U3X-02 BIKE SERVICE MANUAL
Contents
1. enne nennen nnn nnn 54 CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 READ AND SAVE THESE INSTRUCTIONS To ensure your safety and protect the equipment read all CAUTION f you experience chest pains nausea dizziness instructions before operating the MATRIX U3x 02 Bike or shortness of breath stop exercising immediately and con sult your physician before continuing To ensure proper use of the Matrix U3x 02 Bike make sure that all users read this manual Remind the users that before undertaking CAUTION Any changes or modifications to this equipment any fitness program they should obtain complete physical could void the product warranty examinations from their physicians If at any time while exercising the user experiences dizziness pain or shortness of breath nausea or feels faint he or she must stop immediately This bike is only to be used for its intended purpose described in this manual Do not use attachments that have not been recom mended by Matrix Never drop or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for ass2. CUPRA FIGURE A E 2010 l 3 English S002 FIGURE B FIGURE 60 NOTES 61 Strong Smart Beautiful MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1
3. 11 OND T TT NI 04006 puvog OULUO LOS 14a o puc GND lt 6 IND IND IND MN J N T LI LLLI OND 8 YILIMS gn 5 uO44ngqusng 95 20d tt 48 og 1 NI 29 8 1 ELECTRICAL DIAGRAM 12 CHAPTER 8 TROUBLESHOOTING 8 2 ERROR CODES ON THE CONSOLE CODE CLASS DESCRIPTION SOLUTION 0x02AB C Machine type error Set the correct machine type in Engineering Mode 0x02B3 C Resistance type error Set the correct machine type in Engineering Mode 0x0201 Low voltage on the battery Charge by running or by plugging voltage under 11 2V in the AC adapter 0 0247 failed memory write error Replace feedback ADC error 0x0248 Battery failure or disconnection Check the wire connections at Voltage under 8V or over 15 the battery Replace the battery 0 0441 When the UCB implements Check the machine type in a command the LCB is not Engineering Mode Check the receiving this command connections at the UCB and LCB Ox04A0 Digital Communication Failure Check the console cable LCB has no return message for connections at the UCB and the UCB for 3 seconds LCB Replace the UCB or LCB as needed 0 04 UCB No Response Check the console cable connections
4. 32 TABLE OF CONTENTS 9 10 9 11 9 12 9 13 9 14 9 15 9 16 9 17 9 18 9 19 9 20 9 21 10 1 10 2 10 3 10 4 10 5 Pedal FA cie Mic M S 33 TN 34 Lower Control Board Replacement 35 Battery csiis aniria intl NE EE A E irira ES 36 De BET 37 Generator 38 Generator 39 Pulley Axle Set 40 Crank Axle Set Replacemennt sssssseccceceeeeceeeecesseeseceseeseccasseassseesseeeeesneeeess 42 Rear Stabilizer 43 Front Stabilizer Replacement 44 MS SOUT T UU MM 45 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 202 _ 46 Fasteners and Assembly Tools 47 Assembly TS GEG ONS To P 48 Adjusting the Pedal Straps and 52 PSS Me BIKO T Om 53 CHAPTER 11 SOFTWARE UPGRADE GUIDE Software Upgrade
5. Strong Smart Beautiful U3X 02 BIKE SERVICE MANUAL TABLE OF CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION 1 enm 1 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 Read and Save These Instructions 3 2 2 ReguiremeniS 4 CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 Recommended Cleaning Tips cccccssssscccecccsssseeeeceeneeseceeseeeeeeeeessaeanseeeeesansseeeeees 5 9 2 Check for Damaged PariS 5 3 3 Care and Maintenance Instructions 6 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 Console Descriptor TET 7 4 2 Workout Setup Steps 8 4 3 Workout Setup Steps opt Per Reeves cu mal ea 8 4 4 Workout Setup Steps Level 2 ar npn ERR 8 4 5 Workout Setup Steps Fitness Tesla retra i 9 4 6 Workout Setup Steps Target Heart Rate 10 4 7 Workout Setup Steps Constant Watts 10 CHAPTER 5 MAN
6. 149 8 160 108 72 6 Yes Full racing style with elbow support CHAPTER 10 BIKE SPECIFICATION AND ASSEMBLY GUIDE 10 2 FASTENERS AND ASSEMBLY TOOLS QUANTITY PART SKETCH DESCRIPTION NOTES m 1 17203 See sketch of part 204 SMM ALLEN WRENCH PURPLE See sketch of part 204 6 MM ALLEN WRENCH PURPLE a OPEN END WRENCH 15 amp 17MM PURPLE emp mn BH HEAD SCREW 251 SPRING WASHER WHITE HEX HEAD SCREW X 20L BLACK FLAT WASHER BLACK EE Pr SPRING WASHER BLACK 731 Ou BUTTON HEAD SCREW 8 X 20L YELLOW ES SPRING WASHER YELLOW FLAT WASHER YELLOW HEX HEAD SCREW M8 X 25L YELLOW BUTTON HEAD SCREW M8 X 20L FLAT WASHER SPRING WASHER HEX HEAD a M5 X 12L GREEN 49 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9 21 STEP 1 STEP 2 50 CHAPTER 10 BIKE SPECIFICATION AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 STEP 4 51 52 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 5 CONSOLE ASSEMBLY CHAPTER 10 BIKE SPECIFICATION AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED FINAL ASSEMBLY 53 54 CHAPTER 10 BIKE SPECIFICA
7. A m lt gt in N ry D gt NJ N 4 eh i Fv gt MCN gt _ d 59 N Ca t N M M SN E lt C gt 1 i 1 US AN N FIGURED FIGURE 6 Once screws removed from both side shrouds lift the shrouds away from frame NOTE You will need to angle shroud so that the crank passes through the hole in the shroud 36 CHAPTER 9 PART REPLACEMENT GUIDE 9 12 LOWER CONTROL BOARD REPLACEMENT 1 Remove the shrouds as outlined in Section 9 11 2 Remove the 3 screws holding the cover onto the lower board and remove the cover 3 Disconnect the 5 wire connections to the lower board Figure A 4 Remove the 2 screws holding the lower board to the frame Figure B and remove the lower board FIGURE A m FIGURE B 5 Reverse Steps 1 4 to install a new lower board Figure C shows the connections at the board 3 Pin Connector from the Generator uid 2 Pin Connector from rom the Console the AC power source 2 Pin Connector from the Battery 2 Pin Connector from the Resistor FIGURE C 6 Test the bike for function as outlined in Section 9 21 37 CHAPTER 9 PART REPLACEMENT GUIDE 9 13 BATTERY REPLACEMENT 1 Re
