9133459 GB Operator Manual BB3001
Contents
1. 3 Press start buttons no message the start up timer is not satisfied if running 10 minutes only if tank is already warmed up by start up timer Operator Manual Initial issue 12 00 Page 9 33 Latest revision 11 01 2 13 Cycle description e Insert the set of sheets in the carriage The jogging can be interrupted by the footswitch or switch ON OFF see control panel Close the carriage by pressing both green buttons simultaneously Automatic process with cover Cover Note clamping In mode N 1 with pre feed no the cover feeding is controlled by pressing both green buttons Automatic process without cover evacuation bottom ogging Automatic process without cover evacuation top Milling Notching Jogging Carriage goes back to loading area and stand by The carriage opening is pre adjusted to match the thickness of the previous book Operator Manual Initial issue 12 00 Page 9 34 Latest revision 11 01 3 MAINTENANCE 3 1 Preventive maintenance Due to the advanced nature of the materials used in the binder the preventive maintenance is reduced to the level of inspection cleaning and occasional adjustments Check the ejection path and cover clamp for particles of glue Clean as required otherwise the clamps may freeze up and may blow a fuse Use a cloth with spirit SOLVOI2. A The left end of glue film is correct GLUE FILM LEN GTH The right end of INHIBITION CY glue film is correct yes GLUE FILM LENGTH INHIBITION CYL MENU Number of bindings no NR OF PRESET is correct OUNTER RES yes Reset of E the counter LY COUNTER RESET no LS MENU The language no EN LANGU F GB D is correct NL E P yes ER ENTER ENTER no Inhibition cylinder state is correct no yes ENTER ENTER ENTER MENU MENU MENU MENU MENU MENU MENU MENU 2 6 Instructions for timer use optional Operation selector with indicator Power indicator Time setting brackets Dial Knob Manual switch Time setting bracket storage compartment Operation selector Indicates the ON OFF status of the with indicator control output rotating the knob clockwise turns the control ouput ON OFF Time setting Two time setting brackets are provided brackets ON time setting bracket and OFF time setting brack
3. Al oom Press on button Changes the screen Selects the desired line Changes the parameters Confirms the selected parameters no MENU Mode is no correct TION yes MODE gt PRE FEED Pre feed xe BOOK SIZE is correct SIZE CORRECTION yes MODE N gt 1 PRE FEED TS Book size no BOOK SIZE i i rr SIZE CORRECT COEG yes MODE 14 71 FEED MENU BOOK SIZE SIZE CORRECTION Realign each push 0 2 mm CYCLE RUN Press on both green buttons ENTER ENTER ENTER f ENTER Book length is correct yes EX MENU MENU MENU MENU SJejewered jo oDueu cz D 5 O o Og a JT Q 2 Q re mz ES o 2 A0 D lt C O a gt O 006
4. If hot flush with cool water Treat as wax or resin burn Do not attempt to remove solidified adhesive Get medical attention immediately As supplied Non hazardous INHALATION a Remove to fresh air Get medical attention if irritation persists None required gd ar 5 FIREFIGHTING MEASURES mmm ZE Not Applicable FLASH gt 250 C EXTINGUISHING MEDIA CO2 Dry chemical SPECIAL FIREFIGHTING PROCEDURES No special procedures are required FIRE amp EXPLOSION HAZARDS Not applicable HAZARDOUS COMBUSTION PRODUCTS Carbon monoxide carbon dioxide unknown hydrocarbons UPPER EXPLOSION LIMIT Not Applicable LOWER EXPLOSION LIMIT Not Applicable PS 6 ACCIDENTAL RELEASE MEASURES i TT SPILL AND LEAK PROCEDURES Allow to cool and solidify Scrape up and collect in suitable containers for disposal For safety and environmental precautions please review entire Safety Data Sheet for necessary information 7 HANDLING AND STORAGE ggd RT STORAGE Ambient SPECIAL SENSITIVITY No special sensitivity HANDLING STORAGE m Store in a cool dry area Precaution this product should oniy be heated to recommended
5. Mode for special applications 1 Mode for symmetrical Sym cover Em Use this mode for booklet gt with notes on the spine of the Three possibilities are selectable in menu 2 The cover are always loaded at the same place whatever the thickness book is Use this mode for an optimal production Mode by default 6 p cover Operator Manual Initial issue 12 00 Page 9 21 Latest revision 11 01 Cover dimensions Trimming of the book is mandatory for larger dimensions The grain of the covers should be parallel with the arrow for sharp folds around the spine Creasing of the cover may be necessary if the covers are cross grained or if stiff material is used for the cover It is not possible to press heavy covers on very thin books Thin covers should not be pressed on thick books either The paper side of covers with transparent fronts and paper backs must be wrapped around the spine at least 4 mm 16 in Operator Manual Initial issue 12 00 Page 9 22 Latest revision 11 01 Settings Positioning the cover on the book The machine has been factory set to place a perfectly Squared cover in line with the right edge of the booklet The guide angular adjustment is 0 And its RH LH adjustment is made to get the cover aligned with the right edge of the booklet Do not change this except if you use unsquared cover if you do not w
