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55## manual - rev 41-Pepsi 3-11-03

Contents

1. 1 reset if incorrectly necessary Coins laying flat in Check coin tubes clear and tubes reload coins Defective Replace mechanism Defective controller Replace 32 TROUBLESHOOTING Selection will not vend incorrectly SELECTION WILL NOT VEND Check price and reset if necessary Insufficient credit 15 equal to greater Product and gate mis matched Check gate spacer Gate sticking Move product away from gate removing the weight and use Test Vend to check gate operation Use small amount of WD 40 on pins and recheck Check for bent pins Dirty tray insert slide Clean check for flash replace Loose connections Check cable connections at controller board and solenoid Defective solenoid Use Test to check solenoid replace if necessary Defective cable Move cable in question to new position on controller board and recheck Defective controller board NSO NR SSS Replace 33 TROUBLESHOOTING ICE FROST ON EVAPORATOR Ice frost on evaporator
2. 5 HOGN3A 18044 55770 ATIA 2015 640109110 tV 51 390082188 003 20 J30U0 INNA 2BHIO 296 POE 196 S BES LOES 91871596 ZEESDS S SOG LBP 5 DL 959805 OU ehr 000799270 Y 594045 joy ayy 1 adou Japon INP SIUL DEN IN3IVd 88 SIHAT OL Vid S 42p408 Jeff NU puado eg Loo 8 L 2 9 5 28 FAM VAIL d 5 004 ef Er N Jav A amp i g mareei TA INT YWA AVAL MME er 4 04 i ry SNIHOVR Add x UN te por gel 7 NI ld 89 71 4911042102 817 2303 DIIN 88 Siem i AMT 194180 WLAN X d DRUI If HOIK 30108 Di TIVK Dt Sau Bi 4 25804 Di VC SE ISBN 3883 Oi S o o S305 ad 2 d Os Os Qt Os Ot dos LE E 39 25541 IC SEI
3. 29 Bill ACCODIOIS c n hte tt 29 CGOntrol BOATA nm CUTS 29 Coins Rejected 30 All Bills 31 Incorrect Change 32 Selection Will Not Vend 33 Frost 34 Condensate on Outside of Product 34 Compressor Will Not Grop 0 34 Compressor Will Not Start 35 Machine Not 2 36 Selection Will Not Vend a a 37 38 ELECTRICAL DIAGRAMS amp SCHEMATICS J J J 39 51 Vender Wiring Diagram 39 40 Compressor Wiring 41 42 Right Side MDB System Schematic 43 Left Side MDB System Schematic 44 Domestic AC Distribution Box Schematic 55 2145 45 Export AC Distribution Box Schematic 5 2145 46 Domestic AC Distribution Box Schematic T8 Electronic
4. Condensate Clear drain plugged Check product door Air leak seal and cable openings in cabinet CONDENSATE ON OUTSIDE OF PRODUCT DOOR Condensate on outside of product door Machine direct sunlight Machine in location with humidity above 70 Move machine Move machine In COMPRESSOR WILL NOT STOP Compressor will not stop Defective thermostat Replace d 34 TROUBLESHOOTING COMPRESSOR WILL NOT START Compressor will not start Close service door 5 unplugged Plug compressor in face of distribution Defective door interlock Replace switch TOME source Defective thermostat Replace Defective starting component capacitor Replace relay Defective compressor Replace Troubleshooting Tip Use short 15 Amp extension cord and plug the compressor directly into the wall outlet This will bypass the AC distribution box Note For Testing Purposes Only 35 TROUBLESHOOTING MACHINE NOT COOLING Machine not cooling Dirty clogged condenser Clean Def
5. Electronic ASSY BOX DOMESTIC wm 355 WS NM ND re 2 H NL BLD ST HOHA TRD JHL 30 Ne DINI 819700 38 SI TND URAL I ER SEL AMTT HL 30 08 Ba 1 TN Rd I 52 0 ES I e 2 T 08 ADM DN Vi ee NOLNERALSTO 8009 HL 40 T MINA UNAN ST SIMI i 1 SN emm I UM X 1 BC XO 000 229 Nd L Hud IIS HU NT SITIS 2 I H NI BIRESNT 2 1 8 1 TRH W SNN 1 TEND 19820 OL 3 WENT xe EOS S 1 V SHOW MASSE ME f MT Lo 24029 1 HWd XE EXCODZS Mn ENN Ld Ter COMPATIBLE CREDIT UNITS PARTS LIST 52 ELECTRICAL DIAGRAMS 4 SCHEMATICS MACHINE FRONT VIEW 53 ELECTRICAL DIAGRAMS 4 SCHEMATICS MACHINE FRONT VIEW INDEX NUMBER PART NUMBER PART DESCRIPTION 1 800 101 89 1 55 Door Assembly Glass 0001 8072 amp higher 1B 800 102 11x x1 DN55 54 Door Assembly Glass Special 3 Pane 0001 8072 higher
6. H ser es 27 5 ROW J6 D J7 E J8 7 un ums li HI DESCRIPTION Power from AC Distribution Box Bottle Drop Sensor Multi Drop Bus Door Interlock Switch Digital Display Temperature Sensor Keypad Bottom Row J3 A B FIGURE 2 MDB CONTROLLER CONNECTIONS e coor J18 J17 J16 J15 J13 J12 J11 TRAYS DN 55 54 35 SERIES CONNECTION INDEX NUMBER ELECTRICAL DIAGRAMS 4 SCHEMATICS imm mann R6 ml 702 R7 _ mm R3 L on DUAL SENSOR BOARD TROUBLESHOOTING COIN ACCEPTANCE ISSUES PROBLEM CAUSE FIX Coins Returned to Customer 1 Coin Jam in Mech 1 Clear Jam and Test With No Credit Issued 2 Flight Deck Dirty 2 Clean Flight Deck 3 No Power to Mech 3 Check Harness Changer to 4 Coin Return Lever VCU Activated 4 Adjust Coin Return Lever 5 Vender in Test Mode 5 Close Service Door 6 Not Available Time Set 6 Disable Not Available Time 7 Defective Coin Mech 7 Replace Mech Will Not Payback Coins 1 Power to Mech 1 Check Replace MDB Harness 2 Coins in Tubes 2 Fill Coin Tubes with Coins 3 Tubes Programmed 3 Reprogram per Manufacturer Incorrectly 4 Tube Mech Recommendation 4 Defective Coin Mech 4 Replace Coin Mech DOLLAR BILL ACCEPTANCE ISSUES PR
7. no m in wama 11 8191 6 COLUMN VENDER LD AVAL UNI 4104 NIE 149 ELECTRICAL DIAGRAMS 4 SCHEMATICS 40 ELECTRICAL DIAGRAMS 4 SCHEMATICS Seer FAN BLU BLK 2 ae pes CONDENSER 3 AN m THERMAL DVERLDAD BLU RED GRN YEL START COMPRESSOR CAPACITOR rm COMPRESSOR WIRING DIAGRAM DN55 DN2145 ROLL UP CONDENSER 41 ELECTRICAL DIAGRAMS 4 SCHEMATICS ats wa wm 80 ap wel m m am mm me en sss w mi as 200 er wa wan wan sua N FE Connections to be made DN35 compressor Wiring Diagram 42 ELECTRICAL DIAGRAMS 4 SCHEMATICS Jo ox KEN T1234955789WITE 18 17 916 CN lt lt lt lt eee VA S 285 VENDING CONTROLLER UNIT VCU TRAY D TRAY z D 2 0 2 6 6 3 0 TD TRAY 8 gt CHANGER BILL VAL DATDR 5 85 AM om x x x ob HIT SP 123455 PUS IQ DOOR INT Tap d 5 NO vomp BVC DISPLAY E ii i O 3 EE B A iii BISPI 2 1 I 3 m vir k Ed 2 JE TO TRAY F fei Lod 43678 90 10 TRAY
8. a 7 Loading the Coin Changer 7 Power Distribution sa 6o i u ee te C ee a EL 7 Met 7 Keypad ay 7 Digital BIA E 7 Refrigeration System ee eebe ee ee 8 Shell s 1 61 43 ed 8 Shelf u ama ne 8 Gate Assembly 635 ee 8 Slide Pusher 2418 ett 8 PROGRAMMING NEE 9 23 General tote NX mes 9 External Display eee 9 Normal Operation Messages gt 9 eee ee te 10 11 Quick Reference Menu 12 SEVICE ModE r EE 13 15 Test lee 16 18 Setup MOUS citer TEX 19 21 Setup Mode 222 AN 22 23 MAJOR COMPONENT u J 24 25 AG Distribution BOX grua re 24 25 Reiigeraton Tt 24 25 GENERAL MAINTENANCE U 26 POWO rm nt 26 26 Eprom Replacement isankan enana atm 26 ELECTRICAL DIAGRAMS A SCHEMATICS 27 38 MDB Controller Connechons 27 Dual Sensor 28 TROUBLESHOOTING amaan aranana anakana 29 38 COIN ACCEPTANGCE
9. INDEX NUMBER PART NUMBER PART DESCRIPTION 1 622 052 70x x4 includes Power 2 622 060 10 3 AC Distribution Box 110 V 60 Hz 2 635 060 30x x3 Assy Distribution T8 Electronic GFV 3A 804 913 75x x1 MDB Interior Power Harness 3B 804 920 55x x1 MDB Interior Power Harness T8 Electronic GFV 3C 804 914 06x x1 Micromech Interior Power Harness 3D 804 913 77x x1 Main Power Harness Williston AG Distribution Box 194 125 20 0001 8000 4 802 800 47x x1 Thermostat Cold Control prior to 0016 8095 4B 802 800 60x x1 Defrost Thermostat GE for dual control 0016 8095 and higher 4 802 800 66x x1 Cold Control GE for dual control 0016 8095 and higher 5 W641 Varistor 25 Amp 650V 6 804 915 54x x1 Transformer 120V 24V 60 Hz 8A Domestic 7 803 853 21x x1 2 Amp Fuse 10 Amp Fuse Label 8 803 853 22x x1 ne Box WARNING Disconnect Main Power Cord Before 9 W659 Fuse 10 Amp 32V SloBlo 10 804 920 02x x1 Fuse Holder Panel Mounted Quick Disconnect 11 W662 Outlet 15 Amp Grounded 12 W658 Fuse 2 Amp 250V SloBlo 13 804 915 15x x1 Switch Rocker Panel Mounted prior to 0001 8000 Domestic 14 804 913 62x x1 Power Inlet Plug 15A 804 915 05x x1 Thermostat Harness 069 8018 to 0016 8095 15B 804 914 39x x1 Dual Thermostat Harness 0016 8095 and higher 16A 622 060 13x x3 Dual Temperature Control Bracket 0
10. DATE TIME Press key 5 Shows the day date and time setting currently in the system in following format SUN 01 02 00 1330 Press the number 5 on the keypad DATE TIME will scroll once then the day date and time will scroll across the display Setting the day date and time is covered in detail in the INITIAL PROGRAMMING section of this manual Press the key to return to SETUP MODE 20 PROGRAMMING TOTAL SALES Press key 6 Shows total sales since machine manufacture or last MAS TER RESET This total is not cleared by CLEAR TOTALS Press the number 6 on the keypad the display will scroll TOTAL SALES then change to Press the key to return to SETUP MODE ENABLE HEALTH CONTROL Press key 7 Allows the service technician to select items to ENABLE HEALTH CONTROL When enabled if the temperature in the vender does not reach 45 degrees within 30 minutes after the service door is closed a HEALTH TIME error will occur and lockout the enabled selection s from vending until after the error is cleared Also if the temperature in the vender goes above 41 degrees F for more than 15 minutes after the initial cool down period a HEALTH CONTROL error will occur and lockout the enabled selection s from vending until the error is cleared Press the number 7 on the keypad and the display will scroll ENABLE HEALTH CONTROL
11. Tecumseh 90701 1 Double Pole 115 VAC 9660 041 158 110 01A4D160161NNTC 165 VAC 161 193MFD 220 VAC Phillips 3535 B6A0072A330A3 330 VAC 72 88 MFD 88 108MFD 250V 50HZ 110 VAC Klixon CRT 16AGN 130 220 VAC Klixon 12D6L 220 VAC TI MRP20APK 34 Motor Morrill Motors 110 VAC SPGE9HB1 220 Blade Roll Up 8 dia 40 pitch 8 OW 220 NT 50 Motor Morril Motors 110 VAC SPGE9HBV1 220 VAC SPGESHMV2 Blade 8 dia 20 pitch 24 MAJOR DESCRIPTION AC DISTRIBUTION BOX DN35 110 VAC and 220 VAC units Main Power Switch Plug 15 Amp Outlet 110 VAC 15 Amp Outlet 220 VAC Transformer T1 Fuse X2 Center Fuse X3 Left Side Fuse X4 Right Side Interrupts hot side of incoming power to all components in machine Provides power to refrigeration unit Provides 24 Volt and 12 Volt center tap power to the Controller Board 2 SloBlo protects primary of T1 10 Amp 32 Volt SloBlo protects 24 Volt input to Controller Board from secondary of T1 2 Amp 5080 protects 12 Volt input to Controller Board from secondary center tap of T1 Varistor Across incoming AC power to remove large power spikes REFRIGERATION UNIT DN35 110 units Compressor Start Relay Start Capacitor Thermal Overload Condenser Fan Evaporator Fan Aspera 1 2 HP
