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1. oO Y 8 D 3 2 2 aa aa O O eo oO e N qm N Y y SYOC U S 60 with connection block M12 7 8 with connection block ECOFAST Figure 6 47 Dimensional drawing of ASM 456 in mm MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 57 Interfaces 6 6 7 Ordering data Table 6 21 Ordering data of ASM 456 Interface ASM 456 for PROFIBUS DPV1 max 2 SLG can be connected up 6GT2 002 0ED00 Accessories for ECOFAST connection Connection block ECOFAST PROFIBUS ECOFAST hybrid plug 180 e with pin insert 5 per pack e with socket insert 5 per pack PROFIBUS ECOFAST termination plug with terminating resistor ECOFAST hybrid cable pre assembled ECOFAST hybrid cable not pre assembled sold by the meter 6ES7 194 3AA00 0AA0O 6GK1 905 0CA00 6GK1 905 0CB00 6GK1 905 0ODA10 6XV1 830 7B 6XV1 830 7AH10 Accessories for M12 7 8 connection Connection block M12 M12 terminal resistor for PROFIBUS 5 per pack PROFIBUS cable with pre assembled M12 connectors Cable for supply voltage with pre assembled 7 8 connectors PROFIBUS FC standard non pre assembled cable max length 1000 m PROFIBUS M12 connector plug 5 per pack e with pin insert e w
2. SIM 72 SIM 72 Da 2 800 mm SIM 72 Dp 2 800 mm Figure 6 87 Distance D SIM 72 a 80 a 40 gt meee ee Of A A X 70 PAIR N A le A 90 2 w 5 5 5 kit A y y AA cana TANS 26 t 12 a 3 a Figure 6 88 Dimensioned drawing of the SIM 72 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 113 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Accessories MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 1 Accessories 7 1 MOBY Software Starting with version 3 0 the MOBY Software product is delivered on CD It includes all function blocks and drivers for MOBY The readme file in the main directory of the CD offers a short description of the programs 7 2 FB 240 function block for the ASM 450 MOBY on PROFIBUS DP with SIMATIC S5 including master device file for PROFIBUS DP FB 250 function block for the ASM 400 The FB 41 contains a function block for the ASM 410 The FB has an almost identical call interface to the FB 250 When programming use the description for the FB 250 FC 44 permits the ASM 450 to be used in a SIMATIC S7 environment Be sure to read the Read_me file in the FC 44 directory carefully The description of FC 44 for A
3. 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Number of bytes n V MDS m s m min 1 83 110 1 67 100 1 5 90 1 33 80 1 17 70 1 60 0 83 50 0 67 40 0 5 30 0 33 20 0 16 10 0 Figure 3 7 V MDS m s m min 1 83 110 1 67 100 1 5 90 1 33 80 1 17 70 1 60 0 83 50 0 67 40 0 5 30 0 33 20 0 16 10 0 Figure 3 8 3 14 SLG 75 ANT 1 SLA 71 with MDS E611 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines V MDS m s m min 1 83 110 1 67 100 Write MDS E624 1 5 90 1 33 80 1 17 70 i s Read MDS E624 0 83 50 0 67 40 0 5 30 SY 0 33 20 pe 0 16 10 Se 0 0 10 20 30 40 50 60 70 80 90 100 Number of bytes n Figure 3 9 SLG 75 ANT 1 SLA 71 with MDS E624 V MDS m s m min 5 5 330 5 0 300 Write MDS E600 4 5 270 4 0 240 3 5 210 3 0 180 Y Read MDS E600 2 5 150 7 2 0 120 1 5 90 a 1 0 60 0 5 30 0 O 10 20 30 40 50 60 70 80 90 100 110 120 130 Number of bytes n Figure 3 10 SLG 75 ANT 4 with MDS
4. Erodungs Bolzen M4 129 85 5 22 se g Figure 6 35 Dimensioned drawing of the ASM 454 424 Adapter floor plate for top hat rail mounting Item Designation Quantity Floor plate 1 Profile section 1 Oval head screw 4 M5 x 10 Washer A5 3 Countersunk screw M4 x 10 Figure 6 36 How to mount the adapter plate Note The profile section item 2 can be turned by 90 on the floor plate before mounting if the situation requires it MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 41 Interfaces 6 6 ASM 456 6 6 1 Description Area of application Features 6 42 The ASM 456 interface modules are slave modules for operating MOBY components via the PROFIBUS DP DPV1 on any control systems Figure 6 37 Interface module ASM 456 with M12 7 8 or ECOFAST connection block When operating the interface module on a SIMATIC S7 convenient function modules are made available to the user The ASM 456 replaces the ASM 452 in terms of functionality and provides a simplified connection system You can continue to use the user software from ASM 452 Optimum data throughput can be achieved through acyclic data traffic on th
5. Figure 6 43 Connecting the ASM 456 up to protective earth MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 51 Interfaces Connecting SLG to ASM 456 6 52 Standard cable Figure 6 44 Connecting cable ASM 456 gt SLG 1 2m 5m Figure 6 45 Extension cable ASM 456 lt SLG 1 2 m 5 m 10 m 20 m 50m Maximum cable length The ASM 456 can be operated with any SLG configuration with a maximum cable length of 50 m Longer connecting cables of up to 1000 m are possible in some instances The current consumption of the connected SLG must however be taken into account Sequential arrangement of several sub sections to form a long section of ca ble must be avoided due to the additional contact resistances MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Customer cable fabricating A SLG connector plug with screw on clamps is provided for users who want to individually pre assemble their own cables Cables and SLG connector plugs can be ordered from the MOBY catalog You will need cables of the following specifications for self assembled cables 7 x 0 25 mm LiYC11Y 7 x 0 25 M12 connectors can be obtained from the relevant specialist dealers e g Binder The pin assignment is listed in the following table Table 6 17 Pin assignment Socket X1 X2 Pin
6. MDS E611 Table 3 11 Chemical resistance of data memories made of fiber glass reinforced E623 E624 epoxy resin MDS E611 E623 E624 Concentration 20 C 40 C 60 C Allyl chloride E Formic acid 50 E 100 o Ammonia gaseous E Ammonia liquid anhydrous Ammonium hydroxide 10 Ethanol E E Ethyl acrylate E Ethylene glycol E Gasoline free of aromatic compounds E Gasoline unstripped E Bezoates Na Ca and similar E Bezoic acid Benzine Benzene sulfonic acid Benzyl chloride Borax a Boric acid a Bromine liquid Bromine gaseous dry Bromide K Na and similar a Bromoform 100 E Bromide water Butadiene 1 3 Butane gaseous Butanol Butyric acid 100 Carbonates ammonium Na and similar E Chlorine liquid Chlorine gaseous dry 100 Chlorobenzene E Chloride ammonia Na and similar a Chloroform Chlorophyll E Chlorosulfonic acid 100 Chlorine water saturated solution J Chromates K Na and similar Up to 50 A Chromic acid Up to 30 Chromic sulfuric acid Lemon acid a Cyanamide E Cyanides K Na and similar E Dextrine hydrous solution E Diethyl ether i Diethylene glycol E Dimethyl ether E Dioxan Developer E Acetic acid 100 Fixing bath Fluorides ammonium K Na and similar Hydrofluoric acid Up to 40 Formaldehyde 50 Formamide 100 MOBY E Configuration Installati
7. 1 pe L 7 R D a 1 i asm Z A i n m SLG Ungrounded ie _ power pack Je Tig ape PS lege Interface to the computer or PC Ground fault detector If there is a voltage imbalance to protec To connect a grounded computer or PC the con tive ground on the L or L cables the nection must contain a galvanic coupling e g circuit is interrupted optocoupler Figure 3 41 Circuit diagram of the principle of ground fault monitoring SIMATIC with The SIMATIC is a grounded system In the power pack of the SIMATIC 0 V ASM 400 i e signal ground is connected to the housing On the ASM 400 the 0 V signal of the external 24 V power pack is connected with 0 V of the SIMATIC The connection between the ASM 400 SIMATIC and the SLG is equipotentially bonded i e RS 422 interface without galvanic isolation A configuration with ground fault monitoring is not possible Proceed as described in the SIMATIC manual if ground fault monitoring is necessary SIMATIC AG 100U with ASM 410 ASM 410 PLC 100 44K P Z SLG ha uU gx AY Galvanic isolation 230 V Ground fault AC monitoring 24 V Figure 3 42 SIMATIC AG 100U with ASM 410 The ASM 410 is equipped with galvanic isolation to the SIMATIC CPU on the module A configuration with ground fault monitoring is pos
8. Figure 5 35 Table 5 11 Read write antenna SLA 71 Ordering data for the SLA 71 Read write antenna SLA 71 6GT2 301 2BB00 Accessories Standard connecting cable between SLA 71 lt ASM 724 and ASM 754 length 5 m not included with the pro duct Extension for antenna line 6GT2 391 1AH50 Length 25 m 6GT2 391 1AH50 6GT2 391 1BN25 Table 5 12 Technical data of the SLA 71 Inductive interface to MDS Read write distances SLG MDS max 100 mm see field data Transmission frequency 13 56 MHz Serial interface to ASM RS 422 Data transmission speed 106 kbps Line length to ASM max 55 m Voltage only via ASM 12 V DC Current consumption at room temperature 160 mA typical MTBF at 40 C 1 x 10 hours MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas Field data Table 5 12 Technical data of the SLA 71 Housing Dimensions without connecting cable Lx W x Hin mm 75 x 75 x 20 Color Anthracite Material Polyamide 12 Connector 0 5 m cable with 8 pin M12 connector pin on device side Protection rating in accordance with EN 60529 Shock in accordance with EN 60721 3 7 class 7M2 Total shock response spectrum type II Vibration in accordance with EN 60721 3 7 class 7M2 IP67 30 gl 5g 9 to 200 Hz 10g 200 to 500 Hz Mounting of the SLA 71 Tighten
9. 0 eee eee Mounting on metal MDS E623 0 0 c ce eee Metal free space for MDS E623 0 0c cece eee Mounting on metal MDS E624 0 00 e ccs Flush mounting in metal static MDS E624 2 0005 Flush mounting in metal static ANT 18 eee Mounting in a metallic environment SLG 75 ANT 1 005 Mounting in a metallic environment SLG 75 ANT 4 005 Mounting on metal SLG 72 0 0 eee Flush mounting in metal SLG 72 0 c cece eee Flush mounting in metal SLG 75 ANT 12 0 0 2 0c cece Flush mounting in metal SLG 75 ANT 30 0 00 eee eee eee Flush mounting in metal SLA 71 1 0 0 0 c cece eee eee MDS in metal free environment example MDS E 611 The MDS in a metallic environment example MDS E611 Interfering metal SupportS cece Flush MOUNINO corcverraeeeeaeae beatae aebe rene ead PENARE NERAN Spreading of Interference 000 cece eee The four kinds of interference coupling 2 cece eee eee Shielding via housing 0 cece eee eee Avoidance of interference via optimal layout 005 Filtering the supply voltage cee eects Inductive interference cece eet Equipotential bonding 00 cece cette Circuit diagram of the principle of ground fault monitoring SIMATIC AG 100U with A
10. 0 00 cece eee eee Overview of MDS 2400 ccddsuns baled ds sidie son eun eae laa bata Operational requirements environmental requirements of MDS Ordering data for MDS E600 0c cece eee Technical data of the MDS E600 0 cece eee Field data of MDS E600 0 cc cece tenes Ordering data for MDS E611 2 eee eee Technical data of the MDS E611 0c eee ee Field data of MDS E611 2 2 eens Ordering data for MDS E623 1 0 eee Technical data of the MDS E623 0 c eee eee Field data MDS E623 anuanua 0 ccs Dimensions of MDS E623 installation space in accordance with DIN 69873 000s cece tte ete eens Ordering data for MDS E624 0 eee Technical data of the MDS E624 0c eee eee Field data of MDS E624 2 6 cee Overview table of SLG SLA 0 0 ccc eect eee Ordering data for the SLG 72 1 cee Technical data of the SLG 72 1 keke Field data of SLG 72 0 0 62 ees Ordering data for the SLG 75 and ANT xx 0 cece cece eee Technical data of the SLG 75 1 eee ee Bis N 4 4 PPP 0 A MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 IX Contents 5 7 Technical data of the antennas 0 0 c eee 5 8 Cable specification of the ANT 12 antenna 0 cece eee 5 9 Field data of the SLG 75 with antenna cece eee eee 5
11. Figure 3 52 Drawing of mounting the SLG connector Table 3 21 Ordering data for the SLG connector Connector SLG side 6 pin connector with socket contacts for crimping angled contact sup port can be fixed in 7 positions e 1 unit 6GT2 090 0BA00 e 1 pack 10 units 6GT2 090 0BA10 straight e unit 6GT2 090 0UA00 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 63 Configuration and Mounting Guidelines 3 7 3 Connecting Cables Connecting cable ASM 400 424 454 ES 030 SLG 6GT2 091 0A or 6GT2 091 2A Connecting cable ASM 410 SLG 6GT2 091 0D or 6GT2 091 2D 3 64 ASM side SLG side 9 pinsubmini D 5 A 6 5 pins screw type SLG connector attachment 1 socket S E 5 5 7 3 oi 2 Housing 4 1 When the supplementary power pack in the vicinity of the SLG is used do not wire to the ASM 2 6GT2091 0A with angled SLG connector standard 6GT2 091 2A with straight SLG connector not shown Figure 3 53 Connecting cable ASM 400 424 454 ES 030 lt gt SLG ASM side SLG side Cable with wire end ferrules 3 7 White 6 SLG connector 2 4 8 Brown 1 socket 5 9 k Green 4 6 1 0 Yellow 5 i 2 Gray 3 41 Pink 2 Shield 1 When the supplementary power pack in the vicinity of th
12. Table 5 7 Technical data of the antennas Antenna ANT 1 ANT 4 ANT 12 ANT 18 ANT 30 Write read distance max 100 mm 100 mm 5mm 15 mm 24 mm ANT MDS S Housing dimensions inmm 75x 75x20 320x 80x30 M12x1 0x40 M18x1 0x55 M30x1 5x58 LxWxH LxWxH xwghtxL xwghtx L Ox wght x L Color Anthracite Pastel turquoise Material Plastic PA 12 Plastic Crastin Connector 4 pin pin antenna side Antenna line length 3m 1m 3m Protection rating in accor IP67 IP67 front dance with EN 60529 Vibration in accordance with EN 60721 3 7 class 7M2 50 g Vibration in accordance with EN 60721 3 7 class 7M2 20g 3 to 500 Hz Mounting of antenna 2 M5 screws 2 plastic nuts 2 plastic nuts 2 plastic nuts M12x 1 0 M18 x 1 0 M30 x 1 5 Ambient temperature During operation 25 C to 70 C During transportation 40 C to 85 C and storage MTBF at 40 C 2 5 x 105 hours Weight approx 80 g 950 g 45g 120 g 150 g 1 Warning The values for shock and vibration are maximum values and must not occur continuously MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 11 Read Write Devices Read Write Antennas Table 5 8 Cable specification of the ANT 12 antenna Type of line Coaxial transmission line 50 Q suitable for dragchain Sheath PUR External diameter 5 2 mm Mechanical stability Bending radius one time repeated Dragchain gt 5x External
13. B 10 Table B 3 Error messages of FB 47 FC 47 DISP Meaning right byte 13 HEX FB 47 FC 47 reports that only a RESET is permissible as the next com 19 DEC mand e A RESET was not carried out after a startup message of the ASM 470 e ARESET was not carried out after an error message that requires a RESET as the next command Then start the RESET command 14 HEX Synchronization error between the ASM 470 and FB 47 FC 47 20 DEC e The handshake of the command and acknowledgment message frames is out of step There may be a contact problem or the supply voltage may be unstable e BEDB is overwritten by other program sections Then start the RESET command 15 HEX The ASM 470 has carried out a startup 21DEC e There may be a plug in contact problem of the ASM 470 in the S7 300 The supply voltage of the ASM 470 is unstable e Interference pulse e BEDB is overwritten by other program sections Then start the RESET command 1BH The data field number of user data bytes between DAT Z and the end 27D of the DATDB assuming DATDB consists of 256 data words DWO to DW255 is smaller than the length defined by the write command DR4 in BEDB DAT Z must be adjusted to the user data length make DAT Z smaller Reduce the length of the write read data Then start the RESET command 1 Can only occur in the case of FB 47 MOBY E Configuration Installation and Service Manual 4
14. Table 4 10 Technical data of the MDS E623 Physical layout Molded shock resistant plastic Color Black Material Epoxy resin Dimensions D x H in mm dimensions and tolerances in accor dance with DIN 69873 O10 x 4 5 chamfer on the underside 0 5 x 45 Ambient temperature during operation during transportation and storage 25 C to 85 C 40 C to 100 C Weight approximate 4g 1 The processing specifications of the manufacturer must be adhered to MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Table 4 11 Field data MDS E623 SIM 70 ANTO SLG 75 ANT 18 SLG 75 ANT 12 Metal free installation static Working distance Sq 0 to 6 mm 0 to 6 mm 0 to 4 mm Transmission window 4mm 4mm 8mm La average devia average devia average devia tion tion tion 2 mm 2 mm 4 mm Limit distance Sg 6mm 6mm 5 mm Flush mounting in metal static Working distance Sq 0 to 3 5 mm 0 to 3 5 mm 0 to 3 mm Transmission window 4 mm 4 mm 4 mm La average devia average devia average devia tion tion tion 1 5 mm 1 5 mm 2 mm Limit distance Sg 4mm 4mm 4mm Minimum distance from gt 30 mm gt 30 mm gt 20 mm MDS to MDS Note The MDS E623 is only designed for static operation 4 13 Mobile Data Memories Metal free space Mounting on metal Data memory Metal MDS E623 can be mounted directly o
15. max 2 se ROMs 410 per ET 100U ETioou O max 32 ET 100U Figure 6 18 Configurator for ASM 410 in ET 100U The ASM 410 can be used with the ET 200U under the following conditions e The ET 200U with an ASM 410 installed must be operated in slow mode See ET 200U manual for how to set slow mode e The COM ET 200U software is used to parameterize the ASM 410 The ASM 410 module must be parameterized there with 095 e Up to four ASM 410s can be used with one ET 200U When DI DO or other periphery is used with the ET 200U fewer ASM 410s can be used Otherwise the same conditions as for the ET 100U apply MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Physical layout The ASM 410 interface has the same dimensions as any standard module for the SIMATIC S5 100U The interface can be installed directly on the bus module 6ES5 700 8MA11 or 6ES5 700 8MA22 Ventilation slits of the adapter cap sule Make sure that the ventilation slits are not covered during opera tion Forced ventilation of the module is not necessary Label insert short texts in English are on the back 1A Error 2A Active 3A ANW BD SSEG Status and error LEDs B3 Power Operating mode selection switch 6 8 0 normal 1 ECC 2 Test mode 3 eo 4 norm 5 INIT ECC Connector for serial S5 bus 6 res a 7 res
16. 24 V plug in line for ASM 424 ASM 454 6GT2 491 1HH50 ASM 724 ASM 754 Length 5 m Technical data Table 7 3 Technical data of the MOBY wide range power supply Input Input voltage Rated value 100 to 230 VAC Range 90 to 253 VAC Frequency 50 60 Hz Input current 0 85 to 0 45 A Efficiency 2 80 at full load 2 m power cable with ground pro tected connector 210 ms Yes SIOV MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 5 Accessories Connector pin assignment 24 V output Table 7 3 Technical data of the MOBY wide range power supply Output Nominal output voltage Nominal output current Residual ripple Startup current limitation Permanent short circuit proof Socket contacts 24 V DC 22A 20 mV g to 160 kHz 50 mV g Greater than 160 kHz NTC Yes Ambient conditions Ambient temperature During operation During transportation and storage 20 C to 40 C max 60 C see Safety Guidelines 40 C to 80 C Cooling Convection General information Dimensions for power supply incl mounting plate L x W x H inmm 205 x 80 x 60 Weight Color without connector Approx 1000 g anthracite Electromagnetic compatibility Emitted interference EN 50081 1 Class B in accordance with EN 55022 Noise immunity EN 50082 2 EN 61000 4 2 Safety Certificates and approvals CE GS Electrical safety test Primary secondary
17. MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Sources of interference It is necessary to be familiar with the most frequent sources of interference in order to achieve a high degree of electromagnetic compatibility i e a very low degree of interference in the environment in a system These sources of interference must be eliminated by taking appropriate measures Table 3 12 Sources of interference origins and effects Source of interference Interference origin Effect on potentially susceptible equipment Contactor electronic Contacts Power network malfunctions valves Coils Magnetic field Electric motor Collector Electrical field Winding Magnetic field Electric welding device Contacts Electrical field Transformer Magnetic field power network malfunction equalizing currents Power pack switched Circuit Electrical and magnetic field mode power network malfunction High frequency devices Circuit Electromagnetic field Sender e g industrial Antenna Electromagnetic field radios Difference in grounding Voltage difference Equalizing currents or reference potential Operator Static charging Electrical discharging currents electrical field High voltage current cable Current flow Electrical and magnetic field power network malfunction High voltage cable Voltage difference
18. Steam jet at distance of 150 mm 10 of 15 1 water per minute Pressure 100 bar Temperature 75 C MOBY E Configuration Installation and Service Manual 4 2 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Operational requirements environmental requirements ZX Table 4 2 Operational requirements environmental requirements of MDS Proof of physical strength is determined by an oscillation test Test conditions e Frequency range e Amplitude of the dis placement e Acceleration Test duration per axis Throughput speed MDS E600 ISO 7810 ISO 10373 MDS E611 MDS E623 MDS E624 EN 60721 3 7 class 7M3 2 to 500 Hz 7 5 mm 2 to 26 Hz 20 g 26 to 500 Hz 20 frequency cycles 1 octave min Proof of physical strength is determined by continuous shock stress Test conditions Acceleration Duration Test duration per axis EN 60721 3 7 class 7M3 100 g 6 ms 500 impacts per axis Torsion and bending stress In accordance with Not permitted ISO 10373 ISO 7816 1 Protection rating in accor IP68 IP67 dance with EN 60529 Ambient temperature During operation 25 C to 60 C 25 C to During transportation and storage 25 C to 60 C 70 C 85 C 125 C 40 C to 85 C 100 C 150 C Temperature gradient over sto rage temperature range in ac cordance with part 2 4 of DIN IEC 68 3 C min 3 C min Tem
19. Table 6 19 LED display for PROFIBUS diagnosis BF SF Cause of error Error handling On e ASM is in start up mode e Connection to DP Master failed e Check the PROFIBUS DP connection e ASM not detecting a baud rate Check the DP Master e Bus interrupt Check all cables in your PROFIBUS DP net DP Master not functioning work Check whether the connector plugs for the PROFIBUS DP are securely plugged into the ASM flashes On The project data sent to the ASM by the Check the project for the ASM input output DP Master do not match the configura PROFIBUS address tion of the ASM e Correct GSD file being used flashes e ASM has detected the baud rate but is Check the PROFIBUS address set in ASM not activated by the DP Master and or in the project software e ASM has not been assigned project e Check the project for the ASM station type plans On flashes There is a hardware defect inthe ASM Replace the ASM Off On Diagnosis available e Evaluate the diagnostic information On Off The set PROFIBUS address is incorrect Set the address in the range 1 to 99 and carry or greater than 99 out new ramp up Status not relevant Other ASM operating modes are indicated by the PRE ERR ACT SF and ON LEDs ON SF PRE_1 ERR_1 ACT_1 PRE2 ERR2 ACT_2 Description On Off Off Off On Off Off Off Ramp up active Off On Off On Off Off Off Off C
20. 0 0 0 ccc cee eee eee 3 4 4 Chemical Resistance of the Mobile Data Memories 3 5 EMC Guidelines 0 00000 c ccc cece eee 3 5 1 FOP WOK isin se tines sor deers eee sinsdencla Wied ak sens Wa ted A EE women Sa dome wdc ae 3 5 2 General se see bts oe een tee oats ame tae ee eee tadios ee nee eo 3 5 3 Spreading of Interference 00 cece eects 3 5 4 Cabinet Layout 00 ccc aae 3 5 5 Avoiding Interference Sources 000 cece cece eee eee 3 5 6 Equipotential Bonding 0 0 cece eee eee 3 5 7 Ground Fault Monitoring with MOBY 3 5 8 Shielding the Cables 0 0 c cece eens 3 5 9 Basic Rules on EMC 1 ce eee eens 3 6 Concept of MOBY Shielding 000 cece cee cent e ee eees 3 7 Cable and Connector Assignments 3 7 1 Cable Configuration 0 cece teens 3 7 2 Connector Assignment 0 00 c cece tenes 3 7 3 Connecting Cables 0 cece eee eee 3 7 4 Cable Lengths 0 ccc c ccc ec ee ne ee eet eee nee 4 Mobile Data Memories ascii cAiawes ne een te iui waa iaiviee warn ealea meee 4 1 introduction res os ceded a cn dee Dead Oday des E ees 4 2 MDS E600 2 cctaccsaaeca needa tae nna hake Hine iene DORE etn NA 4 3 MID SIEG UN zienin n E a a dna e A dena deans aaea ai 4 4 MDS E623 crirrisrrs do Aa deaet aeaaea Ea E ETA 4 5 MDS E624 peirasene soca nies atacn ra ee E bee nee ahaa A MOBY E Configuration Installation and Service Manual
21. 40 MDS E611 Non metal Metal Figure 3 31 The MDS ina metallic environment example MDS E611 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 33 Configuration and Mounting Guidelines 3 4 3 Reduction of Metallic Effects Interfering metal supports Metal supports Non metallic spacer Sheet metal S Z Z TRARA CEE EERE RERE RRR RA inna naan JS Metal Bad A metal support is located over the second transmission win dow of the SLG This support affects the entire field Particu larly the transmission window between SLG and MDS is redu ced PRR PR RRR CEE EE ERE RE RERE RRR RRC inna naan Good The transmission window is no longer affected when the MDS and the ANT 1 are mounted dif ferently Figure 3 32 3 34 Interfering metal supports MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Flush mounting Sheet metal Non metallic spacer ae PEE tts usually possibi h Er bsceceecetccts t is usually possible to mount the MDS and SLG flush This does Metal however considerably reduce the size of the transmission win dow You can counteract the re Felt at a ANT 1 ahah ahararararar duction in window size using the Fake ak See ce eR eer Fer ee ar following measures 7 refehes chek chalet el
22. Address oriented Protection rating IP65 to IP68 Operating temperature 25 to 125 C Data transmission speed SLG 2 2 55 ms byte for reading MDS 2 2 8 ms byte for writing Read write distance 0 to 100 mm Can be connected to SIMATIC S 5 S7 PCs computers PLCs of other manufacturers and PROFIBUS MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 2 1 Introduction to MOBY E Overview of MOBY E e MDS Mobile data memory components e SLA Read write antenna e SLG Read write device e SIM Serial Interface Module e ASM Interface module e Service and test device PC SIMs can be operated directly on a serial interface ASM 400 ASM 410 ASM 424 ASM 450 452 ASM 456 ASM 470 475 ASM473 ASM 724 for SIMATIC for SIMATIC to connect for for for SIMATIC Connectable to connect e 115U 90U to e PROFIBUS DP PROFIBUS e 57 300 with toET200X to e 135U e 95U PC DPV1 connection DPV1 connection FC 47 FC 45 control via e PC e 155U H 100U H External with FB FC for with FB FC 45 ET 200M PROFIBUS External with e ET100 PLC SIMATIC 5 S7 for SIMATIC S7 with DPV1 with PLC FB 250 230 e ET200 e SINUMERIK FB 47 FC 47 FC 45 SINUMERIK SLG 75 ANT 12 SLG 75 ANT 18 SLG 75 ANT 30 computer via serial Interface ASM 454 for e PROFIBUS DPV1 connection with FC 45 for SIMATIC S7
23. Module rack CR 700 3 S5 115U Slot designation MOBY interface module ASM 4001 1 One SIMATIC adapter capsule required for each ASM 400 order no 6ES5 491 0LB11 Figure 6 9 Module rack CR 700 3 S5 115U Module rack MOBY interface modules ASM 400 cannot be plugged in ER 700 0 Rack ER 701 1 and ER 701 2 Module rack ER 701 3 Slot designation AS 314 AS 310 IM 317 IM 307 or IM 317 only as of ER 701 3LA13 1 One SIMATIC adapter capsule required for each ASM 400 order no 6ES5 491 0LB11 Figure 6 10 Module rack ER 701 3 S5 115U MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 13 Interfaces Central controller 5 135U 155U L fai DD Slot designation MOBY interface module ASM 400 Figure 6 11 Central controller S5 135U 155U W Central controller S5 155U 155H 720 ODK Slot designation MOBY interface module ASM 400 Figure 6 12 Central controller S5 155U 155H Expansion unit EG S5 183U Slot designation MOBY interface module ASM 400 Interface 312 3 Interface 310 or 314 Figure 6 13 Expansion unit
24. Shield terminal Shield contact element Cable to SLG 1 Cable to SLG 2 Figure 3 47 Layout of the ASM 470 475 with shield contact element Cabling for To ensure EMC an S7 300 shield contact element must be used for the SLG ASM 470 cable see Figure 3 47 The shield of the SLG cable must be bared as shown in Figure 3 48 0 170 Specifications in mm Figure 3 48 Baring of the cable shield 3 56 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Voltage supply of the SLG with power pack Connection in the switching Connection of the SLG cabinet see Figure 3 46 see Figure 3 46 Drom Sed Grad Ec Standard SLG cable Standard SLG cable to the SLG to the ASM 220 V The mounting plate is AG used to connect both 24V cable shields This ensures continuous protection of the data lines against interfe rence fields Direct connection on the mounting plate with protective ground is not permitted since otherwise equalizing currents would flow over the cable shield 6GT2 090 0HA00 BA The housing of the power pack is provided with total The cable jacket of the inco insulation The protective conductor is omitted for ming and outgoing cables must co
25. 1 5g 200 to 500 Hz Shock in accordance with EN 60721 3 7 class 7M2 Total shock response spectrum type II 30 g Mounting of the SIM 2 MS screws Tightening torque at room temperature 22 Nm Mounting of the antenna 2 plastic nuts M18 x 1 5 Ambient temperature During operation During transportation and storage 25 C to 70 C 40 C to 85 C Weight approx 510 g 1 Voltage measured on SIM 2 Warning not occur continuously MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 The values for shock and vibration are maximum values and must 6 101 Interfaces Definition of distance D Da 2 200 mm Dp 2 200 mm The SIM electronics can be mounted directly next to each other Figure 6 75 Distance D SIM 70 ANT 0 Dimensions Anti kink cable protector fle in mm xible in all directions Minimum bending 52 radius 20 mm 5 Cable length cae ele 0 45 m Of ry Antenna head 50 160 i Antenna gz side a zis O55 rO W a a T A ao l5 t z Top view of 9 antenna head n i View A 12 le 33 Figure 6 76 Dimensioned drawing of the SIM 70 ANT 0 MOBY E Configuration Installation and Service Manual 6
26. Aluminum Anthracite 6 38 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Table 6 13 Technical data of the ASM 454 424 ASM 454 ASM 424 Mounting 4 MS screws Optional top hat rail mounting Tightening torque lt 3Nm Weight approx 1300 g Protection rating in accor IP40 higher rating on request dance with EN 60529 MTBF at 40 C 1 105 hours 6GT2 491 1HH50 tor 6ES7 972 0BA11 OXAI Connector 6ES7 972 0 OXAO 6GT2 494 0AA00 or other 24 V connection RS 232 PC cable 6GT2 391 OB RS 422 Make cable as in Figure 6 34 Figure 6 34 6GT2 091 0A MDS MDS MDS Figure 6 32 Configurator for the ASM 454 424 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 39 Interfaces Pin assignment and switches 6 40 PRE ERR Connector 1 to 4 to the SLG Socket Designation 1 Not used Sending Receiving Not used Receiving Sending Ground 0 V 24V Not used Housing Cable shield OMANDOaA AWD RxD SLG with command active PRE Presence indicates the presence of an MDS in the transmission window ERR Error indicated by flashing LED under preparation Figure 6 33 Serial interfaces of the ASM 454 424 to the SLG ON 24 V are applied to green the ASM SF BF System fault bus red Fault RAM error A
27. Description FB 240 German English Description FB 250 for ASM 400 401 German English Description 3964 R for Windows 95 NT German English Description T3964R for DOS German English Description MOBY API German English Description C C library CCT32 for Windows 95 NT German English Operator control guide for STG MOBY hand held terminal English German also included with STG E Programming instructions for STG MOBY hand held terminal English German Equipment manual for ES 030 K German English MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Error Messages This chapter contains a list of MOBY I E error messages These messages are divided into three groups B 1 Error numbers 01 hex to 1F hex are described in the first section These messages are the same for all interfaces which use direct MDS addressing B 2 Some function blocks e g FB 250 FB 240 and FC 47 provide addi tional messages on the status of the hardware These special messages are description in the second section MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 B 1 Error Messages B 1 B 2 General Errors The following error codes can occur during MOBY I E operation They are transferred in the status byte during telegram communication or via the red LED on the front pla
28. Electrical field MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 43 Configuration and Mounting Guidelines Coupling paths A coupling path is required before interference generated by the source can take effect There are four kinds of interference coupling P 0 Galvanic coupling path N l T N l T A E L R L F Capacitive coupling path y S R U E s N Cc C E E Capacitive coupling path l S B O L U E R C E Emission coupling E V l C E Figure 3 35 The four kinds of interference coupling When MOBY modules are used various components of the total system can act as coupling paths Table 3 13 Causes of coupling paths Coupling path Cause Cables and lines Incorrect or unfavorable installation Missing or incorrectly connected shields Cables spaced unfavorably Switching cabinet or Missing or incorrectly wired equalizing line SIMATIC housing Missing or incorrect grounding Cables spaced unfavorably Modules not installed securely Poor cabinet layout MOBY E Configuration Installation and Service Manual 3 44 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 5 4 Cabinet Layout Shielding via housing User influence on the configuration of an interference immune system in cludes the cabinet layout cable installation grounding connections and cor rect shielding o
29. Figure 5 20 Metal free space for the ANT 18 20 14 Gy Side view ZL Top view Figure 5 21 Metal free space for the ANT 30 MOBY E Configuration Installation and Service Manual 5 16 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas FCC information Made in Germany SIEMENS MOBY E SLG 75 FCC ID NXWMOBYE SLG75 THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION Note The manufacturer is not responsible for any radio or TV interference caused by unauthorized changes and modifications to this equipment Such modifications could void the user s authority to operate the equipment MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 17 Read Write Devices Read Write Antennas Definition of the Distance D ls a DN ANT 1 INS 7 INS 7 ANT 1 Dp Da 2 800 mm paza Dp 800 mm ant1 Q 7 The SLG electronics can be mounted directly next to each other Figure 5 22 Distance D ANT 1 Da ANT 4 ANT 4 PAS OL Dp Da 2 800 mm Fai Dp 800 mm ANT 4 The SLG electronics can be mounted inv directly next to each other Figure
30. Technical data 6 80 Table 6 30 Technical data of the ASM 724 754 Serial interface to user Max cable length Procedure protocol Connection Transmission speed Max block length ASM 754 ASM 724 PROFIBUS DPV1 RS 232 RS 422 See PROFIBUS configuration 30 500 m EN 50170 Vol 2 PROFIBUS 3964R 9 pin submin D socket screw type attachment 9600 bps to 12 Mbps 9 6 kbps automatic recognition 19 2 kbps 38 4 kbps automatic recognition 4 words cyclic 238 bytes acyclic 238 bytes Serial interface to the SLA Cable length ASM to SLA No of SLAs connectable 9 pin submin D socket screw type attachment Max of 55 mm 4 SLA 71 devices Software functions Programming Depends on PROFIBUS DPV1 MOBY API master C Lib for PC with Windows 98 NT 4 0 Function block SIMATIC S7 FC 45 MDS addressing Direct access via addresses Commands Initialize MDS read data from MDS write data to MDS Digital inputs None Digital outputs None Supply voltage Connector 4 pin M12 round connector pin Nominal value Perm range Current consumption max current 24 V DC 20 to 30 V DC 250 mA without SLA 1 1 A without SLA consumption UL CSA Yes in connection with a power supply of NEC Class 2 Ambient temperature Operation 25 to 55 C no condensation Transportation and 40 to 85 C no condensation storage Housing Dimensions Lx Wx H 205 x 130 x
31. i 2 N o LB o D 10O 8 e i V D t For M5 mounting screw BM 141 142 ASM 473 n number of expansion modules Figure 6 58 Dimensions for mounting holes for basic and expansion modules MOBY E Configuration Installation and Service Manual 6 76 4 J31069 D0105 U001 A7 7618 Interfaces 6 9 ASM 724 754 Application area ASM 724 ASM 754 The ASM 724 754 interfaces are designed for the distributed configuration of identification systems for warehousing logistics distribution and assembly lines The robust and functional housing can be mounted almost anywhere Up to four read write antennas can be connected and operated in quasi paral lel When more than one SLA 71 is connected the data are processed sequen tially on the device The MOBY wide range power pack 6GT2 494 OAA00 can be used to sup ply the power on the ASM 724 and ASM 754 The read write antenna SLA 71 and stub lines must be ordered separately The user has a choice of two interfaces e PROFIBUS DPV1 ASM 754 e RS 232 RS 422 Serial interface to the PC and PC compatible controllers e g SICOMP IMC and to controllers of other manufacturers ASM 724 Other operating systems on request Figure 6 59 ASM 724 754 interface The ASM 724 accesses the data on the MDS directly with physical addresses Communication with the user is handled by a serial RS 232 RS 422 interface with the 3964R protocol This makes it easy to conne