6. Press key drum to start heating Remove paper from binder if any Cover feeder did not move Binder is in test mode Spine is drying Depress both green push buttons Cover sheet misfeed Milling motor is overheated Switch off and open hood Binding in progress Problems with carriage position Remove cover sheet Heating is disabled Push key to restore Delivery conveyer Not ready connected Replace MCU battery Glue temperature too high Replace dust bag Binder is ready Open carriage and remove book messages on earlier eorom i 10 17 18 19 BOURG ERROR MESSAGES Carriage open close Motor problem M7 F35 Shutter motor Problem M15 F5 Cover nipping motor Problem M14 F12 Suction bar problem Up down motor M13 F4 Clutch or brake problem K12 F2 T21 Time out process longer than one min Notching tools index probl Error check S45 S49 and Tacho Book too thick or carr switch probl D ES O a f f 59 D A D lt Oo D o lt E ao a gt 006 ENTER Mode and parameters yes are correct
7. Remove and throw away the bag e See the illustration above to hook a new one A pressure switch detects the Replace dust bag situation Note The message Replace dust bag is displayed on the control panel The machine will not start when this message appears Message and stop condition can be erased by depressing the 2 green knobs Glue smell suppression is provided optional When smell neutralization decreases it is time to replace the filters Call technician Operator Manual Initial issue 12 00 Page 9 36 Latest revision 11 01 4 MECHANICAL TROUBLE SHOOTING Symptom The cover is not square on the paper offset skewed The cover 15 too far on the right The cover 15 too far on the left There is not enough glue on the back of the book The pages are warped where the glue is applied Spread out The covers suffer from nail head There is poor ejection and nipping The book buckles when cover is applied The cover does not show a sharp crease on the spine Operator Manual Page 9 37 Initial issue 12 00 Latest revision 11 01 Probable cause The cover is not cut square The cover station and paper pile are not square to the machine The glue spreader is too high The paper is too weak for milling The cover nipping is too hard The cover is too weak for the paper in the nippers There is glue on the exit slide and nippers The book is too thin f
8. 90 100 C Insoluble Not Applicable 1 000 Not Applicable Not Applicable Not Applicable None lt 1 4 1 180 C Not Applicab s gt 250 C Not Applicable eee eeen 10 STABILITY AND REACTIVITY nn Stable Not applicable STABILITY i HAZARDOUS DECOMPOSITION PRODUCTS D qq gt qq r FCF VW n 11 TOXICOLOGICAL INFORMATION a L PRODUCT TOXICOLOGY PRODUCT Not established CHRONIC LONG TERM EFFECTS OF EXPOSURE ROUTE OF ENTRYX a as Inhalation contact Although this product has not been tested for chronic effects it 15 judged as having a low order of toxicity based om component information Use of good industrial hygiene practices is recommended None known None known Skin contact Eye EFFECTS OF CHRONIC EXPOSURE TARGET 5 SPECIAL HEALTH 5 12 ECOLOGICAL INFORMATION POTENTIAL EFFECT ON ENVIRONMENT Unknown MOBILITY das Unknown PERSISTENCE AND DEGRADABILITY Unknown POTENTIAL TO No ECOTOXICITY ves esn mie aa a Unknown AQUATIC TOXICITY ant x3 x39 x ween None established 13 DISPOSAL CONSIDERATIONS WASTE DISPOSAL 5 Waste disposal should be in accordance with existing Community National and local regu
9. Note If an other type of glue is used of the recommended one National Coolbind 1300 please refer to the safety data sheet of the used glue Vapours which may be formed at elevated temperature may be irritating to eyes and respiratory tract A local exhaust over glue tank and a good ventilation of the room are required e Different fume regeneration extraction are available following the type of binder see spare parts catalog Surroundings Do not block the ventilation openings of the machine Ensure that the machine is placed on a level horizontal surface of sufficient strenght See machine specifications for information about the weight of the equipment Maintenance Do not remove any screws from fixed panels Do not carry out maintenance activities except for the parts and maintenance materials mentioned in this manual Do not place any liquids on the machine To avoid the risk of introducing hazards all modifications to Bourg equipment are Strictly reserved to properly qualified and trained service technicians Operator Manual Initial issue 12 00 9 9 Latest revision 08 06 General Always use materials recommended by Bourg and developed for the Binder Materials not approved by Bourg may result in machine failures Do not use the machine when it is emitting unusual sounds Remove the plug from the power socket or switch off the fixed connection to the network and conta
10. 60mm 2 4 in Yes up to 500 cycles hour From 140 C to 165 C 284 F to 392 F Yes Yes Yes optional optional optional 1 88 1 16 1 06 m 6 17 ft x 3 8 ft x 3 481 400 kg 882 lbs 55 kg 121 lbs 208V 220V 230V 240V 60Hz A 20A 220V 230V 240V 50Hz A 20A 380V 400V 415V 50Hz Y 20A 10224 Btu hour 76 dB A at operator position Initial issue 12 00 Latest revision 11 01 BOURG 21 2 3001 2 2 General Binder description ls Main Switch Start up timer optional to skip the 35 minutes warm up Handling loading area Control panel Thermostat Depth milling adjustment Depth milling indicator Cover station Glue tank access 0 Output unit optional SA A Operator Manual Initial issue 12 00 Page 9 13 Latest revision 11 01 BOURG 21 7 3001 2 3 Control Panel Operator Manual Initial issue 12 00 Page 9 14 Latest revision 11 01 12 13 14 15 Closes the carriage and starts the Binding Process press the two start buttons simultaneously Adjusts the clamping duration Adjusts the lateral clamping pressure Adjusts the suction level Allows you to select menus and perform operation from these menus Toggles the blade rotation ON OFF Selects the programs Toggles the glue tank heating the drum rotation starts when the glue is warm enough Confirms the selection stop all operations in an emergency Opens the carriage T
