WA-800 Product Family Installation Manual
Contents
1. AD D To TI CI JE t o E le 100 _ O O 170 R M Ta di ly e A EL TAA Den mi I Fig 1 Dimensions and drilling pattern of new casing INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 HOUSING DIMENSIONS Page 11 eshte 9 E o o 9 Fig 2 Dimensions of old casing in for 4 x M5 screws sealing ring 140 257 7 approx 174 Fig 3 Drilling pattern for wall mounting of old casing The required mounting hardware is included in the system WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 12 a oU dU Ul se sv sr 80 50 HOUSING DIMENSIONS 177 41 Fig 4 The dimensions of the WA 802r top hat rail mounting dimensions INSTALLATION MANUAL DE020095 V1 9 WA 800 Product Family LEDS ON THE SYSTEM Page 13 3 LEDS ON THE2. e RS 485 e 9600 Baud e 8bit e no parity e 1 stop bit IC PModule INCOM R Vs o BGND101 u Fower Supply IN O YDAIA 4 e WA 9xx IN 1 G DATA 4 RS485 Fig 32 ICP module power RS 485 and connection Voltage is available across inputs with open switch logical signal and check LEDs light Note ICP modules inputs have common positive voltage WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 38 OPTIONS Under unfavorable conditions communication errors can occur in spite of proper connection of the ICP modules The use of a bus termination offers a reliable remedy as shown at figure below When using an ICP7014 D module circuit is highly recommended ICP module WA 900 4 7k RVs HA pann ET Mdata i Rx G data Rx BND 1 Ep 4 7k SSE EA i 120R Fig 33 ICP module serial interface connection 6 4 1 ICP module 1 7063D 8 inputs 3 relay outputs Technical specifications 1 7063D Relay outputs 5AQ250VAC 5AQ930VDC Consumption INSTALLATION MANUAL DE020095 V1 9 Mounting plate gt x lt 1 Nc 4 01 0 CO O Nou RLZ MG ALI COMI 063D WA 800 Product Family OPTIONS Page 39 6 4 2 ICP module 1 7067D 7 relay outputs Technical specifications ALI CoM Ak RLI COM RL2 CUM I 7067D Relay outputs 7 BAQ120VAC 1 0A24VDC 06
3. INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 INTERFACES Page 19 5 INTERFACES 5 1 Terminals connectors AT atw 02 w S4V 0 HTTITTT 000234 VO O 3L0LOAN Ep 08 6566E0 HETIL te gt 0559359 NL gt 23 999222 2 0A M Mi r PAIN 50 60Hz AAA PIIN INIL NALNI UNIN va va Y MADE IN TAIWAN guae ECCLE EHE EE EH EE EE riera TETTETETTETETETETEET ETTE TEETE ETTE TETTT EE yyy RE eye y te ld 13 A e HI fF Ga ta at i S E RRA n AA TSS Ss m EN oa G ses wo Qu o EM lt 3 lt T S W EUL 5 5 m OUTPUT TEC E P En S el Nu CER gt USA gt e e MITT es s i Nous A 1113 112 0 Af je M d 7 mH AFA A RAMA ji 1 y ne Ll LI mimi a aas m UM uu sr mnm num ARA TTT MTT TTT MM MMM 1 2 3 4 5 6 8 9 Fig 8 Interface terminals Note Some indicators don t have all interfaces Table 10 WA 800 Connectors A Connector Interface Isolation 1 XPW Voltage supply mains voltage 1 Galvanical isolation HUOM Not isolated interfaces OV gnd is connected to unit s frame earth grounded WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 20 INTERFACES WA dn AA A P d 3 ERE URRY VVE n EXER EN mac xpo 1 2 3 4 55 a 8 a 5 8 D DOUT4 a N 6 gt i Z3 o 00 O Fig 9 WA 800 Indicator Interface terminals 5 2 Load cell connection 5 2
4. EN ET eoe 0 Ud oe m Bo e 7 amp VPB8020 WA 800 Product Family W152 W150 W151 Ribbon cable XP1 connector OPTIONS Page 31 Fig 26 VPB 8020 connectors and jumpers Note W100 has to be in position 2 3 The circuit board has two connectors for connecting the bus You can use either the XP3 plug or the XP1 HD 9 pole 6 3 5 1 Profibus DP Bus terminating The first and last units on the PROFIBUS DP fieldbus have to have a bus termination You can do this by setting jumpers W150 W151 and W152 to 1 2 At position 2 3 bus is not terminated If the last actively terminated slave is removed from the bus this may cause the entire bus to disturbed This fault occurs particularly often when using alternating scales This problem can be avoided by using a separate active bus termination such as the one offered by Siemens under order number 6ES7 972 ODA00 0AA0 6 3 5 2 Profibus DP Address settings Addresses are set by parameters 6 3 5 3 Profibus DP cable Instructions for setting up external wiring and preventing malfunctions can be found in the Profibus Guideline of the Profibus User Organization PNO 6 3 5 4 Profibus DP gsd file The Profibus standard DIN 19245 part 3 defines a device master data file gsd file This file is supplied with the device 6 3 5 5 Profibus DP Fieldbus monitoring oince output contacts are set and feed unit drives can be triggered via the fieldbus int
5. LAHTI PRECISION INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 O Copyright 2014 Lahti Precision Oy LAHTI Finland All rights reserved Also partial copy of this manual is forbidden without a written permission of Lahti Precision Oy Subject to change without notice CONTENTS Page 3 CONTENTS ARA Oli 8 2 HOUSING DIMENSIONS 2 5 5 Este rare Fuera iia 10 3 LEDS ON THE SYSTEM noted itaalia oie ode recreo dede ede estates hee ee rdc 13 A CABLES Muu ra 14 4 l CABLE GLANDS RR e o 14 AN CARLES ar E 14 4 3 WARNING ABOUT ELECTRICAL WELDING see e hnu nnne neuen mune h annua anra uasa auae u nnn 15 1 4 CONNECTING LOAD CELLS eec ge vase use rauca sa resa yog U aus eacus uso kadakas aka davasakadak aavu da aaia 16 INTERFACES TT 19 5 1 TERMINALS CONNECTORS Siri 19 5 2 LOAD CELE CONNEG TION Mr 20 5 2 1 Load cell cable connector Calibration data memory dongle 20 Di DIGITAL INS A t i EE EE 21 SA NAMUR INPUTS NER P O 21 5 5 UME LSE OUT PUM RR ad 21 5 6 t Perlen Iu REOR ORE 22 DELAS UTE cR ORC EUER 22 5 8 SERIAL INTERFACES S1 S2 Seconconconconconnonnonnonncnncnncnncancnnnnncnnrnn cnn ron rnnrnnrnn rana naa naannanano 22 5 8 1 Serial interface S1 and S2 RS 232 annn E rOn raie 22 5 0 2 oellalInterace 59 ROBI ai RA 23 5 9 ETHERNET INTERFACE ci 24 s 100 85 BIN TE RAG o e
6. Page 4 INSTALLATION MANUAL 6 3 5 2 Profibus DP Address settings s dolent ia aitia ii a maal italian maalil oie 31 os oO A reg a MESA cse xL LE EE AE i 31 0 30 04 Propus Seres Tr 31 6 3 9 0 Profibus DP Fieldbus MONIO iesu e hese aite hss etai o odas 31 6 30 60 VFB E020 1edS And CONMCCIONS sic usce core Awana saa d cs ios questo iaa 32 6 3 5 DeviceNet VOB O20 MOGUIC adc dida ota E honeste de 34 6 3 6 1 DeviceNet Bus tefmllfialllig usted 34 6 3 6 2 DeviceNet Baud rate and address SettingS ooccccccooonconcccnoncnncnonancnnononancnnnnonancnnnnnnancnnnnnnnnnnnnnnnannnnnnss 34 6 3 7 DeviceNet module VOB8020 occccccccocncccnccccococncconoconononnnnonononononnnnnnonanonanenanoss 35 6 37 T DeviceNet BUS Teile Ibl a oll allem Gd 35 6 3 7 2 DeviceNet Baud rate and address SettiNgQS oocccccccoonconcncnonconononancnnononancnnnnonancnnnnnnancnnnnonancnnnnnnannnnnns 35 6 3 7 3 VCB8020 Leds and connector XP1 otsa nunn eetank studies tanka t veetud mean a tea c Riva aa OD aa YR e Dia nene DAR rasa iU 35 6 4 1 O EXTENSION MODULES ICP MODULES eee ee eere ree annan 37 64A P e lale UY 574 01575118 AO PP ooo II 38 0 4 82018 MOQUICAAUOTDS i 39 D 4 5 IG P MOQUIS 702 ios AA RRR 39 6 4 4 GP Module 704D uec ti hex adu en toad t dw Edad ae A S D Eo lb 41 6 4 5 Dimension of the ICP modules oocccocccccnccocncocncccnccncnnonnnnononononnnnnnnnonanonanonanoss 42 6 5
