MODEL S-111
Contents
1. Fax 420 582 360 606 S 111 AMF REECE Ideas etter Made _ Bettas E STANDARD MACHINE ADJUSTMENT 2 THE BEDPLATE HOME POSITION ADJUSTMENT The bedplate home position is given by position of the plates and sensor BQ2 for axes X and BQ3 for Y Sensor plate screws are locked by paint from the manufacturer that is why only a service technician from AMF REECE can perform this operation during the guarantee period 1 Adjust the sensor plate BQ2 after loosening the screws approximately to 16 2 mm 0 64 Remove the right cover of the bedplate to access to the plate 2 After removing the left cover of the table O adjust the sensor plate BQ3 Loosen the screws O to obtain the 127 5 0 2 mm from the shaft holder to the plate edge see picture Belt holder is set to 135 mm from the shaft holder 3 The distance between the sensors and plates must be 0 2 0 5 mm 0 007 0 019 Bigger distance causes incorrect function of the electric system 4 Adjust the position of the sensor plate if the dimension from inner most lengthwise puncture in the eye and edge of the bedplate is different than below mentioned dimension 154 mm 6 06 1 36 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 111 _ B2. Power switch QS1 damaged Replace the switch 12 0008 4 717 After pressing T button it Fuse F2 failure Replace fuse PN 12 0008 4 063 does not light machine does The supply voltage is above Call electronic engineer in the not start operation 255 V red LED lights on relay plant VC1 SB1 Stop button or SB2 Replace the buttons Start button damaged 12 0008 4 612 12 0008 4 698 Relay VC1 damaged Replace the relay 12 0008 4 690 After pressing button it LED HL1 damaged Replace the LED 12 0008 4 614 does not light Fuse F4 F5 F7 or F8 failure Replace the fuse 12 0008 4 063 F4 F5 12 0008 4 665 F7 F8 GS1 GS2 Power damaged Replace the power 12 0008 4 709 Cable from the display Check the display connection disconnected Display or its control damaged Replace display or control units call AMF Reece Service After the machine is switched on display does not light After starting the sewing ee Switch the machine off for 1 motor fails to operate check Error in sewing motor circuit minute or restart it alternatively frequency inverter call AMF Reece service Revised 03 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S111 SYMPTOM When sewing operation started motor does not operate Frequency inverter US error check its display does
3. After loosing the screws of the tension pulley tighten the belt by moving the pulley Tighten the screws again 5 Check the tension by pressure approximately 10 N above the plate The sag of the belt should be approximately 10 mm 0 394 6 After loosing the screws it is possible to stretch the upper drive belt using the pulley 7 Install the motor pulley cover and machine covers O O By turning the hand wheel check whether the belts do not touch any cover Revised 06 2003 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Better Ideas Sette Made B MACHINE ASSEMBLY 7 POWER AND AIR CONNECTION 1 Simple connection for air adaptation will be ensured by a socket of quick coupler Socket 25 KEAK 13 ordering number FESTO 151776 marking KD 1 4 S ordering number RECTUS 38044 is used as standard Unit has corresponding input O Input pressure must minimally be by 1 bar 0 1 MPa bigger than output pressure set on regulator Different connection of air is also possible In this case the manufacturer recommends to add a hand stopper so that it is possible to close the air supply 2 After air connection check the air pressure set on the dial of the regulator It should be in range 0 45 0 5 MPa T
4. Bring the machine to the home position before making this adjustment Knife is installed on the cutting lever when the cutting lever is in the upper position loosen the nut and adjust by nut Move the cutting lever to the left or right as needed Knife is installed on the cutting steel holder loosen 3 screws Move the cutting steel holder to the left or right as needed 2 Adjust the cutting lever in axis Y as follows prick a needle to a paper and press button for cutting see section D9 to cut a paper The distance between the needle penetration and the end of the eye must be 64 mm CT AF or 44 mm ST Knife is installed on the cutting lever if the distance is not correct loosen the stop screw and knife holder screw If the distance is longer move a knife towards a operator If the distance is shorter move a knife backwards a operator Tighten the screws and O Knife is installed on the cutting steel holder move the stop screw and screw Move the cutting steel holder towards a operator if the distance is loonger Move the cutting steel holder backwards a operator if the distance is shorter 44 mm ST 64 mm CT AF 1 40 Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 111 6 _ Better Ideas atte Made E STANDARD MACHINE ADJU
5. Do not remove paint over damage or in any way change safety labels If a safety label cannot be easily read replace it Long hair and loose clothing may be dangerous near any machinery Always contain long hair and avoid loose clothing so that it cannot be caught bymachinery and cause injury Never use this machine while under the influence of drugs or alcohol If anything seems to be operating incorrectly in the machine call for maintenance assistance immediately Be sure that there is adequate light for safe operation A normal minimum light level is 750 lux 6 SPECIAL DEVICE Adjustable cutting length steel ACL 1t allows sewing the buttonholes in range 14 32 mm without changing the cutting steels the adjustable cutting length steel does not belong to the standard machine equipment a customer has to order is together with a machine part number 03 5509 0 000 see page 3 62 1 6 Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 Better Ideas Sette Made B MACHINE ASSEMBLY 1 CONTENT OF THE SHIPPING BOX 1 The delivery usually contains three separated boxes if it is not mentioned otherwise during the ordering These boxes contain machine head table which is taken apart and control box with motor 2 Ina box with head is also carton with accessories and o
6. Sewing speed in the eye range 1000 2000 by buttons and Revised 06 2003 1 29 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Better Ideas Sette Wade D MACHINE CONTROLS 5 PARAMETERS SAVING 1 To save the set parameters to the same assigned number of a buttonhole O press button marked W The message PLEASE WAIT appears on the display and parameters are saved 2 To save the set parameters to a new number of a buttonhole press the number of a buttonhole button O The numerical display appears on the display Set needed parameters 5 To save the parameters press button 1 30 Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 _ Better Ideas Better Made _ D MACHINE CONTROLS 6 SETTING THE CUTTING Press button to set the cutting Possible setting OFF No cutting CA Cutting after sewing the buttonhole CB Cutting before sewing the buttonhole O Cutting space range from 0 5 to 1 2 m
7. 1 Control box O of the table contains electronic for the machine controlling regulator and valve terminal for controling the pneumatic cylinders of individual mechanismes 2 Remove covers from the guide gib in the bottom of the table 3 From the rear view pull the air distribution tubes through the left hole in the frame and table board Do not pull through this hole the tubes J6A JOB which are for cutting cylinders These tubes pull through the right hole To enter to the tubes inside of the machine lift the folding cover according to the section B4 point 6 4 Connect the blue tubes of the air distribution with appropriate outputs of regulator and with air valves The tubes are marked J1A J6A possibly B or C Connect them according to the picture and insert to the guide gibs 5 Cable connectors for connection of the step motors are marked XX XY XR and XT for ACL modification Pull them through the bottom rear right hole of the table and a frame rear view and connect them to the sockets inside of the machine frame The sockets have the same marks Insert the tubes to the guide gibs 6 Throught the same hole pull the cables X7 X8 and X9 for connection of the sensors and machine head switches and connect them into the connectors which are placed on the rear side of the control box see page 1 14 Revised 06 2003 1 11 e mail service O amfreece cz parts amfreece cz website www amfreece com Phone
