SERVICE MANUAL MODEL 117W FROSTY FACTORY OF
Contents
1. The smooth surface of the ceramic seal must be completely clean in order to provide proper sealing when the beater bar with spring seal is installed If possible allow at least four hours for silicone to cure before filling machine with product If four hours are not available place hair dryer 2 feet away for about 30 minutes Do not use the hottest setting Fill machine with product and check for leaks Machine is ready to run Water Bracket Assembly Exploded View Fitting Water Hose F6100 Fitting Bulkhead Water Star Washer Nut F6101 Frame Bracket Water Refrigeration F0200 Insert the water bulkhead fitting P N F6101 through the bracket hole Place the star washer over the threaded portion of the bulkhead fitting Install the nut onto the threaded portion of the bulkhead fitting Apply thread tape to the water hose fitting P N F6100 and install into the bulkhead fitting nat ale ae Note Do not over tighten the water hose fitting Wire Diagram 252. 4 Mix two gallons of warm water approximately 100 F with two ounces of sanitizing powder to achieve 100 parts per million PPM sanitizing solution 5 Pour the sanitizing solution into the hopper Clean hopper and feed hole Place upper switch in faucet position Let solution stir for 5 minutes Then turn machine OFF and drain the solution Rinse with fresh water and drain 6 Remove the knobs from the faceplate by turning in a counter clockwise direction Carefully pull the faceplate straight away from the front of the machine Remove the beater bar assembly from the cylinder Then slide the spring seal off the rear of the beater bar Unscrew white faucet cap to remove faucet plunger from faucet body Remove all o rings for cleaning NOTE Do not unscrew faucet body from faceplate to clean Leak free service after disturbing the Teflon seal cannot be assured 7 All parts removed during the above steps plus the drip tray and insert can now be cleaned in your warm 100 F sanitized solution Rinse all parts in clean rinse water and allow to air dry before re assembly 4 2 RE ASSEMBLY 1 Using Petro Gel or other sanitary food grade lubricant lightly lubricate the longer end of the beater shaft Slide beater seal onto the shaft with the spring end toward the beater bar Refer to diagram on top of the hopper cover for diagram of correct installation of spring seal NOTE The black carbon ring must be facing th
3. F will freeze in half the time of mix at 80 F WARNING NEVER under any circumstances place your finger or any other object into the hopper or feed hole while the machine is in operation Serious personal injury may occur 3 5 FREEZE TIME The freeze time on the Model 117W is approximately 10 minutes This figure is based on ideal conditions with a starting mix temperature of approximately 40 degrees The time will increase if the coolant to the condenser is insufficient or too hot Some recipes with high alcohol or high sugar content will naturally take a little longer SECTION 4 MAINTENANCE 4 1 CLEANING The following cleaning procedure should be used for initial start up and on an as needed basis to comply with the minimum cleaning and sanitizing frequencies specified by the Federal state or local regulatory agency having jurisdiction 1 Turn the machine to the off hand position remove hopper cover Look in the hopper to locate and remove the float and float clip for cleaning 2 If applicable drain mix into a sanitized container as per local health code procedures Store in an adequate cooling facility NOTE Do not put hands or foreign matter into mix 3 Pour two gallons of cool 75 F water into the hopper Clean the hopper and feed hole Place upper switch in faucet position to let the machine stir for 2 minutes Turn machine OFF drain and dispose of the rinse water Repeat until water is clear
4. contact with the mix Rinse in clean water and dry all parts Do not sanitize Petite Sorbeteer parts can be left disassembled until ready for use NOTE Do not let the cleaning solution stand in the hopper or in the cylinder during the shutdown period 4 5 TROUBLESHOOTING 1 Machine does not run when turned on A Be sure that the plug is properly installed in wall outlet B Check and reset circuit breaker 1f necessary C Be sure that no other appliances are sharing the circuit 10 D If problem remains call service repairman 2 Beater motor starts but compressor doesn t A Both switches must be in the right Snowflake position B Allow approximately one or two minutes for time delay to respond C Check