7. Red Exception error Table 19 VPB 8020 Connectors XP1 XP3 pin assignment Pin Signal XP1 9 pin Signal XP3 5 pin Phoenix MSTB 3 5 Sub D female o max 1 5mm L LLL B Line Positive RS485 RXD TXD a O eee ees 3 B Line Positive RS485 GND BUS s A L 4 un ATS Request To Send 5V BUS y BONN S GND BUS Shielding EA T COM BUS Cos A 600 00000000 8 A Line Negative RS485 a E VEMM A lt a Housing Bus Cable Shield E E Cable red wire T Cable green wire Table 20 VPB 8020 Module specifications Interface Specification m Module power supply BV DC internal 00000000 m Module current consumption MaxS10mA Uu esee Fieldbus plug connectors o 5 Pin Phoenix MSTB 3 5 max 1 5mm 9 pin Sub D female WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 34 OPTIONS 6 3 6 DeviceNet VCB 020 module VCB 020 module connects the WA 800 series indicator to DeviceNet interface The VCB 020 card has two bus connectors Both XC1 and XC3 plugs can be used OV CAN Screen put it on the cable inlet and not on the XC plug CAN 24V XC3 Fig 29 Position of connectors and jumpers VCB 020 Note W100 has to be in position 2 3 6 3 6 1 DeviceNet Bus terminating DeviceNet CAN the first and last units on the bus have to have a bus termination Set the jumper W160 to position 1 2 At position 2 3 bus is not te
8. 1 Load cell cable connector Calibration data memory dongle The dongle chip for adjusting and calibrating data has to be mounted before connecting the load cell cable The dongle chip is enclosed in the delivery Pin 1 of the chip is removed refer to the Figure 9 the flat side is on top Connect dongle chip pins 2 and 3 to the load cell interface plug refer to the Figure 10 the flat side is on top The parameters are write protected with a jumper between pins 1 and 3 Fig 10 Calibration data memory dongle Fig 11 Dongle connection write protected INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 INTERFACES 5 3 Digital inputs Page 21 a 24VDC 18 36VDC DINA 1 lin typical 5mA Optoisolated DIN2 2 Recommendation Shielded a connection cable DIN3 DIN4 4 24VDC extern DIN W 5 Fig 12 Input terminal XDI wiring diagram 5 4 Namur inputs XNA NA1 NA1 NA2 NA2 Fig 13 Namur input terminal XNA wiring diagram 5 5 Impulse output XNA E 9 OUT5 E 24 VDC 6 OUTS5 G9 Fig 14 Impuls output terminal XNA wiring diagram WA 800 Product Family max 5 V Non isolated Hecommendation Shielded connection cable 24 VDC 18 36 VDC lout max 50 mA Optoisolated Hecommendation Shielded connection cable INSTALLATION MANUAL DE020095 V1 9 Page 22 INTERFACES 5 6 Analog Output XAO 0 4 20 mA output Aout 1 max
9. 500 0 12 bit Aou 2 Non isolated Shielded connection cable Fig 15 Analog output terminal XAO wiring diagram 5 7 Relay outputs XDO DOUT W 1 Relay output DOUT1 2 Contact max 60 W 50 VAC 30 VDC DOUT2 3 PET Isolated DOUT3 4 Recommendation Shielded DOUT4 5 connection cable Fig 16 Relay output terminal XDO wiring diagram 5 8 Serial interfaces S1 S2 S3 Serial interface settings are selectable individually Interfaces S1 S2 S3 are not isolated Table 11 Serial interface setup Baud Rate baud 600 115200 X ON X OFF 5 8 1 Serial interface S1 and S2 RS 232 Terminals XS1 XS2 serial interfaces are permanent RS 232 interfaces Shielded connection cable max length 15m Table 12 Serial interface S1 S2 connection XS1 XS2 Printer D 9 Printer D 25 INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 INTERFACES GND 1 RA AO 5 GND d 1 TxD 2 90 2 Rx y y RxD 3 DAL A 40 3 Fig 17 Connector XS1 connection cable to PC 5 8 2 Serial interface S3 RS 485 Terminal XS3 serial interface is permanent RS 485 2 or 4 wire interface Shielded connection cable Table 13 Serial interface S3 cable length Baud rate baud Max cable length m 100 9600 i 1200 Er aan Rn _ L SOTA RS 485 2 wire connection Page 23 Contacts 1 3 and 2 4 are jumpered for RS 485 2 wire interface An additional 120 O bus t
10. A 8 x 350 Q L C max 4500 Q Cable length for 4 wire from junction box lt 40 m mm 6 wire from junction box x 800 m mm Date time Real time clock RTC min 7 days backup Blouse Desk top or wall mount Protected to IP 65 Stainless steel 1 4301 9 Top hat rail mounting Protected to IP20 x ne 4 x optocouplers 18 36 VDC typ 5 mA Digital inputs 2 X NAMUR max 8VDC not isolated Load cell interface Relav outputs 4 x Relay 50 VAC 30 VDC max 60 W galvanic isolation nnd 1 x optocouplers 18 36 VDC max 50 mA opto isolation Analog output 1 x 0 4 20 mA 12 Bit max impedance 500 A not isolated Interface 1 RS 232 fixed not isolated Interface 2 RS 232 fixed not isolated Interface 3 RS 485 2 4 wire not isolated Max baud rate 38400 Siemens 3964R Serial interfaces 5 RK512 DDP8672 standard protocol DDP8785 poll protocol Modbus SB03 Secondary display procedure DTA DDP8861 DDP8850 Data processing procedures WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 50 TECHNICAL DATA Ethernet interface on board 10 100Mbit s galvanic isolation USB interface on board For PC keyboard not isolated l Profibus DP galvanic isolation Fieldbus protocols optional Device Net vane isolation Other Options Legal for trade memory module EUdiectivess S G Ug ETA o need peri tp ire M INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 SPARE PARTS
11. Attach the module to the XES connector figure 18 It makes sense to safeguard the module with some hot melt adhesive glue If a fieldbus card is used simultaneously with the legal for trade memory the LEDs on the bus card will push the memory board aside a little this is normal The L F T memory fits under the field bus card and the hot melt adhesive is not required amp A P we kik T kopp ee eb mrs Eps Kiin A ex cR rai aT om LA XL LEX is E P Lo ne et er cic x u y mi Mirta WAT iti E bab 00d A Y vt m eqs PEO gt eee Fig 19 L F T Memory VMM20490 6 1 2 L F T memory VMM20407 installing Attach the module to the XES connector figure 19 If a fieldbus card is used simultaneously with the legal for trade memory the legal for trade memory is protected by the bus card The fastening bolt for the bus card has to be replaced with the plastic bolt that is included in the legal for trade memory marked with the arrow Figure 19 INSTALLATION MANUAL DE020095 V1 9 WA 800 Product Family Page 26 OPTIONS Fig 20 L F T Memory VMM20407 6 2 Remote PC keyboard The remote keyboard allows a remote keyboard to be operated in the same manner as the fixed keyboard The entry of a n characters is considerably easier on the remote keyboard Fig 21 PC Keyboard INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 OPTIONS P
