alpha beta delta parts manual - Superior Truck Equipment Inc.
Contents
1. 1 12 1 16 Carrier and Packer Panel 1 18 1 20 SECTION 2 Body Mud GuardAssenmbly 2 1 Body Weldment 20 2 3 Body Electrical 2 5 SECTION 3 Pushout Panel Pushout Cylinder Mounting 3 1 Pushout Panel 3 2 SECTION 4 Hydraulics Tank Assembly 4 1 Top and Front Hydraulics 4 5 Pushout Cylinder Hydraulics 4 7 Tube 4 8 Main Control Valve Supply Return 4 9 Packer Cylinder Hydraulics Alpha Beta 4 11 Packer Cylinder Hydraulics Delta 4 12 Carrier Cylinder Hydraulics Alpha Beta 4 13 Carrier Cylinder Hydraulics Delta 4 15 Spin On Filter Optional 407192 4 16 Tailgate Lift HydQraUuliCS 4 17 SECTION 5 Valves Front Control Valve FCV Installation 5 1 Front Control 8 M 5 2 Valve Tipper Control Before AL BE s n 4226 DES cep E e2. A 00 W 1 9 16 SECTION 9 CONTAINER LIFT CYLINDER HYDRAULICS 18258 CONNECTOR Straight Thread 17718 ELBOW 306279 TUBE Assembly 108108 VALVE Check Orifice 107851 UNION Straight Thread O Ring 602895 CARTRIDGE Flow Control Extend Upper 940112 CARTRIDGE Flow Control Retact Lower 306073 VALVE Flow Regulator With Cartridges 16214 CONNECTOR Straight Thread 306286 TUBE Assembly F1076 SCREW Cap 1 2 X 2 3 4 UNC F3325 NUT 1 2 UNC Nylock 107853 ELBOW 90 Degree O Ring 17652 ELBOW 90 Degree O Ring 306043 02 HOSE N DS A SA A N 01 9 9 TIPPER HYDRAULICS DUAL TIPPERS RS BBL e N Y 5 17 AC 9 19 N O O 10 11 12 13 102719 603362 306009 05 5644 1616 104844 102865 605070 2122 0302 F6670 605061 605062 17782 106558 305438 02 100267 02 209657 04 100268 02 F0205 109048 107631 02 107908 03 209656 03 107907 03 107630 02 F0031 5615 0006 5632 0006 107076 104844 9 TIPPER HYDRAULICS DUAL TIPPERS REF PART DESCRIPTION 01 ELBOW 90 Degree 716 0 VALVE Diverter Dual HOSE Assembly Main Supply Not Shown ADAPTER 6 CONNECTOR 76 6 VALVE Directional Control LINK Spool Lever PIN Clevis PIN Cotter 1 16 X 3
3. 9 26 Side Ladder 9 27 SECTION 10 Service Tools MANUAL AND LITERATURE ORDER FORM REWARD LEACH CAPSCREW MARKING AND TORQUE VALUES Usage Much Used Used at Times Used at Times Capscrew Diameter 120 000 To Ye 140 000 150 000 amp Minimum Tensile To 1 115 000 133 000 Strength PSI Quality of Material Min Commercial Med Commercial Best Commercial SAE Grade Number 5 6 or 7 8 CAPSCREW HEAD MARKINGS Manufacturer s marks may vary These are all SAE Grade 5 3 line Capscrew Body Size Torque Torque Torque Inches Thread Ft Lb kg m Ft Lb kg m Ft Lb kg m 10 1 38 19 2 63 34 4 70 55 7 61 O mb 85 11 76 120 16 60 LL o N C1 DO N 20 75 23 51 2 167 23 10 37 34 280 38 72 N N 40 80 54 63 60 16 81 60 91 28 440 60 85 660 91 28 O O O O O VT O O O O 00 O cO CO CO RW O O N N NOTES Always use the torque values listed above when specific torque values are not available The above 15 based on use of clean dry threads Reduce torque by 10 when engine oil is used as a lubricant Reduce torque 20 new plated capscrews are used General Formula for calculating T
4. Rod KIT Tailgate Prop Includes Items 1 11 N gt N N N N EA ACI 1 20 1 2 MUD GUARD ASSEMBLY ALPHA BETA Below s n 4272 DELTA Below s n 5056 209639 209116 F0024 F2775 305898 305899 210248 107619 F0400 F 7250 F3075 205381 4 FLAP Mud Rubber 26 Long KIT Mud Flap Bracket SCREW Cap 1 4 1 UNC NUT Stop 1 4 UNC PLATE Mud Flap Upper 10 High PLATE Mud Flap Upper 13 3 4 High FLAP Mud Metal 26 Long SPACER SCREW Cap 3 8 X 1 3 4 UNC WASHER Flat 3 8 NUT STRAP 00 NNNWWNN N 221 21 2 MUD GUARD ASSEMBLY ALPHA BETA Above s n 4271 Delta Above s n 5055 REF NO PART DESCRIPTION 604843 RAIL Strut 41 604842 RAIL Strut 23 1 2 604841 RAIL Strut 20 604840 RAIL Strut 17 604839 RAIL Strut 12 605702 T BOLT F7325 WASHER Flat F3190 LOCKNUT F2975 NUT Hex 3 8 UNC F7250 WASHER Flat 3 8 602709 BRACKET Anti sail F9575 CAPSCREW Hex Head 3 8 X 1 1 2 UNC P 16 419 STRAP Reinforcement 209639 FLAP Rubber Black With LEACH Logo 210154 FLAP Rubber Black Plain 209643 GUARD Steel 604867 BRACKET Mounting Mud Flap O
5. 00 2 lt L 9 EACH SECTION 3 PUSHOUT PANEL REF PART NO DESCRIPTON 500647 01 WELDMENT Pushout Panel 210964 PLATE Face Sheet Cover FO960 SCREW Cap 1 2 X 1 1 4 UNC F7350 WASHER Flat 1 2 F3250 NUT 1 2 UNC 210976 SHOE Upper 108760 WELDMENT Shoe Retainer 108755 SHIM Shoe Upper 108762 SHOE Lower 210979 KEEPER Shoe Lower 211117 KEEPER Shoe Upper F1350 SCREW Cap 5 8 X 1 1 2 UNC F7425 WASHER Flat 5 8 F3500 NUT Nylock 5 8 UNC 16170 FITTING Grease 108809 PLATE Mounting Grease Line 5407 0202 ELBOW 5402 0202 FITTING Swivel 210949 HOSE Grease Line 5403 0202 COUPLING gt o N N Z O 00 00 O N gt gt 2 XA ex lt 5 00 N 0 o d 0 EA o 9 0 00 gt l 00 0 0 lt lt lt lt O O LO ws T 0 O S ton 4 G ja ID 2 E lt 8 0 9 1 V 8 N w SECTION 4 TANK ASSEMBLY Before Alpha Beta s n 4473 Delta s n 5079 REFNO PARTNO _ PART DESCRIPTION 106418 ELEMENT Filter 9 Micron 107406 ELEMENT Filter 3 Micron Clean Up Filter 41751 17533 926783 926616 P 17533 41073 204122 302177 302179 207909 30
6. ALPHAeBETAeDELTA PARTS MANUAL Over Serial Number 3500 BUILDING THE BEST TO ORDER PARTS Contact your local Leach Signature Original Factory parts distributor Your Authorized Leach Distributor provide the following information A Company name Date Your order number Routing instructions Quantity part number and description F Model and serial number of unit Accept only Leach Signature Original Factory Parts i 7 SERIAL NUMBER LOCATION Copyright Leach Company 2737 Harrison Street Box 2608 Oshkosh Wisconsin 54903 2608 November 15 2001 PREFACE The Alpha Beta and Delta rear loaders over serial number 3500 share many safety operational and design similarities This manual combines the necessary information for these models into one publication FOREWARD The Leach Company has been a leader in the refuse industry for over 100 years The Leach Alpha Beta and Delta are the industry standard for both quality and performance We at the Leach Company are justifiably proud of the quality engineering material and workmanship that goes into each and every packer we produce This commitment to quality extends to the best parts service and distributor organization in the industry One area of great importance to us at the Leach Company is your safety This unit was built in accordance with the American National Standards Institute ANSI atandard for Mobile Refuse Collection and Compaction Equ
7. Electrical 8 1 Mounting Hardware Before AL BE s n 4212 BA 8 3 Mounting Hardware After AL BE s n 4211 DE STO 8 5 Speed Up Electrically Operated 8 7 Speed Up Air Operated 8 8 SECTION 9 Options 8000 Lb Winch Assembly 9 1 8000 Lb Winch 100375 and Motor 101770 9 3 12 000 Lb Winch Assembly 9 5 Hydraulic Motor 100597 9 6 12 000 Lb Winch 100596 9 7 Latch and Guide Ear Assembly Before AL BE s n 4046 DE s n 5052 9 9 Latch and Guide Ear Assembly After AL BE s n 4045 DE s n 5051 9 11 Container Push Bar CPB 9 13 Container Lift Cylinder 9 15 Container Lift Hydraulics 9 17 Tipper Hydraulics Dual Tippers 9 19 Tipper Hydraulics Single Tipper 9 21 Fire Extinguisher Option 9 23 Paper Basket 9 24 Tool Box Option 9 25 Water Cooler Holder Option
8. X 2 1 2 UNC NUT Lock 3 4 UNC 5 FN NN NNN 1 2 2 4 2 2 2 2 4 2 2 9 12 9 CONTAINER PUSH BAR Y O ON 10 12 13 14 15 16 17 18 19 407027 307351 307352 602603 602602 306083 307365 104389 211241 108777 211240 100137 108950 210787 210788 18268 210786 205 211230 F 1630 F8075 407028 PO 421 F0258 F7875 PO 420 602333 FO950 F7975 602335 307404 211217 15269 SECTION 9 CONTAINER PUSH BAR CPB REF PART NO DESCRIPTION WELDMENT Container Lift Includes Arms and Lift Bar WELDMENT Arm Left Hand Standard WELDMENT Arm Right Hand Standard WELDMENT Arm Left Hand Extended for Tippers WELDMENT Arm Right Hand Extended for Tippers END Lift Tube Mitered LIFT TUBE ELBOW 90 Degree O RING HOSE Cylinder Rod End ELBOW 45 Degree O RING HOSE Cylinder Case End FITTING Bulkhead Not Shown SUPPORT Hose Twin Not Shown TUBE For Rod End of Cylinders TUBE For Case End of Cylinders FITTING Union Tee TUBE From Tee Fitting to Valve COVER Pivot Lower SPACER Lower Pivot SCREW Cap 3 4 X 1 1 2 UNC WASHER Lock 3 4 CYLINDER Container Lift RETAINER Pin SCREW Cap 3 8 X 3 4 UNC WASHER Lock 3 8 PIN Pivot COVER Pivot SCREW Cap 1 2 X 1 1 4 UNC WASHER Lock
9. SCREW 58 x 2 UNC WASHER Lock 5 NUT Lock 5 UNC CLAMP ADAPTER ELBOW Street 1 4 ADAPTER O RING PUMP HOSE KEY SCREW Set x 7e UNC Socket Head YOKE ADAPTER JOURNAL and Bearing Kit SHAFT YOKE ASSEMBLY includes Items 18 19 amp 21 23 KEY Ye HOSE FITTING Swivel Not Shown 6 HOTSHIFT CONTROLS REF NO PART NO DESCRIPTION 379193 1 VALVE Solenoid 12 Volt Low Pressure 328751X LIGHT Indicator 12 Volt NSS TEE Street 100184 SWITCH Pressure NSS TERMINAL Wire 35865 FUSE HOLDER 9 Amp NSS PLATE Face NSS BRACKET Support 378881 SWITCH Rocker 101176 HOSE NSS FITTING Screen Adapter 328715X 12 Volt Shift Installation Kit Includes ltems 1 9 Without Speed Limiter Low Pressure For Allison LA J o NSS Not Sold Separately 6 PTO CONTROLS AIR 100920 EN Ww e REF NO PART NO DESCRIPTION Y O ON LIGHT Indicator CONNECTOR VALVE Pressure Protection CONNECTOR Male NUT Tube TUBING Nylon 30 x FUSE HOLDER Fuse SWITCH Pressure TEE 4 Street VALVE Air Control PLATE Control Mounting SCREW Slotted Vs SAE WASHER Lock 8 SAE NUT SAE DECAL Warning BRACKET Air Control AHR A 4 7 CYLINDER 2106