11. pressed to disable the binder Dangerous area Keep hands clear KEEP HANDS CLEAR CAN CAUSE SEVERE INJURY Hot glue Burn hazard Operator Manual Initial issue 12 00 Page 9 6 Latest revision 11 01 On the Top Cover BOURGE LI ULTHS SIENS ve BB3001 60 Hz 208 220 230 240 V 3P PE 20 A LISTED U LTE 249 125337 50Hz 220 230 240 V 20 A 3PAN PE 50 Hz 380 400 415 V 20A Refer to specific in Installation Ma GLUE TEMPERATURE CONTROL ations nual MADE INBELGUM BY C R DOUFY s A LEIMTEMPERATURREGULIERUN 3P PE B 1340 Ottignies rue des Technologies 22 A REGULATION Tel 32 10 62 2211 Fax 32 10 61 36 38 l TEMPERATURE 9139560 LIJMTEMPERATUURSTURING Inside the Binder ZN WARNING KEEP HANDS CLEAR CAN CAUSE SEVERE INJURY Factory wired for Verdrahtet f r Cabl pour ENE zzorzorov A Operator Manual Initial issue 12 00 9 7 Latest revision 11 01 In the Power Rack High leakage current earth connection essential before connecting supply Courant de fuite lev Raccordement a la terre indispensable Main Ground avant le raccordement au reseau Pictogram lt gt Power supply connection On the back inside GB WARNING D WARNUNG CF ATTENTION SEE INSTALLATION INSTRUCTIONS SIEHE
12. 2 10 To set up the Binder module 31 2 11 Outp t unit usina 32 2 12 Binding condition 33 2 13 Cycle description 34 3 Maintenance 35 3 1 Preventive maintenance 35 3 2 Paper dust bag replacement 36 4 Mechanical trouble shooting 37 5 Some common glueing defects 38 6 Environmental compliance 39 Product Recycling and Disposal 39 Z ADDCNO ae asociaron 41 Operator Manual Initial issue 12 00 Page 9 3 Latest revision 08 06 Cette page est intentionnellement vide This page is intentionally left blank Deze blad is opzettelijk in het wit gebleven Diese Seite wurde absichtlich leer gelassen Operator Manual Initial issue 12 00 9 4 Latest revision 11 01 1 INTRODUCTION 1 1 Foreword Thank you for choosing a BOURG product The BOURG BINDER 3001 is a perfect binder destined for the off line production of bound booklets This manual is a guide to operate the BOURG BINDER 3001 Follow the instructions carefully and you should obtain years of excellent service from your Finishing on Demand system If you have any difficulty using your equipment please call us and ask for techn
13. BOURG 11 1122 3001 OPERATOR MANUAL c p bourg IS EURO QUALITY SYSTEM Es sd Initial issue 12 00 Latest revision 08 06 ISO 9001 9 133 459 Content of this documentation has a confidential nature and remains the exclusive property of C P Bourg SA It is only put at the user including without limitation Renter or Purchaser or their employees disposal within the exclusive scope of using and servicing the product Without C P Bourg SA prior agreement in writing disclosure to third party and or reproductions as well as changes are prohibited Operator Manual Initial issue 12 00 Page 9 2 Latest revision 11 01 TABLE OF CONTENTS sesos aa et 5 DUR 210 1651010 0 5 1 2 Safety information 5 to Safety labels M 6 1 4 Instructions for safe use 9 15 Safety da at Sheel usas au 11 2 System description 12 2 ODOCHICAIOMS S PPP 12 2 2 GENE Heenan ended ee A 13 COMO Franch aanne andes ken ns 14 2 4 Control panel menus and messages 15 2 5 Change of binding parameters 16 2 6 Instructions for timer use optional 18 21 2 8 Milling depth adjustment 27 OOS PSS As S IS 29
14. D RAP N 9900 107 Warning Disconnect the main power before you perform the maintenance 3 NY ON Y ge gl N XX Z NY NA N NA V NN N Note Silicone spray can be used to stop the glue from Sticking to the mechanism 9 SONY P but if used be very careful not Ea ZO to spray in the glue tank or onto the drum This would ruin the glue aution The glue tank is hot Use protection gloves to work around it MEN Weekly Senes Vibrating Each time you change the dust bag check for stuffing in Dust bag X the milling housing and for paper strips m the bag If the number of paper strips is excessive call for nM wae mae Mill ei There should be no There should be no stuffing in the miling housing in the milling housing housing Check the glue for quality and for oxidation Refill by Glue tank Purge glue operator Call ingeneer for replacement of glue Suction cup mm as necessary w Cover nipping amas Check state Teflon covering state Teflon covering plate E ti Nippers Rear clamp EEL E E station Operator Manual Initial issue 12 00 Page 9 35 Latest revision 11 01 3 2 Paper dust bag replacement Replacement about every 20 hours of binding is important otherwise paper dust could ruin the glue