32. m s m min 1 83 110 1 67 100 Write MDS E600 1 5 90 1 33 80 1 17 70 1 60 Read MDS E600 0 83 50 0 67 40 0 5 30 a E 0 33 20 0 16 10 0 O 10 20 30 40 50 60 70 80 90 100 110 120 130 Number of bytes n Figure 3 13 SLG 72 with MDS E600 length Lx of the transmission window V MDS m s m min 1 83 ea 1 67 100 Write MDS E611 1 5 90 1 33 80 1 17 70 Read MDS E611 1 60 0 83 50 0 67 40 0 5 30 0 33 20 PN 0 16 10 0 O 10 20 30 40 50 60 70 80 90 100110120 130140 150160 Number of bytes n Figure 3 14 SLG 72 with MDS E611 length Lx of the transmission window MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 17 Configuration and Mounting Guidelines V MDS m s m min 1 83 110 1 67 100 Write MDS E624 1 5 90 1 33 80 7 1 17 70 1 60 0 83 50 0 67 40 X 0 5 30 L Read MDS E624 0 33 20 ens 0 16 10 0 0 10 20 30 40 50 60 70 80 90 100 Number of bytes n Figure 3 15 SLG 72 with MDS E624 length Lx of the transmission window MOBY E Configuration Installation and Service Manual 3 18 4 J3
33. Connecting cable ASM side SLG side ASM 456 SLG A 6GT2 091 0FH20 gt i 2 or 2 gt 5 Connector M12 SLG connector 6GT2 091 0FH50 pin 3 3 socket M I z 5 lt 6 6 qm 1 T VU 8 lt 7 Figure 3 60 Connecting cable ASM 456 gt SLG Extension cable ASM side Coupling connector side ASM 456 SLG 6GT2 891 0F Connector M12 EN Connector M12 pin 1 lt 1 socket for 2 a 2 connecting cable ASM 456 3 3 6GT2 091 0FH 4 4 mT qT 5 lt 5 6 gt 6 7 eee J Figure 3 61 Extension cable ASM 456 lt gt SLG MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 67 Configuration and Mounting Guidelines Connecting cable RS 232 PC lt SIM 6GT2 391 1DH50 PC RS 232 side Adapter SIM side lt Sm gt B 43 Ground A Ground C5 amp 14 TxD RxD 2 2 TxD q 15 RxD x C 3 15 pin submin D 1 9 pin submini D 0 53 m socket screw 9 5 socket screw type attachment type attachment OV Test cable for DI DO and power supply m 24V Shield Housing Pin allocation for terminal module o000000 2 Terminal Designation 1 24V 2 Not used o o 3 Do0 4 Ground 0 V 5 DIO if 2 als o 7 8 6 DO1 7
34. Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 65 Configuration and Mounting Guidelines Connecting cable ASM side PC side RS 232 PC ASM 424 724 9 pin submini D 1 a Z i Cas D 6GT2 391 0BH50 or _ Pins screw type TxD RxD socket screw attachment 2 gt 2 type attachment 6GT2 391 0BN20 3 RxD TxD 3 4 T 4 5 oV oV 5 6 lt EL 6 7 gt Cc 7 8 Z 8 V lt 9 Housing Housing Figure 3 57 Connecting cable RS 232 PC ASM 424 724 Connecting cable ASM side SLA side ASM 724 754 AN amp SLA 71 9 pin submini D 1 a oy z pins screw type 12 socket 6GT2 391 1AH50 attachment 2 a 2 3 3 B 0 5 m 5 6 w 6 7 gt Co FT Pin 8 free 8 8 9 i mooo Figure 3 58 Connecting cable ASM 724 754 gt SLA 71 MOBY E Configuration Installation and Service Manual 3 66 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Extension cable Coupling connector side SLA side ASM 724 754 A amp SLA 71 a M12 an 1 A 1 DE poa 5 or connecting cable socket i 391 1BN10 SLA71 2 a 2 6GT2 391 1AH50 6GT2 391 1BN25 ard 3 4 4 mo i A K M 5 5 6 gt 6 7 7 i TE Figure 3 59 Extension cable ASM 724 754 lt SLA 71
35. Nominal output current 1 25 A Basic load None Short circuit immunity Yes Ambient temperature for trans portation storage and operation 0 C to 40 C with 90 humidity no con densation Power supply dimensions in mm L x W x H Output cable Primary connector can be 105 x 68 x 39 without connector 2 x 0 75 mm 2 m in length Euro connector UK connector USA connector changed included Housing material Plastic PPEV1 Color Black Weight Approx 260 g CE Yes UL Yes Interference emission Interference immunity EN 55011 55014 and 55022 B EN 61000 4 2 to 4 6 Electrical safety test Galvanic isolation primary secondary Safety class to EN 60950 VDE 0805 Protection rating in accordance with EN 60529 In accordance with EN 60950 3 kV AC IP30 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Accessories Ordering data Table 7 5 Ordering data for the wide range plug in power pack Wide range plug in power pack 90 264 V AC 24 V DC 1 25 A Connecting cable RS 232 PC SIM Order No 6GT2 090 0HB00 6GT2 391 1DH50 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 9 Accessories 7 4 MOBY STG E Hand Held Terminal Application areas Setup and function 7 10 The STG E adds to the MOBY E identification system a powerful mobile hand held terminal
36. Read head active display not lighted 10 hours Read head inactive display lighted Interfaces LIF interface LIF Low Insertion Force for battery charging and communication with PC and printer 3link cable not inclu ded RS 232 and TTL interface for connection of a MOBY read head Security Locking mechanism for battery and program memory Software MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 13 Accessories 7 14 Table 7 7 Technical data of the STG E hand held terminal Operating system File management EPOC 16 multitasking graphics support GUI interface Inter preter similar to MS DOS MS DOS compatible Integrated software MOBY STG program MOBY service and test program spreadsheet database calculator communication Read write delete MDS read MDS ID store and load MDS data German or English menu language data input and dis play in ASCII or HEX Technical data Complete device incl ACCUs Read head Dimensions 260 x 90 x 35 mm 90 x 64 x 35 mm Weight Approx 440 g Approx 110 g Temperature Operation 20 C to 60 C Storage 25 C to 80 C without battery Relative humidity Protection rating in accordance with EN 60529 Impact resistance EMC Electrostatic RF EFT 0 to 90 no condensation IP54 protected against splashed water Max drop on concrete 1 m E
37. Signal 24 V RxD OV RxD TxD TxD Free oN IAJ AI OUJ NJ e PE shield Core color Note data sheet provided by cable manufacturer MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 53 Interfaces 6 6 4 Diagnosis using LEDs The following figure shows details of the LEDs of the ASM 456 6 PROFIBUS SF BF DC24V Figure 6 46 LEDs of the ASM 456 Table 6 18 Status LEDs for ASM 456 LEDs Meaning ON Lights up when there is logic voltage at the ASM is generated by the 24 V supply voltage DC 24 V Lights up when the 24 V supply voltage is connected to the ASM ACT_1 ACT_2 The corresponding SLG is active in processing a user command ERR_1 ERR_2 A flashing pattern indicates the last error to occur PRE_1 PRE_2 Indicates the presence of an MDS RxD_1 RxD_2 Indicates live communication with the SLG Faults on the SLG may also cause this display to light up 1 The meaning of the individual flash patterns and the associated fault descriptions can be found in the relevant FB and FC documentation 2 In multitag mode this LED uses a flash interval to indicate the number of data media currently within the range of influence of the SLG MOBY E Configuration Installation and Service Manual 6 54 4 J31069 D0105 U001 A7 7618 Interfaces
38. TEST 9 pin subminiature D connector for STG with stub line 6GT2 091 0B screw type attachment Coding pin not visible on back of module in position h i e analog P module pr 10 pin connector for bus module Interface module 24 V supply SLG connection MOBYE 6GT2 002 0BA00 1 2 3 4 5 Figure 6 19 ASM 410 interface with operational and indicator elements MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 21 Interfaces Table 6 7 Status and error LEDs of ASM 410 No Color Meaning 1A Red Error The last command was concluded with an error or the hard ware of the module is defective 2A Yellow Rapid irregular flashing indicates running dialog with the SLG or mobile data memory MDS This LED is always on when the presence check is enabled 3A Green Data memory is in the field of the SLG The SLG which detected the MDS is indicated via LEDs B1 B2 LED is only active when presence check is being used B1 Green B1 1 SLG is in operation Note Only one of the B1 or B2 LEDs can be on at once If both LEDs are on check the wiring to the SLG B2 Green B2 2 SLG is in operation Note Only one of the B1 or B2 LEDs can be on at once If both LEDs are on check the wiring to the SLG B3 Green B3 power on This LED is always
39. electronics side Figure 5 29 Dimensioned drawing of the ANT 4 MOBY E Configuration Installation and Service Manual 5 20 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas Antenna 40 side Cable length 3 m as a Se NK F 3 Minimum bending oe Me radius 20 mm Antenna j 7 head Side view of the antenna ANT 12 can be connected head on electronics side Figure 5 30 Dimensioned drawing of the ANT 12 Antenna 55 side Cable length 3 m v2 Uo M i SES SIEMENS 2 g ANT 18 N Minimum bending ie I ER radius 20 mm Antenna 24 gt head Side view ee of the antenna ANT 18 can be connected head on electronics side Figure 5 31 Dimensioned drawing of the ANT 18 Antenna ss side Cable length 3 m yee me Te Minimum bending y he radius 20 mm Antenna roe head Side view A of the antenna ANT 30 can be head connected on electronics side MOBY E SIEMENS ANT 30 M30 Fine thread incline 1 5 Figure 5 32 Dimensioned drawing of the ANT 30 Note The length of the line between antenna and evaluation unit is 3 m The length cannot be changed Caution The antenna must not be removed in an energized state MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001
40. 00 cee eee Dimensions for mounting holes for basic and expansion modules ASM 724 754 interface 0 ccc eens Configurator for the ASM 724 and ASM 754 0 cee ee eee ee Serial interfaces of the ASM 724 754 to the SLA71 Serial interfaces of the ASM 724 754 to the user 000 Dimensioned drawing of the ASM 724 754 with mounting holes How to mount the adapter plate ee eee eee Configurator for SIM example 0000 ccc eee eee eee Data structure of the MOBY E MDS MIFARE with SIM Assignment of the ASM addressing to the block structure of the MDS Installation with one connecting cable for rugged environments Installation with several connecting cable on the SIM connector Installation with test cable and plug in power supply see Section 3 7 3 Standard cabling for PC SIM RS 232 cc cece eee Standard cabling for PC SIM RS 422 0 ccc eee DI DO cabling with power supply 00 cece eee eee eee SIM ZOANT 0 5c e i ona eae pd adds wk deed aahed dor apateos Distance D SIM 70 ANT O 2 eee eee Dimensioned drawing of the SIM 70 ANT O 0 cece eee Transmission window of the SIM 70 ANTO 02 eee eee eee Metal free space for the SIM 70 ANT O 000 e cece eee eee SIM 7OANT I ccs iae a aa a a aiaa Eaa mien aa Koa een eS Transmission window of the SIM 70 ANT 1 sssaaa Metal
41. 10 Standard connecting cables which will take split toroidal cores 5 11 Ordering data for the SLA 71 0 cece eee eens 5 12 Technical data of the SLA 71 1 cece nett nees 5 13 Field data 0f SLA TT i acciag eve taaed ri rpi rnain aa EEEE A 6 1 Overview of the interfaces 0 ccc ccc cece teen ene 6 2 Ordering data for the ASM 400 0 cece cece eee eee 6 3 Technical data of the ASM 400 0c cece cence eee ens 6 4 Address settings for ASM 400 with FB 250 252 0 6 cee eee ee 6 5 Ordering data for the ASM 410 ccc ccc eee ens 6 6 Technical data of the ASM 410 keene nes 6 7 Status and error LEDs of ASM 410 0 cece cece eee eee 6 8 Operating modes for ASM 410 00sec cece ee eee eens 6 9 Ordering data for the ASM 450 452 anaana anaana 6 10 Technical data of the ASM 450 452 1 kc nets 6 11 LEDs for PROFIBUS diagnostics 00 cee eee eee 6 12 Ordering data for the ASM 454 424 6 ces 6 13 Technical data of the ASM 454 424 02 1 ccc ens 6 14 Connection assignment for ECOFAST connector plugs 6 15 Connection assignment for M12 connector PROFIBUS DP 6 16 Connection assignment for 7 8 connector supply voltages 6 17 PIMASSIQNMONE ccs ciie oe atin ae bee hee has Seed aoe deere 6 18 Status LEDs for ASM 456 00 0 ccc ccc cece eee eens 6 19 LED display for PROFIBUS diagnosis 0 cee ee eens 6 2
42. 15 Dimensions of MDS E624 MOBY E Configuration Installation and Service Manual 4 18 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Metal free space Mounting on metal Data memory Metal SIEMENS Non metal MDS E624 Flush mounting in metal Data memory Metal SIEMENS Non metal MDS E624 h gt 20 mm Figure 4 16 Metal free space for MDS E624 Note Underranging the standard values a and h will significantly reduce the field data The MDS may be mounted with metal screws i e M3 countersunk screws This has no substantial effect on the range For installation in metallic environment read and adhere to the information in chapter 3 4 2 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 4 19 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 1 Read Write Devices Read Write Antennas 5 1 Application area Introduction The SLGs SLAs provide inductive communication with the mobile data me mories i e MDSs and the serial link to the interfaces i e ASMs Various SLG SLA models for short medium and long distances to the MDS are available to meet customer requirements Layout and The SLG
43. 20 mm MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 29 Configuration and Mounting Guidelines MDS and SLG 75 with ANT 4 Table 3 7 Reduction in field data due to metal in MDS and SLG 75 with ANT 4 SLG 75 ANT 4 ANT 4 ANT 4 without Metal on Metal Flush in Metal MDS Circumference 40 mm MDS E600 MDS without metal 100 80 70 MDS on metal 80 70 60 Distance 20 mm MDS mounted flush in metal 70 60 50 Distance 20 mm circumference 20 mm MDS F611 MDS without metal 100 80 70 MDS on metal 80 70 60 Distance 20 mm MDS mounted flush in metal 70 60 50 Distance 20 mm circumference 20 mm MDS E624 MDS without metal 100 80 80 MDS on metal 80 70 70 Distance 20 mm MDS mounted flush in metal 60 40 40 Distance 20 mm circumference 20 mm MDS and SLG 75 with ANT 12 Table 3 8 Reduction in field data due to metal in MDS and SLG 75 with ANT 12 SLG 75 ANT 12 ANT 12 ANT 12 without Metal Flush in Metal Flush Mounted Distance 10 mm in Metal MDS Circumference 10 mm MDS E623 MDS without metal 100 85 85 MDS on metal 100 85 85 Distance 20 mm MDS mounted flush in metal 75 715 60 Distance 20 mm circumference 20 mm 3 30 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines MDS and SLG 72 SIM 72 Table 3 9 Reduction in fi
44. 473 interface MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 69 Interfaces Ordering data Technical data 6 70 Table 6 26 Ordering data for the ASM 473 Interface module ASM 473 6GT2 002 0HA10 Accessories SLG cable 2 m standard cable For additional lengths see Section 3 7 4 Opt ASM connector without SLG cable for cable lengths gt 20 m Software MOBY with FC 45 incl documentation 6GT2 091 1CH20 6GT2 090 0BC00 6GT2 080 2AA10 Description FC 45 German English French Electronically available on Software MOBY CD Table 6 27 Technical data of the ASM 473 Interface to ET200X SIMATIC S7 P bus cyclic acyclic services Communication 2 words cyclic 238 bytes acyclic Command buffer in ASM 70 x 238 bytes Serial interface to SLG Connector 2 x coupling connectors M12 Line length max 20 m 2 m standard cable length Additional ready made cables 5m 10 m 20 m up to 1000 m on request Connectable SLGs 1x SLG 4x Software functions Programming SIMATIC S7 function block MDS addressing Commands PROFIBUS diagnosis S7 diagnosis Firmware can be loaded Depends on PROFIBUS DP ma ster FC 45 Direct access via addresses Initialize MDS read data from MDS write data to MDS yes in accordance with ET 200X basis station Yes can be called via S7 OM yes via SIMATIC Manager MOBY E Conf
45. 5 7 Read Write Devices Read Write Antennas 5 8 ANT 4 Figure 5 8 ANT 4 for SLG 75 The ANT 4 was specially conceived for use in manufacturing plans and assem bly lines Due to its wide transmission area the antenna can be used every where high speeds are required The cable length between the antenna and the evaluating processor unit is 1 m and is connected to the electronics side ANT 12 Figure 5 9 ANT 12 for the SLG 75 The ANT 12 is intended primarily for tool identification The very small size of the antenna permits very accurate positioning using the plastic nuts included with it The antenna cable can be connected on the SLG side Data carrier com munication is only possible with the MDS E623 tool pill in static mode MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas Ordering data ANT 18 Figure 5 10 ANT 18 for the SLG 75 The ANT 18 was designed primarily for use in small assembly lines The small compact dimensions of the antenna with its two plastic nuts included with the product make it easy to position for any application The antenna cable can be connected on the SLG side Data carrier communication is only possible with the MDS E624 in static mode ANT 30 P Figure 5 11 ANT 30 for the SLG 75 The ANT 30 was designed primarily for use in small assembly lines T
46. 500 Hz Shock in accordance with EN 60721 3 7 class 7M2 Total shock response spectrum type II 30 g Mounting of the SIM 2 MS screws Mounting of the antenna 2 MS screws Tightening torque at room temperature 22 Nm Ambient temperature During operation During transportation and storage 25 C to 70 C 40 C to 85 C Weight approx 620 g 1 Voltage measured on SIM 2 Warning The values for shock and vibration are maximum values and must not occur continuously Transmission window S 9 Side view Top view 1 With Sa min the transmission window can increase in size compared to the standard configuration Figure 6 80 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Transmission window of the SIM 70 ANT 1 Interfaces Metal free space Metal free space with flush mounting a 40mm Metal h 20 mm non metallic base Figure 6 81 Metal free space for SIM 70 ANT 1 FCC information Made in Germany SIEMENS MOBY E SIM 70 ANT 1 FCC ID NXWMOBYE SIM70ANT1 THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION Note The manufacturer is not responsible for any radio or TV i
47. 6 47 6 48 6 49 6 50 6 51 6 52 6 53 6 54 6 55 6 56 6 57 6 58 6 59 6 60 6 61 6 62 6 63 6 64 6 65 6 66 6 67 6 68 6 69 6 70 6 71 6 72 6 73 6 74 6 75 6 76 6 77 6 78 6 79 6 80 6 81 6 82 6 83 6 84 6 85 6 86 6 87 6 88 7 1 7 2 Basic design of the ASM 456 cece cee Configurator ASM 456 2 0 0 eects Setting PROFIBUS addresses on connection block M12 7 8 Loosening the configuration plug s screw connection Setting PROFIBUS address on configuration plug Connecting the ASM 456 up to protective earth 004 Connecting cable ASM 456 lt gt SLG l 2m 5mM 00000e Extension cable ASM 456 SLG 2m 5m 10m 20m 50m LEDs of the ASM 456 2 ccssceceterene de seee ber aee be edbeeee baat Dimensional drawing of ASM 456 in MM 000 eee eee ee ASM 470 475 interface 00 cece etna Configurator for the ASM 470 475 0 0 cece eee Front plate and inside of the front door of the ASM 470 475 Wiring from the ASM 470 475 to the SLG 6GT2 091 0E Baring of the cable shield for a cable made by the customer ASM 470 475 directory in the hardware catalog 005 ASM 473 interface 1 0 0 cece etna Configurator for the ASM 473 0 cece eee Maximum configuration of the ASM 473 on one ET 200X Pin assignment and LEDs of the ASM 473
48. 87 Interfaces 8192 bit EEPROM Manufacturers data Block 0 gt Block 1 Sector 0 User data Boe 2 Access conditions 0 Sector Sector 1 Block 3 trailer O User data Sector i Block 7 Access conditions 1 trailer 1 i Block 60 User data Boker 61 Key A 15 Sector 15 ector Boxee 62 Access conditions 15 trailer 15 Key B 15 Block 63 16 sectors e 4 blocks per sector 64 blocks e 16 bytes per block 1024 bytes e 47 user data blocks 752 bytes e Keys A and B 6 bytes e Access conditions 4 bytes Figure 6 66 Data structure of the MOBY E MDS MIFARE with SIM MOBY E Configuration Installation and Service Manual 6 88 4 J31069 D0105 U001 A7 7618 Interfaces The MOBY interface modules which work with the MDS via an SLG e g ASM 400 ASM 450 ASM 470 and so on only access the user data via addresses The figure below shows the assignment of the ASM addressing to the block structure of the MDS ASM Addressing MDS Structure Decimal Hexadecimal Block 0 gt Manufacturers data 0 0000 User data 15 OOOF Block 1 16 0010 31 001F Bok 2 Block 3 32 0020 us are User data 48 0030 63 003F 64 0040 79 004F 704 02C0 719 02CF Block 60 User data 720 02D0 735 02DF Boece 61 736 02E0 751 O2EF Boxee 62 Block 63 Fig
49. A7 7618 Configuration and Mounting Guidelines 3 1 1 Transmission Window The read write device i e SLG SLA generates an inductive alternating field The field is strongest in the vicinity of the SLG SLA and decreases in strength the further away from the SLG SLA it moves Distribution of the field depends on the layout and geometry of the antennas on the SLG SLA and the MDS MDS functionality requires a minimum field strength on the MDS achieved at a distance of Sg from the SLG SLA The figure below shows the transmis sion window between the MDS and the SLG SLA Transmission window lt MDS View of the side POE MDS View of the top Sa Working distance between the MDS and SLG SLA Sg Limit distance The limit distance is the maximum clearance between the top of the SLG SLA and the top of the MDS at which the transmission will still function under normal conditions L Length of a transmission window The length Lg is valid for the calculation In the case of Sa min the field length increases from Lg to Lmax PI Point of intersection of the symmetry axes of the MDS Figure 3 1 Transmission window The active field to the MDS is a circle See view from top The MDS can be processed as soon as the point of intersection IP of the MDS enters the circle of the transmission window If an MDS E600 or E611 enters the transmission window diagonally hatched portion in F
50. Application area ASM 454 ASM 424 6 36 The ASM 454 424 interfaces are designed for distributed configurations in assembly lines The robust and attractive housing can be mounted anywhere Up to four write read devices in the MOBY E range can be connected and run in parallel This ensures dynamic operation of the connected SLGs The user has a choice of two interfaces e PROFIBUS DPV1 ASM 454 e RS 232 serial interface for the PC ASM 424 Figure 6 31 ASM 454 424 interface Data can be accessed directly in the MDS by means of physical addresses using the ASM 454 Communication to the user is by means of the acyclic PROFIBUS DPV1 protocol service The function FC 45 is available to SIMATIC S7 users as a simple means of integration The description of the PROFIBUS DPV1 implementation see appendix of FC 45 description is available to programmers of control lers of other manufacturers Data can be accessed directly in the by means of physical addresses using the ASM 424 Communication with the user is via a serial RS 232 interface using the 3964R protocol This makes it easy to connect PCs and controllers of other manufacturers to the MOBY E identification system A C library MOBY API is available to PC users for their applications MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Ordering data Table 6 12 Ordering data for the ASM 454 424 ASM 454 inte
51. DO2 9 10 11 12 13 1415 8 Not used 9 Ground 0 V 10 Ground 0 V 11 DPAO 12 DI1 13 GND signal ground 14 TxD send 15 RxD receive Connection for connector power pack 6GT2090 OHBO00 1 For the definition of the inputs outputs see Section 6 10 2 Figure 3 62 Connecting cable for RS 232 PC SIM 3 68 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 7 4 Cable Lengths The length key for MOBY cables is no longer supported as of 01 10 2001 After that cables will only be available in certain lengths see Table 3 22 The cable lengths are based on the following general rules e Loose cables only come in lengths of 50 m 120 m and 800 m e Prepared cables are only available in the lengths listed below Cables can still be made to any length see Table 3 14 by the customer Table 3 22 Ordering data for MOBY cables SLG plug in line ready made Between ASM 400 424 454 ES 030 K and SLG e Angled SLG connector Length 5m 6GT2 091 0AH50 10 m 6GT2 091 0AN10 20 m 6GT2 091 0AN20 50 m 6GT2 091 0AN50 Straight SLG connector Length 10m 6GT2 091 2AN10 50 m 6GT2 091 2AN50 Between ASM 410 and SLG e Angled SLG connector Length 5m 6GT2 091 0DH50 10m 6GT2 091 ODN10 20 m 6GT2 091 0DN20 e Straight SLG connector Length 5m 6GT2 091 2DH50 Between ASM 470 475 and SLG e Angled SLG connector Length 2m 6GT2 091 0EH20 5
52. Figure 6 79 SIM 70 ANT 1 Table 6 39 Ordering data for SIM 70 ANT 1 Serial interface SIM 70 ANT 1 6GT2 305 OAB00 15 pin subminiature D special connector socket for IP65 6GT2 390 1AA00 SIM RS 232 test cable with connection line for DI DO and connection for power supply total length of 5 m 6GT2 391 1DH50 Plug in power pack primary 90 V to 264 VAC secondary 24 V DC 1250 mA for SIM RS 232 test cable 6GT2 090 0HB00 Software See Section 7 1 Programming guide Table 6 40 Technical data of the SIM 70 ANT 1 Serial interface RS 232 and RS 422 Transmission speed 9600 bps Procedure 3964R C library contains driver for PC Plug in connection 15 pin subminiature connector pin on device side Data line length max 1000 m shielded RS 422 30 m shielded RS 232 Antenna line length max 0 45 m MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Table 6 40 Technical data of the SIM 70 ANT 1 Software functions Programming The following C libraries are available for the PC MDS Read write initialize access rights multitag see programming guide Depends on computer PC PLC of other manufacturer CCT32 Windows 95 NT 4 0 Digital input Ri 10 kQ Number Input voltage for Logical 0 Logical 1 Non floating Via 15 pin subminiatu
53. Service Manual m 4 J31069 D0105 U001 A7 7618 Ill Contents Figures 2 1 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 22 3 23 3 24 3 25 3 26 3 27 3 28 3 29 3 30 3 31 3 32 3 33 3 34 3 35 3 36 3 37 3 38 3 39 3 40 3 41 3 42 3 43 3 44 3 45 3 46 3 47 3 48 3 49 3 50 Overview of MOBY E components 000 eee eee ee eee Transmission WiINdOW 00 eects Direction of movement of the MDS 0c e eee eee Working in static operation 0 eee Working in dynamic operation 0 cece eee ees Tolerances of the side allowance of the pallet Tolerance of the side allowance of the pallet 0 SLG 75 ANT 1 SLA 71 with MDS E600 0 cee eee eee SLG 75 ANT 1 SLA 71 with MDS E611 0 0 0 20 eee eee SLG 75 ANT 1 SLA 71 with MDS E624 0 02 cece eee SLG 75 ANT 4 with MDS E600 length L of the transmission window SLG 75 ANT 4 with MDS E611 length Lx of the transmission window SLG 75 ANT 4 with MDS E624 length L of the transmission window SLG 72 with MDS E600 length L of the transmission window SLG 72 with MDS E611 length Ly of the transmission window SLG 72 with MDS E624 length L of the transmission window Mounting on metal MDS E600 E611 0 0 e eee eee Flush mounting MDS E600 E611
54. Top view Standard configuration T longitudinal ices Ly Sa min l Lx Sa max Lx Lx Sa min 1 ag Ly Sa max Ly lig a min 1 With Sa min the transmission window can increase in size compared to the standard configuration Figure 6 85 Transmission window of the SIM 72 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 111 Interfaces Metal free space h physical height of SIM Metal a b Metal free distances 40 mm Figure 6 86 Metal free space of the SIM 72 FCC information Made in Germany SIEMENS MOBY E SIM 72 FCC ID NXWMOBYE SIM72 THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION Note The manufacturer is not responsible for any radio or TV interference caused by unauthorized changes and modifications to this equipment Such modifications could void the user s authority to operate the equipment MOBY E Configuration Installation and Service Manual 6 112 4 J31069 D0105 U001 A7 7618 Interfaces Definition of distance D Dimensions in mm
55. Transmission window SP MDS A View of the top 4SP MDS Figure 3 4 Working in dynamic operation The following approximation formula applies to practical applications B 0 4 L W Width of the transmission window L Length of the transmission window The width of the transmission window W is particularly important for the tolerance of mechanical tracking When W is maintained the formula can be used without restriction for the transmit period There are generally secondary fields in the range from 0 to 20 mm However they should only be considered for configuration in exceptional cases because the write read intervals are only very limited Exact details on the field geometry of the secondary fields cannot be provided because the values very much depend on the working distance and the application MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 5 Configuration and Mounting Guidelines 3 1 2 3 6 Transmit Period of the MDS The transmit period is the time during which the MDS is located in the trans mission window of an SLG SLA During this time the SLG SLA can ex change data with the MDS The formula used to calculate the transmit period is shown below poe L 0 8 m E hide Vups m sS ty Transmit period of the MDS L Length of the transmission window Vups Speed of the data memory in dynamic operation 0 8 Constant factor Compensat
56. bit Bit 4 1 parameter assignment er ror The ADR parameter does not contain the correct values The KAN parameter is incorrectly specified Permitted values are 1 or 2 The TYP parameter was incorrectly specified Permitted values are 0 1 3 5 6 The ANW parameter is not 0 or 1 The command in ZUWDB is not allowed Bit 5 1 ASM error The exact ASM error is in bit 8 to 15 of DISP If bit 8 to 15 0 After the command was transferred the FB did not receive an acknowledgment from the ASM in time After the command was started FB 250 was not called by the user for longer than 4 seconds no cyclical call of the FB The user has changed data in the FBDB DW 0 DW 24 specifically DW 0 1 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 B 7 Error Messages Table B 2 Error messages of FB 250 Error messages Bit 6 1 timing error Cause Remedy Monitoring by loop counter triggered in FB 250 The command data could not or not completely be transferred to the ASM 400 e The ASM 400 cannot be addressed by the FB It is possible that the ADR parameter does not correspond to the S3 switch position on the ASM 400 e A length of 0 was transferred for a write command The AG parameter is set incorrectly The user has changed data in the FBDB specifically DW 0 1 Check the AS
57. cece eee eee 7 2 Ordering data for the MOBY wide range power pack 7 3 Technical data of the MOBY wide range power supply 7 4 Technical data of the wide range connector power pack MOBY E Configuration Installation and Service Manual x 4 J31069 D0105 U001 A7 7618 Contents 7 5 Ordering data for the wide range plug in power pack 7 6 Ordering data for the STG E 1 ee 7 7 Technical data of the STG E hand held terminal 7 8 Ordering data for the ES 030 K eects 7 9 Technical data of the ES 030 K 0 eee B 1 General Errors 0 00 nent tents B 2 Error messages of FB 250 ci 2 006 ade eee andes eG eee aa aes B 3 Error messages of FB 47 FC 47 0c ccc cece nee B 4 Error messages of FB 240 2 0 2 e cece eee een eee D 1 Compatibility of MOBY E components as at July 2003 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 xI MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 General Technical support Internet 1 This configuration installation and service manual will help you to plan and configure your MOBY E system It covers the guidelines on configuration and installation and provides complete technical data on the individual com ponents The specialists of Technical Support are ready to advise and support you when
58. command is still active An active command can only be terminated with a RESET command The new command was terminated with error 19 hex and the old command is executed by the ASM and reported after processing as completed 1A 26 PROFIBUS DP error occurred Bus connection interrupted wire break connector removed Master won t address ASM anymore Error reported as soon as the bus connection is working again 1E 30 The message frame does not have the correct form QB byte does not correspond to user data length Check and correct the message frames in the user program 1F 31 Communication with the MDS was terminated with RESET This error can only be returned with a RESET command 20 32 No error messages 00522 binary Only occurs if you are working with the ECC driver turned on It indicates that the xx 1x Xxxx driver has detected and corrected a 1 bit error The read write data are correct 40 64 No error messages 00512 binary This bit is normally always set It is reserved for the status display of the 2nd x1xx xxxx 80 128 No error message 00502 binary Battery voltage of the MDS has fallen beneath the threshold value We recommend 1xxx xXxxx you replace the MDS immediately In MDS variants with EEPROM this status bit is always set In SINUMERIK the battery message appears without the F identifier in the iden tification The fnr field can be evaluated to detect a bad battery at a single poi
59. connected via the 9 pin subminiature D connector You can use this to test the entire hard ware Table 6 8 Switch Short descrip setting tion on label insert 0 normal 1 ECC driver 2 Test operation 31 Test ECC 4 INIT normal 51 INIT ECC 6 Reserved 7 Reserved 8 Test of 1st or 2nd SLG 9 to F Reserved 1 Do not use switch positions 1 3 5 and 8 with MOBY E MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 23 Interfaces Wiring of one or two SLGs BUS MODULE Mounting rail Connecting terminal plate on the bus module Shield Cable shield 24V gt Gr Color coding in the case of the plug in line OV _y Ye supplied by Siemens Wh Br From the Pi external Gr 1st SLG power supply l S SNIWIIS A max cable length 1000 m 1 en Gr Ye Ww Br i 2nd sLG nas F Gr Plug in line incl SLG connector and open end with wire end ferrules 6GT2 091 0D 2 SNIWIIS 1 The maximum cable length depends on the connected SLG and on the tolerance of the external 24V supply 2 Cable lengths sed Section 3 74 3 Color coding gn green pin 4 on SLG connector ge yellow pin 5 on SLG connector ws white pin 6 on SLG connector br brown pin 1 o
60. design is provided by the galvanic isolation of the MOBY interface to the SIMATIC S5 bus The MOBY commands are started and data are fet ched by setting and scanning a few control bits in the process image PIO PII and eight input output bytes are assigned In time multiplex operation one or two SLGs can be used The MDS data are accessed via their absolute addresses mp ui o eame Bee EENE Bus module of eee PLC S5 1 00U with ASM 410 1 i i ISIEMENS O ISIEMENS O SLG SLG MDS MDS Figure 6 17 Configurator for ASM 410 in SIMATIC S5 MOBY E Configuration Installation and Service Manual 6 16 4 J31069 D0105 U001 A7 7618 Interfaces Ordering data Table 6 5 Ordering data for the ASM 410 Order No ASM 410 interface 6GT2 002 0OBA00 SIMATIC S5 bus module Screw type connection Crimp connection with crimp contacts increased EMC resistance Plug in lines and accessories 6ES5 700 8MA11 6ES5 700 8MA22 See Section 3 7 Description ASM 410 German English Electronically available on Software MOBY CD MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Technical data 6 18 Table 6 6 Technical data of the ASM 410 Serial interface to the SLG Max connection Line length type max SLG which can be connected e Static operation e Dynamic operation Interface to STG Interface for 24
61. devices and components rec ommended by Siemens If devices and components of other manufacturers are used they must be recommended or approved by Siemens Correct operation of the product requires proper storage setup and mount ing and careful operator control and maintenance When installing make sure that the power outlet socket can be easily ac cessed During operation the housing may heat up to 40 C This is no cause for concern However at an ambient temperature of more than 40 C be sure to cover the power pack so that people cannot touch the hot housing The power pack must still receive sufficient ventilation MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 7 Accessories 7 3 Wide Range Connector Power Pack Technical data 7 8 The MOBY wide range connector power pack is designed for use on single phase alternating current networks with a DC output socket connector The primary pulsed power supply is protected against overload with a built in current limitation circuit and is permanently immune to short circuiting The integrated overvoltage protection protects the connected electronics from excessively high voltages Table 7 4 Technical data of the wide range connector power pack Input voltage range 90 V to 264 V AC wide range input Frequency range of the input volt 47 Hz to 63 Hz age Nominal input current 700 mA Nominal output voltage 24 V DC
62. eee Minimum distance from SLG SLA to SLG SLA 00050 Reduction in field data due to metal in MDS and SIM 70 with ANT 0 and SLG 75 with ANT 18 ANT 30 3 28 Reduction in field data due to metal in MDS and SIM 70 SLG 75 with ANT 1 and SLA71 4 3 29 Reduction in field data due to metal in MDS and SLG 75 with ANT 4 1 0 2 0 00 cece eee Reduction in field data due to metal in MDS and SLG 75 with ANT 12 0 ee Reduction in field data due to metal in MDS and SLG 72 SIM 72 Chemical resistance of the MDS E600 cee eee eee Chemical resistance of data memories made of fiber glass reinforced epoxy resin MDS E611 E623 E624 0 ccc cece eee Sources of interference origins and effects 00 0000e Causes of coupling paths 0 cece eee ee Cable configuration 0 ccc cee eee eee e ees Connector assignment of the SLG connector 00 0 srnu Connector assignment of the 9 pin subminiature D connector Connector assignment of SLA connector 00c cece eens Connector assignment of the 9 pin subminiature D connector Connector assignment for 4 pin power supply connector pin on the side of the housing 0 cee eee ees Ordering data for the power supply connector 0000 Ordering data for the SLG connector 0 00 cece e eee ees Ordering data for MOBY cables