12. Dimensiorns onold EA SIMS siria ia 11 Fig 3 Drilling pattern for wall mounting of old casing oocccnccccocncnnnccnonnnoncnononnnononononcnononononcnnonnnanenannnos 11 Fig 4 The dimensions of the WA 802r top hat rail mounting dimensions nnnnnennneneennnennnea 12 Fig 5 17462118 07075 8 mee TD P LL NN 13 Fig 6 87210 STING Sies a a a M a tomsimuninaentcas 14 Fig 7 LOG Cell CONMCCHON ei aaa AA a 16 Fig 8 l sinfstesd Ra STE aid DELE 19 Fig 9 WA 800 Indicator Interface terminals ooccccccnncnncccnnnncononnnnonnncnnnnnncononnannnnononennnnnncnnonnnnnnnnnaneneos 20 Fig 10 Calibration data memory dongle cccccccconncnncccconccnnconnnncnnncnnnnncnnnnonnnncnnnnonnnncnnnnnnnnrnnnnnnnanennnnnnns 20 Fig 11 Dongle connection write protected ooccoccccnconccconnococonconnnnononnonannnnononcnnonnannncnnannnnononrnnennananess 20 Fig 12 Input terminal XDI wiring diagram sia sik vis va Ve tps arta vbt dbi uuo woe apud cu tu oh a kai 21 Fig 13 Namur input terminal XNA wiring diagram nnrmnernnnennennnnenennnnenennnnnnne nnne nnn 21 Fig 14 Impuls output terminal XNA wiring diagram vennnuenennnnenennnneneennnnenennnnanennnanne naene 21 Fig 15 Analog output terminal XAO wiring diagram ccccconcnncccoccnncnnncnnconannnnononnnnnnnnrnnconancnnnnnnrononnnnnncnnanenoss 22 Fig 16 Relay output terminal XDO wiring diagram oo
13. Page 51 9 SPARE PARTS Name Material No Basic units W A 801 stainless steel indicator with a flexible membrane VKG 20713 V0010913 keyboard 9 keys WA 802 stainless steel indicator with a flexible membrane VKG 20703 V0010919 keyboard 21 keys W A 802r VEG 20700 V0010925 top hat rail device without a keyboard W A 804 stainless steel indicator with a flexible membrane VKG 20703 V0010937 keyboard 21 keys WA 805 stainless steel indicator with a flexible membrane VKG 20703 V0010943 keyboard 21 keys WA 806 stainless steel indicator with a flexible membrane VKG 20703 V0010949 keyboard 21 keys WA 807 stainless steel indicator with a flexible membrane VKG 20703 V0010955 keyboard 21 keys WA 810 stainless steel indicator with a flexible membrane VKG 20790 V0010968 keyboard 6 keys Dongle calibrating datamemory vooio9g6 WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 LAHTI PRECISION Lahti Precision Oy Ahjokatu 4 A P O B 22 Fl 15801 Lahti Finland www lahtiprecision com
14. SYSTEM USB keyboard Interfaces Fig 5 Mainboard Table 1 System leds S3 RS485 XS3 1 2 3 Network Leds 7 V040011 B01 V040014 B01 VFE0700 VFE0710 a XETH Ethernet Field bus Y Ju _ System Leds HOE ots legabfor trade memory 2 s s L _ le Namur Puls Digital Out Digital IN Analog Out OP Led Name color 1 PWRST green A A A A AA 4 AA A A A A A A A A A AAA4A A A AAA A4 4 4A 4AAAA4A4A t ii a A i i E i i i ii i i ii i a H 1 RRRRRRRRRERERERRERRRRR RARE RE RRERERESRRRERESRERESESRERER ES NER ERES ERR IRE TTT TTT NER ERESRRRERRERERERRERRERERREREREREERE
15. T 15000 kg Y a neE 07 M1006 PTB035 ld L0029024 Fig 48 Automatic catchweigher descriptive plate e Manufacture and address e CE Myy where yy is the last two digits of the year in which it was affixed CEO7 was built in 2007 e Class Y a Accuracy class Y a or Y b e Type Scale type e Max Maximum capacity e Min Minimum capacity e e d Scale interval Maximum subtractive tare e id Scale serial number L0029024 e EC type approval certificate number DE 07 MI006 PTB035 Additional markings e c AA Fig 49 Automatic catchweigher additional plate e Tamb Temperature range 10 C 40 C e Humidity lt 85 at 40 C not condensing WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 48 CALIBRATION AND SIGNS 7 1 1 5 Scale identifier label position number Scales have scale identifier label Every scale has Scale serial number and position number when needed 4451 WTC ID L0028881 Fig 50 Scale identifier label position number e Position number 4551 WTC e Scale identifier number L0028881 7 1 1 6 Non L F T scales Non L F T scales have same kind plates as L F T scales have At the plates may not have any legal for trade L F T markings Forbidden markings at below e CE mark with the year in which it was affixed e The accuracy class of the scale lll or X x or Ref x or Class X X or ClassY a e Identification number of the EC notified body e EC
16. 24 oie 2419 lt A m A mamm ae t 25 6 1 LEGAL FOR TRADE MEMORY voenenenannenannanenannanenannanenannenenannanenannenenannenana nene nan 25 6 1 1 L F T memory VMM20490 installing nimennnenneeenene nunnana annan na nan 25 6 1 2 L F T memory VMM20407 installing sese 29 6 2 REMOTE PG KEYBOARD ia 26 6 3 FIELDBUS INTERFACE MODULES enennenennenaenennanannenannennanannenannenn enama ann nnena nne RR ama 27 6 3 1 General Information cesesesessese Rm aa nn nn naene aan n nn nn nn nn nan 27 6 3 2 nsta llind FICIODUS Intel Tae Qs aasia eda e E Duet tu iu Da aaa ta C deoa ts 27 6 99 PTOIIDUS DEPSmoGOLGS iran i i a a eNA 28 6 3 4 Profibus DP VPB 020 module 0 cece cc ccecccececcccececcccceccacececeacsueaeaceneacsneaeas 29 6 30 41 VEB 020 leds and connect Sunset da da cient cd 29 0 3 4 2 Profibus DP B s terminating tios 30 6 9 4 3 Profib s DP Address Settings ii Ai dee A A ect ee etd A 30 034A PONDUS DP 210 A RT M A M M 30 PCR 0 Pronpus An PP D ME 30 6 3 4 6 Profibus DP Fieldbus monitoring urere caret hm atakse siecle atika debo tex Mna eal 30 6 3 5 Profibus DP VPB 8020 module memmene Imm Immer 30 6235021 Probus DP BUS terminano eiee a lh ce eel Leider eee dL iUd 31 WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9
17. 7D Consumption 6 4 3 ICP module l 7021 Analog output Technical specifications l 7021 Analog output 7021 Current output Load internal voltage Current output Load external voltage Ey3MD 10 Consumption WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 40 OPTIONS l 7021 Jumper settings To select maximum output load set jumper JP1 accordingly e Internal position default 500 ohms max load e External position 1050 ohms max load P O 1 7021 SS 7 7 Fig 34 1 7021 Output load setting Select o Internal O Power O Fig 35 1 7021 current output connection ws E Fig 36 1 7021 voltage output connection INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 OPTIONS Page 41 6 4 4 ICP module 1 7014D Analog input Technical specifications 1 7014D Analog output zn poni DEXEV pul 7014D 4d 5 5 3 Fig 37 1 7014D wiring WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 42 OPTIONS 6 4 5 Dimension of the ICP modules Front view Side view 18 mm 25 mm Rear view Top view Fig 38 Dimensions of the ICP modules INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 OPTIONS Page 43 6 5 Belt scale speed transducers 6 5 1 Speed transducer FGA 20 RSLE Runner wheel Material No V0010975 Fig 39 Speed transducer FGA 20 RSLE 6 5 2 Speed transducer FGA 24 A A