15. INSTALLATIONSANLEITUNG VOIR INSTRUCTIONS DE MONTAGE BEFORE CONNECTING TO THE SUPPLY VOR ANSCHLUSS ANS STROMNETZ AVANT RACCORDEMENT AU RESEAU BEIM ANSCHLUSS DER MASCHINE ANS LORS DU RACCORDEMENT A UN EEN SEE A 380v oder 415v Y NETZ M SSEN RESEAU 380v ou 415v Y LES 5 380V or 1157 WORK UNBEDINGT ALLE 5 ADERN CONDUCTEURS DOIVENT ETRE dc s ent MUST BE ANGESCHLOSSEN WERDEN RACCORDES WENN DIE NEUTRALE ADER NICHT UN RACCORDEMENT ERRONE THE OMISSION OF THE NEUTRAL ANGESCHLOSSEN WIRD ENTSTEHEN ENTRAINERAIT DES DOMMAGES WILL RESULT IN HEAVY DAMMAGE SCHWERWIEGENDE SCHADEN UND IMPORTANTS QUE LA GARANTIE AND BREACH OF WARANTY DIE GARANTIE FALLT NE COUVRE PAS BEWARE OF EXTENSION CORDS ACHTUNG BEI VERLANGERUNGSSCHNUR MEFIEZ VOUS DES CORDONS PROLONGATEURS Operator Manual Initial issue 12 00 Page 9 8 Latest revision 11 01 1 4 Instructions for safe use Bourg products have been tested in accordance with the strictest international safety standards To help assure safety it is important that you observe the following rules Connection Do not move the machine yourself but contact our Customer Service For equipment connected a fixed connection to the network The cable connection to the interface box should be easily accessible Do not place the machine in rooms which are too small and insufficiently ventilated See safety data sheet in appendix for information about space and ventilation requirements
16. ant to align the cover with the right edge of the booklet Lateral adjustment 3 Adjust the position of the right side guide 1 using the knob 2 to correctly align the cover to the book e Lock the magnetic side guides 3 on the left against the pile of covers Operator Manual Initial issue 12 00 Page 9 23 Latest revision 11 01 Squaring of the covers Compensation for covers not cut exactly square is provided for by moving right side guide 1 askew by means of knob 2 Before adjusting 2 verify that the guide is unlocked to prevent bows or warps After the adjustment lock the knob 2 Cover picking and front cover separators If the suction cups on the left extend beyond the width of the cover you must place the plastic studs 1 from the tool kit in the suction cups According to cover material one more plastic stud 1 may be required in the suction cup situed in the middle of the front edge as well Vacuum is continuously adjustable by pot 5 Adjust the position and number of the front cover separators 4 only if necessary for optimum cover separation Use knobs 2 to move the separators 4 Use the knob 3 to adjust the air flow Operator Manual Initial issue 12 00 Page 9 24 Latest revision 11 01 In some case the leading edge 1 of the cover store can be lifted by adjusting knob 2 Make sure to adjust the suction cu
17. are delivered on the output unit the glue is still soft and warm Do no take them immediately Adjust the receiver spline with the thickness book by using the knob 4 according to the size of the books allow sufficient space For your convenience there is an emergency stop 1 which you can press with your feet Further to the unlocking of the switch a push on button 2 is required to reset the process The fuses 3 are resettable after tripping When the unit is full the message empty output unit appears in the display Empty the BBR and press on the button 2 1 Emergency stop 2 Reset button 3 Resettable fuses 4 Spline adjustment Operator Manual Initial issue 12 00 Page 9 32 Latest revision 11 01 2 12 Binding condition Action Display 1 Turn on the master switch 2 Warm up period t gt 35 minutes e Turn on drum heating ___ 77 Reset by pressing both green buttons Duration t 1 2 minute If carriage Is not in home position press both green buttons
18. cal properties 3P PE 50 Hz 220 230 240 V 20 A 50 Hz 380 400 415 V 20 A RWTUV Refer to specifications G in Installation Manual MADEINBELGIUMBY BOUF 3PAN PE B 1340 Ottignies rue des Technologies 22 Tel 32 10 622211 Fax 32 10 61 36 38 9139560 BOURG 21 2 300 2 1 Specifications MAX BOOK DIMENSIONS 320mm 12 6in A 15 2in 27 mm 1 8in Book Dimensions max min Cover types Cover weight Paper weight Features Cover pile height Miss detector Speed max Glue temperature Milling notching Paper waste collection Book counter Start up timer Fume extractor with active charcoal filter Outdoor fume exhaust Machine Dimensions x w x h Weight Binder Output Unit optional Electrical supply Radiant heat Noise level Lpa Operator Manual Page 9 12 Max thickness 2 SYSTEM DESCRIPTION MIN BOOK DIMENSIONS e With manual reception e With automatic reception e Padding mode without BBR with manual reception and only by the low exit T Pd eT 100mm 140mm 90mm 3 9in 5 5in 3 5in LZ 100mm u 210mm p T 75mm 3 9in 8 3in Min thickness 2 95in 2 sheets theorecal with very thin cover See the illustration above Glossy paper with cutouts with transparent front kromekote etc 80 250 gsm may require creasing 30 90 Ib cover 60 160 gsm 15 40 Ib bond
19. ct your Service provider Dangerous area keep hands clear Hot glue t t burn hazard Note These safety alert symbols are for your personal safety Never operate without all safety covers in place WARNING This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense F C C Federal Communications Commission Canadian Department of Communications Compliance Statement This equipment does not exceed Class A limits per radio noise emissions for digital apparatus set out in the Radio Interference Regulation of the Canadian Departement Communications Operator Manual Initial issue 12 00 Page 9 10 Latest revision 11 01 1 5 Safety data sheet Model Description Max process speed Dimensions amp Weight Voltage Frequency Current rated Power consumption stand by Power consumption operation Power consumption maximum Mains connecti