63. gt SLG 6GT2 091 1CH20 PROFIBUS cable with 24 V supply 000 eee ee eee eee SLG and DI DO configuration for ASM 450 452 0 00 eee ee Dimensioned drawing of the Pin assignment and LEDs of the ASM 450 452 0 00055 Length of baring fora PROFIBUS cable 00002 eee Setting the PROFIBUS address and circuiting the terminating resistance ASM 454 424 interface Configurator for the ASM 454 424 1 0 kee Serial interfaces of the ASM Serial interfaces of the ASM Dimensioned drawing of the How to mount the adapter plate eee eee Interface module ASM 456 with M12 7 8 or ECOFAST connection block ANTI ge cM octet cy Mate ai cies hae aaia ast sete ata bce ANT 4 itveetavhduds ieee tecideeadedan ANT 12 asua pinid edad en bk iia i Saale ANT 18 fecice coe atic node niadetitna ced ANT 30 eho eteie des timed ered ieee Res with split toroidal cores example SLA sated wee ident edna eed E for S5 135U 155U 0 eee for S5 135U 155U 0 eee for S5 135U 155U 155H 22 for S5 135U 155U 0 eee SIMATIC S5 wo eee EV TOOU 226 jive dings et tie wien eke ok ASM 450 452 osuan 454 424 tothe SLG 000 454 424 to the user 000008 ASM 454 424 ooo cee eee MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Contents 6 38 6 39 6 40 6 41 6 42 6 43 6 44 6 45 6 46
64. isolation Safety class to EN 60950 VDE 0805 Degree of protection to EN 60529 EN 60950 VDE 0805 and VDE 106 part 1 4kV AC I IP65 only in inserted state Output 1 and 2 A Socket 1 ground 0 V 3 4 Socket 2 24 V DC Socket 3 24 V DC 2 1 Socket 4 ground 0 V A Figure 7 2 Connector pin assignment 24 V output MOBY E Configuration Installation and Service Manual 7 6 4 J31069 D0105 U001 A7 7618 Accessories Dimensions in mm Safety guidelines AN 205 2 i 176 J 80 Figure 7 3 Dimensions of the MOBY wide range power supply Caution Do not open the devices or modify them Non adherence will invalidate CE certification and the manufacturer s war ranty When installing the power pack adhere to the applicable DIN VDE regulations of your country The field of application of the power supply unit is limited to information technology in electrical office equipment within the scope of EN 60950 VDE 0805 A device can only be set up and operated by qualified personnel For the purposes of the safety notes on this product qualified personnel are those persons who are authorized to commission ground and tag devices systems and electrical circuits in accordance with safety standards The de vice may only be used for the applications described in the catalog and tech nical description and only in connection with
65. not parameterized ade quately e Parameterize the master module correctly 00001001 09H 09D The user data received is too long e Input and output area of the ASM 450 not parameterized ade quately not 32 bytes Read command the specified length of the data to be read is too large e Parameterize the master module correctly 00010001 11H 17D The formal operands of FB 240 were parameterized incorrectly or the parameterization in the EPROM of the IM 308 B is incorrect e Parameterize FB 240 correctly e Parameterize the master module correctly and check the ADR parameter in particular Then start the RESET command MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Error Messages B 12 Table B 4 Error messages of FB 240 DISP Meaning right byte 00010011 FB 240 reports that only a RESET is permissible as the next com 13H 19D mand e ARESET was not carried out after a startup message of the ASM 450 e ARESET was not carried out after an error message that requires a RESET as the next command Then start the RESET command 00010100 Synchronization error between the ASM 450 and FB 240 14H 20D e The handshake of the command and acknowledgment message frames is out of step There may be a contact problem or the sup ply voltage may be unstable Then start the RESET command 00010101 ASM 450 carried out a startup or there was a P
66. of the Dimensioned drawing of the Dimensioned drawing of the Dimensioned drawing of the Dimensioned drawing of the ASM 450 connecting cables Antenna line with round CoreS 0000 ccc eee eee eee eee Read write antenna SLA 71 Transmission window of the Metal free space for SLA 71 Distance D SLA71 Dimensioned drawing of SLA 71 00 c cece eee Configurator of ASM 400 Connectors and their assignment for the ASM 400 Switches and plug in jumpers for the ASM 400 0000 ee Settings on the channel module 0000 cece eee ee eee Module rack CR 700 OLA S5 115U 1 2 eee Module rack CR 700 OLB S5 115U 0 eee eee Module rack CR 700 1 S5 115U 0 2 eee eee Module rack CR 700 2 S5 115U 0 0 eee eee Module rack CR 700 3 S5 115U 1 0 eee eee Module rack ER 701 3 S5 115U 2 0 eee Central controller S5 135U 155U 1020 ck eee Central controller S5 155U 155H 2 2 eee Expansion unit EG S5 183U Expansion unit EG S5 184U Expansion unit EG S5 185U Expansion unit EG S5 187U Configurator for ASM 410 in Configurator for ASM 410 in ASM 410 interface with operational and indicator elements Wiring of one or two SLGs for ASM 410 0 0 cee ee ASM 450 452 interface Configurator for ASM 450 452 0 eee Connector ASM 450 452 473 lt gt SLG 6GT2 090 0BC00 Connecting cable ASM 450 452 473 lt
67. of the transmission win dow in dynamic operation W Figure 3 6 Tolerance of the side allowance of the pallet Minimum distance See Table 3 4 for this value between SLG SLA and SLG SLA Minimum distance See Table 3 3 for this value between MDS and MDS Maximum number of bytes _L 0 8 _ 0 06 m 0 8 t 0 064 s 64 Vups 0 75 m s 7 ma For normal operating mode see Table 3 1 for the values of K and tpyte Calculation of nmax Read tv K _ 64 ms 35 ms Byte 2 55 ms 11 37 nmax 11 Byte Write tv K _ 64 ms 51 ms byte 2 8 ms 4 64 nmax 4 Byte Up to 11 bytes can be read or 4 bytes can be written when the MDS passes by MOBY E Configuration Installation and Service Manual 3 10 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 2 Field Data of MDS SLG and SLA The table below shows the field data of all MOBY E MDS SLG and SLA components This makes selecting an MDS and an SLG SLA particularly easy All technical data are typical data based on an ambient room temperature of 0 to 50 C a supply voltage of 22 to 27 V DC and metal free surround ings Tolerances of 20 are permitted for production conditions and temperature fluctuations Additional tolerances apply to the field data when the total voltage range from 20 V to 30 V DC is utilized for the SLG SLA and or the entire temper ature range is utilized for MDS and SLG SLA Table
68. out information via the module and saving system information such as function installa tion date installation location and comments MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 43 Interfaces Design The ASM 456 has the same housing as the distributed I O system ET 200eco The ASM has a connection block for connecting up to the PROFIBUS DP which is available in ECOFAST version or M12 7 8 version optionally The following figure shows the basic design of the ASM 456 456 Connector socket for 1st SLG M Status LEDs for operation of the 1st SLG oo eT socket for 2nd SLG Status LEDs for operation of the 2nd SLG JL Status LEDs for interface module Space for connection block Protective Earth Figure 6 38 Basic design of the ASM 456 MOBY E Configuration Installation and Service Manual 6 44 4 J31069 D0105 U001 A7 7618 Interfaces Integration The following figure shows how the ASM 456 is integrated in an automation system PROFIBUS DP Master module e g S7 400 CPU oO PROFIBUS pee cable 2m 24 V for ASM 456 and SLGs to other PROFIBUS bus nodes pa pi 2 SLG 1 SLG MDS MDS Standard cable length Figure 6 39 Configurator ASM 456 The ASM 456 is integrated into the hardware configuration by means of a GSD file The ASM can then be
69. send TxD 3 RxD receive RxD 4 Not used Not used 5 Ground 0 V Ground 6 Not used Not used 7 Not used Not used 8 Not used TxD 9 Not used RxD 1 Only in the case of the ASM 754 Housing Cable shield Cable shield 2 Only in the case of the ASM 724 Figure 6 62 Serial interfaces of the ASM 724 754 to the user MOBY E Configuration Installation and Service Manual 6 84 4 J31069 D0105 U001 A7 7618 Interfaces Dimensions in mm Erodungs Bolzen M4 130 85 gp et Figure 6 63 Dimensioned drawing of the ASM 724 754 with mounting holes 22 Adapter floor plate for top hat rail mounting Item Designation Quantity Floor plate 1 Profile section 1 Oval head screw 4 M5 x 10 Washer A5 3 Countersunk screw M4 x 10 Figure 6 64 How to mount the adapter plate Note The profile section item 2 can be turned by 90 on the floor plate before mounting if the situation requires it MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 85 Interfaces 6 10 SIM Serial Interface Module 6 10 1 Overview Application area Layout and function 6 86 The primary application areas o
70. set up and operated in conjunction with this manual Only qualified personnel should be allowed to install and work on this equipment Qualified persons are defined as persons who are authorized to commission to ground and to tag circuits equipment and systems in accordance with established safety practices and standards Correct Usage Note the following A Warning This device and its components may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens This product can only function correctly and safely if it is transported stored set up and installed correctly and operated and maintained as recommended Trademarks MOBY SIMATIC and SINEC are trademarks of SIEMENS AG Some of the other designations used in these documents are also registered trademarks the own er s rights may be violated if they are used by third parties for their own purposes Copyright Siemens AG 1997 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG Automation and Drives Special Products Projects Automotive Industry Training
71. shield of the SLG may not be applied to a grounded point i e no grounding clamp AC 230 V 24V VS Additional power consumers The voltage supply of the SLGs should be provided by the ding bar This will divert interference voltages of 2 pin connector on the ASM The ASM is equipped with 2 5 kV on the SLG cable Careful shield connec electrical fuses and a filter circuit against interference tion is particularly important for long cables or in peaks This filters out interference peaks and frequencies terference prone industrial environments which may be caused by additional power consumers D Each cabinet is centrally grounded The cable jacket of the SLG cables must be bared directly at the cable lead in A shield clamp is used for the connection of the cable shield to the groun Figure 3 46 Simple layout with ASM 400 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 55 Configuration and Mounting Guidelines Layout of an When the SLG is connected to the ASM 470 475 the cable must be laid via a 7 300 with MOBY shield terminal Shield connection terminals and holders are standard compo nents of the S7 300 product family SSS _ _S SSS Ss SSS SSS Ane
72. side to outside see Figure 4 11 e Remove extra adhesive e Allow to harden in accordance with the instructions of the adhesive manufacturer MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 4 15 Mobile Data Memories Examples of mounting i yr i Ooo I Figure 4 12 Example of mounting the MDS E623 in a quick release taper shaft a IQ Figure 4 13 Example of mounting the MDS E623 in a retention shaft S a Z MOBY E Configuration Installation and Service Manual 4 16 4 J31069 D0105 U001 A7 7618 Mobile Data Memories 4 5 MDS E624 Ordering data Technical data Figure 4 14 MDS E624 Table 4 13 Ordering data for MDS E624 MDS E624 mobile data memory with 752 byte EEPROM Order Number 6GT2 300 O0CE00 Table 4 14 Technical data of the MDS E624 Memory size 1024 byte EEPROM 752 bytes for use as de sired Memory organization Access as desired e In accordance with DIN 40050 part 9 MTBF at 40 C 2 5 x 10 hours Read cycles Unlimited Minimum write cycles 200 000 Typical write cycles 1 000 000 Data retention time at lt 40 C gt 10 years Read write distances See fi
73. weak spots and malfunctions during commissioning Figure 6 4 Settings on the channel module MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 11 Interfaces 6 2 3 SIMATIC S5 Configuration Module rack CR 700 0LA S5 115U Module rack CR 700 0LB S5 115U Module rack CR 700 1 S5 115U 6 12 Slot designation MOBY interface module ASM 4001 order no 6ES5 491 0LB11 1 One SIMATIC adapter capsule required for each ASM 400 Figure 6 5 Module rack CR 700 OLA S5 115U Slot designation MOBY interface module ASM 4001 order no 6ES5 491 0LB11 1 One SIMATIC adapter capsule required for each ASM 400 Figure 6 6 Module rack CR 700 OLB S5 115U Slot designation MOBY interface module ASM 4001 order no 6ES5 491 0LB11 1 One SIMATIC adapter capsule required for each ASM 400 Figure 6 7 Module rack CR 700 1 S5 115U MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Module rack CR 700 2 S5 115U Slot designation MOBY interface module ASM 4001 1 One SIMATIC adapter capsule required for each ASM 400 order no 6ES5 491 0LB11 Figure 6 8 Module rack CR 700 2 S5 115U
74. weight ASM 400 CM 422 0 to 55 C 20 to 70 C lt 95 1 SEP 1 SEP 15 24 mm 0 44 kg 0 1 kg MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 7 Interfaces Function block FB 250 6 8 Function block FB 250 controls data transmission between the STEPS pro gram and the ASM 400 interface module FB 250 can be used on the following programmable controllers e 115U F e 135U R S e 155U H FB 250 does not use system commands All MDSs can be processed with FB 250 Primary functions of FB 250 e Convert data from user parameterization structure to structure of an ASM e All communication with the ASM via command data exchange e Error handling command repetition Preparation of errors for the user Chaining of several partial commands into one complete command e Reading and writing with a user command e Any address areas of a mobile data memory can be processed with one command e Control of PLC cycle load via the user Data transmission between FB and MDS can be subdivided into three phases Supply interface with the appropriate command and the data or parameter e Transmit the data between ASM 400 and MDS e Supply S5 with appropriate parameters or data from the interface When the P address area is available FB 252 also supports operation of the ASM 400 in the expanded Q address area MOBY E Configuration Installation and Service Manual 4 J31
75. with the product The MOBY software CD ROM which con tains all the available FBs FCs for SIMATIC C libraries for Win dows 98 NT demo programs etc has to be ordered separately The CD ROM also includes the complete set of MOBY documentation German English and French in PDF format When you purchase an ASM or SIM interface module the price for use of the software including documentation on the MOBY Software CD ROM is included The purchaser is granted the right to make copies duplication li cense as needed for customer applications or system development for the plant The enclosed contract also applies to the use of software products for a one off charge MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 3 Accessories C library The import library is written in C CCT32 The following functions are supported e Read MDS e Initialize MDS e Write MDS e Password protection and access rights e Multi tag recognition e Personalization of the cards only with the hardware of the MIFARE demo kit Driver software is available for the 3964R protocol For a description of the functions see applicable programming instructions See also appendix A In addition the C library Windows 95 NT contains a simple demo program C library The import library is written in C MOBY API The following functions are supported e Read MDS e Initialize MDS e Write MDS Driver sof
76. 0 Technical data of ASM 456 ccc ccc nents 6 21 Ordering data of ASM 456 00 ccc eee e eee 6 22 Ordering data for the ASM 470 475 ccc cece eee 6 23 Technical data of the ASM 470 475 0 1 cc ccc ete eens 6 24 Function of the LEDs on the ASM 470 475 06 ccc eee e eee eee 6 25 Operating states shown by LEDs on the ASM 475 00005 6 26 Ordering data for the ASM 473 cee ccc 6 27 Technical data of the ASM 473 ccc ccc cece teens 6 28 Prerequisite for operation of the ASM 473 cece cece 6 29 Ordering data for the ASM 724 754 6 cts 6 30 Technical data of the ASM 724 754 1 0 ccc ccc cette 6 31 Field data of all MDSs and SIMs without the influence of metal 6 32 Minimum distance from MDS to MDS 0 cece eee eens 6 33 Minimum distance from SIM to SIM cece cence eens 6 34 Overview of the SIM connector allocation 0 00 c cece eee eee 6 35 Voltage supply of SIM 0 0 tees 6 36 Cable configuration SIM 00 0 cece eee 6 37 Ordering data for SIM 70 ANT O 1 eee eee eens 6 38 Technical data of the SIM 70 ANT O cece eect eee nes 6 39 Ordering data for SIM 70 ANT 1 1 cee eee eens 6 40 Technical data of the SIM 70 ANT 1 ccc cece e eens 6 41 Ordering data for the SIM 72 1 1 0 ccc ete ees 6 42 Technical data of the SIM 72 ccc ccc ett nets 7 1 Ordering data for MOBY software 000
77. 0 may only be wired when the voltage is off Note To ensure interference free operation of the ASM 475 make sure that the ASM and SIMATIC CPU or the ASM and IM 153 in the case of the ET 200M use the same voltage If not error indicators which light up on the CPU when the ASM is turned on may not go off MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 63 Interfaces Front panel 6 64 The following figure shows the front plate of the ASM 470 475 and the in side of the front door with the related terminal assignment diagram The SLGs must be connected to the ASM as shown in the terminal assignment diagram MOBY MOBY amp ASM 470 SF ASM 475 SF 24V m 5 VDC ANW Active ACT_1 ERR_1 Error PRE_1 SLG 1 RxD_1 RxD ACT_2 Error ERR_2 SLG 2 PRE_2 RxD RxD_2 xja 56 6GT2 002 0FA10 x 4 BI6 6GT2 002 0GA10 Status and error indicators Connection diagram The numbers for the connection are based on connector X1 located on the upper part of the housing Figure 6 50 Front plate and inside of the front door of the ASM 470 475 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Display elements on the ASM Table 6 24 Function of the LEDs on the ASM 470 475 ASM
78. 00 40 SIM 72 70 100 40 1 The width W contained in parentheses only applies to static MDS operation 2 See ee the field geometry 3 MDS E623 together with SIM 70 ANT 0 only in static operation 4 In static operation a maximum median deviation of 2 mm is permitted 5 Reduction by approx 15 when the MDS enters the transmission window diagonally Note For effects of metal on the transmission window see Sections 3 4 2 Table 6 32 Minimum distance from MDS to MDS MDS MDS MDS MDS E600 E611 E623 E624 SIM 70 ANT 0 gt 30mm gt 50 mm SIM 70 ANT 1 gt 400mm gt 400 mm gt 250 mm SIM 72 gt 400 mm gt 400 mm gt 250 mm MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Table 6 33 Minimum distance from SIM to SIM SIM 70 SIM 70 SIM 72 ANT 0 ANT 1 SIM 70 ANT 0 gt 200 mm gt 400 mm gt 400 mm SIM 70 ANT 1 gt 400 mm gt 800 mm gt 800 mm SIM 72 gt 400 mm gt 800 mm gt 800 mm Note Adherence to the values specified in Table 6 33 is essential There is a dan ger of the influence of inductive fields if the values are underranged This would increase the time for data transmission incalculably or a command would be terminated with errors MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 91 Interfaces 6 10 2 Cable and Connector
79. 002 2EE00 6 37 6GT2 080 2AA10 6 6 6 26 6 37 6 61 6 70 7 4 6GT2 090 0A 3 58 6 30 6 95 6GT2 090 0ANSO 3 71 6GT2 090 0AT12 3 71 6GT2 090 0AT80 3 71 6GT2 090 0BA00 3 63 6GT2 090 0BA10 3 63 6GT2 090 0BB00 se 6GT2 090 0BB10 6 6 6 26 6 30 6 70 6GT2 090 0BC00 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6GT2 090 0HAO00 3 57 6GT2 090 0HB00 6 94 6 99 6 104 5 109 7 9 6GT2 090 0NA00 6 6 6GT2 090 0UA00 3 63 6GT2 091 0FH 6 58 6GT2 091 0FH20 3 67 3 70 6GT2 091 0FHSO 3 67 3 70 6GT2 091 0A 3 64 6 37 6 39 6GT2 091 0AHSO 3 69 6GT2 091 0AN10 3 69 6GT2 091 0AN20 3 69 6GT2 091 0ANSO 3 69 6GT2 091 0CH20 3 70 6GT2 091 0CH50 3 70 6GT2 091 0D 3 64 6 24 6GT2 091 0DH50 3 69 6GT2 091 0DN10 3 69 6GT2 091 0DN20 3 69 6GT2 091 0E 3 65 6 60 6 61 6 66 _ 6GT2 091 0EH20 6GT2 091 0EH50 6GT2 091 0EN10 3 69 6GT2 091 0EN20 3 69 6GT2 091 0EN50 3 69 6GT2 091 1C 3 65 6GT2 091 1CH20 3 70 6 26 6 30 6 70 6GT2 091 1CH50 3 70 6GT2 091 1CN10 3 70 6GT2 091 1CN20 3 70 6GT2 091 1CN50 3 70 6GT2 091 2EH20 6GT2 091 2EH50 6GT2 091 2EN10 3 69 6GT2 091 2EN50 3 69 6GT2 094 0AB00 7 13 6GT2 190 0AA00 4 8 4 10 6GT2 190 0AB00 4 8 4 10 Index 1 Index 6GT2 300 0AA00 6
80. 0105 U001 A7 7618 3 47 Configuration and Mounting Guidelines 3 5 5 Avoiding Interference Sources Interference suppression of inductivities 3 48 Sources of interference in a system must be avoided so that a higher degree of interference immunity can be achieved All circuited inductivities are a frequent cause of interference in a system Since relays contactors and so on generate interference voltages this interfe rence must be suppressed with one of the following circuits When the coil is switched up to 800 V can be created on 24 V coils even with small relays Several kV can be created on 220 V coils By using free wheeling diodes or RC circuitry the interference voltage is prevented and with it the inductive interference in the lines parallel to the coil lines Relay coils Z D Valves SL X a 9 a Contactors T Z EE Brakes Z _ Sire been Figure 3 39 Inductive interference Note All coils in the cabinet must be interference suppressed Valves and motor brakes are frequently forgotten Fluorescent lamps in the switching cabinet must be subjected to a special test MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 5 6 Equipotential Bonding Differing system part layouts and differing voltage levels can c
81. 069 D0105 U001 A7 7618 Interfaces 6 2 2 Hardware Description Connectors and their assignment Channel module No 1 lt 1 ee 9 pin subminiature D socket Metal front panel ery Connector for the service and test device STG 3 LEDs per channel Red LED Yellow LED Green LED Connector assignment to the SLG and STG Channel module No 2 5 Designation Not used Sending Receiving Not used Receiving Sending Ground 0 V 24V Screws for attaching the channel module to the basic module for EMC operation Channel module No 3 OMDNDABRWNM Not used Housing Cable shield Connector for the SLG 9 pin subminiature D Channel module No 4 connector with screw type attachment Order no 6GT2090 0BB00 24 V connector SET this connector is included with the ASM 24V GND Figure 6 2 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Connectors and their assignment for the ASM 400 Interfaces Switches and plug in jumpers x ee G SEO Switch 4 E gt OFF 0ON 1 X20 OFF h J 1 and 2
82. 1 German English Description FB 250 for ASM 400 German English Electronically available on Software MOBY CD Electronically available on Software MOBY CD 1 SedSecion 7 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Technical data Table 6 3 Technical data of the ASM 400 Channel module Serial interface to SLG Connector Max interface line length SLG which can be connected CM 422 RS 422 9 pin subminiature D socket RS 422 1000 m depending on SLG type 1 SLG per CM Software functions Programming With STEP 5 function block FB 250 Commands Read data write data initialize MDS Access directly via addresses Supply voltage 5 24 V DC via internal bus Interfaces ASM 400 Interfaces for CM SLG ASM 400 max 4 CM 422 Interface to STG 4F RS 422 9 pin subminiature D socket Interface for 24 V DC 2 pin connector included Supply voltage Nominal value 5 24 V DC Perm range Internal at 5 V 4 75 to 5 25 V DC External at 24 V 20 to 30 V DC Max current consumption internal at 5 V 1 channel 370 mA 2 channels 490 mA 3 channels 610 mA 4 channels 730 mA External at 24 V 1 channel 400 mA 2 channels 800 mA 3 channels 1200 mA 4 channels 1600 mA Fine wire fuse M 1 25 A 250 V Ambient temperature During operation During transportation and sto rage Rel humidity at 25 C Space requirements Approximate
83. 102 4 J31069 D0105 U001 A7 7618 Interfaces Transmission window Metal free space FCC information lg L Sa min 3 J i et Ne L S ol eH a max d Sa Top view 1 With Sa min the transmission Side view window can increase in size compared to the standard configuration Figure 6 77 Transmission window of the SIM 70 ANT 0 Transmission window The antenna of the MDS must be positioned inside this field to ensure reliable data communication a 10mm 10 b 10 mm Metal free space with flush installation Note The limit and working distances are reduced when the metal free space is ANTO not adhered to Figure 6 78 Metal free space for the SIM 70 ANT 0 Made in Germany SIEMENS MOBY E SIM 70 ANT 0 FCC ID NXWMOBYE SIM70ANTO THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION Note The manufacturer is not responsible for any radio or TV interference caused by unauthorized changes and modifications to this equipment Such modifications could void the user s authority to operate the equipment MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 103 Interfaces 6 10 5 SIM 70 ANT 1 Ordering data Technical data 6 104
84. 1069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 4 Installation Guidelines The MDS SLG and SLA are devices which work with induction Every type of metal particularly iron and ferromagnetic materials in the vicinity of these devices influences their field geometry To ensure that the field data described in Section 3 2 retain their validity several points must be adhered to when configuring and installing the devices Minimum distance between two read write devices or read write anten nas See Table 3 4 and Chapter 5 Minimum distance between two adjacent data memories See Table 3 3 and Chapter 4 Metal free area with flush installation of SLG SLA and MDS in metal Installation of several SLGs SLAs in metal frames or supports The next few chapters describe how installation in metallic surroundings af fects the identification system MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 19 Configuration and Mounting Guidelines 3 4 1 Definition of the Metal Free Area Metal free space for MDS 3 20 Do not mount the MDS directly on metal exception MDS E623 Mounting the MDS directly on metal will interrupt all its functions The following figu res show the minimum distance of the MDS to metal Data memory Metal Non metal h gt 20 mm Figure 3 16 Mounting on metal MDS E600 E611 Data me
85. 18 3 35 Configuration and Mounting Guidelines Necessary actions a Lengthen distance D between the two ANT 1s z A ANT 1 EN AN ANT 1 A b Install one or more iron struts to short circuit the parasitic fields E f ANT 1 ANT 1 E 2 A c Install a non metallic spacer of 20 to 40 mm in thickness between the ANT 1 and the iron frame This significantly reduces parasitic coupling of the field on the support Non metallic spacer ANT 1 ANT 1 MOBY E Configuration Installation and Service Manual 3 36 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 4 4 Chemical Resistance of the Mobile Data Memories MDS E600 The MDS E600 is resistant to the substances listed in the following table Table 3 10 Chemical resistance of the MDS E600 Substance Concentration Salt water 5 Sugar water 10 Acetic acid hydrous solution 5 Sodium carbonate hydrous solution 5 Ethyl alcohol hydrous solution 60 Ethylene glycol 50 Fuel B In accordance with ISO 1817 Human perspiration Reference ISO 10373 ISO 7810 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 37 Configuration and Mounting Guidelines
86. 2 HEX 02 DEC Meaning An impermissible command code or command parameter was entered e Parameterize data words in BEDB correctly in accordance with the command description 06 HEX 06 DEC The command code and acknowledgment code received are not the same e ASM 470 not correctly parameterized e Internal runtime error e BEDB is overwritten by other program sections 07 HEX 07 DEC Synchronization error in the execution of FB 47 FC 47 e Internal runtime error e BEDB is overwritten by other program sections 08 HEX 08 DEC The parameterized user data length of the read write command and the received user data length of the acknowledgment are not the same e ASM 470 not correctly parameterized e BEDB is overwritten by other program sections 09 HEX 09 DEC The user data received or written is too long e ASM 470 not correctly parameterized Read command the specified length of the read data is too long a maximum of 12 bytes is permissible 0A HEX 10 DEC Read or written user data length too small User data length is 0 bytes e Internal runtime error e BEDB is overwritten by other program sections 11 HEX 17 DEC The formal operands of FB 47 FC 47 were parameterized incorrectly Parameterize FB 47 FC 47 correctly Then start the RESET command MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 B 9 Error Messages
87. 3 2 Field data of all MDSs SLGs and SLAs without metal effects MDS MDS E600 MDS E611 MDS E6233 MDS E624 SLG SLA Length of the transmission window in mm L SLA71 La 605 805 Hs 38 SLG 72 Lx 755 905 60 Ly 50 60 40 SLG75ANT1 La 605 805 z 38 SLG 75 ANT4 La 220 250 200 SLG 75 ANT 12 La 8 SLG 75 ANT 18 La 4 12 SLG 75 ANT 30 La a 14 Width of the transmission window in mm W SLA 71 24 32 15 38 SLG 72 W 30 36 24 Wy 20 24 16 SLG 75 ANT 1 24 32 15 38 SLG 75 ANT 4 30 36 24 SLG 75 ANT 12 oe 4 SA SLG 75 ANT 18 we 24 5 12 SLG 75 ANT 30 az 7 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Table 3 2 Field data of all MDSs SLGs and SLAs without metal effects MDS MDS E600 MDS E611 MDS E6232 MDS E624 SLG SLA Working distance in mm S SLA 71 0 to 50 10 to 70 0 to 25 SLG 72 0 to 50 10 to 70 0 to 30 SLG 75 ANT 1 0 to 50 10 to 70 0 to 25 SLG 75 ANT 4 0 to 50 10 to 70 0 to 25 SLG 75 ANT 12 0to4 SLG 75 ANT 18 0 to 6 0 to8 SLG 75 ANT 30 0 to 18 Limit distance in mm Sg SLA 71 70 100 40 SLG 72 70 100 40 SLG 75 ANT 1 70 100 40 SLG 75 ANT 4 70 100 35 SLG 75 ANT 12 5
88. 41 configuration and function 6 36 dimensions ordering data 6 37 pin assignment and switches 6 40 technical data 6 38 ASM 456 configuration 6 45 design 6 44 LEDs 6 54 diagnosis using dimensions function 6 42 ordering data 6 58 _ setting the PROFIBUS address 6 46 SLG connection technique 6 52 technical data 6 56 wiring 6 49 ASM 470 configuration and function 6 59 installation of the software 6 67 ordering data 6 61 technical data 6 62 wiring to the SLG 6 66 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 ASM 473 configuration 6 72 configuration and function 6 69 dimensions 6 76 hardware configuration 6 74 ordering sano pin assignments 6 75 _ SLG connection method 6 74 technical data 6 70 ASM 475 configuration and funcionf 60 installation of the software 6 67 ordering data 6 61 technical data 6 62 wiring to the SLG 6 66 ASM 724 adapter floor plate for top hat rail mounting 6 85 6 85 dimensions 6 85 dynamic operation 6 81 ordering data 6 79 pin assignment and switches 6 83 technical data 6 80 ASM 754 adapter floor plate for top hat rail mounting 6 85 dimensions 6 85 dynamic operation ordering data 6 79 _ pin assignment and switches 6 83 technical data 6 80 B Basic rules on EMC Cc C library CCT32 MOBY API Ca
89. 470 SF 24V Active Error ANW RxD SLG 1 SLG 2 SF 5 VDC ACT_1 ACT_2 ERR_1 ERR_2 PRE_1 PRE 2 RxD_1 RxD 2 ASM 475 Meaning System fault hardware error in the ASM 24 V are connected to the ASM and the 5 V voltage in the ASM is okay The corresponding SLG is active when a user command is processed A flashing pattern shows the error that occurred last This indicator can be reset with the parameter Option_1 Indicates the presence of an MDS Indicates current communication with the SLG interference on the SLG can also cause this indica tor to go on Indicates the SLG that has been selected by the user command Only one of the LEDs may be on at a time multiplex operation Table 6 25 Operating states shown by LEDs on the ASM 475 The LEDs PRE ERR and SF on the ASM 475 indicate additional operating States SF PRE_1 ON OFF ON ON OFF OFF 2 Hz OFF 2 Hz Any 5 Hz OFF OFF ERR_1 PRE_2 ON perm OFF ON ON OFF OFF 2 Hz 2 Hz 2 Hz 5 Hz 5 Hz 1 flash OFF every 2s ERR_2 ON perm OFF OFF 2 Hz 5 Hz 1 flash every 2s Description causes remedy Hardware is defective RAM flash etc Loader is defective can only be fixed at the plant Firmware loading procedure is active or no firm ware detected Load firmware Don t turn off ASM during this Firmware loading terminated with error New start is required Load firmwa
90. 5 12 metal free space 5 15 _ ordering data technical data 5 10 transmission window 5 13 SLG connector ordering data 3 63 Split toroidal cores 5 22 Supplementary power pack for SLG 3 59 T Transmission window 3 3 effects of metal 3 28 reduction of metallic effects 3 34 Transmit period of the MDS 3 6 W Wide range connector power pack ordering data 7 9 technical data 7 8 Index 5 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 TO Siemens AG A amp D SE EWF MS PO Box 2355 D 90713 Fuerth FROM Your name Your title Your company Street City Telephone Please tick your branch Automotive industry Pharmaceutics industry Chemical industry Plastics processing Electrical industry Foodstuffs Process control technology Paper industry Textiles industry Transportation industry OOoddvd Mechanical engineering OO Or Gee Petrochemistry Remarks Suggestions Your remarks and suggestions help us to improve the quality of our documentation Please complete this questionnaire as soon as you have time and return it to Siemens Please enter your personal evaluation from 1 good to 5 poor Do the contents of this manual meet your requirements Is it easy to find the information you need Is the information written in an easy to understand manner Does the amount of tec
91. 5 23 Distance D ANT 4 Dp Da gt 80mm Dp gt 80 mm The SLG electronics can be mounted directly next to each other Figure 5 24 Distance D ANT 12 MOBY E Configuration Installation and Service Manual 5 18 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas i a A E Da 2 125 mm Dp 2 125 mm The SLG electronics can be mounted directly next to each other Figure 5 25 Distance D ANT 18 Da gt 200 mm Dp gt 200 mm The SLG electronics can be mounted directly next to each other Figure 5 26 Distance D ANT 30 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 19 Read Write Devices Read Write Antennas Dimensions Lae 80 gt e 40 in mm 5 e je _ Of A 60 A 2 Wi a a 5 5 i y EB Figure 5 27 Dimensioned drawing of SLG 75 Cable length 3 m ye S Minimum bending radius 20 mm J ug 2200 as ANT 1 can be connected on electronics side Figure 5 28 Dimensioned drawing of the ANT 1 Cable ae S length 1 m yl Coe let Le Q radius 20 mm 30 aa eal 320 ANT 4 can be gt connected on
92. 60 without connector Material Aluminum Color Anthracite MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Dynamic operation of the ASM 724 754 Table 6 30 Technical data of the ASM 724 754 Mounting Tightening torque at room temperature 4 MS screws Optional top hat rail mounting lt 3Nm ASM 754 ASM 724 Weight approx Protection rating in accor dance with EN 60529 1300 g IP40 higher rating on request Vibration in accordance with EN 60721 3 7 class 7M2 Vibration in accordance with EN 60721 3 7 class 7M2 30 g 1g 9 to 200 Hz 1 5g 200 to 500 Hz MTBF at 40 C 1 105 hours Certification CE The ASM 724 754 is a multi channel module The user can operate up to 4 channels in parallel but internally the SLA 71 is controlled by a multiplexer This operation is also described as quasi parallel The ASM 724 754 is there fore not suitable for dynamic operation If the traversing speed is sufficiently slow dynamic MDS processing can be considered in individual cases The following example gives you an idea of how this works Task The MDS E624 is to be processed dynamically on 4 SLAs at a traversing speed of 15 m min Configuration e ASM 754 with 4 SLA 71s e PROFIBUS with 3 Mbps e Controller with CPU 315 2 DP Read requirement One to 16 bytes is to be read as of address 0 on all SL
93. 618 Interfaces Suggested cabling Shielded data cables must be used Recommended by Siemens Standard cable LIYC11Y shielded Wiring varies depending on the ambient conditions and the cable lengths A SIM A LA H optional Da Only one connecting cable Switch BERO or L 6 to 15 core shielded similar YA Customer s Distributor box IP 65 possibly with power supply unit Computer or PC PC connection k 4 core shielded Figure 6 68 Installation with one connecting cable for rugged environments PC connection 4 core shielded optional Switch BERO or similar Computer or PC Power supply 2 core lt T 2 core 230 V AC Figure 6 69 Installation with several connecting cable on the SIM connector MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 93 Interfaces SIM Test cable for DI DO and power supply 5 m long 6GT2 391 1DH50 SIM lt gt PC RS 232 1 Adapter oooo00 Plug in power supply 6GT2 090 0HB00 C library with 3964R driver and demo
94. 6GT2 091 0CH50 24 V DC plug in line for wide range power supply unit 6GT2 494 0AA00 length 5 m 6GT2 491 1HH50 Plug in line RS 232 Between PC and ASM 424 724 Length 5m 20 m 6GT2 391 0BH50 6GT2 391 0BN20 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Table 3 22 Ordering data for MOBY cables Cable without connector SLG cable without connector between ASM and SLG Type 6 x 0 25 mm Length 50m 6GT2 090 0AN50 120m 6GT2 090 0AT12 800 m 6GT2 090 0AT80 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 71 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Mobile Data Memories MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 4 1 Mobile Data Memories 4 1 Introduction Application area MOBY identification systems ensure that useful data accompany a product from the very beginning Mobile data memories are attached to the product or its conveyor or its pack aging unit and are written changed and read all without contact All impor tant information related to production and material flow control is included right on the product Its sturdy design permits use in rugged environments and makes the MDS insensitive to many chemical substances Layout and The primary components of the mobile data m
