460 Manual Spray Gun - Finishing Brands Europe
Contents
1. CEGDII2G X Operation Manual BINKS 460 Automatic Spray Gun 1 2013 Finishing Brands UK Ltd Operation Manual 460 Automatic Spraygun Important Read and follow all instructions and Safety Precautions before using this equipment Description A lightweight automatic spray gun for small work suitable for use with most solvent based coating materials The design features a single air supply to operate the single acting cylinder and provide the atomizing air A remotely positioned two way control valve supplied by user triggers the gun Coating material supply is by a pressure feed system IMPORTANT These guns are not designed for use with highly corrosive or highly abrasive coating material and if used with such materials it must be expected that the need for thorough cleaning and or the necessity for replacement parts will be increased If there is any doubt regarding the suitability of a specific material advise what material is to be used and or submit a sample for test MODELS The automatic spray gun type Binks 460 complies with ATEX regulations 94 9 EC protection level Il 2 G X T6 suitable for use in Zones 1 amp 2 Gun Ret Tipsize Tip model Tip reference Needle Ref Air Cap model Air cap ref _ EC Declaration of Conformity We Finishing Brands UK Limited Ringwood Rd Bournemouth Dorset BH11 9LH UK as the manufacturer of the Spray gun model 460 declare under our sole responsibility that the equ2. No pressure at the gun Check air material lines Piston stops moving Clean Screw 184581 not properly adjusted Adjust Material build up on air cap fluid tip 1 Clean air cap fluid tip Thin or r material flow Not enough material Reduce air pressure or increase material flow Insufficient material in tank or an obstruction in the hose Loose or damaged fluid tip Fill tank or clear obstruction Tighten or replace seal worn 180295 Replace seal Seal retainer 180296 loose Adjust Dry packing 180295 Worn or damaged fluid tip 2003 or needle 1800 Seal retainer 180296 tight Replace Replace Adjust Finishing Brands UK Limited Ringwood Road Bournemouth BH11 9LH UK Tel No 44 0 1202 571111 Fax No 44 0 1202 581940 Website address http www finishingbrands eu Registered office Finishing Brands UK Limited 400 Capability Green Luton Bedfordshire LU1 3AE UK Registered in England No 07656273 Vat No GB 113 5531 50 8 2013 Finishing Brands UK Ltd
3. using high pressures may be subject to recoil forces Under certain circumstances such forces could result in repetitive strain injury to the operator 3 2013 Finishing Brands UK Ltd SPECIFICATIONS Maximum WORKING PRESSURE Universal Hose Connection Air Supply P1 1 4 BSP NPS Material supply P2 Cylinder air 1 4 BSP NPS Min Cylinder Operating pressure 1 4 BSP NPS Maximum service temperature 40 C o y O MATERIAL of construction Gun body Aluminum Tip Stainless steel Needle Stainless steel INSTALLATION IMPORTANT In order to ensure that this equipment reaches you in first class condition protective coatings rust inhibitors etc have been used Flush all equipment through with a suitable solvent before use to remove these agents from material passages Note A single hose supplies both atomizing and cylinder air To prevent un atomized coating material being expelled from the nozzle at the end of the spray cycle all air should be exhausted through the gun It is recommended that a two way valve should be fitted in the control line If a three way valve is used install a plug in the exhaust port Mount gun using the 12 mm 1 2 rod or stud diameter and secure with screw 164392 HOSING Use filtered regulated air supply The minimum air supply pressure required to operate the cylinder is 4 5 bar 67 ibf in Connect air supply to connector 184574 indicated by markings AIR on the gun body
4. 4576 Unscrew the locking screw 184573 at the back of the needle collar 184577 unscrew the needle 1800 Replace the needle if damaged screw the new needle into the collar until you will leave 1 2 mm free movement to the piston before to operate on the needle collar this gap can be measured by maintaining the needle in position shut and measuring the piston movement sliding on it Tight the locking screw 184573 Tighten retainer sufficiently to seal but not to impede free needle movement Lightly coat 0 ring 20 4146 amp 161030 with mineral based grease Fit needle and piston assembly into gun body Reassemble parts 160171 inner spring and 160170 outer spring amp 184580 end cap Piston 0 