18. BELT SCALE SPEED TRANSDUCERS 4552522 55s Ens nac a Schau Eno ia 43 6 51 Speed transducer PGA 20 BSLEE ui ait ia Ani aa 43 6 5 2 Speed transducer FGA 24 A nninnnnenennannnnane enne nnns nnn nns 43 7 CALIBRATION AND SIGNS cara es 44 T T CALIBRATION AND SIGNS cists is inus nada daas estu iacu aua cu eye dada 44 FAA SAA 8114198 A mamma maas 45 7 1 1 1 Non Automatic Weighing Instrument NAWI EC directive 90 384 EEC oocccccooocccnccccocccnncononcnnncnnancnnnnos 45 7 1 1 2 Automatic Gravimetric Filling Instrument EC directive 2004 22 EC oooonccccnccccnnnoncccnnnnnnonannncnnnnnnonananennns 45 7 1 1 3 Discontinous Automatic Totaliser EC directive 2004 22 EC cesseseenm Hmmm 46 7 1 1 4 Automatic Catchweigher EC directive 2004 22 EQC cooonnccccccoonccnnccconnnnnnononnnnnononnnnnnonnonnnnnonnnnnnnononaninnnnss 47 7121 5 Scale identifier Tabel POSITION number pte a 48 TAO NOA LFT SCAICS eH 48 7 1 1 7 Scale type and electrical information plate ooccccccocnnconcccnoncnncnonannnnononancnnnnonancnnnnnnancnnnnnnnnnnnnnnnannnnnns 48 S TECHNICAL DA DA i ja ea 49 9 SPARE PPP 2 q gg enana 51 INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 CONTENTS Page 5 List of figures Fig 1 Dimensions and drilling pattern of new casing cccccoocncnncccconcnnncnnnancnnnnonnnnnononononnnnnonnnnnnnnnnnnaneninnnss 10 Fig 2
19. DAO00 0AAQ 6 3 4 3 Profibus DP Address settings Addresses are set by parameters 6 3 4 4 Profibus DP cable Instructions for setting up external wiring and preventing malfunctions can be found in the Profibus Guideline of the Profibus User Organization PNO 6 3 4 5 Profibus DP gsd file The Profibus standard DIN 19245 part 3 defines a device master data file gsd file This file is supplied with the device 6 3 4 6 Profibus DP Fieldbus monitoring A Since output contacts are set and feed unit drives can be triggered via the fieldbus interface any breakdown in communication has to be identified and the corresponding outputs have to be put into the safe state Monitoring is active when the set timeout time is O and a fieldbus card is connected If communication to a fieldbus master breaks down any charging in process is stopped after the time out time and a fault is indicated After resuming communication the fault indication is automatically cleared 6 3 5 Profibus DP VPB 8020 module INSTALLATIO DE020095 V1 9 This module can be attached to the main board to provide an interface to the PROFIBUS DP This module is designed and certified as per DIN 19245 or Part 2 of EN 50170 and has automatic baudrate identification to 12 Mbit s 12 Mbps The following cable lengths may not be exceeded for the entire bus when using cable type A Table 16 Profibus DP VPB8020 cable length Speed kbit s Max cable length m
20. RERKRREREREENEREREERNEREREERNEREREEKERERERREREEERREREERRREREEREREREERRRERERRENERERRERNRERRERERERRENRRENEERTR ENS EEE EET TI Led Name color 1 Link green apa e WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 14 CABLES 4 CABLES 4 1 Cable glands Fig 6 Cable glands Table 3 Cable glands Gland Size 1 M16x1 5 2 M20 x 1 5 EE lt a EM EE E bens moi mee a NE kira 7 M16 x 1 5 4 2 Cables Stainless steel housing has power supply connection cable with main plug If cable has to change the EMI filter have to fix to new cable Top hat rail mounting WA 802r version figure 3 don t have power supply connection cable Cable wire diameter is selected by the cable length If installations have more than one WA 802r unit must the power supply connection cables connect to star point at the power supply Note WA 801 WA 802 WA 804 WA 805 WA 806 WA 807 WA 810 Terminal XPW Power supply voltage is 85 250VAC WA 802r Terminal XPW Power supply voltage is 18 36 VDC INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 CABLES Page 15 Shielded cables Cables which have to be shielded Load cell interface cable Analog output Serial interface cables Ethernet cable at the fixed installation and at the industrial environment at least CAT5E Note It is not desirable use wire ferrules for connecting cable to the connectors 1 8 Figure 7 a
21. Serial mtertace s CUNO NER id di dada 22 Table 12 Senalintettface 91 92 conteclloD ss oe cod ne en EM M FCD bd o dl 22 Table 13 Serial interface S3 Gable length ces oe e Rebeca id 23 Table TA mint iecore 24 Table 15 Profibus DP VPB020 cable length cccoooccnccccncnnccoccnncocononconononnnnonnnnononnnnnononcnnononnnnononnnnnonanones 29 Table 16 Profibus DP VPB8020 cable length coooccccoccccnnocccnnncocononnononcnnnnonnnnnnnonnnnononnnnononnnnononnnnnonanenes 30 Table 17 VPB 8020 Fieldbus Operation Mode oooocccccccconccnnncccooncnnnnoconcnnnnnononnnnnnnnnnnnnnnnnononnnnnnnnnannnnnnnnennness 33 Table 18 VPB S020 Module StaltliS iot trece none Dci a edo cba 33 Table 19 VPB 8020 Connectors XP1 XP3 pin assignment cccccccccnccccoccncoconcnnnnoncnnnononnnnononnnnnnonnnnnnnnnnnononanos 33 T ble 20 VPB 8020 Module specifications 33 Table 21 V6B8020 NeWorestallSs ni Os 36 Table 22 VOCB5020 Moedule Status LED ALOEL si ed altea ie ale 36 Table 23 VCB8020 Connectors XP1 XP3 pin assignment occcccccccnncccoccnnocononnnnonnnnnnnnnnnnononnnnononnnnnnnnnnnonanennos 36 Table 24 VCB8020 Module Specifications cessisse ese cese ess onse acci rune eeh erc P Ra t na kata reek deis 36 Table 25 CP ONE KCL I E 37 INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 SAFETY NOTES Page 7 The Manual This manual describes the WA 800 Series weighing indicat
22. able two different Profibus DP modules old VPB 020 and new VPB 8020 e VPB 8020 module replaces old VPB 020 module e Both modules have their own gsd file e VPB 020 module can be replaced with VPB 8020 module but VPB 8020 can t be replaced with VPB 020 module e VPB 8020 module has same functions and works with same gsd file as VPB 020 e New VPB 8020 modules additional features operates with VPB 8020 modules own gsd file e More information is available at the manual Communication Manual WA 800 Product Family VPB 020 With uncased circuit VPB 020 With enclosed circuit VPB 8020 Fig 22 Profibus DP modules VPB 8020 and VPB 020 INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 OPTIONS Page 29 6 3 4 Profibus DP VPB 020 module This module can be attached to the main board to provide an interface to the PROFIBUS DP This module is designed and certified as per DIN 19245 or Part 2 of EN 50170 and has automatic baudrate identification to 12 Mbit s 12 Mbps The following cable lengths may not be exceeded for the entire bus when using cable type A Table 15 Profibus DP VPBO020 cable length Speed kbit s _ Max cable length m 12000 6000 3000 100 1500 200 500 400 187 5 1000 XP1 W152 XP3 W150 W151 1 B H120 Fig 23 VPB 020 connectors and jumpers Note W100 has to be in position 2 3 to operate ii 6 3 4 1 VPB 020 leds and connectors The circuit board has two co