95. 7 The ASM 475 and FC 45 form a unit with which the MDS data can be easily read at optimum speed A 32 KB MDS memory is read in 24 s almost inde pendently of the S7 cycle time The filehandler function is not available in MOBY E ASM 470 ASM 475 Shield contact element 6ES7 390 5AA00 0AA0 for 2 modules Shield terminal 6ES7 390 5BA00 0AA0 6GT2_091 0 b see Section 3 7 Fi ql eee SLG SLG MDS MDS Figure 6 49 Configurator for the ASM 470 475 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Ordering data Table 6 22 Ordering data for the ASM 470 475 ASM 470 interface For SIMATIC S7 300 2 SLG multiplex without a front connector ASM 475 interface For SIMATIC S7 300 2 SLG parallel normal addressing without a front connector 6GT2 002 0FA10 6GT2 002 0GA10 Accessories front connector 1x per ASM Shield terminal 1 per SLG cable Shield contact element 1 per 2 ASMs Connecting cable ASM lt gt SLG Sed Section 374 MOBY software with FC 47 FB 47 for the ASM 470 and FC 45 for the ASM 475 6ES7 392 1AJO0 OAAO 6ES7 390 5BA00 0OAA0 6ES7 390 5AA00 0AA0 6GT2 091 0E 6GT2 080 2AA10 Description of ASM 470 FC 47 for S7 German English Description of ASM 470 FB 47 for S5 German English Description of FC 45 for ASM 475 German English French Electronically available on Software MOBY CD E
96. 90 mm 100 mm 100 mm Transmission 80 mm La 250mm La 90 mm Lx 80 mm La window L 60 mm Ly Minimum distance gt 400 mm gt 400 mm gt 400 mm gt 400 mm from MDS to MDS 1 For the field geometry see also Figure 5 2 The field data apply to read and write accesses of the MDS Dimensioned drawing R3 Ka X A Le 3 2 54 1 0 2 o 0 A A N S Y 60 0 2 a 85 8 0 2 a ka Section A A 2 5 0 2 a Figure 4 5 Dimensions of MDS E611 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 4 9 Mobile Data Memories Dimensioned drawing Spacker 6GT2 190 OAA00 Mounting bracket 6GT2 190 0AB00 y J 1 Lt i 7 i in Y 57 110 gt 60 H Holding bracket 2 5 me 88 E He 107 cy 9p f m 121 gt 04 5 10 The spacer can be mounted directly on metal Together with the mounting bracket this results in a distance of 20 mm between the MDS and metal Mounting With 2 or 4 M4 screws With rubber pads on the holding brackets e g on mesh boxes With cable binders on the holding brackets e g on mesh boxes MDS with mounting bracket Z Slide the MDS into the mounting bracket It is locked in place by means of the stop knobs in the mounting bracket The tabs of the mounting bracket are secured to a non metal base as listed below
97. A 71s MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 81 Interfaces 6 82 Result of the measurements t read 520 ms This means that in the worst case an MDS must be in the field for 520 ms to ensure that it can be still be read dynamically if 4 SLAs are being operated If fewer than 4 SLAs are being used on the ASM 754 the time is divided accordingly between the SLAs Number of SLAs Time ms 4 520 3 390 2 260 1 130 If only one SLA 71 is inserted on the ASM 724 754 the time is reduced to lt 100 ms If you compare this time with the speed of the MDS or the different MDSs the result is as follows Dynamic processing of the MDS E624 on 4 SLA 71s at a speed of 15 m min is not possible Number of SLAs MDS type V max dyn V max dyn m s m min 4 MDS E624 0 07 4 2 3 MDS E624 0 10 6 0 2 MDS E624 0 15 9 0 1 MDS E624 0 29 17 4 4 MDS E600 0 12 7 2 3 MDS E600 0 15 9 0 2 MDS E600 0 23 13 8 1 MDS E600 0 46 27 6 4 MDS E611 0 15 9 0 3 MDS E611 0 21 12 6 2 MDS E611 0 31 18 6 1 MDS E611 0 62 37 2 Conclusion MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Pin assignment and switches Connector 1 to 4 to the SLA Socket Designation 1 12V Sending Receiving Not used Receiving Sending Ground 0 V 24V Not used Housin
98. A7 7618 5 21 Read Write Devices Read Write Antennas Cores to the SLG 75 5 22 Notes on mounting for split toroidal cores Connect the 2 split toroidal cores included with the SLG 75 order number 6GT2 398 1AF00 just behind the ASM plug connector if you are using stan dard SLG stub lines see table 5 10 or cables which have made youself 1 Close the plastic ferrite shells over the connecting cable 2 Secure the ferrite shells using a cable binder to prevent them slipping see Table 5 10 Standard connecting cables which will take split toroidal cores Connecting cables Ordering number SLG 75 ASM 400 424 454 6GT2 091 0A 6GT2 091 2A SLG 75 ASM 410 6GT2 091 0D 6GT2 091 2D SLG 75 ASM 450 452 473 6GT2 091 1C 4 6GT2 091 2C 1 SLG 75 ASM 470 475 6GT2 091 0E 6GT2 091 2E 1 For cable lengths see chap 3 7 4 Cable binder tt A a P i Split toroidal cores ASM connector Figure 5 33 ASM 450 connecting cables with split toroidal cores example Note If your cables have diameters greater than 8 mm please contact Customer Support Telephone 49 180 5050 222 Fax 49 180 5050 223 E Mail adsupport siemens com Internet http www siemens com automation service amp support MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas
99. ASM oeo 6 core with 24 V connection SLG b oeo 90 230 V AC oue cote je Max of 1000 m gt alo Ge Figure 3 50 SLG with extra power pack The power pack shown in the drawing can be ordered from Siemens under the number 6GT2 494 0AA00 see Note With some restrictions the power pack can be used as the main power pack for the ASM 400 ASM 724 or ASM 754 See Figure 3 51 The maximum current of the power pack 2 2 A may not be exceeded e S SLG a ea j Pin allocation on rs socket connector 8 oy i 1 4 GND i 2 3 24 V na E WA lt 230 VAC Figure 3 51 MOBY wide range power pack on the ASM 400 Eeee pee MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 59 Configuration and Mounting Guidelines 3 7 2 Connector Assignment SLG 72 SLG 75 Table 3 15 Connector assignment of the SLG connector Connector on the SLG Pin Designation 1 Receiving 2 24V 3 Ground 0 V 4 Sending 5 Sending 6 Receiving Cable shield 1 This connector can be used for SLG 72 SLG 75 ANT 1 ANT 12 ANT 18 ANT 30 Table 3 16 Connector assignment of the 9 pin subminiature D connector Connector on the ASM
100. Allocation The 15 pin subminiature D connector i e pin is used for the following pur poses e The voltage supply of SIM e The connection to the PC computer e The connection of the inputs and outputs Table 6 34 Overview of the SIM connector allocation Pin Meaning RS 232 Interface RS 422 Interface 7 D Send 8 E Receive 14 TxD Transmit Data D Send 15 RxD Receive Data E Receive 13 GND Signal Ground GND Connect Signal Ground if required 12 E1 5 Input for interface switchover only E1 5 Input for interface switchover only 1 24V 9 OV Ground Power supply of the SIM 12 to 30 V 2 Not assigned 10 OV Ground For the power output 11 DPAO 34 Power output 24 V max 0 5 A resistive load 4 OV Ground for DA OV Ground for DA 5 DIO DIO 3 DO0 3 DO0 3 6 D012 D012 7 DO2 2 only with RS 232 1 logical 0 2 V lt log 0 lt 5 V logical 1 12 V lt log 1 lt 33 V 2 Signal level and load corresponds to RS 232 Ri min 3 kQ logical 0 lt 5 V to 3 kQ logical 1 5 V to 3 KQ 3 Output DPAO and DOO are parallel in function 4 logical 0 lt 2 V to 50 Q logical 1 22 V to 50 Q 5 RS 232 interface switchover E1 logical 0 RS 422 E1 logical 1 6 Correct recognition requires that GND SIM and GND PC be connected with each other 6 92 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7
101. Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 31 Interfaces SLG and DI DO configuration for ASM 450 452 Dimensioned drawing of the ASM 450 452 with mounting holes 6 32 e a e a a 2xDO SLG SLG SLG ASM 450 x x a S 10 o O n om O NIO S o ASM 452 an x n O n O Only static processing of the MDS is permissible in this configuration Figure 6 26 The versions shown in Figure 6 26 can be set up with the standard cables of MOBY or ET 200X SLG and DI DO configuration for ASM 450 452 Note The configuration with 2 SLGs DI DO is also possible with the ASM 450 However it requires customer specific wiring of the components The following figure shows the dimensioned drawing of an ASM 450 452 with bus connectors You must add the length of the PG screw connection and the radius of the cable used to the total width and depth specified 4 eg E T SOl D q iE 5 elo o of rr o o L 120 al 90 _ 134 0000 o o i 53 5 28 25 lo Figure 6 27 Dimensioned drawing of the ASM 450 452 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Inte
102. Distance D SLG 72 le 80 gt a 40 OJ A A X 70 as Y A Si 160 90 2 wi H 55 y y E J poy Figure 5 5 Dimensioned drawing SLG 72 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas 5 3 SLG 75 Application area SLG 75 Areas of application of the antennas The SLG 75 ANT is a read write device in the middle of the performance range It can only be used with ANT 1 ANT 4 ANT 12 ANT 18 and ANT 30 The antennas can be very easily positioned for any application The cable between the antenna and evaluation unit is 3 m long The length cannot be changed The antenna cable can be connected on the SLG side The SLG 75 can be operated at the following interfaces ASM 400 ASM 410 ASM 424 ASM 450 ASM 452 ASM 454 ASM 470 ASM 473 and ASM 475 Figure 5 6 Read write device SLG 75 ANT 1 S Figure 5 7 ANT 1 for SLG 75 The ANT 1 is an antenna in the middle of the performance range which is very useful in production plants and assembly lines because of its easily han dled housing The antenna s dimensions make it possible to read write large volumes of data from to the MDS during operation The antenna cable can be connected on the SLG side MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618
103. E600 length Lx of the transmission window MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 15 Configuration and Mounting Guidelines 3 16 m s 5 5 5 0 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 V MDS m min 330 300 270 240 210 180 150 120 90 60 30 0 Write MDS E611 Read MDS E611 0 10 20 30 40 50 60 70 80 90 100110120 130140 150160 Number of bytes n Figure 3 11 SLG 75 ANT 4 with MDS E611 length Lx of the transmission window m s 5 5 5 0 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 V MDS m min 330 300 270 240 210 180 150 120 90 60 30 0 Write MDS E624 Read MDS E624 0 10 20 30 40 50 460 70 80 90 100 Number of bytes n Figure 3 12 SLG 75 ANT 4 with MDS E624 length Lx of the transmission window MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines V MDS
104. EG S5 183U for S5 135U 155U MOBY E Configuration Installation and Service Manual 6 14 4 J31069 D0105 U001 A7 7618 Interfaces Expansion unit EG S5 184U Slot designation MOBY interface module ASM 400 Interface 312 5 Figure 6 14 Expansion unit EG S5 184U for S5 135U 155U Expansion unit EG S5 185U Slot designation MOBY interface module ASM 400 Interface 314 Figure 6 15 Expansion unit EG S5 185U for S5 135U 155U 155H Expansion unit EG S5 187U U Slot designation MOBY interface module ASM 400 Interface 312 5 Figure 6 16 Expansion unit EG S5 187U for S5 135U 155U MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 15 Interfaces 6 3 ASM 410 Application The ASM 410 interface can be used in the SIMATIC with the following or e S5 90U max 2 e S5 95U max 4 e S5 100U max 8 e ET100U max 2 e ET200U max 4 This ASM can be used with all mobile data memories read write devices and the STG service test device Compatibility with all MOBY components is ensured Layout and LEDs for status and error indications are located on the front Interference function immune
105. Figure 6 70 6 94 Installation with test cable and plug in power supply see Section 3 7 3 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Voltage supply Table 6 35 Voltage supply of SIM Nominal value 24 V DC Permissible range 12 to 30 VDC Uripple fripple 1 Vss 0 lt f lt 1 MHz measured on the SIM connector Current consumption Starting current 700 mA at 24 V and room temperature Without DO 180 mA With DO 700 mA at 12 V and room temperature Without DO 330 mA With DO 1 03 A The voltage can be supplied via cores of the data cable or via a separate cable Remember the voltage drop on the supply cable Check the input volt age on the SIM during commissioning The permissible cable length is usually shorter than 1000 m The length de pends on the current consumption of SIM and the ohmic resistance of the connecting cable The following table provides an overview of permissible cable lengths Table 6 36 Cable configuration SIM Conductor Conductor Resistance Max cable length cross section diameter in in m in mm in mm Q km 1 DO unloaded DO max of 500 mA 0 07 0 3 550 40 30 0 2 0 5 185 120 85 0 5 0 8 70 310 230 0 8 1 0 50 440 320 1 5 1 4 24 920 660 1 The resistance values are average values They refer to the forward and return conduc tors A single wire has half the resistance 2 The output volt
106. Figure 6 74 SIM 70 ANTO Ordering data Table 6 37 Ordering data for SIM 70 ANT 0 Serial interface SIM 70 ANT 0 6GT2 305 0AA00 15 pin subminiature D special connector socket for IP65 6GT2 390 1AA00 SIM RS 232 test cable with connection line for DI DO and connection for power supply total length of 5 m 6GT2 391 1DH50 Plug in power pack primary 90 V to 264 V AC secondary 24 V DC 1250 mA for SIM RS 232 test cable 6GT2 090 0HB00 Software Se Seaton 7 Programming guide Sedan Technical data Table 6 38 Technical data of the SIM 70 ANT 0 Serial interface RS 232 and RS 422 Transmission speed 9600 bps Procedure 3964R C library contains driver for PC Plug in connection 15 pin subminiature connector pin on device side Data line length max 1000 m shielded RS 422 30 m shielded RS 232 Antenna line length max 0 45 m MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 99 Interfaces 6 100 Table 6 38 Technical data of the SIM 70 ANT 0 Software functions Programming The following C libraries are available for the PC MDS Read write initialize access rights multitag see programming guide Depends on computer PC PLC of other manufacturer CCT32 Windows 95 NT 4 0 Digital input Ri 10 kQ Number Input voltage for Logical 0 Logical 1 Non fl
107. GT2 300 0BB00 6GT2 300 0CD00 4 12 6GT2 300 0CE00 4 17 6GT2 301 0AA00 D 1 6GT2 301 0AB00 D 1 6GT2 301 0CA00 6GT2 301 2BB00 5 24 6 79 6GT2 302 2CE00 6 79 6GT2 302 2EE00 6 79 6GT2 303 0AA00 7 13 6GT2 303 1AA00 7 13 6GT2 303 1CA00 7 13 6GT2 303 1DA00 7 13 6GT2 305 0AA00 6 99 6GT2 305 0AB00 6GT2 305 0CA00 6GT2 381 1AB00 7 13 6GT2 390 0AA00 6GT2 390 0BA00 6 37 6 79 6GT2 390 1AA00 6 99 6 104 6 109 6GT2 390 1AB00 3 62 6 37 6 79 6GT2 391 OB 6 37 6 39 6 79 6GT2 391 0BHS50 3 66 3 70 6GT2 391 0BN20 3 66 3 70 6GT2 391 1AHS0 3 66 3 70 5 24 6 78 6 79 6GT2 391 1BN10 3 67 3 70 6 79 6GT2 391 1BN25 3 67 3 70 5 24 6 79 6GT2 391 1DH50 3 68 3 70 6 94 6 99 6 104 6 109 7 9 6GT2 398 1AF00 6GT2 398 1CA00 6GT2 398 1CB00 6GT2 398 1CC00 6GT2 398 1CD00 5 9 6GT2 398 1CE00 5 9 6GT2 398 1CE00 0AX0 5 9 6GT2 491 1HH50 3 70 6 37 6 39 6 78 6 79 3 59 6 37 6 78 6 79 7 5 5 9 D 1 5 9 D 1 5 9 D 1 6GT2 494 0AA00 6GT2 891 0F 3 67 6 58 6GT2 891 0FH20 3 70 6GT2 891 0FHSO 3 70 6GT2 891 0FN10 3 70 6GT2 891 0FN20 3 70 6GT2 891 0FN50 3 70 6VX1 830 0EH10 6 58 6XV1 822 5B 6 58 6XV1 830 3D 6 58 Index 2 6XV1 830 7AH10 6 58 6XV1 830 7B 6 58 A Acquisition station ES 030 K features layout ordering dat
108. INTERFERENCE AND 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION Note The manufacturer is not responsible for any radio or TV interference caused by unauthorized changes and modifications to this equipment Such modifications could void the user s authority to operate the equipment Definition of the distance D n sg aed Bee qo NA g feu SLA71 QT QT SLA71 Dp pi Da 2 800 mm a Dp 800 mm AN SLA71 QT Figure 5 38 Distance D SLA 71 Dimensions in mm Cable length 0 5 m 20 Figure 5 39 Dimensioned drawing of SLA 71 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 27 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces 6 1 Application area Introduction ASM interfaces provide the link between MOBY E components i e SLGs SLAs and MDSs and higher level controllers e g SIMATIC S 5 S7 PCs or computers Up to four SLGs SLAs can be connected depending on the interface used Layout and An ASM consists of a microcontroller system with its own program stored on functions a PROM The CPU receives commands via the user interface and stores these in the RAM The user receive
109. If not locking will not work and the MDS may fall out of the mounting bracket Note The mounting bracket shown here i e order no 6GT2 390 0AA00 is not suitable for the spacer shown in Figure 4 6 6GT2 190 0AA00 100 9 3 a 110 0 5 3 5 05 Material PA6 Note You can also use the mounting bracket 6GT2 190 0AB00 when mounting the MDS E600 on metal but only when used with the spacer 6GT2 190 0AA00 for dimensions see Figure 4 6 Figure 4 2 MDS E600 and its mounting bracket MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Metal free space Mounting on metal Data memory Metal Non metal Flush mounting in metal Data memory Metal Non metal Standard values a220 mm b gt 20 mm h gt 20 mm Figure 4 3 Metal free space for MDS E600 Note Underranging the standard values a b and h will significantly reduce the field data For installation in metallic environment read and adhere to the information in chapter 3 4 2 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 4 7 Mobile Data Memories 4 3 MDS E611 MOBY E MDS E611 Figure 4 4 MDS E611 Ordering data Table 4 6 Ordering data for MDS E611 MDS E611 mobile data memory with 752 byte EEPROM 6GT2 300 0BB00 Order Number A
110. Interfaces Table 6 1 Overview of the interfaces ASM Interfaces to Interfaces Function SLG Dimensions Temperature Protec type PC computer to SLG blocks SLA WxHxD in range tion SLA connec mm during opera Rating tions tion ASM 473 Connectable 2 5 pin FC 45 1 87x 110x55 0 to 55 C IP67 to the ET 200X proximity switch con nectors ASM 475 Can be instal Via screw FC 45 2 40 x 125 x 120 0 to 60 C IP20 led in S7 300 terminals parallel ET 200M ASM 724 RS 232 RS 422 9 pin sub MOBY API 4xSLA_ 205 x 130x60 25to 55 C IP40 9 pin miniature multi subminiature D D socket plex socket ASM 754 PROFIBUS 9 pin sub FC 45 4xSLA_ 205 x 130x60 25to 55 C IP40 DPV1 miniature multi 9 pin D socket plex subminiature D socket SIM 7x RS 232 RS 422 Integrated 3964R 160 x 80x40 25to 70 C IP67 15 pin driver without ext with subminiature D MOBY API ANT special connector C lib connec tor MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 3 Interfaces 6 2 ASM 400 6 2 1 Overview Application area Configuration and functions 6 4 ASM 400 401 interfaces can be directly installed and operated in the follo wing SIMATIC S5 programmable controllers e S5 115U F all CPUs e 5 135 U all CPUs S5 155U H all CPUs The ASM 400 interface modules consist of the basic mod
111. J31069 D0105 U001 A7 7618 Error Messages B 2 3 ASM 450 with FB 240 The error displays DISP of FB 240 take place in data word DW 2 of BEDB e The MOBY errors are indicated in accordance with Table B 1 in the data word on the left DL 2 e FB internal errors are indicated in the data word on the right DR 2 The red LED does not flash in the case of these error messages of FB 240 The contents of the byte are specified as binary a hexadecimal number H and a fixed point number D Table B 4 Error messages of FB 240 DISP right byte 00000010 02H 02D Meaning An impermissible command code or command parameter was entered e Parameterize data words in BEDB correctly in accordance with the command description 00000110 06H 06D The command code and acknowledgment code received are not the same e Input and output area of the ASM 450 not parameterized ade quately e Parameterize the master module correctly 00000111 07H 07D The length of the acknowledgment received is too large e Input and output area of the ASM 450 not parameterized ade quately not 32 bytes Read command the specified length of the data to be read is too large e Parameterize the master module correctly 00001000 08H 08D The parameterized user data length of the read write command with the received user data length of the acknowledgment is not identical e Input and output area of the ASM 450
112. K X2 when there is no MDS present X12 PEA 13 ro MDS present r PEE SE The LED is permanently ON If there is O o o more than one MDS in the field the a 5 Aa number of MDS is indicated by short O breaks in the light There is no O 3 sLG2 X4 a fo 7 error output X13 a ie RxD Error display The LED is permanently OFF The last S S O error number is indicated by a short light pulse SLG 1 SLG 1 is selected SLG 2 SLG 2 is selected Only SLG 1 or SLG 2 can be selected Socket Pin Allocation Socket Pin assignment SLG X11 and X12 1 Signal B red xix3 1 AXD 2 PE 2 TxD PROFIBUS DP s Ee 3 TxD 4 Signal A green 5 L 4 RxD 6 M 5 PE X13 1 PE X2 X4 X2 X4 supply voltage 2 L 1 24V 24V 3 a 2 DOI Di L4 3 OV OV 6 M 4 DOO DIO 5 PE PE Do not wire Figure 6 28 Pin assignment and LEDs of the ASM 450 452 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 33 Interfaces PROFIBUS The following table lists the possible error displays what they mean and how diagnostics to eliminate the cause of the fault Table 6 11 LEDs for PROFIBUS diagnostics LED LED Cause Error handling BF SF On ASM 450 452 is starting up The connection to th
113. Logical 0 is RS 232 Logical 1 is RS 422 MOBY E Configuration Installation and Service Manual 6 96 4 J31069 D0105 U001 A7 7618 Interfaces DI DO cabling with power supply and interface switchover SIM 24 V DC Switch N BERO DPAO Relay small power mo DIO i Si e 1 tor light or similar Imax 500 MA Cable length max 100 m p shielded or unshielded 1 Input 1 pin 12 is only used for interface switchover and is not available to the user for applications Logical 0 is RS 232 Logical 1 is RS 422 Figure 6 73 DI DO cabling with power supply A Warning If DPAO i e power output is used PIN 10 must be used as ground refer ence Otherwise the SIM may be destroyed What should you do if nothing works a Check the supply voltage directly on the SIM connector using a measu ring instrument b Check the cabling to the PC mH Do the SIM and PC have the same physical interface e Is the polarity of the connecting cable correct RS 232 and RS 422 e Are the data cables correctly wired RxD of the SIM must be connected to TxD of the PC and vice versa e Is the cable shield applied correctly Error messages Error messages are described in the individual programming guides MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 97 Interfaces 6 10 3 Progra
114. M 400 hardware addressing parameter assignment and user program Bit 7 1 repetition error The command to the ASM 400 was repeated e Error in BEST 0 After command repetition the command was terminated correctly no error e Error in BEST 1 There is a communication problem between the ASM and FB250 In spite of the fact that the command was repeated it could not be processed correctly If the repetition bit is set occasionally all the hardware must be checked Special attention should be paid to the grounding concept Bit 8 to 12 Error message in accordance with Table B 1 Bit 13 1 ECC correction carried out Bit 14 1 Dialog battery under threshold value Bit 15 1 RAM battery under threshold value B 8 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Error Messages B 2 2 ASM 470 with FB 47 FC 47 The status word in the case of the FC 47 is DBB 6 7 The status word in the case of the FB 47 is DW 3 The MOBY errors are displayed in DBB 6 or DL 3 see Table B 1 e Internal errors of the function block are displayed in DBB 7 or DR 3 see Table B 3 The red LED does not flash in the case of these error mes sages of FB 47 FC 47 The contents of the byte are specified as a hexade cimal number HEX and a fixed point number DEC Table B 3 Error messages of FB 47 FC 47 DISP right byte 0
115. MOBY SIBO C library from Siemens e PC cable e C library Note In principle applications can also be developed in the Basic programming language OVAL However you cannot use the MOBY library MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 11 Accessories Hardware The following figure shows the primary hardware interfaces which you can use to write your own applications TTL interface for use of a MOBY read head RS 232 interface e g connection of a MOBY E SIM Graphical LCD screen Cursor control keys contrast display illumination on off cursor keys Green LED on when battery is being charged Additional Flash memory cards for storing large amounts of data Numeric input block with Enter key ASCII keyboard shift and special function keys Ctrl v LIF interface for connection of PC printer and so on Figure 7 5 Hardware of the STG E If you are using another type of PSION Workabout other interfaces are also available A few examples are listed below e Infrared interface e Numeric keyboard and function keys MOBY E Configuration Installation and Service Manual 7 12 4 J31069 D0105 U001 A7 7618 Accessories Ordering data Table 7 6 Ordering data for the STG E thout charging station Charging station for a mobile hand held terminal with 230 V AC plug in power pack 6GT2 303 1DA00 STG E mobile hand held terminal basic devic
116. N 55022 FCC Part 15 Low Power Transmitter IEC 801 2 IEC 801 3 IEC 801 4 RF read write head MOBY E 13 56 MHz MIFARE Max read write MDS type Distance in mm distances E611 30 E600 18 E624 10 E623 5 E623 installed in metal 3 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Accessories 7 5 Acquisition Station ES 030 K Application area Acquisition station ES 030 K is a microprocessor controlled terminal for ge neral purpose use in all sectors of industry It offers several interfaces This station is particularly suitable for use with the MOBY I E L and M identifi cation systems and with barcodes to reduce the load on higher level host sy stems Its modular design permits configuration of functions and design to meet the requirements of individual applications Features layout Can be programmed as desired with PG and PC in programming language STEPS Dialog or process oriented with keys which can be assigned as desired Sturdy construction IP54 for industrial environments e g for control even when operator is wearing protective gloves Flexible hardware layout Serial interfaces TTY RS 485 RS 422 V 24 for connection to higher level computers PLCs or printer with run 3964R SINEC L1 and PROFIBUS DP procedures Additional interfaces for MOBY I MOBY E and MOBY L identification systems barcode wands scanners and swipe readers Integrated
117. Notes on mounting for round cores It may be necessary to install the included round cores on the antenna lines ANT 1 ANT 4 ANT 12 ANT 18 ANT 30 under certain conditions e When several antennas are mounted close together e When several antennas interfere with each other due to coupling via me tallic structures see chap 3 4 3 In this case the round cores must be installed as shown in figure 5 34 direct ly behind the plug connector of the antenna line The cores prevent common mode currents among others and ensure inter ference free operation Round cores SLG 75 Antenna line Figure 5 34 Antenna line with round cores Note When serveral SLG 75s are connected to one ASM the antenna cables ANT 1 ANT 4 ANT 12 ANT 18 ANT 30 of the individual SLGs must be installed separately from each other to prevent interference in communica tion Bundled installation of the antenna cables may cause communication prob lems MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 23 Read Write Devices Read Write Antennas 5 4 SLA 71 Application area Ordering data Technical data 5 24 The SLA 71 is a read write antenna in the middle of the performance range It permits greater distances to the evaluation unit ASM The length of the line between antenna and evaluation unit is 55 m max The SLA 71 can be connected to the following ASM 724 and ASM 754
118. P O Box 4848 D 90327 Nuernberg Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described Since deviations cannot be pre cluded entirely we cannot guarantee full agreement However the data in this manual are reviewed regularly and any necessary cor rections included in subsequent editions Suggestions for improve ment are welcomed Siemens AG 1997 1998 1999 2000 2002 2003 2005 Technical data subject to change Siemens Aktiengesellschaft Order No 6GT2 397 4BA00 0EA2 Contents 1 General Introduction to MOBY E ccc cece cece ee eee ee eee Configuration and Mounting Guidelines 00 ee eee eee eens 3 1 Basic RequirementS 2 0 2082 i6s poe dene oSedenee pied esas he eld 3 1 1 Transmission WindoOW 00000 ccc cece 3 1 2 Transmit Period of the MDS 0 000 c ccc eee 3 1 3 Communication between ASM SLG SLA and MDS 3 1 4 Communication between ASM and User Program 3 1 5 Sample Calculation 0 0 c eee eee 3 2 Field Data of MDS SLG and SLA cece ees 3 3 Presentation of Speed to Amount of Data 0 00 cece eee eee 3 4 Installation Guidelines 0 000 000 ccc eee eee 3 4 1 Definition of the Metal Free Area 0 00 ccc eee 3 4 2 Effects of Metal on the Transmission Window 00eeeeee 3 4 3 Reduction of Metallic Effects
119. Pin Designation er 1 Not used 2 Sending 3 Receiving 4 Not used 5 Receiving 6 Sending 9 pin subminiature D connector with screw 7 Ground 0 V type attachment 8 24V se 9 Not used Housing Cable shield 1 This connector assignment applies to ASM 400 424 454 gt SLG ES 030 gt SLG Note When making your own cables remember that the sending signal of the SLG must be connected to the receiving signal of the ASM or vice versa Caution When using the supplementary power pack in the vicinity of the SLG do not wire this pin to the ASM See Table 3 16 MOBY E Configuration Installation and Service Manual 3 60 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines SLA 71 Connector on the SLA 4 9 pin subminiature D connector with screw type attachment Table 3 17 Connector assignment of SLA connector 5 Designation 12 Volt Sending Receiving Not used Receiving Sending Not used oo NIAI AJUU nyt e Ground 0 V 1 This connector applies to SLA 71 Table 3 18 Connector assignment of the 9 pin subminiature D connector 5 Designation 12 Volt Sending Receiving Not used Receiving Sending Ground 0 V Not used OI NIAI nm BR WwW NY e Not used 1 This connector assignment applies t
120. ROFIBUS DP bus fault 15H 21D There may be a plug in contact problem of the ASM 450 in the rack The supply voltage of the ASM 450 is unstable Interference pulse at the reset input of the base connector X1 PROFIBUS DP error occurred e g bus connection interrupted Then start the RESET command MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 ASCII Table Lo 2 s e ar r t U 2 aE ld a aala i n l elajn afe Ae EHe ea MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Compatibility The following table contains a list of all the discontinued components in the MOBY E range for both customers and service personnel You will also find these type designations on each component You can use this table in particular to find replacements for models that have been discontinued Table D 1 Compatibility of MOBY E components as at July 2003 Type MLFB No Description note Replace MLFB No designation ment type SLG 70 ANT 0 6GT2 301 0AA00 Discontinued as of June 1 2003 SLG 75 6GT2 398 1AF00 The replacement is compatible as regards ANT 18 6GT2 398 1CA00 its technical specifications Difference The antenna cable is 3 m long and can be plugged in at the side of the SLG Note The antenna is not included with the SLG 75 It must be ordere
121. S 4 J31069 D0105 U001 A7 7618 l Contents 5 Read Write Devices Read Write AntennaS 0 ccc cece cece neces n ene nesaranaenaneteceenanas 5 1 5 1 IAMFOCUCTION icce ee sec cc ke ee ee T ee ae ene ee ee 5 2 5 2 SLG TA anea Soc OO e a a A 5 3 5 3 SEG TOS we ra es e ete a te ecu ae Saas a 5 4 SLAC cae a ae as oes Ge Sa ale cee elena Hon we eae een ete ase ee 6 T ae en ne a AA 6 1 Introductio see cedc aera e Sasa a ace a ae eee ya ae ee eee eee A 6 2 ASMA OO fies cect Sc hale etek a E See ce een lel cp a aes E eles arise 6 2 1 OVENIEW 225 ket red ote ae uh et gees Line feeds See eaten a 6 2 2 Hardware Description 00 cece tee 6 2 3 SIMATIC S5 Configuration 6 3 ASMA O ss 225 a aid PAS wccetiate gee E glee eterna A A anes 6 4 ASM 450 452 2 oSeecnd ed vee poate dedwddad seded dau aaa i deta ai 6 5 ASM 454 424 oo scenes eenaatee wee nee nae om tee Gene bOa REE Koes wee 6 6 PSI ASG ince cect etd oa a eee septa SS dea See et Peta wht Sees Accents 6 6 1 DOSCIDUOMN ns cca nr nania phe eee Pee a RE PEER eee eed REE eS 6 6 2 Setting the PROFIBUS Address 6 6 3 Wiring ASM 456 ci ccvcaneed ptaaetedateenvedmetaiateaeeraetaaets 6 6 4 Diagnosis using LEDS 0000 cece ete 6 6 5 Technical data ccc ee tte tenet n eet n eens 6 6 6 Dimensional drawings 000 c eee ete eee 6 6 7 Ordering data sce dette eek Weta ee he he pel doe ee A be 6 7 ASMA OA O a oda en ee Serle Peele es 6 8 PSA TB ee
122. SIEMENS MOBY E Configuration Installation and Service Manual 6GT2 397 4BA00 0EA2 Published in April 2005 Table of Contents General Introduction MOBY E Configuration and Mounting Guidelines Mobile Data Memories Read Write Devices Read Write Antennas Interfaces Accessories Documentation Error Messages ASCII Table Compatibility o o m gt o s x Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger Danger indicates that death severe personal injury or substantial property damage will result if proper precautions are not taken Warning gt precautions are not taken indicates that death severe personal injury or substantial property damage can result if proper A N Caution indicates that minor personal injury or property damage can result if proper precautions are not taken Caution indicates that property damage can result if proper precautions are not taken Note draws your attention to particularly important information on the product handling the product or to a particular part of the documentation Qualified Personnel The device system may only be
123. SLA executes commands received from the interface These com functions mands for reading and writing data are converted via a modulator demodula tor circuit Communication between MDS and SLG SLA takes place via inductive alter nating fields The volume of data that can be transmitted between the SLG SLA and MDS depends on the following e The speed at which the MDS moves through the SLG SLA s transmission window e The length of the transmission window Table 5 1 Overview table of SLG SLA SLG Type Working Limit Temperature Circuit di Antenna di Protection distance S distance Sg range mensions mensions rating depending during opera Lx Wx H LxWxH on MDS tion in mm in mm SLG 72 0 to 70 mm 100 mm 25 to 70 C 160 x 80 x 40 IP65 SLG 75 ANT 1 0 to 70 mm 100 mm 25 to 70 C 160x80x40 75x75x20 IP65 SLG 75 ANT 4 0 to 70 mm 100 mm 25 to 70 C 160x 80x40 320 x 80 x 30 IP65 SLG 75 ANT 12 0 to 4mm 5 mm 25 to 70 C 160 x 80 x 40 M12 x 40 IP65 SLG 75 ANT 18 0 to 8mm 15 mm 25 to 70 C 160 x 80 x 40 M18 x 50 IP65 SLG 75 ANT 30 0 to 18 mm 24 mm 25 to 70 C 160 x 80 x 40 M30 x 58 IP65 SLA 71 0 to 70 mm 100 mm 25 to 70 C 75x75x20 IP65 Definition of IP65 Protection against penetration of dust i e dust proof Full protection against touch Protection against water jet Definition of IP67 Protection against the penetration of dust i e dustproof Total protection
124. SLG 72 VLLITIDIDIP LID EPI AIT PLES Metal free space 70 Standard configuration longitudinal x axis Ly ty Top view Sa A Lx Sa min l y O Ly Sa max Ly i ia Ly S lee Lx Sa min 1 gt ae a 1 At Sa min the transmission window may increase Figure 5 2 Transmission window of the SLG 72 Metal I h y h Physical height of SLG Metal a b Metal free distances 40 mm Figure 5 3 Metal free space of SLG 72 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 5 Read Write Devices Read Write Antennas FCC information Definition of the distance D Dimensions in mm 5 6 Made in Germany SIEMENS MOBY E SLG 72 FCC ID NNWMOBYE SLG72 THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION Note The manufacturer is not responsible for any radio or TV interference caused by unauthorized changes and modifications to this equipment Such modifications could void the user s authority to operate the equipment SLG 72 Da 800 mm Dp 2 800 mm Figure 5 4
125. SLG 75 ANT 18 6 15 SLG 75 ANT 30 24 1 The width W contained in parentheses only applies to static MDS operation 2 For the field geometry see also Figure 5 2 3 MDS E623 together with SIM 75 AN only in static operation 4 A maximum average deviation of 2 mm without affecting the field data is permitted in static operation 5 Reduction by approx 15 when the MDS enters the transmission window diagonally See alsq Figure 3 1 MOBY E Configuration Installation and Service Manual 3 12 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Table 3 3 Minimum distance from MDS to MDS MDS E600 MDS E611 MDS E623 MDS E624 SLA 71 gt 400 mm gt 400 mm gt 250 mm SLG 72 gt 400 mm gt 400 mm gt 250 mm SLG 75 ANT 1 gt 400 mm gt 400 mm gt 250 mm SLG 75 ANT 4 gt 400 mm gt 400 mm gt 250 mm SLG 75 ANT 12 gt 20 mm SLG 75 ANT 18 gt 30 mm gt 50 mm SLG 75 ANT 30 gt 60 mm Table 3 4 Minimum distance from SLG SLA to SLG SLA SLA 71 SLG 72 SLG 75 SLG 75 SLG 75 SLG 75 SLG 75 ANT1 ANT 4 ANT 12 ANT 18 ANT 30 SLA 71 gt 800mm gt 800mm gt 800mm gt 800 mm gt 400mm gt 400 mm SLG 72 gt 800mm gt 800mm gt 800mm gt 800 mm gt 400mm gt 400 mm SLG 75 ANT 1 gt 800mm gt 800mm gt 800mm gt 800 mm gt 400mm gt 400
