OUTFRONT FLAIL MOWER
Contents
1. FLAIL SETUP PARTS 8 MAINTENANCE MANUAL OUTFRONT FLAIL MOWER MODELS 956021 FLAIL 60 IN 700 FL HYD 956025 FLAIL 60 700 FL TURFCAT HYD 2 this sever ES should te red in of it ar sho re cad te entire ma pes 2 oper on 5 TURF CARE AND SPECIALTY PRODUCTS 2722327 REVOO CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Californie Proposition 65 Avertissement Les chappements des moteurs diesel et certains de leurs compos s sont reconnus par l Etat de Californie pour tre canc rigenes provoquer des d fauts cong nitaux etd autres dangers en mati re de reproduction California Advertencia de la Proposicion 65 El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen c ncer defectos de nacimiento y otros da os en el proceso de reproducci n humana A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm A AVERTISSEMENT L mission du moteur de ce mat riel contient des produits chimiques que Etat de Californie considere tre canc rig nes provo2. OUTFRONT FLAIL MOWER TURF CARE AND SPECIALTY PRODUCTS OUTFRONT CASTER ASSEMBLY FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWE R 2721217 04 FIG U R E 4 ITEM PART NO DESCRIPTION SERIAL NUMBER NOTES 131596 7 CASTER WHEEL SPINDLE ASSEMBLY 64173 04 PIN KLIK TYPE 1003769 WHEEL AND TIRE ASSEMBLY 3003207 SHAFT CASTER WHEEL 64163 57 WASHER 2 00 X 0 766 X9 GA 460056 COTTER PIN 3 16 X 2 403578 SCREW 10 24 X 1 HEX HEAD 444310 NUT 10 24 HEX 446118 LOCKWASHER 10 PJH1054 SPACER 64163 07 SPACER 64163 25 WASHER 1 1 32 X2 X11GA 21 CROSS REFERENCE OUTFRONT FLAIL ODUCTS MOWE R TURF CARE AND SPECIALTY PR PART DESCRIPTION FIGITEM PART DESCRIPTION FIG ITEM 00459 LABEL PRESSURE 2 28 460056 COTTER PIN 3 16 X 2 4 6 00460 LABEL RETURN 2 28 460316 COTTER INTERNAL HAIR 3 24 10004147 BUMPER GUARD ASSEMBLY 1 6 471219 FITTING STR STEW WARNER 1 12 1001340 ROTOR ASSY 1 5 48053 07 BEARING FLANGED BRONZE 1 26 1003769 WHEEL TIRE 11X4X5 4 3 523126 BUMPER RUBBER 3 39 108094 01 CLAMP HOSE SAE20 3 44 64006 04 LOCKWSHR HELICAL 5 8 3 10 108102 LUB FITTING 65 DEG 3 34 64025 16 NUT HEX 5 8 18 3 11 1314067 SHIELD ASY 1 21 64123 12 5 16 18X2 1 2 3 6 131407 7 SKIDASY 1 14 64123 133 5 8 18 3 3 4 131596 7 SPINDLE 4 1 64123 16 3 8 16X1 1 4 1 34 158006 10 FITTING ORB ORS 3 8 64123 47 5 16 18 1 1 4 3 36 158007 05 FITTING 90 ORS ORB 3 17 64123 50
3. 3 8 16 1 2 5 162881 ROLLER ASY 1 13 64123 50 3 8 16X1 3 26 1628877 ROLLER PLT 1 2 64123 54 5 16 18X3 4 1 23 162888 7 RLR PLT AS 1 15 64123 68 5 16 18 1 3 42 162932 PULLEY 1 16 64123 70 3 8 16X1 1 2 3 29 2000677 LABEL DANGER WARNING 3 14 64141 4 NUT WLF 3 8 16 1 25 2192390 3 2 64141 4 NUT WLF 3 8 16 3 28 2198162 SPRING EXTENSION 3 13 64141 6 NUT WLF 5 16 18 1 4 2208139 CLAMP TUBE 3 5 64141 6 NUT WLF 5 16 18 3 40 2218152 03 MOTOR 16CC 2 28 64151 1 5116 18 HEX LOCK NUT 3 38 2218152 05 MOTOR 20CC 2 28 64151 2 3 8 16 HH LOCK 3 3 23009A SPACER ENGINE MOUNT 3 27 64151 24 5 16 24 1 31 2692238 05 HOSE 5 8 ORS ORS X 45 87 3 9 64163 07 1 1 32 1 3 4 1 4 WASH 4 11 2692238 06 HOSE 5 8 ORS ORS X 48 75 3 8 64163 25 1 1 32X2X11GA WASHER 4 12 2692286 02 HSE 3 8 ORS ORS MALEX19 0 3 1 64163 29 21 64X1X11GA WASHER 1 35 2720427 FLAIL HOUSING W DECALS 1 1 64163 31 25 64 1 12 GA 1 22 27207917 PLATE LIFT SUPPORT 3 33 64163 43 5 443 454 1 1 1 30 27211747 BRKT UPSTOP FLAIL 3 43 64163 46 WSHR 383 393X 88X7GA 3 37 2721218 S WLDMT PUSHARM RH 3 19 64163 53 WASHER 391X1 50X9GA 3 31 2721219 S WLDMT PUSHARM LH 3 20 64163 57 2 00X 766X9GA 4 5 2721589 LABEL FLAIL HEIGHT OF CUT 3 15 64173 02 SNAP RING 3 22 3000439 PIN CLEVIS 3 21 64173 04 QUICK PIN 4 2 3002685 FLAP REAR 1 9 64229 02 LOCK NUT NYLON 5 16 18 1 33 3002833 BLADE FLA
4. OUTFRONT FLAIL HOUSING FLAIL MOWER 2721217 01 FIGURE 1 TURF CARE AND SPECIALTY PRODUCTS ITEM PART NO DESCRIPTION SERIAL NUMBER NOTES 2720427 S FLAIL HOUSING W DECALS 162887 7 ROLLER PLATE ASSEMBLY LH 362320 KEY PARALLEL 64141 6 NUT WLF 5 16 18 1001340 ROTOR ASSEMBLY INCLUDES ROTOR amp ITEMS 27 32 1000414 7 BUMPER GUARD ASSEMBLY 64229 03 NUT NYLOCK 3 8 16 3007486 BEARING HOUSING 3002685 REAR FLAP 362229 BEARING ROTOR 35027N ZERK FITTING 471219 FITTING GREASE 1 8 PTF 162881 ROLLER ASSEMBLY 131407 7 SKID ASSEMBLY 162888 7 ROLLER PLATE ASSEMBLY RH 162932 PULLEY 438009 SET SCREW 64229 04 NUT NYLOCK 7 16 14 400260 SCREW 3 8 16 X 7 8 HEX HEAD 400336 SCREW 7 16 14 X 1 1 4 HEX HEAD 131406 7 SHIELD ASSEMBLY 64163 31 WASHER 25 64 X 1 X12 GA 64123 54 BOLT HEX 5 16 18 X 3 4 85010N ZERK 1 4 28 SELF THREAD 64141 4 NUT WLF 3 8 16 48053 07 BUSHING a Po MM PND H Oo AH mb oom 5001085 BLADE KIT INCLUDES ITEMS 27 32 3002833 BLADE 400234 SCREW 5 16 24 2 HEX HEAD 362226 SHACKLE 64163 43 FLAT WASHER 5 16 64151 24 NUT CENTERLOCK 5 16 24 365769 SPACER 64229 02 NUT NYLOCK 5 16 18 64123 16 BOLT HEX 3 8 16 X 1 1 4 64163 29 21 64 1 X11GA 15 DRIVE ASSEMBLY FIGURE 2 OUTFRONT FLAIL MOWER TURF CARE AND SPECIALTY PRODUCTS Y D N 16 OUTFRONT DRIVE ASSEMBLY FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWE R 2721217 02 FIG