23. age 27 6 3 Fieldbus interface modules 6 3 1 General Information All fieldbus interfaces are cards which have been inserted into the mainboard Certain fieldbus systems may have some restrictions such as length of cable and bus termination Please refer to the technical specifications of the bus system used for further details To provide the optimum EMC interference safety we recommend that those cables specified by the individual fieldbuses be used The VPB 020 VPB 8020 VCB 020 VCB 8020 and VSS 021 bus coupling modules are fastened to the CPU board with 3 screws each component side upwards It is electrically connected via the ribbon cable All of the parts needed for subsequent mounting are attached to the coupling module 6 3 2 Installing Fieldbus Interface e Mount the fieldbus card as follows e Disconnect WA 800 indicator from the power supply e Open the housing Note Don t open the housing when power is switch on e Insert the spacer bolts onto the mainboard The bolts are contained in the circuit board assembly kit e Please note If the bus cards are fitted with configuration jumpers these should be set before the card is installed e Plug the fieldbus card ribbon cable into the XFB connector on the mainboard and secure it with three screws e Close up the device WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 28 OPTIONS 6 3 3 Profibus DP modules To WA 800 weighing indicator are avail
24. arts Only use original spare parts if parts have to be replaced during repairs If other spare parts are used the warranty shall be rendered invalid WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 10 HOUSING DIMENSIONS 2 HOUSING DIMENSIONS The WA 801 WA 802 WA 804 WA 805 WA 806 WA 807 WA 810 stainless steel protection class IP65 casing is designed for table installation It can also be mounted on the wall after rotating the lid downward cable outlet New casing was introduced in the end of year 2010 New casing is shown in picture 1 Old casing is shown pirtures 2 and 3 229 WA B 108 0 kg lt O 215
25. cccccooccncccoccnnoconcnnconannnnononcnnononcnnconancnnonnnrnnnnnnnnnennanennss 22 Fig 17 Connector XS1 connection cable to PC ooccocoocccnncccnncccnnccnnonnnnncnononnnononononcnnnnnnnnncnnnononanennnnnnnancnnnnss 23 Fig 18 S3 as RS 485 2 wire wiring diagram csse nennen nennen nnn nnns nane 23 Fig 19 E E T Memory VMM20490 t eee be penu ie taa 25 Figs20 JE FST Meniory VNIM20407 coa aa 26 Fale PO ROD uio o e t e cae eaten E E isti 26 Fig 22 Protibus DP modules VPB 8020 and VPB 020 5 5 erre areis D s robo na aid 28 Fig 29 VPB 020 connectors and JUMP Sueiro ia 29 Fig 24 VPB O20 leds and connector XP Ti ii aniisi saras m Ie teu e tot es MEO rm actae dome dated tdeo oca Pd etu tis exor uns 29 Fig 25 VPB 020 leds and connector XP3 nnntenneennnnnennennnnnnanee nennen nnn nnns nain nnn nsns 29 FIG 26 MVPB 8020 connecters and JUMP Sa 31 Eig 27 VPB 8020 leds lt and connector XP 23470 e caseus tuse ue ala Le ru niea d eI et bn ca sila tet 32 Fig 285 WPB 8020 leds and connector XPS ient osea te eei E Rn E hed A cu a ON re ee 32 Fig 29 Position of connectors and jumpers VCB 020 nernnnnennennnnnnannen nennen nennen nnn nnn nn 34 Fig 30 Position of connectors and jumpers VCB 8020 oocccccocccnnccccncccnncccnnnccnnononancnnnnnnnancnnnononanencnnnnnnennnnnss 35 Fig 31 VCB 8020 leds and connector KAPI sud cet dees cee id 35 Fig 32 ICP module pow
26. e material weighed is transported Potential sources of danger would then be add on equipment that the material weighed is transported in or metered through In such cases the measuring system may cause residual hazards if untrained staff uses or operates it incorrectly This measuring system may be a component of a more complex system The system operator bears the full responsibility for operating safety Identification of residual hazards This symbol indicates hazards that could cause personal injury or even death in extreme cases gt This symbol indicates hazards that could cause property damage to the measuring system or other system components Personnel Only trained technical staff may prepare install start up operate service or maintain the measuring system Everyone doing work on the measuring system should read the safety instructions and be aware of and follow the parts of the service manual applicable to them The operator should use the service manual to instruct the operating personnel to comply with all regulations and instructions Changing parameters Parameters dictate how the measuring system functions Only persons familiar with the system s function should change the parameters Incorrect parameter settings may be dangerous to persons or cause property damage with control systems connected to the system They may also greatly disturb the process Password Parameters are protected by password fr
27. er RS 485 and COMNectiON occcccccccnnccnnccccnncnnncnnnancnnnnnonancnnnnnnnnncnnnononanennnnnnnanennnnss 37 Fig 33 ICP module serial interface connection ccoooonncnncccnncccnncnononnnnnnnnnnncnnnonononenononnnnnrnnnonnnanennnnnnnancnnnnss 38 Fpig 94 Jsyoetdutiputload SEN ts tii 40 FI 30 l 7021 c mrent o tput COMNECUON sais due Oto EI a cad 40 Fig 36 d 7021 voltage output conecci n 40 LEIg 97 70141 WINING deseos Qe Dude o eau AA AN cus PM AN 41 big 995 Dimensions othe IOCP Modules ssia a aa lose e teet ade 42 Fig 99 Speed transducer FGA 20 RSLE nieto e E a i o tet aaa 43 Fla 40 2Speediransduicer FGA 24 A isse costae duc iii E aa n E c or ict e ao Delos 43 Fig 41 Calibration data memory DONgQle oocccccccconccnncccconccnncnononcnnnonnnnnnonnnonnnncnnnnonnnncnnnnonanrnnnnnnnnennnonnns 44 19 42 INAVVISGCSERIDIIVG Ol ale in ea 45 FI 43 INAVVISGRCCM SUCKS rai AAA AE ADA e Ud vantt 45 Fig 44 Automatic gravimetric filling instrument descriptive plate ooooononncccnnncccnnnnnncccnncccnnnnnanncnnnncnnnnnnnos 45 Fig 45 Automatic gravimetric filling instrument additional plate coooncnccconnnncononinnnnonnnnonnnnononnanenoss 46 Fig 46 Discontinous automatic totaliser descriptive plate oonccccoonncococoncnnononnononnnnnnconanencnnancnnnnncnnnnnos 46 Fig 47 Discontinous automatic totaliser additional plate o cccccoonnnccnnccononnnnncnnnancnnnnnonanenonononn