8. NOT use ammonia chlorine or any acid based cleaners NOTE Spray cleaner onto a cloth before using never spray cleaner directly onto the equipment b Keep the console display free of fingerprints and salt build up caused by sweat 3 Attempt to wobble the unit from side to side and front to back Level if needed see Section 10 5 WEEKLY MAINTENANCE ITEMS 1 Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit 2 Check the pedal straps for damage 3 Clean the grooves on the foot pedals MONTHLY MAINTENANCE ITEMS 1 Inspect the console seat pedals and shrouds for damage 2 Tighten the pedals onto their respective cranks using a 15 mm wrench 3 Adjust the leveling feet if equipment rocks or wobbles 4 Clean the seat post track with a 100 cotton cloth YEARLY MAINTENANCE ITEMS 1 Remove the front shrouds and check the belt for damage alignment and proper tension CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 CONSOLE DESCRIPTION WORKOUT KEYS Simple program view and selection buttons GO One touch Start ENTER To confirm each program setting UP DOWN LEVEL Easy information and level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data COOL DOWN Puts the Bike into Cool Down Mode TOGGLE DISPLAY Allows the user to select what information is displayed
9. a With one prong of a multi meter on each of the plates on one side of the HR grip set Figure A a voltage reading of between 5 and 2 0 should be seen If the reading is correct the issue is not with the HR grips or grip wiring b If the reading is not correct remove the screws holding the halves of the HR grip together and check the connection of the wiring to the grips Figure B 2 Remove the console from the unit and verify continuity of the HR grip wiring With a multi meter set for ohms place one prong on the HR grip wiring coming up the console mast Figure C and the other on the appropriate plate match red with red and white with white a An ohm reading of less than 1 should be received If it is higher replace the HR grip wiring 3 Perform a continuity check on the console See Service Bulletin Continuity Test on Matrix Bikes a Once the console continuity is confirmed perform a continuity check on the HR board ground wire With a multi meter set for ohms place one prong on the HR board ground wire Figure D and the other on the console ground wire An ohm reading of less than 1 should be received If it is higher replace the HR board 4 If all the troubleshooting listed above has been performed and the unit still has HR issues replace the HR board a If the HR board does not resolve the issue replace the console FIGURE C FIGURE D CHAPTER 8 TROUBLESHOOTING 8 11 ENTERTAINMENT TROUBLESHOOTING
10. new overlay to the outline in the console faceplate Once it is in place press down on the overlay so that the adhesive on the overlay bonds to the keypad Figure FIGURE J FIGURE K 11 Reverse Steps 1 3 to re assemble the console 12 Test the bike for function as outlined in Section 9 21 CHAPTER 9 PART REPLACEMENT GUIDE 9 6 CONSOLE MAST REMOVAL 1 Remove the console as outlined in Section 9 1 2 Remove the HR handlebars as outlined in Section 9 2 3 Lift up the rubber boot at the bottom of the console mast Figure A and remove the 4 screws holding the console mast to the frame Figure FIGURE A FIGURE 4 Pull the wires out the bottom of the console mast and remove the mast Figure FIGURE C 5 When installing a new console mast be sure to pull the console wires up through the new mast prior to installing the 4 screws into the frame 6 Test the bike for function as outlined in Section 9 21 31 32 CHAPTER 9 PART REPLACEMENT GUIDE 9 7 SEAT PAD REPLACEMENT 1 Remove the 4 screws holding the seat pad to the seat post Figure A FIGURE A 2 Lift the seat pad away from the seat post Figure B FIGURE B 3 Reverse Steps 1 2 to install a new seat pad CHAPTER 9 PART REPLACEMENT GUIDE 9 8 SEAT POST REPLACEMENT 1 Remove the seat adjustment pin Figure A 2 Pull the seat post upward until the stem comes away from the frame Figure B FIGURE A F
11. on each of the 3 windows on the console Press and hold to enable disable scrolling CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 2 WORKOUT SETUP STEPS MANUAL GO Press to immediately begin a workout Workout resistance level and time will automatically go to default settings Pressing GO will not prompt user for age weight or level settings 1 Start pedaling and press the GO key to begin your workout 2 The display will read 3 2 1 Begin and then the program will start MANUAL Manual allows the user to input more information while defining their own workout Calorie expenditure will be more accurate when inputting information in Manual than by pressing GO 1 Start pedaling press the MANUAL key 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start 4 3 WORKOUT SETUP STEPS LEVEL BASED PROGRAMS FAT BURN Fat burn is a level based program that is designed to help users burn fat through various resistance level changes ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain INTERVAL TRAINING The Intervals Training program is a level based program that automatically adjusts the resistance of the machine f
12. still present after the UCB and console cable are replaced replace the LCB 15 16 8 5 TROUBLESHOOTING ERROR 0x04A0 ERROR 0x04A0 DIGITAL COMMUNICATION FAILURE T m FUN i sr i y 4 5 zo han t 4 aa We TPR i F ej LED 1 mI L F r i ad MA F i E an 4 i FREE 1 SYMPTOM Error code 0x04A0 is displayed on the console CHAPTER 8 TROUBLESHOOTING LED 8 CHECK POINT POSSIBLE ISSUE SOLUTION If LED1 is OFF No AC power cord plugged in Normal for an non powered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks SOLUTION IF LEDS ARE NORMAL 1 If the LEDs are lit normally replace the UCB and console cable 2 if the issue is still present after the UCB and console cable are replaced replace the LCB CHAPTER 8 TROUBLESHOOTING 8 6 TROUBLESHOOTING KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES 1 The keypad connection ribbon cable has not been plugged in correctly 2 The keypad is damaged 3 The UCB is damaged SOLUTION 1 Perform a keypad test in Service Mode a Press and hold both the UP and DOWN LEVEL keys until Manager Mode appears on the display b Use the UP and DOWN LEVEL keys to scroll to Service M
13. 23 Your Bike is provided with a power cord with a plug listed below and requires the listed outlet Any alterations of this power cord could void all warranties for this product Multiple Bikes can be powered on one dedicated circuit 3 units per 15 Amp and 4 units per 20 Amp dedicated circuit NC GROUNDING INSTRUCTIONS The Matrix U3x 02 Upright Bike must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock The Bike is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances If the user does not follow these grounding instructions the user could void the Matrix limited warranty DANGER Improper connection of the equipment grounding conductor can result in the risk of electric shock Check with a qualified electrician if the user is in doubt as to whether the product is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by an electrician 3 1 RECOMMENDED CLEANING TIPS Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX U3x 02 Bike Please read and follow these tips Position the equipment away from direct sunlight The intense UV light can cause discolor
