Installation Manual
Contents
1. lt _ gt ON CI gt ID Ex od poe cl BH 2082 WST SDYAASTV8Sd_L AAV Sd 9308 d N 04065 70 84 G8 0 415 vas 8 dN UOOT O VS AZT Ne GADIES ARO NO NWO 4 17 21 ELT LE inso 8 b Le m te 4 La eI LE m P i b 4114 1 m i 1 1 n 4 DR A mI me i3 1 7T 1 LIT oes y SB he Dp lig 8 jar mae 5 n 8711 LER A vid F amem Lm hend 5 a 5 SatCom AS Bergerveien 12 PO Box 91 N 1375 Billingstad Norway Tel 47 67 24 47 00 Fax 47 67 24 46 21 WWW nera no enabling a wireless future2. STS 000 05650 000 b 2 ai 119 EE ASCLN VS V ODS ELE 608 000 608 000 MDS ON Idav L 6T EO O00 000 706415 OUXU ai 1600 00 0 ALO N XON NUD Lt 21986 WOT CABLE ASSY CABLE ASSY CABLE ASSY NE 2 Fe 9405 2 1 1 DESCRI ONS QTY REMARKS 12D SFA CV 100MF TO BE SELECTED 1 CODE NO 000 138 866 80 FB CV 50MF TO BE SELECTED 1 CODE NO 000 117 599 15 TO BE SELECTED 1 CODE NO 000 146 252 TPSFBAW 30MF TO BE SELECTED 1 CODE NO 000 146 250 ONS IN DRAWNG FCR REFERENCE ONY 5638 1 A 3 004 439 060 16AK X 9401 2 ub 02101 1 1 Tem REMARKS 07 1220 40 1 CODE NO 000 147 037 1211 50G 1 CODE NO 000 854 118 16 018 1251 1 100 298 111 15 1 1 CODE NO 000 835 526 SHAI NK NG CABLE PROTECTOR SELF BOND NG TAPE GROUND NG WRE RW 4747 1 0354747 2 8 0 D MNS ONS IN DRAWNG FCR REFERENCE O C5635 M1 C 4 004 439 070 16 X 9402 2 16 02111 INTA ON MATERI ALS 1 A w 4 y DESCRI ONS QTY 40 07 1220 40 140 1211 506 35 35 15 E I 5 16 018
3. Click Finish to complete Setup InstallShield Setup complete dialog box Note If you want to launch the program file now check the box next to Yes Launch the program file The application will launch after the completion of step 9 9 Click the Finish button The Nera Mini C PC application shortcut is created on the desktop Nera Mini C Note To uninstall the Nera Mini C application see the operator s manual for the PC 14 3 SETTINGS AFTER THE INSTALLATION 3 2 Setting the IMN Inmarsat Mobile No Set your IMN Inmarsat Mobile No using the and PC as below 1 Power on the communication unit and PC in order 2 Double click F16PC on the screen to start the program 3 Press the F8 function key to show the Setup menu File Edit Transmit EGC Reports Logs Options Position StopAlarm Setup 1 System Setup 2 Editor Setup 3 Terminal Setup 4 EGC Setup 5 Auto Mode Setup 6 E Mail Setup 7 Directories 8 Configuration Setup menu 4 Press 1 key to display the System Setup menu Setup System Setup System Date amp Time 01 53 02 02 25 YY MM DD IMN MES Operation Mode INMARSAT C Nav Port INT Active Port INT Message Output Port INT EGC Output Port INT Network Setup Command Window System Setup menu 5 Confirm that the IMN is selected and then press the Enter key The entering field appears Key in your IMN Press the Enter key Press the Esc key to escape
4. e Separate the antenna unit from an S band radar as follows Install above this line INSTALLTION 2 PROHIBITED 1225 HORIZONTAL S band radar installation area S band radar 1 MOUNTING THE UNIT The allowable vibration level as specified by Inmarsat is as shown in the table below Allowable vibration level 2 to 10 Hz 2 54 mm Peak Amplitude 10 to 100 Hz 9 8 m s Peak Acceleration Avoid the location near funnels and stacks smoke and soot on the radome can lower signal level Separate the antenna unit 5 m from HF VHF or 27 MHz antenna Mounting Fifteen 30 50 or 100 m antenna cable is available Fifteen and 30 m cable has connectors on both ends and one connector for 50 100 m cable Do not shorten these cables to prevent interference To mount the antenna unit an exclusive pipe is necessary Locally prepare an antenna mast with a ground stud M6 stainless steel bolt welded to antenna mast and mounting pipe with threads and plate See the outline drawing of the mounting plate shown below Weld the mounting pipe to the antenna mast The distance between the stud and the earth terminal on the antenna unit should be within 340 mm which also is the length of the supplied ground wire 12 S VV See See Gd 1x14 UNS f piri I Ground wire 340 mm 4 Ground s