5. U R E 2 ITEM PART NO DESCRIPTION SERIAL NUMBER NOTES 2198229 PULLEY 6 50 NOM DIA 64139 08 BOLT WLF 5 16 18 X 3 4 390469 7 COVER BELT 64123 117 BOLT HEX 1 2 13 X 1 1 2 64123 50 BOLT HEX 3 8 16 X 1 64123 87 BOLT HEX 3 8 16 X 1 3 4 2721213 7 WELDMENT MOTOR MOUNT 162882 7 IDLER ARM ASSEMBLY 2228047 BUSHING NYLINER 362244 SPACER IDLER 64163 19 WASHER 33 64 X 1 1 4 X 12GA 64123 31 BOLT HEX 1 2 13 X3 2238008 IDLER PULLEY 362245 SPACER IDLER PULLEY 400616 NUT HEX LOCK 5 8 11 64151 6 NUT NYLOCK 5 8 11 64025 19 NUT HEX 1 2 13 64006 05 LOCKWASHER HELICAL 1 2 362246 STUD SPRING ADJUSTABLE 400260 BOLT HEX 3 8 16 X 7 8 64044 2 SCREW SET 5 16 18 X 3 8 64163 31 WASHER 64229 03 NUT HEX 3 8 16 362228 SPRING EXTENSION 338548 BELT DRIVE 2720915 7 PLATE MOTOR SUPPORT 64164 27 KEY 1 4 X 1 4 X1 2218152 03 MOTOR 16CC USE ON 956021 2218152 05 MOTOR 20CC USE ON 956025 00459 LABEL PRESSURE LOCATED ON MOTOR 00460 LABEL RETURN LOCATED ON MOTOR 4 1 1 1 2 1 1 2 1 1 1 1 1 1 1 5 1 1 3 2 2 6 1 1 2 1 1 1 1 1 17 TURF CARE AND SPECIALTY PRODUCTS OUTFRONT FLAIL MOWER PUSHARMS HYDRAULICS FIGURE 3 PUSHARM MOUNT ON TRACTOR DECK DRAIN HOSE ON LIFT CHAIN ON TRACTOR SPRING MOUNT ON TRACTOR TRACTOR 12 44 18 OUTFRONT PUSHARMS amp HYDRAULICS FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWE R 2721217 03 FIG U R E 3 ITEM PART NO DESCRIPTI
6. repairing any equipment A CAUTION Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine TURF CARE AND SPECIALTY PRODUCTS MOWER 3 Inspect the equipment a regular basis Estab lish a maintenance schedule and keep detailed records Keep the mower clean and moving parts properly adjusted and lubricated Replace worn or damaged parts before operating the machine Keep shields in place and all hardware securely fastened e Keep tires properly inflated 4 Wash the unit after each use Do not wash any portion of the equipment while it is hot Do not spray water directly at bearing housings and seals Do not use high pressure spray or steam Repair damaged metal surfaces Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 4 1 REMOVING CUTTING UNIT FROM TRACTOR 1 Lower implement to the ground engage parking brake disengage all drives stop engine and remove the ignition key A WARNING NEVER open or loosen hydraulic lines under pressure Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 4 2 CUTTING HEIGHT Cutting height for vertical mowers can be adjusted between 0 4 in 0 102 mm 2 Allo
7. AM CHARGES TRAILERING OR TOWING CHARGES RENTAL OF A LIKE PRODUCT WHILE WARRANTY SERVICE IS BEING PERFORMED TRAVEL LODGING LOSS OR DAMAGE TO PERSONAL PROPERTY LOSS OF REVENUE LOSS OF USE OF PRODUCT LOSS OF TIME OR INCONVENIENCE This warranty gives you specific legal rights You may also have other rights which vary from state to state Textron Turf Care And Specialty Products P O Box 82409 Lincoln Nebraska 68501 2409 23 TEXTRON WARRANTY OUTFRONT FLAIL ODUCTS MOWE R TURF CARE AND SPECIALTY PR To make a claim under warranty contact an authorized dealer immediately upon realizing a problem exists We recommend having the warranty work performed by the dealer who originally sold you the unit however warranty work can be sought from any authorized dealer Remember your unit must be delivered to an authorized dealer within the warranty period and all warranty work must be performed only by an authorized dealer Proof of purchase will be required by the dealer to substantiate any warranty claim EXAMPLES OF ITEMS NOT COVERED UNDER WARRANTY Provisions of the warranty will not apply to Normal service requirements arising during the warranty period such as carburetor or ignition adjustment and cleaning or wear of a drive belt brake clutch linings or starter brushes Normal service work over and above the repair and replacement of defective parts Units subject to misuse neglect negligence or accident