14. AGER MODE 5 1 Using Nanager Mode M 11 5 2 Manager Mode EN 11 CHAPTER 6 ENGINEERING MODE 6 1 Using Engineenng NIE 12 CHAPTER 7 SERVICE MODE 4 SNE m 13 CHAPTER 8 TROUBLESHOOTING 8 1 Electrical Diagram sorsara 14 8 2 Error Codes on the Console scs ete ba sva __ _______ ___ 15 8 3 PEDER 16 8 4 Troubleshooting Display Issues 17 8 5 Troubleshooting Error khe 18 8 6 Troubleshooting Keypad ISSU8S pee sa rin prt ba uakxs suae kia RekRR gd aiia aaa 19 8 7 Troubleshooting Resistance ISSUes rrrrarnnnnvrvnnnnvrnvnnnnernnnnnsvnnnnnnernnnnnevnnnnnnevnnnnnsene 20 8 8 Troubleshooting Pedal Slipping RES 21 8 9 Troubleshooting Noise 155066 PER add xs dde FR aa xil dava Rida 21 8 10 Troubleshooting Heart Rate Issues 22 CHAPTER 9 PART REPLACEMENT GUIDE 9 1 Console RENS 23 9 2 Heart Rate Handlebar Replacement eese 24 9 3 Heart Rate Grip Replacement NR DR 25 9 4 Holder REO SIUE TEE 26 9 5 Console Keypad Overlay 27 9 6 Console Masi RNA 29 9 7 ocal Pad ENN 30 9 8 EP 31 9 9 Seat Post Insert Replacement
15. AND ASSEMBLY GUIDE 10 6 TV BRACKET INSTALLATION CONTINUED 17 Route the TV power controller and console cables out the back of the console and plug into the back of the TV Figures S amp T 18 The new TV should now be programmed and thoroughly tested before installing the covers See Sections 8 11 8 14 for TV troubleshooting help if needed FIGURE 5 FIGURE T 19 Install the console back cover onto the console NOTE You will need to push the top end of the back cover beneath the TV lower plastic cover and route the wiring through the hole in the back cover Figure U Once you have the top of the back cover in position push the lower part of the back cover into position It should snap into place Figure V FIGURE U 20 Install the TV back cover onto the unit NOTE You will need to line up the tabs at the bottom of the TV back cover to the slots in the console back cover Figure W Secure the TV back cover with 4 screws Figure X FIGURE W FIGURE X 59 CHAPTER 11 SOFTWARE UPGRADE GUIDE 11 1 SOFTWARE UPGRADE INSTRUCTIONS 1 Turn on the power to the Bike wait until the standard display picture has come up 2 Enter Manager Mode by pressing and holding the LEVEL UP and DOWN keys simultaneously 3 Record the Accumulated Mileage Accumulated Distance and Serial Number NOTE This information can be lost during the update procedure and should be recorded so that the information can be re entered into th
16. DER REPLACEMENT 1 Remove the 2 screws holding the cup holder to the console mast Figure A A CO pue e 2 Remove the cup holder Figure B FIGURE B 3 Reverse Steps 1 2 to install a new cup holder CHAPTER 9 PART REPLACEMENT GUIDE 9 5 CONSOLE KEYPAD OVERLAY REPLACEMENT NOTE The instructions below are for console overlays keypads but the procedure is the same regardless of where the overlay keypad is 1 Remove the console as outlined in Section 9 1 2 Remove the 2 screws holding on the back cover of the console and remove it Figure A 3 Remove the 4 screws holding the front of the console to the back and split the 2 halves Figure B FIGURE A FIGURE B 3 Unplug the faulty keypad from the UCB 2 ribbon cables Figure C 4 Use a razor to remove the faulty keypad overlay from the console faceplate Figure D FIGURE C FIGURE 5 Clean the console area with alcohol to remove any left over adhesive Figure FIGURE E 29 CHAPTER 9 PART REPLACEMENT GUIDE 9 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED FIGURE F FIGURE G 7 Plug the ribbon cables into the UCB Figure H 8 Carefully line up the new keypad to the outline in the console faceplate Once it is in place press down on the keypad so that the adhesive on the keypad bonds to the console Figure 1 FIGURE H FIGURE I 9 Peel the backing off of the new overlay Figure J 10 Carefully line up the
17. E If 12 Volts are present the issue is likely with the TV itself contact Matrix Customer Service FIGURE E 23 24 CHAPTER 8 TROUBLESHOOTING 8 14 ENTERTAINMENT TROUBLESHOOTING CONTROLLER ISSUES 1 If you have status lights on the TV but the On Off button gives no response disconnect and then re connect the power to the treadmill from the wall Attempt to turn on the TV again using the On Off button 2 If the TV does not power on check the TV keypad connection at the console Figure A 3 Also check the connection of the TV controller wire at the TV Figure B and the console Figure C 4 the TV does not power on with the TV keypad attempt to power the TV using the small handheld remote that came with the TV Figure D Used for changing menu and other settings If the TV will function with the handheld remote replace the TV keypad If the TV will not function with handheld remote it is likely an issue with the TV itself contact Matrix Customer Technical Support FIGURE A FIGURE B FIGURE C FIGURE D CHAPTER 9 PART REPLACEMENT GUIDE 9 1 CONSOLE REPLACEMENT 1 Turn off the power and disconnect the cord from the machine 2 Remove the 5 screws that hold the console to the top of the console mast Figure A 3 Disconnect the console cable and other wiring and remove the console Figure B FIGURE A 4 Connect the wire connections to the new console 5 Carefully push the wires into t
18. IGURE CHAPTER 9 PART REPLACEMENT GUIDE 9 19 REAR STABILIZER REPLACEMENT 1 Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A FIGURE B 3 Reverse Steps 1 2 to install a rear stabilizer 45 46 CHAPTER 9 PART REPLACEMENT GUIDE 9 20 FRONT STABILIZER REPLACEMENT 1 Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A FIGURE A 2 Remove the front stabilizer Figure B FIGURE B 3 Reverse Steps 1 2 to install a new front stabilizer CHAPTER 9 PART REPLACEMENT GUIDE 9 21 TESTING THE BIKE ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE 1 Check that the console is set for upright bike a b Press the UP or DOWN LEVEL keys until Engineering Mode appears on the display c Use the UP or DOWN LEVEL keys to scroll to Machine Type d f Press and hold both LEVEL keys until Manager Mode appears on the display Press ENTER on Machine Type and make sure it is set for U3x If Machine is not set for U3x change to U3x using the UP or DOWN LEVEL key and press ENTER to save Press and hold the STOP key for 3 5 seconds to return to normal function 2 If the unit has an add on TV program the channels see Entertainment Owner s Manual 3 Without hitting start