ring 20 4146 amp 161030 Remove parts 184580 cap with needle adjusting screw and Its lock nut 160171 inner spring and 160170 outer spring and withdraw needle 1800 and piston 184576 Replace 0 ring 20 4146 amp 161030 lightly coat 0 ring with mineral based grease Fit needle and piston into gun body Reassemble parts Connectors 184574 Remove connector 184574 and clean threads in gun body Apply a medium strength thread locking sealing compound to the external threads of the new connecior screw into gun body and tighten Recommended torque 14 Nm 125 lbf in 2013 Finishing Brands UK Ltd T SERVICE CHECKS NORMAL SPRAY PATTERN FLUID LEAKAGE FROM PACKING NUT WILL NOT SPRAY DRIPPING FROM FLUID TIP
5. Connect coating material to the connector184574 on the gun body EARTHING the Spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows This can be achieved through the Spray gun mounting or conductive air fluid hoses Electrical bond from the spray gun to earth should be checked with an ohmmeter A resistance of less than 10 Ohms is recommended WARNING See instructions under Replacement of Parts Recommended hose sizes up To 10m 34ft long Air Supply 8mm 5 16 bore Material 8 mm 5 16 bore To 5m 17ft long Air Supply 6mm 1 4 bore Material 6 mm 1 4 bore 20 00 69 BINKS 15 00 nS 18 03 80 gt 20 OL 2 2003 FZ 18 45 74 18 45 33 Assy 4 16 60 31 18 45 79 18 46 78 18 49 63 Order No Description 166031 NEEDLE BRUSH PACKING See CHART 4900 5 1 180295 180296 PACKING NUT 180380 SEAL for TIP 183981 oms 2 SEAL Tor TIP CORNE a 18 45 78 _18 45 79 716 60 3 77 LT 16 43 92 NS B 45 33 18 45 74 18 49 63 Assy 16 01 70 7146 01 71 Z W 39 81 18 45 80 18 45 81 18 45 77 18 00 18 45 76 18 47 88 A A att een M 18 47 86 parts O O a cf a E Order No 184788 A 200069 BINKS GUN BODY TIP See CHART See CHART AIR CAP 4900 5 1 Description Qty SCREW 184573 1 CONNECTOR r r 184574 184576 184577 PISTON NEEDLE COLLA
6. R 184578 VALVE STEM 184579 SLEEVE 2 J END CAP i SCREW 1 ES 184580 184581 184786 SPANNER en FAN ATOM CONTROL 2 184963 Kit Reference 250035 Spares parts kits recommended quantities are based on one year usage for medium product sprayed 2013 Finishing Brands UK Ltd OPERATION 1 2 Cols 2 2 2 3 Mix prepare and strain the material to be sprayed according to the paint manufacturers instructions Use a lint free mesh to strain the material Adjust the spray gun controls and atomizing pressure before turning on the air and coating material Supplies Fan pattern valve 184963 at the bottom of gun body head side Turn adjusting screw to fully open position by turning counter clockwise Atomizing control valve 184963 at the top of the gun body Turn adjusting screw to fully open position by turning counter clockwise Needle adjustment Fully close needle adjusting screw184581 release locknut 183981 turn clockwise until resistance is felt then turn to the fully open position by turning counter clockwise ten turns and secure with locknut 183981 Regulate the air supply pressure to 4 5 bar 67 lbf in2 and coating material pressure to 1 bar 15 lbf in2 Turn on air and coating material supplies and test spray by operating control valve The recommended spray distance is 150 mm 6 If the finish is too wet reduce the coating material supply pressure or turn the needle adjusting sc
7. TS Tip 2003 Remove parts 184580 end cap with needle adjusting screw and its lock nut 160171 inner spring and 160170 outer spring and unscrew tip 2003 from body Caution Replace any worn or damaged parts Replace tip 2003 and tighten Recommended torque 13 14 Nm 115 125 Ibf in Fit parts 184580 end cap 160171 inner spring and 160170 outer spring Valve assy 184963 Caution Always turn stem valve 184578 fully counter clockwise before fitting or removing valve assembly 184963 from gun body Remove valve assembly 184963 from gun body by removing parts 184579 valve body It s recommended to replace the complete air valve if damaged Packing 18295 Remove parts 184580 cap with needle adjusting screw and its lock nut 160171 inner spring and 160170 outer spring and withdraw needle 1800 and piston 184576 unscrew the seal retainer 180296 and remove the packing 180295 Lubricate new packing with mineral oil place the packing in front of the retainer and screw it into gun body Tighten retainer sufficiently to seal but not to impede free needle movement Lightly coat O rings 20 4146 amp 161030 with mineral based grease Fit needle and piston assembly into gun body Reassemble parts 160171 inner spring and 160170 outer spring amp 184580 end cap Needle 1800 Remove parts 184580 cap with needle adjusting screw and its lock nut 160171 inner spring and 160170 outer spring and withdraw needle 1800 and piston 18