8. IL 1 27 64229 02 LOCK NUT NYLON 5 16 18 3 41 3003207 SHAFT CASTER WHEEL 4 4 64229 02 LOCK NUT NYLON 5 16 18 3 7 3007486 HOUSING BEARING 1 8 64229 03 LOCK NUT NYLON 3 8 16 1 7 343539 BUSHING 3 35 64229 03 LOCK NUT NYLON 3 8 16 3 30 35027N ZERK FITTING 1 11 64229 04 S LCK NUT NYLN 7 16 14 1 18 362226 SHACKLE 1 29 64251 003 WHSR M8 3 32 362229 BEARING 1 10 65362 01 RUBBER CLAMP 4IN 3 12 362320 KEY PARALLEL 1 3 75075A LABEL CPSC DANGER 3 16 363215 REAR SHAFT 3 23 85010 ZERK 1 4 28 STR SELF THRD 1 24 365769 SPACER FLAIL 1 32 PJH1054 SPACER CASTER BUNTON 4 10 400234 BLT HEX 5 16 24 2 1 28 400260 SCREW 3 8 16 X 7 8 HEX 1 19 400336 SCREW 7 16 14 X 1 1 4 HEX 1 20 403578 SCREW 10 24 X 1 HEX 4 7 438009 SCREW SET 1 17 444310 10 24 4 8 446118 LOCKWASHER 10 4 9 460050 COTTER PIN 3 25 22 OUTFRONT TEXTRON WARRANTY FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWER Textron Turf Care And Specialty Products warrants for one year each new product and accessory according tothe following terms This warranty extends to the original retail purchaser only and commences on the date of original retail purchase Accordingly this warranty is not transferable to any subsequent purchasers Any part of the product or accessory manufactured by Textron Turf Care And Specialty Products and found in the reasonable judgement of Textron Turf Care And Specialty Products to be defective in material or workmanship will be repaired or
9. LAIL MOWER Before installing or disconnecting any hydraulic lines thoroughly clean fittings and other components Be prepared to cap or plug open hoses and ports to prevent contamination from entering the hydraulic system Attach hoses supplied with cutting unit to tractor implement valve as shown Connect longer hose to the pressure side of the implement valve Connect shorter hose to the return side of the implement valve 2 Install the lift support plate A using 4 3 8 18 X 1 bolts and 4 3 8 18 nuts as shown OUTFRONT ASSEMBLY 8 SETUP 3 FLAIL MOWER TURF CARE AND SPECIALTY PRODUCTS Install right hand pusharm D and left hand pusharm E on tractor in positions shown using 2 5 8 18 X 3 bolts F 2 5 8 lockwashers G and 2 5 8 18 nuts H NOTE Left hand pusharm E has larger offset Roll cutting unit towards tractor lining up pusharm brackets with pusharms on tractor Attach using cotter pins to 2 pivot pins 1 then insert pins and secure with 2 quick pins J with the quick pins on the outside as shown NOTE If necessary raise the front of the cutting unit onto a block to allow pin holes to line up It be necessary to tap one pivot pin F into hole when installing arms MOUNT ON TRACTOR 3 ASSEMBLY 8 SETUP ee FLAIL MOWE R TURF CARE AND SPECIALTY PRODUCTS Connect hoses from tractor to the motor as shown Refer to Ste
10. ON SERIAL NUMBER NOTES 2692286 02 HOSE 3 8 ORS ORS MALE X 19 00 2192390 DECK HOOK 64151 2 3 8 16 HH LOCK NUT 64123 133 BOLT HEX 5 8 18 X 3 2208139 CLAMP TUBE 64123 12 BOLT HEX 5 16 18X2 1 2 64229 02 NUT NYLOCK 5 16 18 158006 10 FITTING ORB ORS 2692238 05 HOSE 5 8 ORS ORS X 45 87 64006 04 LOCKWASHER 5 8 64025 16 NUT HEX 5 8 18 65362 01 RUBBER CLAMP 4IN 2198162 SPRING EXTENSION 2000677 DECAL DANGER 2721589 DECAL FLAIL HEIGHT OF CUT 75075A DECAL CPSC WARNING 158007 05 FITTING 90 ORS ORB 2692238 06 HOSE 5 8 ORS ORS X 48 75 2721218 ASSEMBLY PUSHARM RH INCLUDES ITEMS 34 amp 35 2721219 ASSEMBLY PUSHARM LH INCLUDES ITEMS 34 amp 35 3000439 PIN CLEVIS 1 2 X 3 3 4 64173 02 PIN SNAP RING 363215 SHAFT CLEVIS 460316 HAIRPIN COTTER 460050 COTTER PIN 3 16 X 1 1 4 64123 50 BOLT HEX 3 8 16 X 1 23009A SPACER 64141 4 NUT WLF 3 8 16 64123 70 BOLT HEX 3 8 16 X 1 1 2 64229 03 NUT NYLOCK 3 8 16 64163 53 WASHER 0 391 X 1 50 X9 GA 64251 003 WASHER M8 2720791 7 PLATE LIFT SUPPORT 108102 ZERK 343539 BUSHING 64123 47 BOLT HEX 5 16 18 X 1 1 4 64163 46 WASHER 0 383 0 393X0 88 X 7GA 64151 1 NUT CENTERLOCK 5 16 18 523126 BUMPER RUBBER 64141 6 NUT WLF 5 16 18 64229 02 NUT NYLOCK 5 16 18 64123 68 BOLT HEX 5 16 18 X 1 2721174 7 BRKT UPSTOP FLAIL 108094 01 CLAMP HOSE SAE20 amp HNANDNANNNNNHI HHANNNHNHNNH HHH HH 19 CASTER ASSEMBLY FIGURE 4 20