19. IGURE B 3 Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad Figure C FIGURE C 4 Reverse Steps 1 3 to install a new seat post 33 34 CHAPTER 9 PART REPLACEMENT GUIDE 9 9 SEAT POST INSERT REPLACEMENT 1 Remove the seat adjustment pin Figure A 2 Pull the seat post upward until the stem comes away from the frame and set it aside Figure FIGURE A FIGURE B 3 Remove the rubber boot that rests at the bottom of the seat post Figure C 4 Grab the lip of the seat post insert and remove it from the seat post Figure D m FIGURE C FIGURE D 5 Reverse Steps 1 4 to install a new seat post insert CHAPTER 9 PART REPLACEMENT GUIDE 9 10 PEDAL REPLACEMENT 1 Use a 15 mm wrench to remove the pedal from the crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1 2 to install a new pedal 35 CHAPTER 9 PART REPLACEMENT GUIDE 9 11 SHROUDS REMOVAL 1 Remove the pedals as outlined in Section 9 10 2 Remove the seat adjustment pin Figure A 3 Remove the seat post and seat post boot Figures B amp C FIGURE A FIGURE B FIGURE C 4 Remove the 13 screws holding the left shroud in place Figure D 5 Remove the 13 screws holding the right shroud in place Figure E y GR
20. OTING PEDALS SLIPPING PEDALS SLIPPING POSSIBLE CAUSES 1 The belt tension is not enough 2 The one way bearing is damaged SOLUTION 1 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole b The generator belt should be tightened to 85 Ibf 2 If the belts are tensioned correctly the one way bearing is damaged replace the drive assembly 8 9 TROUBLESHOOTING NOISE ISSUES KNOCKING OR CREAKING NOISE POSSIBLE CAUSES 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on the crank 2 Replace the crank or axle as needed 3 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole see Section 8 13 b The generator belt should be tightened to 85 Ibf 4 Clean the belts If they are worn or will not clean replace the belts 20 CHAPTER 8 TROUBLESHOOTING 8 10 TROUBLESHOOTING HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES 1 The HR grips are not hooked up correctly 2 The HR grip wiring is damaged 3 The console or HR board is not properly grounded 4 The console HR board or wiring between are bad SOLUTION 1 Perform a DC Voltage test on the HR grips
21. OVERVIEW 1 Sections 8 11 8 14 will help with diagnosing problems with TV and entertainment related equipment that is produced by Matrix Fitness Systems 2 The U3x 02 Bike has the capability of adding an external 15 TV with a bracket A Matrix brand external TV will look similar to the TV in Figure A Your control keypad should look similar to Figure B If your equipment looks different contact Matrix or the manufacturer of your TV equipment if known FIGURE A FIGURE B 3 Verify how your TV is mounted compare your machine to Figure C which shows an external 15 TV directly mounted to a unit with a 3x console FIGURE C 4 For Matrix produced and mounted equipment you can use the information outlined in this section to help with any connection and power issues you may have If you have questions that are specific to the TV alone settings programming menu options etc please see the entertainment owner s manual 21 22 8 12 ENTERTAINMENT TROUBLESHOOTING PICTURE FUZZY OR UNCLEAR 1 Remove the TV back cover Figure A Using a verified good piece of coax cable hook the coax directly to the TV jack This bypasses internal connections for your machine or TV stand Figure FIGURE FIGURE B 2 If this does not clear your picture the issue is with the club s signal Make sure that the coax has a signal strength of at least 10db 3 If Step 1 does clear your picture check the internal cables and fittings inside yo
22. TIONS AND ASSEMBLY GUIDE 10 4 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping The pedals include spring loaded clips for easy adjustment To tighten the strap pull down the open end of the strap To loosen the strap push down on the top of the clip and pull the strap up Release the clip to lock the strap in place ADJUSTING THE U3x 02 SEAT To determine whether or not the seat requires adjustment sit on it and place your feet on the pedals The user s knees should bend slightly when the pedal is at the lowest point of its rotation It should be possible to pedal without locking the knees or shifting in the seat The Matrix U3x 02 Bike features a vertical ratchet seat adjustment system which makes it easy and safe to change the height of the seat quickly To raise the seat pull the seat upward to the desired height and let it lock into place Test and re adjust the seat height as necessary To lower the seat first get off the bike Holding the seat pull out the yellow seat post knob Let the seat slide down to the desired height and release the yellow seat post knob Test and re adjust the seat height as necessary CHAPTER 10 BIKE SPECIFICATION AND ASSEMBLY GUIDE 10 5 LEVELING THE BIKE STABILIZING THE MATRIX U3X 02 BIKE After positioning the bike in its intended location c
23. all a new generator belt NOTE Be sure to re tension the new generator belt to 80 Ibf of torque 6 Test the bike for function as outlined in Section 9 21 40 9 16 CHAPTER 9 PART REPLACEMENT GUIDE 1 Remove the shrouds as outlined in Section 9 11 2 Remove the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt Figure B FIGURE A FIGURE B 3 Once the tension has been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the generator belt Figure D TE n ual PEN FIGURE 5 Reverse Steps 1 4 to install a new generator 6 Test the bike for function as outlined in Section 9 21 ng THT x il zx F KE xi nl a Fa dis E d Au T Tr DL JE i T 7 i hi 41 42 CHAPTER 9 PART REPLACEMENT GUIDE 9 17 PULLEY AXLE SET REPLACEMENT 1 Remove the shrouds as outlined in Section 9 11 2 Remove the drive belt as outlined in Section 9 14 3 Loosen the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt Figure B FIGURE A 4 Once the tension has been removed walk the generator belt of
