600 - tim.id.au
Contents
1. Gateway 600 Notebook service guide Customizing Troubleshooting Cc Gateway Contents 1 Replacing Gateway 600YG2 Components 1 Identifying the notebook model 00 cc eee ees 2 Identifying components 0 ccc eee eee nnn 3 Preparing your Work SPACE 1 eee eee ees 4 Preventing static electricity discharge 0 0 cc ee eee 5 Preparing the Notebook es bcnccs aed e crea eet eee EN eee eee he os 6 Disconnecting from the port replicator 0 0 0c eee 7 Removing the batteries 0 0 cee eee eee tenes 8 Removing the main battery 0 0 cc eee 8 Removing the optional secondary battery 0 0 cee 9 Adding or replacing memory modules 0 00 ccc ee ees 11 Replacing the IEEE 802 11 Mini PCI card 0 0 cece eee 15 Replacing the hard drive kit 0 ccc eee eee ees 21 Replacing the hard drive in the hard drive kit 0 0 cece eee ees 25 Replacing the keyboard Cover 0 cc tees 28 Replacing the keyboard 0 cece eee eee eens 31 Replacing the hinge covers 0 0 cece eee et eee ees 37 Replacing the LCD panel assembly 0 0 0c cee ees 39 Replacing the palm rest assembly 0000 ccc eee 46 Replacing the cooling assembly 0 ccc ee eee ees 53 Replacing the LED indicator panel 0 0 0 ee ees 57 Replacing the speakers 2 anaa teens 61 Replacin2. PT Ten OOHBOYSAIZZOOO OYN SWSOLSAS JyJOV G TSOGBLO BSBCS0SSOLMNZO 17 Reattach the black antenna cable to the connector labelled MAIN or M then reattach the light gray antenna cable to the connector labelled AUX or A 18 Reassemble the notebook Caution Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Caution Legal requirements dictate the mini PCI cover be in place during any and all operation of the notebook s wireless AN feature www gateway com 45 Replacing Gateway 600YG2 Components Replacing the palm rest assembly Tools you need to complete this task EEE SE Flat blade driver OR Scribe or non marring tool Ca Phillips 0 screwdriver er Torx T8 screwdriver Screws removed during this task 5 chrome 2 5 x 4mm 4 chrome 2 5x 5 mm 4or6 chrome 2 5 x 7mm keyboard hinge covers LCD panel hinges 1 chrome 2 5 x 7mm near touchpad 1 chrome 2 5 x 4mm 13 chrome 2 5 x 5mm 4 chrome 2 5 x 5mm near multifunction bottom back buttons palm rest B To replace the palm rest assembly 1 D
3. Disconnect all peripheral devices and remove any PC Cards Turn off the notebook and unplug the power cord and modem and network cables if attached Disconnect the notebook from the optional port replicator For more information see Disconnecting from the port replicator on page 7 Turn over the notebook and remove the main and optional secondary batteries For more information see Removing the batteries on page 8 Disconnecting from the port replicator Disconnecting from the port replicator gt To separate the notebook from the port replicator 1 Press down on both docking release latches The notebook will spring up slightly 2 Lift the notebook off of the port replicator www gateway com F Replacing Gateway 600YG2 Components Removing the batteries Removing the main battery gt To remove the main battery 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing the notebook on page 6 2 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 4 Slide the battery release latch 8 www gateway com Removing the batteries 5 Lift the battery out of the bay Removing the optional secondary battery B To remove the secondary battery 1 Disconnect the AC adapter
4. K y G Iyi wt P Sa AKC Sumcarts ae f F i ij FOR HOME OR OFFICE USE Comptes oa PCL Pet tl EEN US NAL gt i FE et l i s www dm AGtGhGbbabhiadl we Oe Ge get Ge 5 x a gt aad z wi te r a si a ie siwis ajoa a4 vs aadi p Ma E aj r dhr tote bd amp _ F J u i se r a d CJ PrOTITTTIVI TTL habe seaceeeteter Screw 2 Unplug the modem from the system board IR ate adiit r gt E a u E aT rir TLL SAAE jani an 0 aes Ts C uy Jt i s 3 g he s ECE i TH a f aaa Gu a eain i gt NE _ kal AE SJF bad n 49 1 7 7 a lt lt 4 lt lt lt lt gt gt a duccecegteuducecet os mjaa i Ce r as Te I www gateway com 79 Replacing Gateway 600YG2 Components 28 Unplug the modem cable from the modem sevrererilitiie eeu eet 2a ree 2 33 6 mu Ith 2 2 SOIUIUITT FONAS 29 Install the new modem into the system board and turn the board over Go to step Step 33 30 Turn the system board over and locate the old battery 31 Insert the small flat blade screwdriver or non marring tool under the old battery and gently pry it up until it pops out of the socket 32 Make sure the positive side of the new battery is facing up th
5. Replacing the keyboard cover 7 Insert the small flat blade screwdriver or non marring tool under the bottom right corner of the keyboard cover and gently pry it up the notebook keyboard and notebook case will help prevent damage to Important Inserting a piece of cloth between the screwdriver and 8 Pull the cover off the notebook You will hear small snapping sounds as the cover comes away from the notebook Be careful not to break off the tabs found on the left end of the cover www gateway com 29 Replacing Gateway 600YG2 Components 9 Slide the two tabs on the left end of the new cover under the notebook frame 10 Press down on the cover in several places until it clicks in place The cover is correctly mounted when you can run you finger along the cover and find no loose spots The cover should be flat all the way across Press Press Press Warning If the cover is not correctly replaced the notebook could D be damaged when you try to close the LCD panel 30 www gateway com Replacing the keyboard Replacing the keyboard Tools you need to complete this task Flat blade driver OR Scribe or non marring tool Phillips 0 screwdriver Screws removed during this task 5 chrome 2 5 x 4mm keyboard B To remove the keyboard 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on pa