11. Units that have been altered or modified so as to adversely affect their operation performance or durability or to change their intended use Repairs made necessary by the use of parts or accessories which are either incompatible with the unit or adversely affects the operation performance or durability Units not operated or maintained in accordance with the instructions in the Operator s Manual Normal cleaning adjusting or replacing of such items as filter spark plugs ignition points light bulbs fuses or starter drive Periodic checking or adding of lubricants to the unit or service check up tune up or diagnosis Expense of delivering the unit to the dealer and expense of returning the unit back to the owner mechanic s travel time trailering or towing charges or rental of a like unit during the time warranty repairs are being performed Engines tires batteries regulators and starter generators manufactured by other than Textron Turf Care And Specialty Products are not covered under this warranty as such parts are usually warranted by their respective manufacturers This warranty applies only to the original retail purchaser Second owner or subsequently owned units are not covered under warranty OWNER S OBLIGATION AND RESPONSIBILITY Normal maintenance service and replacement of service items are the responsibility of the owner and as such are not considered defects in material or workmanship within the terms of the wa
12. at are not designed developed tested and approved by Textron Turf Care And Specialty Products Engi neering Department Any Textron Turf Care And Specialty Products product that is altered modified or changed in any manner not specifically authorized after original manufacture including the addition of after market accessories or component parts not specifically approved by Textron Turf Care And Specialty Products will result in the Textron Turf Care And Specialty Products Warranty being voided Any and all liability for personal injury and or property damage caused by any unauthorized modifications add on accessories or products not approved by Textron Turf Care And Specialty Products will be considered the responsibility of the individual s or company designing and or making such changes Textron Turf Care And Specialty Products will vigor ously pursue full indemnification and costs from any party responsible for such unauthorized post manu facture modifications and or accessories should per sonal injury and or property damage result TEXTRON TURF CARE AND SPECIALTY PRODUCTS MODEL NUMBER SERIAL NUMBER JOHNSON CREEK WI MADE IN U S A SERIAL TAG MOWER This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and o
13. e making adjustments Disen gage all drives engage parking brake stop engine and remove ignition key Flail Mower Adjustment Vertical mowers can be adjusted two different ways depending on turf conditions and type of cut desired For normal operation adjust both the push arm and rear roller along with the caster wheels top portion of chart This allows the height of cut to be adjusted between 0 4 in 0 100 mm and lifts the rear roller slightly off ground during operation This reduces wear to the rear roller and provides anti scalping control To improve anti scalping control or create striping effects remove adjusting pin from push arm and adjust height using only rear roller and caster wheel bottom portion of chart This adjustment allows the rear roller to ride over the ground surface and limits height of cut from 0 to 2 1 2 in 0 63 NOTE With the rear roller adjusted down roller bearing life is reduced 1 chart shows the height adjustment decal used on the flail Determine the type of adjust ment desired select cutting height and follow across chart to make appropriate adjustments Metric equivalents are given for reference and are not listed on decal attached to mower Column 1 Height of cut Column 2 Push arm adjustment Column 3 Rear roller adjustment Column 4 Arrangement of spacers When cutting at 1 in 25 mm and below as semble the lift chain to the upper hole in bracket o