8. 15 945 depth 600 mm 23 622 Machine Head Weight 64 kg Height 750 mm 29 528 width 1100 mm 43 307 depth 600 mm 23 622 Operating Conditions Machine db Level Machine Head Dimension Table Dimension Machine Weight 175 kg 385 lbs Electrical requirements 1NPE 60Hz 230 V TN S 1NPE 50Hz 230 V TN S Thread trimming Upper thread only 1 4 Revised 06 2003 e mail service Oamfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 _ Better Ideas Better Made _ A INTRODUCTION 5 INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE OF THE MACHINE S 111 LS tate SIDE MACHINE 1 CWAP TABLE If MOTORING WAY IV OPERATION SECOND MACHINE nunANNENANANNANANENANI D When installing the machine the manufacturer recommends the minimum clearance mentioned above around the machine Read all of the instructions that follow DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS DANGER Before connecting the machine to the power supply be positive that all safety covers are correctly installed Always engage the power lockout switch or disconnect the main power supply before removing any safety covers Never connect the machine to the power supply when any cover is removed It is forbidden to disconnect all con
9. Fax 420 582 360 606 S 111 AME REECE Better Ideas Setter Made B MACHINE ASSEMBLY 9 LUBRICATION 1 Put the rubber ring on threading part of reservoir holder O 2 Insert the holder with reservoir thought the slot in the table plate from the bottom on lower part of machine frame by tube of threading part into hole in frame and pull the holder O to the machine head frame by the screws 1 18 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 Better Ideas Sette Wade C PROPER APPLICATION 1 POWER UP HOME POSITION 1 Turn the main power switch on O by turning clockwise to the J position 2 Push the switch O Y the LED c should light The display is activated and lighted Wait until the E main screen appears on the display 3 Tf the error message E01 O machine is not in the home position appears on the display press the H button After the machine is in the home position the H letter disappears If a different error message appears on the display follow the Troubleshooting section 4 The machine is ready for operation when Ready message appears on the display Revised 06 2003 1 19 e mail service O amfreece cz partsO amfreece cz website www
10. Sette Wade D MACHINE CONTROLS 1 PROGRESS FOR THE BUTTONHOLE SEWING 1 With the machine is in the home position before sewing manufacturer recommends 3 minutes for warm up 2 Be certain that the machine is threaded correctly see section C3 and needed buttonhole appears on the display Insert the fabric under the clamp feet Use the rear stops O to position the buttonhole 3 When the foot pedal is pressed to the first position the fabric is clamped by the clamp feet When the pedal is released the clamp feet raise 4 When the foot pedal is pressed to the its second position the sewing is started When the buttonhole is sewn fabric is cut and the upper thread is trimmed clamp feet raise and machine goes back to its home position 5 When the clamp feet are up it is possible to move the fabric for sewing the next buttonhole 6 Immediate stopping in any place of the cycle is possible by the EMERGENCY STOP button on a machine head The machine finishes the cycle after releasing the Emergency Stop Button and again pressing the foot pedal 7 Tf the foot pedal is pressed before the buttonhole is finished the clamp feet will not raise Is is possible to sew the buttonhole again after the foot pedal is pressed 8 When your work is finished switch the machine off by the right button Then switch off the main switch and close the air supply 1 24 Revised 06 2003 e mail service amfreece cz pa
11. adjusted thread draw Correctly adjust the sewing Ell off mechanism Bent needle or damaged stitch Replace the damaged parts forming parts Incorrectly adjusted sewing Correctly adjust the sewing mechanism mechanism Incorrect needle guard distance Set the distance to 0 05 mm Defective spreader return springs Replace the springs Sewn fabric is Knife and cutting steel are Check the knife impression on incorrectly cut the cutting steel adjust or replace as needed Check the knife Replace if damaged Tighten the adjusting screw Cutting cylinder pressure is too by 1 2 rotation and check the low cutting Damaged knife Replace the knife Adjust or replace the spring Knife incorrectlv installed Correctly install the knife El2 Revised 03 2003 2 3 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 E9 E10 incorrectly installed Y A Top thread is not trimmed S111 SPAM MEE SEIS ty o TROUBLESHOOTING 3 THE ELECTRONIC SYSTEM ERROR MESSAGES If an error message appears on the display see picture O press it The screen with a description and a correction of an error message appears on the display see picture O o E a Error E 01 axes aren t home press H button m SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION E T O 7 Axes are not h
12. buttonhole Range 1 by buttons and O Eye start correction range 0 0 2 Use for the final appearance of eye Revised 06 2003 1 27 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AMF REECE _ Better Ideas Better Made D MACHINE CONTROLS B setting the first and the second row of stitches o TRE Length of the buttonhole range 10 50 by buttons and NAN DALAN NNAN Jem mita MIN E Ica Stitch density range 0 5 2 0 mm by buttons and Stitch angle range 0 100 If 50 is set the stitches are vertical to the buttonhole The feeding 6 7 The first and the second row of stitches alignment range 1 5 mm is spread on the right and left looper C setting a bar possible types of the bar Open End Fly Bar Cross Bar Round End 1 28 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE S 111 60 86868668080 6 _ Better Ideas Better Made _ D M
13. mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 111 Better Ideas Sette Made E STANDARD MACHINE ADJUSTMENT 5 ADJUSTMENT OF THE CUTTING MECHANISM a adjustment with gauge the gauge 19 0064 6 469 is not standardly supplied with the machine A customer can order it A position of the intersection and dimension of the sewn eyes is prepared by program for movement of the table by stepping motors If it is necessary to modify the knife position for intersection it is possible to change it in the programming mode If a different dimensions of the knife eyes are used and the cut before is set the sewing design around the buttonhole eye can be deformed The bigger eye of the knife damages the Standard knife eye sizes stitches in the eye when cut after is set Eye shape Dimension Basic adjustment of the cutting mechanism position perform only during as 4 EEKLO mM sembly of the new parts especially cutting lever and cutting steel holder Used Q kaa EMM process is a base for next adjustment of the bedplate movement mechanisms gt E Z X 9 0 MM 1 For correct position use adjusting support O install it instead of a No eye throat plate and jig install it to the cutting steel holder by screw 2 Locate the cutting steel holder after
14. press and release the Emergency Stop button the clamp feet will raise and press H button Note Service Mode is intended for use by the service personnel only This button is intended for service personnel only This button is intended for service personnel only Cycle counter possible setting a b 1 32 ascending counting A to ascend the buttonholes set the value of the cycle counter range set Up and press Set button descending counting Al to descend the buttonholes set the value of the cycle counter range 6 set Down and press Set button Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE S 111 _ Better Ideas etter Made _ D MACHINE CONTROLS 8 CYCLE MODE It is possible to set the type and the number of buttonholes which will be sewn in one sewing cycle CAUTION Modification AF it is necessary to use the same cutting length for all buttonholes in one cycle Imitation no cut buttonholes of different length can be included in the sewing cycle 0 Setting the number of buttonholes in the cycle possible setting 1 16 buttonholes Note If 0 is set the machine starts to sew from the first set buttonhole 2 Program number setting range 0 9 If O is set the cycle mode is not activated After the machine is switched on