20. e desired time setting groove However do not insert it in a groove within 15 minutes distance from the dial groove that indicates the present time 7 After the time setting bracket is fixed and with the power and load connected to the timer rotate the knob in the arrow direction Turn the dial one complete rotation to check if the control output is turned ON OFF in accordance wit the setting of the time setting bracket on the dial 8 Rotate the knob in the arrow direction and set the desired time according to step 2 Operator Manual Initial issue 12 00 Page 9 19 Latest revision 11 01 9 Now start the operation of the timer Example MA uu NN 2 e 2 7 nmm With the above setting the timing chart will be as follows 241 2 3 4 5 6 7 8 9 1011 12 1314 15 16 17 18 19 20 21 22 23 i NENNEN Operator Manual Initial issue 12 00 Page 9 20 Latest revision 11 01 BOURG 1 1112 3001 2 Cover station Loading of the cover station Release the cover separators support bar 1 Move the magnetic side guides 2 Move the rear guide 3 if the format changes the rear guides are locked with knurled knob located under the cover station Load covers against the front guides and the right guide 4 Note Visible part face down Front page towards front guides in Mode N 1 by default Adjust rear guides 3 and side guides 2 against the pile of covers
21. e tank The check of the glue level takes place when the drums are rotating When the level gets low the minimum mark in the bottom of the tank in the glue compartment becomes visible To avoid an overflow fill the tank with glue granules until they reach to the bottom of the funnel 3 When melted they should just cover the maximum mark CAUTION The glue amount should never be over the maximum level either below the minimum level Prefer a regular filling gt Neglecting to refill in time may result in damage to the glue tank Glue T Working T Minimum black needle red needle T for drum rotation green needle MAXI MINI Glue distribution The film of glue on the drum is controlled automatically A glue spreader removes the excess of glue from the spine of the book its height is adjustable by means of a thumbwheel 2 At zero almost all the glue is removed from the spine At 9 about 1 mm of glue is left on the spine Important Never change the adjustment 2 by more than two graduations without checking the result Never change the adjustment when glue is not at fusion temperature glue drums rotating Operator Manual Initial issue 12 00 Page 9 29 Latest revision 08 06 Over temperature safety detection To comply with international safety regulations the glue tank and the drum are equipped of temperature regulation circuitry The system stops the machine if the glue tempera
22. echnical Characteristics Typical Data Viscosity Brookfield Thermosel Sp 27 20 rpm 11 000 mPa s 130 C 7 800 mPa s 140 C 4 600 mPa s E 150 C Softening Point 90 C Typical Applications Unsewn binding Spine gluing where a low application temperature is required Typical Properties Tack Medium Open Time Medium Trim Time Medium COOL BIND 1300 134 1300 0199 MB 01 tional na chemical Features T Low application temperature gives many benefits Application Guide Benefits Reduced degradation results in less problems from char build and reduced maintenance Low application temperature means no warm up period and no need for a set back temperature Good page pull strengths on a wide variety of papers COOL BIND 1300 can be applied using any conventional bookbinding machine i e roller in pot Apply at temperatures over 130 C and below 150 C The back spinner should be 20 C to 30 C hotter than the pot temperature Packaging Consult local sales office Storage amp Handling Rotate stock using oldest material first Keep containers upright and closed to prevent contamination Do not mix with other adhesives Store under ambient conditions preferably below 30 C and above 10 C to avoid water condensation Shelf life Minimum 1 year under recommended conditions HEALTH amp SAFETY Users should familiarise themselves with the safety data sheet b
23. efore using or handling this product ional Starch amp Chemical B V February 2 1999 kek SAFETY DATA SHEET 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION st PRODUCT COOL BIND 1300 National Starch amp Chemical B V Hoornwerk 45 7201 GS Zutphen Netherlands EMERGENCY TELEPHONE 431 0 575 582500 Business hours _______ _ 2 COMPOSITION INFORMATION ON INGREDIENTS CHEMICAL FAMILY ooo ooo o Hot Melt Adhesive No components which pose a risk A A 3 HAZARDS IDENTIFICATION eee No European Danger category 67 548 EEC and amendments EYE As supplied no hazard used severe thermal hazard SKIN As supplied no hazard As used severe thermal hazard INHALATION coo eoe ooooooo oo Vapours and or aerosols which may be formed at elevated temperatures may be irritating to eyes and respiratory tract 2 nmn Low order of toxicity fs nn 4 FIRST AID MEASURES Sn See eae ee If hot flush with cool water Treat as wax or resin burn Do not attempt to remove solidified adhesive Get medical attention immediately As supplied remove as foreign body SKIN