12. W485 Label Set Price and Product W485 1 Label Set Product Only i e 1 2 etc D014 Wall Stand Off Bracket Kit 804 917 03 1 Firmware Beverage 804 913 67 1 Controller Board to Door Switch Harness 804 913 75 1 Power to Controller Board 55 804 913 69x x1 Controller Board to Keypad Harness 804 913 68x x1 Controller Board to Display Harness 804 400 54 1 Ballast Assembly 110 60 Hz W153 Ballast Assembly 220 VAG 50 Hz 801 904 15x x1 Lens Fluorescent Lamp Assy 804 700 65x x1 Fluorescent Lamp 40W 48 804 913 78x x1 Light Harness GFV 120V 804 913 47x x1 MDB Coin Mech Interface Harness 804 914 41x x1 Control Board MDB 804 913 77x x1 Main Power Harness 804 907 83x x1 DEX Harness 66 803 851 91x x1 Decal Side PC Wht Cap Bottle 622 060 20x x3 Lamp Holder Assy 622 060 30x x3 Light Instl Assy 120V GFV 803 851 89x x1 Decal Top Glass Domestic Export 55 54 2145 803 868 65x x1 Decal Top Glass Domestic DN35 Pepsi 803 851 94x x1 Decal Pepsi White Cap Bottle Bottom Glass 55 54 2145 803 868 66 1 Decal Bottom Glass DN35 Pepsi 803 851 93x x1 Decal Pepsi White Cap Bottle Top Svc GFV 803 851 92x x1 Decal Pepsi Bottom Svc Domestic Export GFV W 215 Decal Black Side D 618 Decal Bottom Gl
13. COMPATIBLE CURRENCY CREDIT UNITS MDB MECHANISMS Mars TRC6510 MDB 24 Volt 6 Pin Coinco 9302GX MDB 24 Volt 6 Pin Conlux CCM5G 1 2 3 4 5 MDB BILL VALIDATORS Mars VN2512 Coinco BA30B Conlux NBM 3000 Series MDB CARD READERS Debitek V15 MDB Dany Smartcard VCU MDB Note The control board will not allow these units to be set to accept 2 00 bills PERIPHERAL INTERFACE HARNESS MDB Cable Assembly 804 913 47x x1 DEX Harness 804 907 83x x1 TECHNICAL LITERATURE Technical CD Pepsi 803 903 27x x1 Technical CD Generic 803 902 91x x1 Programming CD Pepsi 803 903 28x x1 Programming CD Generic 803 903 16x x1 TECHNICAL ITEMS 1 8 Socket 1 4 Drive 800 101 94x x1 78
14. MACHINE FRONT VIEW 55 ELECTRICAL DIAGRAMS 4 SCHEMATICS MACHINE VIEW continued INDEX NUMBER PART NUMBER PART DESCRIPTION 10 804 913 76 1 Assembly Product Sensor with 55 Dual Sensor 8105 4 after 10 622 050 90 3 Sensor Mounting Plate prior to 0001 8072 627 050 12x x3 Sensor Mounting Plate 274 Sensor 0001 8072 amp higher 10G 804 919 05 1 Dual Sensor Adapter 10D 900 701 27x x1 Vend Sensor O Ring 10E 800 303 39x x1 Phil Pan Screw 10 32x1 2 10F 627 050 17x x3 Vend Sensor Protractor Bracket 11 W979 1 Nut Optical Sensor Assembly 12 W326 Bottom Hinge Glass Door 13 805 202 36x x1 Assembly Pad Recovery Unit 14 801 810 97x x1 Door Assembly Recovery Unit 15A 801 810 91 1 DN55 54 Assembly Recovery Unit 0001 8072 8 higher 15B 801 810 91 1 DN2145 Assembly Recovery Unit prior to 0001 8072 15C 801 816 14 1 5 Assembly Recovery Unit 16 801 811 07 1 Deflector Bottle Drop Plastic Wedge 17 622 070 05x x3 DN2145 Door Stiffener Angle Recovery Unit prior to 079 8019 18 801 518 40x x1 DN2145 Magnet Recovery Unit prior to 079 8019 19 902 100 32 1 Gasket Seal 20 801 701 09 1 Spring Delivery Door DN55 2145 079 8019 higher 20B 801 701 18x x1 Spring Delivery Door DN35 21 W448 Evaporator Duct Air Deflec
15. Press the key and the display will show ITEM There are now three choices 1 All selections Press the key and all selections in the vender will now be set for health control The display will change to ENABLED then back to ITEM 2 One tray Pressing the letter of the shelf followed by the key will set control for all selections on that shelf For example to control the A shelf push key A followed by key The display will change to ENABLED then back to ITEM 3 Single selection Press the desired selection number or numbers corresponding to the selections that require the health control function After each selection is made the display will change to ENABLED then back to ITEM Press the keypad buttons again and the display will flash DISABLED and return to ITEM Priority will be given to the higher ranked method one selection on the tray was set to ENABLE using option 3 above and you wish to change the remaining selections on that tray using option 2 the Setting for the entire tray would take precedence Conversely if the tray was set using option 2 first followed by the single selection using option 3 the setting for the remainder of the shelf would remain and the new price for the single selection would change to the new value Press to return to SETUP MODE DROP SENSOR ENABLED DISABLED Press key gr PASSWORD REQUIRED Allow
16. 115 60 2 1 162132 Unit uses 13 of 134 refrigerant 110 VAC 1 9660 041 180 Double 115 110 189227 110 VAC MST16AFN 3001 16W Motor 110 VAC FV100CW25S Blade 10 dia Motor 110 VAC SPGE9HBV1 Blade 8 dia 25 most important of proper maintenance of your machine the electrical power supplied to it leveling and cleanliness of the machine POWER The machine must be connected to a dedicated 120 15 Amp circuit U S and Canada or 220 6 Amp circuit International for optimum performance The receptacle must be properly wired in accordance with the National Electrical Code and Local Codes and ordinances CAUTION REMOVE POWER TO THE AC DISTRIBUTION BOX WHEN ANY ELECTRICAL COMPONENTS ARE CONNECTED DISCONNECTED FOR TESTING REPLACEMENT CLEANING The condensers and condenser fans on the refrigeration unit must be checked and cleaned using a vacuum or brush to clear any dust accumulation Clean the glass area inside and out with paper towels and glass non abrasive purpose cleaner Trays tray inserts should cleaned periodically using warm water and any mild general purpose non abrasive cleaner Care should be taken to ensure water does not enter the solenoids Do Not use solvents or abrasive materials
17. 47 AC Distribution Box J2 48 Assembly Export AC Distribution 49 Assembly Domestic AC Distribution 50 Assembly Domestic AC Distribution Box T8 51 PARTS LIST AND DIAGRAMS 444242224 044 annann nnna 53 77 Machine Front 8 nnns 53 56 Gabin t EE m 57 60 Refrigeration Unit DN55 DN54 DN2145 Up Condenser 61 62 Refrigeration Unit DN35 Fin amp Tube Condenser a 63 64 Service Door 65 68 Service Door aa 69 70 Tall Gate 71 72 Domestic AC BOX cm 73 74 Export AG nike 75 76 lee 77 COMPATIBLE CURRENCY CREDIT UNITS J 78 MDB Coin Mechanisms 78 MDB Bill Validators m 78 MDB Gard Readers an 78 Peripheral Interface Harness 78 GENERAL INFORMATION VENDER SAFETY PRECAUTIONS Please read this manual in its entirety This service information is intended for
18. CLEAR TOTALS or MASTER RESET Use the key to view the day date and time of the most recent power outage Once the date is showing on the display press the A key to scroll through the last five outages Press the CLR key to return to TEST MODE TEST HEALTH GUARD Press key 7 This setting is in place to test the functioning of the health guard system by simulating a Health Code Error Once activated any selections programmed in ENABLE HEALTH CONTROL the setup mode will be disabled To test health guard press the number 6 on the keypad and the display will scroll TEST HEALTH GUARD Push the key and the display will change to OK and an audible tone will be heard and the display will return to TEST MODE Within one minute of returning the vender to service items that were set in ENABLE HEALTH CONTROL setting in the SETUP MODE will be put out of service Additionally a HEALTH error will be displayed in LIST ERRORS Errors must be cleared before programmed items can be returned to service Note A Temperature Sensor must be installed for this function to work DISPLAY HEALTH GUARD Press key 8 Allows the service technician to view the selections that are listed under the ENABLE HEALTH CONTROL in the SETUP MODE Press the number 8 on the keypad and the display will read DISPLAY HEALTH GUARD Press and hold the
19. Press the letter on the keypad and the display will scroll KEYPAD TEST Press the key and the display will go blank and then press each key on the keypad After each entry the characters will shift into the display from right to left until the CLR key is pressed The display will return to TEST MODE AUTO SEQUENCE Press key F Allows the service technician to put the machine into automatic vend An item will be vended every second starting from A1 and running through the ninth selection on the bottom tray of the machine then repeating until the service technician stops it by pressing the CLR key Press the letter F on the keypad and the display will scroll AUTO SEQUENCE Press the key automatic vend will start and the display will show selection currently being tested Press the CLR key to stop and return to TEST MODE CAUTION It is strongly recommended this feature only be used to check channels solenoids on empty machines TUBE FILL DISPENSE Press key 1 Allows the service technician to inventory currency in the coin mechanism escrow tubes and Teach the controller how many coins of each denomination are in that inventory This allows for the maximum number of dollar bills to be accepted prior to enabling the USE EXACT CHANGE function This also provides for exact cash accountability in the audit functions This function can also be
