Model 3060_s_en_500540.book - Standard Scale & Supply Company
Contents
1. 8 58 re Mask rre cat lay Address Host Address k Status Disconnnected Status Closed This information can be viewed but not changed Press Esc to return to the DIAGNOSTICS MANAGER menu Select WiFi Diagnostics from the COMMUNICATIONS screen to view WiFi settings and errors The WiFi screen shows information for a Compact Flash WiFi card when itis installed It shows current network configuration on the left and current activity on the network such as error messages for connection to a network valid communications and successful and failed attempts to configure hardware on the right Figure 7 5 WiFi Diagnostics Settings no WiFi installed Press Exit when you are finished to return to the COMMUNICATIONS screen Press Esc to return to the DIAGNOSTICS MANAGER menu Press Exit when you are finished with either screen to return to the COMMUNICATIONS screen 3060 Service Manual 72 Test Keypad 7 2 Test Keypad To test the physical buttons On Off F1 F2 F3 select Keypad from the DIAGNOSTICS MANAGER screen to test the keypad 2 B 55 Figure 7 6 Keypad Diagnostics Screen 1 1 Press a key on the right side of the front panel In the example F1 was pressed The corresponding key on the screen will turn green if the key is functioning correctly aaa Press Any Keypad Key n B Figure 7 72. 23 Sette Nor 23 Set Speaker VOLUME iii v iet 24 view Service Contacta lia ii il a dicas 24 View Seal Switch Slalus 2 x Nein rn deu ala Aaa 24 Chapter 5 About M3060 Module Lee inerte ee d Rn RA eus 25 Chapter 6 Audit Trail Viewer Module 26 Chapter 7 Diagnostics Manager Module sse enne nnn nennen nnns 27 COMMUNICAIONS LA Pe Due dua alin aie aaa Deae 27 Test Communications Ports 27 View Ethernet Settings en nene 29 WIPED ately Et 29 Test Keypad ii 31 Test TOUChSGI een i tenti 31 View Raw Counts 32 Model 3060 Service Manual AAA etie laine 32 View Seal Switch Status 110 00 rennen nnne nennen nennen 33 View Over Under Load Errors sss nennen enne 33 Chapter 8 Supervisor Settings Module 34 Set Gross Zero Baird a tnde La ded 34 Enter Identification Information 35 Calibrate TouchScreen ii 35 Enter Service Contact Information i 36 Chapter 9 Setup Manager Module i 37 To Calibrate The M3
3. ispiri 9 E A e i 9 FCC and declarations of compliance 9 Chapter 2 Introduction to the M3060 2 2 2 442 2 10 Front Panel and Keys daten n Ap eum lae Ra Ede ats 10 Display Symbols Icons and Messages 11 Rear Panel of the 3060 12 Powering theM9060 rie edere 13 BOOEE IONS tanto eee 14 Powering tel 15 Chapter 3 Overview of the Menus and Modules nrnna 16 Entering Alphanumeric Values 17 Accessing the M rnus iie nc eget bete antera tetas 18 Overview of the Modules 19 Overview of the User Settings Module 19 Overview of the About M3060 Module 19 Overview of the Audit Trail Viewer Module 19 Overview of the Diagnostics Manager Module 19 Overview of the Supervisor Settings Module 20 Overview of the Setup Manager 20 Chapter 4 User Settings Module enne nennen nennen nnne nns 22 Date arid Time tai t etes m D om Peg ien en 22
4. lt LF gt XT lt cutoff gt lt CR gt Request a cutoff trip weight The indicator will respond with lt LF gt XT lt cutoff gt lt xxxx xx gt lt CR gt where lt xxxx xx gt is the weight for cutoff number lt cutoff gt or lt LF gt XTError lt CR gt if the cutoff number specified is invalid Cutoff 1 3 Weight limited to scale cap command can be sent Multiple B commands can be sent after the A command and lt The A and B commands are related An A command MUST be sent before the first B each one will return a different piece of data If a B command returns a or END response an command is needed to reset the B command The N commands are related An command MUST be sent before the first command can be sent Multiple N commands can be sent after the command and each one will return a different piece of data If an N command returns a or END response an command is needed to reset the N command 3060 Service Manual 63 10 Extras 64 M3060 Service Manual 11 Technical Illustrations 11 1 System Block Diagram RS232 RS232 Cable Assembly Cable Assembly o gt m aa gt 2 1 9 P oZ 123 4 5 6 7 8 9 12 3 4 5 6 7 8 9 gt Z Z COOP o INPUTO INPUT1 INPUT2 GND GND OUTPUTO OUTPUT1 OUTPUT2 CATCH Keypad Overlay AWT25 500806 Back light power cable assy AWT25 500721 gt NI
5. Communications Configure Ethernet See Ethernet Menu Configure Com1 Com2 Com3 See Com Menu Configure WiFi Menu Select Application Reset Change Set Time amp Date F Enable Disable Auto Enable Disable Available Units Set Update Set Motion Window Motion Time AZT Window AZT Time Motion Rate Separator E Divisions Seconds Divisions Seconds Blanking Capacity Division Jide pem Underload Zero Range Center of Zero Div 96 Set Zero Set Cal Span Enter Configuration Adjust Span View Live Point Weight Scale Number Weight See additional communications sub menus on the following page M3060 Service Manual Ethernet Configure Com1 Com2 Com3 Server M Client di Disabled WPA PSK 70 M3060 Service Manual Standard Scale 8 Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www Standardscale com Li Avery Weigh Tronix SCALES FOR AGRIBUSINESS
6. Ps UM vem a 4 4 Cam Figure 9 15 Available Scale Update Rates 3 Press Enter The indicator returns to the previous screen Change Decimal Marker 1 From the Miscellaneous screen select Display 2 Select Separator Decimal 3 Select either Decimal point or Comma The default option is Decimal 4 Press Enter The indicator returns to the previous screen 5 Press Esc to return to the Miscellaneous screen 56 3060 Service Manual 9 5 Miscellaneous 9 5 4 Set Time Date Properties To change how the time and date appear select Time Date from the Miscellaneous screen Set Time Format Time can be viewed in 12 hour or 24 hour format 1 Select Time Format Hours from the TIME DATE screen 2 Select either 12 or 24 3 Press Enter The indicator returns to the previous screen Set Date Format Dates can be viewed in the following formats ddmmyy mmddyyyy ddmmyyyy Figure 9 16 Available Date Formats 1 Select Date Format from the TIME DATE screen 2 Select from the available date formats as shown in figure 9 16 3 Press Enter The indicator returns to the previous screen 4 Repeatedly press the Esc key to exit 5 Select Yes to save your changes or No to exit without saving This completes the Setup Manager module chapter 3060 Service Manual 57 10 Extras 10 Extras 10 1 Installing the Compact Flash Cards There are slots on the sides of the M3060 to receive the
7. e Gross Zero Band O Enter gross zero band in calibration units e Identification O Enter the Installation ID Scale ID Device Serial Number and Device Name Touchscreen Calibration O Calibrate touchscreen accuracy Service Contact Information O Enter view service contact information For a full explanation of this module see Supervisor Settings Module on page 34 3 3 6 Overview of the Setup Manager Module The Setup Manager module appears only in the Administration Management menu This module contains the following e Calibrate Calibrate the scale which includes the following items O Zero the scale Set the span calibration weight Perform span calibration Enter scale configuration number Adjust the span of the scale O 00900 View live weight from inside the menu Scale Setthe scale items which includes the following items Set calibration unit of measure scale unit of measure or custom unit Set capacity and division size Change configuration to meet NTEP requirements Set filter parameters Set Motion and Automatic Zero Tracking AZT parameters Enable Auto Tare Clearing Set the overload underload zero range center of zero and autoprint parameters 0000000 e Communications Set up communications which includes the following items Com 1 2 O Ethernet 20 M3060 Service Manual 3060 Service Manual 3 8 Overview of the Modules O WiFi e Application Selection Select th
8. 1 Select Custom 1 the UNITS screen shown Figure 9 5 2 Select Unit 3 Choose ON 4 Press the Enter key to accept The indicator returns to the CUSTOM screen 5 Select Name 6 Key in TON for the custom unit using the alphanumeric entry screen See Entering Alphanumeric Values on page 17 7 Press Enter The indicator returns to the CUSTOM screen 8 Select Cal Weight 9 Key in 2000 10 Press Enter The indicator returns to the CUSTOM screen 11 Select Unit Weight 45 9 Setup Manager Module 9 2 2 9 2 3 46 5 12 1 Cal Weight is the amount of weight needed to make one custom unit Unit Weight this example the Cal Weight is 2000 and the Unit Weight is 1 2000 Ibs 1 ton 13 From the Custom 1 screen press Esc twice to return to the Scale screen Settings Select Settings from the Scale list to configure the following Capacity Select Capacity and enter a value using the keypad that appears See Entering Alphanumeric Values on page 17 Press Enter to accept and return to the previous screen 5000 is the default value Division Select Division and choose a division size from 0 001 to 500 The default division value is 5 After setting the values from the SETTINGS screen press the Esc key to return to the SCALE screen Set Filtering Select Filter from the Scale list and the screen in Figure 9 7 appears Figure 9 7 FILTER screen There are four configurabl