15. regular basis and use only quality parts The manufacturer recommends using original AMF Reece parts especially needles loopers spreaders and throat plates 1 INTRODUCTION The S111 electronically displays error messages when worn or damaged parts are detected If machine problems occur and the error is not displayed ensure correct needle installation and threading The other troubles are eliminated according to the detailed descriptions listed Adjustments Quick Reference List Note Required machine settings are variable according to the fabric and thread variations used The type of thread and fabric will affect the amount of wear on machine parts The components marked in yellow are set by manufacturer and do no require further adjustments Changing the position of components marked in yellow without the approval of the manufacturer may cancel the warranty To obtain the highest quality buttonhole maintain the following values clearance between the needle and the loopers is 0 05 to 0 1 mm 0 002 to0 004 clearance between the needle and the needle support is 0 05 to 0 1 mm the same distance of the left spreader tip and the right spreader tip when they pass the needle left looper on the centre of the needle when the stroke is 3 4 mm from the lowest position with the needle bar in the lowest position the axial clearance is 0 25 mm 0 010 when the pressure power is 5N with the needle bar in the lowest positio
16. reservoir lt Y 0 6 1 5 3 0 5 0 8 0 10 0 1 53 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Better Ideas etter Made F MACHINE MAINTENANCE 3 SCHEME OF THE LUBRICATION DISTRIBUTION The machine is mostly equiped with needle and ball bearings which in combination with two lubrication circuits make the requirements for maintenance smaller Circuit I for lubrication of the arm has stock of the oil in reservoir of the barrel The stock for lubrication of lower box is made by rest oil in frame recess circuit II In case of replacement of any branch of distribution is possible to order the tube sets and wicks Make connection according to the drawings Circuit I Circuit II 1 54 Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE S 111 deas setter Made _ F MACHINE MAINTENANCE 4 MACHINE LUBRICATION 1 It is necessary to lubricate the places shown below before the machine is switched on for the first time or after a long idle period Use ESSO TERESSO 32 or similar quality 2 The amount of oil on the reservior is indicated by the red mark Too much oil may cause its overflowing from the base area 3 The reservoir is fill
17. website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 A F REECE Better Ideas Beti Made E STANDARD MACHINE ADJUSTMENT 11 SPREADERS ADJUSTMENT 1 Adjust the spreader O to the looper edge the groove of the spreader to the looper eye O To adjust loosen the screws and adjust the stops 2 Check the clearance between spreaders and loopers it must be minimal max 0 05 mm 0 002 3 Check clearance between needle and guard Y Tilt the guard to obtain 0 1 mm 0 004 clearance 0 2 mm 0 008 should be between the needle and looper carrier 4 Install the throat plate check the clearance between needle and throat plate If the clearance is bigger than 0 2 mm change the throat plate 5 To correct position of the left spreader and right spreader O loosen screw and carefully place the bracket It is necessary to hold the bracket because springs could shift the bracket Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 46 AME REECE S 111 Better Ideas Better Made E STANDARD MACHINE ADJUSTMENT 12 SETTING THE THREAD TENSION AND THREAD DRAW OFF A thread tension change may be needed if the thread and fabric change The thread tension influences the appearance of the buttonho
18. ACHINE CONTROLS Number of removed or added stitches at the end of the second row of stitches range 2 stitches by buttons and To align the first and the second row of stitches use this parameter Flybar length range 3 20 mm by buttons and Side shifting relative to the flybar range 0 5 2 0 mm by buttons and Length of the cross bar range 4 0 8 0 by buttons and Cross bar density range 0 5 1 5 by buttons and Correction of the cross bar position in axis X range 2 by buttons and Correction of the cross bar position in axis Y range 1 5 by buttons and Cross bar angle correction range 0 15 by buttons and The cross bar should be perpendicular to the both row of stitches when using various type of material Number of overlapped stitches of the round end range 0 2 Number of stitches in the round end range 4 20 by buttons and 4 THE SEWING SPEED SETTING It is possible to set the sewing speed in range 1000 1300 1600 1700 1800 1900 and 2000 11 Number of stitches which are sewn by slow speed at the beginning of a sewing range 0 9 by buttons and 2 Number of stitches which are sewn by slow speed at the end of a sewing range 0 9 by buttons and Sewing speed in the first and the second row of stitches range 1000 2000 by buttons and
19. AMF REECE _ Better Ideas Better Made MODEL S 111 ELECTRONIC EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL PART NUMBER 97 1902 0 000 This manual is valid fromthe machine serial No F 190056 AMF is trademark of AMF Group Inc AMF REECE _ Better Ideas Better Made TABLE OF CONTENTS A INTRODUCTION J B si infornahon oeni ae n a a e E 2 Safety labels and device dios 3 General machine parts description sssaaseeae aee ae anana anana anana n anana aane AS Pei CANON si A na ga ab an ag aaa ani 5 Instructions for operator safety and maintenance of the machine B MACHINE INSTALLATION 1 Content of the shipping DOX eee ecceceseceeeceeeceeseeceaeceseeeeeeeeaeeesaeeneeeaees De NAO Casts a ca dled aoe at a a Nb Ba A acne a au seas a aeons Biss NOC ESS OMICS Sos ck aan a aa A La gag See A a e a N An WAC IMIS assembly sossas awanane sanan ga ma nana eaaa aana aga an inna gana eaaa aka 5 Connection of the machine head with the control box ooccconococccononancnonnns G Belttension aaa A ae casts cesta O A 7 Power and air connection spin dd da diia 8 Thread stand installation coooooccnnnonocccononancnonnnananonnonnnnononnnanonconannnnccnonnnos A A O A aan C PROPER APPLICATION 1 Power up home position A ido 2 Needle installation AA cucu saceeecheaadeeuesas avon sebenseaennacmteacnes es TU AR AMIN nagan doses A Scent au a ene aoe a tay aa
20. Better Ideas Jette Made A INTRODUCTION 2 SAFETY LABELS AND DEVICE CE Sa J VOLTAGE 1x230 v 50 tz POWER OUTPUT Los wr 4 al AMF REECE CR a s CZECH REPUBLIC O Warning Needle bar cover O Danger possible injury Eye guard Covers removed possible injury Drive belt cover O Main power switch mark Top cover Grounding Bb Rear cover O Rotational direction _ Motor pulley cover O Standard label mari Sah D Air pressure switch 1 2 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 Better Ideas Sette Made A INTRODUCTION 3 GENERAL MACHINE PARTS DESCRIPTIONS Bb Display Main power switch Table Start button Control box Stop button Hand wheel Cutting activation button d Emergency Stop button Air pressure regulator Motor Air pressure adjustment knob amp Table top Foot pedal Thread stand Revised 06 2003 1 3 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE _ Better Ideas Better Made _ A INTRODUCTION 4 SPECIFICATION Machin
21. STMENT ADJUSTMENT OF THE ADJUSTABLE CUTTING STEEL HOLDER To adjust the adjustable cutting steel holder follow the below mentioned steps 1 The distance between the sensor plate and the rear edge of the adjustable cutting steel holder is 14 mm The distance between the sensor plate and the sensor must be 0 3 mm Adjust the clearance 3 5 mm between the adjustable cutting steel holder and the timing belt pulley Adjust the distance 71 mm between the stop of the cutting lever and tip of a needle To adjust the correct cutting length move the cutting steel to distance 16 mmm after loosing the clamp screw Revised 06 2003 1 41 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM E REECE _ Better Ideas etter Made E STANDARD MACHINE ADJUSTMENT 7 SETTING THE NEEDLE BAR HEIGHT 1 Remove the machine head front cover 2 Turn the handwheel O and adjust the needle bar to the lowest position 3 Using a slide calliper measure the distance from the upper side of the needle bar to the bearing The distance must be 10 5 mm 4 Tf incorrect loosen the screws and move the needle bar up or down to obtain correct distance Tighten the screws 1 42 Revised 06 2003 e mail service Oamfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Part