126. SM 410 oessa Shielding of the cables 0 0 cece eee Connection of the shield rail 0 000 c cee eee Interruption of shielded cables 0 cece eee ees Simple layout with ASM 400 0 0 c cece eee Layout of the ASM 470 475 with shield contact element Baring of the cable shield 00 cece cee eee Voltage supply with power pack 00 cece eee ees SLG with extra power pack 0 000 e cece eee eee MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Contents 3 51 MOBY wide range power pack on the ASM 400 0eeee 3 52 Drawing of mounting the SLG connector 00c eee eee 3 53 Connecting cable ASM 400 424 454 ES 030 lt gt SLG 3 54 Connecting cable ASM 410 lt gt SLG 0 eee 3 55 Connecting cable ASM 450 452 473 lt SLG cece eee 3 56 Connecting cable ASM 470 475 lt gt SLG 0c ccs 3 57 Connecting cable RS 232 PC lt gt ASM 424 724 2 0 cece 3 58 Connecting cable ASM 724 754 lt gt SLA71 oo eee 3 59 Extension cable ASM 724 754 lt gt SLA71 ccc ccc 3 60 Connecting cable ASM 456 lt gt SLG 1 eee ees 3 61 Extension cable ASM 456 lt gt SLG ccc cee eee eee eee 3 62 Connecting cable for RS 232 PC amp SIM cece 4 1 MIDS ECOU urapa ina etek she ae aaa a dansk lay tahoe E patch lh Gabe a as ce 4 2 MDS E600 and its mounting br
127. SM 424 flashes after power up flashing stops after the first correct message frame ACT This LED flashes ON ACT green once briefly when a command has PROFIBUS ee SERIAL 24V DC oo 0 ON finished being processed 123 4567 8 9 1011 12 24 VDC eae Pin Designation 2 1 1 Ground Z 2 24V 2 1 3 4 3 24V Switch 1 to 7 PROFIBUS address 4 Ground Switch 1 ON 20 Switch 2 ON 21 PROFIBUS f Socket Designation Switch 7 ON 26 1 Nobused Example PROFIBUS Address 84 ad sien 2 4 6 line ret 2 2 2 4 Request to send RTS 5 5 Ground 5 V M5 5 6 Potential 5 V Switch 8 Interface floating 60 mA ON RS 422 7 Not used x 8 A line green OFF RS 232 3 Roig Housing Cable shield Switch 9 to 12 free SERIAL Socket RS 232 RS 422 1 Not used Not used 2 TxD send TxD 3 RxD receive RxD 4 Not used Not used 5 Ground 0 V Ground 6 Not used Not used 1 Only in the case of the ASM 454 7 Not used Not used 2 Only in the case of the ASM 424 sees TRD y 9 Not used RxD Housing Cable shield Cable shield Figure 6 34 Serial interfaces of the ASM 454 424 to the user MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Dimensioned drawing with mounting holes
128. SM 450 is available for operation of ASM 450 FC 45 S7 function for the ASM 754 Function FC 47 for ASM 470 FB 47 contains a function block for the SIMATIC S5 115U 155U This enables you to operate the ASM 470 via an ET 200M in a SIMATIC S5 environment Load program for the ES 030 and a master device file for connecting the ES 030 to PROFIBUS DP Test and demonstrator programs for presenting the functions such as read from MDS or write to MDS and so on on a PC Windows The ASM 424 724 and SIM MOBY modules are connected to the PC by a serial interface cable i e COM1 or COM2 Brief explanations of the individual directories in German or English See les_mich txt or read_me txt 3964R driver for DOS Windows 95 and Windows NT C library CCT32 for Windows 95 NT 4 0 C library MOBY API for Windows 98 NT 4 0 Current release of MOBY documentation in pdf format Tools Useful programs for MOBY configuration MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Accessories Operator promp ting The Software MOBY CD has user friendly operator prompting using HTML After calling Start exe a window appears with the following entries in the upper menu bar e FC for S7 e FB for S5 e PC Support e Documentation e Tools e Demo e News Note on MOBY software and licensing When you buy an interface module or SIM no software or documentation is included
129. This can be done as follows Screws in the holes provided Rivets in the holes provided Nails through the holes Staples through the plastic of the tabs Insertion in the spacer The tabs can also be bent by 90 Material PA 6 MDS with mounting bracket and spacer assembled Mounting bracket SIEMENS q Spacer _ Data memory Assembly The MDS is pushed into the moun ting bracket The tabs are then bent by 90 and inserted in the spacer Position the mounting bracket so that it covers the MDS as shown in the figure It is automatically locked into place Figure 4 6 note in Figure 4 2 4 10 Dimensions of the spacer and mounting bracket for the MDS E611 for use with the MDS E600 see MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Metal free space Mounting on metal Data memory Metal Non metal Flush mounting in metal Data memory Metal Non metal Standard values a220 mm b gt 20 mm h gt 20 mm Figure 4 7 Metal free space for MDS E611 Note Underranging the standard values a b and h will significantly reduce the field data The MDS may be mounted with metal screws This has no sub stantial effect on the range For installation in metallic environment read and adhere to the informa
130. V DC RS 422 2 SLGs can be connected via a separate bus module 1000 m RS 422 depending on the SLG and cable type 2 SLG 7x 1 SLG 7x RS 422 9 pin subminiature D connector is fed via a separate bus module Software functions Programming With STEP 5 directly via process image PIO PII no function block required 5 bytes processed per command Commands Select channel 1 or 2 read MDS write MDS initialize MDS etc Supply voltage Nominal value Permissible range 24 V DC residual ripple max of 10 20 to 30 V DC Current consumption Internal at 5 V typical max External at 24 V DC All SLGs turned off Typical power consumption of the SLG without SLG 20 to 60 mA 20 mA long cycle time 60 mA short cycle time 110 mA PLC in STOP 90 mA See SLG description 2 5 W Cooling Isolation group Protection rating in accordance with EN 60529 Mech stress Ambient temperature During operation e Horizontal installation of SIMATIC e Vertical installation of SIMATIC During transportation and storage Weight approx Convection cooling C in accordance with VDE 0110 IP20 IEC 68 2 27 0 to 60 C 0 to 40 C 25 to 70 C 0 25 kg MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Slots in the PLC 5 90U Slots in PLC 5 95U Slot on the 5 100U PLC The PLC S5 90U has a maximum of four slots availabl
131. V DC 20 to 30 V DC Current consumption Brief switch on current Max of 700 mA Dimensions in mm Operation at 24 V 180 mA typical MTBF at 40 C 2 5 x 105 hours Housing class 7M2 Total shock response spectrum type II Vibration in accordance with EN 60721 3 7 class 7M2 Without connector W x H x D 160 x 80 x 40 Color Anthracite Material Polyamide 12 Connector 6 pin SLG connector in accor dance with DIN 43651 Protection rating in accordance with EN 60529 IP65 Shock in accordance with EN 60721 3 7 30 g 1g 9 to 200 Hz 1 5g 200 to 500 Hz Mounting of SLG Tightening torque at room temperature 2 M5 screws lt 2 Nm Ambient temperature During operation During transportation and storage 25 C to 70 C 40 C to 85 C Weight approx 550 g 1 Warning The values for shock and vibration are maximum values and must not occur continuously The exact field data are dependent on the type of MDS used Table 5 4 Field data of SLG 72 Working distance Sa 0 to 70 mm Limit distance Sg 100 mm Transmission window Depends on MDS Minimum distance from SLG to SLG D Da gt 800 mm Dp gt 800 mm MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas Transmission window Transmission window MDS Side view E
132. When the FB is called the next time the read data or the results of a write command are transferred from the ASM to the user The user receives a finished message See applicable documentation for the exact communication times be tween ASM and user MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 1 5 Sample Calculation Customer application Tolerance of the height allowance of the pallet A transport system moves the pallets with the MDS at a maximum speed of Vups 0 75 m s The following MOBY E components were selected e ASM 400 with FB 250 e SLG 75 ANT 1 e MDS E600 Task a Physical specifications are to be provided to the constructor of the plant b The maximum number of bytes in dynamic operation is to be provided to the programmer For technical data of the components see the tables in Section 3 2 field data of MDS SLG and SLA Direction of movement MDS T SLG View of the side Figure 3 5 Tolerances of the side allowance of the pallet MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 9 Configuration and Mounting Guidelines Tolerances of the side allowance of the pallet MDS i Direction of movement of the MDS Middle line of the MDS and SLG 7 ANT 1 Si Tolerance range of the side allowance W Width
133. Y E MDS E611 Figure 6 65 Configurator for SIM example MOBY E MDS E 6xx data memories and the MIFARE card share the same protocol but use different access keys MDS E6xx and MIFARE have diffe rent access keys The MDS has an 8 kbit EEPROM memory which is divided into 16 sectors i e sectors 0 to 15 Each sector consists of four blocks The block is 16 by tes in length and is the smallest addressable memory area on the MDS With one exception each sector consists of three blocks of user data i e blocks 0 to 2 and a sector trailer i e block 3 Sector 0 is the exception It contains the card manufacturer data block in block 0 and can only be read accessed Access to the MOBY E MDS is protected by two keys i e A and B per sec tor with individual access conditions for each block of the sector These keys and the individual access conditions must be specified and stored in the ap propriate sector trailer when the card is personalized With MOBY E data memories key A is reserved and is not available for pro gramming All MOBY E SIMs use this key Key B is available for user programming This permits the SIM to be used to access general MIFARE data memories The transport key is required to switch the SIM to another B key Which is 0xBOB1B2B3B4B5 Note Key assignment and access conditions can only be changed with the SIM MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6
134. a 7 17 technical data 7 18 Adapter floor plate for top hat rail mounting 6 41 685 Amount of data transmitted based on MDS speed ASM 400 address settings 6 10 configuration and functions 6 4 connectors and their assignment 6 9 function block FB 250 6 8 ordering data 6 6 settings on the channel module SIMATIC S5 configuration 6 12 switches and plug in jumpers 6 10 technical data 67 ASM 410 configuration in ET 100U 200U 6 20 layout and function 6 16 ordering data 6 17 setting the operating mode 6 22 slots in the PLC technical data wiring of one or two SLGs ASM 424 adapter floor plate for top hat rail mounting eat configuration and function 6 36 dimensions ordering data 6 37 pin assignment and switches 6 40 technical data 6 38 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Index ASM 450 configuration and function 6 25 dimensions ordering data 6 26 pin assignments 6 33 _ PROFIBUS address and terminating resistor PROFIBUS configuration 6 29 SLG connection method 6 29 technical data 6 27 ASM 452 configuration and function 6 26 dimensions ordering data 6 26 pin assignments 6 33 _ PROFIBUS address and terminating resistor PROFIBUS configuration 6 29 SLG connection method 6 29 technical data 6 27 ASM 454 adapter floor plate for top hat rail mounting 6
135. acket 0000 e cece ee eee 4 3 Metal free space for MDS E600 0c cece cence eens 4 4 MDS EOT ciicacedattneiais aid tadedeulat cages ETERNA AEEA 4 5 Dimensions of MDS E611 0 ccc cece cette eens 4 6 Dimensions of the spacer and mounting bracket for the MDS E611 for use with the MDS E600 see note in Figure 4 2 4 7 Metal free space for MDS E611 0 cece eee 4 8 MDS E623 a secs cca a gece tate a tide ack Scand aac daaeech datach aemch death sneak Gade 4 9 Mounting on metal MDS E623 0 cece eee eee 4 10 Metal free space for MDS E623 0 ccc cece ete 4 11 Dimensions and installation space for MDS E623 4 12 Example of mounting the MDS E623 in a quick release taper shaft 4 13 Example of mounting the MDS E623 in a retention shaft 4 14 MDS E624 narren teks ton cheats hee Gude ccndd hb Gade bean 4 15 Dimensions of MDS E624 0 ccc cette etn 4 16 Metal free space for MDS E624 ccc ccc cece ene 5 1 Read write device SLG 72 00 cece cece eens 5 2 Transmission window of the SLG 72 ccc cece eee eee 5 3 Metal free space of SLG 72 1 kee 5 5 5 4 Distance D SLG 72 1 0 eens 5 5 Dimensioned drawing SLG 72 0 c cece cece eens 5 6 Read write device SLG 75 1 eect etn e nee 5 7 5 7 ANT 1 for SLG 75 oo e eee n nes 5 8 ANT 4 for SLG 75 ooo ccc e eee e tenn nes 5 9 ANT 12 forthe SUG 75 in dai in
136. again accidental touch Protection against water under specified pressure and time conditions 5 2 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas 5 2 SLG 72 Application area The SLG 72 is a read write device in the medium performance range Due to the larger dimensions of the antenna the SLG 72 creates a greater field than the SLG 75 ANT 1 In dynamic operation greater volumes of data can be read written by the MDS see Section 3 3 SIEMENS Figure 5 1 Read write device SLG 72 Ordering data Table 5 2 Ordering data for the SLG 72 Read write device SLG 72 6GT2 301 0CA00 SLG connector and plug in line See Section 3 7 Technical data Table 5 3 Technical data of the SLG 72 Inductive interface to MDS Max SLG MDS read write distances 100 mm see field data in Table 314 Transmission frequency 13 56 MHz Serial interface to ASM RS 422 Data transmission speed 19200 Baud Max ASM SLG cable length 120 m with 24 V DC and a conductor cross section of 0 2 mm Max data cable length See cable configuration 1000 m MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 3 Read Write Devices Read Write Antennas Field data 5 4 Table 5 3 Technical data of the SLG 72 Supply voltage via serial interface Nominal value Permissible range 24
137. age on the power supply unit is 24 V DC with a supply voltage of 30 V DC the cable lengths increase accordingly Field with gray background Recommended by Siemens standard cable LiYC11Y 6 x 0 25 shielded The cable is available from Siemens under the order number 6GT2 090 0A MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 95 Interfaces Standard cabling with RS 232 interface SIM Computer A Pi i tfi in assignment for Cable length g Ha max 30 m A 25 pin subminiature D 1 T i connector eA f 3 TxD 2 RxD RxD x lt p 7 GND f 9 pin subminiature D TxD RxD connector k p one Pin 1 2 E1 1 logical 0 Pin 1 2 RxD 5 GND 1 Apply shield to connector housing 2 Input 1 pin 12 open RS 232 interface Figure 6 71 Standard cabling for PC SIM RS 232 The SIM has a standard RS 232 V 24 interface with signal lines on pins 14 and 15 V 24 control lines e g DSR DTR RTS CTS are not supported by SIM The data are acknowledged at procedure level Standard cabling with RS 422 interface SIM Computer 1 Apply shield to connector housing 2 Jumper between pin 1 and pin 12 RS 422 interface Figure 6 72 Standard cabling for PC SIM RS 422 The interface switchover from RS 232 RS 422 takes place via the E1 input pin 12
138. al h 20 mm non metallic base Figure 3 29 Flush mounting in metal SLA 71 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 27 Configuration and Mounting Guidelines 3 4 2 Effects of Metal on the Transmission Window MDS and SIM 70 with ANT 0 and SLG 75 and ANT 18 ANT 30 3 28 The following general points apply to the mounting of MOBY E compo nents e The MDS may not be mounted directly on metal exception MDS E623 e Flush installation of the components in metal will reduce the field data A test is recommended for critical applications e When working in the transmission window make sure that metal rails or similar do not cut through the transmission field The metal rail would affect the field data e In the case of the SLG 75 ANT 1 SIM 70 ANT 1 SLG 75 ANT 4 and SLG 72 SIM 72 the field is practically unaffected as of a distance of 40 mm to metal in the case of the SIM 70 with the ANT 0 this is the case as of 10 mm Using tables and graphics this chapter shows how the field data i e Sg Sa L and W are affected by metal The values in the tables represent the reduc tion of field data in as related to non metal i e 100 stands for no effect Table 3 5 Reduction in field data due to metal in MDS and SIM 70 with ANT 0 and SLG 75 with ANT 18 ANT 30 SIM 70 No Metal Mounted Flu
139. andard connecting cables see Table 3 22 Table 3 14 Cable configuration Conductor Conductor Resistance SLG 72 cross section diameter in Q km1 SLG 75 ANT 1 ANT 12 in mm mm ANT 18 ANT 30 max cable length in m 1 180 mA Uy 24 V Uy 30 V 0 072 0 32 550 40 100 0 2 0 5 185 120 300 0 5 0 8 70 310 790 0 82 1 02 50 440 1000 1 52 1 42 24 920 1000 1 The resistance values are average values They refer to the forward and return conduc tors A single wire has half the resistance 2 Use of these conductor cross sections requires crimp contacts not included in the SLG connector Field with gray background Recommended by Siemens Standard cable LiYC11Y 6 x 0 25 shielded The cable is available from Siemens under the order number 6GT2 090 0A We recommend always applying the shield of the SLG cable to a grounding bar over a large surface The SLG SIM can also be connected by means of a drum cable Recommended cable type HPM Paartronic 3340 C PUR 3 x 2 x 0 25 The cable can be customized according to your requirements MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Supplementary power pack for SLG When an additional power pack is installed in the vicinity of the SLG the max 1000 m cable between the ASM and SLG can always be used Note Do not connect the 24 V line pin 2 on the SLG connector to the
140. ansferred to the ASM and acknowledged by the ASM e The ASM executes the command with the MDS The user and the FB are in wait status Data communication with the MDS begins as soon as an MDS enters the transmission window of the SLG The MDS data are stored intermediately on the ASM and checked for correctness e ASM communication with the MDS is concluded When the FB is called the next time the data which have been read or written are transferred from the ASM to the user The user receives a finished message MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 5 Interfaces Ordering data 6 6 Table 6 2 Ordering data for the ASM 400 ASM 400 interface consisting of a basic module and CM 422 channel submodule Basic module with connection to STG with 4 slide in slots for CM 422 channel module without channel module CM 422 channel module Connector ASM side 9 pin subminiature D connector pins with screw type terminal for plug in line between an ASM 400 and SLG STG e 1 unit e 1 pack 10 units Connector 2 pin connector with screw type terminal for plug in line up to 1 5 mm in diameter for 24 V DC connection included with the ASM 400 MOBY software with FB230 240 250 Plug in lines and accessories Order No 6GT2 002 0AA00 6GT2 002 0AB00 6GT2 090 0OBB00 6GT2 090 0BB10 6GT2 090 ONA00 6GT2 080 2AA10 sed Seaton 37 Description of ASM 400 40
141. arately i e separated by space from the controller components e g relay controllers and SIMATIC S5 The following basic principles apply 1 The effect of interference decreases the greater the distance between in terference source and potentially susceptible equipment 2 Interference is further reduced by installing shielding plates 3 Load lines and high voltage current cables must be installed separately from the signal lines at a distance of at least 10 cm CPU EU Shield sheet metal Drive Figure 3 37 Avoidance of interference via optimal layout MOBY E Configuration Installation and Service Manual 3 46 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Filtering the External interference from the power network can be avoided by installing supply voltage power network filters In addition to correct dimensioning proper installation is very important It is imperative that the power network filter be installed directly at the entrance to the cabinet Interference currents are filtered out early at the entrance and not conducted through the cabinet Right Power filter Power filter Is interference current Figure 3 38 Filtering the supply voltage MOBY E Configuration Installation and Service Manual 4 J31069 D
142. ation MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 41 Configuration and Mounting Guidelines 3 5 3 3 42 Spreading of Interference Three components are required so that interference can affect a system e Source of interference e Coupling path e Potentially susceptible equipment Coupling path Interference source Potentially susceptible For example a drive For example a MOBY cable For example an ASM 470 Figure 3 34 Spreading of Interference If one of these components is missing e g the coupling path between the source of the interference and the potentially susceptible device the suscep tible device will not be affected even when strong interference is being emitted The EMC measures affect all three components to prevent any malfunctions caused by interference When a system is set up the provider must take all possible measure to prevent the creation of sources of interference e Only equipment which meets limit value class A of VDE 0871 may be used in a system e All interference caused by devices must be suppressed This includes all coils and windings The layout of the cabinet must be such that reciprocal interference of the individual components is avoided or kept as low as possible e Measures must be taken to eliminate interference from external sources The next few chapters provide information and tips on how to set up a sys tem
143. ause differ ences in potential between the parts of a system When the system parts are connected via signal lines equalizing currents flow through these signal lines These equalizing currents can distort the signals This makes correct equipotential bonding imperative e The cross section of the equipotential bonding line must be large enough i e at least 10 mm e The space between signal cable and related equipotential bonding line must be kept as small as possible i e antenna effect e A fine wire line must be used i e better conduction of high frequencies e When connecting equipotential bonding lines to the central equipotential bonding rail power components and non power components must be combined Cabinet 1 Cabinet 2 A Power pack wrong Figure 3 40 Equipotential bonding The better the equipotential bonding in a system the smaller the chance of interference caused by fluctuations in potential Equipotential bonding should not be confused with the protective grounding of a system Protective grounding prevents the creation of excessive touch voltages when devices malfunction MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 49 Configuration and Mounting Guidelines 3 5 7 Ground Fault Monitoring with MOBY
144. binders The loca tion must have good conductivity MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 51 Configuration and Mounting Guidelines Q Q Q y py Gy a col KeA SiS LH wa Cable binder Remove 2 2 paint Figure 3 44 Connection of the shield rail The shield bus must be connected with the protective ground PE bar When shielded cables must be interrupted the shield must also be applied to the connector housing Only suitable connectors may be used Shield turned up backwards by 180 and connected with the connector housing Rubber sleeve Figure 3 45 Interruption of shielded cables When adapter plugs which do not have suitable shield termination are used the shield must be continued through cable clamps to the point of interrup tion This ensures a large surface HF conductive connection MOBY E Configuration Installation and Service Manual 3 52 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 5 9 Basic Rules on EMC Shielding via housing Large surface grounding connection Planning the cabling Electromagnetic compatibility i e EMC can often be ensured by following a few elementary rules Rules which apply to the layout of the cabinet are listed below Protect the programmable controller from external interference by instal l
145. ble configuration 3 58 Cable lengths 3 69 Cables shielding of 3 51 Index 3 Index CCT32 7 4 Chemical resistance of the mobile data memories Communication between ASM and user program 3 8 between ASM SLG SLA and MDS 3 7 D Data structure of the MOBY E data memory with SIM 6 87 Documentation Manuals A 1 Operator control guides A 1 Technical descriptions E EMC guidelines 3 40 Equipotential bonding 3 49 F Field data 3 11 6 89 L LEDs for MOBY 6 75 _ LEDs for PROFIBUS DP 6 75 M MDS E600 dimensions field data metal free space 4 7 ordering data technical data MDS E611 dimensions field data metal free space 4 11 ordering data technical data Index 4 MDS E623 field data 4 13 metal free space 4 14 mounting 4 15 ordering data 4 12 technical data 4 12 MDS E624 dimensions field data 4 18 flush mounting of MDS in metal flush mounting of SLG SLA in metal 3 26 Metal free space mounting the MDS on metal MOBY Software 7 2 ordering data MOBY STG E hand held terminal ordering data 7 13 system prerequisites 7 11 MOBY wide range power supply dimensions ordering data technical data MOBY wide range power supply unit connector pin assignment 24 V sine MOBY API 7 4 MOBY STG E hand held terminal hardware 7 12 setup and function 7 10 technical data 7 13 0 Order
146. ble length See cable configu 1000 m ration in Table 3 14 MDS addressing command Direct access via addresses Initialize MDS read data from MDS write data to MDS Supply voltage via serial interface Nominal value Permissible range Current consumption Switch on current brief 24 V DC 20 to 30 V DC Max of 700 mA Operation at 24 V DC 180 mA typical MTBF at 40 C 2 5 x 10 hours Housing Dimensions in mm Electronics w o connectors Lx W x H 160 x 80x 40 Color Anthracite Material Plastic PA 12 Connector Data 6 pin SLG connector in accordance with DIN 43651 pin device side Protection rating in accordance with EN 60529 Vibration in accordance with EN 60721 3 7 class 7M2 Vibration in accordance with EN 60721 3 7 class 7M2 IP65 30 g 1g 3 to 200 Hz 1 5g 200 to 500 Hz Mounting of SLG Tightening torque at room temperature 2 M5 screws lt 3 Nm Ambient temperature During operation During transportation and storage 25 C to 70 C 40 C to 85 C Weight approx 520 g Certification CE UL CSA FCC 1 Warning The values for shock and vibration are maximum values and must not occur continuously MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas
147. ccessories Spacer 6GT2 190 0AA00 Mounting bracket 6GT2 190 0AB00 Technical data Table 4 7 Technical data of the MDS E611 Memory size 1024 byte EEPROM 752 bytes for use as desired Memory organization Access as desired MTBF at 40 C 2 5 x 106 hours Read cycles Unlimited Minimum write cycles 200 000 Typical write cycles 1 000 000 Data retention time at lt 40 C gt 10 years Read write distances Soild at Direction dependent Vibration 20g Shock 100 g Torsion and bending stress Not permitted Mounting of the MDS Adhesive mounting bracket Protection rating in accordance with EN 60529 IP67 Physical layout Epoxy card Color Anthracite black Material Fiber glass reinforced epoxy resin MOBY E Configuration Installation and Service Manual 4 8 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Field data Dimensions in mm Table 4 7 Technical data of the MDS E611 Dimensions L x W x H in mm 85 8 x 54 1 x 2 5 Ambient temperature during operation during transportation and storage 25 C to 70 C 40 C to 85 C Weight approximate 21g Table 4 8 Field data of MDS E611 SLG 75 SLG 75 SLG 72 SLA 71 ANT 1 ANT 4 Working distance Sa 10to70mm 10to70mm 10to 70mm 10to70mm Limit distance Sg 100 mm
148. configured using the hardware configuration of the SIMATIC manager or another PROFIBUS tool e g operating mode The GSD file can be found on the Software MOBY CD or on the Internet MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 45 Interfaces 6 6 2 Setting the PROFIBUS Address Features The PROFIBUS address defines the address at which the ASM 456 distribu ted I O system is found on the PROFIBUS DP Requirements e The PROFIBUS DP address for the ASM 456 is set on the connection block e ach address can be assigned only once on the PROFIBUS DP e The PROFIBUS address set must match the PROFIBUS address defined in the configuring software for the ASM 456 e Changes to the PROFIBUS DP address only take effect once the mains have been switched ON on the ASM 456 Tools required for M12 7 8 connec e Socket wrench 14 mm tion block e Screwdriver 2 5 mm MOBY E Configuration Installation and Service Manual 6 46 4 J31069 D0105 U001 A7 7618 Interfaces Setting Valid PROFIBUS DP addresses are 1 to 99 Phony SDE 1 Remove the two seal caps from the rotary switches if necessary use a addresses on 14 mm socket wrench connection block M12 7 8 2 Set the required PROFIBUS address on the rotary switches using a screw driver Lower rotary switch 1st position Upper rotary switch 10th position 3 Screw the two seal caps back onto the rotary switches to
149. ct PCs and controllers of other manufacturers to the MOBY E identification system A C library MOBY API with basic functions is available to PC users for their applications Windows 98 NT 4 0 The ASM 754 accesses the data on the MDS directly with physical addresses Communication to the user is by means of the acyclic PROFIBUS DPV1 pro tocol service The function FC 45 is available to SIMATIC S7 300 400 users as a simple means of integration The description of the PROFIBUS DPV1 implementation see the appendix of the FC 45 description is available to programmers of controllers of other manufacturers MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 77 Interfaces fe 494 0AA00 PROFIBUS master pi S7 300 FC 45 Agr ae a oe power S7 400 FC 45 DPV1 supply unit or other 24 V connection Other master a Sey 6GT2 491 1 HH50 non Siemens FC 2 S 6GT2 391 1AH50 OOOO m SLA 7x and SLA SLA SLA SLA MDS E6xx Figure 6 60 Configurator for the ASM 724 and ASM 754 MOBY E Configuration Installation and Service Manual 6 78 4 J31069 D0105 U001 A7 7618 Interfaces Ordering data Table 6 29 Ordering data for the ASM 724 754 ASM 724 interface 6GT2 302 2CE00 With serial RS 232 RS 422 interface 3964R procedure for PC SICOMP and controllers of other manufacturers for 4 SLA 71 ASM 754 interfaces 6GT2 302 2EE00 for the operation of MOBY E componen
150. cts thnk Scene a Shard eee dae aac ad Ga Goebel 6 9 ASM 724 754 osoa 6 10 SIM Serial Interface Module 0 0 0 c cc ees 6 10 1 OvervieW 0 ee eee eee eee eas 6 10 2 Cable and Connector Allocation 6 10 3 Programming the SIM Module with the 3964R Procedure 6 10 4 SIM ZO ANT O icc occ cet dena Goa bee bbe dace wee He bec date een 6 10 5 SIM 7OANT1 ooo eee ees 6 10 6 SIM 72xcbacc3 erated bobs Seda dd ok ewan aed aude ua ee wide Yow eed heed s 7 ACCOESSOMICS 2 4 cinedisas Siw saaad cae ded cae ekeae ieee dan Pewee ee akees 7 1 MOBY Software 0 0 0 0 ccc ee eee eee eee 7 2 7 2 MOBY Wide Range Power Supply 0000 eee eects 7 5 7 3 Wide Range Connector Power Pack 0 asasan rnrn nnn 7 8 7 4 MOBY STG E Hand Held Terminal 0 0 00 c cece eee ee 7 10 7 5 Acquisition Station ES 030 K 0 0 0 cece eee 7 15 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Contents A DOGUIMON TATION seaca dennan eae a tere dew a a a a ata dra aan eases a ata dee ata B Error MeSSaQe S ese secetes dese e RNE ratee weaves eee weke wees B 1 General Errors 0 0 0c eee eee eee B 2 ASM specific error eee n eens B 2 1 ASM 400 with FB 250 0 eens B 2 2 ASM 470 with FB 47 FC 47 B 2 3 ASM 450 with FB 240 0 0 cee eee C PASCUA esanaia aa a a i alae a tas aw wea aa a ra dees a a a a aa D Compatibility sisaria a a a a aaar a A a a a MOBY E Configuration Installation and
151. cuit immunity Yes Inductive interface to the MDS SLG integrated Read write distance max 100 mm see field data Transmission frequency 13 56 MHz Supply voltage Nominal value 24 V DC Permissible range 12 to 30 VDC Current consumption at room temperature Without DO Inrush current brief Operation at 12 V 700 mA typical 330 mA typical Operation at 24 V 180 mA typical MTBF at 40 C 2 5 x 10 hours Housing dimensions in mm For electronics without connector 160 x 80 x 40 Lx WxH Color Anthracite Material Polyamide 12 Protection rating in accordance with EN 60529 IP65 using a special plug 6GT2 390 1AA00 Vibration in accordance with EN 60721 3 7 class 7M2 1g 9 to 200 Hz 1 5g 200 to 500 Hz MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Transmission window Table 6 42 Technical data of the SIM 72 Shock in accordance with EN 60721 3 7 class 7M2 Total shock response spectrum type II 30 g Mounting of the SIM 2 M5 screws Tightening torque at room temperature 22 Nm Ambient temperature During operation 25 C to 70 C During transportation and storage 40 C to 85 C Weight approx 550 g 1 Voltage measured on SIM 2 Warning The values for shock and vibration are maximum values and must not occur continuously Transmission window MDS Side view S isa S 70
152. d separately SLG 70 ANT 1 6GT2 301 0AB00 Discontinued as of June 1 2003 SLG 75 6GT2 398 1AF00 The replacement is compatible as regards ANT 1 6GT2 398 1CB00 its technical specifications Difference The antenna cable is 3 m long and can be plugged in at the side of the SLG Note The antenna is not included with the SLG 75 It must be ordered separately MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 D 1 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Index Numbers 3RX9 802 0AA0 6AWS 451 3 7 17 6AWS 451 8AU 7 17 6ES5 491 0LB11 6 12 6ES5 700 8MA11 6 17 6ES5 700 8MA22 6 17 6ES7 194 3AA00 0AA0 6 58 6ES7 194 3AA00 0BAQ0 6 58 6ES7 194 1AA01 0XA0 6 26 6ES7 194 1FC00 0XA0 6 26 6ES7 198 8FA01 8AA0 6 71 6ES7 390 5AA00 0AA0 6 60 6 61 6ES7 390 5BA00 0AA0 6 60 6 61 6ES7 392 1AJO0 OAAO 6 61 6 66 6ES7 972 0BA11 0XA0 6 37 6 39 6 79 6GK1 905 0CA00 6 58 6GK1 905 0CBO00 6 58 6GK1 905 0DA10 6 58 6GK1 905 0EA00 6 58 6GK1 905 0EB00 6 58 6GK1 905 0EC00 6 58 6GK1 905 0FA00 6 58 6GK1 905 0FB00 6 58 6GT2 002 0ED00 6 58 6GT2 002 0AA00 6 6 6GT2 002 0AB00 6 6 6GT2 002 0BA00 6 17 6GT2 002 0EB00 6 26 6GT2 002 0EB20 6 26 6GT2 002 0FA10 6 61 6GT2 002 0GA10 6 61 6GT2 002 0HA10 6 70 6GT2 002 2CE00 6 37 6GT2
153. diameter gt 15 x External diameter gt 2 x 106 Cycles Ambient temperature during operation with fixed wiring with flexible wiring 30 C to 70 C 5 C to 50 C Approval UL in accordance with style 1354 Field data Table 5 9 Field data of the SLG 75 with antenna SLG 75 ANT1 ANT 4 ANT 12 ANT 18 ANT 30 Working distance Sa 0 to 70 mm 0 to 70 mm 0 to 4 mm 0 to 8 mm 0 to 18 mm Limit distance Sg 100 mm 100 mm 5 mm 15 mm 24 mm Diameter of the transmis Depends on Depends on 8 mm Depends on 14 mm sion window La MDS MDS MDS Minimum distance from gt 800 mm gt 800 mm gt 80 mm gt 125 mm gt 200 mm SLG to SLG D 5 12 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas Transmission Transmission window window The antenna of the MDS must be positioned within this field to ensure relia ble data transfer Transmission window Side view Top view L Sa max La 1 The transmission window may be larger at Sa min Figure 5 12 Transmission window of the ANT 1 MDS Transmission window Side view 1 on OK LLLLLLLLL AT A LY RY SRY LLY YY L Sa max Lg L Sa min l 1 The transmission window may be larger at Sa min Figure 5 13 Transmission window of the ANT 4 MOBY E Configuration Installation and Se
154. e Nominal value 24 V DC Perm range 20 V DC to 30 V 20 4 to 28 8 V DC Current consumption e without SLG at U 24 V DC max 50 mA 350 mA e with connected SLGs Max 600 mA with one SLG Max 300 mA per SLG if two SLGs are connected Max 500 mA per connected SLG Power loss of the module typically 1W 2W Current consumption from P bus max 100 mA 80 mA Galvanic isolation between S7 300 and MOBY Conditional 100 kQ between S7 300 and 24 V DC Yes use a separate power supply unit for the ASM for ungrounded operation 6 62 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Table 6 23 Technical data of the ASM 470 475 ASM type 24 V fuse to the SLG Ambient temperature ASM 470 ASM 475 Yes electronic Yes electronic During operation Horizontal installation of SIMATIC 0 C to 60 C Vertical installation of SIMATIC 0 C to 40 C During transportation and storage 40 C to 70 C Dimensions in mm WxHxD 40 x 125 x 120 Weight approx 0 2 kg MTBF at 40 C 1 10 hours Wiring The ASM 470 475 is commissioned with the following steps e Mount module Mount module on the S7 300 mounting rail See S7 300 manual Note The CPU of the S7 300 must be switched to STOP status before the module is mounted Warning The S7 30
155. e 6GT2 303 0AA00 PSION Workabout with MOBY E read write head battery standard software incl STG functions on EEPROM card user s guide wi Accessories incl user s guide MOBY E read write head 13 56 MHz without 6GT2 303 1AA00 software and description Memory card with STG software and filehandler 6GT2 303 1CA00 software for MOBY D E F I U C library for MOBY D E F I U for development 6GT2 381 1AB00 of customer specific screen dialogs without development tools incl description Extra battery 6GT2 094 0AB00 or 2 x AA batteries NiCd Ni MH alkaline Additional PSION components e g Obtainable from local dealers or 3link cable and C developmental user interface PSION http www psion com industrial Technical data Table 7 7 Technical data of the STG E hand held terminal Hardware Processor NEC V30mx 27 68 MHz 80C86 compatible RAM memory ROM memory User program 2 MB of which approx 1 8 Mbytes can be used as desired 2 Mbytes for operating system 1 MB with MOBY service and test program Monitor screen Keyboard Sound Graphic LCD monitor screen with 240 x 100 pixels graystage scale backlighting can be turned on Alphanumeric with 57 keys Piezo signal encoder Power supply Operation time NiCd battery pack with 2 type AA cells 850 mAh High speed chargeable automatic switch off 20 hours Read head inactive display not lighted 4 5 hours