28. erface any breakdown in communication has to be identified and the corresponding outputs have to be put into the safe state Monitoring is active when the set timeout time is O and a fieldbus card is connected If communication to a fieldbus master breaks down any charging in process is stopped after the time out time and a fault is indicated After resuming communication the fault indication is automatically cleared WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 32 6 3 5 6 VPB 8020 leds and connectors Fig 27 VPB 8020 leds and connector XP1 Fig 28 VPB 8020 leds and connector XP3 x Qu SE MA A De J Operation mode Status OPTIONS Operation mode Status 1 5 On the Profibus connection VPB 8020 the LED is lit Leds H110 and H120 have same function INSTALLATION MANUAL DE020095 V1 9 WA 800 Product Family OPTIONS Page 33 Table 17 VPB 8020 Fieldbus Operation Mode State Indication Ono Ntmime Nopower 0 Green On line Data exchange Flashing Green On line clear Flashing Red 1 Hz Parameterization error Flashing Red 2 Hz PROFIBUS Configuration error Table 18 VPB 8020 Module Status Status Indication Of Not power or not initialized 97979090 Green Initialized Flashing Green Initialized diagnostic event s present
29. ermination resistor should be mounted both end of the bus XS3 1 TxD 2 TxD gt 120 Ohms RS 485 2 3 RxD 4 RxD Fig 18 S3 as RS 485 2 wire wiring diagram RS 485 4 wire connection RS 485 4 wire termination resistor 1200 is connected to the receive interface PIN 3 4 WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 24 INTERFACES 5 9 Ethernet interface Connector XETH RJ45 10 100 Mbit s Isolated For fixed installation Shielded and twisted pair cable Table 14 Ethernet cable ECEEEECECEEEEEE CECE CECE EEE CEC EEE ECE ECT ECECECTEDCCEEE EOC CUECECEEEECECEC EEC ECE CEECELECEECECECETCELECTECELELLECELTCEECELE CELE CECETCELE CEO ELTTTETTELTLECL ELEC ECETLECECECETCECEELLETELCEECEEE CETTE ao ES CAT 5 100 100m Shielded and twisted pair 1 CAT 5e 100 100m Shielded and twisted pair E CAT6 1000 100m Shielded and twisted pair 5 10 USB interface For PC keyboard Non isolated INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 Page 25 OPTIONS 6 OPTIONS 6 1 Legal for trade memory 6 1 1 L F T memory VMM20490 installing
30. le clamp Load cell junction box Connector 82 Ex Supply voltage 82 1 Se Supply sense 28 Si Signal 81 Ex Supply voltage 81 1Se Supply sense 27 Si Signal Jumper for calibration write protection and calibration parameter memory U B4 s i Fig 7 Load cell connection INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 CABLES Page 17 If the scale design provides the ground connection for a load cell body it is not necessary to use other earthing cable It is not necessary to connect the cable screen in junction box terminal if available if load cells shields are connected to the load cell body In this case the shield is earthed via the load cell body Table 4 Load cell conductor colors Load Cell Supply Sense Supply Sense Signal Signal Type U Se Ww U Se Si Si Shield Yellow Box type Connection Us Se U Se Si Si Shield KR M4B Screw Table 7 Load cell connection cables Cable type DATAJAMAK 4x 2 1 x0 24 Table 8 LIYCY conductor colors LiYCY conductor colors Pairno a conductor b conductor Table 9 JAMAK and DATAJAMAK conductor colors WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 18 CABLES JAMAK and DATAJAMAK conductor colors Type a conductor b conductor JAMAK DATAJAMAK
31. nd 8 i Screened cables load cell connection the serial interfaces are fixed to the rail earthed with the attached clamps 4 3 Warning about electrical welding A All electrical welding jobs in close to weighing instrument should be made before installation of load cells If welding is necessary after the load cells are installed and connected to the weight indicator the following measures must be carried out 1 Disconnect each individual load cell cable from the junction box or weight indicator 2 Remove the load cells from welding area if it is possible If the load cells cannot be removed place the earthing electrode of the welding apparatus so close to the weld as possible and unconditionally so that welding current does not run through the load cells WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 16 CABLES 4 4 Connecting load cells Load cell connection to the WA 800 is parallel connection figure 6 Corner adjustment is done with resistors in the connection box Take care when more load cells are connected to one channel load impedance may not be less than 430 Load cell extension cable is connected in load cell connection box table 5 and parallel connection table 6 Load cell extension cable must be done with twisted pair screened shield cable or compatible table 7 Weighing indicator A dU WA 800 Series Cab
32. nnections established red Critical link failure Flashing Red 1 Hz One of more connection timed out Alternating Red Green Self test Table 22 VCB8020 Module Status LED H110 Status Indication uo Npomer Green Operating in normal condition Flashing Green 1 Hz e Missing or incomplete configuration device needs commissioning Red Unrecoverable Fault s Flashing Red 1 Hz Recoverable Fault s Alternating Red Greed Self test Table 23 VCB8020 Connectors XP1 XP3 pin assignment Signal Table 24 VCB8020 Module Specifications INSTALLATION MANUAL DE020095 V1 9 Interface Specification Module power supply 5V DC internal AA O O A al A na Fieldbus plug connectors Phoenix MSTB 5 max 2 5mm Phoenix MSTB 5 max 1 5mm OPTIONS WA 800 Product Family OPTIONS Page 37 6 4 l O Extension modules ICP modules WA 800 I O can be extended with ICP modules Module is mounted outside of the WA 800 and requires power 24 VDC Module is connected to WA 800 with RS 485 2 wire interface Connected modules are determined by WA 800 software version Table 25 ICP l O modules ICP Modules 3 DO Relay 250VAC 5A 30VDC 5A 7 DO Relay 120VAC 0 5A 30VDC 1A 1 Analog Out 12 bit 0 10V 0 4 20mA 1 Analog In e Note 1 7067D relay outputs can be loaded with max 120VAC ICP modules interface parameters are fixed