that the machine has been properly leveled D If problem causes circuit breaker to trip call service repairman 3 Mix dripping from drip tube A Spring seal on beater bar is dirty or improperly installed Remove clean and re install spring seal assembly according to instructions and diagram on top of the hopper cover B Ceramic seal inside the freezing cylinder 1s dirty or loose Clean ceramic seal If loose re install as necessary Also check that the carbon ring on the seal is not chipped cracked dirty or greasy Replace seal if necessary 4 Unit runs but product does not freeze to desired consistency A Check recipe for proper amount of sugar B Check tension of TCC screw if necessary turn clockwise to
5. the inside surfaces of the faucet as well as the inside of the ceramic seal in the cylinder _ Faucet Body Faucet Nut 2 2 Beater Bar Assembly Daiquiri A Beater bar assembly C6518 B Scraper blade C6510 20 C Stainless steel hinge rod Included with scraper blade D Scraper blade spring C6517 E Spring seal assembly F0355 Beater Bar Assembly Spring Seal Assembly Scraper Blade Tension Spring Installation Spring shape after installation Spring shape before installation Beater Bar Spring Installation Rod p P Spring position is shown without scraper blade for clarit Scraper Blade Tap rod toward one side as shown prior to installation L gt gt gt I Insert this end into beater bar I hole first GIA After installation tap rod until evenly spaced in beater bar as shown 2 3 Beater Seal Assembly 1 Using Petro Gel or other sanitary food grade lubricant lightly lubricate the longer end of the beater shaft Slide beater seal onto the shaft with the spring end toward the beater bar Refer to diagram in this section of your manual or on top of the hopper cover for correct installation of spring seal 22 2 The black carbon ring must be facing the end of the beater bar so it will be in direct contact with the white ceramic seal inside the cylinder when the beater bar is re installed This is a dry seal and must be kept free of lubricants Lube the beater bar sh
6. your carrier immediately Frosty Factory of America cannot be responsible for damaged merchandise caused by shipping Inventory the accessories to be sure they include the items you specified on your order Normally the accessories include Beater Bar Drip Tray Faceplate Faceplate Knobs Hopper Cover Petro Gel Sanitizer __ Spare Faucet O Rings ___ Water Hoses ___ Warranty Card Wire Brush 1 3 DESCRIPTION The Petite Sorbeteer is manufactured with a high quality stainless steel cabinet which houses a restaurant grade stainless steel hopper and cylinder which is attached to a sturdy hand crafted steel frame The hopper and cylinder are joined by a feed hole to allow gravity flow operation The drive motor is mounted within the frame and rotates counter clockwise as viewed from the front of the machine Panels are stainless steel with plastic louvered inserts to allow maximum airflow for cooling A stainless steel beater assembly is installed in the cylinder and held in place by a clear plastic faceplate which in turn is held onto the face of the machine with four attractive knobs Four adjustable legs are installed for leveling Mix dispensing is provided for via a specially designed drip free automatic closing faucet assembly 1 4 SPECIFICATIONS Freezing Cylinder One 3 5 quart 3 3 liter capacity Mix Hopper One 12 quart 11 5 liter capacity Refrigeration Unit Internally mounted condenser Compressor 3 4 H
7. 5 Motor Adjustment Bracket 5 F0432 Tension Spring 6 F0438 Lock Nut 4x20 2 each 7 F1239 Motor Spring Bracket 8 F0209 Mercury Switch Assembly 9 C0906 Drive Coupling 10 F0409 Drive Motor 115V F0415 Drive Motor 230V 11 F1219 Front Cross Brace 12 F0237 Frame Screw 5 16x18x1 2 Note Items numbered 9 through 12 are not part of the torque consistency control system but are listed for user convenience Model 117W Wire Drawing Start Capacitor orn irom merc switch EEE blu from HP switch I Run Capacitor T block wht to relay 4 blk fr Sw blu fr Sw wht fr L2 T blk blk fr capacitor blk fr cont red fr Comp blk fr Comp wht to txr amp met seguencer wht fr Comp blk fr run cap O blk fr st cap blu to brn sw then to txr blu to wht sw then to ht seq a EE Mercury Swite blk jumper to blk to L1 brn ht seq top FTF a t relay 5 L brn to ht seq Motor wires red to red from switch gry amp wht to capacitor blu to capacitor brn ht seq bottom lk T blk L1 mcan EIEEE prp t stat To Stagt Relay gry t stat brn contacto blu T blk tx red to dr mt Face Plate Faucet Assembly Part No 17 A The face plate assembly C6521 1 Bushing C6520 2 O Ring F0374 3 Faucet assembly C6513 B The faucet assembly 1 Faucet body C6513B 2 Chrome nut FO197 3 Teflon tape N A 4 Plunger assembly C6513P a O rings F049 1 b