10. U BOLT Not Shown BRACKET Tube Support Not Shown ELBOW ELBOW a a a a A AQ a AQ NN REF NO PART NO 307465 2899 0001A 210920 18008 307061 18008 601366 211180 33447 210873 307060 307087 2127 0064A 210796 33447 210797 307053 2899 0001 210920 18008 16226 Gi 4 5 11 9 DESCRIPTION TUBE U BOLT Not Shown BRACKET Tube Support Not Shown FITTING 90 Degree O ring TUBE Packer Cylinder Case End Left Hand FITTING 90 Degree O ring CYLINDER Packer HOSE Packer Cylinder Extend FITTING Union Tee HOSE Packer Cylinder Retract TUBE Packer Cylinder Case End Right Hand TUBE REST CLAMP TUBE Packer Cylinder Rod End Right Hand FITTING Union Tee TUBE Packer Cylinder Rod End Left Hand TUBE U BOLT Not Shown BRACKET Tube Support Not Shown ELBOW ELBOW SECTION 4 PACKER CYLINDER HYDRAULICS DELTA X X 3 a L a 4 12 4 CARRIER CYLINDER HYDRAULICS ALPHA BETA REF NO PART 4 O 0 0 N 210872 210790 307051 16119 210659 16115 33447 211186 210871 16224 307052 307087 2127 0021 16227 16115 DESCRIPTION HOSE Carrier Cylinder Retract TUBE Carrier Cylinder Rod End Left Hand TUBE Carrier Cylinder Case End Left Hand FITTING 90 O Ring CYLINDER Carrier FITTI
11. 1 1 2 UNC PISTON GLAND RETAINING RING Internal KIT Seal CYLINDER Assembly mn 7 10 SECTION 8 ELECTRICAL COMPONENTS REF NO PART NO 109059 01 35865 103157 19792 100527 33179 38259 102381 604802 103050 SK 2093 604863 104372 378881 102118 SK 2092 604799 604798 DESCRIPTION DECAL Engine Speed Up Dashboard HOLDER Fuse Glass Type Fuse HOLDER Fuse Spade Type Fuse SWITCH Neutral Safety Required With Some Automatic Transmissions CONTROL PTO Overspeed Chelsea BUTTON Speed Up LIGHT Tailgate Ajar Before Alpha Beta s n 4079 Delta s n 5053 BULB For 38259 Light LIGHT Tailgate Ajar After Alpha Beta s n 4078 Delta s n 5052 SWITCH Overspeed Muncie BUZZER BUZZER Dual Rate BLOCK Insulated Terminal SWITCH Rocker RELAY SWITCH Toggle Black SWITCH Toggle Green SWITCH Toggle Amber 8 8 2 SECTION 8 MOUNTING HARDWARE Before Alpha Beta 5 4212 Delta 5 5059 EACH 8 3 SECTION 8 MOUNTING HARDWARE Before Alpha Beta 5 4212 Delta 5 5059 REF NO PART NO DESCRIPTION 201133 201134 SR 8453 38195 200374 108915 01 108915 02 108915 03 108915 04 108915 05 543 40205 2R 1658 39939 42026 39966 41412 100100 16 626 4 16 626 5 16 626 3 16 626 2 16 626 1 542 F2475 F3975 16107 PO 1402 30161 30162 30163 18141 16286 16287
12. 1 2 PIN Pivot Upper PLATE Upper Pivot GUSSET Pivot to Guide Ear Not Shown BEARING N N N N N N N N N N N N N N N N N N N N N N N N 9 14 SECTION 9 CONTAINER LIFT CYLINDER CLC O N 11 12 13 14 15 101864 101701 301451 202218 101702 202988 F0022 F7750 301921 FO100 F7200 5 F2850 F1725 F8075 F3650 406582 41861 F0960 F 7975 202967 202516 F0900 402088 16170 202989 F0022 F7750 301803 100308 211245 306078 305510 9 CONTAINER LIFT CYLINDER CLC REF PART NO DESCRIPTION WASHER Thrust BUSHING SHEAVE Large With 101701 Bushing SHEAVE Small With 101702 Bushing BUSHING PIN Large Sheave SCREW Cap 1 4 X 3 4 UNF WASHER Lock 1 4 WELDMENT Cover SCREW Cap 5 16 X 7 8 UNC WASHER Flat 5 16 WASHER Lock 5 16 NUT Hex 5 16 UNC SCREW Cap 3 4 X 2 UNC WASHER Lock 3 4 NUT Hex 3 4 UNC CYLINDER Winch STRAP Cylinder SCREW Cap 1 2 X 1 1 4 UNC WASHER Lock 1 2 PIN Sheave WELDMENT Pivot SCREW Socket Head 1 2 X 1 UNC WELDMENT Enclosure Cylinder FITTING Grease WELDMENT Pin Small Sheave SCREW Cap 1 4 X 3 4 UNC WASHER Lock 1 4 Cable 56 FT CLAMP Cable ASSEMBLY Roller Guide Upper ASSEMBLY Roller Lower ASSEMBLY Container Lift Cylinder O OWN UA NS N N
13. 100684 N A N A N A N A N A N A 102264 102267 100675 100666 100664 100668 100679 100671 100670 100667 100375 101770 SCREW Set 1 4 1 2 UNC HOUSING Clutch BUSHING COLLAR SCREW Set 3 8 X 1 2 UNC DRUM Cable KIT Key SHAFT Cable Drum SEAL Oil Included In Seal Kit 100680 CASE Gear PLUG BUSHING BEARING GASKET Included In Seal Kit 100680 SEAL Included In Seal Kit 100680 KIT Gasket amp Seal Includes Items 9 14 16 and 37 SCREW Cap Socket Head 1 4 X 1 1 4 UNC BEARING Roller SHAFT LINK Drive SEAL Included In Seal Kit 100682 Items 20 and 28 COVER PLATE Pressure STATOR Roller PIN Aligning PLATE Wear BEARING Thrust KEY Woodruff SEAL Dust included In Seal Kit 100682 Items 20 and 28 COUPLER Motor Shaft ADAPTER Motor Mount SCREW Cap 1 4 3 4 UNC WASHER Lock 1 4 COVER Gear Case GEAR COLLAR BUSHING GASKET Included In Seal Kit 100680 WORM Shaft HUB Bearing WINCH Assembly MOTOR Assembly N T G ol 3 1 1 1 1 2 2 1 1 1 1 1 1 1 SECTION 9 12 000 LB WINCH ASSEMBLY PART NO DESCRIPTION 10596 100597 MOTOR 210877 HOSE 210869 TUBE Hose to Connector Not Shown 108807 CONNECTOR 406710 BRACKET Winch Frame Side 307013 BRACKET Winch Frame Fron
14. 108864 108865 NSS NSS NSS 108863 210663 108866 108867 950057 108868 210630 01 210630 02 210630 03 210630 04 DESCRIPTION BEARING Spherical PLUNGER 14 16 18 20 Yard GLAND Retainer BARREL 14 Yard BARREL 16 Yard BARREL 18 Yard BARREL 20 Yard PIN Cylinder Pivot SCREW Set SLUG Nylon KIT Seal RETAINING RING Internal CYLINDER Assembly 14 Yard CYLINDER Assembly 16 Yard CYLINDER Assembly 18 Yard CYLINDER Assembly 20 Yard 7 PUSHOUT CYLINDER 14 16 18 20 YARD o 7 CONTAINER LIFTING DEVICE CYLINDER 406582 REF NO PART NO DESCRIPTION F5925 CAPSCREW Socket Head Nylock PO 2295 SEGMENT Lock 305167 HEAD Gland 16155 O RING Head OD 107045 WIPER Rod 106991 SEAL Rod 405800 ROD Piston 405925 CASE Cylinder Weldment 106990 RING Wear 106992 SEAL Piston 106994 RING Wear 107089 RING Back Up 60 00 N O 01 O N gt a N A a N O 107854 KIT Repair Includes ltems 1 4 6 and 9 12 406582 CYLINDER Assembly 22 7 9 De 2 7 HCA CYLINDER 407028 REF PART DESCRIPTION N O 01 O N 109015 F4725 109013 108843 F4079 109016 109014 108955 109030 407028 RETAINER Gland SET SCREW Gland Retainer ROD BARREL NUT Nylock
15. 2221 5 4 SECTION 5 VALVE REGEN 204100 REF NO PART NO 103608 PLUG SAE 20 103451 VALVE Check 100975 PLUG SAE 8 NSS BODY 103448 ORIFICE PLUG 100975 PLUG SAE 8 103454 VALVE Check 103452 CARTRIDGE Pressure Differential 4 O 01 O 204100 VALVE Assembly Regen 5 5 LO lt 5 00 lt L 7 gt LLI 2 gt 0 x lt O lt 22244 LEACH 5 6 601619 605266 17664 601714 940092 601725 16115 9644 1616 940047 940035 601620 601625 601621 601643 601627 601645 601626 601591 605247 940065 940064 601736 601642 601626 601591 01 940040 940090 106491 601623 601624 102997 601622 940070 605265 16226 601327 04 601327 30 601327 05 601327 31 601327 06 601327 32 601327 01 601327 33 601327 02 601327 34 601327 03 601327 35 SECTION 5 MAIN CONTROL VALVE MCV ALPHA BETA PARTNO LN COVER Inlet COVER Inlet Before s n Alpha 4174 Beta 4190 s n Alpha 4174 Beta 4190 COVER Inlet After s n Alpha 4173 Beta 4189 PLUG SAE 20 KIT Tie Rod 2 Sections KIT Tie Rod 3 Sections KIT Tie Rod 4 Sections FITTING Inlet ADAPTER With Tipper Valve Not shown SCREW Accessory Section BONNET Accessory Section KIT Spool Positioner Accessory Section KIT Spool S
16. 4 7 CARRIER CYLINDER 210628 DELTA REF NO PART NO DESCRIPTION 109124 BARREL 109125 ROD 108970 SET SCREW Gland Retainer Not Shown 109126 GLAND 108955 RETAINING RING Internal 109127 PISTON 108855 BUSHING F4079 NUT Nylock 1 1 2 UNC 109130 KIT Seal 210628 ASSEMBLY Cylinder Y O 01 Z N N I gt 2221 7 TAILGATE LIFT CYLINDER REF NO PART NO DESCRIPTION 922034 KIT Bleeder and Gasket 108969 RETAINING RING Internal 108844 PLUNGER 108843 BARREL Before Alpha Beta s n 4753 Delta s n 5094 701508 BARREL After Alpha Beta s n 4752 Delta s n 5093 108845 GLAND 108970 SET SCREW 108842 KIT Seal 108848 TOOL Feeder Not Shown 210629 CYLINDER Assembly Before Alpha Beta s n 4753 Delta s n 5094 701479 CYLINDER Assembly After Alpha Beta s n 4752 Delta s n 5093 7 6 SECTION 7 TELESCOPING CYLINDER 210630 05 25 YARD REF NO PART DESCRIPTION 109099 BARREL ASSEMBLY 109100 SLEEVE ASSEMBLY 109101 ROD ASSEMBLY 108865 RETAINER GLAND 109102 RETAINER GLAND 100500 SCREW SET 100503 SLUG NYLON 100496 RETAINING RING NUT INT 4 109103 RETAINING RING NUT INT 9 108870 WEAR RING 9 100494 WEAR RING 4 109104 SEAL KIT 201630 05 CYLINDER 0 O N AA AND 7 7 REF NO PART NO 108874
17. 4 WELDMENT Lever LH WELDMENT Lever RH GREASE ZERK ELBOW 45 Degree 6 HOSE Assembly PLATE Twin Weld CUSHION Twin 3 4 OD Set of Two COVER Plate Twin SCREW Cap 5 16 X 1 3 4 UNC HOSE Assembly PLATE Twin Weld PLATE Safety CUSHION Twin 3 4 OD Tube Set of Two BOLT Stacking PLATE Cover SCREW Cap 1 4 X 1 1 2 UNC ELBOW 90 Degree TEE 86 PLUG 16 6 CONNECTOR 6 6 N A OO OO HY AH a FS AN lt 0 0 lt 0 N O gt lt gt O gt I 0 L3 Wp N O H hem I O E U N O O O 1 11 12 13 14 15 102719 603360 306009 05 9644 1616 104844 102865 605070 2122 0302 0 605062 17782 106558 305438 02 305438 03 100267 02 209657 04 100268 02 F0205 109048 107631 02 107908 03 209656 03 107907 03 107630 02 F0031 5615 0006 107076 104844 9 TIPPER HYDRAULICS SINGLE TIPPER REF PART NO DESCRIPTION QTY ELBOW 90 Degree 16 20 VALVE Diverter Dual HOSE Assembly Main Supply Not Shown ADAPTER 816 CONNECTOR 76 6 VALVE Directional Control LINK Spool Lever PIN Clevis PIN Cotter 1 16 X 3 4