33. nnectors for connecting the bus You can use either the XP3 plug or the XP1 HD 9 pole The leds H110 and H120 indicates proper bus operation and they have same function A 0 00 0 O oor SE NA Fault Fig 24 VPB 020 leds and connector XP1 19 000 10 Status 1 5 Faut E Status Bey eG Fig 25 VPB 020 leds and connector XP3 Fault led red Bus don t work bus is broken or module is broken otatus led green Bus is OK On line otatus led flashing green Module configured no on line Pin assignment XP1 XP3 PinNo PinNo 2 E E RxD TxD P 8 2 RXD TxD N 5 3 DGND 6 4 VP O 5 EG 1 P B n N A ait The screen should not be placed on the plug but on the cable clamp WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 30 OPTIONS 6 3 4 2 Profibus DP Bus terminating The first and last units on the PROFIBUS DP fieldbus have to have a bus termination You can do this by setting jumpers W150 W151 and W152 to 1 2 At position 2 3 bus is not terminated If the last actively terminated slave is removed from the bus this may cause the entire bus to disturbed This fault occurs particularly often when using alternating scales This problem can be avoided by using a separate active bus termination such as the one offered by Siemens under order number 6ES7 972 0
34. nnnnnnos 47 Fig 48 Automatic catchweigher descriptive plate cccocoonnccnccccconccnncnnnnnnonnononanononononanennnononanennnonnnanennnnos 47 Fig 49 Automatic catchweigher additional plate oooonccnccccccnncnncnonancnnnononanennnonnnancnnnononanennncnnnanennnnss 47 Fig 50 Scale identifier label position NUMber cccooconnnncccccnoccnncccooncnnncnnnnncnnnononancnnnnnnnnncnnnononanennnonnnanennnnss 48 Fig 51 Material INTOFMATION Plate a EVEN E Od RU 48 WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 6 INSTALLATION MANUAL List of tables ADE 1 OV Sie MeO A o e T mt E 13 Table 2 INGIWORK NCGS RE RR ute Ants teach Ut ected eat Slee at 13 Table 3 able AS c 14 Table Load cell COMGUCION CONOS ira eoo Deoa eres bn a ecco ata cA et tae at ede 17 Table 5 Cable extension connection boxes for load CellS ooccoccoccoccoccocnoncnonnncnnnoncnononcnnnoncnnnonnnnannnonannnos 17 Table 6 Parallel connected load cells connection boxes mwwrrrravaeamaaeenee nee ene eee 17 Table 7 oad cell conmnecHornm8bDl6GS o coetuea cun tales temet OOO UE inedito 17 Table s LIVE Y CONGUCTOR eoi TR MH 17 Table 9 JAMAK and DATAJAMAK conductor colors esee enm ae nev naene nae nev aa naa 17 Table T0 WASSO0 COHBDeCIOfS 5 a e a 19 Table 1146
35. om being changed without authorization The measuring system operator should use the password in a responsible fashion INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 SAFETY NOTES Page 9 Acknowledging fault indications Fault indications may only be acknowledged after the cause of the fault has been rectified Before acknowledging a fault please ensure that connected peripheral units are functioning properly Especially connected control systems should be in a defined and safe state Service and maintenance Please read all of the warning signs on the scale owitch off power supply of the measuring system before working on the mechanical equipment or peripheral units particularly control systems Take appropriate action to ensure that the measuring system cannot be inadvertently restarted Before performing work on the electrical equipment disconnect the power supply Moisture and humidity All parts of the scale particularly the electrical components have to be protected from moisture and humidity when the casing is open for instance during service and maintenance work Otherwise please observe the protection class of the casings Design modifications If you make design modifications on the measuring system or add components that manufacture does not supply Manufacture shall not accept any liability or warranty This especially applies to modifications that may have an impact on operational safety Replacing p
36. omponents together 7 If indicator is L F T tape the calibration seal stamp over the casing seam 8 The indicator casing is not sealed 9 Adescriptive stamping plate is placed on the outside of the casing preferably on the front side above the keyboard 10 If indicator is L F T and the descriptive stamping plate is not made of material that is destroyed when removed it has to be protected by sealing stamp INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 CALIBRATION AND SIGNS Page 45 7 1 1 Stamping plates 7 1 1 1 Non Automatic Weighing Instrument NAWI EC directive 90 384 EEC Standard EN45501 OIML R76 Non Automatic Weighing Instrument directive standard and type approval certificate orders to fix to L F T scales Descriptive plate and M sticker in green sticker Capital letter M e CE mark with the year in which it was affixed e Il The accuracy class of the scale Ill or 111 e Identification number of the EU notified body 0424 e EC type approval certificate number D07 09 022 e Temperature range 10 C 40 C e d Scale serial number L0012345 e Type Scale type e Max Maximum capacity e Min Minimum capacity e e Verification interval or d non L F T scale LAHTI PRECISION OY LAHTI FINLAND Type WA 802 SPL4300 P C 2006 Max 100 200 500 kg 0424 Min 1 2 4kg DO7 09 022 e 0 05 0 1 0 2 kg 10 C 40 C Id L0012345 Fig 42 NAWI descriptive plate Fig 43 NAWI G
37. or WA 801 WA 802 WA 802r WA 804 WA 805 WA 806 WA 807 and WA 810 It explains Installation The connections wiring Connections he accessories Stamping plates You can find additional information such as other details on the fieldbus couplings in the following manual for the WA 800 Product Family system Users Guide WA 801 802 Weight Indicator Users Guide WA 805 Filling Scale Controller User s Guide WA 806 Discharge Scale Controller User s Guide WA 807 Catch Weighing Controller Users Guide WA 810 Totalizing Belt Scale Indicator Operating Manual WA 801 802 Weight Indicator Operating Manual WA 805 Filling Scale Controller Operating Manual WA 806 Discharge Scale Controller Operating Manual WA 807 Catch Weighing Controller Operating Manual WA 810 Totalizing Belt Scale Indicator Communication Manual WA 800 Product Family Communication Manual WA 810 Totalizing Belt Scale Indicator WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 8 SAFETY NOTES 1 SAFETY NOTES Using for the Intended Purpose The measuring system with its connected mechanical components is only intended for weighing and control applications Sources of danger The measuring system does not generate any hazards during the weighing process if the system is properly installed and put into service Using the measuring system might be dangerous if the system takes on control functions or when th