20. key to scroll through the days When the desired day is displayed press the key Press the key to move to BLOCK 2 POINTS TO REMEMBER e Before setting Not Available times and days it is recommended you check the DATE TIME settings All times entered must be in 24 hour format 11 PROGRAMMING SERVICE MODE Next Item B Cash Box C Sales D Display Temperature E Set Cool Down F Clear Totals 1 Number Sold 2 Enable Item 3 Sales by Column 4 Escrow 5 Force Vend 6 Audio Feedback 7 Set Regular Prices 8 Happy Hour Prices 9 Test Vend 0 Clear Errors TEST MODE Next Item B List Errors C Self Test D Display Test E Keypad Test F Auto Sequence 1 Tube Fill Dispense 2 Daylight Savings Time 3 Set Not Available Mode 4 Set Credit Timer Mode 5 Door Open 6 Power Out 7 Test Health Guard 8 Display Health Guard 9 Test Vend 0 Clear Errors SERVICE MODE MENU ITEMS SETUP MODE Next Item B Enter Message C Clear Message D Enable Disable E Clear Cool Down F Master Reset 1 Machine Number 2 Set Happy Hour 3 Set Not Avail Time 4 Winner Mode 5 Date Time 6 Total Sales 7 Health Control Enabled Disabled 8 Drop Sensor Enabled Disabled 9 Set Cool Time 0 Enter New Password SETUP MODE 2 Next 5 5 Enabled Disabled Custom 5 5 Configuration D Default 5 5 Configuration E Display STS Configuration F Set Vend Limit 1 Health Recheck
21. r 0 81 De l ND 1989 200 M J nn Dr mm N x D 108 OL 1730 8 mm 6 9 im EA vw eg 2 mH 1 dra og A lt elt Jm FE sn AENA 9 dure TR Fr Xx 2c d xS f H on 8 a Bi EB B tif 00 H 03 TALON JSINGSHLO SINN 333 39 SONG ADLJANNDJ TW T 53100 DN35 AC DISTRIBUTION BOX SCHEMATIC DOMESTIC FIGURE 5 47 ELECTRICAL DIAGRAMS 4 SCHEMATICS VOLTAGES Between Pins oim 1 2 24 24 1 3 12 12 2 3 12 VAC 12 VAC 4 9 24 VAC 24 VAC 5 7 115 VAC 220 VAC 6 8 115 VAC 220 VAC AC DISTRIBUTION BOX J2 VOLTAGES ITEM 1 ELECTRICAL DIAGRAMS 4 SCHEMATICS THIS IS NH A COMPLETE REPRESENTATION IF THE HARNESS AC BOX ap DISTRIBUTION EXPORT 2145 PA 804 14 080 01 54 1 SEL n lt 4 Sa SEE EI FELONY MAIN GROND SIUD VISIBLE vj SIE E p SIDE VIEW Er T THE SIDE PANEL CURED WITH 7 gk lt E 258 we d SC dies 5 aa 8 8 a 8 Bu guess
22. 2 518155 E 18 la least 3 2334 53 8 Aug BE SE zie Rare See ee 2 al EE REES E EE Ae ACE Ee 8 5 BEEEFEEEE sz asss aa OESE S e 2 PARIS MST IM 5 90 SUBMISSION LEVEL 3 1 N7 DENOTES KEY CHARACTERISTICS NOTES PONTING DETAIL MAIN SD ASSY BOX GS EXPORT ELECTRICAL DIAGRAMS 4 SCHEMATICS ESTRENO 4 INI 2 EU P T ES d ss NIS DI Se 119190 HS amp d 3015 GD de 9 IND 38133331 2 OM HE 2 m Nd Man I SEN 0E DASG W T 640 1 1 3L Wd 8 X E A at ANN Fell 1510 Au OG SSA I KLENG WS HENI 018391 38 Di 59 2 DN ANM 5120 D 13300 VISI WO SSH N 150830 30 ERDE IE ASSY BOX DOMESTIC 50 ELECTRICAL DIAGRAMS 8 SCHEMATICS MIN TU mm ma TEL 335 IDN 303 51
23. 8019BX not shown 11 622 051 00x x3 Assembly Coin Chute prior to 041 8019BX not shown 12 D114 Keypad Cable Clamp Kit not shown 13 360 050 72x x3 Validator Filler Plate All Dixie Narco build doors F283 Validator Filler Plate All built doors 14 902 001 02x x1 Gasket Validator Filler Plate 15 803 902 74x x1 Coin Insert Label Service Door Bezel Large 16A 804 919 99x x1 IR Capable Display Harness production run 8206AB 16B 804 913 68x x1 Display Harness Grey Ribbon IR Capable Display 3A is backward compatible but IR Capable Harness 16A needs to be used with the IR Capable Display 68 ELECTRICAL DIAGRAMS 4 SCHEMATICS SERVICE DOOR BACK 69 ELECTRICAL DIAGRAMS 4 SCHEMATICS SERVICE DOOR BACK INDEX NUMBER PART NUMBER PART DESCRIPTION 1 F557 Spacer 10 32 31 OD 6252L 3 Point Lock 2 800 503 31 1 Latch Bar 3 Point Lock 801 305 58 1 Bottom Latch 3 Point Lock 3 900 201 87x x1 Phillips Trusshead Screw 10 32 3 8 4 F240 3 Latch Spacer 3 Point Lock 5 900 701 10x x1 Washer Flat 191 ID 50 OD 6 900 701 22x x1 Washer Flat 260 ID x 687 OD 7 900 202 03x x1 Screw Shoulder 10 32x1 4 8 801 518 05x x1 Latch Pawl 3 Point Lock 9 627 050 04x x3 Latch Rod 3 Point Lock 10 801 810 07x x1 Protective Strip Plastic 2 piece 11 D588 Keypad Cable Clamp D114 Keypad Cable Clamp Kit 12 803 853 26x x1 Service
24. BOX 0 00 SALES 0 00 SET COOL DOWN CLEARED NUMBER SOLD 0 SALES PER COLUMN 0 ESCROW ESCROW N FORCE FORCE N AUDIO FEEDBACK DISABLED SET REGULAR PRICES 99 95 SET HAPPY HOUR PRICES ae LIST ERRORS Pwr Out TUBE FILL DISPENSE CLEARED DAYLIGHT SAVINGS DISABLED NOT AVAILABLE CANCEL N CREDIT TIMER CANCEL N DOOR OPEN 0 POWER OUT 0 DISPLAY HEALTH GUARD GUARD ENTER MESSAGE RESET ENABLE DOLLAR SIGN ENABLED MACHINE NUMBER UNCHANGED SET HAPPY HOUR CLEARED NOT AVAILABLE TIME CLEARED WINNER MODE 0 HEALTH CONTROL DISABLED DROP SENSOR DISABLED SET COOL TIME 240 PASSWORD 0000 STS ENABLE DISABLED CUSTOM STS CLEARED VEND LIMIT 0 HEALTH RECHECK DISABLED RETRY LIMIT DISABLED SOLD OUT ENABLED PRICE DISPLAY ENABLED MACHINE NUMBER Press key 1 PASSWORD REQUIRED Allows assigning a user number to the machine for audit and or inventory control requirements Press the number 1 on the keypad and MACHINE NUMBER will scroll across the display and then change to the number currently assigned to the machine i e ID 1 Press the key and the display will read ID Enter the new number numeric field 4 characters maximum If the new number is less than 4 characters press the key after entering it and the display will read OK momentarily and will return to SETUP MODE SET HAPPY HOUR Press key 2 PASSWORD REQUIRED Allows the service technician to set times and days for Happy Hour operat
25. COOL DOWN Press key E PASSWORD REQUIRED Allows the service technician to stop a cool down period prior to the set time duration Previously set in the service mode Press the letter E on the keypad and CLEAR COOL DOWN will scroll on the display Press the key the display will read momentarily an audible tone will be heard and the display will return to SETUP MODE Note All selections set to COOL DOWN are cleared MASTER RESET Press key F PASSWORD REQUIRED Allows the service technician to restore factory defaults to the machine or reset the Controller Board s memory after reconfiguring a tray or installing a new EPROM Since this feature resets resettable sales data care should be taken prior to using Press the letter on the keypad and MASTER RESET will scroll across the display Press the key and the display will read OK momentarily and audible tones will be heard The display will then return to the idle message Please see table on next page for programming options effected by MASTER RESET NOTE A power out error message will be generated when a master reset is performed however the time and date will not be listed with it 19 PROGRAMMING The table outlines the results of using MASTER RESET ITEM RESET TO CASH
26. OVERRIDE ENABLED DISABLED Press key 5 This should only be used under the direction of Dixie Narco Technical Service Press key 5 and the display will scroll SENSOR OVERRIDE ENABLED or DISABLED depending on current state Press the key to toggle the state of the setting With the display showing the state you wish to use press the CLR key to exit When enabled the controller will temporarily ignore the vend sensors that may become blocked from condensation immediately after the vender as been filled The controller will ignore the vend sensor for up to 3 minutes from the time the service door is closed If the sensor remains clear continuously for 30 seconds the controller will return to normal operation During the override period any vends performed will be treated as successful vends regardless of the Drop Sensor setting except in the case of a solenoid error Note that after 3 minutes a blocked sensor will effectively prevent any new vends from being started INTERVAL CLEARING IS ON IS OFF Press key This function is used to indicate the state of the interval clearing setting Press the number 6 key and INTERVAL CLEARING IS ON or OFF will scroll across display depending on the current setting When the interval resettable data to automatically be cleared upon successful completion of a DEX audit When OFF it allows for remote auditing devices that clear resettable data
27. T Handle Assembly 6A 801 518 01x x1 T Handle Stud 6B 801 518 02x x1 Nut 12 20 6 801 518 03 1 60 801 518 04 1 90 Degree 801 518 05 1 801 507 34x x1 E Ring 6G 801 507 98x x1 Lock Body Flush Mount 6H 901 503 08x x1 Hex Washer 29 34 6 901 503 09 1 Cross Pin T Handle 6J 901 503 05x x1 T Handle Spring 6K 801 505 73x x1 T Handle 7 W453 2 Button Array Keypad Rubber 8 804 918 26 1 Keypad Membrane Switch 66 ELECTRICAL DIAGRAMS 4 SCHEMATICS SERVICE DOOR 67 ELECTRICAL DIAGRAMS 4 SCHEMATICS SERVICE DOOR FRONT continued INDEX NUMBER PART NUMBER PART DESCRIPTION 1 W367 Display Filter Red 1B 901 001 46x x1 Display Spacer standoff 2 W737 Bearing Service Door not shown 3A 804 919 95x x1 Assembly Display IR Capable production run 8206AB 3B 804 914 89x x1 Assembly 8 Digit 14 Segment Display 4 W121 Cover Display 5 622 052 20x x3 Coin Chute Assembly 041 8019B amp higher 6 007 1 Cotter Pin Offset Head 7 W329 Cam Coin Return 8 801 903 69x x1 Spacer Unified 1 Long 9A 622 051 20x x3 Assembly Coin Return Cup prior to 041 8019BX not shown 9B 801 810 14 1 Return 041 8019BX higher 9 491 011 16x x3 Change Cup Extension 10 622 050 14x x3 Coin Return Door Flap prior to 041
28. The display will scroll SET RETRY LIMIT Then the display will read LIMIT The value 4 is the current retry limit which is used after an initial failed vend This means that a retry limit of 3 will allow the user a total of 4 selections the initial selection plus 3 retries After the limit is reached credit is returned SOLD OUT ENABLED DISABLED Press key 3 Controls sold out detection by the drop sensor When enabled a signal is sent to the VCU when the drop sensor does not detect a selected item That signal tells the VCU that the item selected is sold out and removes it from the STS block until the next time the vender is serviced Press the number 3 on the keypad The display will scroll SOLD OUT ENABLED or SOLD OUT DISABLED Press the key to toggle the state to the desired setting or press CLR to exit without making changes and return to SETUP MODE 2 PRICE DISPLAY ENABLED DISABLED Press key 4 This setting controls whether the vender displays a price when a selection is made Machines with a card reader capable of displaying selection prices may be configured to prevent displaying prices on two separate displays Press the number 4 on the keypad The display will scroll PRICE DISPLAY ENABLED or PRICE DISPLAY DISABLED Press the key to toggle the state or press the CLR key to exit without making changes and return to SET UP MODE 2 SENSOR