18. Filter 3 Micron Clean Up Filter ASSEMBLY Filter Complete O RING Cover DIVERTER Includes Bypass Valve VALVE Bypass O RING Diverter GAUGE Filter Condition GASKET ADAPTER Filter GASKET Adapter COVER GASKET Cover WELDMENT Tank STRAINER ELBOW MAGNET Ceramic SCREW Cap 3 8 X 1 UNC WASHER Lock 3 8 NUT 3 8 UNC ANGLE Support SUPPORT Hose HOSE Suction 2 CLAMP ADAPTER ELBOW VALVE Ball COUPLER NIPPLE Pipe BRACKET Support Not Shown U BOLT Not Shown SCREW Cap 1 2 X 1 UNC WASHER Lock 1 2 BLOCK GAUGE Sight PAD Spacer SCREW Cap 1 2 X 3 4 UNC BRACKET SCREW Cap 5 16 X 1 1 4 UNC HOSE CONNECTOR SCREW Cap 3 8 X 1 UNC WASHER Lock 3 8 CAP Breather ASSEMBLY Breather PARTNO _ PART DESCRIPTION Ooo i a 2 2 2 2 2 A A LA LA 0 ET 2 1 1 1 1 1 1 1 2 ON NN SECTION 4 TOP AND FRONT HYDRAULICS 4 5 SECTION 4 TOP AND FRONT HYDRAULICS Berne SING 211415 211270 211416 210799 211292 211413 211271 211414 210800 211293 211411 211272 211412 210801 211294 16123 16215 32471 100364 100363 102624 210802 210814 406690 16224 100272 210815 107815 16222 TUBE ASSEMBLY Return 14 TUBE ASSEMBLY Return 14 yard TUBE ASSEMBLY R
19. O OND 01 ON A N N NS N N N N 2 2 2 BODY WELDMENT 20 YARD 400014 300011 PO 156 204143 400018 400019 300009 209751 208623 211131 403266 406980 301554 301555 400032 400033 602259 406768 406610 406767 406609 300013 400298 17786 301306 307020 306996 200398 601617 201018 201019 17787 205939 39608 39609 2 BODY WELDMENT 20 YARD APRON BRACE Vertical Rear PIVOT Lift PLATE Reinforcement CASTING Hinge Right Hand CASTING Hinge Left Hand BRACE Horizontal Rear RAIL Tube Support BAR For Safety Tethers PLATE Roof Stiffener SHEET Floor TROUGH GUSSET Rear Frame Tube RH GUSSET Rear Frame Tube LH BRACE Vertical Rear RH BRACE Vertical Rear LH BRACE Vertical Side CHANNEL Lower Body RH Alpha Beta CHANNEL Lower Body RH Delta CHANNEL Lower Body LH Alpha Beta CHANNEL Lower Body LH Delta GUSSET BRACE Floor SOCKET Pin BRACE Horizontal Side BRACE Vertical Front RH BRACE Vertical Front LH PLATE Lift NOT SHOWN WELDMENT Side Door Includes Hinge TUBE Bolt For Door Latch SPACER For Door Latch PIN Chain CHAIN Ten Links BARREL BOLT BARREL BOLT HANDLE REF NO PART NO DESCRIPTION N N N N i SA N Hp AH _ AH A da 2 4 2 BODY ELECTRICAL RE
20. WELDMENT Lever GREASE ZERK ELBOW 45 Degree 6 HOSE Assembly For Right or Left Hand Tipper HOSE Assembly For Center Mount Tipper PLATE Twin Weld CUSHION Twin 3 4 OD Set of Two COVER Plate Twin SCREW Cap 5 16 X 1 3 4 UNC HOSE Assembly PLATE Twin Weld PLATE Safety CUSHION Twin 3 4 OD Tube Set of Two BOLT Stacking PLATE Cover SCREW Cap 1 4 X 1 1 2 UNC ELBOW 90 Degree PLUG 716 6 CONNECTOR 76 6 N N N N f N N N N 9 FIRE EXTINGUISHER OPTION 604840 CHANNEL 15 604841 CHANNEL 20 604842 CHANNEL 21 1 2 604843 CHANNEL 39 605702 WELDMENT T Bolt F 7325 WASHER Flat 7 16 F3190 NUT Lock 7 16 UNC FO277 SCREW Cap 3 8 X 1 UNC F7875 WASHER Flat 3 8 F2975 NUT 3 8 UNC 108172 BRACKET Fire Extinguisher 104507 EXTINGUISHER Fire 10 LB 103641 EXTINGUISHER Fire 20 LB 604786 BRACKET Extinguisher Mount 604866 SUPPORT OC OON NNN 2211 LEACH 9 23 604840 604841 604842 604843 605702 F7325 F3190 2846 0003 405302 405304 22 222522 22 22 12 025 7 2222 SECTION 9 PAPER BASKET OPTION ZZZ 2222222522 2222222222 22 2252 ZZ NII NSN 2222222222 22 2 REE A 2 ES CHANNEL 15 CHANNEL 20 CHANNEL 2
21. s n 5085 U BOLT BRACKET Tube Support Alpha Beta After s n 4581 Delta After s n 5084 CAPSCREW 1 4 X 3 3 4 UNC NUT Elastic Stop 1 4 UNC WASHER Flat 1 4 CUSHION 1 3 4 PLATE Cover KIT Tube Support Alpha Beta Before s n 4582 Delta Before s n 5085 Includes Items 8 9 11 12 13 14 KIT Hydraulic Return Line Alpha Beta Before s n 4046 Delta Before s n 5052 Includes Items 1 2 3 8 9 11 12 13 14 REF NO PART NO DESCRIPTION Ai LI A A N N N gt N gt 4 10 SECTION 4 PACKER CYLINDER HYDRAULICS ALPHA BETA REF NO PART NO 307054 18276 210920 18008 16220 307056 16119 16226 210658 406578 210874 16224 210873 307055 307087 2127 0064 210796 33447 210797 307053 2899 0001 210920 18008 16226 E e J 1 gt 0 J DESCRIPTION TUBE U BOLT Not Shown BRACKET Tube Support Not Shown FITTING 90 Degree O ring Alpha FITTING 90 Degree O ring Beta TUBE Packer Cylinder Case End Left Hand FITTING 90 Degree O ring Alpha FITTING 90 Degree O ring Beta CYLINDER Packer Alpha CYLINDER Packer Beta HOSE Packer Cylinder Extend FITTING Union Tee HOSE Packer Cylinder Retract TUBE Packer Cylinder Case End Right Hand TUBE REST CLAMP TUBE Packer Cylinder Rod End Right Hand FITTING Union Tee TUBE Packer Cylinder Rod End Left Hand TUBE
22. workmanship or material for a period of six 6 months from the date of original sale under reasonable conditions of use and operation providing required planned maintenance services are performed Extended war ranty packages are available for purchase If a failure occurs during said period because of such defect in the opinion ofthe Company the component or part shall be repaired or replaced by an authorized Leach Distributor at no cost to the customer provided the unit is brought to the distributor s service facility After three 3 months performance of adjustments or the replace ment of wear expendable components is not covered under warranty This limited warranty 15 the sole and exclusive warranty of the Leach Company THE COMPANY MAKES NO WARRANTY AS TO MERCHANTABILITY FITNESS FOR USE LEGALITY OF OPERATION IN ANY JURISDICTION OR ANY IMPLIED WARRANTY OF ANY KIND OR NATURE THE COMPANY SHALL NOT BE LIABLE FOR ANY SPECIAL OR CON SEQUENTIAL DAMAGES OF ANY KIND OR NATURE OTHER THAN ITS LIMITED WAR RANTY OF REPLACEMENT HEREIN NO OTHER PERSON FIRM OR CORPORATION CAN BIND THE COMPANY TO ANY WARRANTY OTHER THAN HEREIN ABOVE STATED validate the new unit warranty an authorized Leach Distributor must have completed a pre delivery inspection before the unit is placed into service and the delivery report form signed by both the customer and the distributor must be submitted to the Leach Service Department Because Company products
23. 0001 2139 9603134 3 DELTA SUGGESTED SPECS 105563 BETA SERVICE 0001 2139 Other Publications 105295 MILLENIUM PARTS 105305 2 LEACH BINDER 105297 MILLENIUM SERVICE 105309 REARLOADER PRE OP GUIDELINE 105296 MILLENIUM OPERATORS 105308 ALL REARLOADER PARTS SERVICE 105616 FL 104 SERIES B PARTS AND OPERATORS CD ROM 105596 FL 104 SERIES B SERVICE 42495293 PAINT COLOR CHART 961134 5 LEACH COLOR SPECIFICATIONS 105590 SAFETY BOOKLET 9603134 1 LEACH SUGGESTED SPECIFICATIONS LSAFE SAFETY WALL POSTERS 6 PER SET 105286 REARLOADER MOUNTING MANUAL 105321 REARLOADER CONTAINER HANDLING SYSTEMS 105605 CHASSIS REQUIREMENTS MANUAL Send this form by Fax or Mail to Leach Company Attention Service Department P O Box 2608 Oshkosh WI 54903 2608 Fax 920 231 2712 REWARD LEACH LEACH Alpha Beta Delta Alpha Beta Delta Service Manual Operators Manual Over Serial Number Over Serial Number 3500 ALPHAeBETAeDELTA PARTS MANUAL Over Serial Number 3500 BUILDING THE BEST One genuine Leach hat to the first person to notify us of an error in any of our publications If you find what you believe to be an error in any of our publications please complete the requested information and return the form to us by fax or mail If you are the first you will receive a hat by return mail believe found an error In the manual Part No Page s It should say Name Address City State ZIP Code Return this form to Thanks for your he
24. 0055 900165 41753 690030 100319 0277 300133 7875 22975 TW 1116 2 90132 17913 SR 8580 LF 1242 60031 0910 7975 200755 41752 41790 0850 300058 0176 107815 107788 0277 7775 101348 100418 ASSEMBLY Filter Complete O RING Cover DIVERTER Includes Bypass Valve VALVE Bypass O RING Diverter GAUGE Filter Condition GASKET ADAPTER Filter GASKET Adapter COVER GASKET Cover KIT Tank Includes 406940 Tank STRAINER ELBOW MAGNET Ceramic SCREW Cap 3 8 X 1 UNC ANGLE Support WASHER Lock 3 8 NUT 3 8 UNC SUPPORT Hose HOSE Suction 2 CLAMP ADAPTER VALVE Gate ELBOW SCREW Cap 1 2 X 1 UNC WASHER Lock 1 2 BLOCK GAUGE Sight PAD Spacer SCREW Cap 1 2 X 3 4 UNC BRACKET SCREW Cap 5 16 X 1 1 4 UNC HOSE CONNECTOR SCREW Cap 3 8 X 1 UNC WASHER Lock 3 8 CAP Breather ASSEMBLY Breather SECTION 4 TANK ASSEMBLY After Alpha Beta s n 4472 Delta s n 5078 vL 4 3 SECTION 4 TANK ASSEMBLY After Alpha Beta s n 4472 Delta s n 5078 106418 107406 41751 17533 926783 926616 P 17533 41073 204122 302177 302179 207909 300055 406940 41753 0030 100319 F0277 7875 2975 300133 TW 1116 2 90132 17913 SR 8580 60031 2910 01448 605998 605997 606000 16217 0910 7975 200755 41752 41790 0850 300058 0176 107815 107788 0277 7775 101348 100418 ELEMENT Filter 9 Micron ELEMENT