22. a a a eae D MACHINE CONTROLS 1 Progress for the buttonhole sewing ooooonnoccnococococononconnccono conc connccon coco nocnnnos A nenen anane nana e anana dente aane anan 3 The buttonhole SE Ia did 4 The sewing speed setting A anen eaaa nana n aana n anana anana a anana een A ss asana pen Bla nan a a O a Tg eats aaa saa Gr SE TEMS the cutne cs aa a ga Aga coc BAN EN NA NAGA tay duce ti a Aa a aaa 7 Service mode cycle counter ni tdci A A T S a a E 9 Manual cut mod sas sasa iaeaea AG KA Ka saa pan anan a aaa E STANDARD MACHINE ADJUSTMENT 1 Set buttonholes from a manufacturer oooooccnncoconocononononconncconoconn nono aane anane 2 The bedplate home position adjustment oooooococccnocccooccoonccono cono nono nono noco nacion 3 The race mechanism adjustment a A RA Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 PAGE S 111 TABLE OF CONTENTS E STANDARD MACHINE ADJUSTMENT 4 Clamp plates spreading adjustment ooooooccnocccoccconcconanconncconocnnos 5 Adjustment of the cutting mechanism c ccscesseeeteeeteeeees 6 Setting the needle bar height s 4 0 0c cs0scscesesssesaccevsteschoesedenseseees 7 Adjustment of the bite mechanism ooooccnnnccnoccnoccnoncnconncconocnnos 8 Spreader and looper cam adjustment ooococcnoccnnconincoconcconnnonnno 9 Loopers adjus
23. ading to perform it see page 1 31 section D7 Needle thread Revised 06 2003 1 21 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Ideas etter Made _ C PROPER APPLICATION Lower thread fold the rear cover and lift the machine head to thread the lower thread 111 002 AF SSE AN MP MDM o lt OSS pa 1 22 Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 Better Ideas Beti Made C PROPER APPLICATION Gimp S111 002 AF The appearance and quality of the buttonhole may be affected by one or more of the following stitches density number of stitches in the first tension of upper and lower thread and the second row of stitches type of thread size etc number of stitches in the eye needle bite amount of fabric spread sewn material thickness density cutting space Revised 06 2003 1 23 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Better Ideas
24. amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AMF REECE Better Ideas Jette Wade C PROPER APPLICATION 2 NEEDLE INSTALLATION Use needles AMF Reece 02 0505 0 111 113 1807D Nm 100 120 only 1 Lift the transparent needle cover up O 2 Loosen the screw and remove the needle 3 Insert the new needle so that the needle scarf A is on opposite side from screw of the tension Do not install a bent or broken needle Roll the needle on a flat surface to check for straightness 4 Tighten the screw well 1 20 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 Better Ideas Beti Made C PROPER APPLICATION 3 THREADING 1 When threading see the pictures below For easy threading use threading devices O from accessories kit Adjust the thread tension by nuts O according to the sewing conditions 2 To increase the thread draw off for example during the sewing of narrow bite on thin fabric where missing stitches appear it is possible to install an arm 19 0082 1 402 by screw O 17 0012 0 605 on the lever 3 It is possible to turn a race by 180 for better thre
25. and check clamp feet position according to the section E4 4 Install the covers according to the point 1 by reverse process 2 0 26mm w N N gt WZ DS A N N O III Nn A MRA TS A N MEIN IN e IS IS Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 44 AME REECE S 111 Better Ideas Better Made E STANDARD MACHINE ADJUSTMENT 9 SPREADER AND LOOPER CAM ADJUSTMENT Locate the cam O on the holder gauge line when the needle bar is in the lowest position according to the section E3 point 2 To turn a cam loosen the screw E 10 LOOPERS ADJUSTMENT 1 To perform this adjustment remove the plates and holder by unscrewing the screw After the loosing the bracket screws locate left looper on the axis of the needle By turning the handwheel raise the needle bar from the lowest position to insert a gauge by its higher end between gauge support and the needle bar end 3 After loosing the screw adjust the distance 0 1 0 2 mm 0 004 0 008 between the needle and looper tip O Tighten the screw again 4 Adjust the same space on the right looper when it passes the needle To perform it turn the hand wheel Le ANC A Revised 06 2003 1 45 e mail service O amfreece cz parts amfreece cz
26. arance 0 1 0 15 mm 0 004 0 006 above the right spreader O E E wo E o 2 Using the screw adjust the trimming knife O so that the left side of the knife was covered with the right side of the throat plate 3 Loosen the screw to change the position of the trimming knife O for catching the upper thread loop The knife edge must be 0 9 mm from a needle O Check the adjustment for keeping the clearance according to the point 1 4 The end position of the trimming knife O is limited by the screw The trimming knife must not catch the lower thread 1 48 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM FR EECE S 111 _ Better Ideas Sette Made E STANDARD MACHINE ADJUSTMENT 5 Adjust the initial position of the control lever to the space 0 2 0 3 mm 0 008 0 012 from stud by the screw after loosening its nut 6 Adjust the terminal position of the control lever by stopper to the measure 9 1 mm to obtain space at least 0 1 0 15 mm 0 004 0 006 between the lever and stud O during the full tilting of the knife O Revised 06 2003 1 49 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Better Ideas Jett
27. counter clockwise The condensate can then flow out Tighten the screw again replace the filter element after air supply stopping Exhaust the desliming receptacle by loosing the screw and unscrew the desliming receptacle anti clockwise By unscrewing the nut loosen the filter element place the new one and assemble the device in reverse order Perform visual check of mechanism especially in area of sewing mechanism When the maintenance and checking is finished close covers 0 folding cover lock by the locking screw 6 put back the clamp plates and lock them by clamp support plates O O then continue with work Revised 06 2003 e mail service Oamfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE _ Better Ideas Better Made _ 2 PERIODIC MAINTENANCE once a day 10 hours of operation once a week 80 hours of operation once a month 300 hours of operation Revised 06 2003 S 111 F MACHINE MAINTENANCE cleaning of the sewing mechanism area and inner frame of the machine visual check external and internal mechanism lubrication of needle bar and sewing mechanism fill oil into reservoir with oil level indicator check the clearance in sewing mechanism drive check the screw connections tightening obtain values below check the condensate in regulator check the waste oil
28. deas setter Made _ F MACHINE MAINTENANCE Warning Check electrical cables for damage Check if the safety covers are in a good condition Replace damaged covers Keep your hands out from the needle space Do not modify the machine in any way which can eliminate its safety parts Caution Do not neglect periodic maintenance If you have fault in electrical power supply switch off the operating switch circuit breaker Do not damage correct and remove safety labels Do not work with the machine when you are under the influence of drugs or alcohol User has to ensure the lighting of the working area minimal 750 Luxes 1 CLEANING AND MAINTENANCE OF THE MACHINE 1 Switch the power off and disconnect the air supply 2 For cleaning and maintenance remove the clamp feet by removing the protecting latches O Lift the clamp feet and pull it to the operator Remove the locking screw and fold the rear cover O Lift up and swing the upper cover for access to the tension 3 Clean the thread lints and fabric from the sewing area guides and thread tension To move the sewing mechanism turn the hand wheel It is also possible to turn the race by hand The machine head can be raised to the position where it is locked by a strut which is controlled by a button O By pressing the button O the machine can lowered to the working position WARNING Possible serious injury when lowering the machine head 4 L
