chrome rear brake reservoir cover kits - Harley
Contents
1. Part Number Cover rear brake reservoir chrome Not Sold Separately 2 Screw button head T27 TORX 94593 98 1 4 20 x 3 4 inch chrome 3 Washer flat chrome 6287 Cap master cylinder reservoir Not Sold Separately chrome 5 Emblem Bar and Shield logo Not Sold Separately 6 Torx key T27 not shown Not Sold Separately Items mentioned in text but not included in kit A Reservoir gasket B Rear brake master cylinder reservoir C Reservoir gasket collar 2of22. Swallowing large amounts of D O T 4 brake fluid can cause digestive discomfort If swallowed obtain medical atten tion Use in well ventilated area KEEP OUT OF REACH OF CHILDREN 00240a 5 Refer to the Owner s Manual and follow the procedure to check the brake fluid level Fill as needed with the appro priate HYDRAULIC BRAKE FLUID Do not reuse old fluid WARNING Use fresh D O T 4 fluid Contaminated fluid can adversely affect braking which could result in death or serious injury 00504b 6 Set the reservoir gasket back onto the lip of the reservoir and position the gasket collar onto the gasket 7 Carefully position the new chrome cap 4 over the reser voir and screw it on Tighten securely 8 Clean the indented top surface of the new cap with a 50 50 mixture of isopropyl alcohol and water and let it dry 9 Peel the paper backing from the Bar and Shield emblem 5 Turn the emblem to the desired orientation and press it firmly into place on the top of the chrome cap 1 of2 Please dispose of materials responsibly IWAN IN After repairing the brake system test brakes at low speed If brakes are not operating properly testing at high speeds can cause loss of control which could result in death or serious injury 00289a SERVICE PARTS is02064 Figure 1 Service Parts Chrome Rear Brake Reservoir Cover Kit J02573 Table 1 Service Parts Item Description Quantity
3. c damage 00239b Kit Contents See Figure 1 and Table 1 INSTALLATION Remove and discard the screw and washer holding the rear brake master cylinder reservoir to the motorcycle frame e N See the Figure 1 Obtain the chrome screw 2 and washer 3 from the kit Place the washer onto the screw threads J02573 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 3 Position the chrome rear brake reservoir cover 1 over the reservoir lining up the holes Fasten with the chrome screw and washer using the T27 TORX key 6 from the kit Tighten securely 4 Slowly remove the original reservoir cap Note the orient ation of the reservoir gasket and the gasket collar which may come off with the cap Discard the original reservoir cap only Set the gasket and collar aside for re installation ACAUTION Direct contact of D O T 5 brake fluid with eyes can cause eye irritation swelling and redness Avoid eye contact In case of eye contact flush with large amounts of water and get medical attention Swallowing large amounts of D O T 5 brake fluid can cause digestive discomfort If swallowed obtain medical attention Use in well ventilated area KEEP OUT OF REACH OF CHILDREN 00144a ACAUTION Direct contact of D O T 4 brake fluid with eyes can cause irritation Avoid eye contact In case of eye contact flush with large amounts of water and get medical attention
4. cMOTOR HARLEY DAVIDSON WY J02573 INSTRUCTIONS REV 2007 10 10 CHROME REAR BRAKE RESERVOIR COVER KITS GENERAL Kit Number 45762 04 45424 08 Models For model fitment information please see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required WARNING Brakes are a critical safety component Contact a Harley Davidson dealer for brake repair or replacement Improp erly serviced brakes can adversely affect brake perform ance which could result in death or serious injury 00054a WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet covers motorcycle models that use either D O T 4 Hydraulic Brake Fluid or D O T 5 Silicone Hydraulic Brake Fluid Refer to the appropriate Owner s Manual Service Manual or Master Cylinder Cover for your model to determine the correct fluid to use NOTICE D O T 4 brake fluid will damage painted and body panel surfaces it comes in contact with Always use caution and protect surfaces from spills whenever brake work is per formed Failure to comply can result in cosmeti
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