25. 01093 601094 601095 601096 601097 601098 601099 601100 601101 601102 601672 COVER Inlet VALVE SECTION Accessory VALVE SECTION Packer VALVE SECTION Carrier COVER Outlet SEAL KIT Complete Accessory Section SEAL KIT Complete Packer or Carrier Section LOAD CHECK Accessory LOAD CHECK Packer or Carrier RELIEF Packer 3500 PSI POSITIONER Accessory BONNET Accessory KNOCKOUT POSITIONER Packer KNOCKOUT POSITIONER Carrier BONNET Packer or Carrier SEAL KIT Between Section or Cover STUD KIT BOOT KIT Not Shown SEAL KIT Knockout Positioner Not Shown 406752 01 VALVE MCV 2 Sections Packer and Carrier 406752 02 VALVE MCV 3 Sections Packer Carrier and 1 Accessory 406752 03 VALVE MCV 4 Sections Packer Carrier and 2 Accessories 5 5 9 LO lt 5 00 9 lt 1 O gt O gt E O a Z O 1 s n 5052 _ _ _ EACH 5 10 5 MAIN CONTROL VALVE MCV DELTA After s n 5052 REF PART NO DESCRPTION 01 N 605266 17664 601714 940092 601725 16115 9644 1616 940047 940035 601620 601625 601621 601643 601627 601645 601626 601591 605247 940065 940064 601736 601642 601626 601591 940040 940090 106491 601623 601624 102997 601622 605265 16226 601327 30 601327 31 601327 32 COVER Inlet PLUG SAE 20 KIT T
26. 1 SECTION 5 FRONT CONTROL VALVE 108295 940042 940011 940014 950006 601104 940044 940053 940047 940043 601103 940012 940045 406750 01 601326 406751 01 KIT Handle PLUG Load Check KIT Stud SECTION Pushout KIT Spool Seal RELIEF Two Stage Work Port Can use 109044 SPRING COLLAR Spring SCREW BONNET CARTRIDGE Main Relief SECTION Tailgate PLUG ASSEMBLY Valve Front Control Alpha ASSEMBLY Valve Front Control Beta ASSEMBLY Valve Front Control Delta A BR RO ANP N REF NO PARTNO 103325 102630 N A 102629 103327 102646 102647 102648 9729 0006A 601333 103326 102631 101204 210931 SECTION 5 VALVE TIPPER DIVERTER 101204 10 DESCRIPTION PLUG O Ring SPRING BODY Valve PLUG Relief PLUG O Ring CARTRIDGE Flow Reg 1 4 GPM CARTRIDGE Flow Reg 2 5 GPM CARTRIDGE Flow Reg 3 5 GPM PLUG O Ring Replaces One Cartridge On Single Tipper VALVE Differential Pressure PLUG O Ring BALL VALVE Tipper Control Less ltems 6 8 7 BRACKET Tipper Valve N gt gt gt BEFORE ALPHA BETA S N 4226 DELTA S N 5052 9 3 5 VALVE TIPPER DIVERTER AFTER ALPHA BETA S N 4225 DELTA 5051 VALVE COMPONENTS NOT SOLD SEPARATE _ PART DESCRPTION 603362 VALVE Dual 603360 VALVE Diverter Single
27. 1 Set of Two 209656 11 CUSHION 1 1 4 Set of Two 100365 NUT Rail NSS BASE Weld Style 209751 RAIL Tube Support 10 3 4 Long F0500 SCREW Cap 3 8 X 2 1 4 UNC For 3 4 and 1 Supports F0555 SCREW Cap 3 8 X 2 3 4 UNC For 1 1 4 Support 100363 SUPPORT Tube 3 4 Rail Style Includes Items 1 2 3 6 102624 SUPPORT Tube 1 Rail Style Includes Items 1 2 3 6 100364 SUPPORT Tube 1 1 4 Rail Style Includes Items 1 2 3 6 100361 SUPPORT Tube 3 4 Weld Style Includes Items 1 2 4 6 100875 SUPPORT Tube 1 Weld Style Includes Items 1 2 4 6 100345 SUPPORT Tube 1 1 4 Weld Style Includes Items 1 2 4 6 SECTION 4 MAIN CONTROL VALVE MCV SUPPLY AND RETURN mm LEACH 4 9 211279 601792 601787 16115 16117 16115 16226 109083 302635 F0024 F7075 F2275 16208 F0980 F7350 F3325 601904 18276 605896 F0062 F2775 F7075 209656 07 107630 04 900153 601902 SECTION 4 MAIN CONTROL VALVE SUPPLY AND RETURN HOSE Supply HOSE Return TUBE Return FITTING Alpha Beta FITTING Delta Before s n 5052 FITTING Delta After s n 5051 ELBOW 90 Degree ADAPTER Delta Before s n 5052 HOSE Alpha Beta Before s n 4582 Delta Before s n 5085 CAPSCREW 1 4 X 1 UNC WASHER Flat 1 4 NUT Hex 1 4 UNC U BOLT CAPSCREW 1 2 X 1 1 2 UNC WASHER Flat 1 2 NUT Hex 1 2 UNC BRACKET Tube Support Alpha Beta Before s n 4582 Delta Before
28. 1 1 2 CHANNEL 39 WELDMENT T Bolt WASHER Flat 7 16 NUT Lock 7 16 UNC STRAP WELDMENT Basket 48 WELDMENT Basket 35 9 24 SECTION 9 TOOL BOX OPTIONS 604840 CHANNEL 15 604841 CHANNEL 20 604842 CHANNEL 21 1 2 604843 CHANNEL 39 605702 WELDMENT T Bolt F7325 WASHER Flat 7 16 F3190 NUT Lock 7 16 UNC 605215 BRACKET Tool Box Mount 601066 BOX Tool 24 601068 BOX Tool 36 FO910 SCREW Cap 1 2 X 1 UNC F7975 WASHER Lock 1 2 F3350 NUT Hex 1 2 UNC oo 9 25 604840 604841 604842 604843 605702 F 325 F3190 35384 104172 SECTION 9 WATER COOLER HOLDER OPTION CHANNEL 15 CHANNEL 20 CHANNEL 21 1 2 CHANNEL 39 WELDMENT T Bolt WASHER Flat 7 16 NUT Lock 7 16 UNC WELDMENT Water Cooler Holder HOOK Double End Snap Lock N 9 26 SECTION 9 SIDE LADDER OPTION HANDLE Grab BRACKET Ladder WELDMENT Ladder SCREW Cap 3 4 X 2 1 2 UNC WASHER Flat 3 4 NUT Nylock 3 4 UNC 9 9 28 10 SERVICE TOOLS GENERAL The Service Tools shown in this section will be required for some service and repair procedures These tools are available from your local authorized Leach Distributor The actual us
29. 1 2 4 6 WIPER Assembly Steel Includes Items 1 2 4 6 WIPER Assembly Heavy Duty Weld BOLT PIN Cotter 3 16 X 1 SEAL Tailgate Replaces 102850 BAR Seal Side SCREW Cap 3 8 X 1 UNC BAR Seal PIN GUIDE Tailgate GUIDE Body R h GUIDE Body L h WASHER Flat Heavy 1 PIVOT Clamp Bar PIN Cotter 1 4 X 1 1 2 BOLT Tailgate Clamp BEARING HUB Clamp FITTING Grease HANDLE Clamp CLAMP Assembly Tailgate Includes ltems 18 21 PLUG Pipe Square Head 11 4 NPT RETAINER PIN SCREW Cap 5 8 X 1 1 4 UNC WASHER Lock 5 8 SCREW Nylock 1 2 X 1 1 4 UNC WASHER Flat 1 2 COVER Right COVER Left SPACER COVER Track Hole PLATE Backing Threaded BOLT 5 8 11 X 1 3 4 UNC BOLT 5 8 11 X 1 3 4 UNC WELDMENT Step Right Hand WELDMENT Step Left Hand SCREW Cap 5 8 X 1 UNC RETAINER PIN Rod RETAINER Pin SCREW Cap 3 8 X 3 4 UNC FITTING Grease TOP SHEET Right Hand TOP SHEET Left Hand TOP SHEET Center Full TOP SHEET Center Short NUT Speed Foldover SCREW Lock Flange WELDMENT Support Top Sheet SECTION 1 TAILGATE SEAL FULL EXTENDED OPTIONAL REF NO PARTNO 603548 603544 603545 F5850 F7875 F2975 306887 400102 601554 F5800 F7875 F2975 F5675 900076 DESCRIPTION WELDMENT Extended Seal Plate BAR Extended RUBBER STRIP Extended Seal CAPSCREW Socket Head 3 8 X 1 1 2 UNC WASHER Lock 3 8 NUT 3 8 UN
30. 13 22 a 6 1 REF NO PART NO _ O 00 O O1 gt N A 103090 104237 104238 104239 104240 104241 104242 104243 104244 104245 103099 104246 103102 103103 103104 104247 104248 104249 104250 204071 DESCRIPTION BODY Not Sold Separately DOWEL RING Retainer O RING RING Backup PLATE Isolation PLATE Pressure GEAR Drive GEAR Idler KEY PLATE Isolation Top FLANGE Seal FLANGE SEAL RING Snap SEAL Outer SCREW WASHER Lock SCREW PLUG PUMP Front Mounted Complete SECTION 6 O 00 MS DAS A AA AN NN LEACH FRONT MOUNTED PUMP 204071 6 2 SECTION 6 FRONT PUMP MUNCIE REF NO PART NO DESCRIPTION OO N gt 38150 103075 39996 103076 103077 41058 39614 37193 00031 F1035 F8000 103078 16927 37192 F5975 15697 17407 P 20 257 301867 202836 104588 WELDMENT Pump Support Mack MR PUMP Muncie Counter Clockwise MUFFLER CYLINDER Air VALVE Dry KIT Dry Valve Includes Items 5 6 O RING ADAPTER 2 ELBOW 2 SCREW Cap 1 2 X 2 UNC WASHER Lock 1 2 VALVE Flow Regulator O RING ADAPTER 1 1 4 SCREW Cap Socket Head 7 16 X 4 UNC CONNECTOR FITTING Swivel HOSE WELDMENT Pump Guard COVER Pump Guard ASSEMBLY Pump Inclu
31. 16288 16289 304743 301638 304741 206420 206421 206422 206423 206419 F0376 F7875 F2975 SILL Wood Tapered 2 50 to 1 00 20 YD SILL Wood Tapered 2 50 to 1 00 25 YD SHIM Truck Frame BRACKET Sill Retaining BRACKET Sill Retaining SILL Steel 1 2 X 4 X 107 14 YD SILL Steel 1 2 X 4 X 129 16 YD SILL Steel 1 2 X 4 X 142 18 YD SILL Steel 1 2 X 4 X 155 20 YD SILL Steel 1 2 X 4 X 191 25 YD BRACKET Left Front BOLT Shoulder 1 Long BOLT Shoulder 1 1 4 Long BOLT Shoulder 1 1 2 Long BOLT Shoulder 2 Long WASHER 1 4 Thick WASHER 3 8 Thick NUT Nylock 1 UNC SHIM 3 8 x 3 1 2 X 3 SHIM 5 8 X 3 SHIM 3 4 X 3 SHIM 1 X 3 BRACKET Right Front BOLT Front Mount NUT Nylock 1 SPRING MOUNTING SHOE SHIM 1 4 X 4 X 8 SHIM 1 2 X 4 X 8 SHIM 5 8 X 4 X 8 SHIM 3 4 X 4 X 8 SPACER 1 4 X 3 SPACER 1 2 X 3 SPACER 5 8 X 3 SPACER 3 4 X 3 LATERAL Restraint Lower SHOE Upper LATERAL Restraint Upper SHIM 0598 12 SHIM 19 SHIM 25 PLATE Wear CAPSCREW 3 8 X 1 1 2 UNC WASHER Lock 3 8 NUT 3 8 UNC SECTION 8 MOUNTING HARDWARE After Alpha Beta 5 4211 Delta 5 5058 202158 604794 108915 01 108915 02 108915 03 108915 04 108915 05 107417 F1425 F3
32. 4 204072 403842 405214 401676 406804 210753 406905 406702 WELDMENT Hinge BAR Light Guard EAR Outside EAR Inside HINGE Tailgate Right Hand HINGE Tailgate Left Hand SHEET Upper Right Hand ANGLE Closure BAR Edge WELDMENT Track Channel Right Hand WELDMENT Track Channel Left Hand PLATE closure PLATE PLATE Cover TUBE Weldment Seal Edge Right Hand TUBE Weldment Seal Edge Left Hand PIN Pivot BRACE Pin Pivot Right Hand BRACE Pin Pivot Left Hand PLATE CLAMP ANGLE Right Hand CLAMP ANGLE Left Hand BAR Filler REINFORCEMENT Latch Right Hand REINFORCEMENT Latch Left Hand BRACE Lower Right Hand BRACE Lower Left Hand BAR Tapped PLATE Doubler Controls BRACKET Bearing Block Upper REINFORCEMENT Track Channel REINFORCEMENT Tailgate Side GRAB HANDLE BRACKET Combo Light WELDMENT Light Bracket BRACKET Bearing Block Center BRACKET Bearing Block GUARD Tailgate Controls SHEET Lower PLATE Track Channel Stiffener Right Side PLATE Track Channel Stiffener Left Side BRACE Track Channel Upper Right Side BRACE Track Channel Upper Left Side WELDMENT Light Box EDGE Loading PLATE not shown WELDMENT Reflector Bracket TUBING Rear Edge Right Hand TUBING Rear Edge Left Hand SHEET Upper Left Hand BAR Track Wear PLATE Filler WELDMENT Hopper 19 thick WELDMENT hopper 25 thick LINER Hopper Bottom optional WELDMENT Support Light Bar W