29. identifies the year 1998 1999 2000 Z 2001 2002 2003 2004 PHYSICAL CHARACTERISTICS DN 2145 HEIGHT 72 1828 8 mm WIDTH 42 1066 8 mm DEPTH 32 812 8 mm BASE 6 152 4 mm SHIPPING WEIGHT 622 Ibs 282 kg Glass door is 30 762 mm wide 52 1320 8 mm high DN 55 HEIGHT 72 1828 8 mm WIDTH 43 1092 2 mm DEPTH 32 812 8 mm BASE 4 5 114 3 SHIPPING WEIGHT 694 Ibs 314 8 kg Glass door is 33 838 2 mm wide 56 1422 4 mm high DN 35 HEIGHT 72 1828 8 mm WIDTH 32 5 825 5 mm DEPTH 32 812 8 mm BASE 4 5 114 3 SHIPPING WEIGHT 545lbs 246 9 kg Glass door is 23 08 586 23 mm wide 56 1422 4 mm high INSTALLATION AND SETUP RECEIVING INSPECTION DO NOT STORE THE VENDER OUTSIDE Upon receipt inspect the vender for any shipping damage If there is any damage have the delivery driver note the damage on the bill of lading and notify Dixie Narco Although the terms of sale are FOB shipping point which requires the consignee to originate shipping damage claims Dixie Narco will gladly help if you must file claim UNPACKING THE VENDER Remove the stretch wrap fiberboard edge protectors and corrugated front protector from the o
30. manually to be used to clear the data Press the key to accept the displayed setting press the CLR key to exit the menu 23 MAJOR DESCRIPTION AC DISTRIBUTION BOX DN55 DN2145 110 VAC and 220 VAC units Main Power Switch Plug 15 Amp Outlet 110 VAC 15 Amp Outlet 220 VAC Transformer T1 Fuse X2 Center Fuse X3 Left Side Fuse X4 Right Side Interrupts hot side of incoming power to all components in machine Provides power to refrigeration unit Provides 24 Volt and 12 Volt center tap power to the Controller Board 2 Amp SloBlo protects primary of T1 10 Amp 32 Volt SloBlo protects 24 Volt input to Controller Board from secondary of T1 2 SloBlo protects 12 Volt input to Controller Board from secondary center tap of T1 Varistor Across incoming AC power to remove large power spikes REFRIGERATION UNIT DN5500 DN5400 DN2145 Roll Up 110 220 units Compressor Tecumseh 1 2 HP 115 60 Hz 1 Phase AK168AT 032 B4 Tecumseh 1 2 HP 220 50 Hz 1 Phase AK168JT 032 B4 Roll Up unit uses 13 2 of 134A refrigerant Model 1620 HP T6213Z 220 230 50 Start 1620 Start Capacitor 1620 Thermal 1620 1620 Evaporator Fan 110 Tecumseh 90701 220
31. message is built Pressing the key with the L character present will erase the last character entered When the new message is complete press the CLR key This will return to SETUPMODE CLEAR MESSAGE Press key PASSWORD REQUIRED Allows the service technician to clear any custom idle message and return to the default idle message Press the letter on the keypad and the display will show CLEAR MESSAGE Press the key and the display will read OK momentarily an audible tone will be heard and then will return to SETUP MODE ENABLE DOLLAR SIGN Press key D PASSWORD REQUIRED Allows the service technician to remove the dollar sign from the display when a product price customer credit or change due is displayed When enabled the dollar sign will appear in the display when disabled it will not appear Press the letter D on the keypad the display will scroll ENABLE DOLLAR SIGN or DISABLE DOL LAR SIGN Pressing the key will enable the state shown the display i e if the dollar sign is desired and the display is reading ENABLE DOLLAR SIGN push the key to enable dollar sign Once the key is pressed the display will change to OK and an audible tone will be heard The display will then change to SETUP MODE To return to SETUP without changing state press the CLR key CLEAR
32. straight out until clear of the machine and set aside When reinstalling make sure that product delivery bin is pushed all the way back before closing the product and service doors EPROM REPLACEMENT Software changes upgrades are accomplished by changing the EPROM on the Control Board Remove power to the AC Distribution Box and proceed as follows Remove the cover from the Control Board if one is present Remove the Battery clip to allow the Board s memory to drain Leave the clip off for minimum of 10 minutes Replace the EPROM EPROM s legs bend easily Remove and replace very carefully Replace the Battery clip and cover if used Apply power to the AC distribution box Go in the Setup Mode and push F for Master Reset Go in the Test Mode and push 0 to clear errors BATTERY CLIP g m k dp i TEN C3 Ed EI Ness eC FIGURE 1 EPROM REPLACEMENT DN2145 26 w n inng genes w 2 4 te JE H M ag WW m 3 Tk n YTES TITT eX ELECTRICAL DIAGRAMS 4 SCHEMATICS s mm HA imm us fia OTL w tan zt uz Lm i 3 184802 48050 NETTE
33. sunlight and away form any heat source The vender must be on a solid flat and level surface Ensure the flooring can bear the weight load of a fully loaded vender approximately 1150 105 The vender must be positioned close enough to an electrical outlet so that an extension cord is not required If the machine will be subject to user misuse or vandalism it is recommended that the vender be secured to the floor or wall as described in Dixie Narco Technical Bulletin 344 Due to the large size and weight of the Vender never attempt to move the Vender with a Hand Truck or Stair Climber Use a pallet jack or Vender Cooler Dollies at all times when moving the Vender The vender should never be slid or pushed in place Never side load the leveling legs doing so will cause damage to the legs Do not transport the vender to or from customer locations loaded with product as damage may rtesult due to excessive weight Call the Dixie Narco Technical Service Department or your Dixie Narco Representative for assistance LEVEL THE VENDER Adjust the front leveling legs ensuring that an even gap exists between the glass door and the top security angle and receiver box and then level the cabinet front to rear A carpenter s level will help verify that the vender is level Leveling legs are adjusted using a wrench or socket 1 in size If the vender is to be used in a bank of equipment check the top and sides for proper alignment If you a
34. used as a diagnostic tool to insure the coin mechanism is responding properly Press the number 1 on the keypad and the display will read TUBEFILL DISPENSE Press the key and the display will show the lowest denomination accepted and the number of these coins inventoried i e 05 6 Press the letter A on the keypad to scroll through the denominations available With a given denomination displayed i e 05 6 an inserted coin of this denomination via the coin chute will increase the inventory shown Press the key and the denomination displayed will be dispensed to the coin return cup and the inventory will be decreased Note When you insert any denomination the display will change to show the denomination inserted DAYLIGHT SAVINGS TIME Press key 2 Allows the service technician to enable daylight savings time to be set as it applies to the selected Daylight Savings Rules Setting Press the key to show the current DST setting Press the A key to scroll through the different DST settings that are available With the setting you wish to use showing on the display press the key DST OFF No Daylight Savings Time e DST AMER American Rules enabled the VCU will set the clock back one hour on the last Sunday of October 2 00 AM set the clock ahead one hour on the first Sunday in April 2 00 AM e DST EURO European Rules If enabled the VCU will set the cl
35. 0 7 801 812 81 1 90 70 70 801 817 39 1 340 210 777 was 801 813 53x x1 7 801 813 71 1 340 590 HI 801 813 78x x1 Spacer 155 530 7J 801 817 38x x1 Spacer 155 405 was 801 813 76x x1 7K 801 815 36x x1 Spacer Rail Assembly metal was 622 053 10x x3 7L 801 811 09x x1 Product Pusher Rail 8 W789 Cotter Pin 9 801 903 81x x1 Slide with Product Pusher Assy 8054 and up Tall Gate Only 10 801 401 98x x1 Tray Wire Formed Domestic 9 Column DN55 801 401 96x x1 Tray Wire Formed Domestic 8 Column 801 401 89x x1 Tray Wire Formed Export 801 402 21x x1 Tray Wire Formed Domestic DN35 11 622 070 04x x3 Bracket Side Tray 12 W834 Plastic Tray Cap 13 W398 Washer Retainer 14 801 813 06x x1 Washer Solenoid Retainer 15A 801 903 63x x1 Stabilizer Tray Short 15B 801 903 64x x1 Stabilizer Tray Long 15 801 903 85 1 Stabilizer Special 16 D334 Screw Hex Washer 4 24x3 4 17 804 913 74 1 Tray Harness 55 804 920 34x x1 Tray Harness DN35 18 622 010 00x x4 Kit 6 to 5 Tray Conversion 3 New Trays and Bracket 19 622 010 10x x4 Kit 6 to 5 Tray Conversion Kit 5 New Trays and Brackets 72 ELECTRICAL DIAGRAMS 4 SCHEMATICS DOMESTIC AC DISTRIBUTION BOX 110 73 ELECTRICAL DIAGRAMS 4 SCHEMATICS DOMESTIC AC DISTRIBUTION BOX 110 VAC
36. 0 03x x3 Right Tray Mounting Bracket Domestic 20 DN2145 627 070 22x x3 DN5591 3591 627 070 09x x3 DN5592 3592 627 070 13x x3 DN5593 627 070 26x x3 DN5594 3594 622 050 34x x3 Export DN2145 622 050 37x x3 Mexico 600 DN2145 4 627 020 11 3 DN55 35 Security Angle Left 622 060 06 3 DN2145 Security Angle Left 4B 627 020 13x x3 DN55 Security Angle Top 622 050 04 3 DN2145 Security Angle 635 020 06x x3 5 Security Angle Top 4 622 060 07 3 Security Angle Right 2145 627 020 12x x3 Security Angle Right DN55 35 804 100 77x x1 Switch Door 5B 622 060 05x x3 Door Switch Bracket 801 903 56x x1 Rear Plate 6B 622 050 39x x3 Ingress Guard DN55 Export not shown 6 635 050 13 3 Ingress Guard 5 7 622 020 08x x3 Brace Rear Base Plate 8A 622 041 10x x3 Fan Assembly Evaporator 115V 60 Hz 9W 622 041 00x x3 Evaporator Fan Assembly 230V 50 Hz 9W 622 043 00x x3 Evaporator Fan Assembly 220V 50 Hz 8B 804 501 09x x1 Evaporator Fan Motor 115 V 60 Hz 804 501 11x x1 Evaporator Fan Motor 220 230 50 Hz 58 ELECTRICAL DIAGRAMS 4 SCHEMATICS DETAIL 59 ELECTRICAL DIAGRAMS 4 SCHEMATICS CABINET DETAIL continued INDEX NUMBER PART NUMBER PART DESCRIPTION 9 622 050 10 3 Cash Box Assembly prior to 041 801