24. et They turn the control output ON or OFF at the specified time Holds time setting brackets and Knob Manually rotates the dial and indicates the present time in 1 minute units indicates the time in every 15 minutes Time setting Stores the time setting bracket not in bracket storage use compartment Manual switch AUTO Produces the control output as specified by the time setting bracket position on the dial Normally turns ON the output irrespective of the time setting bracket position on the dial Normally turns OFF the output irrespective of the time setting bracket position on the dial Power indicator Lights when power is applied and indicates that the timer is in operation Operator Manual Initial issue 12 00 Page 9 18 Latest revision 11 01 BOURG 21 2 3001 Settings 1 Remove the transparent cover from the front panel 50 minutes 2 Rotate the center knob in the arrow direction i e clockwise to set the time The present time can be set in 1 minute units For example 3 50 as shown in the figure Do not rotate the knob counterclockwise 3 Two time setting brackets are provided ON gold and OFF silver Be sure to use the correct bracket and securely insert it in the groove of the dial 4 Alternately set the ON and OFF time setting brackets 5 After setting the time reattach the transparent cover to the front panel Operation 6 Firmly insert the ON OFF time setting bracket to th
25. ical assistance phone numbers are listed on the last page We will be delighted to help you 1 2 Safety information You are advised to read the Instructions for a safe use before you start to actually use the device Technical safety information such as safety data sheet can also be found Where applicable cautions and warnings are used to draw your attention to safety precautions to be taken All information in this publication is based on the latest information available at the time of approval for printing We reserve the right to revise this publication and to make changes in the content without obligation to notify any person of such revisions or changes Operator Manual Initial issue 12 00 9 5 Latest revision 11 01 1 3 Safety labels Please pay particular attention to the description of the following pictograms Caution on a yellow background indicates a hazardous situation that can cause small or severe injury Warning on a orange background is used to indicate a hazardous situation which has some probability of death or severe injury Warning should not be considered for property damaged accidents unless personal injury risk 15 present Danger on a red background indicates a hazardous situation with a high risk of death or severe injury The danger sign does not apply to accidents causing material damage unless they can cause personal injury An Emergency stop on the control panel can be
26. ime out on the milling motor rotation When jogger is in upper position the operator will have to make a choice f operator ask for the motor to run notching without milling the motor will immediately start and there will be no time out on the motor rotation unless the operator ask for the motor to stop activate the emergency knob or open any cover If the operator ask to not use the motor the machine will check if the paper path 15 clear from scoring tools If paper path is clear from tools the UI will indicate binder ready If the notching tools are in the paper path the binder will ready after the indexation tools a few seconds Operator Manual Initial issue 12 00 Page 9 28 Latest revision 11 01 2 9 Glue Glue drum temperature To select between 140 and 165 C using the knob 1 For the supplied glue National coolbind 1300 select 140 C See safety data sheet in appendix for information about space and ventilation requirements Note If an other type of glue is used of the recommended one National Coolbind 1300 please refer to the safety data sheet of the used glue Vapours which may be formed at elevated temperature may be irritating to eyes and respiratory tract A local exhaust over glue tank and a good ventilation of the room are required e Different fume regeneration extraction are available following the type of binder see spare parts catalog Glue level in th
27. ischen und elektronischen Altger ten ist Folge zu leisten Bei der Entsorgung des Ger ts den Partner kontak tieren ITALIANO Questo simbolo applicato sulla macchina indica la necessit di smaltire il prodotto in conformit con le normative nazionali vigenti La legislazione europea richiede che lo smaltimento dei dispositivi elettrici ed elettronici a fine vita venga gestito in conformit con le normative vigenti Prima di smaltire il dispositivo rivolgersi al rivenditore autorizzato di zona per informazioni sul ritiro dei prodotti a fine vita NEDERLANDS De aanwezigheid van dit symbool op uw apparatuur geeft aan dat u zich van deze apparatuur moet ontdoen overeenkomstig de daarvoor in het betreffende land geldende procedures Krachtens de Europese wetgeving moet de verwerking van afval van gebruikte elektrische en elektronische apparatuur geschieden overeenkomstig de daarvoor geldende procedures Neem voordat u de apparatuur wegdoet contact op met uw plaatselijke dealer of vertegenwoordiger voor informatie over inzameling Operator Manual Initial issue 12 00 Page 9 40 Latest revision 03 06 7 APPENDIX National Coolbind 1300 Operator Manual Initial issue 12 00 Page 9 41 Latest revision 08 06 tional seren av Postbus 13 7200 AA Zutphen Nedertand Tet 05750 106 66 Fax 05750 111 85 0199 MB 01 COOL DIND 1300 134 1300 Description Appearance Formulated hot melt adhesive Yellow solid T