33. 469 F0945 300538 402074 402076 301900 200124 202891 200060 301903 300077 204957 204966 103834 103836 204958 300129 200166 303256 200165 303257 303258 16170 303187 201114 2R 1796 SK 1817 301899 300076 301902 203244 203252 300538 101700 202904 204469 F0945 202894 204469 F0945 202902 204469 F0945 202420 204961 101700 2R 1799 403303 406892 03 403640 406892 04 SECTION 1 CARRIER AND PACKER PANEL WELDMENT Cylinder Mount Left Hand WELDMENT Cylinder Mount Left Hand Tapped PIN Packer Cylinder Case End SPACER SCREW Cap 1 2 X 1 1 4 UNC WELDMENT Front Tube WELDMENT Cylinder Mount Right Hand Tapped WELDMENT Cylinder Mount Right Hand PLATE Corner Reinforcement BAR Lifting BAR Cylinder Ears TUBE Intermediate WELDMENT Inside Carrier Cylinder Left Hand Tapped WELDMENT Carrier Cylinder Left Hand TOWER Packer Plate PIN Carrier to Packer WASHER PIN Roll 3 8 X 4 PLATE Side Top EDGE Packer Plate SHEET Bottom SHEET Top Center EDGE Side SHIELD Packer End SHIELD Packer Center FITTING Grease WELDMENT Packer Carrier Hinge PLUG BUSHING WASHER ROLLER WELDMENT Carrier Cylinder Right Hand WELDMENT Inside Carrier Cylinder Right PLATE Tower Packer Plate PLATE Reinforcing Hinge Tube WELDMENT Tube BUSHING Hinge PIN Carrier Cylinder Case End SPACER SCREW Cap 1 2 X 1 1 4 UNC PIN Carrier Cylinder
34. 500 605858 F 1425 F3500 F7430 5350 F2975 F7250 F7875 602416 603736 F3720 F7475 603826 F1790 F3715 F7475 F8075 602569 16107 F1382 F7430 F8050 203057 16286 16285 16287 16288 16289 P 16 626 4 16 626 5 16 626 3 16 626 2 16 626 1 40205 2R 1658 39939 42026 39966 41412 100100 SECTION 8 MOUNTING HARDWARE After Alpha Beta s n 4211 Delta s n 5058 REF NO PARTNO PART NO DESCRPTION SILL Wood 1 1 2 Straight Standard Sill for 14 16 Wood 1 1 2 Straight Standard Sill for 14 16 18 20 YD SILL Wood 3 1 2 to 1 Taper Standard Sill for 25 YD SILL Steel 1 2 X 4 X 107 14 YD SILL Steel 1 2 X 4 X 129 16 YD SILL Steel 1 2 X 4 X 142 18 YD SILL Steel 1 2 X 4 X 155 20 YD SILL Steel 1 2 X 4 X 191 25 YD RETAINER Sill Used With Steel Sills CAPSCREW 5 8 X 2 1 4 UNC NUT 5 8 UNC RETAINER Sill Used With Wood Sills CAPSCREW 5 8 X 2 1 4 UNC NUT 5 8 UNC WASHER Hardened CARRIAGE BOLT 3 8 X 4 UNC NUT 3 8 UNC WASHER 3 8 Flat WASHER 3 8 Lock RAIL Mounting T BOLT NUT Lock 3 4 UNC WASHER Flat 3 4 RESTRAINT Lateral BOLT 3 4 X 2 1 2 UNC GR 8 NUT 3 4 UNC GR 8 WASHER Flat 3 4 WASHER Lock 3 4 BRACKET Body Mounting SPRING Mounting BOLT 5 8 X 1 3 4 UNC GR 8 WASHER Hardened WASHER Lock 5 8 SHIM Rear Mou
35. 58 ALPHA REF NO PART NO DESCRIPTION 108857 BARREL 108858 ROD 108860 RETAINER Gland F4725 SET SCREW Gland Retainer 108859 GLAND 108854 RETAINING RING Internal 108860 PISTON 108855 BUSHING F4079 NUT Nylock 1 1 2 UNC 108862 KIT Seal 210658 ASSEMBLY Cylinder O ON a AQ cA oC 7 CYLINDER 406578 BETA REF NO PART NO j DESCRIPTION F5625 SOCKET Head Capscrew 3 8 x 3 4 UNC 30375 SEGMENT Lock 16170 FITTING Grease 404410 ROD Piston Weldment 304439 HEAD Gland 303107 CASE Weldment Packer Cylinder 101341 BEARING 406578 PACKER Cylinder Assembly 109203 REPAIR KIT 7 2 7 PACKER CYLINDER 601366 DELTA REF NO PART DESCRIPTION 109109 GLAND Retainer F4725 SCREW Set 108858 109106 108855 Aa AQ ai 108854 RING Internal Retaining 950044 KIT Seal 601366 CYLINDER Assembly 2221 7 3 7 CARRIER CYLINDER 210659 ALPHA BETA REF NO PART NO j DESCRIPTION 00 14 O ON 108849 108850 108853 F4725 108851 108854 108852 108855 F4079 108856 210659 BARREL ROD RETAINER Gland SET SCREW Gland Retainer GLAND RETAINING RING Internal PISTON BUSHING NUT Nylock 1 1 2 UNC KIT Seal ASSEMBLY Cylinder c cA N 7
36. 58 211421 20090 16122 307554 107815 17665 106501 16222 202274 101730 WELDMENT Base Adapter Plate ELBOW ASSEMBLY BUSHING Reducer CONNECTOR BRACKET Filter Mounting HOSE TEE BALL VALVE ELBOW ASSEMBLY Filter Spin On Includes Element ELEMENT Filter lt A J 4 16 4 TAILGATE LIFT HYDRAULICS QW REF NO PART NO DESCRIPTION 601815 HOSE ASSEMBLY 601816 TUBE ASSEMBLY 18268 TEE 210783 TUBE ASSEMBLY 210784 TUBE ASSEMBLY 100137 ELBOW 41876 WASHER 210876 HOSE ASSEMBLY 108777 ELBOW 701845 RESTRICTOR PIN Alpha Beta After s n 4752 Delta After s n 5093 210629 CYLINDER ASSEMBLY Alpha Beta Before s n 4753 Delta Before s n 5094 701479 CYLINDER ASSEMBLY Alpha Beta After s n 4752 Delta After s n 5093 N N N N N a oA 4 17 REF PART ON gt 940007 38702 16220 210859 104458 SR 7726 1 16112 108792 5644 1212 5633 1212 16214 30131 102126 100369 102823 DESCRIPTION FITTING FCV Inlet Outlet FITTING FCV Power Beyond ELBOW Tube End ELBOW HOSE Pilot REDUCER Tube End TUBE NUT ADAPTER FITTING Tee ADAPTER Straight O Ring NIPPLE Pipe male TEST NIPPLE DUST CAP SECTION 5 FRONT CONTROL VALVE FCV INSTALLATION 5
37. C BAR Side Extended BAR Cross SEAL Tailgate CAPSCREW Socket Head 3 8 X 1 1 4 UNC WASHER Lock 3 8 NUT 3 8 UNC CAPSCREW Socket Head 3 8 X 1 UNC KIT Extended Seal Includes Items 1 6 1 1 TAILGATE ELECTRICAL D lt 245 126 25 405834 405857 307090 107663 107665 109165 40620 F4208 F2675 107791 107664 109164 F4208 F2675 40624 109166 104977 209971 01 209971 02 209971 03 F8305 107860 107687 406808 107550 105433 307149 107663 109165 107539 109170 33179 SK 2093 604893 107790 107539 16136 40624 107534 2738 0031A 37747 100327 405869 1972 0102 1972 0126 1971 0115 1 TAILGATE ELECTRICAL REF PART NO DESCRPTION 01 CHANNEL Light Box PANEL Rear Light WELDMENT Light Panel and Box LAMP Yellow 4 LAMP Yellow 7 LAMP Yellow 4 LED GROMMET 4 MACHINE SCREW 10 32 X 1 use w 7 lights NUT 10 32 use with 7 lights LAMP Red 4 LAMP Red 7 LAMP Red 4 LED MACHINE SCREW 10 32 X 1 use w 7 lights NUT 10 32 use with 7 lights LAMP Marker Red LAMP Marker Red LED GROMMET Marker PLATE Leach Logo white PLATE Leach Logo blue PLATE Leach Logo chrome SCREW Lock Flange NUT Speed Clip not shown LAMP License Plate BRACKET License Plate ALARM Back Up LAMP Utility BRACKET Utility
38. ELDMENT Crossbeam GUIDE Fastener Top Sheets CHANNEL Crossbeam Upper ANaa2xN AN HD 0 N N N N N 1 6 1 TAILGATE REINFORCEMENTS BETA TAILGATES REF NO PART NO 1 211326 2 601377 3 601372 4 211327 211328 601381 307491 ee 9 DESCRIPTION REINFORCEMENT Tailgate Side GUSSET Hopper Reinforcement CAP Hopper Reinforcement Not Shown CHANNEL Tailgate Side Reinforcement Left Side CHANNEL Tailgate Side Reinforcement Right Side KIT Hopper Reinforcement Includes Items 2 3 KIT Tailgate Side Reinforcement Includes ltems 1 4 1 1 8 1 TAILGATE ASSEMBLY SECTION 1 TAILGATE ASSEMBLY REF NO PART NO j DESCRIPTION 16211 F3325 2R 1069 400193 403230 103270 103270 S 605193 2R 1123 F6775 601676 301355 F5675 301356 PO 1501 PO 1504 301470 301469 PO 687 PO 159 F6850 PO 247 16162 PO 2300 16171 PO 2303 PO 2299 20105 410 200572 F1325 F8050 945 F7350 200312 200313 35784 204138 210854 F1380 F1380 700722 700721 F1300 31937 PO 420 PO 421 258 16170 406659 406660 307025 307024 107860 F8300 210723 SPRING NUT Stop 1 2 UNC STOP Wiper Sheet WIPER Aluminum WIPER Steel WIPER Assembly Aluminum Includes Items
39. F NO PART NO DESCRIPTION 210900 LAMP Clearance Sealed 606337 LAMP Clearance LED 210901 GROMMET 2738 0031A PLUG Lamp Connection For Standard Lamp 109171 PLUG Lamp Connection For LED Lamp 107488 CABLE 13 Conductor 603008 CAP Electrical Access Hole 602716 SEAL Electrical Access Hole Cover 100839 CONDUIT Flex 1 33179 PUSH BUTTON Speed Up 1972 0009A WIRE White 14 6 1972 0126A WIRE Brown 14 Gauge 1972 0115A WIRE Blue White Stripe 14 Gauge 107535 LAMP Mid Body Turn Optional Not Shown 107537 GROMMET Mid Body Turn Not Shown 107539 PLUG Lamp Connection Mid Body Turn Not Shown oC 2 5 REF NO 1 PART NO 211040 F1676 F8075 211039 F1676 F8075 210663 305971 F1676 F8075 210630 01 210630 02 210630 03 210630 04 210630 05 16170 209744 SECTION 3 PUSHOUT CYLINDER MOUNTING DESCRIPTION WELDMENT Bearing Block and Sleeve Right Hand SCREW Cap 3 4 X 1 3 4 UNC WASHER Lock 3 4 WELDMENT Bearing Block and Sleeve Left Hand SCREW Cap 3 4 X 1 3 4 UNC WASHER Lock 3 4 PIN Cylinder Pivot ASSEMBLY Clamp Cylinder Pivot SCREW Cap 3 4 X 1 3 4 UNC WASHER Lock 3 4 CYLINDER Pushout 14 yard CYLINDER Pushout 16 yard CYLINDER Pushout 18 yard CYLINDER Pushout 20 yard CYLINDER Pushout 25 yard FITTING Grease PIN NN NN N N e lt 5