37. 016 8095 and higher 16B 491 070 08x x3 Temperature Control Bracket 086 8018 to 0016 8095 16C 491 070 08x x3 Marked Temperature Control Plate 17 622 060 08 x3 Box Cover for Temperature Control Relocation prior to 18 803 847 08 1 Temperature Control Label 19 800 902 63x x1 Temperature Control Clip 74 ELECTRICAL DIAGRAMS 4 SCHEMATICS DISTRIBUTION BOX 220 75 ELECTRICAL DIAGRAMS 4 SCHEMATICS EXPORT AC DISTRIBUTION BOX 220 VAC INDEX NUMBER PART NUMBER PART DESCRIPTION 1 622 061 40 3 AC Distribution Box Export CE GS 2A 804 913 75x x1 MDB Interior Power Harness 2B 804 914 06x x1 MicroMech Interior Power Harness 2C F535 Plug 15 Amp 240 V Power In 2 Pole 3 Wire Main Power Plug 2D 804 914 94x x1 AC Power In Export Harness 3A 802 800 75x x1 Thermostat Cold Control prior to 0016 8095 3B 802 800 70x x1 Export Defrost Thermostat GE for dual control 0016 8095 and higher 3C 802 800 76x x1 Export Cold Control GE for dual control 0016 8095 and higher 4 W641 Varistor 25 Amp 650 V 5 804 914 18x x1 Transformer 230 V 24 V 50 Hz 6 803 853 55x x1 Label Fuse 10 Amp 2 Amp and Lamp 250 V Label AC Box WARNING Disconnect Main Power Cord Before 7A 803 853 22x x1 Seni Fe EBENE Mar EoWer e 7B 803 858 69x x1 Label AC Box German 8 80
38. 041 20x x3 Assy Drain Pan Evaporator not shown 10 622 040 12x x3 Drain Pan 1600 C A Unit 1620 C A 11 804 601 48x x1 Junction Box 12 802 401 30x x1 Dryer not shown 13 801 817 41x x1 Drain Tube 62 ELECTRICAL DIAGRAMS 4 SCHEMATICS REFRIGERATION UNIT ASPERA DN 35 FIN amp TUBE CONDENSER 63 ELECTRICAL DIAGRAMS 4 SCHEMATICS REFRIGERATION UNIT ASPERA DN 35 FIN amp TUBE CONDENSER INDEX NUMBER PART NUMBER PART DESCRIPTION 1 Refrigeration 2001 115 60 2 Domestic 18 635 050 06 3 Refrigeration Unit 2001 115V 60Hz Domestic 2 626 040 60 3 Compressor Assy 115V 60Hz Domestic 2 802 502 22 1 Compressor T6213Z Domestic 2 626 041 30 3 Compressor T6213Z Export 802 502 23 1 Overload T1 115 MST 16 AFN 3001 Domestic 3B 802 502 26x x1 Overload T1 220V MRP 20APK 34 Export 4A 802 500 94x x1 Relay 110V TI 9660 041 180 Domestic 4B 802 502 27 1 Relay 2204 T1 9660 041 158 Export 5 802 502 01 1 Cover Overload Relay Tecumseh 802 502 24 1 Start Capacitor 110V 189227 Domestic 68 802 502 28x x1 Start Capacitor 250 V 50Hz 88 108MFD Export 7 802 501 18x x1 Start Capacitor End Cap Bottom Hole 8 802 501 87x x1 Bracket Capacitor Assembly 9A 801 812 61x x1 Drain Pan Condensate Domestic 9B 801 813 55
39. 1 800 101 86 1 DN2145 Door Assembly Glass prior to 0001 8072 1D 800 102 18x x1 DN35 Door Assembly Glass 2A 800 102 03x x1 DN55 54 Gasket 0001 8072 8 higher 2B 801 814 02x x1 DN55 54 2145 Gasket 0001 8014 to 0001 8072 2 W058 DN2145 Gasket prior to 8014 2D 801 817 50x x1 DN35 Gasket 801 305 70 1 Glass Door 0001 8072 8 higher shown 3B 800 303 41 1 Pin Glass Door 0001 8072 higher shown 3C W327 DN2145 Top Hinge Glass Door prior to 0001 8072 shown 4A W334 Top Hinge Service Door All 4B W766 Carriage Bolt 1 4 20 4C 900 800 67x x1 Keps Nut 1 4 20 4D 622 020 28x x3 Strike Plate Service Door 5A 801 305 58x x1 Latch 3 Point Lock 5B W296 Strike Door Lock 3 Point 6 W945 Reflective Tape 3 Square 7A 801 305 65x x1 55 54 35 Leg Assembly Steel Formed 0001 8072 amp higher 7B 801 305 66x x1 DN2145 Leg Assembly Steel Formed prior to 0001 8072 8A 900 502 49x x1 Leg Leveler 5 8 0001 8072 amp higher 8B 900 502 95x x1 Leg Leveler 7 20 2 88LG prior to 0001 8072 9 800 503 33x x1 Bottom Hinge Service Door Note Pike door assembly began 8 31 98 8014CW Includes 70 pieces week of 8 17 98 8014CW and 20 pieces 8011CW 006 021 023 024 025 045 046 048 049 050 052 053 054 056 057 058 059 Commercial door assembly W307 was used prior to Pike door assembly 54 ELECTRICAL DIAGRAMS 4 SCHEMATICS
40. 4 914 25x x1 Fuse 10 Amp 250 V 5x20 mm Sloblo 9 804 914 88x x1 Fuse Holder Export DN 2145 5x20 mm 10 F443 Socket 13 Amp 250V British 11A 804 914 24x x1 Fuse 2 Amp 250 V 5x20 mm Sloblo 11B 804 914 23x x1 Fuse 1 Amp 250 V 5x20 mm Sloblo 804 919 56x x1 Fuse 1 25 Amp 250 V 5x20 mm Sloblo 12 804 913 62x x1 Power Inlet Plug 13A 804 915 05x x1 Thermostat Harness 068 8018 to 0016 8095 13B 804 914 39x x1 Dual Thermostat Harness 0016 8095 and higher 14A 622 060 13x x3 Dual Temp Control Bracket 0016 8095 and higher 14B 491 070 08x x3 Temperature Control Bracket 086 8018 to 0016 8095 14 491 070 08x x3 Marked Temperature Control Plate 15 622 060 08x x3 Box Cover for Temperature Control Relocation prior to 16 803 847 08 1 Temperature Control Label 17 800 902 63 1 Temperature Control Clip 18 804 101 12x x1 Green Rocker Switch 19A 804 914 17x x1 Main Power Cord 220 V Export Europe 19B 804 918 72x x1 Power Cord United Kingdom 78 19 804 914 87 1 Main Power 220 V Australia 19D 804 917 77x x1 Power Cord Denmark 19E 804 917 78 1 Power Israel 19F 804 919 49 1 Power Cord South Africa 20 804 916 93x x1 3 Position Rotary Switch 76 ELECTRICAL DIAGRAMS 4 SCHEMATICS Miscellaneous Parts Not Shown PART NUMBER PART DESCRIPTION 627 020 60 4 Vender Lag Bracket Kit 0001 8124 amp higher 803 903 68x x1 Manual Service Operation Parts
41. 9BX 9B 432 051 80x x3 Cash Box Assembly 041 8019BX and higher 10 622 050 00 3 Cash Box Shell prior to 041 8019 10 622 050 25 3 Cash Box Shelf 041 8019BX higher 11A D200 3 Locking Cash Box Kit used with Metal cash Box prior to 041 8019BX 11B 432 011 50x x4 Locking Cash Box Kit 041 8019BX and higher 12 627 071 10x x3 55 54 2145 Bottom Tray Guard 635 070 60x x3 DN35 Bottom Tray Guard 13 622 060 20x x3 Lamp Holder Assembly includes base and harness 110V 804 920 62x x1 Lamp Holder T8 by pin Leviton 423652 622 061 40x x3 Lamp Holder Assembly includes bas and harness 220V 14 W486 Assembly Ballast 110V 60 Hz 804 400 69x x1 Assembly Ballast 120V 60Hz Electronic Sylvania T8 804 400 68x x1 Assembly Ballast 120V 60Hz Electronic Advance T8 622 062 00x x3 Assembly Ballast 220V 50 Hz 15 804 400 56x x1 Ballast 220 240 50 Hz 136TLD 804 400 54x x1 DN 5500 Ballast T8 Rapid Start 120V 60 Hz 16 804 915 02x x1 Lampholder Leviton 13451 N 17 W845 Lamp Fluorescent 40W 48 804 700 65x x1 Lamp Fluorescent T8 48 F32T8TL841 18 W351 Lens Lamp Assembly 801 904 15x x1 Lens Lamp Extrusion 19 622 041 20 3 Assembly 20 622 070 05 3 Angle Door Stiffener Recovery 21A 803 865 86 1 Vertical Edge Cover Strip 21B 803 866 37 1 Edge Cover Strip 60 ELECTRICAL DIAGRAMS 4 SCHEMATICS REFRIGERATION UNIT
42. ECC SYSTEM SCHEMATIC RIGHT SIDE SAMPLE 43 ELECTRICAL DIAGRAMS 4 SCHEMATICS P6 IL RN d CEU 1 IT BETA FLUORESCENT LIGHT REFRIGERATION UNITS FIGURE 7 W FOR WIRING DIAGRAM ECC SYSTEM 5 LEFT SIDE SAMPLE 44 ELECTRICAL DIAGRAMS 4 SCHEMATICS RED YELLOW TRANSFERHER pos 5 WE Dr WHITE EZ Ih OND LUG 8 CONNEC ID CHASSIS CNO L N b AC IN CPANEL MENT DN55 2145 AC DISTRIBUTION BOX SCHEMATIC DOMESTIC FIGURE 3 2 2 e E g ego 55 2 m zes EIE E c6 ABIRE PETS ME i E 8 Ka Bor For EEN Z JWBTTDP T _ 4 SR HN gx XN 1 fe _ ls zi SCH vie SE NE au 8 a 8 re EE e Dine m ues NE E SE gt ME as teg a SN BOX e d ES ai nm 2 X XY i d r ved SES TU CHASSIS CAD 45 ELECTRICAL DIAGRAMS 4
43. Enabled Disabled 2 Set Retry Limit 3 Sold Out Enable Enabled Disabled 4 Price Display Enabled Disabled 5 Sensor Override Enabled Disabled 6 Interval Clearing Is On Is Note all items in talics under SETUP MODES require password entry for access if one has been assigned FACTORY DEFAULT REQUIRES NO PASSWORD UNTIL NEW PASSWORD OTHER THAN 0000 IS ENTERED Menu items shown above reflect software revision 804 917 030 61 and higher Service Mode Pages 13 through 15 Test Mode Pages 16 through 18 Setup Mode Pages 19 through 21 Setup Mode 2 Pages 22 through 23 12 PROGRAMMING SERVICE MODE MENU ITEMS SERVICE MODE Enter SERVICE MODE by opening the service door and pressing the Service button once The display will read SERVICE MODE The following choices are now available NEXT ITEM Press key CASH BOX Press key Shows the amount inserted into the bill validator and the change diverted to the cash box from the coin mechanism since the last CLEAR TOTALS or MASTER RESET To view the cash box totals press the letter on the keypad and the display will scroll CASH BOX then display Press the key to return to SERVICE MODE or press the key to advance to the next menu item below SALES Press key Shows total sales since last CLEAR TOTALS or MASTER RESET This total includes change not diverted to the cash box and still being held in coin mechani
44. ING SET REGULAR PRICES Press key 7 Allows the setting of regular prices for an individual item complete tray or the entire machine Factory setting is 99 95 Press the number 7 on the keypad and the display will scroll SET REGULAR PRICES Press the key and 00 00 will be displayed Prices are entered using the numbers on the keypad and will shift in from the right as numbers are pressed Once the desired price is showing on the display use one or all of the options listed below for setting the price to the desired selection 1 All selections Press the key after entering desired price and all selections in the vender will now be set 2 One tray Pressing the letter of the shelf followed by the key will price that shelf to a single price For example to price the A shelf for 1 25 first dial in the price then choose A followed by 3 Single selection Press the desired selection number or numbers corresponding to the selections that require changing Priority will be given to the higher ranked method For example If one price on the A tray was set to 1 50 using option 3 above and you wish to change the remaining selections on that tray using option 2 the pricing for the entire tray would take precedence Conversely if the price was set using option 2 first followed by the single selection using option 3 the pricing for the remainder of the shelf would remain and the new price for