24. and the program will start Heart Rate Protocols Heart rate is within 10 BPM beats per minute of target upper LED display will show a heart Heart rate is greater or less than 10 BPM of target resistance level will increase or decrease every 10 seconds Heart rate is greater than 14 BPM of target resistance level will drop to 30 Heart rate is greater than 10 BPM of target lower LED will display WARNING HR ABOVE TARGET Heart rate is greater than 20 BPM of target the program will immediately end 4 6 WORKOUT SETUP STEPS CONSTANT WATTS CONSTANT WATTS Constant Watts is a unique program that allows you to vary your cadence or RPM and the machine s resistance will adjust accordingly to your selected goal The quicker you stride the less resistance for the goal selected The braking system is adjustable in normal programs except for Constant Watts For the Constant Watts program the braking is not adjustable 1 Start pedaling and press the CONSTANT WATTS key 2 Select desired Watts by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and the program will start CHAPTER 5 MANAGER MODE 5 1 USING MANAGER MODE The Manager s Custom Mode allows the club owner to customize the bike for the club 1 To enter Manager Mode press and hold d
25. at the UCB and LCB Replace the UCB or LCB as needed CLASS C ERRORS WILL DISPLAY ON THE CONSOLE CLASS A OR B ERRORS WILL ONLY DISPLAY IN SERVICE MODE 5 13 14 CHAPTER 8 TROUBLESHOOTING 8 3 LCB LED INSTRUCTIONS LED INDICATOR DESCRIPTION LED 2 LED 3 LED 4 Bus Voltage LED 9 12V Console Power WITHOUT AC PLUG NORMAL LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Generator power detected WITH AC PLUG NORMAL LED 2 LED 9 On LED 1 On AC plug detected LED 5 Off No Generator power detected CHAPTER 8 TROUBLESHOOTING 8 4 TROUBLESHOOTING DISPLAY ISSUES NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM WHEN RUNNING I m SYMPTOM The console will not power up or the display is dim CHECK POINT POSSIBLE ISSUE SOLUTION LEDs 2 3 4 6 and 7 should be ON If they are OFF is damaged Replace the LCB If LED 1 is OFF No AC power cord plugged in Normal for an non powered unit If LED 5 is OFF Generator has no RPM output Normal for a powered unit If non powered and issue is still present replace the generator If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks If LED 9 is OFF LCB is not providing 12V power to the UCB Replace the LCB SOLUTION IF LEDS ARE NORMAL 1 If the LEDs are lit normally replace the UCB and console cable 2 if the issue is
26. ation on plastics Locate your equipment in an area with cool temperatures and low humidity Clean with a soft 100 cotton cloth Clean with soap and water or other non ammonia based all purpose cleaners Wipe seats pedals console heart rate grips and the handlebar clean after each use not pour liquids directly onto your equipment This can cause dam age to the equipment and in some cases electrocution Check pedal straps weekly for wear Adjust leveling feet when equipment wobbles or rocks Maintain a clean area around the equipment free from dust and dirt CHAPTER 3 PREVENTATIVE MAINTENANCE 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement at 866 693 4863 or www matrixfitness com MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smoothly operating equipment Equipment needs to be inspected at regular intervals Defective components must be kept out of use until they are repaired Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon requ
27. e 2 Service 3 Service 4 Service 5 Service 6 Service 7 DEFAULT Display Test Keypad Test Distance Time CSafe RF Test Set Date Time Export and Import Parameter Press ENTER to go into Service Mode OPTIONS DESCRIPTION Distance Mile 0 99999 Kilometer 0 160898 Time 0 999999 Press the ENTER key repeatedly to check each set of LEDs on the display sequentially Press any key and the display should show the corresponding message Manually sets the Accumulated Distance and Time Press the ENTER key to test CSAFE Press the ENTER key again to test the RF Shows the last 10 errors Press and LEVEL UP and DOWN for 3 seconds to clear the errors Press the LEVEL keys to move cursor the number keys to set date time and the ENTER key to save Export Parameter Export all parameters to a USB device Import Parameter 1 Imports the engineer parameters to a USB device except serial number accumulated distance and time Import Parameter 2 Imports the engineer parameters to a USB device including serial number accumulated distance and time 11 Old m a e 90d gon TE NOL Z Pis N6J99NG O Wd a L E vid 00 001 kay 1391 03 tr 31V ld 35uUDISISaY pu JaMOd 30d ME 99 T 1946 S
28. e console once it is updated 4 Build a path of folders on the USB drive that will be used The path should be MATRIX FW UCEB create a folder called MATRIX then a folder within MATRIX called FW then a folder within FW called UCB 5 Copy the software files into the UCB folder on the USB drive the path should read MATRIX FW UCEB Figure A 6 Insert the USB drive into the USB port on the console Figure B 7 Follow the sequence below to get to the software wanted Press TOGGLE DISPLAY 1 TOGGLE DISPLAY 3 TOGGLE DISPLAY 2 RANDOM in sequence Figure 8 Wait until the display shows the message Please select update name then press the LEVEL UP or DOWN keys to choose the correct software if more than one version is on the USB drive Once the correct software is show press ENTER and the upgrade procedure will run 9 When the console beeps and the standard display picture comes back up Figure B the upgrade is complete Remove the USB drive 10 Enter into Manager Mode see Section 5 1 and make sure the software version is correct 11 Enter into Service Mode See Section 7 1 Enter the values recorded in Step 3 if needed 12 Enter into Engineering Mode See Section 6 1 Check that the Machine Type is correct 13 Test the Bike for function as outlined in Section 9 21 O TRIXIFWUCB FD T3 Data File 2 256 p nis
29. est or in the field if proper arrangements are made CHAPTER 3 PREVENTATIVE MAINTENANCE 3 3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span and minimize down time all MATRIX equipment requires regular cleaning and maintenance items performed on a scheduled basis This section contains detailed instructions on how to perform these items and the frequency of which they should be done Some basic tools and supplies will be necessary to perform these tasks which include but may not be limited to Metric Allen wrenches 82 Phillips head screwdriver Adjustable wrench Torque wrench capability to read foot Ibs and inch Ibs Lint free cleaning cloths Teflon based spray lubricant such as Super Lube or other Matrix approved products Mild water soluble detergent such as Simple Green or other Matrix approved products Vacuum cleaner with an extendable hose and crevasse tool attachment You may periodically see addendums to this document as the Matrix Technical Support Team identifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the bike before and after each use including a Use a damp soft cloth with water or mild liquid detergent to clean all exposed surfaces DO