40. KET 18964 COUPLER F4555 SCREW Set Socket Head 10 32 X 1 4 UNF SK 1733 10 CABLE Speed Up SR 6651 CLAMP SK 1737 CLAMP Cable 202858 CLAMP Cable SK 1738 CLAMP Yoke 36860 NIPPLE Hex 1 4 102654 CYLINDER Air 102653 FITTING Air Cylinder 104882 FITTING Air Cylinder 1 16 NPT 102655 VALVE Solenoid 102791 NIPPLE Hex SK 1738 CLAMP Yoke 203141 CYLINDER amp Valve Assembly Includes Items 14 16 amp 18 203140 KIT Air Operated Speed Up Includes Items 1 2 5 amp 9 SECTION 9 8 000 LB WINCH ASSEMBLY REF NO PART DESCRIPTION 100375 WINCH 101770 MOTOR 100356 CONNECTOR Male O Ring 210879 HOSE 17718 ELBOW 307250 ASSEMBLY Cable 211133 BRACKET Winch Frame Rear Not Shown 307013 BRACKET Winch Frame Front Not Shown 406710 BRACKET Winch Frame Side Not Shown 17718 BRACKET Winch Frame Support Vertical Not Shown a N N 2221 LEACH 9 9 2 9 8 000 LB WINCH 100375 AND MOTOR 101770 EACH 9 3 SECTION 9 8 000 LB WINCH 100375 AND MOTOR 101770 REF NO PART NO DESCRIPTION ON Y VI 16 17 18 19 20 21 22 23 24 25 26 21 28 29 30 31 32 33 34 35 36 37 38 39 100665 100674 100673 F4725 100663 100676 100669 102278 102259 100672 100681 100680 102265
41. NG FITTING Union Tee TUBE Carrier Cylinder Rod End Right Hand HOSE Carrier Cylinder Extend FITTING Union Tee TUBE Carrier Cylinder Case End Right Hand TUBE REST CLAMP Hose FITTING FITTING N oo NNN 4 CARRIER CYLINDER HYDRAULICS ALPHA BETA WITH CIRCUIT REF NO PART NO DESCRIPTION N 1 603305 106415 605282 18008 16226 16115 605283 605297 16227 204100 210659 16115 16227 HOSE Assembly TIE RAP HOSE Assembly FITTING 90 Degree Elbow FITTING 90 Degree Elbow CONNECTOR O Ring HOSE Assembly HOSE Assembly FITTING Straight VALVE Regenerative CYLINDER Carrier FITTING FITTING N N N N N 4 14 4 CARRIER CYLINDER HYDRAULICS DELTA 210872 HOSE Carrier Cylinder Retract 210790 TUBE Carrier Cylinder Rod End Left Hand 307498 TUBE Carrier Cylinder Case End Left Hand 18008 FITTING 90 O Ring 210628 CYLINDER Carrier 16115 FITTING 33447 FITTING Union Tee 211337 TUBE Carrier Cylinder Rod End Right Hand 211179 HOSE Carrier Cylinder Extend 307499 TUBE Carrier Cylinder Case End Right Hand 307087 TUBE REST 2127 0064A CLAMP Hose 16117 FITTING mi 5 9 4 ON FILTER OPTIONAL 9 diese W REF NO PART DESCRIPTION 1 1 1 2 3 4 5 6 1 8 9 0 1 204 13
42. Rod End SPACER SCREW Cap 1 2 X 1 1 4 UNC PIN Packer Cylinder Rod End SPACER SCREW Cap 1 2 X 1 1 4 UNC CHANNEL Intermediate SUPPOR Bhield BUSHING Insert Carrier To Packer Pin SPACER CARRIER PLATE ASSEMBLY Includes Items 22 24 25 33 PACKER PLATE WELDMENT BETA Carrier Plate Assembly BETA Packer Plate Assembly PART DESCRIPTION N N N 20 N N NN N NS SECTION 1 TAILGATE PROPS REF NO PART NO O O 6 QON 700367 700742 700743 700744 700760 700367 700366 700735 700741 700761 700750 F0910 F7360 F7975 700739 900211 i DESCRIPTION CHAIN 6 WELDMENT Prop Rest BLOCK Support Prop Rest Outside BLOCK Support Prop Rest Inside BRACKET Support Prop CHAIN 6 PIN Quick Release SPACER Floor WELDMENT Pivot Block RH WELDMENT Block LH STOP Prop SCREW Cap 1 2 X 1 UNC WASHER Flat 1 2 WASHER Lock 1 2 WELDMENT
43. TO FLUID LEVEL EJECTION 12 000 Ib Capacity 8 000 Ib Capacity PTO WARNING Stand Up Operation WARNING Access Door CAUTION Pump Damage Highway Speed CAUTION Pump Damage Run Dry CAUTION Cylinder Spring WARNING Latch Arms DANGER Container DANGER Packer Panel DANGER Stand Clear WARNING Do Not Tow WARNING Riding LINE PULL PTO On Off WARNING Truck Clearance UNLOADING Instructions Clamp OPERATING Instructions Packing SOLENOID STROBE WARNING Tailgate Open TAILGATE UNLOADING Instructions Telescopic WARNING Container Transport WARNING Operator or Service WARNING Riding Step WARNING Do Not Enter WINCH WORK Light KIT Decals 2 Red White Reflective Tape 1 1 2 Red White Reflective Tape 2 White Reflective Tape 0000 maa a a ii T S 1 4 SECTION 1 TAILGATE WELDMENT EACH SECTION 1 TAILGATE WELDMENT REF PART NO DESCRPTION QTY 406649 210857 301911 300176 403848 403849 407050 200179 303752 407026 407025 211258 307426 200180 303750 303751 301372 400124 400125 300141 15108 15109 104619 205458 205457 307378 307379 104800 210904 211100 300508 301588 15251 306289 302245 211098 209784 211259 407054 307374 307375 211210 211209 302684 605339 605333 201649 406762 406761 407049 20593
44. acker speed up proximity not shown De s 1 2 O 00 0 x lt O x lt x EACH 1 16 gt 210825 307079 41162 41159 41160 F0061 F2775 306223 601820 108229 107818 211053 104696 107616 F6675 F3212 F3410 102291 106937 05 F0979 F3300 16172 F 7475 210823 210821 211053 108287 SECTION 1 REAR CONTROLS REF NO PART NO DESCRIPTION WELDMENT Rod Control Lever WELDMENT Tube Control Lever BLOCK Bearing BUSHING Large BUSHING Small SCREW Cap 1 4 X 2 3 4 UNC NUT Nylock 1 4 UNC WELDMENT Control Lever ROLL PIN 5 16 X 1 3 4 KNOB Control lever TRIGGER Speed Up Switch Alpha Beta before s n 4159 Delta before s n 5055 ROD Control Packer Carrier CLEVIS Rod End PIN Clevis 5 16 X 1 1 8 PIN Cotter 3 32 X 1 2 NUT Jam 7 16 UNC NUT Jam 1 2 UNC ROD END CLEVIS CLIP For Third and Forth Section SCREW Cap 1 2 X 1 1 2 UNC NUT Nylock 1 2 UNC FITTING Grease WASHER Flat 3 4 WELDMENT Tube Control Lever WELDMENT Rod Control Lever 4th Section Only ROD Control Options KNOB Control N N N O0 00 N NN2 23x3NNNNN 2NNNNN gt 1 17 1 CARRIER AND PACKER PANEL EACH 402077 402075 202896 204
45. anual Container Attachment CHAIN Manual Container Attachment LINK Clevis HOOK Manual Container Attachment PIVOT Arm SCREW Cap 1 2 X 1 1 2 UNC NUT Nylock 1 2 UNC WASHER Flat 1 2 WASHER EE a N N N NN N N N N N A N N N N 9 10 SECTION 9 LATCH AND GUIDE EAR ASSEMBLY After ALPHA BETA S N 4045 DELTA S N 5051 EACH ALPHA BETA S N 4045 DELTA S N 5052 9 LATCH AND GUIDE EAR ASSEMBLY After REF NO PART NO DESCRIPTION o 307104 203379 200578 203178 F0979 F3325 F7375 602243 602231 211197 602218 211211 15016 211331 604244 602232 211197 602255 108669 15016 100146 102382 100146 100028 602220 F1750 F3730 WELDMENT Light Guard WELDMENT Sleeve Support PIPE Container Stop PAD Clamping SCREW Cap 1 2 X 1 1 2 UNC NUT Nylock 1 2 UNC WASHER Flat 1 2 GUIDE EAR Left Hand WELDMENT Trunnion Left Hand Includes Latch Assembly GUSSET EXTENSION Load Sill WELDMENT Pin and Link PIN Link STOP GUARD Hasp GUIDE EAR Right Hand WELDMENT Trunnion Right Hand Includes Latch Assembly GUSSET ARM Latch Standard SPRING PLUNGER PIN Manual Container Attachment CLEVIS Double Manual Container Attachment CHAIN Manual Container Attachment LINK Clevis HOOK Manual Container Attachment PIVOT Ear SCREW Cap 3 4
46. anulaciurer s operator and safety manuals relative to this machines safe use AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH OR SERIOUS INJURY Do not transport container on lift mechanism Transporting a container could resuit in personal injury or property damage WORK LIGHT OFF Be sure tailgate area is clear of all WARN IN persons betore operating controls N A WARNING DO NOT ENTER UNLESS All pressure against ejector STROBE LIGHT ON OFF panel has been relieved Engine is stopped and key removed For placement and application of these decals refer to the Container Handling Manual or Alpha Beta Delta Service Manual 1 DECALS REF NO PART NO DESCRIPTION O Y O O1 ON 209076 209075 108139 209974 100895 40642 104154 100894 100890 41637 100351 108073 106544 108140 41894 40643 108141 18674 18673 108144 210026 210021 101767 35210 201580 306327 306299 38976 38979 306293 36937 35954 102960 306298 306169 306020 109059 01 105469 108163 108142 306166 210025 210027 36938 32711 108072 100350 406147 04 107486 108394 107681 Left Hand TIPPER Right Hand PACKER OPERATING INSTRUCTIONS Container Dump SPEED UP Engine HYDRAULIC FLUID ONLY ANSI CONFORMITY DRIVER SIGNAL FILTER ELEMENT CHANGE NO STEP BEACON LIGHT HYDRAULIC PUSH BAR FLAG CARRIER WARNING Chassis P
47. are engineered to work only with genuine Company parts this limited warranty will be void and of no effect if a Company products are modified other than as done at its factory or as authorized to be done by the factory in writing or b Parts or assem blies of any other manufacturer are used as substitutes for genuine Company parts Genuine Leach replacement parts components and assemblies are also sold under a Limited Warranty to be free from defects in workmanship or material for a period of six 6 months This is a replacement only warranty and the item must be returned to the Leach distributor for exchange The labor to replace or repair the part shall be the responsibility of the customer There 15 no warranty on expendable items wear components or used parts L each Company reserves the right to redesign and or discontinue the manufacture of parts components and assemblies at any time TABLE OF CONTENTS ORDERING PREF GE A FORWARD V X 1 WARRANTY i 1 TABLE OF CONTENTS IV TORQUE VALUES SECTION 1 Tailgate DEC i 1 2 Tailgate Weldment 1 5 Tailgate Assembly 1 9 Tailgate Electrical