45. LY Press the number 0 on the keypad and ENTER PASSWORD will scroll across the display Press the key and the display will read PW Enter the password the display will read OK momentarily then NEW PW will be displayed Enter the new password After the fourth character of the new Password is entered the display will read OK momentarily and return to SETUP MODE 21 PROGRAMMING SETUP MODE 2 Enter SETUP MODE 2 by opening the main door and pushing the Service button four times The display will read SETUP MODE 2 NEXT ITEM Press key A SPACE TO SALES ENABLE DISABLE Press key Allows enabling disabling Space to Sales vend mode When Space to Sales vends are performed according to the configurations defined using DEFAULT 575 CONFIG and or CUSTOM STS CONFIG Press the Letter B on the keypad The display will scroll the current state of the Space to Sales vend mode as STS ENABLED OR STS DISABLED There are now two choices 1 Press the CLR key to leave the Space to Sales vend mode unchanged and return to SETUP MODE 2 2 Press the key to toggle the state The display will scroll a new message indicating the updated state CUSTOM STS CONFIG Press key Configures the Space to Sales according to user input Press the letter C on the keypad The display will read STAR
46. Menu Label DN 5500 5400 2145 13 W396 Lanyard Service Door prior to DN2145 14 801 806 58x x1 Hopper and Coin Chute 041 8019BX and higher 15 801 806 59x x1 Coin Chute Front 041 8019BX and higher 70 ELECTRICAL DIAGRAMS 8 SCHEMATICS TALL GATE DETAIL 71 ELECTRICAL DIAGRAMS 4 SCHEMATICS TALL GATE TRAY DETAIL INDEX NUMBER PART NUMBER PART DESCRIPTION 1 622 071 10x x3 ee ner prior to 0001 622 070 70x x3 Top Tray Assy 9 Column Tall Gate Export DN2145 prior to 0001 8072 622 053 0x x3 Tray Assy 8 Column DN5483 627 070 80x x3 Tray Assy 9 Column Domestic DN5591 5594 0001 8107 amp higher 635 070 00x x3 Tray Assy 6 Column DN35 2 622 052 60x x4 Solenoid 24 Volt w Plunger and Spring Assembly Kit 3 801 519 29x x1 Plunger and Spring 4 804 300 16x x1 Body 5 626 070 09x x3 Chassis Tray Tall Gate 9 Column 55 635 070 01x x3 Chassis Tray Tall Gate 6 Column DN35 622 070 08x x3 Chassis Tray Tall Gate 8 Column 55 6 801 903 83x x1 Gate Assy w Kicker 8054 and up 7 Spacers also refer to TB 514 7A 801 813 63x x1 Spacer Tall Gate 3 16 155 7B 801 813 62x x1 Spacer Tall Gate 3 8 340 7 801 812 02 1 150 70 70 801 812 69 1 210 70 801 812 98 1 Spacer 340 21
47. NG TEST MODE Enter TEST MODE by opening the service door and pressing the blue Service button twice The display will read TEST MODE NEXT ITEM Press key LIST ERRORS Press key Allows the service technician to view list of all recorded errors Press the letter on the keypad and the display will scroll LIST ERRORS then change to ERROR if no errors exist or if errors are present one of the error prompts below will be displayed an error code is displayed press the key to view the next error until END LIST is displayed With END LIST showing on the display press the key to clear errors When the key is pressed an audible tone will be heard and the display will change momentarily to then back to TEST MODE If you wish to exit the list without clearing errors simply push the key and the display will return to list errors If the CLR key is pressed prior to reaching the end of the list the display will jump to END LIST Explanations for the error codes are listed below Note The prompts listed will only show on the display if an error has occurred NO ERROR No errors have occurred COIN ERR Indicates a fault message from the coin mechanism BILL ERR Indicates a fault message from the bill validator CARD ERR Indicates a fault message from the card reader MDB ERR Indicates a communication error between t
48. OBLEM CAUSE FIX Bill Validator will not run Prices tube cash conditions Check Mech Tubes Takes Bill in Then Rejects it Check Validator or Replace Stacks Bill While in Escrow Mode Max Price Not Yet Reached Bill Error Listed in Test Mode Communication Error with Bill Validator Bill Validator Reported Error Takes Bill Gives No Credit Board Harness Validator Check or Replace Validator Harness Replace Board CONTROL BOARD VCU PROBLEM CAUSE FIX No Power to Controller 1 Box 1 Replace AC box 1 Incorrect Input to Controller 2 Low or Missing 24 Volts Out of Order or other error codes showing on display RAM Error Refer to Programming Section on page 14 for specific error codes and cures Temp out of Service No Vendable Selections 29 TROUBLESHOOTING These charts are intended as guide to isolate and correct most problems you might encounter Should your machine scroll OUT OF SERVICE go in the TEST MODE and press to list errors ALL COINS ARE REJECTED All coins are rejected Power OFF Disconnected Apply power Blown Fuse Check fuses and replace if necessary i Loose connection Check cable at coin mech and controller board coin mechanism Clear coins Weak
49. OGRAMMING CLEAR TOTALS Press key Allows the service technician to clear totals in CASH BOX SALES NUMBER SOLD DOOR OPENINGS POWER OUTAGES and SALES BY COLUMN Press the letter on the keypad and the display will scroll CLEAR 5 Press the key the display will read OK momentarily and an audible tone will be heard The totals are cleared and the display returns to SERVICE MODE NUMBER SOLD Press key 1 Shows the total number of items sold since the last CLEAR TOTALS OR MASTER RESET Press the number 1 on the keypad and the display will scroll NUMBER SOLD then change to Press the key to return to SERVICE MODE or press the key to advance to the next menu item below ENABLE ITEM Press key 2 Allows an individual selection a complete tray or the entire machine to be enabled or disabled This is most commonly used when selection is out of order and you are awaiting parts and do not want the customer to utilize that selection Press the number 2 on the keypad and the display will scroll ENABLE ITEM Press the key and the display will read ITEM There are now three choices 1 Pressing the key will toggle between enabled and disabled for the entire machine the display will show the new state i e enabled or disabled 2 Pressing a tray selection followed by will show the new state of tha
50. OWN Press the key on the keypad and the display will read ITEM There are now three choices 1 Pressing the key will place the entire machine in cool down 2 Pressing a tray selection followed by will place that tray in cool down For example pressing A will place the A tray in cool down 3 Pressing an item selection will place just that item in cool down For example pressing A1 will place that selection only in cool down After making any of the above selections an audible tone will be heard and the display will change momentarily to then back to the price The larger of the settings will carry a priority in the programming sequence For example if you first programmed 1 for cool down then pressed A the setting would take precedence Conversely if A was programmed first followed by A1 the A setting would still take precedence but the A1 selection will be disabled from the cool down cycle After the COOLDOWN is set and the vender is returned to the operating mode the display will prompt the consumer via the digital display as to how many minutes remain in the cool down cycle for example the A tray was programmed for cool down and the customer tried to purchase item A6 The display would read product cool in minutes were represents the time remaining for the cool down cycle Press the CLR key to return to SERVICE MODE 13 PR
51. SCHEMATICS 8 E e x t m em nm we E ES xD ei gd prs Ex x x SE i EZ DE i peus EEE Ss Qe ae d Le bd m QE n i Pa gt REL i i j 2 POLE it 2 POLE FEMALE RE JH 318 z m BLACK BI DN55 2145 5 EI AST T g Ee e i d a sg sas sl STE CPANEL X IN AC DISTRIBUTION BOX SCHEMATIC EXPORT FIGURE 4 CONNECT CHASSIS ND Bt 3 z ES 46 ELECTRICAL DIAGRAMS 4 SCHEMATICS NRH RE I SISSWO OL LM mm pen s t WND ane JW 14
52. START TIME 00 00 will scroll across display POINTS TO REMEMBER e Before setting Happy Hour times and days it is recommended you check the DATE TIME settings All times entered must be in 24 hour format HAPPY HOUR PRICES To set Happy Hour Prices enter the SERVICE MODE by opening the service door and pressing the Service Button once Press the number 8 key the display will scroll SET HAPPY HOUR PRICES Then 0 00 will be displayed As the prices are entered the numbers will shift in from the right on the display When the desired price is displayed it may be assigned to an individual selection an entire tray shelf or to all selections in the machine When setting prices for individual selections DO NOT press the key The key is only used to assign a price to an entire tray or to all selections in the machine When setting one price for an entire tray the key is pressed after designating the tray display reads 1 00 A when the key is pressed the display will read 1 00 A momentarily then will return to just the price When setting one price for an entire machine the key is pressed after entering the price display reads 1 00 when the key is pressed the display will read 1 00 momentarily then will return to just the price When setting prices for individual selections the tray and column A1 is entered following the price As soon as the col
53. T There are now 3 choices 1 Pressing the key will set STS to a one to one configuration such that each selection is mapped only to it s corresponding column Note This setting overrides any previously defined Space to Sales blocks 2 Pressing tray selection followed by will configure an entire tray as a single Space to Sales block Example is selections A1 through A9 vend from columns A1 through 9 sequentially 3 Pressing an item selection A1 will specify the first product of the Space to Sales block After the first item is programmed the display will change to END Press the item selection corresponding to the last item in the block This option may transcend more than one shelf i e A1 to B9 In all of the above options after a selection is made an audible tone will be heard and the display will change briefly to then back to START Press CLR at any time to return to SETUP MODE 2 DEFAULT STS CONFIG Press key Configures the Space to Sales to the preset mappings Press D on the keypad and the display will scroll DEFAULT STS CONFIG Press the key to configure Space to Sales in preset blocks of three A1 A4 A6 A7 A9 B1 B3 DISPLAY STS CONFIG Press key E Allows verification of the Space to Sales settings for an individual item Press the letter E on the keypad The display will scroll DISPLAY STS CONFIG Press the key