14. he mower with missing or damaged parts can cause severe vibration and damage to other components 1 10 Remove any debris that is wound around the rotor If only one edge of a double edged blade is worn remove blades turn them 180 and reas semble to rotor with the good cutting edge facing forward 4 TURF CARE AND SPECIALTY PRODUCTS MOWER Keep tires properly inflated to prolong tire life CAUTION Unless you have the proper training tools and experience Do Not attempt to mount a tire on a rim Improper mounting can produce an explosion which may result in serious injury If all the blades are worn on one side only the entire rotor can be removed and turned 180 Remove belt cover drive belt and rotor pulley Remove bumper guard remove skid shoes and rotor bearing mounting bolts from both sides of housing Slide rotor out of housing bearings do have to be removed turn rotor 180 and slide rotor back into housing Carefully reassemble rotor and all components Rotor must be centered within the housing Grease fittings on both rotor bearings face top of housing OUTFRONT MAINTENANCE 5 FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWER 5 2 DRIVE BELT Keep belt and pulleys clean Belt is self adjusting Inspect belt periodically and replace if it appears worn or frayed 1 Toreplace belt remove belt cover then loosen hex n
15. king flange nuts S as shown Start tractor and raise the cutting unit into the transport position Connect the bottom of the cutting unit springs U using 2 3 8 16 X 1 bolts V 2 3 8 washers W 2 spacers X and 2 3 8 16 locking flange nuts S as shown Check for clearance of drain hose to tractor brake latch Reposition hose or clamp if necessary 11 Install casters using spacers and quick pins LIFT CHAINS SPRING MOUNT ON TRACTOR ON TRACTOR Lower cutting unit by lowering the deck lift Attach deck stops Y using 4 5 16 18 X 1 bolt Z and 4 5 16 18 nuts as shown Attach rubber bumpers BB using 2 5 16 18 locking flange nuts CC as shown After installation run mower and check for proper rotation Correct rotation is counterclockwise when viewed from the drive side If rotation is wrong reverse hydraulic lines at deck motor Set cutting height see Section 4 2 4 GENERAL INFORMATION OUTFRONT FLAIL 4 0 GENERAL WARNING prevent serious injury always disengage all drives lower implement to the ground engage parking brake stop engine and remove the ignition key before you adjust clean or repair this equipment 1 Adjustments and maintenance should always be performed by a qualified technician If proper adjustment cannot be made contact an autho rized Distributor 2 Donot wear jewelry or loose fitting clothing when adjusting or
16. n cutting unit Example 2 in 50 mm height of cut rear roller slightly raised 1 Locate height of cut on chart 2 Position push arm adjustment in hole 4 3 Adjust rear roller hole A 4 Place four spacers on bottom of spindle as shown Store remaining spacers and washers on top Example 1 in 15 mm height of cut rear roller on ground 1 Locate height of cut on chart 2 Position push arm adjustment pin in hole 4 3 Adjust rear roller in hole 4 Place four spacers on bottom of spindle as shown Store remaining spacers and washers on top 1 2 3 4 00 0 0 0 0 5 13 1 1 1 0 25 2 2 1 5 38 3 A 3 20 51 4 A 4 2 5 64 5 D 5 3 0 76 6 D 6 3 5 87 7 F 7 4 0 102 8 F 8 0 0 0 A 0 0 5 13 1 1 0 25 2 1 5 38 20 51 4 2 5 64 E 5 5 OUTFRONT FLAIL 5 0 TIRES 1 It is important to keep the same inflation pressure on both tires to maintain the mower level and prevent uneven cutting 2 Check the pressure once a month while the tires are cool Use an accurate low pressure tire gauge Caster 22 to 24 psi 152 to 165 kPa 5 1 FLAIL BLADE INSPECTION Every 50 hours or whenever mower is removed from tractor carefully examine the shackles C and blades D to be sure they are in good operating condition CAUTION Operating t
17. n the safety labels attached to Textron Turf Care And Specialty Products machines For your safety and the safety of others read and follow the information given with these signal words and or the symbol shown above ADANGER DANGER indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION indicates a potentially hazardous situation which ifnotavoided MAY resultin minor or moderate injury It may also be used to alert against unsafe practices or property damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided MAY result in property damage MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model number followed consecutively by the serial number Use this number when ordering parts or seeking warranty information TURF CARE AND SPECIALTY PRODUCTS OUTFRONT IMPORTANT INFORMATION 2 FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWER 1 1 DECALS ROTATING BLADES KEEP HANDS AND FEET AWAY STOP ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLECTOR OR UNCLOGGING KEEP HANDS and FEET AWAY 75075A 2 0 IMPORTANT INFORMATION The set up and