8. P 6600 BTU Hour Refrigerant R404 Suction Pressure 25 psi Beater Motor One 1 12 hp Motor Specifications subject to change without notice Electrical Standard is 115V 60Hz 1Ph 12 0 amps Power cord 15 amps Optional is 230V 60Hz 1Ph 6 0 amps Power cord 20 amps Dimensions Width 10 75 27 cm Depth 19 48 cm Height 24 5 62 cm Floor Clearance 1 2 5 cm Approximate Weights Net 112 Ibs 50 kilos Crated 122 lbs 60 kilos Volume 6 0 cu Ft This unit is designed and constructed to meet stringent safety and sanitation requirements SECTION 2 LOCATION amp INSTALLATION 2 1 SAFETY PRECAUTIONS Do not attempt to operate your Petite Sorbeteer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood Take notice of all warning labels on your Petite Sorbeteer The labels have been put there to inform and protect persons servicing your equipment Care must be taken not to damage or destroy labels during installation and servicing The labels have been designed to withstand routine cleaning and handling Damaged or missing labels should be promptly replaced with approved labels from Frosty Factory of America Inc 2 2 INSTALLATION Placing your Petite Sorbeteer in a highly visible area will enhance sales A suitable station will be able to support 150 pounds and will have a dedicated electrical outlet CAUTION Do not attempt
9. SERVICE MANUAL MODEL 117W FROSTY FACTORY OF AMERICA INC RUSTON LA 71270 318 255 1162 All technical data pictures and drawings contained in this manual are not binding on the manufacturer nor can the manufacturer be held liable for any modifications to the machine in whole or in part Rev 4 11 00 rf SECTION 1 INTRODUCTION 1 1 USE OF THIS MANUAL Your service manual has been prepared as a guide to help you get the most from your Petite Sorbeteer It contains information about the installation and operation of your machine The manual also contains instructions for service and care The manual should be read carefully by the operator of the Petite Sorbeteer to become familiar with the machine and the correct operating procedures described within The following notations are used throughout the manual to bring important facts to your attention Warning This notation is used whenever the personal safety of the operator s might be jeopardized if procedures are not followed correctly Caution This notation is used whenever the machine or related equipment may receive or cause damage if not observed Note This notation is used to bring important information to your attention that will enhance the performance of your machine 1 2 PRELIMINARY INSPECTION Unpack the unit as soon as possible upon its arrival Check the entire machine and its contents for possible shipping damage Note damage if any and notify
10. aft ONLY 3 The beater seal may become damaged if the beater shaft is not lubricated before installation of the beater seal BEATER BAR SEAL INSTALLATION Rear wall of cylinde Carbon seal face Ceramic Seal inside cylinder must be grease free must be grease free gt Rubber seal Spring Spring cup Apply light film_of grease before assembly eater bar shaft M Beater seal assembled and installed fei Beater bar Ceramic Seal Removal and replacement Ceramic Seal T Handle pulling tool Grainger Part No 1E 842 Spring loaded ball bearings Push button To remove old seal 1 Press the Push button to release ball bearings 2 Insert T handle through ceramic seal at rear of cylinder 3 Release Push button 4 Quickly pull T handle straight out and the ceramic seal will remain on the T handle as shown above ceramic seal Note Do not hold button in while pulling T handle out To install new seal l 2 gt Apply silicone around rear grooved surface of ceramic seal Do not allow silicone to touch the smooth surface of the ceramic ring Press seal into hole at rear of cylinder Silicone coated surface goes in first Gently tap ceramic ring with wood or plastic rod until the seal has completely bottomed out The handle of a standard hammer works well if used carefully