9. 200K x 20 200K x 50 1 digi 2K x 0 1 2K x 0 2 2K x 0 5 20K x 1 20K x 2 20K x 5 1 POLY DIGI 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x50 1 7 8 2 DIGI 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 2 1 8 2 1 2 2 7 8 3 3 4 DIGI 20K x 1 20K x2 20K x 5 200K x 10 200K x 20 200K x 50 Custom Setting 200 x 0 01 200 x 0 02 200 x 0 05 2K x 0 1 2K x 0 2 2K x 0 5 Custom Setting 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 Custom Setting 200K x 100 200K x 200 200K x 500 42 3rd Digit 0 1 2 Table 9 1 First and Second Values Calibration Size Capacity x Increment Size 3060 Service Manual 9 1 To Calibrate M3060 The fourth digit of the CCN is found in Table 9 2 For the standard application choose any of the numbers found in the table For custom applications the fourth digit may be used to configure the print format Table 9 2 Table for 4th CCN Digit e The fifth digit of the CCN is found in Table 9 3 Table 9 3 Table for 5th CCN Digit 0 1 2 3 4 5 6 7 9 1 5 Adjust Span Use the Span Adjust function to adjust the span value up or down one division at a time You can adjust the span by up to 1096 of capacity 1 From the CALIBRATE menu select Span Adjust 2
10. Press the Up or Down Arrow to adjust the span value by one division 3 Press Exit when finished The indicator returns to the previous screen M3060 Service Manual 43 9 Setup Manager Module 9 1 6 View Live Weight Select View Live Weight to see a live weight display without exiting the menus 3060 Press Exit when done amp Figure 9 3 Sample Live Weight reading 9 2 Scale Select Scale from the Setup Manager module and the screen in Figure 9 4 appears Figure 9 4 Scale screen Items in this section deal primarily with system configuration Each is described below 9 2 1 Configure Units Select Units from the SCALE list and the screen in Figure 9 5 appears Calibration Unit Ib Figure 9 5 Units screen 44 M3060 Service Manual 3060 Service Manual 9 2 Scale e Calibration Unit Select Calibration Unitto pick lb or kg for the calibration unit of measure e Ib Select Ib to turn Ib on or off e kg Select kg to turn Kg on or off o g Select g to turn g on or off e oz Select oz to turn oz on or off e Custom 1 Select Custom 1 to create a custom unit of measure The screen in Figure 9 6 is displayed Figure 9 6 CUSTOM unit of measure screen The M3060 indicator supports up to 2 custom units The instructions are the same regardless of whether you choose Custom 1 or Custom 2 The following example shows how to create TON for Custom 1
11. Compact Flash radio and memory cards The slot on the left side when facing the indicator should only be used for the radio module as shown in the series of photos in Figure 10 1 Figure 10 1 Installing the Compact Flash radio The Compact Flash memory card should be plugged into the slot on the right side of the indicator This slot has a plunger to help remove an installed card See Figure 10 2 Figure 10 2 Compact Flash memory slot arrow shows plunger 58 3060 Service Manual 10 2 Upgrading Firmware the M3060 10 2 Upgrading Firmware in the M3060 If firmware upgrades are made available for the M3060 install them by following these steps 1 2 Copy the upgrade file to a Compact Flash memory card or USB thumb drive Plug the CF card or USB drive into the appropriate slot on the M3060 The upgrade begins automatically Press the Enter key when the upgrade file name appears on the screen Follow the onscreen prompts after the file transfer is done to finish initializing the system for the new firmware 10 3 Updating the M3060 Operating System 9 3060 Service Manual On occasion it may be necessary to update or reinstall the operating system in the M3060 CAUTION When you update the operating system all data will be lost Back up all data and your application BEFORE starting the update Before you begin you will need the following APC with a copy of the M3060 Update Application i
12. Dynamic Host Configuration Protocol is a protocol for assigning dynamic IP addresses to devices on a network If you enable DHCP the IP address for the indicator is not required DNS Address Ethernet WiFi Select DNS Address and the alphanumeric screen appears Key in the DNS address and press the Enter key to accept Gateway Ethernet WiFi Select Gateway and the alphanumeric screen appears Key in the Gateway value and press the Enter key to accept Host Address Ethernet WiFi Select Host Address and the alphanumeric screen appears Key in the Host Address and press the Enter key to accept Host Port Ethernet WiFi Select Host Port and the alphanumeric screen appears Key in the Host Port value and press the Enter key to accept IP Address Ethernet WiFi Select Address and the alphanumeric screen appears Key in the IP address and press the Enter key to accept Port Ethernet WiFi Select Port and the alphanumeric screen appears Key in the Port value and press the Enter key to accept Subnet Mask Ethernet WiFi Select Subnet Mask and the alphanumeric screen appears Key in the Subnet Mask value and press the Enter key to accept 51 9 Setup Manager Module WiFi Only These items are available for WiFi only Authentication Mode WiFi only Select Authentication Mode and your choices are Open or Shared Highlight your choice and press the Enter key to activate it and return to the previous
13. Keypad Diagnostics Screen 2 2 Press Exit to return to the previous screen 7 3 Test Touchscreen 1 To test the touchscreen select Touchscreen from the DIAGNOSTICS MANAGER screen The screen in Figure 7 8 appears Touch the Display ES Figure 7 8 Touchscreen Diagnostics screen 3060 Service Manual 31 7 Diagnostics Manager Module 2 Press any point on the display When the touchscreen is working properly the small circular target will move to the spot you touched and show the screen coordinates 3 Press Exit to return to the menu 7 4 View Raw Counts To view the raw counts select Scale from the DIAGNOSTICS MANAGER Screen The indicator shows the raw counts and the millivolts per volt rating for the scale BCALE DIAGNOSTICS Counts 8625 mv V 0 01 Press F3 to Zero the Counts Figure 7 9 Raw Counts 2 Press F3 to zero the counts if necessary 3 Press the Exit key when finished to return to the previous screen 7 5 Test Trips Select Trips from the DIAGNOSTICS MANAGER screen and the indicator shows the status Active or Inactive of the available inputs and outputs Toggle the output on or off to change the status Touch output to change Input 1 Active Output 1 Inactive Input 2 Active Output 2 Inactive Input 3 Active Output 3 Inactive Y Figure 7 10 Trips Diagnostics Screen 32 3060 Service Manual 7 6 View Seal Switch Status 7 6 View Sea
14. The Supervisor Settings module is available when you access the Supervisor Management menu or the Admin Management menu however this section assumes the individual is entering password 1793 For more information on how to access the menus see Overview of the Menus and Modules on page 16 Select the Supervisor Settings module and you will see a screen similar to the one in Figure 8 1 Gross Zero Band 50 Ib Figure 8 1 Supervisor Settings screen Each item is explained on the following pages 8 1 Set Gross Zero Band Gross zero band is used for these operations e The weight needs to fall below the gross zero band value before storing the next transaction e Auto Tare Clear is enabled when a weight which had been above the gross zero band falls below the gross zero band weight value the active tare is cleared e Verify return to zero was complete 1 Select Gross Zero Band from the Supervisor Settings module The alphanumeric entry screen appears with the current value y WD um a 1 4 d 1 E 0 MNO PQRS TUV J WXYZ tamed 1 1 DEF J GHI as Figure 8 2 Gross Zero Band Entry Screen with Default Setting 2 Key in a gross zero band value in calibration units as necessary 3 Press Enter to accept it 34 M3060 Service Manual 8 2 Enter Identification Information 8 2 Enter Identification Information Sel
15. batterie remplacer uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant 1 3 Routine maintenance IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage will determine the frequency of calibration required for safe operation Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock Make sure that it is placed securely on a flat and level surface Model 3060 Service Manual 14 Cleaning the machine 1 4 Cleaning the machine Table 1 1 Cleaning DOs and DON Ts Wipe down the outside of standard products Attempt to clean the inside of the machine with a clean cloth moistened with water and Use harsh abrasives solvents scouring cleaners or a small amount of mild detergent alkaline cleaning solutions Spray the cloth when using a proprietary Spray any liquid directly on to the display windows cleaning fluid 1 5 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books To avoid the risk of RSI Repetitive Strain Injury place the machine on a surface which is ergonomically satisfactory to the user Take frequent breaks during p
16. edited Press the Clear key to erase the last character entry or all highlighted characters Press the Adv key to advance the cursor to the next position When you are finished entering characters press Enter to save the data 3 2 Accessing the Menus To access the menus 1 2 Press and hold F1 for approximately five seconds Release F1 when the screen below appears Loading the Menus O Please Wait Figure 3 4 Menu Loading screen The password entry screen shown in Figure 3 3 appears 5 Ge Ud Ez 71 6 E 9 i MNO un m i nmm ABC 1 DEF as Figure 3 5 Password entry screen Key in the password for the menu you want to access and press Enter M3060 Service Manual 3 3 Overview of the Modules 3 3 Overview of the Modules Each module is briefly explained in this section and fully explained in the chapters that follow 3 3 1 Overview of the User Settings Module The User Settings module appears in all four of the menus This module lets you view change the following Date and Time set date and time Speaker Volume set the speaker volume View Service Contact view local service contact information Seal Switch view seal switch status For a full explanation of this module see chapter 4 User Settings Module 3 3 2 Overview of the About M3060 Module The About M3060 module appears in a