29. e 2 6 Revised 03 2003 e mail service O amfreece cz parts O amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606
30. e B MACHINE ASSEMBLY 3 Turn the table back and instal to the given place Its stability ensure by rear support D which is controlled by the hand screw Check the flat of the set upper plate 4 Install 4 rubber blocks from accessories on the table plate and fix them by special nuts 5 Take the machine head out from the package and put it on the installed rubber blocks For lifting use slots in the rear cover and hole in front part of frame see picture It is not recommended to lift the machine up by holding the working plate or holder in the front under the working plate if is fixed on the machine Holder is only for tilting the sewing arm in a frame after tilting the rear cover 6 Through the hole in the front part of the frame and after loosening the locking screw and tilting the rear cover insert the washers Y on the screws of rubber blocks D and tighten them by nuts 7 Remove the shipping restraints which protects the machine head Install the holder D using screws It is recommended to reattach the shipping restraints during transport of the machine 1 10 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 _ Better Ideas Better Made _ B MACHINE ASSEMBLY 5 CONNECTION OF THE MACHINE HEAD WITH THE CONTROL BOX
31. e Made E STANDARD MACHINE ADJUSTMENT 14 SPREADING OF A MATERIAL Loose fabric especially thin can cause missing stitches unless it is spread The machine is equipped by the mechanism to control the extent of fabric spreading It is possible to adjust the mechanism after removing the table covers Size of the spreading is possible to adjust with covered table 1 Home position of the levers in spread state is set by the screw under the table covers The screw 1s locked by the yellow colour from the manufacturer that is why it is not possible to adjust 1t during the guarantee period It is adjusted to the measure approximately 9 5 mm 0 374 71 5 mm 2 815 when the plate is inserted and spread 2 Basic measure for a control yoke adjustment is 27 mm 1 063 from base for the cylinder holder 3 After loosing the screws is possible to change the spreading size of the every foot clamp separately by the screws O By turning the screws clockwise decreases spreading anti clockwise increases maximum is 2 5 mm 0 098 on one clamp plate 4 The manufacturer recommends to adjust approximately 0 6 mm 0 024 It is difference between the lever stud O distances before and after spreading Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 50 AME REECE S 111
32. e program It may be used with or without the fabric clamps closed by pressing the foot pedal to the first position Progress Insert the fabric under the clamp feet switch the foot pedal into the first position hold this pedal in this position and press button Cutting lever will cut the fabric everytime when the button O is pressed Then release the foot pedal 1 34 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 Better Ideas etter Made E STANDARD MACHINE ADJUSTMENT Warning before making any adjustments turn the main power switch off careless adjustment can cause damage to electronic and mechanical parts Caution always maintain good safety standards Where possible remove the sewing needle before making mechanical adjustments 1 SET BUTTONHOLE SHAPES FROM A MANUFACTURER The buttonholes 1 9 are pre programmed from a manufacturer according to the section D see table 1 1800 2000 1800 1900 2000 2000 1900 1900 1000 A a aN 2 8x4 2 3 0x5 0 S O 10 11 41 Ni ILI 24 22 22 IH 0 1 Mth WAH l T N No E gt 1 0 10 Aii gt iin Revised 06 2003 1 35 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts
33. e type S111 002 AF D a Electronic X Y eyelet buttonhole machine stitch type 301 with or SSSNpRHON without gimp Sewing Speed 1000 2000 stitches min 500 1000 rev min of the drive shaft Buttonhole Length 10 50 mm 0 397 1 969 increments of 1 mm 0 04 Stitch Density 0 5 2 0 mm 0 0197 0 0787 increments of 0 1 mm 0 047 Bite Ran 2 0 2 6 mm 0 0787 0 102 2 7 3 3 mm 0 106 0 13 or MOROS 3 3 4 0 mm 0 106 0 157 Buttonhole style eye no eye fly bar open end cross bar round end No eye 2 2 x 3 0 mm 0 086 x 0 118 2 8 x 4 2 mm 0 110 x 0 165 Eye Type 3 0 x 4 6 mm 0 118 x 0 177 3 2 x 5 0 mm 0 126 x 0 197 Fly bar Length 3 0 20 0 mm 0 118 0 79 Number of stitches in the eye 4 20 i stitches in the 4 20 Length of the cross bar 4 8 mm 0 157 0 315 Cross bar density 0 5 1 5 mm 0 020 0 059 Clamp foot height 12 mm 0 472 Maximum work thickness to 8 0 mm 0 315 Buttonhole Cutting Mode Cutting before CB cutting after CA no cut OFF Cutting Space 0 5 to 1 2 mm Cut position Y axis 1 5 mm 0 059 Bedplate movement 64 mm Needle system Reece 02 0501 type 1807D according to IEC 364 3 IEC 364 5 51 temperature from 5 C to 40 C relative air humidity from 30 to 80 Air Pressure 0 45 MPa Lwa 86 9 db Lora 74 8 dB Noise measurement according to EN ISO 3746 1995 Height 490 mm 19 291 width 405 mm
34. edby agorcoximately 10m of oil through filling opening O 4 The lubrication of the needle bar is performed after unscrewing the screw and removing the cover Few drops of oil drop on needle bar above the bearing O on the centre of the needle bar O to the area where the spiral lubricating groove is and to the space between the washers O and surface Install the cover Revised 06 2003 1 55 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 A F REECE Better Ideas Beti Made F MACHINE MAINTENANCE 5 Remove the feet plate according to the part E2 point 2 and oil the bushing and O rod of the spreader and O stud and shafts by one or two drops of oil to the marked places on the drawing To access to the shafts tilt the machine head after opening the rear cover and after turning the race by hand according to the section E2 point 2 3 6 Remove the side covers unscrew the screws and loosen the screws Apply several drops of oil on the side edges of the clamp feet closing levers and to the marked lubrication holes 7 After lubrication it is important to sew a minimum 10 buttonholes on scrap fabric to dispel any excess oil Wipe all visible excess oil from the mechanism in the work area 8 Reassemble all removed parts fix the fe
35. et plates again 9 To lubricate the adjustable cutting length steel remove the clamp plates and apply one drop of oil on the screw and on the screw bearing 5 MACHINE DISPOSAL 1 To ensure machine ecological disposal it is necessary to remove especially nonmetallic parts from the machine To take these parts out it is necessary to perform the partial dismantling of the machine remove covers dismantle the machine arm and remove the frame 2 Aluminium and duralumin parts must be treated separately also nonferrous metal parts and plastic parts 3 Parts mentioned in point 2 can be found in the spare parts manual with these marks Oo aluminium parts ee non ferrous metal parts 000 plastic and non metallic parts 1 56 Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 EA ell oe 4 e M Shp aye Ringer Geek nase vn sme ea ee TROUBLESHOOTING TABLE OF CONTENTS 1 INTRODUCTION 2 FAULTS WITHOUT ERROR MESSAGES 000e0000ee00e anana nane nen ne 3 THE ELECTRONIC SYSTEM ERROR MESSAGES 4 ERRCPRIGAL FAULTS copas ripio Revised 03 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S111 2 1 Sun a TROUBLESHOOTING pee na Warning Inspect the machine on a