156. e DP master has Check the PROFIBUS DP connection failed Check the DP master The ASM 450 452 cannot detect a trans mission rate Bus interruption Check all the cables in your DP master is out of operation PROFIBUS DP network Check whether the PROFIBUS DP connector is plugged in correctly on the ASM 450 452 Flas On The configuration data sent from the DP Check the configuration of the ASM 450 452 hes master to the ASM 450 452 do not corre input output PROFIBUS address spond to the configuration of the Correct DDB file used ASM 450 452 ee SIEM804C GSD for ASM 450 SIEM80B6 GSD for ASM 452 Flas Off The ASM 450 452 has detected the trans Check the PROFIBUS address set in the hes mission rate but is not addressed by the ASM 450 452 or in the configuration software DP master Check the configuration of the ASM 450 452 The ASM 450 452 was not configured station type On Flas There is a hardware defect in the Replace the ASM 450 452 hes ASM 450 452 Status is not relevant 6 34 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Example for bared The following figure shows an example of bared lengths The lengths are lengths valid for all cables which you can connect to the connector Any shield brai ding must be twisted inserted in a core end sleeve and the excess cut off lee Twisted and trimmed shield braiding F
157. e PROFIBUS DPV1 even when using large PROFIBUS confi gurations The minimum cyclic data load of the ASM 456 on the PROFIBUS provides the user with the guarantee that other PROFIBUS consumers e g DI DO can still be processed at great speed Up to 2 read write devices SLG can be operated in parallel on the ASM 456 The user can start a command in parallel on 2 SLGs via the cor responding FB FC MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces The mobile data memory MDS data is accessed by means of physical ad dressing of the MDS In SIMATIC S7 the FB FC 45 is available for this pur pose The FB FC 45 provides the S7 user with a easy to use interface with powerful commands processing one complete MDS with one command command linking S7 data structures via UDTs Other features e Degree of protection IP67 e System integration with ECOFAST or M12 7 8 concept e T functionality that is a component can be replaced without adversely affecting other modules with regard to bus communication and voltage supply e Standardized PROFIBUS user interface for identification systems with PIB Proxy Ident Function Block with later firmware version e Firmware update e PROFIBUS interface module up to 12 Mbit s with automatic transfer rate detection e Parameterizable device related diagnostics data with text display e Support for I amp M functionality a mechanism for reading
158. e SLG is used do not wire to the ASM 2 6GT2 091 0D with angled SLG connector standard 6GT2 091 2D with straight SLG connector not shown Figure 3 54 Connecting cable ASM 410 SLG Caution The cable shield must be secured with a shield clamp directly on the inter face module and grounded on a grounding bar MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Connecting cable ASM side SLG side ASM 450 452 473 SLG Two 5 pin round M12 connectors SLG connector socket 6GT2 091 1C E or 6GT2 091 2C 2m se hs zi X1 26 L White 6 X1 3 TE 1 185 X1 16 Sach 4 U xie ae s X1 X2 X230 Gray 3 X2 16 Fi Pink 2 x1 a x X2 5 1 standard length Figure 3 55 Connecting cable ASM 450 452 473 gt SLG Connecting cable ASM side SLG side ASM 470 475 1 lt SLG Cable with wire end ferrules SLG connector socket 6GT2 091 0E White 6GT2 091 2E a A 503 gt Brown 1 NISI ast ceca ER X i f 705 Yellow 5 m Q Pink 3 806 z 2 ol ra W 907 H 3 ig roi Shield Baring of the cable shield 1 6GT2091 0E with angled SLG connector standard 6GT2 091 2E with straight SLG connector not shown Figure 3 56 Connecting cable ASM 470 475 4 gt SLG MOBY E Configuration
159. e for additional modu les Up to two of these can be used by the ASM 410 module ASM 410 in PLC S5 95U can only be operated with PLC S5 95U in slots 0 to 7 Up to four modules can be used on one PLC Starting with CPU release status 3MA 3 8 modules can be used The ASM 410 in the S5 100U PLC can only be operated on slots 0 to 7 Up to eight modules can be used on one PLC See the following table for slot oriented addressing Slot number Address assignment Free slots for additional digital modules MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 19 Interfaces Configuration of ASM 410 in ET 100U Configuration of ASM 410 in ET 200U 6 20 The ASM 410 must be operated as an analog module in the ET 100U When parameterizing the module with the COM ET 100U software the module must be specified with 4AX in the appropriate slot The ASM 410 occupies eight input bytes and eight output bytes 16 bytes Since a maximum of 32 bytes can be assigned per ET 100U in the address image of the main control ler a maximum of two modules per ET 100U are permitted When other modu les are used with an ET 100U in addition to the ASM 410 only one module can be connected On the ET 100U the ASM 410 can be addressed via all address areas of the PLC P Q IM3 and IM4 j Cable length max 3000 m ZG AS318 ASM 41 i ET ET 100U_
160. e next command correctly again Error 02 is reported immediately via external diagnosis Note The error output with the red error LED does not differentiate between error 01 and 02 ses error code 01 03 03 Errors in the connection to the SLG Supply voltage of the ASM lt 20 V or not connected 24 V power has dips Fuse on the ASM has blown Check wiring Cable wired incorrectly between the ASM and SLG or broken cable Defective hardware ASM or SLG Other SLG active nearby 04 04 Error in memory of the MDS The data memory has never been write accessed or has lost its contents due to a battery failure 0040 0041 Initialize data memory with the STG With the ASM call the initialization command Check battery of MDS or change MDS battery bit Data memory is defective Initialization was executed with incorrect memory size 0002 05 05 Unknown command code in byte 2 of the telegram Bond MDS reports address error check message frame MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 B 3 Error Messages Table B 1 General Errors Error Code LED Cause Remedy SIN in Hex 06 06 Field interference on SLG 0044 The SLG is receiving interference pulses from its surroundings External interference field The interference field can be documented with the inductive field indicator of the STG The dis
161. e sede sated es 5 10 ANT 18 for the SLG 75 2 net net n een nnes 5 11 ANT 30 for the SLG 75 1 1 ec ccc tne teens 5 12 Transmission window of the ANT 1 0 0 cece eee eee eee 5 13 Transmission window of the ANT 4 0 cece eee e eee 5 14 Transmission window of the ANT 12 0 eee e eee eee eee 5 15 Transmission window of the ANT 18 0 c eee e eee ee eee 5 16 Transmission window of the ANT 30 00 c eee e eee eee eee 5 17 Metal free space for the ANT 1 0 cece eects 5 18 Metal free space for the ANT 4 0 eee eee eee eee 5 19 Metal free space for the ANT 12 0 cece eect eee 5 20 Metal free space for the ANT 18 0 cece cece eee eee 5 21 Metal free space for the ANT 30 0 cece eee e eee eee 5 22 Distance D ANT 1 2 ete eee 5 23 Distance D ANT 4 0 cece tenes 5 24 Distance D ANT 12 0 cece teens MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Vv Contents vi 5 25 5 26 5 27 5 28 5 29 5 30 5 31 5 32 5 33 5 34 5 35 5 36 5 37 5 38 5 39 6 2 6 3 6 5 6 6 6 7 6 8 6 9 6 10 6 11 6 12 6 13 6 14 6 15 6 16 6 17 6 18 6 19 6 20 6 21 6 22 6 23 6 24 6 25 6 26 6 27 6 28 6 29 6 30 6 31 6 32 6 33 6 34 6 35 6 36 6 37 Distance D ANT 18 Distance D ANT 30 Dimensioned drawing of SLG 75 1 1 eee Dimensioned drawing
162. echnical data of the ASM 454 424 Serial interface to user Max cable length Procedure protocol Connection Transmission speed Max block length ASM 454 ASM 424 PROFIBUS DPV1 RS 232 RS 422 See PROFIBUS configuration 30 500 m EN 50170 Vol 2 PROFIBUS 3964R 9 pin submin D socket screw type attachment 9600 bps to 12 Mbps 38 4 kbps automatic recognition 4 words cyclic 238 bytes acyclic 238 bytes Serial interface to SLG Cable length SLG which can be connec ted 4 x 9 pin submin D socket screw type attachment Max of 1000 m SLG dependent see Section 3 7 4 x SLG 7x parallel operation Software functions Programming Function block SIMATIC S7 MDS addressing Commands Depends on PROFIBUS DPV1 MOBY API master C Lib for PCs with Windows 98 NT FC 45 Direct access via addresses Initialize MDS read data from MDS write data to MDS Supply voltage Connector Nominal value Permissible range Current consumption max Max current consumption 4 pin M12 round connector pin 24 V DC 20 to 30 V DC 250 mA without SLG 1 1 A without SLG UL CSA Yes in connection with a power supply of NEC Class 2 Ambient temperature During operation During transportation and storage 25 to 55 C no condensation 40 to 85 C no condensation Housing Dimensions WxHxD in mm Material Color 205 x 130 x 60 without connector
163. ed on the ET 200M distributed I O system on PROFIBUS This makes operation in an S7 400 environment possible without any problems Up to 7 ASMs can be run on one ET 200M Error messages and operational states are indicated with LEDs Galvanic isolation between the SLG and the SIMATIC S7 300 bus ensures configurations are not susceptible to interference Figure 6 48 ASM 470 475 interface In multiplex operation up to two SLGs can be connected to the ASM 470 The FC 47 function ensures simple programming via SIMATIC S7 tools FC 47 can be used with both the S7 300 and the S7 400 The ET 200M can also be used to operate the ASM 470 in a SIMATIC S5 environment FB 47 is available for PLCs 115U to 155U On the hardware side communication between the ASM 470 and the S7 300 CPU takes place via a 16 byte address area so that up to 12 bytes of user data can be transferred with each read write command MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 59 Interfaces ASM 475 ASM 475 normal addressing ASM 475 Filehandler 6 60 The ASM 475 with the order number 6GT2 002 0GA10 is a parameterizable module The basic functions of the module are therefore already defined when the module is configured in HWCONFIG e g normal addressing or filehandler The ASM 475 accesses data on the MDS directly by means of physical ad dresses The FC 45 function controls operation in a SIMATIC S
164. eld data Direction dependent No Vibration 20g Shock 100 g Torsion and bending stress Not permitted Mounting of the MDS Adhesive M3 screw Tightening torque at 20 C lt 1Nm Protection rating e In accordance with EN 60529 IP67 IPx9K steamer 150 mm 10 to 15 l min 100 bar 75 C MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Table 4 14 Technical data of the MDS E624 Physical layout Molded shock resistant plastic Color Black Material Epoxy resin Dimensions DxH in mm 27x4 Ambient temperature During operation During transportation and storage 25 C to 125 C 40 C to 150 C Weight approximate 5g Field data Table 4 15 Field data of MDS E624 SLG 75 SLG 75 SLG 75 SLG 72 SLG 75 SLA 71 ANT 18 ANT1 ANT 4 ANT 30 Working 0 to 8 mm 0 to 25 mm 0 to 25 mm 0 to 30 mm 0 to 18 mm 0 to 25 mm distance Sa Limit distance Sg 15 mm 40 mm 35 mm 40 mm 24mm 40 mm Transmission 12mm La 38mm La 200mm La 60mm Lx 14 mm La 38 mm La window L 40 mm Ly Minimum distance gt 50 mm gt 250 mm gt 250 mm gt 250 mm gt 60 mm gt 250 mm from MDS to MDS 1 For the field geometry see also Figure 5 2 The field data apply to read and write accesses of the MDS Dimensions in mm 3 5 p a 26 a 4 0 2 27 0 2 Figure 4
165. eld data due to metal in MDS and SLG 72 SIM 72 SLG SIM 72 Without Metal On Metal Flush in Metal Circumference 40 mm MDS MDS E600 MDS without metal 100 100 100 MDS on metal 80 70 70 Distance 20 mm MDS mounted flush in metal 70 60 60 Distance 20 mm circumference 20 mm MDS F611 MDS without metal 100 100 80 MDS on metal 80 70 70 Distance 20 mm MDS mounted flush in metal 70 60 60 Distance 20 mm circumference 20 mm MDS E624 MDS without metal 100 100 80 MDS on metal 100 80 80 Distance 20 mm MDS mounted flush in metal 60 40 40 Distance 20 mm circumference 20 mm MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 31 Configuration and Mounting Guidelines MDS in metal free environment 3 32 Below are figures using the ANT 1 with MDS E611 as an example to illus trate how metal affects the transmission window The percentages apply to field data reduction in relation to a metal free envi ronment i e 100 MDS E611 MDS E611 Non metal MDS E611 MDS E611 a ANT 1 Metal Metal Figure 3 30 MDS in metal free environment example MDS E 611 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines MDS in metallic environment Metal Metal Zon Rew MDS E611 MDS E611 Non metal Metal
166. emories i e MDS include functions logic antenna and EEPROM When an MDS moves into the transmission field of the read write device read write antenna i e SLG SLA the power supply unit generates and monitors the necessary power for all switching elements The pulse coded information is conditioned for further processing as purely digital signals In addition to managing the various memories the monitoring unit takes care of data handling and the check routines Overview Table 4 1 Overview of MDS MDS type Memory size Temperature Dimen Pro gross net range sions tection during opera WxHxD rating tion in mm MDS E600 1 024 gross EEPROM bytes 25 to 60 C 85x54x0 8 P68 752 net byte capacity MDS E611 1 024 gross EEPROM bytes 25 to 70 C 85x54x2 5 IP67 752 net byte capacity MDS E623 1 024 gross EEPROM bytes 25 to 85 C O10x4 5 IP67 752 net byte capacity MDS E624 1 024 gross EEPROM bytes 25 to 125 C 27x4 IP67 752 net byte capacity Definition of IP67 Protection against the penetration of dust i e dustproof Total protection again accidental touch Protection against water under certain pressure and time conditions Definition of IP68 Protection against the penetration of dust i e dustproof Total protection again accidental touch MDS can be submerged in water Contact the manufacturer for requirements Definition of IPx9K
167. es XS Metal SLG The MDS and or SLG are 10 to 20 mm higher than the me x2 100mm tal environment The value x gt 100 mm applies to the SLG 75 ANT 1 It specifies that at a distance of x gt 100 mm the SLG is no longer significantly affected by metal 7 Z 3 Increase the size of the non me Farar FaF ERrceerecem erent 3 WL AAA tal spacer below the MDS and or Increase in the non metallic distan ces a and b see Figure 3 26 Z__ The following rules of thumb apply e Make a and b approximately 2 to 3 times larger e Inthe case of SLG MDS with a large limit distance SLG 75 ANT 1 MDS E611 an Fak ar b b Fak oF ab ak of ak ae tatat ANT 1 RRA AAAS increase of a b has a greater Fekete IIIA Fatatetatatetata effect than in the case of SLG MDS with a small limit distance Z Z Z EER FAF FaF PR EEEE 3 ir Figure 3 33 Flush mounting Installation of Each SLG SLA mounted on metal connects part of the field to the metal sup several SLG SLA port When minimum distance D is maintaining and metal free areas a and b on metal frames or are adhered to there are usually no effects However when the location of an supports iron frame is particularly poor there may be some effects This will lengthen data transmission times or cause sporadic error messages on the interface MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 76
168. es for temperature influences and pro duction tolerances During static operation the transmit period can be any length of time The transmit period must last at least as long as necessary to conclude commu nication with the MDS During dynamic operation the transmit period is determined by the system environment The amount of data to be transferred must be adjusted to the transmit period or vice versa General formula ite ty Transmit period of the data memory in the field of the SLG SLA tk Communication time between MDS and ASM MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 1 3 Communication between ASM SLG SLA and MDS Communication between ASM SLG SLA and MDS is asynchronous with a transmission speed of 19200 baud General formula tk K teye n Calculation of the maximum amount of user data _ty K max Byte tk Communication time between ASM SLG SLA and MDS ty Transmit period n Amount of user data in bytes To achieve optimal performance n may not be set to more than 160 Nmax Maximum amount of user data in bytes during dynamic operation tpyte Transmission time for 1 byte see Table 3 1 K Constant The constant represents an internal system time It con tains the time required for power buildup on the MDS and the time required for command transmission see Table 3 1 Table 3 1 Time constants K and
169. ess area exceeded 0002 Specified address doesn t exist on the MDS 0004 Check and correct command for message frame structure The status byte in the command does not have the value 00 OE 14 ECC error 0047 The data cannot be read from the MDS MDS data have been lost MDS defective The MDS was not initialized with ECC driver Initialize MDS MDS with EEPROM has reached the end of its life The data have been lost Replace MDS The MDS moved out of the field while being written The MDS is positioned incorrectly MOBY E Configuration Installation and Service Manual B 4 4 J31069 D0105 U001 A7 7618 Error Messages Table B 1 General Errors Error Code in Hex OF 10 11 12 14 15 16 17 18 LED 01 16 17 18 20 21 22 23 24 Cause Remedy Startup message The ASM always sends this message after every startup A startup is considered performed after operational voltage is applied after the front switch is activated after a reset via connector X1 or after a bus error The startup message is retained until the user issues a RESET command to the ASM This enables the user to reco gnize when voltage returns to the ASM i e readiness for operation NEXT command is not possible or is not permitted ASM working without presence check ASM has already received a NEXT command Short circu
170. f lines Note For notes on correct cabinet layout in accordance with EMC guidelines see the layout guidelines of the SIMATIC controller Metal housings for potentially susceptible equipment can be used to keep out magnetic and electrical fields and electromagnetic waves The better the in duced interference current can flow the greater the spontaneous weakening of the field of interference All sheet metal on the housings or sheet metal in the cabinet must be well connected together i e with a high degree of con ductivity Figure 3 36 Shielding via housing When the sheet metal parts of switching cabinets are insulated against each other a high frequency conductive connection with the ribbon cables and high frequency terminals or HF conductive paste can be created The greater the connection surface the better the high frequency conductive capacity This cannot be achieved by connection with simple wires MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 45 Configuration and Mounting Guidelines Avoiding Good interference diversion is achieved by installing SIMATIC controllers on interference via conductive mounting plates unpainted When setting up the switching cabi optimal layout net interference can be easily avoided by adhering to guidelines Power com ponents e g transformers drives and load power supplies should be instal led sep
171. f the MOBY E SIM are data acquisition trade and commerce warehousing logistics assembly lines and tool identifi cation For acquisition support development and pilot installation the MIFARE Demokit is available The serial interface module SIM is a universal module for the operation of MOBY E via a serial interface on any e Computer e PC and e Non Siemens PLC Its sturdy housing permits use in rugged environments and makes it insensi tive to many chemical substances SIM combines an ASM interface and an SLG read write device in one hou sing It is delivered with RS 232 and RS 422 interfaces The following versions are available for MOBY E e SIM 70 ANTO e SIM 70 ANT 1 e SIM 72 All SIM models are operated with a 3964R procedure The SIM is connected via a serial interface of the PC models with processors starting at 80486SX and run with the 3964R protocol Driver software is available for the 3964R protocol C libraries with functions based on the 3964R driver platform are available for fast and easy programming The use of the C libraries makes it possible to operate the SIM through ap plications under Windows 95 NT 4 0 Other operating systems on request MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Data structure of the MOBY E data memory MDS E6xx with SIM C library with 3964R driver Connector power pack MOB
172. figuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Hardware description PROFIBUS configuration SLG connection method PROFIBUS DP AT comp PC master module e g S7 400 CPU I PROFIBUS line E 24V N for ASM To other PROFIBUS nodes eS gmi pA Fpa 2nd SLG 1st SLG MDS MDS standard cable length Figure 6 22 Configurator for ASM 450 452 The ASM 450 452 has the same housing as the ET 200X distributed I O de vice General information on the ASM 450 452 for example mounting ope ration wiring and general technical specifications can be found in the ET 200X manual order no 6ES7 198 8FA00 8AA0 Accessories and power supply components are also described in this manual The ASM 450 452 is integrated in the hardware configuration by means of a DDB file The ASM can then be configured using SIMATIC Manager s HWCONFIG or another PROFIBUS tool The MOBY software contains a DDB file for each ASM version An SLG always occupies two M12 connection sockets on the ASM 450 452 To ensure the simplest SLG connection use a preprepared cable see Fi gure 6 24 and Section 3 7 The standard version of the connecting cable is 2 m in length for other cable lengths see Section 3 7 4 An SLG connector with screw type terminals is available for users who want to make their own cable see Figure 6 23 Cables and SLG co
173. for applications in the areas of logistics distribution and service The service and test device STG E is an indispensable aid for com missioning and testing All MOBY E data memories can be read and write accessed inductively Figure 7 4 MOBY STG E hand held terminal The STG E mobile hand held terminal consists of a basic device PSION Workabout and a plug in compact read write head It has a housing which is protected against splashed water IP54 an LCD monitor screen with 240 x 100 pixels an alphanumeric keyboard and various interfaces for EEPROM card charging battery RS 232 TTL for MOBY E read head bat tery charging interface including RS 232 for the PC coupling and so on The included MOBY software memory card provides service and test func tions for reading writing etc of all MOBY E data memories e Read data from the data memory e Write data to the data memory e Read and display the ID number of the data memory e Present and edit the data in hexadecimal or ASCII format e Enable disable password protection Using the optional C library as a basis it is very easy to program your own applications including a customized screen user interface for reading and writing data memories Various development tools are available for the PC and a large selection of accessories is available directly from PSION New applications are opened up in the area of logistics and distribution e g goods commission
174. free space for SIM 70 ANT 1 2 2 eee eee Distance D SIM 70 ANT 1 22 eee eee Dimensioned drawing of the SIM 70 ANT 1 0c eee eee SIM Z2 enesega iat eke ead ede a Na a Rada eee des Transmission window of the SIM 72 ccc eee eee ee Metal free space of the SIM 72 0 cece cece eee eee Distance D SIM 72 1 2 eect eee Dimensioned drawing of the SIM 72 cece eee eee MOBY wide range power supply 5 cece eee eee eee Connector pin assignment 24 V output 000 e eee MOBY E Configuration Installation and Service Manual A 4 J31069 D0105 U001 A7 7618 vil Contents viii 7 4 7 5 7 6 7 7 Dimensions of the MOBY wide range power supply MOBY STG E hand held terminal Hardware of the STG E Configurator of ES 030 K Configuration example ES 030 K MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Contents Tables 2 1 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 3 22 4 1 4 2 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 15 5 1 5 2 5 4 5 5 5 6 Technical data of MOBY E field components 45 Time constants K and toe ccs icaryicianetieianesi eared eee Field data of all MDSs SLGs and SLAs without metal effects Minimum distance from MDS to MDS 00 0 0 cece
175. function blocks for frequently used functions With master slave function for SINEC L1 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 15 Accessories LCD display 2 x 24 characters LCD display 4 x 20 characters a Keyboard with 30 keys 30 LEDs key operated switch Connector 4 Purma z 29 lighted keys z fe key operated switch Perea S He a Sealed keyboard with O Connector 2 Connector 3 Clock chip Connector 1 MOBY I MOBY E SLG interface 1 z O MOBY file handler Serial expansion interface a SLG interface TTY and V 24 2 b 2 MOBY L SLG interface 8 digital inputs S z 8 digital outputs 3 Barcode wand fe a E 16 digital inputs 2 PROFIBUS DP 9 interface z MOBYI MOBY E g SLG interface Ga oie Serial interface TTY and X 27 MOBYL SLG interface 8 digital inputs 8 digital outputs 2 PROFIBUS DP interface Figure 7 6 Configurator of ES 030 K 1 Each plug in option is a hardware module requiring one slot on the ES 030 K 2 The options serial expansion interface and 16 digital inputs can also be led out on connector 2 as a special version MOBY E Configuration Installation and Ser
176. g Cable shield OANDAKRWNDY RxD yellow Connection indicator lights up if the connection to the SLA is working properly PRE green Presence indicates the presence of an MDS in the transmission window ERR red Error indicated by flashing LED under preparation Figure 6 61 Serial interfaces of the ASM 724 754 to the SLA 71 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 83 Interfaces ON 24 V are on the ASN green PROFIBUS ee SF BF System fault bus red Fault RAM error ASM 724 flashes after power up flashing stops after the first correct message frame SERIAL 24V DC ACT This LED flashes green once briefly when a command has finished being aee processed 2 3 4567 89 1011 12 Pin Designation Ground i 1 24V Switch 1 to 7 PROFIBUS Address 24V Switch 1 ON 20 Ground Switch 2 ON 21 i PROFIBUS Switch 7 ON 26 ai I 1 Example PROFIBUS Address 84 Socket 3 2 4 6 1 Not used e Tere 2 Not used 3 B line red Switch 8 Interface 2 4 Request to send RTS A 5 Ground 5 V M5 ON RS 422 6 Potential 5 V OFF RS 232 floating 60 mA 7 Not used Switches 9 to 12 Not used 8 A line green 9 Not used Housing Cable shield SERIAL 2 Socket RS 232 RS 422 1 Not used Not used 2 TxD
177. gee SLG 75 ANT 1 SLG 75 ANT 4 MOBY E 00000000 00000000 computer via serial Interface ASM 754 for e PROFIBUS DPV1 connection with FC 45 for SIMATIC S7 909 L wv SIM 72 SIM 70 ANT 0 SIM 70 ANT 18 MDS E623 MDS E624 MDS E600 MDS E611 752 Byte EEPROM 752 Byte EEPROM 752 Byte EEPROM 752 Byte EEPROM Pill Button ISO Card EPOXY Card Figure 2 1 Overview of MOBY E components 2 2 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 3 1 Configuration and Mounting Guidelines 3 1 3 2 Basic Requirements AN Warning Do not make changes to the devices Violation will invalidate interference emission certification BZT FCC CE and the manufacturer s warranty To choose the correct MOBY E components apply the following criteria to your particular application Transmission distance i e read write distance The amount of data to be transferred Metal free spaces for MDS and SLG SLA Static of dynamic transmission of the data Speed for dynamic transmission Tolerances of the tracking Environmental conditions e g moisture temperature chemical effects and so on Maximum write frequency per MDS MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001
178. he maximum read write range is approximately 60 greater than the ANT 18 The compact dimensions of antenna with its two plastic nuts included with the product make it very easy to position for any application The antenna cable can be connected on the SLG side Data carrier communication is only possible with the MDS E624 in static mode Table 5 5 Ordering data for the SLG 75 and ANT xx SLG 75 write read device 6GT2 398 1AF00 with RS 422 serial interface The antenna is not included with the SLG 75 and must be ordered separately Antennas ANT1 75x75x20 LxWxH 6GT2 398 1CB00 ANT 4 320 x 80 x 30 L x W x H 6GT2 398 1CE00 ANT 4 320 x 80 x 30 Lx W x H 6GT2 398 1CE00 0AX0 ANT12 M12x 1 0 x 40 x wght x L 6GT2 398 1CC00 ANT18 M18x 1 0 x 55 x wght x L 6GT2 398 1CA00 ANT30 M30x 1 5 x 58 x wght x L 6GT2 398 1CD00 SLG connector and plug in line See Section 3 7 1 with antenna cable with hose MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 9 Read Write Devices Read Write Antennas Technical data 5 10 Table 5 6 Technical data of the SLG 75 Read write device Inductive interface to MDS ANT MDS read write distances SLG 75 Transmission frequency 13 56 MHz Serial interface to ASM RS 422 Data transmission speed 19200 Baud Max ASM SLG cable length 120m with 24 V DC and a conductor cross sec tion of 0 2 mm2 Max data ca
179. hecksum error at ramp up Off On Off Off Off Off On Off Firmware invalid On On On On On On On On LED test for approximately 4 se conds otherwise firmware fault Off On Off On On Off On On Checksum error at ramp up Off On On On On Off On On Checksum error of the firmware Off On On On On On On On External RAM defective Off On On Off On On On On DPC RAM defective Off On Off On On On On On ID error firmware On Off 1 x flash Off Off 1 x flash Off ASM successfully ramped up every 3s every 3s waiting for reset command On Flashing Rapid Flashing Rapid Firmware update alternate flas flashing flashing hing of the error LEDs at approxi mately 1 Hz not relevant MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 55 Interfaces 6 6 5 Technical data Table 6 20 Technical data of ASM 456 Serial interface to the user Procedure after connection Transfer rate Block length max PROFIBUS DPV1 EN 50170 Vol 2 PROFIBUS M12 and 7 8 technology ECOFAST 9600 baud to 12 Mbaud automatic detection 2 words cyclic 240 byte acyclic Serial interface to SLG Connector Line length max Connectable SLG 2x coupling connector M12 1000 m depends on SLG 2 m standard length other fabricatable cables 5 m up to 1000 m on request Extenxion cables 2 m 5 m 10 m 20 m 50 m 2x SLG Software functio
180. hnical detail meet your requirements soho cee ee ES What is your opinion of the figures and tables If you encountered concrete problems please use this space to explain
181. hysical layout Color Material Dimensions L x W x H in mm Laminated PVC card printable on one side Anthracite white PVC 85 6 x 54 x 0 76 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Table 4 4 Technical data of the MDS E600 Ambient temperature during operation during transportation and storage 25 C to 60 C 25 C to 60 C Weight approximate 6g Field data Table 4 5 Field data of MDS E600 SLG 75 SLG 75 SLG 72 SLA 71 ANT 1 ANT 4 Working distance Sa Oto50mm 0to50mm O0to50mm 0to50mm Limit distance Sg 70 mm 70 mm 70 mm 70 mm Transmission 60 mm La 220 mm Lg 75 mm Lx 60 mm La window L 50 mm Ly Minimum distance gt 400 mm gt 400 mm gt 400 mm gt 400 mm from MDS to MDS 1 For the field geometry see also Figure 5 2 The field data apply to read and write accesses of the MDS MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 4 5 Mobile Data Memories Dimensions in mm 4 6 Dimensioned drawing MDS E600 55 6 0 2 r R3 A 54 0 2 A A o gt vv Section A A 0 76 0 08 Mounting bracket for MDS E600 The mounting bracket is secured on a non metallic base with M4 counter sunk screws using the holes provided The mounting bracket must lay flat on the base
182. ice can be mounted di rectly on metal When flush mounting is used remember to maintain the spe cified distance to metal on the sides Metal h Physical height of the SLG 40 mm Figure 3 25 Mounting on metal SLG 72 Metal a b Metal free distances 40 mm Figure 3 26 Flush mounting in metal SLG 72 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 25 Configuration and Mounting Guidelines SLG 75 ANT 12 With the SLG 75 with ANT 12 the antenna can be mounted flush in metal This reduces the working and limit distance see Section 3 4 2 ANT 12 Figure 3 27 Flush mounting in metal SLG 75 ANT 12 SLG 75 ANT 30 With the SLG 75 with ANT 30 the antenna can be mounted flush in metal A distance of 20 mm must be maintained to the front of the antenna This reduces the field data see Section 3 4 2 20 77 20 ARA ANT 30 Figure 3 28 Flush mounting in metal SLG 75 ANT 30 MOBY E Configuration Installation and Service Manual 3 26 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines SLA 71 The SLA 71 can be mounted flush in metal Remember that the field data may be reduced see Section 3 4 2 Metal free area for flush mounting a 40mm Met
183. iguration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Table 6 27 Technical data of the ASM 473 Supply voltage Nominal value Perm range Current consumption e From sensor voltage e From load voltage SLG supply 24 V DC 20 4 to 28 8 V DC typ 75 mA Max 500 mA or see technical data of the connected SLG During operation During transportation and storage typ 1 6 W Power loss of the module Via expansion modules from the Digital inputs ET 200X family Via expansion modules from the Digital outputs ET 200X family Ambient temperature 0 C to 55 C 40 C to 70 C Dimensions WxHxD in mm Single device dimensions Scaling interval Mounting 87x 110x 55 60 x 110 x 55 2 MS screws supplied by custo mer 2 M3 screws supplied by device Protection rating in accordance with EN 60529 IP67 Weight 0 275 kg For information on setup and other general technical data see the ET 200X manual order no 6ES7 198 8FA01 8AA0 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 71 Interfaces Configuration PROFIBUS DP master module e g S7 400 CPU connection of non Siemens master under preparation PROFIBUS cable to all PROFIBUS slaves r Basic module BM 141 24 V power for BM 142 ET 200X electronics BM 143 and MOBY SLG BM 147 Figure 6 55 Co
184. igure 3 1 the length of the field is reduced by approx 15 per cent MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 3 Configuration and Mounting Guidelines Direction of movement of the MDS The above figure also shows that operation in the area between S and Sg is possible The greater the distance the smaller the active working area be comes until it is reduced to one point at distance Sg For this reason only static operation should be used in the area between S and Sg The MDS and the SLG SLA do not have a polarization axis i e the MDS can come from any direction assume any position and traverse the transmis sion window The active area is shown below i e for vertical horizontal and diagonal operation WS J L ra ZA V5 SZ a 2 LA J 1 CA Figure 3 2 Direction of movement of the MDS Working in static operation 3 4 When static operation is used the MDS can be processed into the area of the limit distance i e Sg The MDS must be positioned exactly over the SLG SLA as shown below MDS Transmission window Figure 3 3 Working in static operation MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Working in dynamic operation Width of the transmission window Transmission window with secondary fields
185. igure 6 29 Length of baring for a PROFIBUS cable PROFIBUS The connector plate of the ASM must be removed before you canset the address and PROFIBUS address or turn on the terminating resistor The connector plate terminating covers the DIPswitches The following figure shows the location of the DIPs resistor witches on the ASM and a sample setting of each Example Terminating resistor switched off status on delivery M on off O D Example PROFIBUS address 120 status on delivery 23 24 25 26 8 16 32 64 120 ASM 450 ASM 452 n C Normal operation Use DDB file SIEM80B6 n c ASM 451 compatible use DDB file SIEM804D 1 Ot Eu lot O 4 1234567 8 Figure 6 30 Setting the PROFIBUS address and circuiting the terminating resistance Note e The PROFIBUS address on the ASM 450 452 must always correspond to the PROFIBUS address specified for this ASM in the configuration soft ware e For correct functioning of the terminating resistor always switch both DIPswitches of the terminating resistor to on or off MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 35 Interfaces 6 5 ASM 454 424
186. ing data SLG connector 3 62 R Round cores 5 23 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Index S SIM 70 ANT 0 definition of distance D 6 102 dimensions 6 102 transmission window 6 103 SIM 70 ANT 1 definition of distance D 6 108 SIM 72 definition of distance D 6 113 SLA 71 definition of distance D 5 27 dimensions field data 5 25 transmission window 5 26 SLG 72 definition of distance D 5 6 dimensions field data metal free space ordering data technical data transmission window 5 5 SLG 75 ANT 1 definition of distance D 5 18 dimensions field data 5 12 metal free space ordering data technical data 5 10 transmission window 5 13 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 SLG 75 ANT 4 definition of distance D 5 18 dimensions field data 5 12 metal free space 5 15 ordering data technical data 5 10 transmission window 5 13 SLG 75 ANT 12 definition of distance D 5 18 dimensions field data 5 12 metal free space 5 15 ordering data technical data 5 10 transmission window 5 13 SLG 75 ANT 18 definition of distance D 5 18 dimensions field data 5 12 metal free space 5 15 _ ordering data technical data 5 10 transmission window 5 13 SLG 75 ANT 30 definition of distance D 5 18 dimensions field data