17. screen Encryption WiFi only Select Encryption and your are given the choices 64 Bit and 128 Bit Highlight your choice and press the Enter key to accept Infrastructure Mode WiFi only Select Infrastructure Mode and choose between Adhoc or Infrastructure Highlight your choice and press the Enter key Key Index WiFi only Select Key Index and the alphanumeric screen appears Key in the Key Index value and press the Enter key to accept Network Key WiFi only Select Network Key and the alphanumeric screen appears Key in the Network Key value and press the Enter key to accept This is only used in the WiFi communication mode Security Mode WiFi only Select Security Mode and you are given the three choices Disabled This disables security mode e WEP If you choose WEP you are given new items to set for security Authentication Mode WiFi only Encryption WiFi only Key Index WiFi only and Network Key WiFi only e WPA PSK If you choose WPA PSK you are given a new item to set for security Network Key WiFi only SSID WiFi only Select SSID and the alphanumeric screen appears Key in the SSID name and press the Enter key to accept 52 3060 Service Manual 94 Select Application 9 4 Select Application Select Application Selection from the Setup Manager and the following screen appears AWTX_DRV2 cerdisp2 exe 1 AWTX_DRV2 M3060StandardApplication exe explorer exe Don t show this form on
18. zeroed with the Zero key The default is 10096 of capacity Set Center of Zero to 0 25 or 0 5 divisions for the center of zero window Any weight which falls within your choice of the zero point will cause the display to show the center of zero annunciator gt O lt on the screen The default is 0 25 divisions Set Auto Print to a percentage of capacity The displayed weight must fall below this percentage of capacity before the next autoprint command is carried out The default value is 0 which disables the function After setting the values from the RANGES screen press the Esc key to return to the Scale screen 3060 Service Manual 49 9 Setup Manager Module 9 3 Communications 50 7 Select Communications the Setup Manager list and the screen showing available communications settings appears There are settings under each of these communication items The entire list of settings is given below in alphabetical order along with explanations You will only see those items which apply to the choice you make from the list Use this section as a glossary to find an item s explanation Always check with the end user network administrator for correct Ethernet and WiFi configurations The Ethernet supports a 10MB connection 9 3 1 Communication Settings Glossary COM 1 2 3 These items are available for COM 1 2 3 Baud COM 1 2 3 Select Baud and your choices of baud rate are from 300 t
19. 060 38 Setting the Zero Point aii hor ed ee tee eae 39 Setting Calibration Weight 40 eg illa 40 Key In Configuration ssia asia 41 Adjust cdit e e Gea ita n eee ata bear a 43 Vew LYG tos ente eee A BRE NERA at m x Lade eR 44 kic p RITO M 44 Configure nis 44 SONGS cite Ip erdt 46 Set FILS 46 Set MotiOn Ze fO visita air 47 Enable Disable Auto Tare antia na a EE EAI AN E E EARN 48 Set Ranges tete aaa A 49 Communications On 50 Communication Settings Glossary 2 50 Select ADpliCatiODi isernia ela ie 53 Miscellan amp oUus ete RT Coi ren rg ete UN 54 Reset SystoIm dale ilo ae ce 54 Reset Passwords eere t ete eb ox e e 55 Set Display 55 Set Time Date Properties 0 22221 06 nennen nnne nens 57 Chapter 10 Extras a rad ee Pop be pute 58 Installing the Compact Flash Cards 40 00000000 58 Upgrading Firmware in the M3060 59 Upd
20. 0721 1 16 KIT MAIN BD PD CARD ENG 3060 AWT15 500895 1 17 STANDOFF HEX M4x25mm M F SST AWT20 504189 5 18 Cable Assy Power AWT25 500157 1 19 PCB ASSY PWR SPLY amp INTFC 3060 AWT25 500889 1 20 SCREW MACH P HD M4X8MM SST 60084 1035 6 21 GASKET REAR HOUSING AWT20 503767 1 22 HOUSING REAR M3060 AWT20 503770 1 23 SCREW M6X1 12MM LG SST P HD 46573 0059 4 24 DUST COVER RJ45 USB INDL CONN AWT25 500848 2 25 LABEL CERT M3060 AWT20 504257 1 26 CONN RJ45 INDL ETHERNET PNL MT AWT25 500847 1 27 CABLE ASSY RJ45 TO RJ45 1 BLK AWT25 500850 1 28 CORD ASSY USB A PLUG AND RCPT AWT25 500846 1 29 HARNESS WIRE POWER AMP AWT25 500913 1 AUTOMOTIVE ATC 5AMP BLADE FUSE part of item 29 AWT25 500994 1 30 HARNESS RS232 8P MOD2015 51030 0015 3 31 HARNESS PCB J BOX M640 50044 0037 1 32 LOCKING SS 4 40UNJC 3B 33 GASKET SYN RUBBER CIR CONN 125 34 CAP PLASTIC W STRAP 297 DIA 35 SCREW PHIL PAN HD SS 4 40X 375 36 not shown TAPE DOUBLE SIDED GRAY 75 WIDE Extras ADH INST CYANOACRYLATE BLACK ADHESIVE SEALANT 242 BLUE 10ml COMPOUND CRSN PVNT 5 PT CAN M3060 Service Manual 11 4 Menu Maps Refer to the following menu maps to help you through the various menus Click on the blue text to jump to the corresponding section in the manual for more information Password 111 USER MANAGEMENT MANAGEMENT About M3060 See General Indicator Information User Settings Audit T
21. Avery Weigh Tronix M3060 Indicator Net Service Manual AWT35 500540 Issue AB December 2010 Avery Weigh Tronix LLC 2010 rights reserved No part of this publication may be reproduced stored in an electronic retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written consent of the copyright owner or as permitted by law or under license Full acknowledgment of the source must be given Avery Weigh Tronix is a registered trade mark of the Avery Weigh Tronix LLC This publication was correct at the time of going to print however Avery Weigh Tronix LLC reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders Model 3060 s en 500540 book Table of Contents page Manual revision history 5 Chapter 1 General information and warnings 7 Abo tthis manual b e pre edes 7 Text conventions msn XE 7 Special messages iie Pe Led n Eee a act aes 7 Installation E PIED 8 Safe handling of equipment with batteries 8 Routine Maintenance 8 Cleaning the machine i 9
22. C NIC 9 36 VDC 9 36 VDC 0 VDC Batt 0 VDC Batt puel Display Assembly Compact Flash Compact Flash AWT25 500309 48 49 J1 123456789 Keypad Overlay lt e 9 9 gt gt AWT25 500806 USB Host USB Device Ethernet RJ 45 852 507182 ta 5232 Cable Assembly M3060 Service Manual 65 11 2 Exploded View of M3060 Part number 15 500883 M3060 Service Manual 11 3 3060 Indicator Parts List 6 Options Reference Number Description Part No Qty 1 TOUCH PANEL KEYPAD MOD 3060 AWT25 500806 1 2 INSTRMNT MACH M3060 AWT20 504179 1 3 GASKET REAR HOUSING AWT20 503767 1 4 COVER WIRELESS CARD AWT20 501627 2 5 SCREW M3X12 FLAT HEAD PHILLIPS AWT20 501693 4 6 HEX ADAPTER M6 MOUNTING AWT20 500483 2 7 WASHER FLAT M6 ZINC PLATED CS 52615 0099 2 8 WASHER METRIC REG LOCK 6MM 54005 0184 2 9 NUT M6 54008 0058 2 10 GASKET DISPLAY 58007 0019 1 11 DISPLAY ASSY M3060 AWT15 500884 1 12 SCREW MACH P HD M4X12MM SST AWT20 504481 4 13 CABLE ASSY DISPLAY INTFC 3060 AWT25 500720 1 14 PCB ASSY BACKLIGHT INTF 3060 AWT25 500815 1 36 TAPE DOUBLE SIDED GRAY 75 WIDE not shown 52595 0010 0 12 15 CABLE ASSY BACKLIGHT PWR 3060 AWT25 50
23. File Selected Serial Port Device IP Address Local Area Connection 3 192 168 1 1 Wireless Network Connection Device Subnet Mask Local Subnet Mask 255 255 255 0 Device Gateway 0 0 0 0 Start Figure 10 4 M3060 Update Application Network Selection Since the indicator is powered off the boxes for Device IP Address and Device Subnet Mask will not be filled in 9 Enter appropriate values for the Device Address Device Subnet Mask and Device Gateway lf you are unsure of which values are appropriate check with your network administrator 10 Click on the File menu and choose Select Update File 11 Navigate to the update file for the M3060 indicator 12 Select the update file 13 Click on the Start button 3060 Service Manual E M3060 Service Manual 10 8 Updating the M3060 Operating System 14 Power on the M3060 immediately after clicking on the Start button in the application The update runs and the operating system is updated The indicator may turn off during the update process If it does turn the indicator back on to complete the update If you see any errors during the update check all connections and restart the update If you have trouble updating the indicator set the speed and duplex mode of the network adapter you are using to 10 Full or 10 Full Mode Check with your network administrator on how to do this 61 10 Extras 10 4 SMA Prot
24. If tare is available select Tare from the SCALE menu 2 The screen below appears Auto Tare Clear Off 4 y Sy E es 4 A Figure 9 9 Tare screen 3 Press Enter 4 Select On to turn the Auto Tare Clear enable automatic tare clearing or Off to disable automatic tare clearing Default setting is off The indicator returns to the previous screen 5 From the Tare screen press the Esc key to return to the Scale screen 48 M3060 Service Manual 9 2 6 Set Ranges 9 2 Scale Select Ranges from the SCALE list and the screen in Figure 9 10 appears Center of Zero Divisions 0 25 Auto Print 90 O Figure 9 10 Ranges screen Select from the items shown and use the alphanumeric keypad that appears to enter a value for the item except for Center of Zero which shows two choices Press Enter to accept and return to the screen in Figure 9 10 OverLoad UnderLoad Zero Center of Zero Divisions Auto Print Select OverLoad and you can select OverLoad Basis to select between Percentage or Divisions Then select the value at which overloads are recorded The default is 10596 of capacity Select UnderLoad and you can select UnderLoad Basis to select between Percentage or Divisions Then select the value at which underloads are recorded The default is 2096 of capacity below the zero point Set Zero Range 6 to a percentage of capacity which can be