36. etter Ideas Better Made E STANDARD MACHINE ADJUSTMENT 3 THE RACE MECHANISM ADJUSTMENT Home position of the working plate is given by position of the plate and sensor Y BQ4 Screw of the sensor plate O is ensured by the covering paint from the manufacturer that is why this operation can do only service technician from AMF REECE during the guarantee period 1 Inthe machine home position adjust the ensemble of the sewing mechanism by the looper beam O to the operator side For exact adjustment of the position you can use gauges from accessory 2 Adjust the block of the needle bar after loosing the screws of the bevel gear so that screw in the needle bar is on the left and tighten the screws When you sew a side stitch the distance between the needle and the edge of the throat plate must be the same as when sewing a centre stitch After loosing the screws O turn the plate of sensor clockwise to the extreme position 4 During stepping regime punch in the buttonhole shape on the paper Find if the stitches in the straight part of the buttonhole are vertical to the buttonhole axes and center stitches are turned by 90 To correct it rotate the sensor plate UI WEE s i LALA ye Gol BQ4 Munu 0 05 mm max BQ4 0 Revised 06 2003 1 37 e mail service a
37. in each delivery with disassembled table Drawing is possible to order in manufacturing plant its ordering number is 17 0099 0 004 For ensuring of the conductive connection among all metal parts of the table is necessary to put fan washers under the one of the two neighboring screws Adjustment of the working table height is perform by loosing the screws Recommended height of a table is 720 mm 28 346 Tighten the screws O again 2 Before the motor and the control box assembly it is recommended to turn the table upside down the best is put it on the piece of polystyrene Then insert 2 x 4 screws from the down side into holes y 8 5 with countersink In this position install the motor and control box Then put the washers on the screws and tighten by nuts 1 8 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE S 111 B MACHINE ASSEMBLY Better Ideas Sette Wade Revised 06 2003 1 9 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM REECE Better Ideas Sette Mad
38. is an emergency off switch There is a low air pressure detector that will not permit machine operation if air pressure is dangerously low There are safety warning labels on the machine in all areas that require special care These must not be removed If they are lost replace them immediately You are the most important safety equipment of all Be sure you understand the proper operation of the machine Never remove safety mechanisms or labels We have made every effort to provide the safest possible machine but without complete knowledge of how this machine operates and the use of proper care by the operator this machine can cause serious injury or death That is why there are safety warnings throughout these instructions that carry one of these messages DANGER Possible loss of life WARNING Possible serious injury or machine damage NOTICE Possible injury or machine damage We recommend that service workers from AMF Reece oversee the installation and initial training of your me chanics and operators The most effective safety precaution is a well managed safety program Be sure those who use this machine are properly trained Never disable safety equipment Always wear safety goggles when operating or servicing the machine Revised 06 2003 1 1 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE
39. le It is necessary to use quality threads with little elasticity smooth Check to be certain all parts which contact the thread are smooth and polished with no burrs or sharp edges Recomended thread tension upper thread 0 8N cotton 1 0N PES lower thread 0 3N cotton 0 8N PES thread draw off spring 0 3N cotton 0 5N PES 1 By turning the tension knob O clockwise the top thread tension increases anti clockwise decreases 2 By turning the tension knob clockwise the bottom thread tension increases anti clockwise decreases After loosening the screw O it is possible to adjust the preloading of the take up spring by turning the lever 3 Increase the stud pressure O by loosening the screw and moving the bracket The ends of the threads will be extended during the trimming 4 Adjust the draw off cylinder clevis as shown 45 mm 1 772 during the extension and thread draw off lever in stop position has the eye in the axis of the thread To slow down the draw off adjust the speed controller Revised 06 2003 1 47 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM E REECE Better Ideas etter Made E STANDARD MACHINE ADJUSTMENT 13 UPPER THREAD TRIMMING 1 Install the holder with trimming knife O and adjust the trimming knife after loosening the screw to obtain the cle
40. llow green Cable connection of the pedal Revised 06 2003 1 13 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AMF REECE _ Better Ideas Better Made _ B MACHINE ASSEMBLY BQ7 sensor of the cutting cylinders BQ8 needle bar position BQ1 synchronizer BQ2 sensor of the axis X BQ3 sensor of the axis Y SA1 Emergency stop button BQ4 sensor of the axis R SB3 switch of the cover BQ5 sensor of the axis T 1 14 Revised 06 2003 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 Better Ideas Sette Made B MACHINE ASSEMBLY 6 BELT TENSION 1 Lower belt O of sewing mechanism drive is usually installed on machine head pulley during the transport To enter to this pulley loosen screw on drive belt cover shift the cover aside and remove the cover Then loosen two screws and screw O of the drive belt cover 2 To remove the cover O loosen the screw It makes possible to insert the panel with the Emergency Stop button inwards the cover 3 Put the belt onto the motor pulley through a slot in table plate 4
41. loosing the screws so that the grooves of both parts and are covered 3 After loosening the screws lean a limiter O to the jig face and tighten the screws 4 Locate the cutting lever sideways after loosing the nuts O by nuts Adjust it when the air supply is switched off after lowering to the jig 5 After loosing the screws 6 lean a limiter to the jig face and tighten the screws 6 To modify a contact between knife and washer move the cutting cylinder sensor To cut an inserted fabric use button according to the section D9 7 The pressure is set to 4 MPa from a manufacturer for length to 25 mm It may be necessary to increase the pressure for buttonhole lengths longer than 25 mm by turning the screw counter clockwise see sectio B7 8 The adjustment of the adjustable cutting length steel is mentioned in the section E14 o o o o o o o o o o 0 ooo oN o o 09 Oo o ooo 0 0 o 0 0 0 o 0000000000 o o 0 000 o Revised 06 2003 1 39 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AMF REECE Better Ideas Jette Wade _ E STANDARD MACHINE ADJUSTMENT b adjustment without gauge CAUTION Before making this adjustment be sure all parameters in section D6 are set to 0 1 First adjust the cutting lever in axis X Note
42. m by buttons and Choose needed value Negative values are usually used for sewing with CB Centering the knife cut axis X range 1 5 mm To move the knife to the left choose negative value to move the knife to the right choose positive value Centering the knife cut axis Y range 1 5 mm by buttons and 7 SERVICE MODE CYCLE COUNTER To enter press cycle counter button Revised 06 2003 1 31 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AMF REECE Better Ideas Jette Made 000 e D MACHINE CONTROLS For better threading press this button and the race turns by 180 Life counter E Cycle counter range Set button Up Down button Choose Down and press Set button value which is set on the cycle counter range will be transferred to the cycle counter Choose Up and press Set button to reset the cycle counter ACL not active for AF modification If this button is lighted the adjustable cutting length steel is activated ST not active for AF modification Service Mode press this button to activate the Service Mode Error message E 40 appears on the display After pressing the foot pedal the clamp feet are lowered and it is possible to sew the buttonhole by turning the handwheel To deactivate the Service Mode