18. ory that has been altered or modified so as to adversely affect the product s operation performance or durability or that has been altered or modified so as to change its intended use In addition the warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which in the reasonable judgement of Textron Turf Care And Specialty Products are either incompatible with the product or adversely affect its operation performance or durability Textron Turf Care And Specialty Products reserves the right to change or improve the design of any product or accessory without assuming any obligation to modify any product previously manufactured THERE ARE NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ALL WARRANTIES OTHER THAN THIS EXPRESS WARRANTY ARE SPECIFICALLY DISCLAIMED TEXTRON TURF CARE AND SPECIALTY PRODUCTS OBLIGATION UNDER THIS WARRANTY IS STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS AND TEXTRON TURF CARE AND SPECIALTY PRODUCTS DOES NOT ASSUME OR AUTHORIZE ANYONE TO ASSUME FOR IT ANY OTHER OBLIGATION TEXTRON TURF CARE AND SPECIALTY PRODUCTS ASSUMES NO RESPONSIBILITY FOR INCIDENTAL CONSEQUENTIAL OR OTHER DAMAGES INCLUDING BUT NOT LIMITED TO EXPENSE FOR GASOLINE EXPENSE OF RETURNING THE PRODUCT TO AN AUTHORIZED DEALER AND EXPENSE OF RETURNING IT BACK TO THE OWNER MECHANIC S TRAVEL TIME TELEPHONE OR TELEGR
19. p one photo to ensure the PRESSURE pressure hose gets connected to the pressure 4 side of the motor and that the return hose gets connected to the return side of the motor Connect drain line hose shipped loose with the cutting unit to the drain fitting on the motor and connect other end of drain hose to the drain line on the tractor RETURN Route larger 5 8 pressure and return hoses through clamp N and secure clamps to cutting unit using 1 5 16 18 X 2 1 2 bolt 1 5 16 lockwasher L and 1 5 16 18 nut as shown Route the smaller 3 8 drain line hose next to the return line and secure return hose and drain line using hose clamp and rubber liner as shown Rotate the clamp tightening mechanism to the bottom of the two hoses before securing Maintain the drain line hose as low as possible NOTE Drain line connection on the tractor must be loosened to allow hose to be rotated for best hose routing Retighten hose fitting on the tractor after connecting drain line hose from cutting unit FROM TRACTOR OUTFRONT ASSEMBLY 8 SETUP 3 FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWER Start tractor and lower deck lift to expose deck lift chains Attach deck lift chains to cutting unit using 2 5 16 18 X 1 1 4 bolts P 2 5 16 washers Q and 2 5 16 18 nuts R as shown Connect both cutting unit springs U to spring mount bracket on tractor using 2 3 8 16 X 1 1 2 bolts T and 4 3 8 16 loc
20. quer des d fauts cong nitaux et d autres dangers en mati re de reproduction A ADVERTENCIA El estado de California hace saber que los gases de escape de este producto contienen productos quimicos que producen cancer defectos de nacimiento y otros danos el proceso de reproducci n humana 2000 TEXTRON INC OUTFRONT CONTENTS FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWER IMPORTANT MESSAGE Thank you for purchasing this Textron product You have purchased a world class mowing product one of the best designed and built anywhere This machine comes with an Operation and Safety Manual and a Parts and Service Manual The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals Treat your machine properly lubricate and adjust it as instructed and it will give you many years of reliable service Your safe use of this Textron product is one of our prime design objectives Many safety features are built in but we also rely on your good sense and care to achieve accident free operation For best protection study the manuals thoroughly Learn the proper operation of all controls Observe all safety precautions Follow all instructions and warnings completely Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See an authorized dealer for any se