5. 1251 1 CABLE PROTECTOR 100 298 111 SELF BOND NG TAPE P CONNECTOR 549 5 RW 4747 1 0354747 2 GROUND NG W FE 3N 5FBA 5DFB ay 3 8 al 8 5 5 5 DI MNS ONS IN DRAWNG FCR REFERENCE O C5635 M2 C 5 004 439 080 16AK 9403 2 CP16 02121 NSTALLATI ON MATERI ALS 1 N n 9 a A 7 DESCRI ONS QTY 40 07 1220 40 140 1211 506 35 35 15 E I 5 16 018 1251 1 CABLE PROTECTOR 100 298 111 UJ j D N N SELF BOND NG TAPE P 12D5FA CONNECTOR RW 4747 1 0354747 2 GROUND NG W FE 3N 5FBA 5DFB ay 3 8 al 8 5 5 5 DI MENSI ONS IN DRAWNG FCR REFERENCE O C5635 M3 C A 6 004 438 890 16AK 9406 0 DESCRI ONS REMARKS sm NE 3X10 55304 APPI NG SCREW tts 000 802 079 FVL 16 CRI MP CN LUG gt T 610 12 000 538 113 3 CN LUG CODE NO 000 108 424 0 ONS IN DRAWNG FCR REFERENCE O 5635 05 7 CODE NO 004 441 780 16 9420 1 CP16 01200 Ha E REMARKS COMPASS SAFE DISTANCE CP16 00502 SPCC 2 5GY5 1 5 5 N 004 434 410 CP16 005
6. 50 or 100 m and cable assy attached at step 4 14 Wrap the connector with self bonding tape and then vinyl tape Bind the cable end with a cable tie local supply 15 Fix the cable to the mast with cable tie local supply NERA A 4 NS Ub LH A Ground terminal Apply silicone sealant Taping uM Self bonding r Ship s ground point tape and vinyl tape u Pipe Mast 4 Cable tie Weatherproofed Mounting Waterproofing 1 MOUNTING THE UNIT 1 2 Communication Unit Mounting Select the following place to mount the communication unit e Provide sufficient ventilation e For maintenance and checking purpose leave sufficient space at the sides and rear of the unit Use two tapping screws 4x40 supplied to fix the communication unit You can insert screws from the top and bottom side of the communication unit for bulkhead mounting After the screwing attach the cosmetic caps 2 pcs supplied to fixing holes to cover the screw head 184 0 5 I Communicalion unit dimensions 13 AC DC Power Supply Unit PR 240 CE option Fix the unit on a table with four tapping screws 4x16 AC DC power supply unit dimensions 2 WIRING E For 50 or 100m antenna cable 0 34 Cable assy Ground wire TPABFBO 3NJ5FBA 5DFB RW 4747 0 3m iol HD N CAUTION This unit is shipp
7. from the entering field Press the Enter key I pp UL To clear the IMN press 1 M in order while pressing the Alt key down at step 6 When using the Nera Mini C for VMS Vessel Monitoring System DNID Data Network ID has to be downloaded via the LES Land Earth Station This arrangement is normally done by authority of VMS 15 4 CHANGING SHIP S MAINS SPECIFICATIONS The power supply PR 240 CE option is shipped with 220 VAC 200 230 VAC setting If the ship s mains are 100 VAC 115 VAC change the tap connection and terminal connection as follows Jermina board 100 1100 15 VAC SEL 115 V b ACC AC100 115V 2 3 2 0A 1 50 60KHz 200 230 VAC SEL 230 V AC200 230V 1 15 1 0 19 50 60 2 100 115 VAC 200 230 VAC 1 White 2 Black 1 25 Front Heat sink Tap connection Change the tap from 230 V to 115 V Terminal board connection Top view Cover removed Attach the appropriate ship s mains label Supplied 16 D A 343554 303 N MAA Nwa 2 102 SED OL 6Z 007 COC OOT O CTET EST 0 790 6 000 T VS V O8DH OID S NINN NO LIV TWISN I OO 700 47 10900 9IdJ Ot 00 9910 S 9T 00 00 9 DCL Et WOO 700 G90 6 000 mL d OTd 097 5 VOT O 4