28. lations EMPTY CONTAINER WARNINGS Not needed 14 TRANSPORT INFORMATION See also section 9 ADR Dt cq sg d id Not Applicable CEFIC TREMCARD NUMBER Not Applicable HAZCHEM CODE Not Applicable KEMMLER Not Applicable IMDG CLASSIFICATION Not Applicable IATA CLASSIFICATION Not Applicable U N NUMBER S I N Not Applicable U N CLASS PACKING GROUP Not Applicable 15 REGULATORY INFORMATION EEC HAZARD CLASSIFICATION None Directives 88 379 EEC and 91 155 EEC have been considered when compiling this SDS the information is provided for health and safety assessment by an industrial user Reference should be made to any relevent local or national health safety and environmental legislation This information does not constitute indication of suitability for specific uses 16 OTHER INFORMATION MSDS DATE Lowe x wS a 18 January 1999 FOR REGULATORY INFORMATION CONTACT A G Bingham Divisional Product Assurance Manager Adhesives Eurcpe Nationad Gfarch amp Reri al itd Halvin F at ti auh 21 ALF United Piri Telephone cede ith 531494 FAX 244 1758 539318 C P Bourg S A rue des Technologies 22 B 1340 Ottignies Belgium Tel 32 0 10 62 22 11 Fax 32 0 10 61 69 03 E mail export be cpbourg com C P Bo
29. oggles jogger ON OFF Carriage normal or large pre opening Fixed speed ON OFF Liquid Crystal Display for menus and messages With cover or Without cover evacuation top for padding or Without cover evacuation bottom for padding Stop the drum rotation to select the program Confirm the choice by starting the drum rotation Note In 1 mode with pre feed yes If the message Cover sheet misfeed 15 displayed it is not possible to change the program You have to press on the emergency button and then change the program BOURG 2 4 Control panel menus and messages Display of the values previously selected in next two menu steps Operator Manual 9 15 Initial issue 12 00 Latest revision 11 01 List of messages and instructions Emergency pressed or hood not closed Reset Drum is heating but is still too cold Problem with book in delivery area Lift perpex guard remove cover if any
30. on Safety class Protection class Sound pressure level Operator position Radio interference Radiation Radiant heat Ozone emission Room volume Room ventilation Dust concentration Additionnal safety information BOURGL BINDING a BB3001 60 Hz 208 220 230 240 V 20 LISTED C US ITE E125337 MODEL 3P PE Operator Manual 9 11 Initial issue 12 00 Latest revision 11 01 BB 3001 Glue binder Maximum 500 cycles hour Lenght 1 88 m 6 17 ft Width 1 16 m 3 8 ft with the possibility to split machine to have 695 mm 2 28 ft width for narrow way Height 1 06 m 3 48 ft Weight 400kg 882 lbs 208V 220V 230V 240V 3P 220V 230V 240V 3 P 380V 400V 415V 3 60 Hz 50 Hz 50 Hz 20 A 20 A 20 A 1500 W 3000 W 5500 W Cable with fixed connection and separation switch IEC 536 Protective earth connection IP 20 IEC 529 Standby In operation 55 db A 76 db A Complies with Directive 89 336 EEC Not applicable 10224 Btu hour Not applicable Recommendation 95 m3 7 x 4 5 x 3 3336 ft 23x14 8x9 8 ft Recommendation min 47 5 m9 h natural ventilation For heat evacuation at continuous binding extra ventilation may be necessary 0 04 mg m at continous operation TLV for nuisance dust 10 mg m To avoid higher sound pressure levels than given above the machine should be installed in a room with at least minimum room volume see above and favourable acousti
31. onal Procedures In accordance with European legislation dealing with end of life electrical and electronic equipment equipment subject to disposal must be managed within agreed procedures Prior to disposal please contact your local representative for end of life take back information FRANCAIS La presence de ce symbole sur cet equipement indique que ce dernier doit tre mis au rebut selon les conventions nationales Conform ment a la legislation europ enne tout equipement lectrique et lectronique en fin de et destin au rebut doit tre manipul selon les procedures convenues Veuillez contacter votre distributeur pour en savoir plus sur la reprise du mat riel avant toute mise au rebut ESPANOL La aplicacion de este simbolo en el equipo es una confirmaci n de que en el momento de deshacerse de este equipo debe de hacerlo de acuerdo con los procedimientos nacionales acordados La legislaci n europea exige que para deshacerse de equipos el ctricos y electr nicos al final de su duraci n til deben seguirse los procedimientos acordados Antes de deshacerse de un equipo p ngase en contacto con su distribuidor local o con el representante para obtener informaci n sobre su devoluci n Operator Manual Initial issue 12 00 Page 9 39 Latest revision 03 06 DEUTSCH Ger te die dieses Symbol tragen m ssen den nationalen Richtlinien gem entsorgt werden Den europ ischen Bestimmungen zum Umgang mit elektr