25. RESET Record Number 8 03 25 2010 10 16PM ComPort Power Off On Record Number 7 03 25 2010 10 09PM Ethernet Enable Disabled Enabled Record Number 6 03 25 2010 10 05PM DateTime Updated Record Number 5 03 25 2010 09 58AM DateTime Updated Record Number 4 03 24 2010 03 36PM CALIBRATION RESET Record Number 3 03 24 2010 03 36PM CONFIGURATION RESET Record Number 2 03 24 2010 03 36PM RESET TO DEFAULTS Record Number 1 03 24 2010 03 36PM AUDIT TRAIL CREATED Figure 6 2 Sample Audit Trail Printout 5 Press Enter or Esc to return to the previous screen 26 M3060 Service Manual 7 1 Communications 7 Diagnostics Manager Module The DIAGNOSTICS MANAGER module is available when you access the Diagnostics Management menu the Supervisor Management menu or the Admin Management menu however this section assumes the individual is entering password 911 For more information on how to access the menus see Overview of the Menus and Modules on page 16 Select the DIAGNOSTICS MANAGER module and you will see the screen shown in Figure 7 1 Figure 7 1 Diagnostics Manager screens Each item is explained on the following pages 7 1 Communications When you select Communications you will see the various communications options available Select an item to view the status of the link 7 1 1 Test Communications Ports You can perform the following tests on any of the available communications COM ports Sele
26. RIBUSINESS Figure 2 1 M3060 front panel The chart below defines each of the keys shown in Figure 2 1 Reference Description Turn the indicator on and off Press and hold the F1 key to access the password input screen This is how you enter the menu system This key is also used to toggle between upper case and lower case characters on the keys when alpha entry is allowed For instructions on using the alphanumeric touchscreen see Entering Alphanumeric Values on page 17 The function of this key varies depending on your application The function of this key varies depending on your application Press TARE to tare the weight on the scale for net weighing Press G N to toggle between gross and net weighing modes Press HOLD to hold a displayed weight The weight is retained in memory in case the indicator is turned off When powered up again the held weight will display Press HOLD again to release the hold mode Press PRINT to send data to an attached printer Press ZERO to zero the gross weight 3060 Service Manual 22 Display Symbols Icons Messages 2 2 Display Symbols Icons and Messages Figure 2 2 shows the standard application screen with all the annunciators illuminated These items and other display messages are explained below 2 1 Net TARE HOLD PRINT Figure 2 2 Standard Application with all annunciators and touch keys typically see ALL the an
27. Startup Figure 9 11 Select Application Screen The screen in figure 9 11shows a sample list of available applications 1 anda checkbox option 2 1 Select the desired application from the list 2a Tap the checkbox to place a check in it OR 2b Leave the checkbox unchecked default this option is not checked and the customer will see this screen and be Placing a check in the checkbox will keep this message from displaying on startup By prompted to choose the correct application each time the indicator starts up 3 Press the Enter key The indicator returns to the previous screen and when you exit the menus and save the changes the application you chose will be active M3060 Service Manual 53 9 Setup Manager Module 9 5 Miscellaneous Select Miscellaneous the Setup Manager module and the screen in Figure 9 12 appears ESE aa ER J 2 Figure 9 12 Miscellaneous items Following are descriptions of each of these items 9 5 1 Reset System Select Reset System and you are given the choice of resetting the following to factory defaults OverLoad UnderLoad Counters e Configuration e Calibration Resetting the configuration will reset the indicator to factory defaults and all data including application specific information will be lost 54 M3060 Service Manual 9 5 Miscellaneous 9 52 Reset Passwords CAUTION Changing the Admin password is not re
28. a blue button to enter the number decimal sign The number you enter appears by the blinking cursor at the top left of the display When you enter passwords only asterisks appear in place of the entered characters An optional attached USB keyboard can help make accurate entries 3 The cursor automatically advances to the next position any time you wait for two seconds or more 4 If you repeatedly touch the same key before the cursor advances the display shows each successive number or character on the key For example Press the 6 key three times in rapid succession and the N appears on screen 5 If you want to enter the same number repeatedly you must hesitate two seconds between key presses or you can speed up this process by pressing the Adv key between each numeric key to force the cursor to advance to the next position 6 Press the F1 key to switch the alpha characters on the keys to lower case letters See Figure 3 3 Press the F1 key again to return the display to upper case letters This works only if the entry screen allows alpha character entry Some screens allow only numeric entry mm BmBps8H Figure 3 3 Lower case letters 3060 Service Manual 17 3 Overview of the Menus and Modules Press the Esc key to exit and return to the previous screen If you press the Esc key the indicator will retain the previous value of the field that was being
29. ating the M3060 Operating System 59 SMA Protocol Tables rdi add at urere feo ee een doas 62 Chapter 11 Technical Illustrations 65 System Block Diagram 1 hin helen Ed ede deen 65 Exploded View of M3060 Part number AWT15 500883 66 M3060 Indicator Parts List 8 Options 02222 0 0 67 Men Maps niter rp G ad 68 Administration Management 69 4 Model 3060 Service Manual Manual revision history Current Issue AA Date Created June 2010 Details of Changes New Manual AB December 2010 Changed PN in parts list and added a fuse PN Model 3060 Service Manual Model 3060 Service Manual 1 1 About this manual 1 General information and warnings 1 1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page Subsections are labeled as shown by the 1 and 1 1 headings shown above The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual The manual name and page numbers appear at the bottom of the pages 1 1 1 Text conventions Key names are shown in bold and reflect the case of the key being described This applies to hard keys and onscreen or s
30. commended as you will not be able to access the menus if it is lost or forgotten 1 Select Passwords from the Miscellaneous screen The list of available password categories displays Administration Figure 9 13 Password Categories 2 Select the password you want to change from the list The alphanumeric keypad appears 3 Key in the new password and press Enter 4 Key in the new password again to verify and press Enter The indicator returns to the previous screen to change the Admin Password the Supervisor Password the User Password or the Diagnostic Password The alphanumeric keypad appears Type in a new numeric password and press the Enter key to accept it accessed For example if you set the ADMIN and SUPERVISOR passwords to 1234 lt If one password is created for multiple menus only the highest available level will be only the ADMIN level will be accessed when the password is used 9 5 3 Set Display Properties In the DISPLAY screen you can change the rate at which the scale updates or change how decimals are shown on screen M3060 Service Manual 55 9 Setup Manager Module Change Scale Update Rate 1 From the Miscellaneous screen select Display The following screen appears Scale Update Rate Hz 10 Figure 9 14 Display Update Options 2 Choose the Scale Update Rate to change the frequency that the scale updates The default value is 10
31. ct Com1 Diagnostics Com2 Diagnostics or Com3 Diagnostics from the menu to perform the LOOP NO LOOP tests and check the RTS CTS See sample screen in Figure 7 2 Loop Back Test LOOP 5 Volts DISABLED RTS LOW CTS LOW 4 E a Figure 7 2 COMX Diagnostics Screen 3060 Service Manual 27 7 Diagnostics Manager Module 28 Loop Back Test Perform the Loop Back Test by placing a jumper between Pins 2 and 4 of the COM port being tested When connected the NO LOOP should change to LOOP 1 2 COM Port Pin Description 5 1 NC 2 NIC 3 4 RXD 5 GND 6 7 8 GND 45V 8 V Figure 7 3 Sample COM Port 5 Volts When a COM port is configured for a device that uses 5 volts there should be 5 volts when measured between pins 5 and 9 of the connector with a multimeter This test will show if the COM port s 5 volts is available GOOD or not available DISABLED RTS CTS The RTS line is constantly changing from HIGH to LOW status If you jumper pins 7 and 8 on the connector the CTS line value should change from HIGH to LOW matching the RTS Press Exit when you are finished with this screen and repeat for the next COM port if necessary 3060 Service Manual 7 1 Communications 7 1 2 View Ethernet Settings Depending on the application installed in the indicator the M3060 may be configured to use ethernet communication For information on how to set up the indicator f