8. id hoses Personal Protective Equipment Toxic vapours When sprayed certain materials may be poisonous create irritation or are otherwise harmful to health Always read all labels safety data sheets and follow any recommendations for the material before spraying If in doubt contact your material supplier The use of respiratory protective equipment is recommended at all times The type of equipment must be compatible with the material being sprayed DOPO R S oe ss Always wear eye protection when spraying or cleaning the spray gun Gloves must be worn when spraying or cleaning the equipment Training Personnel should be given adequate training in the safe use of spraying equipment Misuse Never aim a spray gun at any part of the body Never exceed the maximum recommended safe working pressure for the equipment The fitting of non recommended or non original spares may create hazards Before cleaning or maintenance all pressure must be isolated and relieved from the equipment The product should be cleaned using a gun washing machine However this equipment should not be left inside gun washing machines for prolonged periods of time Noise Levels The A weighted sound level of soray guns may exceed 85 dB A depending on the set up being used Details of actual noise levels are available on request It is recommended that ear protection is worn at all times when spraying Operating Spray equipment
9. ipment to which this document relates is in conformity with the following standards or other normative documents BS EN 292 1 PARTS 1 amp 2 1991 BS EN 1953 1999 and thereby conform to the protection requirements of Council Directive 98 37 EEC relating to Machinery Safety Directive and EN 13463 1 2001 council Directive 94 9 EC relating to Equipment and Protective Systems intended for use in Potentially Explosive Atmospheres protection level Il 2 G X D Smith General Manager 30th January 2013 Finishing Brands UK Limited reserves the right to modify equipment specification without prior notice N SAFETY WARNINGS Fire and explosion Solvents and coating materials can be highly flammable or combustible when sprayed ALWAYS refer to the coating material supplier s instructions and COSHH sheets before using this equipment Users must comply with all local and national codes of practice and insurance company requirements governing ventilation fire precautions operation and house keeping of working areas This equipment as supplied is NOT suitable for use with Halogenated Hydrocarbons Static electricity can be generated by fluid and or air passing through hoses by the Spraying process and by cleaning non conductive parts with cloths To prevent ignition sources from static discharges earth continuity must be maintained to the spray gun and other metallic equipment used It is essential to use conductive air and or flu
10. rew 184581 fully clockwise then gradually open until the desired pattern is achieved If the atomization is too coarse increase the air pressure The spray width can be reduced from fan to round by turning fan adjusting valve 184963 at the bottom clockwise NOTE If both FAN and ATOM valves 184963 are closed the air supply operates the cylinder only and will allow coating material to be jetted from the nozzle To prevent accidental discharge of coating material always turn off and release pressure when the gun is not in use PREVENTIVE MAINTENANCE FLUSHING THE SYSTEM fee A ee Turn off coating material supply and relieve pressure Close both air valves 184963 FAN and ATOM Replace coating material with a suitable solvent reduce pressure and turn on supply Turn Remove air cap trigger the gun by operating the control valve Flush system until clean Clean air cap by immersing in solvent brush or wipe clean If any holes in the air cap are blocked use a toothpick or broom straw to remove the obstruction Never use a steel wire or hard implement which will damage the air cap and result in a distorted pattern Lubrication Daily lubricate with light mineral oil the valve stems 184578 and needle seal 180295 through holes in seal retainer 180296 Occasionally coat the gun body cylinder section and springs 160170 amp 160171 with mineral based grease 6 2013 Finishing Brands UK Ltd REPLACEMENT OF PAR
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