151 94400 19161 94301 09139 06015 09140 06020 09329 06002 19654 94410 19851 94401 19861 96301 19141 94401 19521 94400 19811 94400 19815 94400 09103 05048 09140 05005 09160 06046 09160 06036 09160 06084 02162 06127 09700 05017 01500 05407 02142 05403 08322 01057 02162 06127 02142 05207 61610 94400 DESCRIPTION LEVER THROTTLE CONTROL CONNECTOR CONNECTOR
57. ZE CONNECTOR MALE FUEL LOCK WASHER NUT HOSE FUEL JOINT CONNECTOR MALE FUEL REFER TO FIG 36 H 5 FOR MODEL 88 92 REFER FIG 37 7 FOR MODEL 93 98 PLASTIC aka REMARKS 6 U S GAL 5 1 IMP GAL 69850 95 50 USED WITH 65740 95500 09168 12015 12 00 13 gt 65700 87017 10 11 10 13 00 11 00 11 4 FIG 36 FIG 36 H 5 FUEL TANK MODEL 88 92 _ PART NO REF 1 65800 92823 2 65510 92000 3 65561 92000 4 02112 16167 5 09168 06026 5 1 65720 94411 5 2 65740 95500 7 09168 12015 8 65850 92001 9 1 65855 92000 9 2 65855 92010 10 1 65854 92910 10 2 65854 92020 11 65853 92000 12 1 55854 92000 12 2 65854 92030 13 03221 04083 14 65864 92000 15 65866 92000 18 65871 92000 7 65700 87016 18 65750 94404 19 65770 95504 29 65781 98500 21 65720 94401 22 08310 00107 23 08321 01107 24 65316 93331 25 65317 95260 DT40C 58 DESCRIPTION TANK SET FUEL 24L ASSY SEPARATE TANK GASKET TANK SCREW WASHER CONNECTOR FUEL CONNECTOR FUEL CONNECTOR GAUGE ASSY FUEL COVER GAUGE COVER GAUGE GASKET GASKET LENS GASKET LENS GASKET LENS SCREW FLOAT NUT PUSH GASKET FUEL HOSE FUEL CONNECTOR FUEL PUMP SQUEEZE CLIP CONNECTOR FUEL NUT LOCK WASHER MARK FUEL CAUTION MARK FUEL CAPACITY REMARKS 6 3 U S GAL 5 2 IMP GAL 231

Suzuki DT40c 1986-1998 - Dans Southside Marine

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