8. 01 SPCC 2 5GY5 1 5 5 N 004 434 400 1650184 FOR TERMINAL UNIT LI 000 138 539 1650084 0 75X30 5M 9X20 505304 191 CODE NO 000 802 081 DWG NO C5609 M07 D DIMENSIONS IN DRAWING FOR REFERENCE ONLY A 8 Na 004 438 930 16AK 9407 1 16 02501 1 3 16 018 6008 1 ME CABLE CLAMP CODE NO 100 301 101 16 4X16 505304 2 NG SCREW mE te 4 4 00 802 080 000 802 080 DO MNS ONS IN DRAWNG FCR REFERENCE O C5635 M6 B 9 K I N G L 24 9852 5 1 1 PR 240 CE DESORIPTION CODE Q TY UNIT AC DC PR 240 CE POWER SUPPLY UNIT 000 053 879 053 879 s 00151 PR 240 CE 052 00205 POWER MODIFICATION PROCEDURES 000 147 013 147 013 003 4101 3 POWER LABEL 100 299 773 299 173 SUS304 TAPPING SCREW 000 802 080 802 080 DIMENSIONS IN DRAWING FOR REFERENCE ONLY 417 02 DIMENSION TOLERANCE 550 1 5 50 lt L lt 100 10041 5500 1 TABLE 1 Ur TET I MAST 650 490 183 4 2 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS Mi 16 018 1006 1 1111 DRAWIN LINA ONIX 405 0959 9NIdav1 90 SLIDE PW 7 80 SNO
9. 401 004 439 540 For communication unit Optional Supply Installation Materials Name Type Code No Qty Remarks Cable assy 17JE 573 10 000 127 108 For PC connecting AC DC Power Supply Unit PR 240 CE 1 set w CP24 00151 See packing lists at the back of this manual SYSTEM CONFIGURATION ANTENNA UNIT 116 SHIP S MAINS Printer 100 115 220 230 VAC 120 10 50 60 Hz AC DC Power i COMMUNICATION UNIT pR240 CE C SHIP S MAINS 12 24 VDC i PC AT compatibility CATEGORY OF UNITS EXPOSED TO WEATHER Communication unit unit PROTECTED FROM WEATHER FROM WEATHER Supply 22 Option n Power 2 supply unit PROTECTED FROM WEATHER pply 1 MOUNTING THE UNIT 1 1 Antenna Unit Mounting Location e Mount the omnidirectional antenna unit high atop a mast clear of stays and the turning diameter of a radar antenna The ideal mounting location would be where no obstacle appears in the fore and aft directions down to 5 and down to 15 in the port and starboard directions This concept is illustrated in the figure below Shadow sector of the antenna mast whip antenna etc should be within 2 degrees at one meter from the antenna unit ANTENNA UNIT Antenna unit mounting location e f both Inmarsat A B ship earth stations are installed separate the Inmarsat A B antenna at least 8 m
10. ISNAWIG 30 NVA UL 531 0 131891 lt VANDA 20 02 230 JINVAVJ 331835 3030238 1 03 0 6 590 7 vo rl EXT Y a yr 007 VAJA s VNIN231 IND GOFG 3 IDH 9NIXTJ 9 2 131041 T 512001 1208 01 JNNUO VNNJINV 01 NY NOISNAWIC 5 NS pz Pai Mcr ni REE g 2 01 Sel INJA 001 11891 T mus 206512061 NOISNOMIT 18 3 0H 9NIXTJ 29 r 9 803 97 SA4333S 9 44 1 ISN J3NV3931 3311335 I3N3NAU332 SNDISNAWIG 30 39NV33 101 531931 T 37891 31 ZA 08908 110 MRYGIDDNNDEND OOOO O O O O O G EL 9 0 95 995 45970600 dAV D POND NH NOD Vx NO AlddS QavAd HS ADIN IV CALL LION T TE00 00 90 2 xi cho dS OEM yom Me ao H Cx OVC dd ina 06 OT 2 DNE s DAI Occ 422041 OTAZ Cx STT OOT q gt au H t 00 SE up 28 _ _ a SEC 51 20 8 gt eo 427 77292 QDS lt lt gt m H gt t 2 lt rH gt gt