54. TECUMSEH DN 5500 DN 5400 DN 2145 ROLL UP CONDENSER 61 ELECTRICAL DIAGRAMS 4 SCHEMATICS REFRIGERATION UNIT TECUMSEH DN 5500 DN 5400 DN 2145 ROLL UP CONDENSER INDEX NUMBER PART NUMBER PART DESCRIPTION 1 804 501 19x x1 Condenser Fan Assembly 115 V 60 Hz 804 501 10x x1 Condenser Fan Assembly 220 230 V 50 Hz 1B F470 Condenser Fan Motor 115 V 60 Hz 9W F471 Condenser Fan Motor 230 V 50 Hz 9W 1C F469 Condenser Fan Blade 8 FV 800 CW 305 2 802 502 22x x1 Compressor 115 V 60 Hz Aspera T6213Z 1 HP W290 Compressor 220 V 50 Hz Tecumseh 1 2 802 502 25x x1 Compressor 220 230 V 50 Hz Aspera T6213Z 1 HP 3 802 500 94x x1 Relay 110 V TI 9660 041 180 D609 2 Relay 220 V Tecumseh 802 502 27x x1 Relay 220 V T1 9660 041 158 4 D610 1 Start Capacitor 110 V Tecumseh D610 2 Start Capacitor 220 V Tecumseh 802 502 24x x1 Start Capacitor 189227 60 Hz 802 502 28x x1 Start Capacitor 250 V 50 Hz 88 108MFD 5 802 600 63x x1 Evaporator 6 802 600 62x x1 Condenser Roll Up 7 D608 1 Overload 110 V Tecumseh D608 2 Overload 220 V Tecumseh 802 502 23x x1 Overload 1 115 V Aspera MST 16 AFN 3001 802 502 26x x1 Overload 1 220 20APK 34 8 609 044 20x x4 Refrigeration Kit 115 V 60 Hz 609 045 90x x4 Refrigeration Kit 220 V 50 Hz Aspera 1620 9 622
55. Technical Manual Glassfront Beverage Vender Models DN 55 DN 54 DN 35 DN 2145 First Production 0001 8000BW April 1 1998 Operation A Ge ne Troubleshooting Manual Dixie Narco Inc P O Drawer 719 Williston SC 29853 0719 800 688 9090 Manufactured by 803 266 5001 fax 803 266 5049 Visit us on the web www dixienarco com Dixie N arco N Version 030 11 and higher 803 902 680 41 Table of Contents GENERAL INFORMATION IU a u EE 3 Vender Safety 3 Product Identification 3 Physical Characteristics a 3 INSTALLATION amp SETUPS e ek Lie U ie eege eg 4 8 Receiving 4 Unpacking The Vender eect cence teeter eet aee ease 4 Electrical Heouirements 4 Installation amp Setup INStrUCTIONS 4 Placing the Vender On Locatlion r 5 Leveling the Vender a 5 Spacing the 5 Installing Labels amp Flavor 5 Coin Changers And Other 6 Set Temperature 6 Loading the Vender
56. and the display will change to ITEM Enter any selection item and the display will read The first indicates the first column in the selection s block The second indicates the last column in the selection s block The last indicates the column that the next vend will come from in this Space to Sales block For example entering 2 might display 1 A1 indicating that selection A2 is part of the block that spans between 1 and that 1 selection is next in line to be vended SET VEND LIMIT Press key If Vend fails either due to vend error or no product detected in the recovery unit and the drop sensor is enabled the will mark the column as sold out If the Space to Sales is enabled the product column will be removed form the Space to Sales rotation and the will attempt to vend from the next column in the Space to Sales block If the vender is unable to vend any products from Space to Sales block the customer s credit will be returned and the entire block will be marked as SOLD OUT Press the key on the keypad The display will scroll VEND LIMIT Press the key while the display is scrolling or wait until the message scrolls off The display will read LIMIT The value is the current vend limit which is applied to each selection When is 0 no vend limits enforced Enter the desired vend limit and press t
57. ange to OK an audible tone will be heard and the display will change to ERRORS Press the CLR key to return to TEST MODE or the A key to proceed to SELF TEST 16 PROGRAMMING SELF TEST Press key Allows the service technician to run diagnostics of all solenoids and their associated harnesses and control board drivers Press the letter C on the keypad and the display will scroll SELF TEST Press the key and the display will change to TESTING as the controller sends low current pulse to each of the solenoids The display will then change to ERRS Normal error indications are based on machine s configuration The normal indication for a 5 tray vender is ERRS 9 The display will then change to SELF TEST The service technician should list errors item B in test mode after Self Test Press the CLR key to return to TEST the key to proceed to DISPLAY TEST DISPLAY TEST Press key Allows the service technician to check all segments of the LED display unit Press the letter on the keypad and the display will scroll DISPLAY TEST Press hold the key and the display will alternate between all 5 and all 0 with decimal points Releasing the key will return to TEST MODE KEYPAD TEST Press key E Allows the service technician to test any or all keypad keys
58. ass Door BevMax D 621 Decal Top Glass Door Enjoy D 622 Decal Top Service Door Thirsty 803 857 38x x1 Decal Bottom Service Door Help Yourself 801 903 83x x1 Gate Assembly with Knuckle Assy 803 865 55x x1 Package Setup Guide Pepsi Label 803 865 09x x1 Open Bottles Slowly Label 803 857 26x x1 Selection Label 803 851 91x x1 Decal Pepsi White Cap Bottle Side 803 843 64x x1 Warning Label NOT TILT 803 853 26x x1 Programming Label 803 853 25x x1 Coin Mech Label 803 864 68x x1 Decal Pepsi Blue Cap Bottle Side 803 864 12x x1 Product Pusher Flavor Card Sheet Britvic 1 803 864 13x x1 Product Pusher Flavor Card Sheet Britvic 2 803 862 14x x1 Product Pusher Flavor Card Sheet Generic Britvic 3 803 862 39x x1 Product Pusher Flavor Card Sheet Pepsi Domestic 1 803 862 40x x1 Product Pusher Flavor Card Sheet Pepsi Domestic 2 803 862 41 1 Product Flavor Sheet Generic Domestic 1 803 862 42 1 Product Flavor Sheet Generic Domestic 2 803 862 37x x1 Product Pusher Flavor Card Sheet Coke Domestic 1 803 862 38x x1 Product Pusher Flavor Card Sheet Coke Domestic 2 627 020 30 4 DEX Kit Includes bracket 15 harness amp hardware 804 913 97 1 15 77 ELECTRICAL DIAGRAMS 4 SCHEMATICS
59. d kicker return to their standby position and the next product slides into the vend display position SLIDE PUSHER ASSEMBLY The slide pusher is located on the bottom of each product column Its purpose is to provide a slick friction resistant surface for the product to rest on The product pusher is mounted on the top of the slide and incorporates a coil spring in the body that attaches to the bottom of the slide through a slit This spring adds needed tension to insure that all products in the column remain tight against each other and are allowed to progress into the gate area Although these pushers reduce the effects of dirt and grime periodic cleaning and lubrication of the slides is recommended NEVER USE PETROLEUM BASED CLEANERS LUBRICANTS THE SLIDE PUSHER ASSEMBLIES AS THEY MAY BECOME BRITTLE OR DISCOLORED PROGRAMMING GENERAL INFORMATION In order to fully utilize the many features of your vender it is important that you first understand the options available and procedures for programming the vending controller unit control board All programming testing and service functions are accomplished by using the keypad in an easy to follow display prompted format There are four modes of operation for servicing testing and setting up your vender The modes of operation are accessed by opening the service door and pressing the service button blue button on back of display module or the service button on t
60. display after 5 minutes Press the number 4 on the keypad and the display will scroll SET CREDIT TIMER MODE once then the display will read CANCEL or CANCEL N depending on the current state Pressing the key will toggle the state CANCEL will save credit indefinitely CANCEL will only save credit for five minutes Press the key to return to TEST MODE DOOR OPEN Press key 5 Shows number of times the service door has been opened since last CLEAR TOTALS or MASTER RESET Press the number 5 on the keypad and DOOR OPEN will scroll across the display and then change to a which is the number of times the service door has been opened since the last CLEAR TOTALS or MASTER RESET Use the key to view the day date and time of the last opening Press the A key to scroll through the last 5 openings Press the key to return to TEST MODE POWER OUT Press key 6 Shows the number of times the machine has lost power since last CLEAR TOTALS or MASTER RESET This is a power outage for any reason including the machine being unplugged or the machine s master power switch being turned off Press the number 6 on the keypad and POWER OUT will scroll across the display then the display will show a which is the number of times power has been lost to the control board since the last
61. e key toggle the vender from ESCROW Y to ESCROW N Example If ESCROW Y is showing on the display pressing the key will disable the escrow function and the display will read ESCROW N This feature only affects those machines with a bill validator installed Press the CLR key to return to SERVICE FORCE VEND Press key 5 Forces the customer to make a vend by inhibiting the coin return lever once the minimum vend price line has been met or exceeded The coin return lever will not be inhibited if there is not enough credit to vend the lowest priced item or if a vend failure has occurred Factory setting is FORCE Press the number 5 on the keypad the display will read FORCE Y or depending on the current state Pressing the key will toggle the state Press the CLR key to return to SERVICE MODE AUDIO FEEDBACK ENABLED DISABLED Press key 6 Allows an audible tone to be turned on and off If enabled an audible tone is heard when keys are pressed when making selection and when programming the vender Press the number 6 on the keypad and the display will scroll ENABLE AUDIO FEEDBACK or DISABLE AUDIO FEEDBACK The factory setting is disabled Press the key with the setting you wish to use showing on the display An audible tone will be heard and the display will change to then return to Service mode 14 PROGRAMM