187. ing data can be recorded offline with the hand held termi nal or processed and forwarded to the PC computer later MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Accessories Optional See http www psion com industrial on the Internet components e 3link adapter cable to the PC for easy exchange of data between PC and PSION Workabout e PSION Workabout basic device with large function keys and numeric keyboard e Additional memory card with up to 8 Mbytes of memory e Docking station including high speed charging device and software for convenient data exchange between PSION Workabout and PC System The following prerequisites must be met when the library for SIBO C prerequisites SIBO C is the C developmental environment for the PSION Workabout is used e PC The C development package for PSION Workabout e Hand held terminal must be installed on the PC You can obtain the development package directly from PSION see http www psion com industrial PSION Workabout with wall attachment and power supply unit If you prefer you can use the MOBY STG E hand held terminal You will need a 3 link adapter cable from PSION for the connection to the PC see http www psion com industrial The cable is only required if it is not included in the C development package The following files are required MOBY_E H MOBY_STG LIB They are delivered with the
188. ing it in a cabinet or housing The cabinet or the housing must be in cluded in the grounding connection Shield electromagnetic fields of inductivity from the programmable con troller with separator plates Use metallic plug housings for shielded data transmission lines Connect all inactive metal parts with low HF resistance over a large sur face Provide a large surface connection between the inactive metal parts and the central grounding point Remember to connect the shield bus to ground This means that there must be a large area connection of the shield bus to ground Aluminum parts should not be used for grounding connections Organize the cables into groups and install these groups separately Always install high voltage current lines and signal lines in separate ducts or bundles Introduce all cabling into the cabinet from only one side and if possible at one level Install the signal lines as close to the grounding surfaces as possible Twist the feeder and return conductors of individually installed conduc tors MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 53 Configuration and Mounting Guidelines Shielding the lines e Shield the data transmission lines and apply the shield on both sides e Shield the analog lines and apply the shield on one side e g on the drive e Always apply the line shields at the cabinet entrance to the shield bus over a la
189. ing torque at 20 C 2 M5 screws lt 2Nm Ambient temperature During operation During transportation and storage 25 C to 70 C 40 C to 85 C Weight without connecting cable approx 150 g 1 Warning not occur continuously Table 5 13 Field data of SLA 71 The values for shock and vibration are maximum values and must Working distance Sa Limit distance Sg Diameter of the transmission window La Minimum distance from SLA to SLA D 10 to 70 mm 100 mm Depends on MDS Da gt 800 mm MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 25 Read Write Devices Read Write Antennas Transmission ane window Transmission window Bona S 9 Side view Top view 1 The transmission window may be larger at Sa min Figure 5 36 Transmission window of the SLA 71 Metal free space Metal free space with flush mounting a 40mm Metal h 20 mm non metallic base Figure 5 37 Metal free space for SLA 71 MOBY E Configuration Installation and Service Manual 5 26 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas FCC information Made in Germany SIEMENS MOBY E SLA 71 FCC ID NXWMOBYE SLA71 THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL
190. it or overload of the 24 V outputs Next command must be a RESET command The affected output is switched off All 24 V outputs are switched off when a total overload occurs Reset can only be performed by turning the power off and on again Internal ASM communication error The connection to the MOBY processor is defective The next command must be a RESET command Hardware of ASM defective EMC interference Internal ASM error Stack overflow The next command must be a RESET command Turn 24 V power off and on again Incorrect operational parameter assignment Check the switch on the ASM The command cannot be executed with the current bus configuration Input or output areas are too small for the size of the message frame Write or read command too long Adapt bus configuration on the master module Handshake error Next command must be a RESET command The user has set an incorrect bit in the command byte of the message frame during the handshake process Check user program and correct Only RESET command permissible An error has occurred that must be acknowledged by a RESET command SIN 1043 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 B 5 Error Messages Table B 1 General Errors Error Code LED Cause Remedy SIN in Hex 19 25 Previous command active 0042 A new command was sent to the ASM although the last
191. ith socket insert Connector plug 7 8 for supply voltage 5 per pack e with pin insert e with socket insert 6ES7 194 3AA00 0BAO 6GK1 905 0EC00 6XV1 830 3D 6XV1 822 5B 6VX1 830 0EH10 6GK1 905 0EA00 6GK1 905 0EB00 6GK1 905 OFA00 6GK1 905 0FB00 Accessories for MOBY Connecting cable ASM lt SLG See section 3 7 4 6GT2 091 0FH Extension cable ASM lt gt SLG 6GT2 891 0F Sed section 3 7 4 MOBY Software 2 6GT2 080 2AA10 with FB FC 45 FB FC 55 FB FC 56 GSD file Other accessories for ASM 456 network components ET 200eco manual 6ES7 198 8GA00 8AA0 Description of FB FC 45 for ASM 456 German English French Electronically available on Software MOBY CD 1 These cables are available in different lengths See Catalog IK PI for more details MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 58 Interfaces 6 7 ASM 470 475 Application area ASM 470 The ASM 470 475 interface can be installed in the SIMATIC S7 300 and ET 200M It can be used for all MOBY systems Up to eight ASM 470 475 interface modules can be installed and operated in a single module rack of the SIMATIC S7 300 When a layout with several module racks maximum of four is used the ASM 470 475 can be installed and operated in each of these module racks In a maximum SIMATIC S7 300 configuration up to 32 ASMs can be used The ASMs can also be operat
192. l M5V2 4 Data line B RxD TxD P 5 Shield Thread Shield Loop through 2 core shielded ion DP2 connection Signal A green Shield p a Signal B red 1 Can only be used for the M12 terminating resistor Looping the voltage through to the next connector via a 5 core cable is not permitted Table 6 16 Connection assignment for 7 8 connector supply voltages Pin Assignment View of 7 8 connector wiring side 1 Ground for load voltage supply 2M Supply X01 2 Ground for electronic encoder supply 1M a 1 5 aT S 3 PE 2 4 4 Electronic encoder supply 1L e3 S voltage supply for ASM 456 and SLG S wet Load voltage supply 2L unused on ASM 456 Loop through 5 core cable connection X02 gt 2 O 1 2 Of 0 O83 ae AGE MOBY E Configuration Installation and Service Manual 6 50 4 J31069 D0105 U001 A7 7618 Interfaces Note When connecting up the supply voltage we recommend the cable specified i cable 5 x 1 5 mm pre assembled with 7 8 connectors If you want to assemble the cable yourself then the conductor cross section should be 1 5 mm Connecting the ASM 456 up to f protective earth 1 Isolate the grounding cable and secure the cable lug 2 Screw the cable lug down to the ASM 456 M5 retaining bolt The torque is 3 Nm
193. lectronically available on Software MOBY CD Electronically available on Software MOBY CD MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 61 Interfaces Technical data Table 6 23 Technical data of the ASM 470 475 ASM type Interface to S7 300 or ET 200M ASM 470 P bus distributed input and out put ASM 475 P bus cyclic and acyclic services Serial interface to SLG Communication 16 bytes I O 2 words cyclic 238 bytes acyclic Command buffer in the ASM 1 x 12 bytes per ASM 70 x 238 bytes per SLG Software functions Connector With screw terminals on the front connector The front connector is not included with the product Line length max Ready made standard cable 2 m 5 m 10 m 20 m 50 m up to 1000 m on request Supported MOBY systems I E F V I E F Connectable SLGs Multiplex operation Parallel operation 2x SLG 2 x SLG Programming SIMATIC user via FC FB Third party user message frame description as in the appendix of the FC description Function block SIMATIC S7 FC 47 FC 45 SIMATIC S5 FB 47 MDS addressing Direct access via addresses Commands Initialize MDS read data from MDS write data to MDS PROFIBUS diagnosis Yes can be assigned via RESET S7 diagnosis No Yes can be called via S7 OM Firmware can be loaded No Yes via S7 OM Supply voltag
194. m 20 m 2 SLG 7x multiplex operation 2x SLG 7x quasi parallel opera Nominal value Permissible range Current consumption tion Software functions Programming Depends on PROFIBUS DP master Function blocks for SIMATIC S5 FB 240 SIMATIC S7 FC 44 FC 45 MDS addressing Direct access via addresses Commands Initialize MDS read data from MDS write data to MDS and so on Supply voltage 24 V DC 20 to 30 V DC max 180 mA typ 130 mA without SLG DO not loaded MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 27 Interfaces Table 6 10 Technical data of the ASM 450 452 Digital inputs Number Galvanic isolation Input voltage for Logical 0 Logical 1 Input current for signal 1 Delay time Digital outputs Number Galvanic isolation Max permissible current Short circuit protection ASM 450 2 Yes 0 to5 VDC 13 to 30 V DC typ 7 mA lt 10 ms 2 Yes 0 5A Yes electronic ASM 452 None None Line length max 30 m Ambient temperature During operation 0 to 55 C During transportation and storage 40 to 70 C Dimensions WxHxD in mm Mounting Weight approx Protection rating in accordance with EN 60529 MTEF at 40 C 134 x 110 x 55 without bus connector 4 M5 screws mounting on any plate or wall 0 5 kg IP67 30 104 hours 34 years 6 28 MOBY E Con
195. m 6GT2 091 0EH50 10 m 6GT2 091 0EN10 20 m 6GT2 091 0EN20 50 m 6GT2 091 0EN50 Straight SLG connector Length 2m 6GT2 091 2EH20 5m 6GT2 091 2EH50 10m 6GT2 091 2EN10 50 m 6GT2 091 2EN50 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 69 Configuration and Mounting Guidelines 3 70 Table 3 22 Ordering data for MOBY cables SLG plug in line ready made Between ASM 450 452 473 and SLG e Angled SLG connector Length 2 m Standard 5m 10 m 20 m 50 m Straight SLG connector 6GT2 091 1CH20 6GT2 091 1CH50 6GT2 091 1CN10 6GT2 091 1CN20 6GT2 091 1CN50 Length 2m 6GT2 091 2CH20 Between ASM 456 and SLG e Angled SLG connector Length 2m Standard 6GT2 091 0FH20 5m 6GT2 091 0FH50 e Extension for 6GT2 091 0FH Length 2m 5m 10 m 20 m 50 m 6GT2 891 0FH20 6GT2 891 0FH50 6GT2 891 0FN10 6GT2 891 0FN20 6GT2 891 0FN50 Standard connecting cable between SLA 71 amp ASM 724 ASM 754 length 5 m not included with SLA 71 6GT2 391 1AH50 Extension for antenna line 6GT2 391 1AH50 Length 10m 25 m 6GT2 391 1BN10 6GT2 391 1BN25 MOBY E SIM RS 232 test cable with connecting line for DI DO and connection for power supply total length of 5 m 6GT2 391 1DH50 Plug in line 24 V Plug in line 2 core for the 24 V DC power supply of the ASM 400 Plug in line has plug connectors on both sides Length 2m 5m 6GT2 091 0CH20
196. made by the customer MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Configuration of the ASM for SIMATIC S7 under STEP 7 Installation Note Installation of MOBY requires that functional STEP 7 software has been installed on the PC PG Installation and configuration of the ASM 470 475 in the SIMATIC is han dled by an installation program The installation program is included with the MOBY software product 6GT2 080 2AA10 The installation files are in the S7_om subdirectory on the MOBY software Installation is largely automatic once Setup exe has been called The speci fied steps during SETUP must be responded to Note Note that you have to execute a separate setup for the installation of the ASM 470 and ASM 475 The ASM 470 475 module is located in the hardware catalog of HWCOMFIG under the following subdirectory for hardware configuration of the SIMATIC S7 SIMATIC 300 Xz SM 300 Spezial 300 MOBY ASM470 MOBY ASM475 6GT2 002 0GA00 MOBY ASM475 PARAM Type discontinued 6GT2 002 0GA10 Figure 6 53 ASM 470 475 directory in the hardware catalog MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 67 Interfaces FC 45 47 with sample project 6 68 You can use the file dearchi
197. maximum of 7 ASM 473s can be used with one ET 200X Figure 6 56 Maximum configuration of the ASM 473 on one ET 200X Depending on the PROFIBUS master up to 123 ET 200X modules can be operated on one PROFIBUS branch Hardware The ASM 473 is integrated in the hardware configuration of SIMATIC Mana configuration ger by calling Setup exe in the data S7_OM directory on the Software MOBY CD At the moment the ASM 473 cannot be integrated in a non Sie mens master SLG connection An SLG always occupies the two M12 connection sockets X3 and X4 on the method ASM 473 To ensure the simplest SLG connection use a preprepared cable see Figure 6 24 and Section 3 7 The standard version of the connecting cable has a length of 2 m Other lengths are available on request An SLG connector with screw type terminals is available for users who want to make their own cable see Figure 6 23 Cables and SLG connectors can be ordered from the MOBY catalog MOBY E Configuration Installation and Service Manual 6 74 4 J31069 D0105 U001 A7 7618 Interfaces Pin assignments The following figure shows the pin assignment to the SLG and describes the display elements Socket Pin assignment SLG X3 RxD TxD TxD RxD PE akon X4 24V n c OV n c PE akon LEDs for PROFIBUS DP General operating LEDs SF BF ON 24 V DC are located on the basic module of the ET 200X LEDs fo
198. mm SLG 75 ANT 4 gt 800mm gt 800mm gt 800mm gt 800 mm gt 400mm gt 400 mm SLG 75 ANT 12 gt 80mm gt 125 mm SLG 75 ANT 18 gt 400mm gt 400mm gt 400mm gt 400mm gt 125mm gt 125 mm gt 200 mm SLG 75 ANT 30 gt 400mm gt 400mm gt 400mm gt 400 mm gt 200mm gt 200 mm Note Adherence to the values specified in Table 3 4 is essential There is a danger of the influence of inductive fields if the values are underranged This would increase the time for data transmission incalculably or a command would be terminated with errors MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 13 Configuration and Mounting Guidelines 3 3 Presentation of Speed to Amount of Data The curves shown here will simplify selection of MOBY E MDS and SLG components for dynamic operation Information from the table in Sec tion 3 1 3 was used to calculate the curves The curves apply to vertical op eration with a single length of the transmission window La Write MDS E600 Read MDS E600 I 0 10 20 30 40 50 60 70 80 90 100 Number of bytes n SLG 75 ANT 1 SLA 71 with MDS E600 Write MDS E611 ae Read MDS E611
199. mming the SIM Module with the 3964R Procedure Telegrams can only be transmitted with the 3964R procedure This procedure ensures secure data transmission for a point to point connection The following C libraries and programming guides which can be ordered sep arately are available to the user for the computers C libraries e CCT32 Windows 95 NT 4 0 Programming guide for e CCT32 Windows 95 NT 4 0 German e CCT32 Windows 95 NT 4 0 English PC users 3964R driver for Windows 95 NT 4 0 users works with PC interface 1 and or 2 four interfaces can be operated with the driver using additional hardware Can be run on PC models as of 80486SX with a serial interface and a Win dows 95 NT 4 0 operating system The communication specifications are described in the Windows program ming guidelines CCT 32 Windows 95 NT for computers which do not use Windows e g Unix Note The MOBY API library is not suitable for the SIM 7x Interface Parameter Presetting presetting Transmission speed 9600 bit sec Bits per character 8 data bits Parity Odd Stop bits 1 Priority PC master Depending on the operating system being used these interface parameters must be set in the C library using Control Panel in the case of Windows 95 NT button 3964R Run MOBY E Configuration Installation and Service Manual 6 98 4 J31069 D0105 U001 A7 7618 Interfaces 6 10 4 SIM 70 ANT 0O Sns
200. mory Metal Non metal Standard values a220 mm b gt 20 mm h gt 20 mm Figure 3 17 Flush mounting MDS E600 E611 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Mounting on metal Data memory Metal SIEMENS 6GT2 300 0CD00 MDS E623 Sa MDS E623 can be mounted directly on metal Figure 3 18 Mounting on metal MDS E623 Flush mounting in metal Data memory Metal SIEMENS 6GT2 300 0CD00 MDS E623 MDS E623 can be mounted flush in metal Figure 3 19 Metal free space for MDS E623 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 21 Configuration and Mounting Guidelines 3 22 Data memory Metal SIEMENS 6GT2 300 0CE00 Non metal MDS E624 MOBY E Figure 3 20 Mounting on metal MDS E624 Data memory Metal SIEMENS 6GT2 300 0CE00 Non metal MDS E624 MOBY E Figure 3 21 Flush mounting in metal static MDS E624 Underranging the standard values i e a b and h will reduce the field data considerably The MDS may be mounted with metal screws i e M4 counter sunk screws This has no substantial effect on the range MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Metal free space When mounting the SLG SLA remember that me
201. must 1 always be ona 4 Anmane Amn Lipa nite B p case of X20 Switch 1 Switch 2 Connector for Switch 3 SIMATIC bus Figure 6 3 Switches and plug in jumpers for the ASM 400 Address S4 setting the addressing mode settings S2 setting the page frame number S3 setting the module address linear addressing with PESP S1 address setting without PESP Table 6 4 Address settings for ASM 400 with FB 250 252 ASM 400 switch setting FB 250 FB 252 parameterization parameterization Start ad Switch Switch dress of S3 S4 ADR KAN QADR KAN ASM 4321 21 0 0000 01 0 1 4 16 0001 This set 16 Corres ting of ponds to 32 0010 switch 4 32 channel 48 0011 must al 48 module 1 ways be Not to 4 64 0100 available 64 used 80 0101 when the 80 module is 96 0110 96 operated 112 0111 in stan 112 dard 128 1000 mode 128 1 4 128 144 1001 144 Corres 144 ponds to 160 1010 160 channel 160 176 1011 176 module 1 176 to 4 192 1100 192 192 208 1101 208 208 224 1110 224 224 240 1111 240 240 MOBY E Configuration Installation and Service Manual 6 10 4 J31069 D0105 U001 A7 7618 Interfaces Settings on the channel module Hybrid for CM422 for ASM 400 serial interface Plug in jumper X20 X21 removed EPROM Plug in jumper X20 Removed normal mode e Inserted test mode dialog to the mobile data memory is aborted earlier when mal functions occur This helps to pinpoint
202. n SLG connector rs pink pin 2 on SLG connector gr gray pin 3 on SLG connector Figure 6 20 Wiring of one or two SLGs for ASM 410 MOBY E Configuration Installation and Service Manual 6 24 4 J31069 D0105 U001 A7 7618 Interfaces 6 4 ASM 450 452 Application area ASM 450 The ASM 450 452 interfaces are modules for the operation of MOBY com ponents on the following systems via PROFIBUS DP DPV1 e All computers and PCs e All controllers When the interfaces are used on a SIMATIC S7 function blocks are available to the user Figure 6 21 ASM 450 452 interface Data can be accessed directly in the MDS by means of physical addresses using the ASM 450 The ASM 450 works with the function block FB 240 S5 or FC 44 S7 in cyclic operation The description of FC 44 appendix must be read by the SIMATIC S5 user All other users must read the description of the FC 44 function for the ASM 450 Up to 2 SLGs can be connected to one ASM 450 Connection of two SLGs is only recommended when static operation is used When MDSs are processed while passing by i e dynamic operation there is usually not enough time to switch over the second SLG MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 25 Interfaces ASM 452 Ordering data 6 26 The ASM 452 represents a logical step up from the well known ASM 450 inter face module You can achieve optimum da
203. n metal Figure 4 9 Mounting on metal MDS E623 Flush mounting in metal Data memory Metal MDS E623 can be mounted flush in metal Figure 4 10 Metal free space for MDS E623 For installation in metallic environment read and adhere to the information in chapter 3 4 2 MOBY E Configuration Installation and Service Manual 4 14 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Mounting the MDS E623 flush in metal with tools Mounting with adhesive Antenna side active surface MDS E623 by a ti _ Z Metal b2 Figure 4 11 Dimensions and installation space for MDS E623 Table 4 12 Dimensions of MDS E623 installation space in accordance with DIN 69873 MDS E623 Installation space by 0 5 x 45 b2 0 3 x 45 or R 0 3 0 04 0 09 d 10 513 d2 10 5 0 0 2 ty 4 5 D1 t2 46 0 The MDS may not protrude out of the receptacle hole It must be flush with the outside contours Follow the installation instructions for the MDS and take into account the particular conditions of your project e g scope speed temperature and use of cooling lubricant e Bore mounting opening e The surface to which adhesive will be applied must be dry and free of dust grease stripping agents and other soil e Apply adhesive in accordance with the manufacturer s instructions e Press MDS E623 in by hand Antenna
204. nfigurator for the ASM 473 6 72 Note The ET 200X differs from the ASM 45x see Figure 6 22 in that the 24 V must be fed to the PROFIBUS connector and the load voltage connector See the ET 200X manual MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Basic module prerequisite for operation of the ASM 473 The following table shows the status of the ET 200X basic modules at 10 2002 The functionality of new basic modules is stored in HWCONFIG in SIMATIC Manager Table 6 28 Prerequisite for operation of the ASM 473 Order number of the To be operated with the To be operated with the ET 200X basic module ASM 473 ASM 473 PARAM 6GT2 002 0HA00 6GT2 002 0HA10 6ES7 141 1 BF00 0XB0O No No 6ES7 141 1 BF00 0OABO Yes Yes 6ES7 141 1BF01 0XB0 No No 6ES7 141 1BF10 0XB0 No No 6ES7 141 1BF11 0XB0 Yes Yes 6ES7 141 1BF40 OABO Yes Yes 6ES7 142 1BD10 0XBO No No 6ES7 142 1BD11 0XB0 No No 6ES7 142 1BD20 0XB0 No No 6ES7 142 1BD21 0XB0 Yes Yes 6ES7 142 1BD22 0XB0 No yes 6ES7 143 1BF00 0OABO Yes Yes 6ES7 143 1 BF00 0XBO Yes Yes 6ES7 147 1AA00 0XB0 No No 6ES7 147 1AA01 0XB0 No Yes Type discontinued Prerequisite for operation please parameterize the module 6ES7 142 1BD21 0XBO in HWCONFIG MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 73 Interfaces A
205. nnection for power supply total length of 5 m 6GT2 391 1DH50 Plug in power pack primary 90 V to 264 V AC secondary 24 V DC 1250 mA for SIM RS 232 test cable 6GT2 090 0HB00 Software Programming guide Table 6 42 Technical data of the SIM 72 Serial interface RS 232 and RS 422 Transmission speed 9600 bps Procedure 3964R C library contains driver for PC Plug in connection 15 pin subminiature connector pin on device side Data line length max 1000 m shielded RS 422 30 m shielded RS 232 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 109 Interfaces 6 110 Table 6 42 Technical data of the SIM 72 Software functions Programming The following C libraries are available for the PC MDS Read write initialize access rights multitag see programming guide Depends on computer PC PLC of other manufacturer CCT32 Windows 95 NT 4 0 Digital inputs Ri 10 kQ Number Input voltage for Logical 0 Logical 1 Non floating Via 15 pin subminiature D connector 1 2 V lt log0 lt 5V 12V lt log1 lt 33 V Yes Digital outputs Number Input voltage for Via 15 pin subminiature D connector 1 power output Imax 500 mA At 24 V output voltage of 22 V Logical 0 lt 2 Vat 50Q Logical 1 22 V at 50 Q Imax Galvanic isolation No Short cir
206. nnection to the power network be bared as shown The cable shields are provided with a ca ble clamp on the mounting plate of the power pack Figure 3 49 Voltage supply with power pack Connection of To divert interference which may occur on the connecting cable to the SLG other modules proceed as described for the ASM 400 e g ASM 410 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 57 Configuration and Mounting Guidelines 3 7 Cable and Connector Assignments The cable jacket of standard SLG connecting cables used with MOBY is made of polyurethane i e PUR in accordance with VDE 0250 This ensures very good cable resistance to oils acids caustic solutions hydraulic fluids and high resistance to UV 3 7 1 Cable Configuration Grounding of the cable Drum cable 3 58 The cable between ASM and SLG requires six cores shield Four of these cores are assigned to the serial data interface The power supply of the SLG requires two cores The data can be transferred over distances of up to 1 000 m almost without regard to the diameter of the wire The power consumption of the SLG causes the voltage on the connecting cable to drop The permissible cable length is usually shorter than 1000 m The length depends on the current consumption of SLG and the ohmic resist ance of the connecting cable The following table gives you an overview of the permitted cable lengths for st
207. nnectors can be ordered from the MOBY catalog MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 29 Interfaces SLG cable 6GT2 090 0A Connector hood removed nS PG 11 screw connection max cable diameter 6 5 mm do not tighten screw until connector is assembled 50 2 screws to open the connector Connec Connection to Core color pin of SLG tor pin y connector Le 18 5 Green White Coupling Brown IP67 degree of protection connector M12 on ASM 450 Yellow Gray Pink nc Shield 1 2 3 4 5 6 S S Figure 6 23 Connector ASM 450 452 473 SLG 6GT2 090 0BC00 Two 5 pin round SLG M12 connectors connector socket M O 25 X1 26 A White 6 i X1 3 Brown 1 X116 Green 4 18 5 Yellow E x1 40 5 X1 x2 X2 30 Gray 3 X2 1 Pink 2 as standard length x s Figure 6 24 Connecting cable ASM 450 452 473 SLG 6GT2 091 1CH20 MOBY E Configuration Installation and Service Manual 6 30 4 J31069 D0105 U001 A7 7618 Interfaces PROFIBUS cable The ASM 450 452 can also be operated with the green PROFIBUS cable with 24 V supply Make sure that a 24 V cable leads from X12 to X13 The 24 V cable can be connected to pin 5 or 6 in connector X12 Figure 6 25 PROFIBUS cable with 24 V supply MOBY E
208. ns Programming Function modules for SIMATIC S5 SIMATIC S7 MDS addressing Commands Depending on the PROFIBUS DP Master FB FC 45 normal addressing without multitag FB FC 55 normal addressing with multitag accessed directly via addresses Initialize MDS read data from MDS write data to MDS etc Supply voltage Rated value Permissible range Current consumption 1 Potential isolation DC 24 V DC 20 V to 30 V Max 800 mA typ 80 mA without SLG Yes Ambient temperature during operations during transport and storage Dimensions W x H x D in mm only ASM 456 ASM 456 with ECOFAST connection block Weight Degree of protection MTBF at 40 C 0 C to 55 C 40 C to 70 C 60 x 210 x 30 60 x 210 x 60 Approx 210 g IP67 122 years 1 The power supply must deliver the required current of up to 800 mA for brief power failures lt 20 ms 2 All supply voltages and signal voltages must be protective low level voltage SELV PELV acc to EN 60950 24V DC supply fused electrical isolation of low level voltage SELV PELV acc to EN 60950 6 56 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces 6 6 6 Dimensional drawings The following figure shows the dimensional drawing of an ASM 456 with bus connection block
209. nt in the overall system 1 SIN equivalent error number in SIM in operating mode SINUMERIK 2 If several statuses occur at the same time the following order applies 0052 0050 0051 B 6 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Error Messages B 2 B 2 1 Table B 2 ASM specific error ASM 400 with FB 250 The messages listed in Table B 2 are displayed in data word 5 of FBDB Error messages of FB 250 Error messages Bit 1 1 synchronization error Cause Remedy The FB 250 has received the result for a command that is not at this point in the ZUWDB The pointer ZUW may have been changed to ZUWDB while a com mand was active As a result of EMC interference the ASM processed a different command to the one programmed by the user Check the whole SIMATIC system check the grounding concept Bit 2 1 FB 250 is synchronized SYNCH General communications option with a channel module of the ASM 400 module This bit is set after a positive check of the FB parameter assignment This occurs at the first RESET directly following the initial downloading of the pro grams and data blocks If the RESET command does not work the bit is not set or reset ASM 400 module cannot be addressed by the FB Incorrect address set on the ASM 400 ASM 400 defective RESET must always be initiated in the case of a reset synchronization
210. nterference caused by unauthorized changes and modifications to this equipment Such modifications could void the user s authority to operate the equipment MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 107 Interfaces Definition of distance D as 4 Da gt siM70 4 Z gt 4 ZA sim7o ANT 1 NI N ANTI Dp Da gt 800 mm Dp gt 800 mm we Las SIZ Figure 6 82 Distance D SIM 70 ANT 1 Dimensions Anti kink cable protector in mm flexible in all directions 52 Minimum bending 5 radius 20 mm I Cable length of 0 45m y E 160 FIDE 75 2 w 1 O55 2 D a Np K Top view of antenna Ad 5 t go 40 CEE DD 4 View A 26 t 12a 33 Figure 6 83 Dimensioned drawing of the SIM 70 ANT 1 6 108 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces 6 10 6 SIM 72 Ordering data Technical data Figure 6 84 SIM 72 Table 6 41 Ordering data for the SIM 72 SIM 72 serial interface 6GT2 305 0CA00 15 pin subminiature D special connector socket for IP65 6GT2 390 1AA00 SIM RS 232 test cable with connection line for DI DO and co
211. o ASM 724 ASM 754 lt gt SLA 71 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 61 Configuration and Mounting Guidelines Power supply connector on the ASM 424 454 724 754 paN View of the top 3 62 Table 3 19 Connector assignment for 4 pin power supply connector pin on the side of the housing Pin Designation 1 Ground 0 V 2 24 V 3 24 V 4 Ground 0 V Ordering data Table 3 20 Ordering data for the power supply connector Connector for power supply socket for ASM 424 454 724 754 6GT2 390 1AB00 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Installing the SLG connector Ordering data If the SLG connector has to be turned in a different direction when using a prefabricated cable proceed as shown in the drawing below to position the contact support differently The connector on the SLG cannot be turned mh _ Knurled screw for solid con nections no tools needed Removable housing cover for easy mounting ue Cage claw cable retainer y R i S2 Ge Crimp contacts for k Tan use even with strong K G3 vibration d 1 Crimping tool type XZC0700 order no 932507 001 Available from Hirschmann GmbH Co D 72606 Nuertingen Tel 49 0 7127 14 1479 Secure the contact support in 7 positions
212. oating Via 15 pin subminiature D connector 1 2 V lt log0 lt 5V 12V lt log1 lt 33 V Yes Digital outputs Number Input voltage for Via 15 pin subminiature D connector 1 power output Imax 500 mA At 24 V output voltage of 22 V Logical 0 lt 2 Vat 50Q Logical 1 22 V at 50 Q Imax Galvanic isolation No Short circuit immunity Yes Inductive interface to the MDS SLG integrated Read write distance max 15 mm see field data Transmission frequency 13 56 MHz Supply voltage Nominal value 24 V DC Permissible range 12 to 30 VDC Current consumption at room temperature Without DO Inrush current brief Operation at 12 V Operation at 24 V 700 mA typical 330 mA typical 180 mA typical MTBF at 40 C 2 5 x 10 hours Housing dimensions in mm for antenna head x weight x L For electronics without connector LxWxH Color Antenna SIM housing Material Antenna SIM housing M18 x 1 0 x 50 160 x 80 x 40 Anthracite with orange head Anthracite Crastin Polyamide 12 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Table 6 38 Technical data of the SIM 70 ANT 0 Protection rating in accordance with EN 60529 SIM housing Antenna IP65 using a special plug 6GT2 390 1AA00 IP67 front Vibration in accordance with EN 60721 3 7 class 7M2 1g 9 to 200 Hz
213. on and Service Manual 3 38 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines Table 3 11 Chemical resistance of data memories made of fiber glass reinforced epoxy resin MDS E611 E623 E624 Concentration 20 C 40 C 60 C Gluconic acid Glycerol Glycocoll Urine Uric acid Hydroxides ammonium Hydroxides Na and K Hydroxides alkaline earth metal Hypochlorites K Na and similar Todides K Na and similar Silicic acid Cresylol Methanol Methylene chloride Lactic acid Mineral oils Nitrates ammonium K and similar Nitroglycerin Oxalic acid Phenol Phosphates ammonium Na and similar Phosphoric acid Propyl alcohol Nitric acid Hydrochloric acid Brine Sulfur dioxide Carbon bisulfide 100 Sulfuric acid Sulfurous acid Soap solution Sulfates ammonium Na and similar Sulfites ammonium Na and similar Tar free of aromatic compounds Turpentine Trichlorethlylene Hydrogen peroxide Tartaric acid Explanation of the symbols a Resistant 10 40 Up to 90 100 a 100 J 1 E 50 E 85 E 25 10 100 40 30 Somewhat resistant Not resistant MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 39 Configuration and Mounting Guidelines 3 5 3 5 1 3 40 EMC Guidelines Fo
214. on when 24 V is applied to the module The interface module can be tested with the STG Setting the The operating mode is set with the operating mode selection switch on the operating mode front of the ASM Position 0 to 7 Setting the operating mode The ASM 410 works with the serial S5 bus the STG interface is switched off Position 8 to F Test mode with the STG Message frames from the S5 are no longer processed not in the case of MOBY F Note The serial S5 bus functions are not affected by switching to test operation since this interface has its own microprocessor and is not dependent on MOBY activities MOBY E Configuration Installation and Service Manual 6 22 4 J31069 D0105 U001 A7 7618 Interfaces Operating modes for ASM 410 Meaning Normal operation Read and write all MDS types EEC driver is enabled Read and write all MDS types The ECC driver is ena bled All MDS types can be processed during test operation The ASM 410 performs stricter error checks for com munication with the MDS This helps to pinpoint weak spots and malfunctions at commissioning The ECC driver is enabled Otherwise same as switch setting 2 Initializes the MDS When a write command is started via the process image an INIT command to the MDS is started The contents of the MDS are deleted Initializes the MDS with ECC driver Otherwise same as switch setting 4 An STG can be
215. perature gradient for rapid temperature change in accor dance with part 2 14 of Duration of 30 min per maximum Transition from one Duration of 30 min per ma ximum Transition from one maxi DIN IEC 68 maximum to another mum to another approx approx 10 sec 10 sec 100 cycles 100 cycles Warning The values for shock and vibration are maximum values and may not occur continuously MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 4 3 Mobile Data Memories 4 2 Ordering data Technical data 4 4 MDS E600 SIEMENS MOBY E MDS E600 Figure 4 1 MDS E600 Table 4 3 Ordering data for MDS E600 MDS E600 mobile data memory with 752 byte EEPROM Order Number 6GT2 300 0AA00 Accessories Mounting bracket 6GT2 390 0AA00 Table 4 4 Technical data of the MDS E600 Memory size 1024 byte EEPROM 752 bytes for use as desired Memory organization Access as desired MTBF at 40 C 2 x 106 hours Read cycles Unlimited Minimum write cycles 200 000 Typical write cycles 1 000 000 Data retention time at lt 40 C gt 10 years Read write distances See field data Direction dependent No Vibration ISO 10 373 ISO 7810 Torsion and bending stress ISO 10373 ISO 7816 1 Mounting of the MDS Adhesive mounting bracket Protection rating in accordance with EN 60529 IP68 P
216. r ASM 450 452 SLG M12 screw caps for unused SLG connection ASM 450 and ASM 452 only 1 pack 10 units Software MOBY with FB 240 FC 44 FC 45 DDB file Additional accessories for the ASM 450 network components 6ES7 194 1AA01 0XA0 6GT2 091 1CH20 6GT2 090 0BC00 3RX9 802 0OAA0 6GT2 080 2AA10 See the SIMATIC catalog ST 70 and SIMATIC ET 200X manual Replacement part Connector plate T functionality for PROFIBUS connection 6ES7 194 1FCO0 OXA0 Description ASM 450 FC 44 German English French Description of FC 45 for ASM 452 German English French Electronically available on Software MOBY CD Electronically available on Software MOBY CD L SeelSecton 7 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces Technical data Table 6 10 Technical data of the ASM 450 452 Serial interface to user Procedure after Connection Transmission speed Max block length ASM 450 ASM 452 PROFIBUS DP PROFIBUS DPV1 EN 50170 Vol 2 PROFIBUS PG 11 screw connection PROFIBUS and power supply connectors are not included 9600 bps to 12 Mbps automatic recognition 208 bytes 2 words cyclic 240 bytes acyclic Serial interface to SLG Connector Line length max SLG which can be connected 2 coupling connectors M12 1000 m depends on SLG 2 m standard length other cables made 5 m 10