21. replaced by an authorized dealer without charge for parts and labor The product or accessory including any defective part must be returned to an authorized dealer within the warranty period The expense of returning the product or accessory to an authorized dealer for warranty service and the expense of returning it back to the owner after repair or replacement will be paid for by the owner Textron Turf Care And Specialty Products responsibility in respect to claims is limited to making the required repairs or replacements and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any product or accessory Proof of purchase will be required by the authorized dealer to substantiate any warranty claim All warranty work must be performed by an authorized dealer Textron Turf Care And Specialty Products makes no warranty with respect to engines tires batteries regulators starter generators or other parts not of its manufacture as such parts are usually warranted separately by their respective manufacturers This warranty does not include service items or parts subject to normal wear This warranty does not cover any product or accessory that has been subject to misuse neglect negligence or accident or that has been operated or maintained in any way contrary to the operating or maintenance instructions as specified in the Operator s Manual The warranty does not apply to any product or access
22. rranty Individual operating habits and usage contribute to the need for maintenance service See your authorized dealer for proper maintenance and care of your unit Proper maintenance and care will assist in keeping your overall operating cost at a minimum To validate a warranty claim it is the owner s responsibility to maintain all components in proper adjustment and service the unit as specified in the Operator s Manual It is the owner s responsibility to provide proper lubrication for all components and provide correct recommended fuel for the unit It is the owner s responsibility to maintain the battery liquid level and charge as specified as well as maintaining the correct pressure in the unit s tires 24 BOI RIERA World Class Quality Performance And Support Equipment from Textron Turf Care And Specialty lt D gt Products is built to exacting standards ensured by ISO ISO 9001 registration at all our manufacturing locations TEXTRON A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide 9001 Y reliable high quality product support TURF CARE AND SPECIALTY PRODUCTS BOB CAT BUNTON CUSHMAN JACOBSEN RANSOMES RYAN 1721 Packard Avenue Racine 53403 2564 www ttcsp textron com
23. rvice or parts needed Textron service ensures that you continue to receive the best results possible from Textron s products You can trust Textron replacement parts because they are manufactured with the same high precision and quality as the original parts Textron designs and builds its equipment to serve many years in a safe and productive manner For longest life use this machine only as directed in the manuals keep it in good repair and follow safety warnings and instructions You ll always be glad you did Textron Turf Care And Specialty Products One Bob Cat Lane Johnson Creek WI 53038 0469 TABLE OF CONTENTS PARTS FIGURES 1 0 Safety Information 2 0 Important Information Important Information 3 0 Assembly amp Setup Instructions Installing Flail Mower 4 0 General Information Removing Cutting Unit From Tractor Cutting Height Maintenance Flail Blade Inspection Drive Belt Hydraulic Hoses Lubrication Storage amp Specifications Parts Section Flail Housing Drive Assembly Pusharms amp Hydraulics Caster Assembly Cross Reference Textron Warranty Warranty 10 2000 TTCSP 1 SAFETY OUTFRONT FLAIL NOTICE Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result product damage Textron Turf Care And Specialty Products strongly warns against rejects and disclaims any modifica tions add on accessories or product alterations th
24. s 4 Remove motor and lubricate motor adapter spline 3 Apply grease with a manual grease gun and fill 5 NLGI Grade 2 every 100 hours of operation slowly until grease begins to seep out or pressure is felt Never use compressed air guns 5 For smooth operation of other pivot and friction points apply several drops of SAE 30 wt oil every 50 hours or as required 2 1 2 Both Sides A 4 5 5 STORAGE amp SPECIFICATIONS Lubricate all the fittings then wash the mower Repair and paint damaged or exposed metal with touch up paint Tighten all hardware replace worn or damaged components Loosen belt tension Resharpen and balance the cutter blades Apply a light coat of rust preventive oil on sharpened edges Clean the tires thoroughly and store the mower so that the load is off the tires If the mower is not on jack stands check the tire pressure at regular intervals and reinflate as necessary Keep the machine and all its accessories clean dry and protected from the elements during storage FLAIL MOWER MODEL NUMBER 956021 956025 WIDTH OF CUT 60 153 mm SHIPPING WEIGHT 366 lbs 166 kg ADJUSTABLE CUTTING HEIGHT 12 PARTS SECTION 6 OUTFRONT TEXTRON MOWER PARTS SECTION FLAIL HOUSING OUTFRONT FLAIL FIG U R E 1 MOWE R TURF CARE AND SPECIALTY PRODUCTS