6. ow h A p JII m te eeeeeeeee e s sooooos eeeeeeeee eeeeeeeeee ot ot et et ot oe totes 31 Place the new system board onto the notebook 32 Slide the battery cover door closed 33 Reinstall the audio board by following the instructions in Replacing the audio board on page 65 94 www gateway com Replacing the system board 34 Replace the system board screw into system board hole 17 System board screw 35 Reinstall the two modular bay holders they are interchangeable 36 Replace the six hex nuts on the rear I O panel 37 Reinstall the hard drive board and the hard drive board screw 38 Connect the speaker cable and the front panel cable 39 Reassemble the notebook www gateway com 95 Replacing Gateway 600YG2 Components Caution Caution 96 Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Legal requirements dictate the mini PCI cover be in place during any and all operation of the notebook s wireless feature MAN SYS 600 YG2 SERVICE GDE R1 7 03 8509304
7. by lifting it straight up and then rotating it to the left as you lift it past the hard drive connector Hard drive board screws 0d Hex nuts 74 www gateway com Replacing the modem or CMOS battery 20 Remove the eight modular bay holder screws then remove the two modular bay holders Screws Screws i oo ee oe Screws Screws www gateway com 75 Replacing Gateway 600YG2 Components 21 Remove the system board screw from system board hole 17 System board screw e om A et A d a zy i i J omer e 22 Remove the audio board by following the instructions in Replacing the audio board on page 65 76 www gateway com Replacing the modem or CMOS battery 23 Slide the battery cover on the system board open www gateway com U7 Replacing Gateway 600YG2 Components 24 While pushing in on the PC Card eject button remove the system board Make sure that the rear I O panel clears the bottom of the chassis shown by the top arrow and the PC Card eject button clears the bottom of the chassis shown by the left arrow 25 If you are replacing the modem on the existing system board go to Step 26 OR If you are replacing the CMOS battery on the existing system board go to Step 30 78 www gateway com Replacing the modem or CMOS battery 26 Turn the system board over and remove the screw that secures the modem to the system board st ar AN
8. s i AE a o es 09 9 ay Ae UR Replacing Gateway 600YG2 Components 6 Remove the four screws that secure the hard drive to the hard drive kit bracket Screw Screw Remove the old drive from the bracket www gateway com 26 Replacing the hard drive in the hard drive kit 8 Insert the new drive into the bracket so the screw holes line up then replace the four screws that secure the drive to the bracket Screw Bracket Screw 9 Place the new hard drive kit into the drive bay then slide the drive onto the connector 10 Replace the cover and tighten the screw www gateway com 2 Replacing Gateway 600YG2 Components Replacing the keyboard cover Tools you need to complete this task E a R bain a ee Flat blade driver OR Scribe or non marring tool To replace the keyboard cover 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 2 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 4 Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 5 Turn the notebook over so the top is facing up 6 Open the LCD panel to the normal viewing position 28
9. connectors close together by moving the cable wrap close to the connectors sprovals therefor app ov ou e tar aie y Ey eaula G www gateway com 41 Replacing Gateway 600YG2 Components 11 Remove the four or six depending on screen size hinge screws There is an LCD panel ground cable attached to a screw on the right hinge Make sure that this cable is free before continuing Screws Screws 12 Move the LCD panel upright then lift it from the notebook The LCD panel assembly is now completely detached from the notebook 42 www gateway com Replacing the LCD panel assembly 13 Place the new LCD panel assembly onto the notebook then replace the four or six depending on screen size hinge screws Make sure that you connect the LCD panel s ground cable to the left screw of the right hinge LCD panel ground cable 14 Plug the LCD video cable into the notebook Replacing Gateway 600YG2 Components 44 15 If the notebook has IEEE 802 11 built in carefully thread the antenna cables through the opening near the left hinge until they protrude into the Mini PCI bay To prevent the antenna cables from snagging on other components move the cable wrap close to the connectors www gateway com Replacing the LCD panel assembly 16 If the notebook has IEEE 802 11 built in slide the cable wrap down about two inches from the connectors to allow the connectors to widely separate a f
10. on page 39 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 46 Replacing the LED indicator panel 12 Remove the single screw that secures the LED indicator panel shield to the notebook Screw 13 Lift the shielding away from the indicator panel aea a E a ERSS AOR me A E ee ee m a yM Pz moree eea EERE A HETRE f LO ALS ERT re a M m ee ae BENED erore pee ea r lt e emegi www gateway com 59 Replacing Gateway 600YG2 Components 14 Insert the small flat blade screwdriver or non marring tool under the right side of the indicator panel and gently pry it up about inch then lift the entire panel from the notebook haeeeeeeee botte Ad gt a aol 15 Align the new indicator panel s screw hole with the hole on the notebook then press the panel into place 16 Replace the indicator panel s shielding then replace the screw 17 Reassemble the notebook Caution Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Caution Legal requirements dictate the mini PCI cover be in place
11. OC 3 3Vaux 300mA Askey Computer Corp Factory ID e A 3 2 i f n _ _ eee ELTETT E as as t R hal eee T Sas ORR lt ai TT aai K ott 2 Es md ts i S oia the at a i s s gt t O a gt 92 www gateway com Replacing the system board 2 Unplug the modem from the system board cc e E 5 o oe 4 AR ET TEA ee Se TRATT Sa AASS a x a t t r r o eee 5 wie 2 gt bS sy 2 F LY ees 4 hiiiiiiii Ca o Peeeeeeer ert l al ed hh ha tt os aam uya loll E ERTETTED a ih iat a L L cop eetEEEEL Da Sa WHE _ f Sistine ma 22ers ie 2 Ey pa F b 28 Unplug the modem cable from the modem mie 6 alas ee ee awww mulenneeee 752 4221018 INU 1 ATPL 118 Atech 0181 4 ee 29 Install the modem into the new system board and turn the board over www gateway com 93 Replacing Gateway 600YG2 Components 30 Install the processor onto the new system board making sure that Pin 1 on the processor indicated by the silk screened arrow on the corner of the processor aligns with Pin 1 on the processor socket indicated by the absence of a pin hole in the processor socket then lock the processor in place by using a flat blade screwdriver to turn the processor lock screw 14 turn clockwise Pin 1 FEOCBA r s 4 a i 2 ere vee A ROMER ce SS in Had g Pin 1