11. ed with 10 A fuse Replace fuse with 5 A when using the equipment with the ship s mains TP58A15W RG58 15 m 8D FB CV 50 m TPSFBAW 5DFBB 30 m 12D SFA CV 100 m 24 VDCL And then attach a label for 5 Ato the fuse cover on power cable TNCP NJ Connector N P 12DSFA N P 8DFB supplied local arrange Use of wrong fuse can result in damage to the equipment DTE9 ANT 6 2 20 19 23 Oj i 17JE 573 10 5 m option __________ _ lt A P16 4 3 5 3 5m 1 2 Ship s mains 12 24 VDC Wiring of Nera Mini C 2 WIRING 2 1 Antenna Cable Connector at the Terminal Unit 8D FB CV 50 m Outer Sheath Dimensions in millimeters Inner Sheath Shield TauTa 2 4 90000 e e 50 30 Cover with heat shrink tubing and heat Clamp Gasket Clamp Nut reddish brown Aluminum Foil 1 1 1 shield here Insulator Tort i Trim aluminum tape foil here 44141 Clamp Nut Shell hls Solder through the hole Remove outer sheath and armor by the dimensions shown left Expose inner sheath and shield by the dimensions shown left Remove insulator and core by 10 mm Twist shield end Slip on clamp nut gasket and clamp as shown left Fold back shield over clamp and trim Cut aluminum f
12. ess than 50 mm Inner Shrink tube Outer Vinyl tape Antenna unit passing the cable through the pipe 1 MOUNTING THE UNIT 10 Wrap self bonding tape around the connection of antenna base and pipe and then wind vinyl tape over self bonding tape 11 Remount the antenna unit upper on the antenna base Torque 2 6 10 12 Fix the ground wire RW 4747 supplied between the ground terminal on the antenna unit and the ship s ground point NERA Po 2 U We TIT Jj Ground terminal silicone sealant Taping self bonding tape and vinyl lt Ship S ground point tape a Cable tie weatherproofed Mounting 13 Apply silicone sealant supplied to the ground terminal and three screws at the bottom of antenna base 14 Fix the antenna cable to the mast with a cable tie local supply 1 MOUNTING THE UNIT For 50 or 100 m cable Apply silicone sealant local supply to the threads of the pipe 2 Unscrew three screws to remove the antenna base from the antenna unit 3 Pass the cable assy TPA5FB0 3NJ5FBA 5DFB supplied 300 mm through the shrink tube supplied 4 Attach the above cable assy to the connector at the bottom of the antenna unit upper 5 Slide up the shrink tube until it touches the bottom of the antenna unit upper 6 Heat the shrink tube and then apply silicone sealant around the upper edge of the tube als
13. o wind self bonding tape around the lower edge of the shrink tube and then wrap vinyl tape over self bonding tape Note Between the bottom of the antenna unit upper and the end of the taping should be less than 50 mm 7 Insert the cable protector Supplied in to the slot at the bottom of the antenna base 8 Pass the antenna cable through the pipe antenna base in order When laying the cable along side the pipe put the cable aside to pass through the projection in the antenna base See A in the figure shown below N Silicone sealant 4 55 NERA 50 mm Antenna unit upper Antenna base Shrink tube Inner Shrink tube Outer Vinyl tape Apply silicone sealant P Antenna base bottom view el Insert the cable protector wide side into this slot HE Select A or B B able protector Waterproofing 9 Remount the antenna unit upper on the antenna base Torque 2 6 10 10 Screw the antenna unit onto the antenna pipe by rotating the antenna unit 11 Wind self bonding tape supplied at the connection of antenna base and pipe and then wrap vinyl tape over self bonding tape 12 Fix the ground wire RW 4747 supplied between the ground terminal on the antenna 1 MOUNTING THE UNIT unit and the ground stud on the mast 13 Connect the antenna cable