32. e Select Scale to set the various components of Units Settings Filter Motion Zero Tare and Ranges See Scale on page 44 for complete information Communications Select Communications to access setup for the COM ports Ethernet and WiFi connections See Communications on page 50 for complete information Application Selection Select Application Modeto choose an application for the M3060 See Select Application on page 53 Miscellaneous Select Miscellaneous to do the following Reset system parameters Change passwords Change display properties Set time and date formats See Miscellaneous on page 54 for complete information 3060 Service Manual 37 9 Setup Manager Module 9 1 To Calibrate The M3060 The M3060 is an analog system This section covers the calibration process for the scale system Select the Calibrate item from the Setup Manager module and the screen shown in Figure 9 2 appears Figure 9 2 Calibrate screen A brief summary of each item in this screen follows Zero Cal Weight Span Configuration Number Span Adjust View Live Weight Set the zero point for the scale For full details see Setting the Zero Point on page 39 This is the calibration span weight value you will use when you perform the span Select Cal Weight key in the value of the weight you are using and press the Enter key Select Span to set the span For full details see Setting the Span
33. e application O Choose custom application depending on configuration e Miscellaneous Set miscellaneous other scale configuration items which includes the following items O Reset System O Passwords O Display O Time Date For a full explanation of this module see chapter 9 Setup Manager Module Any time you exit a menu to return to normal operating mode you are asked if you want to save any changes that have been made You can choose Yes No or Cancel Choose Yes to save changes and return to normal operation Choose No to disregard any changes made while in the menu and return to normal operation Press Cancel to stay in the menu The one exception to this is the Time and Date window When you accept a new setting for time and date that change takes place immediately and is unaffected by the Yes No Cancel choice 21 4 User Settings Module 4 User Settings Module The User Settings module is available when you enter any of the passwords however this section assumes the individual is entering password 111 For more information on how to access the menus see Accessing the Menus on page 18 When you access this module you will see the screen shown in Figure 4 1 Date and Time Speaker Volume Figure 4 1 Choices in User Settings module Each item in this module is explained below Press the Esc key in the User Settings screen to return to the User Management screen Pick another module o
34. e filter items They are Averages Select Averages and type in a value for the number of weight readings second to average for the weight display value Press Enter to accept the displayed value and return to the previous screen The default value is 16 Filter Type Select Filter Type and choose from None Filter1 or Filter2 Press Enter to accept and return to the previous screen None means no filtering filtering is slower response to weight in a longer time period with improved accuracy Filter2 filtering is faster response to weight in a short time This is the default choice 3060 Service Manual 9 2 Scale Constant Select Constant if you need to change the default value of 2 The default will work well in most situations but if you need to increase the stability of the display with a slower response rate type in a higher value for the Constant and press Enter The display returns to the previous screen Threshold Select Thresholdif you need to change the default value of 3 The default will work well in most situations but if increasing the Constant filter setting does not stabilize the display adequately type in a new larger value for the Threshold and press Enter The display returns to the previous screen After setting the values from the FILTER screen press the Esc key to return to the SCALE screen 9 2 4 Set Motion Zero 3060 Service Manual Select Motion Zero from the SCALE list and th
35. e screen in Figure 9 8 appears Motion Window Divisions 3 S Figure 9 8 MOTION ZERO screen There are five configurable items They are Motion Window Divisions Motion Time Seconds AZT Window Divisions AZT Time Seconds Motion Blanking Choose Motion Window and key in a value for the division size of the motion window Motion beyond this window causes the motion annunciator to display on the front panel Press Enter to accept and return to the previous screen Default is 3 divisions Choose Motion Time and type in a value for the motion window in seconds Press Enter to accept and return to the previous screen Default is 1 second Choose AZT Window and type in a value for the Auto Zero Tracking window size in number of divisions Press Enter to accept and return to the previous screen Default is 3 divisions Choose AZT Time and type in a value for the motion window in seconds Press Enter to accept and return to the previous screen Default is 1 second Choose Motion Blanking and select On or Off If On the screen will display dashes if there is motion on the scale When the scale is stable the weight will be displayed Default is Off 47 9 Setup Manager Module After setting the values from the Motion Zero screen press the Esc key to return to the Scale screen 9 2 5 Enable Disable Auto Tare Depending on your application the tare function may be available 1
36. ect Identification from the Supervisor Settings module and the screen shown in Figure 8 3 appears Installation ID Installation 1 Figure 8 3 Identification screen Use these items to enter identification information for the system Installation ID Scale ID Device Serial Number Device Name 8 3 Calibrate TouchScreen Select Installation ID to enter a site ID When you select this item the alphanumeric entry screen appears Enter the installation ID and press Enter to accept the information and return to this menu Select Scale ID to enter a scale ID When you select this item the alphanumeric entry screen appears Enter your ID and press Enter to accept the information and return to this menu Select Device Serial Number to enter a device serial number When you select this item the alphanumeric entry screen appears Enter your serial number and press Enter to accept the information and return to this menu Select Device Name to enter a device name such as M3060 When you select this item the alphanumeric entry screen appears Enter the name and press Enter to accept the information and return to this menu Select TouchScreen Calibration the Supervisor Settings module to calibrate the touchscreen for accuracy Follow the onscreen instructions shown below Carefully press and briefly hold stylus on the center of the target Repeat as the target moves around the screen Depending on whether you ha
37. eigh Tronix SCALES FOR AGRIBUSINESS Figure 2 5 Logo Screen shown during startup E 728 Normal indicator functions will be available after the indicator completes startup When the indicator finishes loading a screen similar to 2 6appears Net Figure 2 6 Standard Application Screen M3060 Service Manual 13 2 Introduction to the M3060 2 5 Boot Errors The following errors may appear during startup instead of the logo shown in Figure 2 5 ADC Error An ADC Error as shown inFigure 2 7 indicates a problem with the analog to digital converter It may be resolved by completely removing power unplugging the unit and then reapplying power by pressing and holding the power button for at least one second Initialization Error Please Restart Indicator Figure 2 7 ADC Error FPGA Initialization Error An FPGA Initialization Error as shown in Figure 2 8 indicates a problem with the FPGA chip on the main board Completely remove power unplug the unit and then reapply power to start the boot sequence again If this does not clear the error reload the operating system as explained in Updating the M3060 Operating System on page 59 If the problem continues replace the main board Initialization Error Please Restart Indicator Figure 2 8 FPGA Initialization Error Application Not Found Error If the screen in Figure 2 9 appears the operating system has become corrupted and needs to be reinstalled See Updating t
38. he M3060 Operating System on page 59 9 Application Not Found Contact Service Figure 2 9 Application Not Found Error 14 3060 Service Manual 2 6 Powering Off 2 6 Powering Off If the indicator is configured with the standard application follow these steps to shut down 1 Press and hold the ON OFF key The following screen appears Figure 2 10 Shutdown message 1 2 Release the ON OFF key when the screen prompts you to release it Figure 2 11 Shutdown message 2 If the indicator is not configured for the standard application follow these steps to shut down 1 Press the ON OFF key The following screen appears Confirm Shutdown 2 Press Yes to confirm shutdown or No to abort shutdown 3060 Service Manual 15 3 Overview of the Menus Modules 3 Overview of the Menus and Modules The M3060 indicator has four password protected menus Each menu gives access to specific modules or areas of indicator function Think of a module as a submenu or container for related items of scale configuration MENU NAME PASSWORD User Management Menu 111 Diagnostic Management Menu 911 Supervisor Management Menu 1793 Admin Management Menu 0603 Figure 3 1 shows a table explaining the module access granted by the different passwords A module remains the same no matter which menu you access it from except for minor exceptions noted in the overview and full descriptions Each successive menu shown i