12. and modem and network cables and prepare the notebook by following the instructions in Preparing the notebook on page 6 2 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up www gateway com 9 Replacing Gateway 600YG2 Components 4 Slide and hold the modular bay latch and press the modular bay release button The battery moves out slightly 5 Slide the battery out 10 www gateway com Adding or replacing memory modules Adding or replacing memory modules Tools you need to complete this task Phillips 0 screwdriver Important Use only memory modules designed for the Gateway 600YG2 a Memory bay 11 Replacing Gateway 600YG2 Components B To add or replace memory modules 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 Turn the notebook over so the bottom is facing up Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 Loosen the captive screw that secures the memory cover The screw cannot be removed Lif
13. arefully thread the wires for the right speaker under the metal tabs then press the tabs back down to secure the wires Replace the eight screws that secure the speakers to the notebook Reassemble the notebook Caution Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis AN in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Caution Legal requirements dictate the mini PCI cover be in place during any and all operation of the notebook s wireless feature Replacing the audio board Replacing the audio board Tools you need to complete this task Flat blade driver OR Phillips 0 screwdriver Torx T8 screwdriver Screws removed during this task 5 chrome 2 5 x 4 mm keyboard 13 chrome 2 5 x 5 mm bottom 4 chrome 2 5 x 4 mm left speaker 4 chrome 2 5 x 5 mm hinge covers 4 chrome 2 5 x 5 mm back 1 chrome 2 5 x 4 mm audio board p KT Scribe or non marring tool 4 or 6 chrome 2 5 x 7 mm LCD panel hinges is 1 chrome 2 5 x 7mm near touchpad 1 chrome 2 5 x 4mm near multifunction buttons palm rest 65 Replacing Gateway 600YG2 Components B To replace the audio b
14. com Replacing the hard drive kit 6 Lift the screw side of the cover upward then slide the cover out 7 Pull on the metal flange to disconnect the hard drive kit from the connector Flange www gateway com 23 Replacing Gateway 600YG2 Components 8 Lift the plastic tab on the hard drive kit then lift the kit out of the notebook Tab 9 Place the new hard drive kit into the drive bay then slide the drive onto the connector 10 Replace the cover and tighten the screw 24 www gateway com Replacing the hard drive in the hard drive kit Replacing the hard drive in the hard drive kit Tools you need to complete this task Phillips 0 screwdriver Screws removed during this task 4 chrome 3 x 3 5 mm hard drive gt To install a new hard drive into the kit 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 2 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 4 Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 5 Remove the hard drive kit by following the instructions in Replacing the hard drive kit on page 21 25 Bracket Screw VAS 4
15. cribe or non marring tool Ga Phillips 0 screwdriver eee eee Torx T8 screwdriver Ty maman man 5 0 mm hex nutdriver www gateway com 83 Replacing Gateway 600YG2 Components 84 5 chrome 2 5 x 4mm keyboard 13 chrome 2 5 x 5mm bottom 1 chrome 2 5 x 4mm LED indicator panel 8 chrome 2 5 x 5mm modular bay holders 1 chrome 2 5 x 4mm modem Screws removed during this task 4 chrome 2 5x5 mm hinge covers 4 chrome 2 5x 5 mm back 2 chrome 2 5x5 mm hard drive board 1 chrome 2 5x 5mm system board hole 17 4 or 6 chrome 2 5 x 7mm LCD panel hinges 1 chrome 2 5 x 7mm near touchpad 1 chrome 2 5 x 4mm near multifunction buttons palm rest 7 7 q 7 7 7 77 4 Zi pi 7 mi 4 J 3 6 chrome 5x 9mm rear I O panel 1 chrome 2 5 x 4mm audio board Replacing the system board B To replace the system board 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 2 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 4 Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 5 Remove the modular drives 6 Remove the memory modules by fol
16. d Keys down on the notebook with the space bar away from you www gateway com 34 Replacing the keyboard 12 Insert the keyboard plug on the end of the keyboard cable onto the keyboard connector Important The outside of the keyboard plug goes around the keyboard connector The plug is correctly oriented if the cable is not twisted a l amp B U e U es 13 Rotate the keyboard toward the LCD panel until the keyboard is almost face up www gateway com 35 Replacing Gateway 600YG2 Components 14 Insert the four tabs located on the front edge of the keyboard into the corresponding slots under the palm rest Tabs 15 Gently press the keyboard down until it is flat all the way across The keyboard should easily fall into place Be careful not to damage the LCD panel 16 Replace the five keyboard screws If a grounding strap was connected to the far right screw make sure to reconnect it 17 Reassemble the notebook 36 www gateway com Replacing the hinge covers Replacing the hinge covers Tools you need to complete this task Flat blade driver OR Scribe or non marring tool Phillips 0 screwdriver Screws removed during this task 4 chrome 2 5x 5mm hinge covers B To replace the hinge covers 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 Disconnect the no
17. d drive board by lifting it straight up and then rotating it to the left as you lift it past the hard drive connector Hard drive board screws Hex nuts www gateway com 87 Replacing Gateway 600YG2 Components 20 Remove the eight modular bay holder screws then remove the two modular bay holders Screws Screws 88 www gateway com Replacing the system board 21 Remove the system board screw from system board hole 17 System board screw 7 22 Remove the audio board by following the instructions in Replacing the audio board on page 65 www gateway com 89 Replacing Gateway 600YG2 Components 23 Slide the battery cover on the system board open 90 www gateway com Replacing the system board 24 While pushing in on the PC Card eject button remove the system board Make sure that the rear I O panel clears the bottom of the chassis shown by the top arrow and the PC Card eject button clears the bottom of the chassis shown by the left arrow www gateway com 91 Replacing Gateway 600YG2 Components 25 Use a flat blade screwdriver to turn the processor lock screw 4 turn counter clockwise then remove the processor from the old system board 26 Turn the system board over and remove the screw that secures the modem to the system board ery l Sis a aw 4n W bP nni 7 Eup Made in Taiwan MC 3 4 3 A amp eE 43 rA as TEF me Sars AE 2 amp Rating