11. blem remains call service repairman 9 Beater bar does not turn 1 A Mix is frozen solid See item 6 B B Drive coupling stripped Call service repairman C Faulty motor Call service repairman 10 Thermostat does not respond when different knob positions are selected A If both switches are selected to Snowflake the thermostat will not function B Place the upper switch in the Snowflake position and the lower switch in the Thermometer position If mix is frozen the machine will stop running If machine continues to run the thermostat must be re set C To re set thermostat turn the thermostat knob all the way off and all the way back on again Position 7 on the indicator D The thermometer only works in the Stand by position SPARE PARTS LIST PETITE SORBETEER MODEL NO 117W ITEM NUMBER DESCRIPTION 4 H P Compressor 115 60 1 AKA9455ZXA 115 60 Start Relay 820ARR3D10 Start Capacitor 858250C30 12 Run Capacitor 85PR370F20 Start Relay 820ARR3C29 Run Capacitor 85PR37036 Beater Bar C6518 Bottom 2 Position Switch F0417 C Bracket Stub C1207 Drip Tray F6602 Drip Tube Brush F6526 Drive Motor 115V F0409 Drive Motor Start Capacitor 115V F0430 Face Plate C6521 Face Plate Bushing C520 Face Plate Knob F0264 Face Plate O Ring FOBS7 Faucet Assembly C6513 Faucet Body L 53B Faucet Brush F0326 Faucet O Ring F0491 Faucet Spring F0564 Fill Light Sw
12. e end of the beater bar so it will be in direct contact with the white ceramic seal inside the cylinder when the beater bar is re installed This is a dry seal and must be kept free of lubricants CAUTION Lube the beater bar shaft The beater seal may become damaged if the beater shaft is not lubricated before installation of the beater seal 2 Carefully insert the beater bar with beater seal into hole at the rear of the cylinder and rotate until it fully engages into the drive plate CAUTION Rough handling during beater bar installation can damage the ceramic seal 3 Lubricate the large black rubber faceplate O ring with Petro Gel then re install and press firmly into the faceplate groove for proper fit Re install o rings on faucet 4 Re install the faceplate on the machine First place the faceplate bushing onto the beater shaft Then slide face plate onto the four studs Now re attach the faceplate knobs and tighten evenly until the faceplate O ring is snug against the cylinder Re install float and float clip CAUTION If you over tighten the knobs or tighten against a beater bar that is not fully engaged in the drive plate permanent distortion to the faceplate may occur 5 Mix two gallons of warm water with one 2 oz Packet of Sanitizer 6 Pour two gallons of solution into hopper Clean the hopper and feed hole with a clean sanitized brush 7 Place upper switch in faucet position Let solution stir for 5 m
13. increase thickness of drink C Check unit for adequate water flow At least 74 gal per minute is required on all Model 117 water cooled units D Check the water condenser to see if the pipes have become clogged with sludge and that the water hoses are not crimped Remove sludge with wire brush E Be sure that the water supply faucets are opened properly F If problem remains call service repairman 5 Fill light is on when hopper is full of product A Remove and re install float with two dots facing up B If float is stuck clean float and stem and re assemble 6 No product comes out when faucet handle is pulled while unit is running A Frozen product is blocking feed hole Turn machine off then clear ice plug from feed hole WARNING Never place fingers in the feed hole as serious personal injury may occur B Mix is frozen solid Low sugar content product separation or cylinder not full of product 7 Compressor starts and stops intermittently A If water cooled check to see that the water is turned on and flowing freely B Ifthe on off time is 30 seconds or longer this is normal if product is frozen and no product has been pulled in a while C Ifthe problem is causing the breaker to trip call service repairman 8 Unit continues to run when switched to stand by A Have qualified technician remove back panel and reset thermostat Turn all the way off then turn all the way on again B If pro
14. inutes Turn upper switch OFF hand position Drain all solution 8 Pour product into hopper Replace hopper cover Place both switches in right snowflake position when ready to freeze product 4 3 PREVENTATIVE MAINTENANCE It is recommended that a maintenance schedule be followed to keep the machine clean and operating properly WARNING never attempt to repair or perform maintenance on machine until the main electrical power has been disconnected A DAILY The exterior of the machine should be kept clean at all times to preserve the luster and sanitation of the stainless steel A mild alkaline cleaner is recommended Use a soft cloth or sponge to apply the cleaner B WEEKLY 1 Check O