48. des Items 2 7 lA 6 6 4 6 PUMP VALVE TYPICAL 6 PUMP VALVE _ iu 100004 100003 36717 100002 300108 300109 20139 F4725 100210 F7975 18400 1356 100046 F1250 39996 25952 35753 39614 101240 101242 16249 20132 105631 102400 40666 204071 16927 31291 F5975 38148 35755 41058 P 20 257 17407 37108 37061 37192 102568 20208 00183 41921 100211 103563 103564 204565 100369 102126 37193 F1035 F8000 00031 SR 8580 106569 106570 15697 F4725 F1035 301867 202836 FLANGE Yoke 2 Pilot 716 Capscrews FLANGE Yoke 2 Pilot 98 Capscrews SHAFT Drive END Yoke ASSEMBLY Drive Shaft Bolts ASSEMBLY Drive Shaft 6 Bolts KEY Vie SCREW Set Socket Head 98 98 UNC JOURNAL and Bearing Kit WASHER Lock Y BRACKET Pump Mounting Typical ELBOW ELBOW Tubing Connector SCREW 1 2 x 4 UNC MUFFLER CYLINDER Dry Valve Air VALVE Dry Includes ltem 12 O RING Dry Valve Flange KIT Flange ELBOW Flange CLAMP Hose HOSE 2 Suction VALVE Air Solenoid N O PUMP Commercial Counter Clockwise PUMP Commercial Counter Clockwise PUMP Leach Counter Clockwise Rotation O RING Pump To Flow Regulator ELBOW O RING Elbow Included With I
49. e 5 3 Valve Tipper Control After AL BE s n 4225 DES Pernice 21 15 4 11 5 4 Valve Regen 5 5 Main Control Valve MCV Alpha Beta 5 6 Main Control Valve MCV Delta Before s n 5053 5 8 Main Control Valve MCV Delta After s n 5052 5 10 SECTION 6 Pumps Leach PTO Pump 307451 01 6 1 Leach Front Mounted Pump 204071 6 2 Front Pump Muncie 6 3 Pump Dry valve Typical 6 5 Leach PTO Pump Mounting 6 7 Hotshift PTO COONS amusia 6 9 IV Controls Allan 6 10 SECTION 7 Cylinders Packer Ctlinder Alpha 210658 7 1 Packer Cylinder Beta 406578 7 2 Packer Cylinder Delta 601366 7 3 Carrier Cylinder Alpha Beta 210659 7 4 Carrier Cylinder Delta 210628 7 5 Tailgate Lift Cylinder 7 6 Telescoping Cylinder 210630 05 25 Yard 7 7 Pushout Cylinder 14 16 18 20 7 8 Container Lifting Device Cylinder 406582 7 9 HCA Cylinder 407028 7 10 SECTION 8 Mounting
50. e of each tool is described in Section 9 Service and Repair of the appropriate service manual NO Not Shown PART NO 30522 100368 T SK 793 100 3 103081 T SR 9541 20 970004 900015 DESCRIPTION Pressure Gauge Snap Connector Pin Puller O Ring Kit Pump Shaft Seal Plunger Test Block SERVICE TOOLS EXPLANATION To Measure System Pressure Quick Coupling For Pressure Gauges Remove Pivot Pins Various Size O Rings Install Seal Remove Install Spring Loaded Plungers On Rear Loader Container Attachments To Test Packer Section Circuit Relief 10 2 LEACH C O M P A CUSTOMER SUPPORT MANUAL LITERATURE ORDER FORM SHIP TO LEACH INTERNAL USE ONLY NO TITLE OTY NO TITLE OTY Current Production Units Previous Production Units 2RII 105291 2RII PARTS 9719 16000 105313 2RII PARTS OVER 16000 105615 2RII SERVICE 9719 16000 105318 2RII SERVICE OVER 16000 105546 2RII PARTS 8993 9718 105319 2RII OPERATORS OVER 16000 105549 2RII SERVICE 8993 9718 ALPHA BETA DELTA 105567 281 PARTS 6972 8993 105325 PARTS OVER 3500 105544 2RII SERVICE 6972 8993 105282 SERVICE OVER 3500 105600 2RII PARTS 0001 6972 105283 OPERATORS OVER 3500 105601 2RII SERVICE 0001 6972 951134 5 ALPHA COLOR SPECIFICATIONS 9511134 8 BETA COLOR SPECIFICATIONS 105557 ALPHA PARTS 2140 3500 9511134 7 DELTA COLOR SPECIFICATIONS 105556 ALPHA SERVICE 2140 3500 9603134 2 AL BE SUGGESTED SPECS 105565 BETA PARTS
51. eal Packer and Carrier Section KIT Spool Seal Accessory Section VALVE SECTION Accessory KIT Seal Accessory Section VALVE SECTION Packer KIT Seal Packer Section KIT Spool Includes KO Positioner and Seals CARTRIDGE Relief 3500 PSI KIT Seal Relief Cartridge PLUG Non Relief KIT Seal Between Sections VALVE SECTION Carrier KIT Seal Carrier Section KIT Spool Includes KO Positioner and Seals PLUG Load Check SCREW CAP KO Positioner Adjustment Access KNOCKOUT POSITIONER KIT Seal Knockout Positioner KIT Detent Spring Includes Steel Balls BOOT Dust COVER Outlet Before s n 4174 COVER Outlet After 5 4173 ELBOW VALVE Complete 2 Section Alpha Before s n 4174 VALVE Complete 2 Section Alpha After s n 4173 VALVE Complete 3 Section Alpha Before s n 4174 VALVE Complete 3 Section Alpha After s n 4173 VALVE Complete 4 Section Alpha Before s n 4174 VALVE Complete 4 Section Alpha After s n 4173 VALVE Complete 2 Section Beta Before s n 4190 VALVE Complete 2 Section Beta After s n 4189 VALVE Complete 3 Section Beta Before s n 4190 VALVE Complete 3 Section Beta After s n 4189 VALVE Complete 4 Section Beta Before s n 4190 VALVE Complete 4 Section Beta After s n 4189 1 1 ei A lI lI 5 MAIN CONTROL VALVE MCV DELTA Before S N 5053 601667 601086 601087 601088 601089 601090 601091 601092 6
52. eturn 16 yard TUBE ASSEMBLY Return 18 yard TUBE ASSEMBLY Return 20 yard TUBE ASSEMBLY Return 25 yard TUBE ASSEMBLY Tailgate Lift 14 yard TUBE ASSEMBLY Tailgate Lift 16 yard TUBE ASSEMBLY Tailgate Lift 18 yard TUBE ASSEMBLY Tailgate Lift 20 yard TUBE ASSEMBLY Tailgate Lift 25 yard TUBE ASSEMBLY Supply 14 yard TUBE ASSEMBLY Supply 16 yard TUBE ASSEMBLY Supply 18 yard TUBE ASSEMBLY Supply 20 yard TUBE ASSEMBLY Supply 25 yard UNION Male UNION Male UNION Male TUBE SUPPORT 1 1 4 TUBE SUPPORT 3 4 TUBE SUPPORT 1 TUBE ASSEMBLY Return Front TUBE 5 5 Tailgate Lift TUBE ASSEMBLY Front Supply FITTING Union Tee FITTING Reducer TUBE ASSEMBLY Return From Valve HOSE ELBOW N A SECTION 4 PUSHOUT CYLINDER HYDRAULICS 210889 HOSE Pushout Cylinder 406728 ASSEMBLY Tube Pushout Extend 100363 SUPPORT Tube Not Shown 406727 ASSEMBLY Tube Pushout Retract 17652 FITTING 90 Degree Extend Port 100284 CONNECTOR Retract Port 100363 SUPPORT Tube Not Shown 4 7 4 TUBE SUPPORTS REF NO PART DESCRIPTION 107630 06 PLATE Cover For 3 4 Tube Support 107630 06 PLATE Cover For 1 Tube Support 107630 07 PLATE Cover For 1 1 4 Tube Support 209656 09 CUSHION 3 4 Set of Two 209656 10 CUSHION
53. ie Rod 2 Sections KIT Tie Rod 3 Sections KIT Tie Rod 4 Sections FITTING Inlet ADAPTER With Tipper Valve Not shown SCREW Accessory Section BONNET Accessory Section KIT Spool Positioner Accessory Section KIT Spool Seal Packer and Carrier Section KIT Spool Seal Accessory Section VALVE SECTION Accessory KIT Seal Accessory Section VALVE SECTION Packer KIT Seal Packer Section KIT Spool Includes KO Positioner and Seals CARTRIDGE Relief 3500 PSI KIT Seal Relief Cartridge PLUG Non Relief KIT Seal Between Sections VALVE SECTION Carrier KIT Seal Carrier Section KIT Spool Includes KO Positioner and Seals PLUG Load Check SCREW CAP KO Positioner Adjustment Access KNOCKOUT POSITIONER KIT Seal Knockout Positioner KIT Detent Spring Includes Steel Balls BOOT Dust COVER Outlet After s n Alpha 4173 Beta 4189 ELBOW VALVE Complete 2 Section VALVE Complete 3 Section VALVE Complete 4 Section gt 2 AA Au A 5 11 SECTION 6 LEACH PUMP 307451 01 REF NO PART NO 0 00 4 00 ON N A 108988 108986 108984 103096 108987 108989 108993 108983 108992 108991 108990 108996 108995 DESCRIPTION HOUSING Rear BALANCE Pressure PLATE Pressure GEAR KEY PLATE Pressure DOWEL O RING HOUSING Front CAPSCREW WASHER SEAL RING Snap BALL Steel 307451 01 ASSEMBLY Pump 900033 KIT Repair Includes Items 2 8 12 and
54. ipment Safety Requirements ANSI 2245 1 1992 Before operating this unit please read and understand the safety precautions found in Section 1 of the Service and Operators manual They are important and are provided to assist you in the safe operation of the unit This manual was produced with the latest information available at the time of publication We do however reserve the right to redesign and or discontinue the manufacture of parts com ponents or assemblies at any time The Leach Company has an aggressive manual and product improvement program In any conversation or correspondence dealing with informa tion provided in any Leach manual please refer to the part number of that manual located in the lower right hand corner of rear cover The manuals provided with the unit are considered a permanent part of the unit and should be included in event of a resale Additional manuals are available free of charge from your local authorized Leach distributor These manuals should be readily available for easy refer ence We ask that if you have comments or suggestions concerning this manual please contact us at 920 231 2770 We are here to be of service to you our valued customers _LEACH A Original Factory Parts TM LEACH WARRANTY LEACH C O A N Refuse bodies manufactured by Leach Company Company are supplied and sold under a Limited Warranty that they are and will remain free of defects in
55. lamp LAMP Yellow 4 LAMP Yellow 4 LED PLUG Lamp Connection PLUG Lamp Connection for LED Lights PUSH BUTTON Driver Signal BUZZER Driver Signal In Cab BUZZER Driver Signal In Cab Dual Rate LAMP Back Up PLUG Lamp Connection REFLECTOR LAMP Marker Red GROMMET 2 5 PLUG Lamp Connection SWITCH Tailgate Ajar Before Alpha Beta s n 4160 Delta Before s n 5056 NOTE For Alpha Beta After s n 4159 Delta After s n 5055 See Page 1 14 SWITCH Speed Up Before Alpha Beta s n 4160 Delta Before s n 5056 NOTE For Alpha Beta After s n 4159 Delta After s n 5055 See Page 1 14 HARNESS Tailgate and Light Bar not shown WIRE White 14 Gauge not shown WIRE Brown 14 Gauge not shown WIRE Blue White Stripe 14 Gauge not shown gt A 0 0 A 0 2 2 2 gt 1 SPEED UP AJAR SPEED LIMIT SWITCHES ALPHA BETA AFTER S N 4159 DELTA AFTER S N 5055 REF NO PART NO j DESCRIPTION 605675 SWITCH Proximity Tailgate Ajar 605629 SWITCH Proximity Speed Limit 605630 SWITCH Proximity Speed Up 601996 SHIM 602951 BRACKET Switch F8219 SCREW 8 X 1 602592 PIN extended clevis speed up cut out 700332 PIN extended clevis speed up F2815 NUT Lock 1 4 UNC 104696 ROD END 604128 SWITCH optional p