18. dules by following the instructions in Adding or replacing memory modules on page 11 If the notebook has IEEE 802 11 wireless networking built in remove the IEEE 802 11 Mini PCI module by following the instructions in Replacing the IEEE 802 11 Mini PCI card on page 15 Remove the hard drive kit by following the instructions in Replacing the hard drive kit on page 21 Turn the notebook over so the top is facing up Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 Remove the keyboard by following the instructions in Replacing the keyboard on page 31 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 37 Remove the LCD panel by following the instructions in Replacing the LCD panel assembly on page 39 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 46 Remove the cooling assembly by following the instructions in Replacing the cooling assembly on page 53 Remove the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 57 Replacing the modem or CMOS battery 17 Unplug the speakers one connector and the front panel Audio DJ from the system board www gateway com 73 Replacing Gateway 600YG2 Components 18 Remove the hard drive board screws then remove the hard drive board
19. during any and all operation of the notebook s wireless feature 60 www gateway com Replacing the speakers Replacing the speakers Tools you need to complete this task Flat blade driver OR Phillips 0 screwdriver Torx T8 screwdriver Screws removed during this task 5 chrome 2 5 x 4 mm keyboard 13 chrome 2 5 x 5 mm bottom 8 chrome 2 5 x 4 mm speakers 4 chrome 2 5 x 5 mm hinge covers 4 chrome 2 5 x 5 mm back Scribe or non marring tool 4 or 6 chrome 2 5 x 7 mm LCD panel hinges 1 chrome 2 5 x 7 mm near touchpad 1 chrome 2 5 x 4 mm near multifunction buttons palm rest 61 Replacing Gateway 600YG2 Components B To replace the speakers 62 1 10 11 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 Turn the notebook over so the bottom is facing up Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 If the notebook has IEEE 802 11 wireless networking built in remove the IEEE 802 11 Mini PCI module by following the instructions in Replacing the IEEE 802 11 Mini PCI card on page 15 Turn the notebook over so the top is faci
20. en press the battery into the socket until it snaps into place 33 Place the system board onto the notebook 34 Slide the battery cover door closed 35 Reinstall the audio board by following the instructions in Replacing the audio board on page 65 80 www gateway com Replacing the modem or CMOS battery 36 Replace the system board screw into system board hole 17 System board screw eee se s L Ga 37 Reinstall the two modular bay holders they are interchangeable 38 Replace the six hex nuts on the rear I O panel 39 Reinstall the hard drive board and the hard drive board screw www gateway com 81 Replacing Gateway 600YG2 Components 40 Connect the speaker cable and the front panel cable 41 Reassemble the notebook Caution Caution 82 Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Legal requirements dictate the mini PCI cover be in place during any and all operation of the notebook s wireless feature Replacing the system board Replacing the system board Tools you need to complete this task TR Flat blade driver OR _ S
21. following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 4 Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 5 If the notebook has IEEE 802 11 wireless networking built in remove the IEEE 802 11 Mini PCI module by following the instructions in Replacing the IEEE 802 11 Mini PCI card on page 15 6 Turn the notebook over so the top is facing up 39 Replacing Gateway 600YG2 Components Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 8 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 37 9 Use a flat blade screwdriver or chip puller to carefully unplug the LCD video cable from the notebook Make sure you grasp the connector not the cable Warning The connector is fragile When using a flat blade screwdriver to remove the connector pry up one side slightly then pry up the other side slightly Continue alternating from side to side until the connector comes loose 40 www gateway com Replacing the LCD panel assembly 10 If the notebook has IEEE 802 11 wireless networking built in carefully pull the detached IEEE 802 11 antenna cables through the opening near the left hinge To prevent the antenna cables from snagging on other components keep the antenna
22. g the audio board 0 eet eee 65 Replacing the modem or CMOS battery 0 0 ccc ees 70 Replacing the system board 2 0 ees 83 Replacing Gateway 600YG2 Components Important This service guide is not intended to be provided to individual users or consumers It cannot be provided to anyone other than an authorized service provider Use this service guide to help plan your maintenance tasks for the Gateway 600YGZ2 notebook All tasks covered in this guide can be performed by an authorized field technician without jeopardizing the notebook s warranty For information on the notebook s general maintenance technical support safety notices and regulatory notices see the Gateway user s guide If you have suggestions regarding the content of this guide send an e mail with the subject Service Guide Comments to channel services gateway com 2003 Gateway Inc All rights reserved Gateway Gateway Country the Gateway stylized logo and the black and white spot design are trademarks or registered trademarks of Gateway Inc in the United States and other countries All other brands and product names are trademarks or registered trademarks of their respective companies Thank you for purchasing this Factory Service Manual CD DVD from servicemanuals4u com Please check out our eBay auctions for more great deals on Factory Service Manuals servicemanuals4u Replacing Gateway 600YG2 Compone