30. f of the pulley Figure C FIGURE C CHAPTER 9 PART REPLACEMENT GUIDE 9 17 PULLEY AXLE SET REPLACEMENT CONTINUED 5 Remove the C clip holding the bearing in place on the right side of the frame Figure D 6 Remove the bearing Figure E FIGURE D FIGURE E 7 Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the 60 mm nut is removed the pulley axle set can be removed from the left side of the frame Figure G FIGURE F FIGURE G 9 Reverse Steps 1 8 to install a new pulley axle set 10 Test the bike for function as outlined in Section 9 21 43 CHAPTER 9 PART REPLACEMENT GUIDE 9 18 CRANK AXLE SET REPLACEMENT 1 Remove the shrouds as outlined in Section 9 11 2 Pull up on the tension assembly and walk the drive belt off of the pulley Figure A 3 Remove the drive belt Figure B 4 Remove the 3 screws holding the crank axle bearings in place on both sides Figure n REB FIGURE A FIGU 5 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure D 6 Use a 32 mm wrench to remove the crank axle nuts Figure E NOTE This nut is reverse threaded 7 Once the nuts are removed the crank axle can be removed from the frame from the right side 8 Reverse Steps 1 7 to install a new crank axle set 9 Test the bike as outlined in Section 9 21 44 FIGURE F
31. he console and mast until they are clear of the console mast connection and attach the console to the mast using the 5 screws removed in Step 2 6 Test the bike for function as outlined in Section 9 21 25 CHAPTER 9 PART REPLACEMENT GUIDE 9 2 HEART RATE HANDLEBAR REPLACEMENT 1 Remove the 2 screws holding on the handlebar cover Figures A amp B FIGURE B 2 Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar Figure 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the wires from the handlebar and remove the defective handlebar Figure D FIGUREC FIGURE D 4 Reverse Steps 1 3 to install a new handlebar 5 Test the bike for function as outlined in Section 9 21 26 CHAPTER 9 PART REPLACEMENT GUIDE 9 3 HEART RATE GRIPS REPLACEMENT 1 Remove the 3 screws holding the 2 halves of the HR grip together Figure A 2 Split the HR grip in half Figure B FIGURE A FIGURE B 3 Disconnect the level key and HR plate wiring Figure C and remove the HR grip 4 Reverse Steps 1 3 to install a new HR grip NOTE When plugging in the HR plate wiring the red wire should go to the top plate the white wire to the bottom HR plate Figure D FIGURE C FIGURE D 5 Test the Bike for function as outlined in Section 9 21 27 28 CHAPTER 9 PART REPLACEMENT GUIDE 9 4 CUP HOL
32. heck its stability by attempting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leveler and repeat the adjustment as necessary until the bike is stable Lock the adjustment by tightening the nut against the rear foot support 55 56 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 6 TV BRACKET INSTALLATION The Matrix U3x 02 Bike is capable of accepting a 15 TV via a bracket Follow the instructions below to install the TV and bracket Use the instructions in the Entertainment Owner s Manual to program the TV after installation 1 Turn off power and disconnect the power cord 2 Remove the console from the bike 3 Remove the 2 screws holding the small silver back cover to the console and remove the back cover Figures A amp B 2 F FIGURE A FIGURE B 4 Remove the 4 screws holding the rear half of the console to the front half and split the console Figures C amp D FIGURE E FIGURE F CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 6 TV BRACKET INSTALLATION CONTINUED 6 Install a head phone jack to the new lower keypad plastic with the Entertainment keypad Figure G 7 Plug the head phone jack wire into the head phone jack Figure H FIGURE G FIGURE H 8 Install the ne
33. istance Never operate the unit if it is damaged not working properly when it has been dropped or has been dropped in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in areas of high humidity Do not operate where aerosol spray products are being used or when oxygen is being administered Do not use this product in bare feet Do not wear shoes with heels leather soles cleats or spikes while exercising Do not remove the side covers Service should only be done by an authorized service technician Close supervision is necessary when used near children invalids or disabled people When the bike is in use young children and pets should be kept at least 3 meters 10 feet away Assemble and operate the bike on a solid level surface Never face backward while using the Matrix U3x 02 Bike Use the stationary handlebars when mounting or dismounting the bike Do not wear clothing that might catch on any moving parts of this bike CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 2 ELECTRICAL REQUIREMENTS The Matrix Series Upright Bike is designed to be self powered NOTE If an add on TV using a bracket is added to the unit it must be plugged in or the TV will not operate correctly If the Bike will be plugged in follow the requirements below MATRIX DEDICATED CIRCUIT ELECTRICAL REQUIREMENT INFO Al
34. l Matrix Bikes require the use of a 15 amp or 20 amp dedicated circuit with a non looped isolated neutral ground for the power requirement Quite simply this means that each outlet you plug Bikes into should not have anything else running on that same circuit besides other Bikes up to 3 per 15 amp circuit and 4 per 20 amp circuit The easiest way to verify this is to locate the main circuit breaker box and turn off the breaker s one at a time Once a breaker has been turned off the only thing that should not have power to it are the Bikes in question No lamps vending machines fans sound systems or any other item should lose power when you perform this test Non looped isolated neutral grounding means that each circuit must have an individual neutral ground connection coming from it and terminating at an approved earth ground You cannot jumper a single neutral ground from one circuit to the next In addition to the dedicated circuit requirement the proper gauge wire must be used from the circuit breaker box to each outlet that will have the maximum number of units running off of it If the distance from the circuit breaker box to each outlet is 100 ft or less then 12 gauge wire may be used For any distance greater than 100 ft from the circuit breaker box to the outlet 10 gauge wire must be used For your safety and Bike performance the ground on this circuit must be non looped Please refer to NEC article 210 21 and 210