43. machine to the home position press button Buttons for cycle mode setting Setting the sewing speed The number of programmed buttonhole to select the number of the programmed buttonhole from a memory press this button The numerical screen appears on the display Choose the number of buttonhole which will be sewn To save the chosen number press button Button for machine home position to bring the machine to the home position press this button e Saving the set parameters after making any change it is necessary to press this button 1 26 Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 _ Better Ideas Better Made _ D MACHINE CONTROLS 3 THE BUTTONHOLE SETTING To set the buttonhole it is necessary to set the parameters of eye the first and the second row of stitches and the bar Press the marked places A B or to set the parameters A setting the parameters of the eye possible sizes of eye 2 2x3 0 or 2 8 x4 2 or 3 0x4 6 or 3 2x5 0 or No Eye 0 Number of stitches in the eye range 4 20 by buttons and 2 Eye stitch correction range 0 100 by buttons and The feeding is spread on the right and left looper Straightening eye in respect of the
44. mfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AME REECE deus etter Made _ Bettas E STANDARD MACHINE ADJUSTMENT 4 CLAMP PLATES SPREADING ADJUSTMENT WARNING Before making any adjustments switch the main power switch off S To perform the basic adjustment of clamp plates O with clamp feet remove it out of the machine 1 Loosen screws O 2 Equally adjust the clamp feet over the clamp plates O A mm and tighten the screws O 3 Remove the side covers by unscrewing the screws and loosening the screw 6 4 Install the clamp plates O to the machine 5 Loosen screws and position the clamp plates to the machine 6 Adjust opened clamp feet to 12 mm 0 472 and tighten the screws O 7 Install the side covers O and tighten by screws A mm 0 040 pr fis DA Recommended space between the clamp foot and needle during the outer penetration is 1 mm 0 040 If the bite size is changed ensure this space by covering the clamp feet over clamp plate measure A to values Adjust after loosening the screw and shifting the clamp plate arm to the correct needed clearance Bite A 2 0 2 6 mm 2 2 mm 2 7 3 3 mm 1 6 mm 3 4 4 0 mm 1 0 mm 1 38 Revised 06 2003 e
45. n the radial clearance is 0 05 mm 0 002 when the pressure power is 5N looper holder axial clearance is 0 05 to 0 1 mm 0 002 to 0 004 looper holder radial clearance is 0 1 to 0 2 mm 0 004 to 0 008 looper holder angular clearance is 1 2 on the arm 28 5 mm when the pressure power is 5N distance between the flags and sensors BQ1 BQ2 BQ3 BQ8 to 0 5 mm on the sensor BQ4 to 0 3 mm air pressure regulator set to 0 45 MPa BQI is activated when the needle bar raises 22 mm above the lowest position BQ8 is activated when the needle bar raises 32 mm above the lowest position 2 2 Revised 03 2003 e mail service O amfreece cz parts 0 amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 a sin TROUBLESHOOTING a i nme 2 FAULTS WITHOUT ERROR MESSAGES SERVICE SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION SECTION Thread breakage Thread draw off is too tight Reduce thread tension throat plate Incorrect needle and sewing Correctly adjust the needle bar E3 E9 E6 the looper are too small The machine does Bent or broken needle Roll the needle on a smooth flat not sew surface if bent replace the needle Needle track on a looper Deburr or replace the looper Damaged throat plate Deburr or replace the throat plate Incorrect sewing system adjust Correctly adjust ment Skip stitches Incorrectly
46. nectors when the machine is switched on and connected to the power supply The electrical components and motors can be damaged WARNING Locate the Emergency Stop button Be sure you know how to use it Be sure that you have a reliable and uniform power supply Be sure that all electrical cables are in good condition and have no signs of damage to avoid electrical shock If any covers become damaged they must be repaired or replaced immediately Do not touch moving parts of the machine while it is operating Keep clear of the needle Always switch off the main power before changing the needle Before cleaning the machine or performing service to the machine engage the power lock out switch or disconnect the main power supply When the machine is not in use engage the power lock out switch or disconnect the main power supply Revised 06 2003 1 5 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Better Ideas Sette Wade A INTRODUCTION When this machine is used incorrectly or is incorrectly maintained it can be dangerous Everyone who uses this machine or maintains this machine must be completely familiar with this manual CAUTION Perform all regular service as described by this manual If there is any problem with the power supply turn off the main power switch
47. not light Contactor KM2 switched on When sewing operation started motor fails to operate Frequency inverter US error check its display does not light Contactor KM2 switched off When sewing operation started air valves do not operate The air pressure correct SPAM MEE SESS ty Seay Bae TROUBLESHOOTING POSSIBLE CAUSE PROBABLE SOLUTION FA1 circuit breaker switched off Switch the circuit breaker on Frequency inverter US error or filter Z2 error Call AMF Reece service Fuse F3 failure Replace fuse PN 12 0008 4 063 Contactor KM2 damaged Replace contactor 12 0008 4 488 Relay KA1 does not switch on Check KAI relay and its circuits 12 0008 4 720 Fuse F5 or F8 failure Replace fuse 12 0008 4 063 12 0008 4 665 Replace the power 12 0008 4 709 Incorrect function of the air Fork is not fitted properly into Check the connector connection valves connector X4 Some of a stepping motor Change a driver 12 008 4 754 does not keep its position see page 3 54 Stepping motor supply is connected Check a connection motor driver Incorrect indication of the home Press Emergency Stop button Manually move the bedplate so it is out of a table sensors Release Emergency Stop button and press H button to bring the machine to the home position Stepping motor fault After the machine is in the home position the bedplate shakes in one place It is not possible to sew next buttonhol
48. o correct it pull the stopper out To increase the set pressure turn clockwise to decrease turn anticlockwise Tighten the stopper again The pressure for the cutting cylinders is set to 0 4 MPa 4bar from a manufacturer by screw after loosing the nut If a material is incorrectly cut check the cutting steel and a pressure on the regulator 3 Power supply supposes using 230 V net Socket for plug must correspond to requirements of IEC standard 364 4 41 The right connection will ensure turning of the hand wheel anti clockwise 1 16 Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM E REECE S 111 Better Ideas Beti Made B MACHINE ASSEMBLY 8 THREAD STAND INSTALLATION 1 Put the thread stand together according to the drawing 2 Position of the locking ring O allows assembly of the thread stand for various thickness of the table top Threaded end of the post must not extend more that 1 mm 1 32 through the locking nut 3 Insert the washer and the post into the hole provided in the right rear of the table top Insert the washer O and tighten the nut 4 a Z Revised 06 2003 1 17 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts
49. ome Press H button to bring the machine to the home position E O 2 Needle is not in the upper position Turn the handwheel to align and the marks on the handwheel marks Ensure the needle is in the and the cover are not aligned left position E O 3 Rear cover is open Close the cover Ensure the locking screw is tightened E O y Low air pressure Air pressure is Check an air supply below 3 5 bar E O 5l The cutting lever is not home Check BQ7 sensor and an air supply E 07 E 10 ee FT PE E 12 ER o EE E 24 Stepping motor driver error Check stepping motor driver E Y Ol Service mode Press and release the Emergency stop button and then H button 2 4 E 99 Emergency Stop button Release an Emergency Stop button Revised 03 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 sAr Meese sin TROUBLESHOOTING eee me Length of a buttonhole and length of Set correct parameters see section flybar parameters are incorrectly set D3 The total can not exceed 50 4 ELECTRICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION When key switch in position No power supply Check main power supply or neither the work light or the voltage in the socket cooling fan operate Fuse F1 failure Replace fuse PN 12 0008 4 063