23. ge 4 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 Turn the notebook over so the bottom is facing up Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 Turn the notebook over so the top is facing up Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 31 Replacing Gateway 600YG2 Components Remove the five keyboard screws that secure the keyboard to the notebook Important There may be a grounding strap attached to the far right screw Make sure this strap is free from the keyboard before continuing Screws 8 Lift the back edge of the keyboard slightly then carefully slide the keyboard back until the four tabs on the front edge of the keyboard are free from their slots Be careful not to damage the LCD panel 32 www gateway com Replacing the keyboard 9 Slowly rotate the keyboard toward you so it lies keys down on top of the notebook Be careful not to damage the LCD panel Caps Lock Shift Beem ITUA 8 Tesh www gateway com 33 Replacing Gateway 600YG2 Components 10 Use two fingers to unplug the keyboard panel connector from the notebook Be careful not to touch or damage any other components BEDOVHEY2 ON WWiW3s VP O3UNLIVANNYN 11 Place the new keyboar
24. icator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 16 www gateway com Replacing the IEEE 802 11 Mini PCI card 4 Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 5 Use the appropriate screwdriver to loosen the captive screw that secures the Mini PCI cover The screw cannot be removed 6 Lift the screw side of the cover upward then slide the cover out Unplug the two antenna cables on nn OOs8OVSAZZO000 OYN SWSLSAS SyuaoOV G ZSOGBLO R6ZT90SSOLNZO www gateway com 17 Replacing Gateway 600YG2 Components 8 Move the antenna wires out of the way then press outward on the clips at both sides of the module until the module tilts upward PLOOZOGE ww aga SWISS 9090y j Kee Y OZ VEIODdGW f arez roog 5 i SBOLVOANLO Y 4 eon f OO80VSOCZO00 OVW SWSLSAS 3y3J9V G ZSO6LO 86Z9S0SSOLNZO 18 www gateway com 9 Pull the module out of the slot URMIE ul PEW PLOOZOGE W ey swoisks 0908y Sarz X 0Z YEIOdN fpe A arezon 2 ae SOLVGANLO Y a la oagoysazzooo OVW SW3LSAS 3X39VY 8 CSO6LO 86C90SSOLNZO Replacing the IEEE 802 11 Mini PCI card 10 Hold the new module at a 30 degree angle and press it into the empty slot This module is keyed so it can only be inserted in one directio
25. ics stores and attach it to a bare metal part of your workbench or other grounded connection Warning To prevent risk of electric shock do not insert any object into the vent holes of the notebook m Touch a bare metal surface on your workbench or other grounded object Unplug the power cord and the modem and network cables m Remove the main and optional secondary batteries For more information see Removing the batteries on page 8 m Disconnect all peripheral devices and remove any PC Cards Replacing Gateway 600YG2 Components Before working with notebook components follow these guidelines m Avoid static causing surfaces such as carpeted floors plastic and packing foam Remove components from their antistatic bags only when you are ready to use them Do not lay components on the outside of antistatic bags because only the inside of the bags provide electrostatic protection Always hold components by their edges Avoid touching the edge connectors Never slide components over any surface Preparing the notebook Warning To avoid exposure to dangerous electrical voltages and moving parts turn off the notebook remove the main and optional secondary batteries and unplug the power cord and modem and network cables before opening the case Replace the cover before you restore power or reconnect the modem and network cables To prepare the notebook for maintenance Make sure that the modular drive is empty
26. ini PCI card Caution By law only approved wireless modules provided by Gateway or a Gateway authorized representative explicitly for the Gateway 6G00YG2 may be installed in this notebook Caution Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Caution Legal requirements dictate the mini PCI cover be in place during any and all operation of the notebook s wireless AN feature 15 Replacing Gateway 600YG2 Components Tools you need to complete this task Ga Phillips 0 screwdriver OR er Torx T8 screwdriver ss eeeeeeeeeeeeeeee eeeeeeeeeeeeeeee eeeeeeeeeeeeeee eevee eeeeeeeee ee eseeeeeeeeeeee ee eseeeeeeerereeeeeee eevee eee reeeee eee see eeee seeeeeevneeeeeeee eeeeeeeeeeeeee ee eeeeeeeee eee eee seeeeeeveee ee eeeee Mini PCI peceseeesseseees gees bay EEE dD P B To replace the IEEE 802 11 Mini PCI card 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 2 Disconnect the notebook from the optional port repl
27. isconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 2 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 46 10 Replacing the palm rest assembly Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 If the notebook has IEEE 802 11 wireless networking built in remove the IEEE 802 11 Mini PCI module by following the instructions in Replacing the IEEE 802 11 Mini PCI card on page 15 Turn the notebook over so the top is facing up Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 Remove the keyboard by following the instructions in Replacing the keyboard on page 31 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 37 Remove the LCD panel by following the instructions in Replacing the LCD panel assembly on page 39 47 Replacing Gateway 600YG2 Components 11 Turn the notebook over then remove the thirteen screws on the bottom of the notebook Make sure that you remove the screw inside the battery bay Screws Screws Screws 12 Turn the notebook over then remove the four screw