56. lieve spring tension Failure to do so may result in personal injury A DANGER a Stand clear when packer panel is in motion This vehicle reguires of overhead clearance as originally mounted TAILGATE TAILGATE TAILGATE TAILGATE shall not used when gt Speeds are expected to exceed 10 mph or when distance traveled wilhoul stopping will exceed 2 tenths of one mile Vehicle moving backward Da mount or dismeonni riding step when vehicle in motion Da not ride on loading sill or on conlainer akachmenl 1 3 Keep access door closed when ejector panel is in motion Use only the side access door to enter or exit the body Do not open access door unless all pressure against ejector panel has been relieved engine is stopped and key removed 44 DANGER Stand clear when tailgate is in motion amp during unloading cycle Do not stand or cross under raised tailgate UNLOADIMO INSTRUCTIONS FOR CLAMP PUSHOUT SYSTEM 44 CAUTION Serious pump damage will result if pump is run dry Disconnect pump drive to run engine if tank valve is required to be closed or it oil tank is nat at proper till level A CAUTION Serious pump damage will result if vehicle is operated at highway speed with pump engaged Move unit with pump engaged only as required te perform its function as a refuse callection compaction vehicle at speeds le
57. lp Leach Company Service Department P O Box 2608 Oshkosh WI 54903 2608 Fax 920 231 2712 LEACH LEACH C O A 2737 Harrison Street Oshkosh Wisconsin 54901 920 231 2770 920 231 2712 FAX Please visit our website www LeachUSA com PRINTED IN U S A March 8 2002 Part Number 105325
58. nting 1 8 SHIM Rear Mounting 1 4 SHIM Rear Mounting 3 8 SHIM Rear Mounting 1 2 SHIM Rear Mounting 5 8 SHIM Rear Mounting 3 4 SHIM 3 8 x 3 SHIM 1 2 X 3 SHIM 5 8 X 3 SHIM 3 4 X 3 SHIM 1 X 3 BOLT Shoulder 1 Long Rear Mount Not Shown BOLT Shoulder 1 1 4 Long Rear Mount Not Shown BOLT Shoulder 1 1 2 Long Rear Mount Not Shown BOLT Shoulder 2 Long Rear Mount Not Shown WASHER 1 4 Thick Rear Mount Shown WASHER 3 8 Thick Rear Mount Not Shown NUT Nylock 1 UNC Rear Mount Not Shown SECTION 8 SPEED UP ELECTRICALLY OPERATED PART NO DESCRIPTION 102118 RELAY Speed Up SK 1734 BRACKET SK 1733 SOLENOID Speed Up Assembly SK 2308 SOLENOID Only SK 6651 CLAMP SK 1738 YOKE Clamp F4555 SCREW Set Socket Head 10 32 X 1 4 F0125 SCREW Cap 5 16 X 7 8 UNF F7175 WASHER Flat 5 16 SK 1735 LEVER SK 1736 SCREW Cap Drilled SK 1737 CLAMP SK 1733 10 CABLE Speed Up SK 2092 SWITCH Toggle Dash Black 109059 01 DECAL Solenoid Instruction gt 21 24 La 2 A 3 AA N SECTION 8 SPEED UP AIR OPERATED ji Lg 30138 VALVE Pressure Protection 39217 CONNECTOR 102653 CONNECTOR 20044 1 4 39928 ELBOW 39923 TUBING 1 4 Nylon 16667 VALVE Solenoid 39996 MUFFLER 18963 CYLINDER Air 18965 BRAC
59. orques is as follows Torque in Inch Lbs 2 x Nominal Diameter of Screw Loads in Lbs where Load 80 of Yield Strength expressed in Lbs not pounds per square inch NAO 1 LEACH PACKER HYDRAULIC FLUID ONLY This unit conforms to all American National Standards Institute safety requirements Z 245 1 in effect on the date of manufacture LEACH HYD PUSH BAR HYD PUSH BAR LEACH COMPANY HYD PUSH BAR OSHKOSH WI A WARNING CARRIER Rotating power take CARRIER off shaft hazard CARRIER Do not enter under chassis unless engine is stopped and key removed EJECTION EJECTION EJECTION SECTION 1 DECALS CONTAINER DUMP CONTROL Both container latch arms must be in place and latched before raising container FILTER ELEMENT CHANGE To ensure oil cleanliness and longer machine life change the element at intervals of 20hrs 50hrs and at 250hr intervals thereafter DO NOT FILL BEYOND THIS LINE a 4 SAFE RANGE ALL CYLS RETRACTED ADD HYDRAULIC FLUID For placement and application of these decals refer to the Alpha Beta Delta Service Manual 1 2 SECTION 1 DECALS Do not operate vehicle in excess of 20 mph from the stand up position CAUTION Cylinder under spring compression Use care when disassembling by loosenino nuts egually to safely re
60. ss than 10 mph CONTAINER FALLING SWINGING HAZARD While container off the ground Insure both container latch arms are latched Do not operate packing cycle Do not stand or cross under A DANGER Latches will secure straight container trunnion pivot bars which meet ANSI 2245 6 container dimensians shown below 77 12 10 8 6 i Tin max The container attachment on this compactor as originally mounted is compatible with ANSI 2245 6 containers Stand clear when container dumping mechanism is in motion AWARNING Falling hazard Do not operate vehicle at speeds in excess of 10 mph for distances over 2 tenths mile or in reverse gear when rider or riders are on riding steps To prevent possible serious injury or death do not use this refuse collection vehicle to tow other equipment 5 not intended designed or equipped for towing LINE PULL SOLENOID MUST BE WHEN TRUCK IS PARKED FOR CARRIER UP AWARD CONTROL OUTWARD FACKER OPEN 2 PACKER CLOSE ROVE CONTIDL INWARD FOR CARAIER DOWN Be sure tatigale arpa is clear of all persons before operating controls A WARNIN YOU MUST NOT OPERATE OR SERVICE THIS MACHINE URLESS You are qualified by training and experience in ihe safe operation ol this machine Training includes complete knowledge of your employer s work rules all governmental regulations and m
61. t Not Shown 211133 BRACKET Winch Frame Rear Not Shown 210700 BRACKET Winch Frame Support Not Shown 307250 ASSEMBLY Winch Cable 100258 HOSE Drain 5 8 ID Not Shown 100255 CONNECTOR Drain Line Not Shown M ACI NSS NSS NSS 41363 41364 NSS 41362 NSS 00139 41366 100597 SECTION 9 HYDRAULIC MOTOR 100597 SCREW Cap Socket Head 5 8 X 2 3 4 UNC END CAP Not Sold Separately O RING Included in 41366 Seal Kit ASSEMBLY Cam Ring and Rotor Not Sold Separately ASSEMBLY Front Plate O RING Included in 41366 Seal Kit SEAL Included in 41366 Seal Kit SNAP RING BEARING SHAFT SNAP RING BODY Not Sold Separately SEAL Included in 41366 Seal Kit WIPER Included in 41366 Seal Kit KEY KIT Seal Includes Items 3 6 7 and 13 14 MOTOR Assembly Xx N SECTION 9 12 000 LB WINCH 100596 78 ES EACH N O O N 16170 NSS 102320 102311 NSS 102307 102313 102306 102314 25 102315 NSS F6425 102296 NSS F0150 7775 00208 102297 102301 NSS NSS 102309 102305 102308 102322 F4725 102324 102325 100596 SECTION 9 12 000 LB WINCH 100596 REF NO PART NO DESCRIPTION 01 FITTING Grease BRACKET End Bearing KEY BREATHER REDUCER Breather BEARING SEAL GASKET ADAPTER SCREW Cap 3 8 X 1 1 4 UNC COUPLING PLATE Adap
62. tem 24 SCREW Cap Socket Head 716 4 UNC VALVE Flow Regulator HOSE Dry Valve KIT Dry Valve Assembly Includes ltems 8 10 13 8 24 28 HOSE FITTING Swivel PUMP Tyrone optional PUMP Tyrone includes Dry Valve Kit 41058 ADAPTER 1 TEE Street If Winch Installed PLUG Pipe Square Head 2 If Winch Installed ADAPTER To 1 2 If Winch Installed NIPPLE Close If Winch Installed VALVE Flow Control If Winch Installed CONNECTOR If Winch Installed HOSE Assembly If Winch Installed ELBOW 902 Tapped NIPPLE Test NIPPLE ADAPTER 2 SCREW Cap 2 x 2 UNC WASHER Lock Hi Collar 72 ELBOW Street 2 Pipe ADAPTER SNAP Ring SPRING CONNECTOR SCREW Set Socket Head 98 98 UNC SCREW Cap 1 2 x 2 UNC WELDMENT Pump Guard COVER Pump Guard P o lt NK 4 00 Q D Q D Q 6 LEACH PUMP MOUNTING CON O ON F0979 F 7975 302651 SK 2081 P 16 1147 P 16 470 1 41284 P 16 470 2 F1500 F8050 F3475 16249 PO 591 20018 16 1114 16101 307451 01 17883 1218 F4725 100879 100404 100878 100903 100902 P 16 798 20139 100377 17407 6 LEACH PUMP MOUNTING AA SCREW 2 x 1 UNC WASHER Lock BRACKET Pump BRACKET Pump BRACKET Pump BRACKET Pump 15 BRACKET Pump 18 BRACKET Pump 20
63. ter SCREW Cap Socket Head 5 8 X 2 UNC GASKET COVER SCREW Cap 5 16 X 1 UNC WASHER Lock 5 16 PLUG Pipe 1 2 NPT BUSHING GEAR HUB Gear HOUSING Gear KEY CAP Bearing WORM GEAR DRUM SCREW Set 3 8 X 1 2 UNC BUSHING BUSHING ASSEMBLY Winch N NO 00 Ad lt NNO 1 SECTION 9 LATCH AND GUIDE EAR ASSEMBLY Before ALPHA BETA S N 4046 DELTA S N 5052 9 LATCH AND GUIDE EAR ASSEMBLY Before ALPHA BETA S N 4046 DELTA S N 5052 REF NO PART NO DESCRIPTION O NO 10 11 13 14 15 16 17 18 19 20 21 22 23 307104 203379 200578 203178 F0979 F 3325 F7375 407013 602231 407018 407017 307364 211211 15016 211331 602232 407012 211189 108669 15016 100146 102382 100146 100028 210737 F0981 F3325 F 350 41876 WELDMENT Light Guard WELDMENT Sleeve Support PIPE Container Stop PAD Clamping SCREW Cap 1 2 X 1 1 2 UNC NUT Nylock 1 2 UNC WASHER Flat 1 2 GUIDE EAR Left Hand WELDMENT Trunnion Left Hand WELDMENT Sill Extension Includes Items 8 and 9 EXTENSION Load Sill END CAP Sill Extension WELDMENT Pin and Link PIN Link STOP GUARD Hasp WELDMENT Trunnion Right Hand GUIDE EAR Right Hand ARM Latch SPRING PLUNGER PIN Manual Container Attachment CLEVIS Double M
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