38. rective 2004 22 EC Standard OIML R107 Discontinous Automatic Totaliser directive standard and type approval certificate orders to fix to L F T scales Descriptive plate and additional extra label LAHTI PRECISION OY Type WA 8xx ABC123xxx LAHTI FINLAND Max xxxx kg dis x kg C M07 M07 Min xx kg 2min XXXX kg Id L0029024 Class X X DE 07 MI006 PTB034 Fig 46 Discontinous automatic totaliser descriptive plate e Manufacture and address e CE Myy where yy is the last two digits of the year in which it was affixed CEO7 was built in 2007 e Class X X Accuracy class 0 2 0 5 1 or 2 e Type Scale type e Max Maximum capacity e Min Minimum capacity INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 CALIBRATION AND SIGNS Page 47 e d Totalization scale interval e 2mgn Minimum totalized load e ld Scale serial number L0029024 e EC type approval certificate number DE 07 MI006 PTB034 Additional markings GALLI Fig 47 Discontinous automatic totaliser additional plate e Tamb Temperature range 10 C 40 C e Humidity lt 85 at 40 C not condensing 7 1 1 4 Automatic Catchweigher EC directive 2004 22 EC Standard OIML R51 Automatic Catchweigher directive standard and type approval certificate orders to fix to L F T scales Descriptive plate and additional extra label LAHTI PRECISION OY Type WA 807 PSF415T MR LAHTI FINLAND Max 6000 15000 kg CE E 2 e d 2 5 kg
39. reen sticker 7 1 1 2 Automatic Gravimetric Filling Instrument EC directive 2004 22 EC otandard OIML R61 Automatic Gravimetric Filling Instrument directive standard and type approval certificate orders to fix to L F T scales Descriptive plate and additional extra label La OY Type WA 8xx ABC123xxx Maxfill xxxx kg C Minfill xx kg Id L0012345 X x zz Ref x zz DE 07 MI006 PTB033 Fig 44 Automatic gravimetric filling instrument descriptive plate WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 46 CALIBRATION AND SIGNS e Manufacture and address e CE Myy where yy is the last two digits of the year in which it was affixed CE07 was affixed in 2007 e X xX 2 Operational accuracy class x 0 2 0 5 or 1 e Ref x Reference accuracy class x lt 2 in the form 1x10 2x10 5x10 where k is negative whole number or zero e Type Scale type e Maxfil Maximum filling e Minfill Minimum filling e ld Scale serial number L0012345 e EC type approval certificate number DE 07 MI006 PTB033 Additional markings GE tig g camila situ au Fig 45 Automatic gravimetric filling instrument additional plate e Max Maximum capacity e Min Minimum capacity e d Scale interval e Maximum subtractive tare e Max rate load minute e amb Temperature range 10 C 40 C e Humidity lt 85 at 40 C not condensing 7 1 1 3 Discontinous Automatic Totaliser EC di
40. rminated 6 3 6 2 DeviceNet Baud rate and address settings Both values are set using parameters INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 OPTIONS Page 35 6 3 7 DeviceNet module VCB8020 As an option the module can be fastened on the unit s mainboard to provide an interface to the DeviceNet fieldbus OOOOO yp eet a VCB8020 e 9 e ET W160 H4120 54 321 XP 1 1 2 Ribbon cable Connector 3 4 W 100 H110 i Fig 30 Position of connectors and jumpers VCB 8020 Note W100 has to be in position 2 3 The VCB 020 card has two bus connectors Both XP1 and XP3 plugs can be used Pin assignment at table 23 6 3 7 1 DeviceNet Bus terminating The bus termination resistances must be activated at the first and last station of the bus This is done by applying the W160 jumper to the position 1 2 At position 2 3 bus is not terminated 6 3 7 2 DeviceNet Baud rate and address settings Both values are set using parameters 6 3 7 3 VCB8020 Leds and connector XP1 amp Network Status LED Module Status LED 1 2 3 4 5 9 45 49 49 99 Front View Fig 31 VCB 8020 leds and connector XP1 On the DeviceNet connection VCB 8020 the LED is lit WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 36 Table 21 VCB8020 Network status Status Indication LAM Not online No power Green On line one or more connections are established Flashing Green 1 Hz On line no co
41. transducer for mounting on the tail pulley shaft of the conveyor Material No V0010974 Fig 40 Speed transducer FGA 24 A WA 800 Product Family INSTALLATION MANUAL DE020095 V1 9 Page 44 CALIBRATION AND SIGNS 7 CALIBRATION AND SIGNS 7 1 Calibration and signs L F T scales have to fix Descriptive plate The plate has markings as instructions below A marking depends on scale type Notified body fix the other EC directive required marks and seals to L F T scales A label locates at the front panel and or side of the housing The Legal for Trade parameters and the results of adjustment are stored in the scale connector that is called a dongle The benefit is the fact that it does not have to be adjusted again after exchanging or changing the electronic or display unit Manipulating the dongle causes a loss of adjustment and L F T scale becomes non L F T scale Fig 41 Calibration data memory Dongle Please do the following for configuration and adjustment 1 Switch the mains voltage off 2 Open the system and the dongle casing by unhinging on the side with a screwdriver Note Don t open the housing when power is switch on N 3 Remove the wire jumper between pins 1 and 3 of the connector figure 38 Do calibration as described in the service manual 5 Set jumper back between pins 1 and 3 The relevant data are writing protected when a wire jumper is set between clips 1 and 3 6 Clip the dongle s plastic casing c
42. type approval certificate number D07 09 022 or DE 07 MI006 PTBO33 or DE 07 M1006 PTB034 or DE 07 MIOO6 PTB035 e Verification interval ez marking is d 7 1 1 7 Scale type and electrical information plate The plate has markings example figure 32 e Manufacturer e Weighing indicator type e Manufacturer address e Type Type number e MatNo Lahti Precision material number e Power Supply voltage range Voltage frequency range Max required power WA 802 Lahti Precision Oy R Ahjokatu 4 a FI 15800 Lahti Type VKG 20703 Mat No V0010919 Power 100 230VAC 15 10 47 63 Hz Max 10VA Fig 51 Material information plate INSTALLATION MANUAL WA 800 Product Family DE020095 V1 9 TECHNICAL DATA Page 49 8 TECHNICAL DATA 85 250 VAC 15 10 47 63 Hz max 10 VA Operating temperature 30 60 C Temperature ranges Legal for Trade 20 40 C Storage temperature 40 80 C opino Zero stability Tko lt 0 06 uV C lt 40 ppm C FSR Temp sensitivity Tke 40 ppm C Combined error Fcomb lt 100 ppm C Measuring channels 1 A Legal for trade max 6000d Multi range scale 3 x 4000d Number of increments Multi interval scale 3 x 4000d Resolution unlimited in non legal for trade mode To 100 ofthe weighing range Max 20 settable Zero setting device Automatic zero tracking 0 5d sec selectable Automatic zero setting selectable Impedance min 43
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