28. lowing the instructions in Adding or replacing memory modules on page 11 If the notebook has IEEE 802 11 wireless networking built in remove the IEEE 802 11 Mini PCI module by following the instructions in Replacing the IEEE 802 11 Mini PCI card on page 15 8 Remove the hard drive kit by following the instructions in Replacing the hard drive kit on page 21 9 Turn the notebook over so the top is facing up 10 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 11 Remove the keyboard by following the instructions in Replacing the keyboard on page 31 12 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 37 13 Remove the LCD panel by following the instructions in Replacing the LCD panel assembly on page 39 14 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 46 15 Remove the cooling assembly by following the instructions in Replacing the cooling assembly on page 53 16 Remove the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 57 85 Replacing Gateway 600YG2 Components 17 Unplug the speakers one connector and the front panel Audio DJ from the system board 86 www gateway com Replacing the system board 18 Remove the hard drive board screws then remove the har
29. mbly to the notebook These screws cannot be removed Captive screws Captive ka screws E as www gateway com 55 Replacing Gateway 600YG2 Components 15 Insert the new cooling assembly into the notebook then tighten the four captive screws Make sure that you tighten the screws in numerical order Each screw hole has a numeral next to it Warning When tightening the cooling assembly s chrome screws D into the numbered holes tighten them in numerical order 16 Plug in the cooling fan 17 Reassemble the notebook Caution Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Caution Legal requirements dictate the mini PCI cover be in place A during any and all operation of the notebook s wireless feature 56 Replacing the LED indicator panel Replacing the LED indicator panel Tools you need to complete this task I a Flat blade driver OR Scribe or non marring tool Phillips 0 screwdriver Torx T8 screwdriver Screws removed during this task 5 chrome 2 5 x 4mm 4 chrome 2 5x 5mm 4or6 chrome 2 5 x 7mm keyboard hinge co
30. n If the module does not fit make sure that the notch in the module lines up with the tab in the module slot 11 Move the antenna wires out of the way then press the module down until it clicks into place www gateway com 19 Replacing Gateway 600YG2 Components 12 Reattach the black antenna cable to the connector labelled MAIN or M then reattach the light gray antenna cable to the connector labelled AUX or A uUerNIeL Ul Ope en Ff wos Bi z WOZ A UT OOHROVSIATZTOOO OYN SWSLSAS JyJov E CSOGLO RBSCSIOSSGOLNZO tae 13 Replace the Mini PCI cover then tighten the captive screw 20 www gateway com Replacing the hard drive kit Replacing the hard drive kit Tools you need to complete this task Phillips 0 screwdriver B To replace the hard drive kit 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 2 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 4 Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 21 Replacing Gateway 600YG2 Components 5 Loosen the captive screw that secures the hard drive cover The screw cannot be removed Screw 22 www gateway
31. ng up Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 Remove the keyboard by following the instructions in Replacing the keyboard on page 31 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 37 Remove the LCD panel by following the instructions in Replacing the LCD panel assembly on page 39 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 46 Replacing the speakers 12 Remove the eight screws that secure the speakers to the notebook Screws 13 Move the left speaker out of the way then unplug the connector for each speaker ae as a r I m pe gt L eo aS Kannan s uan A a a _ m Y z pa ea res www gateway com 63 Replacing Gateway 600YG2 Components 14 15 16 17 18 19 64 gee gt bey Use a flat blade screwdriver or non marring tool to carefully pry open the metal tabs that secure the wires for the right speaker then completely remove both speakers y thy 4 s Lay the new left speaker near the audio board and align the new right speaker over its screw holes on the notebook The left speaker is the speaker with the shortest wires Plug in the connector for each speaker The left speaker should be attached to the connector furthest from you C
32. nts Identifying the notebook model The label on the bottom of the notebook contains information that identifies the notebook model and its features FOR USE WITH SA80T 3115 OR ADP 80CB Gatewa CG Gateway POUR UTILSER AVEC MODEL SA80T 3115 OR ADP 80CB y INPUT 19V 4 2A model 7 MODEL No 600YG2 This class B digital apparatus meets all requirements of the Canadian interference Causing Equipment number Regulations Cet appareil numerique de la classe B respecte toutes les exigences du Reglement sur le Materiel brouilieur du Canada This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Apparatus Claims of U S Patent Nos 4 631 603 4 577 216 4 819 098 and 4 907 093 licensed for limited CONFORMS TO ae ANSI UL STD 1950 ET ie NOM 1 A isre CERTIFIED TO C CAN CSA STD C22 2 NO 950 3009615 TH10 CM Warning It is important that you use the correct service guide for the notebook Failure to follow the approved tasks for the notebook model may result in damage to the notebook Identifying components Identifying components Where screw measurements are shown the first number indicates screw head width and the second number indicates screw length Use this char
33. oard 66 1 10 11 12 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 Turn the notebook over so the bottom is facing up Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 If the notebook has IEEE 802 11 wireless networking built in remove the IEEE 802 11 Mini PCI module by following the instructions in Replacing the IEEE 802 11 Mini PCI card on page 15 Turn the notebook over so the top is facing up Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 Remove the keyboard by following the instructions in Replacing the keyboard on page 31 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 37 Remove the LCD panel by following the instructions in Replacing the LCD panel assembly on page 39 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 46 Remove the left speaker by following the instructions in Replacing the speakers on page 61 Replacing the audio board 13 Unplug the speaker connectors for the left and