14. oil at four places 90 from one another Fold back aluminum tape foil onto shield and trim Expose the insulator by 1 mm Expose the insulator by 5 mm Slip the pin onto the conductor Solder them together through the hole on the pin Insert the pin into the shell Screw the clamp nut into the shell Tighten by turning the clamp nut Do not tighten by turning the shell How to fabricate antenna cable 8D FB CV 50 m 12D SFA CV 100 Outer Sheath Dimensions in millimeters Armor Inner Sheath Shield 2 WIRING Remove outer sheath and armor by the dimensions shown left Expose inner sheath and shield by the dimensions shown left Twist shield end Slip on clamp nut gasket and clamp as shown left Nut Gasket Clamp Washer 1 8 AX Expose the insulator by 1 8 mm 1 ____ Expose the core by 4 5 mm Pin Clamp Nut Slip the pin onto the conductor Solder them together through the hole on the pin 2 Solder through the hole Insert the pin into the shell Screw the clamp nut into the shell Tighten by turning the clamp nut Do not tighten by turning the shell How to fabricate antenna cable 12D SFA CV 10 3 SETTINGS AFTER THE INSTALLATION 3 1 Installing Software After installing the equipment install the Nera Mini C software F16PC in the PC as follows 1 Turn on the PC 2 Set FD ROM in floppy disk drive 3 Click the icon of SETUP EXE in the floppy disk The
15. on earth to the ship s body The protection earth is required to the power supply to prevent electrical shock TABLE OF CONTENTS EQUIPMENT LIST S a SYSTEM IV 1 MOUNTING THE UNIT 1 CS OU 1 1 2 Communication Unit 7 1 3 AC DC Power Supply Unit PR 240 CE 7 2 WIRING 8 2 1 Antenna Cable Connector at the Terminal Unit 9 3 SETTINGS AFTER THE 11 3 1 Installing soflware 11 3 2 Setting the IMN Inmarsat Mobile 15 4 CHANGING SHIP S MAINS SPECIFICATIONS 12 PACKING LISTS OUTLINE DRAWINGS INTERCONNECTION DIAGRAM Rev Date September 2004 Publication No 105426 Rev 1 0 EQUIPMENT LISTS Standard Supply Antenna Unit IC 116 Communication Unt 1 set EI 50 m antenna cable 100 antenna cable 100 antenna cable TPSFBAW SDFBB 000 146 250 30 m antenna cable CP16 02
16. ontinue Fragram Folders AngelPotion Video Codec V1 Canon Utilities CNET Divi Back Next gt Cancel Select program folder dialog box 12 3 SETTINGS AFTER THE INSTALLATION 6 Click the Next button Start Copying Files Setup has enough information to start copying the program files IF you want to review change any settings click Back IF you are satisfied with the settings click Next begin copying files Current Settings Setup Type Complete Target Folder C Program FilessM erasMini C User Information Mame Company InstallShield Start copying files dialog box 7 Click the Next button and the installation begins When the installation is completed the Nera Mini C dialog box appears C Documents and Settings All Users Start Menu Programs Nera Mini C File Edit View Favorites Tools Help Back d 29 Search Folders Hae Address 50 Mame Date Modified Size File and Folder Tasks UM Mini C 14 09 2004 16 13 1 KB cJ Make a new Folder Publish this Folder to the Web Share this Folder Other Places Details Nera Mini C dialog box 13 3 SETTINGS AFTER THE INSTALLATION 8 Click the Close button the top right corner of the dialog box The Setup Complete dialog box appears Setup Complete Setup has finished copying files to your computer Setup will now launch the program Select your option below