25. testing of the unit should always be performed by a trained technician familiar with the operation of this equipment Read each instruction completely and make sure you understand it before proceeding with the assembly Stay alert for potential hazards and obey all safety precautions The RIGHT and LEFT FRONT and REAR of the cutting unit are referenced from the operator s seat on the tractor A CAUTION Do not attempt to drive the tractor unless you are familiar with this type of equipment and know how to operate all controls correctly KEEP AREA CLEAR OF PEOPLE DO NOT OPERATE WITHOUT CHUTE A WARNING THROWN OBJECTS RETURN 00460 PRESSURE AND PETS REMOVE OBJECTS BLADE MAY STRIKE AND THROW STOP BLADES TO CROSS GRAVEL AREAS MULCHER OR ENTIRE GRASS COLLECTOR IN PLACE Flail Mowers Flail mowers are shipped complete with cutting blades assembled Hydraulic hoses casters and pusharms are shipped loose Follow instructions in Section 3 0 when installing cutting unit to tractor Refer to Section 4 2 to adjust cutting height Hydraulic Motors Before disconnecting any hydraulic lines thoroughly clean fittings and other components Be prepared to cap or plug open hoses and ports to prevent contamination to the hydraulic system 3 ASSEMBLY 8 SETUP OUTFRONT FLAIL HIM MOWE R TURF CARE AND SPECIALTY PRODUCTS 3 0 INSTALLING F
26. uts A to relieve belt tension Install new belt as shown 2 Adjust spring to dimensions shown below to set correct belt tension 421 16 in 102 1 6 mm 3 Install belt cover after adjustment 5 3 HYDRAULIC HOSES ae 1 Inspect hoses and tubes daily Look for wet AWARNING To SCHOUS YUY hoses or oil spots and replace worn or damaged from hot high pressure oil never use your hoses and tubes before operating the machine hands to check for oil leaks use paper or cardboard 2 Keep the hose from twisting Twisted hoses can 7 cause couplers to loosen as the hose flexes Hydraulic fluid escaping under pressure can during operation resulting in oil leaks have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically 3 Refer to the tractor s manual for additional removed within a few hours by a doctor information familiar with this form of injury or gangrene may result 11 5 OUTFRONT FLAIL PRODUCTS MOWER TURF CARE AND 5 4 LUBRICATION Lubricate grease fittings every 50 hours of operation Flail Mowers or more frequently when operating in extremely dusty 1 Caster Spindles conditions 2 Rotor Bearings 3 Roller Bearings 1 Always clean grease fittings before and after 4 Push Arm Pivots lubricating 5 Motor Spine Adaptor 2 Lubricate with grease that meets or exceeds NLGI Grade 2 specification
27. w sufficient time for hydraulic components to cool 3 Disconnect push arms springs and chain from cutting unit 4 Disconnect hydraulic hoses from fittings on motor and remove case drain extension and hose clamps Disconnect tractor hoses on attachment Plug or cap all open hydraulic connections to prevent contamination 5 Store push arms with attachment NOTE When cutting undulating areas lower cutting heights may cause scalping Adjust height accordingly to prevent turf damage Actual cutting height may vary somewhat from the heights given depending on turf conditions and other factors OUTFRONT GENERAL INFORMATION 4 FLAIL TURF CARE AND SPECIALTY PRODUCTS MOWER Tire pressure Maintain air pressure in caster wheels at 22 24 psi 152 165 kPa to improve accuracy of cutting height Check air pressure in caster tires while tires are cool Keep inflation pressures on both tires the same to ensure a level cut Preparation Park the tractor on a flat level surface Raise the cutting unit until the caster wheels are 3 4 in 75 100mm off the ground Stop engine and remove key from ignition Place blocks under cutting unit so it is supported on all sides It is not necessary to remove cutting unit from tractor when making height adjustments AWARNING prevent serious injury lower deck until it is resting completely on the supports This will prevent it from accidentally lowering whil
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