34. ork surface m Print the first page of each task then place the page toward the rear of your work surface As you remove screws place the screws in their respective boxes on the page Where screw measurements are shown the first number indicates screw head width and the second number indicates screw length m After loosening screws that are deeply recessed in a hole for example on the bottom of the base assembly you can leave the screws in the holes if you place small pieces of masking tape over the hole openings When reassembling the component just remove the tape and tighten the screws m When you place flat headed screws on your work surface stand them on their heads to prevent the screws from rolling off the table Preventing static electricity discharge Preventing static electricity discharge The components inside the notebook are extremely sensitive to static electricity also known as electrostatic discharge ESD Warning ESD can permanently damage electrostatic discharge sensitive components in the notebook Prevent D ESD damage by following ESD guidelines every time you open the notebook case Warning To avoid exposure to dangerous electrical voltages and moving parts turn off the notebook and unplug the power Ct cord and modem and network cable before opening the case Before replacing components follow these guidelines Turn off the notebook m Wear a grounding wrist strap available at most electron
35. ork cables and prepare the notebook by following the instructions in Preparing your work space on page 4 2 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 3 Turn the notebook over so the bottom is facing up 53 Replacing Gateway 600YG2 Components 54 4 5 Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 If the notebook has IEEE 802 11 wireless networking built in remove the IEEE 802 11 Mini PCI module by following the instructions in Replacing the IEEE 802 11 Mini PCI card on page 15 6 Turn the notebook over so the top is facing up 7 8 10 11 12 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 Remove the keyboard by following the instructions in Replacing the keyboard on page 31 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 37 Remove the LCD panel by following the instructions in Replacing the LCD panel assembly on page 39 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 46 Unplug the cooling fan l i Pac y A www gateway com Replacing the cooling assembly 13 Loosen the four captive screws that secure the cooling asse
36. right speakers 14 Remove the single screw that secures the audio board to the notebook Screw www gateway com 67 Replacing Gateway 600YG2 Components 15 On the right side of the board where the connector is located use a flat blade screwdriver or non marring tool to carefully pry the audio board up Then lift the audio board completely out of the notebook 16 Align the new audio board s screw hole with the hole on the notebook then press the board into place 17 Replace the screw 18 Plug the connectors for each speaker into the audio board The left speaker should be attached to the connector furthest from you 19 Replace the four screws that secure the left speaker to the notebook 68 www gateway com Replacing the audio board 20 Reassemble the notebook Caution Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Caution Legal requirements dictate the mini PCI cover be in place during any and all operation of the notebook s wireless AN feature 69 Replacing Gateway 600YG2 Components Replacing the modem or CMOS battery Tools you need to complete this
37. s on the back of the notebook n APSO Screws ae ee a e am 48 www gateway com Replacing the palm rest assembly 13 Remove the screw above the touchpad and the screw next to the multi function button contacts Screws www gateway com 49 Replacing Gateway 600YG2 Components 14 Use two fingers to carefully pull up on the touchpad connector tabs After the connector is in the raised position carefully pull the cable out of the connector 15 Turn the notebook around so you are facing the back of the notebook then pry the palm rest assembly up about two inches from the notebook 50 www gateway com Replacing the palm rest assembly 16 while holding the palm rest assembly up unplug the fan cable Make sure that you unplug the connector by grasping the connector not the cable ie 48 4 48 4B 46 4S AS 17 Lift the palm rest assembly completely from the notebook 18 Plug the new palm rest assembly s fan cable into the notebook then place the new palm rest onto the notebook 19 Replace the palm rest screws The shortest screw should be used near the multi function button contacts and the longest screw should be used near the touchpad 20 Replace the back and the bottom screws 21 Pull up on the touchpad connector tabs to verify the connector is in the raised position 22 Slide the end of the touchpad cable into the touchpad connector Important The touchpad cable should slide easily into
38. t the screw side of the cover upward then slide the cover out 12 www gateway com Adding or replacing memory modules If you are removing a module gently press outward on the clip at each end of the memory module until the module tilts upward 90 szooze s egl WU aa ie P ovdozsgiamevezioen E GM ASZ SbXWG amez sozda E RARAS SASAS ESETE TETTETETT E a rar RRR RRR S 0 ac n ms oa n nnn wn Miann ny i TOE sp F Egz z FF soo Vw Ena bbs gt z 5 E ij i SOsrBcoordo ELDA MI E En TY gt OVdOTSVISBMSVBCLOEN B GM AS Z 9LXN9L amezi gsgzyao K Ss Rr z k 13 www gateway com Replacing Gateway 600YG2 Components 9 Hold the new or replacement module at a 30 degree angle and press it into the empty memory slot This module is keyed so it can only be inserted in one direction If the module does not fit make sure that the notch in the module lines up with the tab in the memory slot PPrTTTT TT tt he CELETTE bress ses JASE ASTSSTSTETETI TT a LETT TSS TITE 7 s gt z gt gt 7 ve se gt 90 bBzoozo E g WU We ee OvdOzsslaMsveciocn E QM ASZ SIXWGl awezi sozyao S 10 Gently press the module down until it clicks into place 11 Replace the memory cover and tighten the captive screw 14 www gateway com Replacing the IEEE 802 11 Mini PCI card Replacing the IEEE 802 11 M