17. pul DET DE dac one e gn ud Gn UI NE enabling a wireless future SAFETY INSTRUCTIONS A WARNING ELECTRICAL SHOCK HAZARD Do not open the equipment unless totally familiar with electrical circuits and service manual Only qualified personnel should work inside the equipment Do not approach the ra dome closer than 60 cm when it is transmitting Microwave radiation can cause severe injury or illness Radiation level 10 W m at 60 cm Turn off the power at the mains switchboard before beginning the installation Post a sign near the switch to indicate it should not be turned on while the equip ment is being installed Fire electrical shock or serious injury can result if the power is left on or is applied while the eqiuipment is being installed CAUTION Confirm that the power supply voltage is compatible with the voltage rating of the equipment Connection to the wrong power supply can cause fire or equipment damage The voltage rating appears on the label at the rear of the display unit Use the correct fuse Use 10 A fuse defalt setting for 12 VDC ship s mains or replace the fuse to 5 A supplied as spare parts with 24 VDC Use of wrong fuse can result in damage to the equipment Keep the following compass safe distances Standard Steering Antenna Unit 1 116 Communication Unit IC 216 AC DC Power Supply Unit PR 240 CE Attach securely protecti
18. setup procedure begins showing the welcome dialog box Welcome Welcome to the Setup program This program will install Mini C on pour computer It 2 strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and International treaties Unauthorized reproduction or distribution of this program any portion of i may result in severe civil and criminal penalties and Will be prosecuted to the maximum extent possible under law Cancel Welcome dialog box 11 3 SETTINGS AFTER THE INSTALLATION 4 Click the Next button Choose Destination Location InstallShield Setup will install in the following director install to this directory click Mest install different directory click Browse and select another directory can choose not to install Mini C by clicking Cancel to exit Setup Destination Directory C Program Files Wera Mini L Browse Cancel Choose destination location dialog box 5 Click the Next button Select Program Folder InstallShield Setup will add program icons to the Program Folder listed below Tou may tupe new folder select one from the existing Folders list Click to c
19. tud Mounting pipe Z Welding VN 35 S 12 S 25 5 a Antenna mast Mounting pipe and antenna mast 1 MOUNTING THE UNIT For 15 or 30 m cable Apply silicone sealant local supply to the threads of the pipe Unscrew three screws to remove the antenna base from the antenna unit Pass the antenna cable through the pipe antenna base in order Insert the cable protector Supplied into the slot at the bottom of antenna base Screw the antenna base onto the antenna pipe by rotating the antenna base Pass the antenna cable through the shrink tube Supplied Attach the antenna cable to the connector at the bottom of the antenna unit upper Slide up the shrink tube until it touches the bottom of the antenna unit upper Heat the above shrink tube and then apply silicone sealant around the upper edge of the tube Also wind self bonding tape around the lower edge of the shrink tube and then wrap vinyl tape over self bonding tape O p ok Note Between the bottom of the antenna unit upper and the end of the taping should be less than 50 mm N NERA ao _ Antenna unit upper SF Antenna base 7 2 IJ Apply silicone sealant Antenna base bottom view Insert the cable protector wide side into this slot NE able protector Silicone sealant A Shrink tube l
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