rings and rear seal for excessive wear and replace if necessary 2 Clean the drip tray and front of the cabinet with a mild soap solution C MONTHLY 1 Check the water inlet hoses to be sure that they not crimped or folded which would restrict the water flow to the unit 2 Remove water hoses from rear of machine and inspect inside the water fittings for sludge build up If necessary sludge can be removed with a small wire brush 4 4 EXTENDED STORAGE Refer to the following steps for storage of the machine over any long period of shutdown time 1 Turn the three position switch to the OFF center position 2 Disconnect unplug from the electrical supply source 3 Clean thoroughly with a warm detergent all parts that come in
15. itch F0811 Filter Dryer F5595 Front Cross Brace F1219 Heat Sequencer F0400 DESCRIPTION Hopper Cover F0498 Mercury Switch F0209 Motor Spring Bracket F1239 13 Petro Gel F0298 Rear Cross Brace F1221 Rear Support Bearing F0479 Sanitizer F0492 Scraper Blade Spring C6517 Spring Adjustment Carrier F0432 Switch Nut F7003 Thermostat F0401 Transformer 115V 230V F4995 REAR CYLINDER AND DRIVE ASSEMBLY PARTS LIST Models 113 117 217 513 527 AD H blk to dk blu w wire nut red to sw 1 It blu to run cap wht to run cap gry to run cap ae 10 1 DESCRIPTION PART NUMBER 1 Ceramic Seal FO355 2 Bearing Spacer Block C2316B 3 Front Motor Bearing F0474 4 Flat Washer F0443 5 16 5 Nut F0439 5 16 x18 6 Drive Coupling C0906 7 Stop Bolt Assembly F0435 4 20x11 4 8 Mercury Switch F0209 9 Drive Motor 115V F0409 Drive Motor 230V F0415 10 C Bracket F1206 11 C Bracket Stub C1207 12 Rear Support Bearing F0479 13 Rear Bearing Carrier C1216 14 Rear Cross Brace F1221 F5578 for models 217 amp 527 15 Frame Screw F0237 F0355 is the part number for the Spring Seal Assembly which includes the ceramic seal Torque Consistency Control Model 117W 1 2 MZA Wires to control circuit ITEM NUMBER DESCRIPTION 1 F0443 Washer Flat 5 16 2 F1238 Spring Adjustment Carrier 3 F0440 Tension Adj Screw 4 x20x3 4 F122
16. lubricate Petro Gel F0298 aw ep Spring Rod Plunger O Rings oe Faucet Body Faucet Nut Add Teflon Tape FLOAT SWITCH amp THERMOSTAT ASSEMBLIES 2 7 FLOAT SWITCH ASSEMBLY 1 The float switch assembly consists of Post switch Float Float clip O Ring and Nut 2 There are two dots on one end of the float When assembled the two dots must be on the top end of the float 3 Place O Ring so that it will be inside the hopper sink bottom when finished Clip 18 lt Post Switch Bottom of hopper lt _ Float ee ex shape for back up wrench O Ring m wires from float switch to control circuit Top View of Float Switch Two Dots Up Float Clip Thermostat System Stand By LI To upper Switch 2 pos switch Drip Tube Brush Usage 19 Drip Chamber Ceramic Seal oe Faucet Brush Cylinder Drip Tube Drip tube Brush _ gt Cy Drain Spacer Block Dip the Faucet Brush in warm water 2 Insert brush into the hole in the ceramic seal in the rear of the cylinder Rotate the brush completely around to clean as shown Remove brush Dip the Drip Tube Brush in warm water and insert brush into drip tube 4 Move brush back and forth to clean Be sure the brush has been inserted completely into the Drip chamber 5 Clean the brushes with hot soapy water when done pd i Faucet Brush Usage Face Plate Use the Faucet Brush to clean
17. national symbol for stop In this position the machine will not run 3 2 THE PRODUCT YOU SERVE The Petite Sorbeteer will produce a fine grain semi frozen slush when the proper mix is used When measured with a refractometer the proper mix will measure 12 to 18 brix Too little sugar in the mix will cause larger ice crystals to form Too much sugar will lengthen the freeze time CAUTION Any attempt to freeze water only will cause severe damage to your machine NOTE Do not add sugar directly into the machine as some of it will settle and result in an improper mix FRUIT JUICES with at least 32 grams of sugar per 8 oz serving will freeze well in the Petite Sorbeteer They will remain stable during the freezing process while retaining their natural color and flavor NEUTRAL BASES are used to produce a neutral frozen cocktail base A wide variety of different drinks can be created from one neutral base by the addition of various flavors and or liquor Most brands of neutral bases specify a mixture of four parts water to one part neutral base However before use in the Petite Sorbeteer be sure the brix level is 12 to 18 The amount of ALCOHOL in the recipe will affect the freezing process As a rule of thumb for the mix to freeze properly the recipe should contain no more than 25 percent alcohol Suggestion for optimum production and sales 1 Use the finest ingredients available 2 Test the product before servi