39. if no motion Dashes displayed if motion on scale lt LF gt I lt CR gt Sends the SMA compliance level as SMA compliance level revision level 62 M3060 Service Manual 10 4 SMA Protocol Table Table 3 SMA protocol Command Sent to Indicator Result 1st N sends the scale type S or C TYP S scale TYP C Classifier 2nd N sends CAP uuu c c n d where uuu unit of measure C C full capacity of this range If multi interval is not enabled this is the scale capacity n Least significant count by digit d decimal point position 0 none 1 2 XXX XX 3 XX XXX etc 3rd N sends the following if multi interval is enabled the same info as the 2nd N except for the upper range of the multi interval 3rd N sends the following if the multi interval is disabled List of the SMA level 2 commands that are implemented CMD PTMCU Last valid N sends END Subsequent N commands will return a response ESC This reboots the indicator lt LF gt YZ lt CR gt Out database dump lt LF gt XT lt cutoff gt lt xxxx xx gt lt CR gt Set a cutoff trip weight Attempts the take lt gt as the weight for cutoff lt cutoff gt The indicator will respond with lt LF gt XT lt cutoff gt lt xxxx xx gt Set lt CRo if the cutoff weight was accepted or lt LF gt XTFail lt CR gt if the cutoff weight could not be set to the value specified Cutoff 1 3 Weight limited to scale cap
40. l Switch Status This indicator has a Category 3 audit trail For those states that require a physical seal in order to comply with Legal for Trade requirements this item allows you to view the status of the seal switch SEALED or UNSEALED e LE For Legal for Trade applications please check with the local weights and measures authority to learn what the requirements are Entering any password will allow you to view the status of the seal switch however the Administration Management menu cannot be accessed if the indicator is sealed 1 Select Seal Switch from the menu The indicator displays the current status of the seal switch Seal Switch UNSEALED Figure 7 11 Seal Status 2 Press Exit to return to the previous screen If the indicator is sealed you must remove the back of the indicator and move the jumper located at P20 on the main board Refer to chapter 11 Technical Illustrations for more information 7 7 View Over Under Load Errors Select Over Under Load Viewer from the DIAGNOSTICS MANAGER screen and you will see a screen like this example OverLoad Counter 18 UnderLoad Counter 0 a Figure 7 12 Overload Underload counter Default overload trigger is set to 10596 of capacity Default underload trigger is set to 2096 of capacity For information on changing these values see Settings on page 46 M3060 Service Manual 33 8 Supervisor Settings Module 8 Supervisor Settings Module
41. ll four of the menus The screen that appears displays the part number and version of the software in the M3060 For a full explanation of this module see About M3060 Module on page 25 3 3 3 Overview of the Audit Trail Viewer Module The Audit Trail Viewer module appears in all four of the menus and displays a list of items that have been changed on the indicator and the dates and times of the changes This list cannot be changed or deleted but it can be printed as necessary For a full explanation of this module see chapter 6 Audit Trail Viewer Module 3 3 4 Overview of the Diagnostics Manager Module The Diagnostics Manager module appears in Diagnostic Supervisor and Administration Management menus It gives you access to the items listed below Communications Comi 2 amp 3 Diagnostics O Ethernet Diagnostics O WiFi Diagnostics Keypad Test keys Touchscreen Test the touchscreen Scale Test the A D e Trips Test the status of each input and output Seal Switch Shows status of the seal switch 3060 Service Manual 19 3 Overview of the Menus and Modules Over Under Load Viewer View number of overloads and underloads For a full explanation of this module see chapter 7 Diagnostics Manager Module 3 3 5 Overview of the Supervisor Settings Module The Supervisor Settings module appears in the Supervisor and Administration Management menus Use this module to set perform or view the following
42. n Figure 3 1 accesses more modules This allows you to give passwords to personnel that will give them access only to those items they are cleared to change or view See the complete menus in section 11 4 Menu Maps Menus Password 111 Password 911 Password 1793 Password 0603 User Management Diagnostic Supervisor Administration Menu includes Management Management Management Menu includes Menu includes Menu includes User Settings Modules Diagnostics wu viv Supervisor Settings Setup Manager Figure 3 1 Menus and the modules they contain This manual explains how to access the menus and modules but will explain the modules only once Find the module you want to access in Overview of the Modules on page 19 and full explanations in the associated chapter 16 3060 Service Manual 3 1 Entering Alphanumeric Values 3 1 Entering Alphanumeric Values The alphanumeric entry screen appears often during setup and use of the M3060 This screen mimics a cell phone pad for numeric or text entry Follow these rules to enter an alpha numeric or alphanumeric value 5 1 2 QUIER a B di a a UO ES US H ABC 1 q DEF J JKL Figure 3 2 Alphanumeric entry screen Password this example 1 Once the entry screen appears you have 10 seconds default to start entering characters before the screen reverts to the previous screen 2 Touch
43. n Management screen M3060 is factory calibrated If zero and span functions are required or if you cannot successfully complete the zero and span functions reinspect the customer s equipment for damage 9 1 4 Key In Configuration may uU 3060 Service Manual The Model 3060 indicator is pre calibrated at Avery Weigh Tronix with the appropriate code number specified by the OEM or leaves with a factory calibration number of 18030 This section shows you how to find and enter a configuration number that sets up the indicator for the type of Weigh Bar capacity increment print format units and auto loc Your system may not have all of the features shown in the examples Example 20 000 x 5 Ib 2 1 6 calibration print format 3 therefore codez 05133 1 From the CALIBRATE menu select Configuration Number The alphanumeric keypad displays 2 Key in the configuration number Refer to the following tables for appropriate values 3 Press Enter Configuration numbers are five digits long You cannot enter more than five If you enter fewer than five digits the indicator prompts you to enter a correct code The indicator returns to the CALIBRATE menu Configuration Codes The following tables show how to establish a configuration number to configure the M3060 indicator 41 9 Setup Manager Module 1st amp 2nd Digits CALIBRATION SIZE 5 8 200 0 01 200 x 0 02 CAPACITY
44. nstalled Anavailable COM RS232 port or suitable USB to serial adapter A null modem cable Anethernet crossover cable If your computer is on a network check with your network administrator before updating the M3060 To avoid possible network problems disconnect your PC from the network until the update is complete 1 2 3 Power off the M3060 disconnect from the power source Power off the computer Connect COM 1 of the M3060 indicator to an open COM RS232 port on your PC using a null modem cable not supplied Connect the ethernet port of the M3060 to an available network connection on the PC using the crossover cable If your PC is connected to a multi port hub use a standard ethernet cable and connect to an open port on the hub 5 Power the PC 59 10 Extras d 60 6 Start the M3060 Update Application on the PC The following screen appears M3060 Update Bee File Update File No Update File Selected Serial Port Network Device IP Address Local IP Address Start 192 168 1 1 Device Subnet Mask Local Subnet Mask 255 255 255 0 Device Gateway 0 0 0 0 Figure 10 3 M3060 Update Application 7 Select the COM port that is connected to the M3060 from the Serial Port dropdown menu 8 Select the network adapter that is connected to the M3060 from the Network dropdown menu M3060 Update lol x File Help Update File No Update
45. nt screen M3060 Service Manual 39 9 Setup Manager Module 9 1 2 Setting Calibration Weight e 21 The default calibration weight span weight is 5000 Ibs jr To change the calibration weight of the scale access the CALIBRATE screen and select Cal Weight 2 Key in the new calibration weight using the keypad and press Enter The indicator returns to the CALIBATE screen and you can continue with calibration procedures 9 1 3 Setting the Span Once you have established a zero point for the indicator you will use the weight selected in this section to establish an accurate span of the scale 1 Access the CALIBRATE screen and select Span to begin the spanning process The following is displayed SSS S Ib 0 gt 0 lt Add 5000 Ib to the scale and press Enter 2 Follow the prompt and place test weight the weight you entered on the scale and press the Enter key The following is briefly displayed BUSY 4 E followed by a message saying whether span was successful or not Repeat span process if unsuccessful 3 Press Enter to return to the CALIBRATE screen 40 M3060 Service Manual 9 1 To Calibrate M3060 If you are done with calibration press the Esc key repeatedly until you are prompted to save the changes you ve made Press the Yes key to save press the No key to exit without saving and press the Cancel key to remain in the Administratio