50. peration instruction with spare parts manual 3 Ina box with table is thread stand O 4 When unpacking the delivery follow labels which are on a cover CAUTION If the delivery was damaged during the transport inform the carrier Check the contains of the delivery with order In case that there are some faults immediately inform the manufacturer later complains will not be taken into consideration 2 TABLE The manufacturer supposes that for operation with this machine will be used table 19 0007 8 404 which part is also control box motor and thread stand In case that it is necessary to install the machine to the other table then this table must have a table top with minimal thickness 40 mm 0 024 Fixing holes are shown on a drawing EW 9D SD Revised 06 2003 1 7 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Better Ideas Jette Made B MACHINE ASSEMBLY 3 ACCESSORIES Free accessories are supplied with the machine The list is mentioned on page 3 59 S111 ACL 4 MACHINE ASSEMBLY 1 Put the frame O and the table top together For assembly use drawing which is enclosed
51. rts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AMF REECE _ Better Ideas Better Made _ D MACHINE CONTROLS 1 25 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 e mail service amfreece cz parts amfreece cz website www amfreece com Revised 06 2003 S 111 AM F REECE _ Better Ideas Better Wade _ D MACHINE CONTROLS 2 DISPLAY INFORMATION Be sure you understand the proper setting of display the eye shape the sewing speed change machine modification change the cutting space setting cycle mode use and button jog using It is also necessary to understand the proper machine testing Before setting the display parameters read the manual section D MACHINE CONTROLS Display messages standard Ready Busy error error messages start with letter E see Troubleshooting section Daily counter of the sewn buttonholes Machine modification The cutting setting JOG hand controling of the successive jogging of the machine cycle After pressing this button the button is changed to gt i It is possible to jog the buttonhole by pressing the button To finish the jogging press the foot pedal To bring the
52. s 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AMF REECE _ Better Ideas Setter Wade _ B MACHINE ASSEMBLY Pneumatic diagram mp NG ZLATY o JP Us bY Je clamp feet closing D lower thread draw off clamp feet spreading 0 cutting upper thread draw off Q lower thread trimming upper thread trimming upper thread pick up air distribution 0 1 2 X distribution from a regulator ae sion J X X X 0 1 2 X pneumatic cylinder identification the first number is 0 but is not marked identificatio T A B C Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 12 AM F REECE S 111 Better Ideas Sette Made B MACHINE ASSEMBLY 7 Fix the pedal O on the table by two screws O To connect the pedal with control box insert the connecting cable into socket on the control box Fix the slack cable with tightening tape according to the drawing Standard connection of the pedal guides is showed below 8 Using the cable connect the motor with the control box Connect the single wires of the cable with appropriate brackets of the terminal U V W PE after outscrewing the screw of the cover see drawing U black V blue W black PE ye
53. s Fax 420 582 360 606 AMF REECE S 111 Better Ideas Sette Made E STANDARD MACHINE ADJUSTMENT 8 ADJUSTMENT OF THE BITE MECHANISM The bite size is mechanically changed by the button O The standard adjustment is 2 0 2 6 mm 0 0787 0 102 It is possible to adjust the bite in range 2 7 3 3 mm 0 106 1 130 or 3 4 4 0 mm 0 134 0 157 1 To dismantle the machine covers Open the rear cover after loosing of the screw 6 Remove the upper cover O after removing the screw O the front cover O after removing the screw and the button O by loosening the screw Remove the left cover after loosening the screw and 2 After loosening the screw and unscrewing the screw turn the limiter B It must be possible to install the screw through the hole which is marked 3 for sewing 2 7 3 3 or hole which is marked 4 for sewing 3 4 4 0 and tighten the screws and During this operation it is necessary to remove the spring and turn the eccentric shaft by appropriate tool Revised 06 2003 1 43 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 A F REECE Better Ideas Beti Made E STANDARD MACHINE ADJUSTMENT 3 After the limiter is turned to the position 2 3 4 it is necessary to check the sewing mechanism according to the section E9
54. the O automatically appears in the program number To save the performed changes press button Example In the program number 5 you want to sew the buttonholes in the following order 2 1 3 4 1 1 Press O button The numerical display appears on the screen Choose program number 5 and press ENT 2 Press O button The screen where it is possible to set the order of sewn buttonholes appears on the display Press the first number and using the numerical display set the buttonhole number 2 which will be sewn as the first Press ENT to confirm Next press the secont number to set the buttonhole number 1 Follow those steps to set all the buttonholes which will be sewn If 0 is selected the cycle mode will return to the first set buttonhole 2 3 Press WRITE to save the set buttonholes to program number 5 Return to the main screen 4 Program number 5 and buttonhole number 2 appear on the display 5 When the buttonhole is sewn the number of the next buttonhole in the cycle 1 will be displayed Revised 06 2003 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 AM F REECE Better Ideas Sette Wade D MACHINE CONTROLS 9 MANUAL CUT MODE Green button outside of the control box activates cutting independently on th
55. tment sy cabocd dd 10 Spreaders adjustment si coroconidcionaiai n senses ssscessccestesenoeseconte canes 11 Setting the thread tension and thread draw off 0 12 Upper thread trimming dados 13 Spreading of the material nds F MACHINE MAINTENANCE 1 Cleaning and maintenance of the machine eeeeeeeeeseeees 2 Periodic maintenance oooocononoccnononanononononcnccnnnnononoonnanononananano no 3 Scheme of the lubrication distribution oooocononoccnononancconnnos 4 Machine lubrication ooooconoooccconononcnononananocnonnanononnnnnonocnnananonns 5 Machine disposal a id A AF REECE _ Better Ideas Letter Made PAGE Revised 06 2003 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AM F REECE S 111 Better Ideas Sette Made A INTRODUCTION 1 BASIC INFORMATION The sewing machine S 111 is designed and produced to be very reliable Important design goals have been to provide a safe machine that is simple and inexpensive to maintain Special electronic and mechanical safety devices protect the operator and the machine There is a special power lock out switch that permits the machine to be locked in the off position so that 1t cannot be cycled accidentally The drive cover is equipped with a safety switch that will not allow machine operation while the cover is open There
56. ubricate the machine according to the section F4 Revised 06 2003 1 51 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 111 With worse flow despite same pressure setting 1 52 AM F REECE Better Ideas Jette Made F MACHINE MAINTENANCE Check if the oil reservoir under the machine is full Empty it in this case Used oil is necessary to liquidate according to the environment regulation Using a screwdriver loosen the locks on the control box door Using a wrench loosen 4 screws on the fan rack CAUTION When loosing the last screw hold the fan by hand inside the control box to prevent it from dropping into the control box Insert the screwdriver into the rack and by pushing the screwdriver through the cleaning pad remove the plastic cover B Remove the cleaning pad Remove the dust from the cleaning pad or in case of considerable dirt wash it using a mild detergent Perform the same cleaning on the rear fan 4 Maintenance of air regulator contains check of the condensate and possible replacement of the filter element O The level of condensate must be 10 mm 0 394 5 below the filter inside of the desliming receptacle Lower ring of the nut signalizes this height Open the bleeder screw by turning it
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