18. ng it 3 Keep the machine clean ALWAYS 3 3 PRODUCT CONSISTENCY An exclusive patented torque sensing mechanism developed by Frosty Factory of America will produce consistent texture and thickness of your frozen beverages The adjustment screw accessible through the left side panel as you face the machine front 1s pre set at the factory Various mix consistencies can be achieved by turning the screw clockwise thicker drink or counter clockwise thinner drink Turn the screw one full turn then allow enough time to lapse about three minutes for the compressor to complete a cycle before sampling Continue this process until desired result is obtained 3 4 START UP NOTE Before start up be sure the machine has been sanitized 1n accordance with procedures set forth in the cleaning section of this manual Pour the mix into the hopper and allow it to drain into the cylinder When the hopper and cylinder are full normally about one inch from the top of the hopper the machine is ready to run Turn on by selecting the right snowflake position of both switches on the front panel NOTE Add mix as soon as the red light comes on to prevent air from entering the cylinder CAUTION Allowing air into the cylinder will cause a gentle rocking motion of the machine Ifthe mix is not yet frozen the air will escape by turning the machine off for 20 30 seconds NOTE Pre cooling the mix will reduce freeze time example mix poured in at 40
19. t to alter the electrical plug Serious injury or electrocution may result 6 Install the drip tray cover beater bar and faceplate assemblies on the Petite Sorbeteer SECTION 3 OPERATION 3 1 MACHINE CONTROLS Two selector switches located on the front of the machine control operation of the Petite Sorbeteer Selection of the right Snowflake position with the upper three position switch as well as the lower two position switch will schedule the machine for normal operation The compressor cycle is protected by a time delay circuit which will engage the compressor approximately 2 minutes after normal operation is initiated The red fill light located above the switches will illuminate when the level of mix is low in the hopper A thermostat knob 1s visible on the electrical control box of your machine This is set at the factory and should not be changed except by an authorized service repairman Refer to the chart below for functions available with various combinations of switch positions Normal Operation Machine will freeze mix to provide frozen beverage as desired Cooling Operation Machine will automatically come on whenever necessary to keep mix cooled to 5 C 40 F used primarily for overnight storage of mix remaining in the machine Cleaning Operation The drive motor will run in the faucet position to allow a stirring action of the rinse water while cleaning Off The hand symbol is the recognized inter
20. to share the dedicated electrical outlet with any other appliance this will cause the circuit breaker to trip 1 Uncrate your Petite Sorbeteer 2 The Petite Sorbeteer must be placed on a sturdy platform able to hold the weight of the machine when full of product Level the machine by turning the adjustable part of the leg The machine must be level front to back as well as left to right 3 Connect the water supply hoses Petite Sorbeteers equipped with water cooled condensers must have correct water flow Water intake and discharge 1s at the rear of the machine through the water hoses provided All Model 117 s require at least 3 4 gpm water flow for proper cooling CAUTION Extended operations under severe heat conditions or operations with restricted water flow can damage the refrigeration system NOTE Establishments which serve beverages from frozen drink machines are responsible for providing the necessary facilities for cleaning and sanitizing their food service equipment 4 Place the three position switch in the OFF position center 5 Connect the power cord The Petite Sorbeteer must be connected to a properly grounded receptacle The electrical cord furnished as part of the Petite Sorbeteer has a three prong grounding type plug The use of an extension cord is not recommended If one must be used refer to the national and local electrical codes Do not use an adapter to get around grounding requirements WARNING do not attemp
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