46. nunciators at once m al The screen shown in Figure 2 2 is for illustration purposes only You would not The standard annunciators are defined below Reference Description When the arrow points to this annunciator the weight is unstable This will disappear when the weight is stable Transactions and scale functions will only operate when the scale is stable When the arrow points to this annunciator the scale is at center of zero When the arrow points to this annunciator the indicator is in gross weighing mode When the arrow points to this annunciator the indicator is in net weighing mode When the arrow points to this annunciator the unit of measure is kilograms M3060 Service Manual When the arrow points to this annunciator the unit of measure is pounds 11 2 Introduction to the M3060 You may also see the following annunciators or onscreen messages in various other Screens At various times you will see popup boxes showing the system is busy These will disappear after the process is complete This symbol may appear in some menu screens and is the same as the arrow pointing to Motion UNDER LOAD Scale is below the configured underload range A series of five dashes at the bottom of the display indicates the scale is below the configured underload range same as UNDER LOAD Scale is above the configured overload range A series of five dashes at the t
47. o 115200 The default value is 9600 Select one and press the Enter key to activate it and return to the previous Screen Data Bits COM 1 2 3 Select Data Bits and your choices are 7 or 8 The default value is 8 Select one and press the Enter key to activate it and return to the previous screen Handshake COM 1 2 3 Select Handshake and your choices are Hardware XOnXOff or None The default value is None Select one and press the Enter key to activate it and return to the previous screen Parity COM 1 2 3 Select Parity and your choices are None Odd or Even The default value is None Select one and press the Enter key to activate it and return to the previous screen Power COM 1 2 3 Select Power to toggle power connection of 5 VDC through the serial port on or off Stop Bits COM 1 2 3 Select Stop Bits and your choices are 1 or 2 The default value is 1 Select one and press the Enter key to activate it and return to the previous screen 3060 Service Manual 3060 Service Manual 9 3 Communications Ethernet and WiFi These items are available for Ethernet and WiFi Client Server Ethernet WiFi Select Client Server to enable the indicator as a Client or Server or to Disable this item Press the Enter key to accept the highlighted item DHCP Ethernet WiFi Select DHCP and you are allowed to disable or enable the DHCP Press Enter to save your choice The default state is Disabled DHCP
48. o return to the previous screen 25 6 Audit Trail Viewer Module 6 Audit Trail Viewer Module The Audit Trail Viewer module displays a list of dates and times when changes occurred It is available when you enter any of the passwords 1 Choose the Audit Trail Viewer and you will see a screen similar to the one below 03 04 2010 11 30AM Speaker Volume Updated 03 02 2010 11 26AM RESET TO DEFAULTS i 03 02 2010 11 28AM AUDIT TRAIL CREATED 2 Y 4 E 2 Up Down pur 4 4 Figure 6 1 Sample Audit Trail Figure 6 1 shows the record number date and time parameter and old and new values of changes that have been made to the indicator 2 Press and drag the scroll bars or press the Page UP and Page Down keys to move left right up down through the information 3 Press the Print key to print the audit trail record to a connected peripheral device 4 Select the COM port to print to when prompted gm The serial port you are using to print this information must be set up for PRINT EVENT mode before the audit trail will print The indicator sends the audit trail to the connected device as comma separated values with headers as shown below and returns to the AUDIT TRAIL screen WAN AN AN AN AN RecordID Date ParameterID OldValue NewValue Record Number 10 03 30 2010 05 02PM Ethernet Enable Disabled Enabled Record Number 9 03 30 2010 02 53PM CONFIGURATION
49. ocol Table Table 3 SMA protocol Command Sent to Indicator lt LF gt W lt CR gt Result Weight returned if no motion Dashes displayed if motion on scale lt LF gt P lt CR gt Weight returned if no motion Dashes displayed if motion on scale lt LF gt Z lt CR gt Scale zeros itself if no motion Dashes displayed if motion on scale lt LF gt T lt CR gt Scale tares itself and returns G or N weight if no motion Dashes displayed if motion on scale lt gt lt gt lt gt Scale attempts to take the lt gt data as the tare weight and returns G or N weight if motion Dashes displayed if motion on scale lt LF gt M lt CR gt Returns the tare weight if no motion Dashes displayed if motion on scale lt LF gt C lt CR gt Clears the tare weight if no motion Dashes displayed if motion on scale lt LF gt U lt uuu gt lt CR gt Sets the unit of measure label to uuu Example Ib _ space Works for Ib or kg only not custom units lt LF gt D lt CR gt Runs scale diagnostics and sends diagnostic message lt LF gt A lt CR gt Sends the SMA compliance level See note at left lt LF gt B lt CR gt 1st B sent returns manufacturer 2nd B sent returns model software 3rd B sent returns the software revision level 4th B sends an END 5th or more sends a lt LF gt U lt CR gt Toggles the units of measure
50. oft keys Displayed messages appear in bold italic type and reflect the case of the displayed message 1 1 2 Special messages A Examples of special messages you will see in this manual are defined below signal words have specific meanings to alert you to additional information or the relative level of hazard ELECTRICAL WARNING THIS IS AN ELECTRICAL WARNING SYMBOL ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION ARC BURNS EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJ URY OR DEATH CAUTION This is a Caution symbol Cautions give information about procedures that if not observed could result in damage to equipment or corruption to and loss of data NOTE This is a Note symbol Notes give additional and important information hints and tips that help you to use your product Model 3060 Service Manual 7 1 General information and warnings 1 2 Installation A DANGER RISK OF ELECTRICAL SHOCK NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE 1 2 1 Safe handling of equipment with batteries CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la
51. on page 40 Select Configuration Number to perform a key in calibration For full details see Key Configuration on page 41 Adjust the span up or down one division For full details see Adjust Span on page 43 Select View Live Weight to view a live weight reading without exiting the menus lt LOY 29 2 5 x The screen is touch sensitive When instructions say to highlight an item use the 1 arrow keys to move the highlight bar that item When instructions say to select item use the up or down arrow to move the blue highlight bar to that item and press the Enter key or simply touch the selection on screen 38 3060 Service Manual 9 1 To Calibrate M3060 9 1 1 Setting the Zero Point Place any deadload on the scale 1 Access the CALIBRATE screen and select Zero to begin the zeroing process The following is displayed Remove the load from the scale and press Enter E 2 Remove all weight from the scale except deadload and press Enter The following 16 briefly displayed BUSY B Followed by Success Press Enter When Finished a 3 Press the Enter key to return to the CALIBRATE screen If you are done with calibration press the Esc key repeatedly until you are prompted to save the changes you ve made Press the Yes key to save press the No key to exit without saving and press the Cancel key to remain in the Administration Manageme
52. op of the display indicates the scale is above the configured overload range same as OVER LOAD No communication with the analog card Scale is at center of zero Same as arrow pointing at gt 0 lt Ib kg gram oz custom The current unit of measure Gross or Net Indicates current scale mode Gross weighing or Net weighing This is the same as the arrow pointing to Gross or Net 2 3 Rear Panel of the M3060 The M3060 connectors are shown as they appear on the back of the indicator in Figure 2 3 and individually for greater detail following Description Details Scale Connector Connect cable from junction box Power Connector Connect power cable Connect serial cable to peripheral By default this CONS port is to connect to the XLR8 remote display Connect serial cable to peripheral By default this COM 2 Connector port is to connect to the RD 40 RF Connect serial cable to peripheral By default this COM 1 Connector port is for a printer connection Figure 2 3 M3060 connectors Each of the connectors shown in Figure 2 3 is explained in detail on the following pages 3060 Service Manual 2 4 Powering the M3060 2 4 Powering the M3060 To turn the indicator on press and hold the ON OFF key shown below until the red light above the key illuminates Figure 2 4 On Off Key The following screen appears a e gt Avery W