35. move the right side shroud as outlined in Section 9 11 2 Disconnect the 2 wires from the battery Figure A FIGURE A 3 Remove the 2 wing nuts on the battery bracket Figure B 4 Swivel the battery bracket out of the way and remove the battery Figure C FIGURE B m FIGURE C 5 Reverse Steps 1 4 to install a new battery 38 CHAPTER 9 PART REPLACEMENT GUIDE 9 14 DRIVE BELT REPLACEMENT 1 Remove the right side shroud as outlined in Section 9 11 2 Pull up on the tension assembly and walk the belt off of the pulley Figure A 3 Remove the belt Figure B FIGURE A 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring Figure C If more tension is needed on the drive belt multiple holes are available for the lower spring attachment Figure D FIGURE C FIGURE D 5 Test the bike for function as outlined in Section 9 21 39 CHAPTER 9 PART REPLACEMENT GUIDE 9 15 GENERATOR BELT REPLACEMENT 1 Remove the shrouds as outlined in Section 9 11 2 Loosen the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt Figure B FIGURE A mmm FIGURE 3 Once the tension has been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the generator belt Figure D FIGURE C 5 Reverse Steps 1 4 to inst
36. nd Mode Out of Order fOn Locks machine when out of order Gender Male Male Female Determines the gender of the user when not selected during program set up Language English English English Sets the language for the console Select between English Spanish German French Italian Portuguese Finnish Japanese Swedish and Dutch Speed Distance Mode Displays distance in miles or kilometers Default Level 1 1 20 Starting resistance when GO is pressed or when no resistance is selected during program set up 10 CHAPTER 6 ENGINEERING MODE 6 1 USING ENGINEERING MODE To enter Engineering Mode hold the LEVEL UP and DOWN keys for 3 5 seconds until Manager appears on the middle LED display Press the LEVEL UP or DOWN key to scroll to Engineering Press ENTER to go into Engineering Mode CUSTOM SETTING DEFAULT OPTIONS DESCRIPTION Machine Type U3x H3x U3x E3x S3x A3x The machine type should be the U3x for the Bike Power Save Time 30 Seconds 30 60 Seconds Power saving time for the self powered frame Pause Time 30 Seconds 15 120 Seconds For non self powered frames only Not used on this model Serial Number N A N A Serial Number input is available for both the Console and Frame Use the number keys and UP DOWN LEVEL keys to enter Engineering Mode Due to the limited LED characters 2 layers are used to enter the serial number First Layer PPPPP V PPPPP is the product name V i
37. ode 5 and press ENTER c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the console from the console mast b Remove the 6 screws holding the back of the console to the front Figure A c Inspect the keypad ribbon cable connection at the UCB Figure B d Even if the keypad ribbon cable appears to be connected correctly unplug and re seat the cable then retest 3 Replace the affected keypad 4 Replace the UCB FIGURE A FIGURE B 17 18 CHAPTER 8 TROUBLESHOOTING 8 7 TROUBLESHOOTING RESISTANCE ISSUES HIGH OR NO RESISTANCE POSSIBLE CAUSES 1 The console cable is damaged or not properly plugged in 2 The UCB is damaged 3 The Generator is damaged 4 The LCB is damaged SOLUTION 1 Check the console cable connections at the UCB and LCB 2 Check if the generator is outputting variable power a Insert the probes from a multi meter into the 1 amp 2 2 amp 3 and 1 amp 3 wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary depending on the RPM The generator should output 120 VAC at 94 RPM 3 If the generator does not have variable power replace the generator 4 If the generator does have variable power replace the LCB FIGURE A CHAPTER 8 TROUBLESHOOTING 8 8 TROUBLESHO
38. or entering any program modes sit on the bike and hold the handlebars while pedaling to simulate exercising While moving listen for any odd noises or squeaks 4 After stopping movement press the green GO key and begin pedaling 5 Grasp the hand grips to check for proper heart rate response 6 Press the level up and down buttons on the console and hand grips to make sure resistance is fully functional T If everything functions properly stop pedaling and the unit will reset to normal operation within 30 seconds 47 48 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 U3x 02 BIKE SPECIFICATIONS CONSOLE Display Feedback Programs Resistance Levels CSafe FitLinxx Ready Fitconnexion Ready Wireless Data Transmitter iPod Compatible Nike iPod Compatible Personal Fan Virtual Active Ready Asset Management Ready TECHNICAL DATA Resistance Technology Power Requirements Minimum Watts Overall Dimensions L x W x H Maximum User Weight Unit Weight Shipping Weight Transport Wheel USER DATA Contact Heart Rate Sensors Telemetric Heart Rate Receiver Handle Bar Design Thumb Switch Controls 14 Seg Alphanumeric 8x16 LED Graphic Display Time Distance Calories Calories per Hour Speed Heart Rate METs Watts Level RPM Manual Rolling Intervals Fat Burn Random Fitness Test Target HR Constant Watts No N No 47 8 x 28 8 x 59 121 5 x 73 2 x
39. own the UP and DOWN LEVEL keys Continue to hold down these two keys until the display reads Manager Mode and hit ENTER Figure A 2 To scroll through the list of options in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when the desired setting is shown 4 To change the value of the setting use the UP and DOWN LEVEL keys 5 To confirm and save the value of the setting press the ENTER key 6 To exit the setting without saving press the BACK key FIGURE A 7 Press and hold the STOP key for 3 5 seconds to return to normal operation 5 2 MANAGER MODE OVERVIEW CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Default Time 30 min 5 min Maximum Time Workout time when GO is pressed or when no time is selected Setting during program set up Default Age 30 10 10 Starting age when GO is pressed or when no age is selected during program set up Default User Weight 150 108 60 Ibs 27 400 Ibs 182 Weight used for program calorie expenditure calculations 68 kg kg kg Accumulated Distance 99 999 Miles Total distance for all programs 0 o Je Accumulated Time m IT 999 999 hours Total time for all programs displayed in hours Software Version N A N A N A Current version of console software Also able to check LCB and radio versions if needed ff Turns the chime on off when a button is pressed Sou