39. t to identify the main components of the notebook For a complete list of replaceable parts see the Contents LCD panel assembly see page 39 Keyboard cover see page 28 Keyboard see page 31 Palm rest assembly see page 46 Cooling assembly see page 53 System board see page 83 www gateway com 3 Replacing Gateway 600YG2 Components Preparing your work space Before performing maintenance on the notebook make sure that your work space and the notebook are correctly prepared Wear a grounding ESD wrist strap and use a grounded or dissipative work mat Use a stable and strong table and make sure that the table top is large enough to hold each component as you remove it Use bright lighting to make part identification easier Keep your work surface free from clutter and dust that may damage components Use a magnetized screwdriver for removing screws When removing components that are attached to the notebook by a cable unplug the cable before removing the screws when possible to avoid damaging the cable As you remove components and screws lay them toward the rear of your work surface behind the notebook or far enough to the side that your arms do not accidentally brush them onto the floor To help keep track of screws try the following m Place each component s screws in their own section of a parts sorter m Place each component s screws next to the component on your w
40. task Flat blade driver OR Scribe or non marring tool 5 0 mm hex nutdriver 70 www gateway com Screws removed during this task 5 chrome 2 5 x 4mm keyboard 13 chrome 2 5x 5mm bottom 1 chrome 2 5 x 4mm LED indicator panel 8 chrome 2 5 x 5mm modular bay holders 1 chrome 2 5 x 4mm modem 4 chrome 2 5x5 mm hinge covers 4 chrome 2 5x 5mm back 2 chrome 2 5x5 mm hard drive board 1 chrome 2 5 x 5mm system board hole 17 Replacing the modem or CMOS battery 4 or 6 chrome 2 5 x 7mm LCD panel hinges 1 chrome 2 5 x 7 mm near touchpad 1 chrome 2 5 x 4 mm near multifunction buttons palm rest r7 gi q 1 1 1 et 7 a d mi mi m3 i 6 chrome 5x 9mm rear I O panel 1 chrome 2 5 x 4mm audio board 71 Replacing Gateway 600YG2 Components B To replace the modem or CMOS battery 72 1 11 12 13 14 15 16 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 Turn the notebook over so the bottom is facing up Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 Remove the modular drives Remove the memory mo
41. tebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 Turn the notebook over so the bottom is facing up Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 Turn the notebook over so the top is facing up Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 Open the LCD panel all the way so it lies flat on the table 37 Replacing Gateway 600YG2 Components 8 Remove the four screws that secure the hinge covers to the notebook Screws Screws 9 Lift the hinge covers off the hinges 10 Snap the new covers into place over the hinges then replace the four screws 11 Reassemble the notebook 38 www gateway com Replacing the LCD panel assembly Replacing the LCD panel assembly Tools you need to complete this task ESS Flat blade driver OR Scribe or non marring tool Phillips 0 screwdriver Torx T8 screwdriver Screws removed during this task 4 chrome 2 5 x 5mm 4 or 6 chrome 2 5 x 7mm hinge covers LCD panel hinges B To replace the LCD panel assembly 1 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 2 Disconnect the notebook from the optional port replicator by
42. the touchpad connector The cable is oriented correctly if it is not twisted www gateway com 51 Replacing Gateway 600YG2 Components 23 Use two fingers to press down on the touchpad connector tabs This locks the touchpad cable into the touchpad connector 24 Reassemble the notebook Caution Legal requirements dictate that a security screw or other means be used to attach the mini PCI cover to the chassis in a manner that restricts end user access End users are strictly prohibited from having access to the wireless card Due to manufacturing process changes Gateway 600YG2 notebooks manufactured after August 7 2003 require a Torx head security screw to attach the mini PCI cover Caution Legal requirements dictate the mini PCI cover be in place during any and all operation of the notebook s wireless AN feature 52 Replacing the cooling assembly Replacing the cooling assembly Tools you need to complete this task ESS a g Flat blade driver OR Scribe or non marring tool Phillips 0 screwdriver Torx T8 screwdriver Screws removed during this task 5 chrome 2 5 x 4mm 4 chrome 2 5x 5mm 4or6 chrome 2 5 x 7mm keyboard hinge covers LCD panel hinges 1 chrome 2 5 x 7mm near touchpad 1 chrome 2 5 x 4mm 13 chrome 2 5 x 5mm 4 chrome 2 5 x 5mm near multifunction bottom back buttons palm rest To replace the cooling assembly 1 Disconnect the AC adapter and modem and netw
43. vers LCD panel hinges Ls 1 chrome 2 5 x 7mm near touchpad 1 chrome 2 5 x 4mm 13 chrome 2 5x 5mm 4 chrome 2 5 x 5 mm near multifunction bottom back buttons palm rest 1 chrome 2 5 x 4mm LED indicator panel 57 Replacing Gateway 600YG2 Components B To replace the cooling assembly 58 1 10 11 Disconnect the AC adapter and modem and network cables and prepare the notebook by following the instructions in Preparing your work space on page 4 Disconnect the notebook from the optional port replicator by following the instructions in Disconnecting from the port replicator on page 7 Turn the notebook over so the bottom is facing up Remove the main and optional secondary batteries by following the instructions in Removing the batteries on page 8 If the notebook has IEEE 802 11 wireless networking built in remove the IEEE 802 11 Mini PCI module by following the instructions in Replacing the IEEE 802 11 Mini PCI card on page 15 Turn the notebook over so the top is facing up Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 28 Remove the keyboard by following the instructions in Replacing the keyboard on page 31 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 37 Remove the LCD panel by following the instructions in Replacing the LCD panel assembly
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