53. or ethernet see Communications on 1 For the Standard Application by default the indicator is not set up to use ethernet page 50 1 Select Ethernet Diagnostics the COMMUNICATIONS screen to view ethernet settings and errors The Ethernet Diagnostics screen shows current network configuration on the left and current activity on the network such as error messages for connection to a network valid communications and successful and failed attempts to configure hardware on the right UO SMOCSICLLL AGACI Cabe Connected DALE rim Rate t Promo DARDO 83 PM Adag UO SMECHICLLL ASC Mas Beer D4 0 3018 9 St Augur UO SMICHICLLI AGACI Hering Succ 04 20 0010 851 Later Om 1521602 1 Port 10001 51 PM Correcta 168 8 1 Port 1001 420 2010 9 41 Figure 7 4 Ethernet Diagnostics Settings This information can be viewed but not changed 2 Press Exit when you are finished to return to the COMMUNICATIONS screen 3 Press Esc to return to the DIAGNOSTICS MANAGER menu 7 1 3 View WiFi Data Depending on the application the M3060 indicator may be configured to use wireless ethernet communication WiFi eu E Em By default the M3060 is not set up to use WiFi For information on how to set up the indicator for ethernet see Communications on page 50 3060 Service Manual 29 7 Diagnostics Manager Module 30 Address
54. or has a Category 3 audit trail For states that require a physical seal this item allows you to view the status of the seal switch SEALED or UNSEALED Entering any password will allow you to view the status of the seal switch 1 Select Seal Switch from the menu The indicator displays the current status of the seal switch 2 Press Exit to return to the previous screen The physical jumper switch is found at P20 on the main board If the jumper is on the pins the indicator is sealed If sealed the Administration Management menu cannot be accessed The back of the indicator must be removed to change the physical seal state See page 66 for exploded views of the indicator for disassembly purposes 24 3060 Service Manual 3060 Service Manual About M3060 Module The About M3060 module shows you the revision and part number of the firmware It is available when you enter any of the passwords 1 Select the About M3060 module and you will see a screen that shows you the Avery Weigh Tronix company name the model number a copyright statement the part number the version of software in the instrument and revisions of related software Lite Avery Weigh Tronix M3060 ronis group of companies 2010 Al rights reserved No part of this Troni reserve the right to alter without notice fe however Avery wag conditions of supply cf any product or servio at any Sie Figure 5 1 About M3060 screen 2 Press Exit t
55. r press Esc to return to the default startup screen If you press ESC you will be asked if you want to save changes Choose Yes to save changes and return to the main screen choose No to return to the main screen without saving the changes or press Cancel to return to the menu 4 1 Date and Time 9 22 From the User Settings screen select Date and Time and the display Figure 4 2 appears X Display on Weight Screen Figure 4 2 Date and Time entry screen Use of sharp or metal objects will damage the touch screen Use only your finger or plastic stylus M3060 Service Manual 4 1 Date Time 4 1 1 Setthe time 1 With the Date and Time entry screen showing press the hour to highlight it 2 Click the left arrow to decrease the value or the right arrow to increase the value 3 Repeat for minutes 9 ed Time is always set as military time 24 hour but displayed on the main screen as 12 or 24 hour clock time depending on configuration 4 Press Enter to accept the time and return to the previous screen 4 1 2 Setthe date 1 With the Date and Time entry screen showing click on the month to display the drop down list of months 2 Click on the current month OR 2 Click the left or right arrows at the top of the calendar page to scroll month by month X Display on Weight Screen 3 5 6 10 11 12 13 17 18 19 20 Figure 4 3 Month drop down list 3 Click on the cur
56. rail Viewer View Audit Report E View Service E Date and Time Speaker Volume Contact Seal Switch Set volume of speaker Touchscreen Scale Over Under Load Viewer Test Test See Live See I O See Seal See ofOverloads Keypad Touchscreen Counts Status Switch Status and Underloads COM1 i COM2 Ethernet j WiFi iagnostics Diagnostics Set date and time View Seal Switch Status View service contact details EA Diagnostics I D i Diagnostics View Ethernet Test COM Ports Configuration View WiFi Configuration Password 1793 SUPERVISOR MANAGEMENT Supervisor Settings User Settings See User Settings Menu About M3060 See General Indicator Information Audit Trail Viewer View Audit Report Diagnostics Manager See Diagnostics Manager Menu TouchScreen Service Contact Calibration Information Gross Zero Band Identification Set Gross Calibrate Enter Service Provider s Zero Value Touchscreen Contact Information Installation HE Device WE Device Serial Number Name ID The next page shows the Admin Menu and the various sub menus contained in it Due to the length of the Admin Menu the larger submenus have been split off from the main menu 68 M3060 Service Manual 11 4 1 Administration Management Menu Password 0603 ADMINISTRATION MANAGEMENT Setup Manager Application Miscellaneous election
57. rent day of the month 4 Click on the year and increase or decrease the value with the small arrows which appear as necessary Eu E If you a USB keyboard attached you can click on the year type the year press the Enter key on your keyboard to accept the value An X in the Display on Weight Screen box means the time and date will appear on the operator mode screen Press the box to remove the X if you don t want time and date shown 5 Press Enter to accept the date and return to the previous screen 3060 Service Manual 23 4 User Settings Module 4 2 Set Speaker Volume 1 From the User Settings screen select Speaker Volume to set the speaker volume in the indicator A slider bar appears See Figure 4 4 SPEAKER VOLUME 2 A Figure 4 4 Speaker Volume 2 Click and drag the slider button to move it left or right to increase or decrease the volume A tone will sound with each step of the slider to indicate the sound level for that setting Click Exit to accept and return to the previous screen 4 3 View Service Contact From the User Settings screen select View Service Contactto see contact information for your service provider This information can be viewed but not changed from this module See Enter Service Contact Information on page 36 for instructions on inputting this information Press Exit to return to the main menu 4 4 View Seal Switch Status This indicat
58. rolonged usage 1 6 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys 1 7 FCC and EMC declarations of compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own European Countries Model 3060 Service Manual 9 2 2 1 Front Panel and Keys Introduction to the M3060 This manual covers service and calibration of the M3060 agricultural indicator This chapter introduces the components of the system and the following chapters cover the menus communications settings troubleshooting and technical illustrations The M3060 shown in Figure 2 1 has four keys on the front panel and a full color display with touch sensitive screen The touch sensitive buttons on the bottom of the display work the same as traditional hard keys p _ f Avery Weigh Tronix gt SCALES FOR AG
59. ve a USB keyboard attached to the indicator the screen will inform you how to proceed to finish the test or exit the screen 3060 Service Manual 35 8 Supervisor Settings Module 8 4 Enter Service Contact Information Choose Service Contact Information the Supervisor Settings module to enter contact information for your service provider The screen in Figure 8 4 appears Contact Name Avery Weigh Tronix Figure 8 4 Service Contact screen 1 Select an item from the list The alphanumeric entry screen appears 2 Enter the appropriate information 3 Press Enter to accept the information and return to this screen 4 Complete as many fields as you like When finished press the Esc key to return to the Supervisor Settings screen 36 3060 Service Manual 9 Setup Manager Module The Setup Manager module is only available when you access the Admin Management menu password 0603 For more information on how to access the menus see Overview of the Menus and Modules on page 16 When you access the Setup Manager module you will see the screen in Figure 9 1 Figure 9 1 Setup Manager screen This module contains the following items Calibrate Select Calibrate to set Zero set Calibration Weight set Span enter the Configuration Number adjust the Span number of divisions and View Live Weight reading See To Calibrate The M3060 on page 38 for complete information Scal
60. x INCREMENT SIZE 200 x 0 05 2K x 0 1 2K x 0 2 2K x 0 5 1 2K x 0 1 2K x 0 2 2K x 0 5 20K x 1 20K x 2 20K x 5 1 1 4 2K x 0 1 2K x 0 2 2K x 0 5 20K x 1 20K x 2 20K x 5 1 7 8 20K x 1 20K x2 20K x 5 200K x 10 200K x 20 200K x 50 2 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 2 1 8 20K x 1 20K x2 20K x 5 200K x 10 200K x 20 200K x 50 2 1 4 20K x 1 20K x2 20K x 5 200K x 10 200K x 20 200K x 50 2 1 4D 20K x 1 20K x2 20K x 5 200K x 10 200K x 20 200K x 50 2 1 4D P 200K x 10 200K x 20 200K x 50 200K x 100 200K x 200 200K x 500 2 1 2 20K x 1 20K x2 20K x 5 200K x 10 200K x 20 200K x 50 3 1 8 200K x 10 200K x 20 200K x 50 200K x 100 200K x 200 200K x 500 4 200K x 10 200K x 20 200K x 50 200K x 100 200K x 200 200K x 500 CC20 CC30 20K x1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 Alley Weigh 2K x 0 1 2K x 0 2 2K x 0 5 20K x 1 20K x 2 20K x 5 CC30 3 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 Chute Weigh 20K x 1 20K x 2 20K x 5 200K x 10 200K x 20 200K x 50 CC 50 200K x 10 200K x 20 200K x 50 200K x 100 200K x 200 200K x 500 SPARE 20K x 1 20K x 2 20K x 5 200K x 10
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