40. plete Well Below Average Well Below Average Below Average Below Average Average Average Above Average Above Average Well Above Average gt CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 5 WORKOUT SETUP STEPS HEART RATE CONTROL TARGET HEART RATE The Matrix Bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible The heart rate control workout mode allows the user to program their desired heart rate zone and the Bike will automatically adjust the level based upon the user s heart rate The heart rate zone is calculated using the following equation 220 Age 8 target heart rate zone The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on the handlebars of the Bike Notice that there are two separate pieces of metal on each grip You must be making contact with both pieces of each grip to get an accurate heart rate reading You can grab these sensors in any program to view your current heart rate 1 Start pedaling and press the TARGET HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press ENTER 3 Select Target HR Percentage by using the UP or DOWN LEVEL keys and press ENTER 4 Select Time by using the UP or DOWN LEVEL keys and press ENTER 5 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 6 The display will read 3 2 1 Begin
41. rom low to high intensity settings at regular intervals 1 Start pedaling press the workout button of choice 2 Select Time by using the UP or DOWN LEVEL keys and press ENTER 3 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 4 Select Level by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and the program will start 4 4 WORKOUT SETUP STEPS USER DEFINED PROGRAMS RANDOM There are 20 workout profiles in Random Mode The profile will change every time random is pressed Choose the random workout desire then start similar to a level based program FIT TEST The Fitness Test measures cardiovascular fitness and provides an estimated sub maximal VO2 result It based on power output according the ACSM standards and was developed by the Cooper Institute www cooperinstitute com User RPMs must remain between 60 80 RPM during the test The test will end when the user can no longer maintain this speed Use of a heart rate strap is optional but provides more data The test starts at a low intensity level and gradually increases in intensity difficulty every 2 minutes As it increases the user must maintain 60 80 RPM to advance to the next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period Cool Down will begin and the user s results are calculated and displayed Results are based on the number of stages complete Stage Com
42. s the version If the version is A just leave this blank Second Layer YY MM nnnnn YY is the year 11 12 MM month e g 08 09 10 15 number Use the UP DOWN LEVEL keys to navigate the layers and the number keys to input the serial number The product name is dependent on the Machine Type setting For example the console is EP603 with ver A and the manufactured date is 2011 08 with 98765 The frame is CB75 with ver A and the manufactured date is 2011 06 with 12345 Their serial numbers are Console SN EP603 rst layer 110898765 2nd layer Frame SN 75 rst layer 110612345 2nd layer Sleep Time Off Off or On 1 30 Minutes If there is no use of the machine N over a period of time the console LEDs will turn off go into sleep mode This is for AC powered units only Yes No Shows class error codes Yes Shows only C class Disable Errors error codes Audio Source Off Off TV TV Remote TV Manual setting that sets which outside TV will have audio through the console audio ports Speed Units Mile or Kilometer Set for Mile or Kilometer 7 1 USING SERVICE MODE CHAPTER 7 5 ERVICE MODE To enter Service Mode hold the LEVEL UP and DOWN keys for 3 5 seconds until Manager Mode appears on the middle LED display Press the LEVEL UP or DOWN key to scroll to Service Mode CODE Service 1 Servic
43. ur machine Make sure you have no damage kinks cuts etc and no stray wires or poor fittings on the ends of the cables anywhere that the coax cable is connected Figures C amp D Fittings should have a clean flush connector and no stray aluminum strands touching the center conductor Replace or repair any suspect cables FIGURE FIGURE D 4 If nothing is visibly wrong with any of the cables fittings or connectors replace the internal coax cables and connectors with known good parts CHAPTER 8 TROUBLESHOOTING CHAPTER 8 TROUBLESHOOTING 8 13 ENTERTAINMENT TROUBLESHOOTING TV WILL NOT TURN ON 1 If you have no picture at all check to see if you have any status lights on your entertainment keypad or TV Status lights should be red when off or in standby mode and green when the TV is powered on If you have lights of any color skip to Section 8 14 2 Remove the TV back cover Figure A and check the connection of the TV power wire at the TV Figure B Also check the TV power wire connection at the console Figure C FIGURE A FIGURE FIGURE 3 After you have verified all connections are secure a problem still exists verify power the outlet Figure D If the outlet is not outputting 120 Volts check fitness room power 4 If internal TV power wire connections are good verify 12 Volts power at the TV power wire where it plugs into the TV wire in Figure B shown with multi meter in Figure
44. w lower keypad plastic to the frame using the 5 screws removed in Step 5 9 Plug the head phone jack wire and entertainment keypad ribbon cable into the UCB Figures amp J i F PSP anal E S Wo press UN s FIGURE I FIGURE J 10 Plug the TV controller wire into the UCB Figure K 11 Plug the TV power wire into the UCB Figure L FIGURE K m FIGURE L 57 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 6 TV BRACKET INSTALLATION CONTINUED 12 Plug the coax cable into the coax adaptor attached to the back half of the console Figure M 13 Use the 4 screws removed in Step 4 to re attach the 2 halves of the console NOTE Route the TV power coax and controller wiring through the hole in top of the console Also make sure that the console cable wires are protruding so that they are accessible Figure N FIGURE M m FIGURE N 14 Install the bracket to the console using 4 screws Figure O 15 Install the console back onto the console mast and secure it with 5 screws Figure P NOTE Make sure to tuck all the wiring into the console or mast to prevent any pinching FIGURE O J FIGURE 16 Install the TV onto the bracket making sure that the tabs on the TV lower plastic shield fit into the slots in back of the console Figure Q and secure the TV to the bracket with 4 screws Figure R FIGURE Q FIGURE R 58 CHAPTER 10 BIKE SPECIFICATIONS
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