32. or the cover weight The card is heavy and the covers varnished Cover cross grained Remedy Check the covers Check the squareness with respect to the nippers Adjust the cover station stop to the left Adjust the cover station stop to the right Check the glue spreader Check the cutter Check the paper quality Check the pressure Check the cover material Remove the glue Select a lighter cover Crease the covers BOURG 21 7 3001 5 SOME COMMON GLUEING DEFECTS Gaps in glue film Feather on book spine Y bh Check Adhesive and or roller Glue and roller temperature temperature too low Running temperature Adhesive level in tank Honeycomb film Uneven glue line Check Insufficient adhesive applied Glue and roller temperature Level of adhesive in the tank Moisture in the cover or book stock Nail head Check Cover press too tight Height of back pressure Cavity spine Cover press too tight Sharpen the knife Cover register S Cover feed is not square with the cover clamp Operator Manual Initial issue 12 00 Page 9 38 Latest revision 11 01 6 ENVIRONMENTAL COMPLIANCE Product Recycling and Disposal ENGLISH Application of this symbol on your equipment is confirmation that you must dispose of this equipment in compliance with agreed nati
33. p support bar accordingly by loosening the screw 3 This keeps the cover parallel with the tilted suction cups gt Operator Manual Initial issue 12 00 Page 9 25 Latest revision 11 01 Cover clamping On control panel Selector 1 provides choices for its duration Potentiometer 2 adjusts lateral clamping pressure Under cover stockplate The notched handle 3 located under the cover station adjusts pressure on book spine The six positions correspond to the various thicknesses of the covers Gp Operator Manual Initial issue 12 00 Page 9 26 Latest revision 11 01 2 8 Milling depth adjustment Turn knurling wheel 1 to adjust the jogger height Notching knives 0 cursor 2 25215105 0 A ml A Notching knives a A P IMMER MA Em en 555 Jogger The cursor 2 indicates the jogger level according to the milling blade The jogger height can be adjusted to remove until 2 5 mm 0 1 in of material from the spine of the book O means no milling 2 5 mm 0 1 in means maximum milling 2 5 mm 0 1 in of material are removed from the spine of the book Operator Manual Initial issue 12 00 Page 9 27 Latest revision 11 01 Milling motor will automatically start if jogger is not in upper position There is a t
34. temperatures The hazards of pyrolysis products are unknown VENTILATION REQUIREMENTS Local exhaust over glue chamber SENSITIVE TO STATIC ELECTRICITY No 8 EXPOSURE CONTROLS PERSONAL PROTECTION EEUU a MM ML Ann VENTILATION REQUIREMENTS Om EYE PROTECTION REQUIREMENTS GLOVE 5 CLOTHING REQUIREMENTS RESPIRATORY REQUIREMENTS Local exhaust over glue chamber Safety glasses goggles or face shield to protect against splashing Thermally resistant gloves should be worn Uniforms coveralls should be worn None required if good ventilation is maintained or a lab coat i n K 9 PHYSICAL AND CHEMICAL PROPERTIES dn PURE SUBSTANCE OR PREPARATION PHYSICAL ODOUR BOILING MELTING FREEZING SOLUBILITY IN PARTITION COEFFICIENT n octanol water RELATIVE EVAPORATION VAPOUR PRESSURE VAPOUR DENSITY 1 VOLATILES ik sce oS verser A VOLATILE ORGANIC COMPOUNDS AUTOFLAMMABILITY cens Preparation Solid Amber No odour Not available Not Applicable 250 C
35. ture exceeds 170 C either on one or on other sensors This system requires a working temperature below 165 C and a glue flash point higher than 200 C After the system activated the machine shut down and the binder restart could only be done by a technician Note Please refer to the safety data sheet in appendix for the National Coolbind 1300 If an other type of glue is used of the recommended one National Coolbind 1300 please refer to the safety data sheet of the used glue Vapours which may be formed at elevated temperature may be irritating to eyes and respiratory tract A local exhaust over glue tank and a good ventilation of the room are required e Different fume regeneration extraction are available following the type of binder see spare parts catalog Operator Manual Initial issue 12 00 Page 9 30 Latest revision 08 06 2 10 To set up the Binder module Select and clip the proper pair of carriage jaws extensions 1 and install them in the corresponding holes in carriage jaws Load the cover station 2 Select the proper size book in the second step of the menu Select side cover clamping pressure 3 Select suction level 4 Select spine pressure 5 Select the duration of the cover clamping 6 Adjust the jogger height 7 Operator Manual Initial issue 12 00 Page 9 31 Latest revision 11 01 2 11 Output unit optional When the booklets
36. urg GmbH C P Bourg S A 70 1 Schweizerstrasse 14 rue Millewee B P 85 D 72336 Balingen Germany L 7201 Walferdange Luxembourg Tel 49 7433 9 98 16 80 Tel 352 33 24 47 Fax 49 7433 9 98 16 86 Fax 352 33 19 99 E mail cobourg_germany cpbourg com E mail cob_luxembourg cpbourg com C P Bourg S A Parc d affaires Silic C P Bourg Inc 32 rue des Gemeaux 50 Samuel Barnet Blvd BP 60410 New Bedford Industrial Park F 94573 Rungis Cedex France MA 02745 1285 New Bedford USA Tel 33 1 46 87 32 14 Tel 1 508 998 2171 Fax 33 1 46 87 52 17 Fax 1 508 998 2391 E mail cob_france cpbourg com E mail cobourg worldnet att net http www cpbourg com EURO QUALITY SYSTEM Operator Manual Initial issue 12 00 Page 9 42 Latest revision 11 01 Operator Manual Initial issue 12 00 p Page 9 43 Latest revision 11 01 Operator Manual Initial issue 12 00 001 Page 9 44 Latest revision 11 01 Operator Manual Initial issue 12 00 p Page 9 45 Latest revision 11 01
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