217. r MOBY RxD SLG is active with a command PRE Indicates the presence of an MDS ERR Error indicated by flashing pattern see Appendix B 1 The PRE and ERR LEDs indicate other operational states of the ASM PRE ERR Description causes remedies OFF ON ON perm Hardware is defective RAM flash etc ON OFF Loader is defective can only be fixed at the plant 2 Hz OFF Firmware loading procedure is active or no firm ware detected Load firmware Don t turn off ASM during this 2 Hz 2 Hz Firmware loading terminated with error Newstart is required Load firmware again Check update files 5 Hz 5 Hz Operating system error Turn ASM or ET 200X basis station off on OFF 1 flash ASM has started up and is waiting for a RESET every 2s init_run from the user Figure 6 57 Pin assignment and LEDs of the ASM 473 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 75 Interfaces Dimensioned The figure below shows the dimensions for the positions of the holes for the drawing of mounting screws for one basic module and one ASM 473 expansion module mounting holes mid WwW 99 o9 9 en
218. re D connector 1 2 V lt log0 lt 5V 12V lt log1 lt 33 V Yes Digital outputs Number Input voltage for Via 15 pin subminiature D connector 1 power output Imax 500 mA At 24 V output voltage of 22 V Logical 0 lt 2 Vat 50Q Logical 1 22 V at 50 Q Imax Galvanic isolation No Short circuit immunity Yes Inductive interface to the MDS SLG integrated Read write distance max 100 mm see field data Transmission frequency 13 56 MHz Supply voltage Nominal value 24 V DC Permissible range 12 to 30 VDC Current consumption at room temperature Without DO Inrush current brief Operation at 12 V Operation at 24 V 700 mA typical 330 mA typical 180 mA typical MTBF at 40 C 2 5 x 10 hours Housing dimensions in mm For antenna head L x W x H For electronics without connector Lx WxH Color Antenna SIM housing Material Antenna SIM housing 75 x 75 x 20 160 x 80 x 40 Anthracite Anthracite Polyamide 12 Polyamide 12 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 105 Interfaces Transmission window 6 106 Table 6 40 Technical data of the SIM 70 ANT 1 Protection rating in accordance with EN 60529 SIM housing Antenna IP65 using a special plug 6GT2 390 1AA00 IP67 Vibration in accordance with EN 60721 3 7 class 7M2 1g 9 to 200 Hz 1 5g 200 to
219. re again Check update files Operating system error Turn ASM off on ASM has started up and is waiting for a RESET init_run from the user MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 65 Interfaces Wiring to the SLG Shield connection Lightning protection Cable made by the customer 6 66 The figure below shows a connecting cable between the ASM and SLG The colors apply to the standard MOBY cable for the ASM 470 See Sec tion 373 Front connector f of the ASM Cable with wire end ferrules SLG connector 6ES7 392 1AJO0 OAA0 socket 4 12 4 White EA Brown z 5 13 1 A q 7015 Yelow 5 i o 8 1 6 5 Pink 2 NIE Gray N 3 9 17 3 QO NG Shield a lt N Baring of the cable shield Figure 6 51 Wiring from the ASM 470 475 to the SLG 6GT2 091 0E See Section 3 6 or Figure 6 49 Implement the lightning protection and grounding measures required for your application Lightning protection measures always require individual consi deration of the entire system To ensure EMC the SLG cable must be led over an S7 300 shield contact element see Figure 3 47 When customers make their own cables the shield of the SLG cable must be bared as shown in Figure 6 52 0 170 Specifications in mm Figure 6 52 Baring of the cable shield for a cable
220. reword The EMC guidelines contain the following information Why are the EMC guidelines necessary What interference affects the controller from the outside How can interference be prevented How can interference be corrected Which standards apply to the EMC guidelines Examples of an interference suppressed system setup The description is directed to qualified personnel Configuration engineers and planners who plan system configuration with the MOBY modules and who must adhere to the required guidelines Skilled personnel and service engineers who install the connecting cables based on this description or who can correct deficiencies in this area when a malfunction occurs Warning Non adherence to especially highlighted notes can cause dangerous states in the system or destroy either single components or the entire system MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 5 2 General The continuously growing use of electrical and electronic devices brings with it the following characteristics e Greater concentration of components e Increasing capacity of power electronics e Rising switching speeds e Lower current consumption of the components The higher the degree of automation the greater the danger that devices will interfere with one another Electromagnetic compatibility i e EMC is the ability of a piece of elect
221. rface for the operation of MOBY E components via PROFIBUS DPV1 without filehandler ASM 424 interface With serial RS 232 RS 422 interface 3964R procedure for PC SICOMP and controllers of other manufacturers 6GT2 002 2EE00 6GT2 002 2CE00 Accessories RS 232 plug in line between PC lt gt ASM 424 Can be made to a maximum length of 32 m see Section 3 7 4 SLG plug in line see Section 3 7 Connector for power supply socket for ASM 454 424 Adapter floor plate for top hat rail mounting Wide range power supply unit 100 230 V AC 24 V DC 2 2 A without 24 V cable 24 V DC plug in line for wide range power sup ply unit 6GT2 494 0AA00 see Section 7 2 Length 5 m PROFIBUS connector 9 pin subminiature D connector for 2 plug in lines MOBY software with C library for the ASM 424 MOBY API and FC 45 DDB file for the ASM 454 6GT2 391 0B 6GT2 091 0A 6GT2 390 1AB00 6GT2 390 0BA00 6GT2 494 0AA00 6GT2 491 1HHS50 6ES7 972 0OBA11 0XA0 for other connectors see catalog ST 70 or IK PI 6GT2 080 2AA10 Description of FC 45 for the ASM 454 German English French Description of MOBY API C library for the ASM 424 German English Electronically available on Software MOBY CD Electronically available on Software MOBY CD MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 37 Interfaces Technical data Table 6 13 T
222. rfaces Pin assignments The following figure shows the pin assignment of the ASM 450 452 ASM 450 LEDs for PROFIBUS DP G G G SF System Fault see Table 6 11 O T 456 BF Bus Fault see Table 6 11 X11 7 SF ON On when the logic voltage is present on O E O BF O the ASM is generated from the 24 V CEEI O oN En supply voltage 24 V DC Offa 567 X12 SLG 1 X2 24V DC On when the 24 V supply voltage is a2 L i 3 wE E connected to the ASM 43 PRE ERR1 scales a tk LEDs for MOBY and ASM 450 L123 9 JNO a A am RxD SLG active OHfa 561 O ANW MDS present and status of DO1 X13 O ia ERR Error display Z2 and status of DOO L123 LO SLG1 2 Indicates the selected SLG Only SLG 1 or SLG 2 can be selected DE0 1 Status of the digital inputs ASM 452 LEDs for MOBY and ASM 452 LN SJA zts RxD SLG with active command X11 L PRE ERR 1 MDS present or error display r E PRE ERR 2 For each SLG the MDS present display SEE O sao always has priority The o 24VDC A O rer ib gt S0 error display only occurs A X1 C
223. rge surface and secure these with clamps e Continue the applied shield without interruption to the module e Use braided shields and not foil shields Power supply and signal titer e Only use power supply filters with metal housings e Connect the filter housing i e connection must be low HF resistant and over a large surface to cabinet ground e Never secure the filter housing to painted surfaces e Secure the filter at the cabinet entrance or in the direction of the interfer ence source MOBY E Configuration Installation and Service Manual 3 54 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 6 Concept of MOBY Shielding With MOBY the data are transferred between ASM and SLG over an RS 422 interface at a speed of 19200 baud The distance between ASM and SLG may be up to 1000 m MOBY cable installation should be treated the same as that of a data processing system Special attention should be paid to shielding of all data cables The following figure shows the primary points required for a secure layout Grounding bar for all shielded cables It must be located as close as possible to the cable lead in in the cabinet The bar must be grounded to the cabinet over a large surface and use short connections m a The cable shield is ap plied to the SLG con Additional nector on the appro aoa priate shield pin The ca ble
224. ri cal or electronic equipment to function correctly in an electromagnetic envi ronment without interfering with or adversely affecting its surroundings within certain limits EMC can be divided into three areas e Immunity to internal interference Resistance to internal i e own electrical interference e Immunity to external interference Resistance to external electromagnetic interference e Interference emission level Noise radiation and the effect on the electrical environment All three areas are included in the test of an electrical device The MOBY modules are tested for adherence to the limit values contained in the CE and BAPT guidelines Since MOBY modules are only one of many components in a total system and the combination of various components may also create sources of interference certain guidelines must be adhered to when setting up a system EMC measures usually consist of an entire package of measures all of which must be taken in order to obtain an interference immune system Note e The system provider is responsible for adherence to the EMC guidelines while the user is responsible for the interference suppression of the com plete system e All measures taken while the system is being set up will eliminate the need for expensive modifications and removal of interference sources later e Country specific provisions and regulations must be complied with This information is not covered in the document
225. rque 0 5 to 0 8 Nm Z Example PROFIBUS address 92 eo 0 eo oxo x10 ai Position 9 OF Ny x1 Ter Position 2 ov Rotary switch for PROFIBUS address Figure 6 40 Setting PROFIBUS addresses on connection block M12 7 8 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 47 Interfaces Setting Valid PROFIBUS DP addresses are 1 to 99 PROFIBJS DE 1 Loosen the screw connection of the configuration plug with the addresses on ECOFAST connection block and remove the plug connection block ECOFAST Me 00 00 Figure 6 41 Loosening the configuration plug s screw connection 2 Loosen the screw connection for the cover cap on the configuration plug and remove the latter 3 Set the PROFIBUS address using the DIL switches Example PROFIBUS address 92 22 23 24 26 4 8 16 64 92 1234567 Figure 6 42 Setting PROFIBUS address on configuration plug 4 Screw the cover cap back down plug the configuration plug onto the con nection block and screw the configuration pl
226. rvice Manual 4 J31069 D0105 U001 A7 7618 5 13 Read Write Devices Read Write Antennas Transmission window La La Sa Sg Top view Side view Figure 5 14 Transmission window of the ANT 12 L Sa min 1 La pee Top view Side view 1 The transmission window may be larger at Sa min Figure 5 15 Transmission window of the ANT 18 Transmission window Top view Side view Figure 5 16 Transmission window of the ANT 30 MOBY E Configuration Installation and Service Manual 5 14 4 J31069 D0105 U001 A7 7618 Read Write Devices Read Write Antennas Metal free space Metal free space with flush mounting a 40mm Metal h 20 mm non metallic base Figure 5 17 Metal free space for the ANT 1 Metal free space with flush mounting a 40mm Metal gt a aa a Figure 5 18 Metal free space for the ANT 4 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 5 15 Read Write Devices Read Write Antennas Top view i Side view Note Flush installation in metal reduces the limit and working distance Figure 5 19 Metal free space for the ANT 12 a 10mm 10 b 10 mm Metal free space with flush installation Note The limit and working distances are reduced when the metal free space is ANT 18 not adhered to
227. s an acknowledgment that the command has arrived When the command is correct the CPU begins execution Overview Table 6 1 Overview of the interfaces ASM Interfaces to Interfaces Function SLG Dimensions Temperature Protec type PC computer to SLG blocks SLA WxHxD in range tion SLA connec mm during opera Rating tions tion ASM 400 Can be 9 pin sub FB 250 1 per CM 0 to 55 C IP00 installed in miniature 230 252 4 per S5 115 155U D socket ASM ASM 410 Can be Can be 2 multi 45 x 135 x 100 0 to 60 C IP20 installed in connected plex S5 100U via bus ET 200U module ASM 424 RS 232 9 pin sub MOBY API 4 205 x 130 x 60 25 to 55 C IP40 RS 422 miniature parallel D socket ASM 450 To 2 5 pin FC 46 2 multi 134x 110x55 0 to 55 C IP67 PROFIBUS DP proximity FB 240 plex screw connec switch con tion nectors ASM 452 PROFIBUS 2 5 pin FC 45 2 quasi 134x 110x55 0 to 55 C IP67 DPV1 proximity parallel switch con nectors ASM 454 PROFIBUS 9 pin sub FC 45 4 205 x 130 x 60 25 to 55 C IP40 DPV1 miniature parallel D socket ASM 456 PROFIBUS 2 8 pin FC 45 2 60 x 210 x 54 0 to 55 C IP67 DPV1 M12 FB 45 parallel resp 79 connector FC 55 socket FB 55 ASM 470 Can be instal Via screw FC 47 2 multi 40x 125 x 120 0 to 60 C IP20 led in S7 300 terminals FB 47 plex ET 200M MOBY E Configuration Installation and Service Manual 6 2 4 J31069 D0105 U001 A7 7618
228. sh in Metal SLG 75 ANTO ANT 30 ANT 0 ANT 30 ANT 18 ANT 18 Metal free Metal free 10 mm 20 mm circumfe circumfe rence rence 10 mm in 20 mm in depth depth MDS E623 MDS without metal 100 100 MDS on metal 80 80 MDS flush mounted in metal 60 60 MDS E624 MDS without metal 100 100 100 80 MDS on metal 100 90 100 75 Distance 20 mm MDS flush mounted in metal 100 715 100 70 Distance 20 mm Circumference 20 mm MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines MDS and SIM 70 SLG 75 with ANT 1 and SLA 71 Table 3 6 Reduction in field data due to metal in MDS and SIM 70 SLG 75 with ANT 1 and SLA 71 SIM 70 ANT 1 SLA71 ANT 1 SLA71 ANT 1 SLA 71 ANT 1 SLA 71 SLG 75 without Metal on Metal Flush in Metal on Metal SLA 71 Distance 20 mm Distance of 20 mm MDS Circumference 40 mm MDS E600 MDS without metal 100 100 80 70 MDS on metal 80 70 60 50 Distance 20 mm MDS mounted flush in metal 70 60 50 40 Distance 20 mm circumference 20 mm MDS F611 MDS without metal 100 100 80 70 MDS on metal 75 75 55 45 Distance 20 mm MDS mounted flush in metal 70 70 50 40 Distance 20 mm circumference 20 mm MDS E624 MDS without metal 100 100 80 60 MDS on metal 100 100 80 60 Distance 20 mm MDS mounted flush in metal 80 60 60 40 Distance 20 mm circumference
229. sible without any problems MOBY E Configuration Installation and Service Manual 3 50 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines 3 5 8 Shielding the Cables To suppress interference in the signal cables these cables must be shielded The best shielding effect is achieved by installation in steel piping However this is only necessary when the signal lines must pass through an interfer ence prone environment In most cases the use of braided shields is suffi cient In either situation correct connection is decisive for the shielding ac tion Note A shield which is not connected at all or is connected incorrectly has no shielding effect The following basic principles apply e For analog signal lines the shield connection must be one sided and on the receiver side e For digital signal lines the shield connection must be two sided on the housing e Since interference signals are frequently in the HF range i e gt 10 kHz connection of the HF capacity shield must be provided over a large sur face W Figure 3 43 Shielding of the cables The shield rail must be connected to the housing of the switching cabinet over a large surface i e good conductivity and must be located as close to the cable lead in as possible The cables must be bared and clamped high frequency clamp to the shield rail or be bound with cable
230. ta throughput even with large PROFI BUS configurations by using acyclic data exchange on the PROFIBUS DPV1 The minimum cyclical data load of the ASM 452 on PROFIBUS ensures for the user that other PROFIBUS stations e g DI DO will continue to be processed very quickly Up to 2 SLGs can be operated on the ASM 452 in quasi parallel mode In quasi parallel mode the user can start a command via the FC 45 in parallel on 2 SLGs although the ASM only has one serial channel The ASM automatically accepts multiplex operation between the SLG 1 and SLG 2 The SLG on which an MDS is currently located is processed This delays the processing of the se cond MDS It is therefore recommended you only process the MDS statically when 2 SLGs are connected to it The MDS data are accessed by means of the physical addressing of the MDS FC 45 is available for this in SIMATIC S7 FC 45 provides the S7 user with an easy to use interface with powerful commands processing of a complete MDS with one command command chaining S7 data structures via UDTs Table 6 9 Ordering data for the ASM 450 452 ASM 450 interface module for PROFIBUS DP Max of 2 SLGs connectable ASM 452 interface module for PROFIBUS DPV1 max 2 SLGs connectable 6GT2 002 0EB00 6GT2 002 0EB20 Accessories Connector for PROFIBUS DP connection and 24 V supply Connecting cable ASM 450 452 SLG length 2 m Standard additional lengths See Section 3 7 4 Opt connecto
231. tal in the vicinity of the for SLG SLA antennas may affect the field data Typical distances to metal are shown in the drawings below SLG 75 ANT 18 The cylindrical ANT 18 antenna can be mounted in metal with a minimum distance of 10 mm as shown in the following drawing The field data are not affected 10 JNE ANT 18 Figure 3 22 Flush mounting in metal static ANT 18 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 23 Configuration and Mounting Guidelines SLG 75 ANT 1 The ANT 1 resp ANT 4 antenna can be mounted as shown in the following SLG 75 ANT 4 drawings Remember that the field size may be reduced see Section 3 4 2 SLG 7 Metal SLG KY Metal SLG K Metal Non metal Non metal Figure 3 23 Mounting in a metallic environment SLG 75 ANT 1 I so mo CL A Metal Figure 3 24 Mounting in a metallic environment SLG 75 ANT 4 MOBY E Configuration Installation and Service Manual 3 24 4 J31069 D0105 U001 A7 7618 Configuration and Mounting Guidelines SLG 72 Since the height of the housing of the SLG 72 with integrated antenna provi des a sufficient distance to the metallic base the dev
232. tance between two SLGs is too small and does not adhere to the configuration guidelines The connecting cable to the SLG is defective too long or does not meet specifications 07 07 Too many sending errors 0045 The MDS was unable to receive the command or the write data from the SLG even after several attempts The MDS is positioned directly in the boundary area of the transmission window Data transmission to the MDS is being bothered by external interference 08 08 CRC transmission error 0044 The monitoring circuit has detected an error during sending Cause of error same as for error 06 The MDS very often reports a CRC error The MDS is positioned in the tolerance range of the SLG The MDS and or the SLG have a hardware defect 09 09 Only at initialization CRC error when acknowledgment received by MDS Cause of error same as for error 06 OA 10 Only at initialization MDS cannot execute the INIT command The MDS is defective 0B 11 Only at initialization timeout at initialization of the MDS The MDS is positioned directly in the tolerance range of the transmission window The MDS is using too much current defective 0C 12 Memory of the MDS cannot be written 0046 Memory of the MDS is defective The EEPROM of the MDS was written too often and has reached the end of its life An incorrect end address was parameterized with the INIT command OD 13 Address error addr
233. te On most ASM modules this LED always indicates the last error even when this error has already been corrected On ASM 450 the error codes can also be optionally reported via PROFIBUS as device related diagnoses MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Error Messages Table B 1 General Errors Error Code LED Cause Remedy SIN in Hex 00 00 no error result is ok 0000 01 See error code OF 01 02 Presence error MDS has moved out of the transmission window of the SLG The 0003 MOBY command could only be executed partially Read command No data are supplied to the computer Write command The data memory which just left the field contains an incomplete data record Sa working distance from SLG to MDS not adhered to Configuration error the data block to be processed is too large in dynamic operation The next command READ WRITE or NEXT is automatically related to the next MDS Note The error display with the red LED on the front panel issues the error code 02 in this case 02 02 Presence error 0005 A mobile data memory has passed the SLG and was not processed with a command or concluded with the NEXT command An INIT command was aborted with RESET This error message cannot be transferred until the next command read write sta tus RESET DI DO or NEXT The command is not executed but causes this error message The ASM executes th
234. tion in chapter 3 4 2 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 4 11 Mobile Data Memories 4 4 Ordering data Technical data 4 12 MDS E623 The MDS E623 was constructed for tool coding in accordance with DIN 69873 It can be used everywhere where small data carriers and precise positioning are required e g tool identification SIEMENS ros 0o73 Figure 4 8 MDS E623 Table 4 9 Ordering data for MDS E623 MDS E623 mobile data memory Order Number 6GT2 300 0CD00 Table 4 10 Technical data of the MDS E623 Memory size 1024 byte EEPROM 752 bytes for use as desired Memory organization Access as desired MTBF at 40 C 2 5 x 106 hours Read cycles Unlimited Minimum write cycles 200 000 Typical write cycles 1 000 000 Data retention time at lt 40 C gt 10 years Read write distances See field data Direction dependent No Vibration 20g Shock 100 g Torsion and bending stress Not permitted Mounting of the MDS Adhesive e g Araldit AW 2101 HW2951 or 2021 UHU Plus endfest 300 Protection rating e In accordance with EN 60529 e In accordance with DIN 40050 part 9 IP67 IPx9K steamer 150 mm 10 to 15 l min 100 bar 75 C MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Mobile Data Memories Field data
235. tions Display 2 x 24 character LCD or 4 x 20 character LCD Digital input output Always present 8 Di and 8 DO isolated Optional module 8 DI and 8 DO isolated Optional module 16 DI isolated e Digital input logical 0 2 to 2 V logical 1 16 to 33 V Ri approx 5 kQ Shared grounding of all DI Digital output logical 1 24 V I 100 mA I 50mA Short circuit proof Shared 24 V of all DO Serial interface connector 1 TTY or RS 485 Procedure 3964R run SINEC L1 Velocity 150 to 19200 bps Serial interface Interface module Socket 3 20 mA single current active passive or V 24 procedure run or 3964R Field bus PROFIBUS DP slave certified in accor dance with part III of DIN 19245 Transmission speed 9 6 kbps to 1 5 Mbps Connection 9 pin subminiature D connector on connector 4 optional on connector 3 Barcode interface max 2 can be connected Reading wand swipe reader hand held laser scanner MOBY E Connectable SLGs max of 2 SLG 72 SLG 75 ANT 12 SLG 75 ANT 30 MOBY E Configuration Installation and Service Manual 7 18 4 J31069 D0105 U001 A7 7618 Accessories Table 7 9 Technical data of the ES 030 K MOBY I Connectable SLGs max of 2 SLG 40 SLG 40 S SLG 41 SLG 41 S SLG 41C SLG 42 SLG 43 SLG 44 MOBY L Connectable SLGs max of 2 SLG 52 Connection to SIMATIC S5 RS 485 V 24 TTY or SINEC L1 Keyboard Momentary contact ke
236. tpyte K ms tbyte ms Operating Mode 35 2 53 Read Normal operation 51 2 8 Write Normal operation 20 Read ID number 4 bytes This table applies to all commands When a user command consists of sev eral subcommands the formula for tg must be applied to each subcommand The tx calculation applies to interference free transmission When transmis sion is briefly interrupted due to external interference the ASM continues the command automatically MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 3 7 Configuration and Mounting Guidelines 3 1 4 3 8 Communication between ASM and User Program The time required for communication between ASM and user depends on the following factors e Cycle time token rotation time and type of programmable controller Software used FB 41 FB 47 FC 44 FC 45 FC 47 FB 240 FB 250 Communication between the ASM 400 and the user can be divided into three steps a The user issues a command and starts it When the FB is called the next time the command is transferred to the ASM and is acknowledged by the ASM b The ASM executes the command with the MDS The user and the FB are in wait status Data communication with the MDS starts as soon as an MDS enters the transmission window of the SLG SLA The MDS data are stored intermediately on the ASM and checked for correctness c Communication of the ASM with the MDS has been concluded
237. ts via PROFIBUS DPV1 without filehandler for 4 SLA 71 Accessories SLA 71 read write antenna 6GT2 301 2BB00 Standard connecting cable between SLA 71 ASM 724 and ASM 754 Length 5m 6GT2 391 1AH50 Extension for antenna line 6GT2 391 1AH50 Length 10m 6GT2 391 1BN10 25m 6GT2 391 1BN25 Extension for antenna line 6GT2 391 1AH50 Length 25m 6GT2 391 1BN25 Wide range power supply unit 100 230 V AC 6GT2 494 0OAA00 24 V DC 2 2 A 24 V cable not included with the product 24 V DC plug in line for wide range power sup ply unit 6GT2 494 0AA00 Length 5m 6GT2 491 1HH50 RS 232 plug in cable between PC and ASM 724 6GT2 391 OB for cable lengths see Section 3 7 4 Connector for power supply socket for the 6GT2 390 1AB00 ASM 724 and ASM 754 PROFIBUS connector 9 pin subminiature D 6ES7 972 0BA11 OXA0 connector for 2 plug in lines for other connectors see catalog ST 70 or IK PI Adapter floor plate for top hat rail mounting of 6GT2 390 0OBA00 ASM 724 ASM 754 C library for ASM 724 MOBY API On the Software MOBY CD ee FC 45 for ASM 754 On the Software MOBY CD se Description of FC 45 For ASM 754 programming German Electronically available on English Software MOBY CD French Description MOBY API C Lib for ASM 754 German Electronically available on English Software MOBY CD MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 79 Interfaces
238. tware is available for the 3964R protocol The programming guide is available as a pdf file on the MOBY Software CD Ordering data Table 7 1 Ordering data for MOBY software Order No MOBY software 6GT2 080 2AA10 MOBY E Configuration Installation and Service Manual 7 4 4 J31069 D0105 U001 A7 7618 Accessories 7 2 MOBY Wide Range Power Supply Description The MOBY wide range power pack is a compact primary pulsed power supply It is designed for use on single phase alternating current networks with two DC outputs socket connector parallel circuited Its robust construction features an aluminum housing which gives the fine tuned system physical strength while protecting it from electromagnetic interference and providing it with optimal heat dissipation A built in current limitation circuit protects the primary pulsed power supply against overload and ensures continuous short circuit resistance The integrated overvoltage protection SIOV which is standard protects the connected electronics from excessively high voltage Figure 7 1 MOBY wide range power supply Ordering data Table 7 2 Ordering data for the MOBY wide range power pack Order No Wide range power supply unit MOBY AC 100 6GT2 494 OAA00 230 V DC 24 V 2 2 A including 2 mating con nectors for the output voltage Power supply Power failure bypass Undervoltage switchoff Overvoltage protection
239. ug to the connection block MOBY E Configuration Installation and Service Manual 6 48 4 J31069 D0105 U001 A7 7618 Interfaces 6 6 3 Wiring ASM 456 Wiring ECOFAST The table below contains the connector assignment for the ECOFAST con connector plugs nector plugs Table 6 14 Connection assignment for ECOFAST connector plugs Pin Assignment A PROFIBUS DP signal A B PROFIBUS DP signal B 1 Electronic encoder supply 1L voltage supply for ASM 456 and SLG 2 Ground for electronic encoder supply 1M 3 Ground for load voltage supply 2M 4 Load voltage supply 2L unused on ASM 456 View of ECOFAST connector plug wiring end for supply and loop through connection Signal A Signal B ECOFAST hybrid cable 1 You will find the assembly instructions in the packaging of the Han Brid Cu cable connector and or Han Brid Cu cable socket MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 49 Interfaces Wiring M12 7 8 The tables below contain the connector assignment for the M12 7 8 connec View of M12 connector wiring side Supply DP1 Signal A green Shield Signal B red Bus cable connector tor Table 6 15 Connection assignment for M12 connector PROFIBUS DP Pin Assignment 1 Supply positive P5V2 2 Data line A RxD TxD N 3 Data reference potentia
240. ule in double height Eurocard format and the CM 422 channel module The basic module can be configured with one to four channel modules Mixed configuration is not per mitted The ASM 400 interface module with the CM 422 works in the SIMATIC S5 T O area A maximum of 32 channel modules can be used with the FB 250 function block in one SIMATIC this corresponds to eight four channel inter face modules When the FB 252 is used the maximum number of channel submodules is increased from 32 to 96 per SIMATIC S5 All MDS models can be processed via the FBs The user addresses the data on the MDS via a command table in the data block The user addresses user data via absolute addresses Note To achieve optimal transmission times the length of the block should not exceed 150 bytes per command MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces ASM 400 with channel submodule CM 422 7 i pi SLG SLG MDS sh D MDS fT LTS p zB SLG SLG MDS MDS Figure 6 1 Configurator of ASM 400 Communication Communication time between ASM 400 and user depends on two factors between ASM 400 e Cycle time and type of programmable controller and user program y ype ot prog Software used i e FB 250 Communication between ASM 400 and user can be divided into three steps e The user issues a command and starts it The next time the FB is called the command is tr
241. ure 6 67 Field data of the MDS and SIM Assignment of the ASM addressing to the block structure of the MDS The following tables provide the field data of all MOBY E components of MDS and SIM All technical data are typical data based on an ambient room temperature of 0 to 50 C a supply voltage of 22 to 27 V DC and metal free surround ings Tolerances of 20 are permitted for production conditions and temperature fluctuations The field data are subject to additional tolerances when the entire voltage range on SIM from 12 to 30 V DC and or the entire temperature range of MDS and SIM is are utilized MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 6 89 Interfaces 6 90 See also Figure 3 1 Table 6 31 Field data of all MDSs and SIMs without the influence of metal MDS MDS E600 MDS E611 MDS E6233 MDS E624 SIM Length of the transmission window in mm L SIM 70 ANTO La 4 12 SIM 70 ANT1 La 605 805 38 SIM 72 Lx 75 905 60 Ly 505 605 40 Width of the transmission window in mm W SIM 70 ANT 0 24 5 12 SIM 70 ANT 1 24 32 i 15 38 SIM 72 Wy 30 36 24 Wy 20 24 16 Working distance in mm S SIM 70 ANT 0 Oto6 Oto8 SIM 70 ANT 1 0 to 50 10 to 70 0 to 25 SIM 72 0 to 50 10 to 70 0 to 30 Limit distance in mm Sg SIM 70 ANT 0 6 15 SIM 70 ANT 1 70 1
242. vice Manual 7 16 4 J31069 D0105 U001 A7 7618 Accessories Ordering data Table 7 8 Ordering data for the ES 030 K ES 030 K acquisition station with TTY X 27 serial interface on connector 1 8 DI 8 DO on connector 2 Display without Display LCD 2 x 24 characters LCD 4 x 20 characters Order No 6AW5 451 3 Nr oo Connector 3 Not used MOBY I MOBY E interface 8 DI 8 DO 16 DI MOBY I file handler MOBY L interface PROFIBUS DP interface serial interface TTY V 24 awra Connector 4 Not used Barcode incl wand MOBY I MOBY E interface MOBY I file handler MOBY L interface Barcode without wand PROFIBUS DP interface Hzr ono p Keyboard No keyboard Sealed keyboard 30 keys 30 LEDs Keyboard with 29 illuminated keys N Loading kit for ES 030 6AWS 451 8AU MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 1 Alternatively preferably on connector 4 Accessories Technical data Table 7 9 Technical data of the ES 030 K Microprocessor 80C32 Clock pulse frequency 14 7 MHz Memory capacity of the basic unit EEPROM 32 Kbytes 16 K instructions RAM 128 Kbytes battery buffer for approx 8 years DB1 DB120 Command set STEPS Almost as for the SIMATIC 100U e g logic instructions storage operations load and transfer operations time and counting operations comparison operations and processing opera
243. ving function of SIMATIC Manager to load the FC with a sample project from the relevant subdirectory of Software MOBY The sample project is located in the S7PROJ directory of SIMATIC Manager ASM type Directory in Project name in Path name in MOBY software SIMATIC Manager SIMATIC Manager ASM 470 FC 47 ASM470_CPU416 ASM470_C ASM 475 FC 45 MOBY FC45 Moby_f_1 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Interfaces 6 8 ASM 473 Application The ASM 473 interface is a MOBY module for the SIMATIC S7 It can be inserted in the ET 200X distributed I O device and DESINA Communication from the ET 200X to the user runs via PROFIBUS DPV1 You can use an S7 300 or S7 400 with an integrated PROFIBUS connection as a programmable controller The ASM 473 supplements the SIMATIC S7 MOBY interface modules ASM 470 and ASM 475 With the IP67 degree of protection it can be installed and operated directly without an additional protective housing The data are accessed on the MDS by means of physical addresses The function FC 45 is available for operation on a SIMATIC S7 The hard ware configuration of the ASM 473 is performed with an object manager OM integrated in SIMATIC Manager Other features e Upto 7 ASM 473s can be run in parallel on one ET 200X station e All I O modules from the ET 200X family can be run parallel to the ASM 473 Figure 6 54 ASM
244. yboard Sealed keyboard Power supply normal Optional Current consumption RAM clock backup 29 keys illuminated 1 key operated switch 30 keys 30 LEDs 1 key operated switch 230 V AC 10 48 62 Hz 24 V DC 20 30 V approx 20 VA Backup battery for approx 8 years Radio interference suppression Interference class B in accordance with VDE 0871 Protection rating in accordance with IP54 EN 60529 Ambient temperature During operation 0 C to 40 C During transportation and storage 40 C to 70 C Rel air humidity up to 95 Housing Zinc die casting Dimensions WxHxD in mm 180 x 280 x 95 Weight approx 5kg MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 7 19 Accessories SIMATIC S5 S7 Figure 7 7 Configuration example ES 030 K MOBY E Configuration Installation and Service Manual 7 20 4 J31069 D0105 U001 A7 7618 Documentation A Technical descriptions Operator conirol guides Manuals Starting 10 01 2004 the technical documentation of MOBY is only available electronically on the Software MOBY CD with the order number 6GT2 080 2AA10 Description ASM 400 401 German English Description ASM 410 German English Description ASM 450 FC 44 German English French Description FC 45 German English French Description ASM 470 FC 47 for SIMATIC S7 German English Description ASM470 FB 47 for SIMATIC S5 German English
245. you have questions on the functions and handling of our MOBY pro ducts You can reach us around the clock anywhere in the world Telephone 49 0 180 5050 222 Fax 49 0 180 5050 223 E mail adsupport siemens com General news on MOBY E or an overview of our other identification systems are available on the Internet under the following address http www siemens de moby MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 1 1 MOBY E Configuration Installation and Service Manual 4 J31069 D0105 U001 A7 7618 Introduction to MOBY E Principal application areas Technical data of MOBY E MOBY E is an RF identification system with low cost EEPROM data storage for optimization of material handling and production processes for the low end and medium range performance level This powerful system offers high speed data transmission between data memories i e MDSs and read write devices i e SLGs MOBY E is primarily used when object identification must be inductive i e without contact reliable and fast and production and manufacturing parame ters must be carried on the object Table 2 1 Storage logistics and distribution Merchandise distribution Product identification Container identification Assembly lines Tool identification Technical data of MOBY E field components Storage capacity 752 bytes for use as desired Memory type EEPROM Data organization

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