62. ective thermostat Replace Restricted airflow Check rear screen for obstructions Ensure rear of cabinet is at least 3 25 82 6 mm from wall Machine direct sunlight Move machine Faulty product seal Replace Condenser fan evaporator fan not running Check blade for obstruction Check fan circuit Evaporator is iced Check for air leaks or clogged condensate drain line NS SS SSK 36 TROUBLESHOOTING TROUBLESHOOTING SELECTION WILL NOT VEND ISSUES 1 Selection will not vend a Does a different selection vend i Shelf harness swapped 1 Perform TEST VEND in TEST MENU ensure proper selection vends ii Space To Sales has been enabled 1 Check STS configuration in SETUP MENU 2 b Did the gate actuate at all i Gate rattled or solenoid clicked but gate did not fully actuate 1 Gate Sticking a Shuttle bad b Bent pins c Front knuckle pin not connected to solenoid 2 Possible Solenoid drive problem a Check error list Does list show LOW LINE or LOW 28V i Bad AC box ii Bad electrical supply to vender iii Defective board b Check error list Does list show VEND ERR with selection included vend error list when pressing A Perform vend test on selection Does vend test report HC or HC or LC or NC instead o
63. er If the package is narrower than the column use the correct spacer to insure a snug not tight fit against the left side of the column Test the column spacing by pulling firmly on the front package If the package pulls out of the column easily recheck the spacer being used Also insure that the package is stable within the column doesn t move excessively from side to side Some packages are wider at the base than in the center These packages will have the tendency to lean forward on the front of the gate assembly and create a jam if not properly set up A properly loaded column will allow the product to slide freely into the gate area but not allow the product to squeeze past the front knuckle of the release mechanism After loading the vender test vend each column to insure proper operation LOADING CHANGE TUBES The changer tubes can be loaded using one of the following methods 1 Load the coin mechanism with coins to the desired level by inserting coins in the loading slots on the coin tube front Minimum coin tube levels are 6 8 nickels 7 8 dimes 5 6 quarters Note A low coin level in the coin tubes will interfere with operation of the bill validator 2 For exact cash accountability and to insure maximum dollar bill acceptance load the mechanism utilizing the coin insert slot on the front of the vender while in the coin tube fill dispense mode in the test menu see page 17 in the programming section for more i
64. ervice Button 3 times Press the number 5 key the day date and time will scroll across the display in the following format SUN 09 08 02 1330 To change press the key and the display will read SAT Use the A key to scroll through the days When the desired day is displayed press the key display will read MONTH Enter the 2 digits for the month and press the key The display will read DAY Enter the date 2 digits and press the key The display will read YEAR Enter the year last 2 digits and press the key The display will read HOUR Enter the hour 00 23 and press the key The display will read MIN Enter the minutes 00 59 and press the key The date time is now set and the display will return to SETUP MODE REGULAR PRICES To set the prices enter the SERVICE MODE by opening the service door and pressing the Service Button once Press the number 7 key the display will scroll SET REGULAR PRICES Then 0 00 will be displayed As the prices are entered the numbers will shift in from the right on the display When the desired price is displayed it may be assigned to an individual selection an entire tray shelf or to all selections in the machine When setting prices for individual selections DO NOT press the key key is only used to assign a price to an entire tray or to all selection
65. f i Only occurs on one solenoid 1 Defective solenoid 2 Solenoid harness connection ii Occurs on entire shelf 1 Harness issue 2 Defective board 3 Bad AC box 4 Bad electrical service to vender iii Occurs on same column multiple shelves A2 B2 C2 D2 E2 1 Defective board 2 Bad AC box 3 Bad electrical service to vender ii Gate did not rattle or solenoid did not click 1 Software attempted vend a Check error list Does error list show LOW LINE or LOW 28V i Bad AC box i Bad electrical service to vender b Check error list Does error list show VEND ERR with selection included in vend error list when pressing A Perform vend test on selection Does vend test report HC or HC or LC or NC instead of OK i Only occurs on one solenoid 1 Defective solenoid 2 Solenoid harness connection ii Occurs on entire shelf 1 Harness issue 2 Defective board 3 Bad AC Box 4 Badelectrical supply to vender iii Occurs on same column multiple shelves A2 B2 C2 D2 E2 1 Defective board 2 Bad AC box 3 Bad electrical service to vender 37 TROUBLESHOOTING ii Gate did not rattle or solenoid did not click continued 2 Software did not attempt to vend a Check error list Does error list show VEND ERR with selection included in vend error list when pressing A i previous vend operation vend test self test indicated solenoid error b Software has selec
66. he key to accept this value or press the CLR key to cancel changes and return to SETUP MODE 2 22 PROGRAMMING HEALTH RECHECK ENABLED DISABLED Press key 1 When enabled after a HEALTH TIME error has occurred the vender will recheck the cooler compartment temperature 3 times in 15 minute intervals If the temperature drops below 41 degrees the HEALTH TIME error is cleared and selections are re enabled If any recheck reads above a previous reading or if the temperature is not below 41 degrees by the third recheck the HEALTH TIME error will remain and selections will continue to be blocked Press the number 1 key The display will scroll HEALTH RECHECK ENABLED or HEALTH RECHECK DISABLED There are now 2 choices 1 Press the key to leave the Health Recheck setting unchanged and return to SETUP MODE 2 2 Press the key to toggle the state The display will scroll a new message indicating the updated state This setting is inconsistent with guidelines for health controlled venders SET RETRY LIMIT Press key 2 This function provides the customer with an additional opportunity opportunities to make a selection after a failed vend When a retry limit is set credit remains on the vender and the customer may make additional selections until the retry limit is reached at which point credit is returned Press the number 2 key
67. he control board The service button will cycle through each of the four modes in turn Service Mode Test Mode Set Up Mode and Setup Mode 2 In each of these modes the key is used to scroll through the available options settings within that mode selection Note In each of the mode selections pressing the character key next to the listed option will take you directly to that feature see menu items chart on page 12 the key is used as an enter key to select the currently displayed item feature and the CLR key is used as a done or exit key Closing the service door or pushing the service door switch will exit the function you are currently in and place the vender back in service EXTERNAL DISPLAY ITEMS HOT KEYS Allows the service technician to view several items via the display without opening the vender There are four options that can be viewed externally 1 Display temperature in degrees To view press the then press the key The display will then show the vender s inside temperature in degrees Note The temperature will only display if temperature sensor hardware kit is installed 2 Display date time To view press the D key then press the key The display will then show the current date and time 3 Display power condition as number value Typical value ranges between 30V and 34 To view press the key then press the key The dis
68. he control board and peripherals ERR Indicates a problem with the program memory or associated components This is a fatal error and will shutdown the machine This error will usually occur if the battery on the controller is in need of replacement or if a MASTER RESET occurred due to changing the controller EPROM or by manually doing a MASTER RESET After clearing this error the vender will have to be reprogrammed as all options will have been reset VEND ERR Indicates one or more channels solenoids are out of service When the display reads VEND ERR press the A key and the first channel solenoid with a problem will be displayed Continue pressing the key to display additional vend errors if any until the display returns to VEND ERR NOTE IF THIS ERROR IS SHOWN ALL PROBLEMS MUST BE REPAIRED AND A SELF TEST see below MUST BE PERFORMED IN ORDER TO RETURN THE LISTED CHANNEL SOLENOID TO SERVICE PWR OUT Indicates an interruption of the power to the controller board When the display reads PWR OUT press the A key and the date and time of the last power interruption will be displayed Continue pressing the A key and the display will show the time and date of the last 5 power outages starting with the most recent LOW 28V Indicates a problem with the controller board s 28 Volt power supply This is a fatal error and will put the vender out of service until resolved ROW a ERR The a represents the let
69. he stabilizer is inserted on the bottom of the slide assembly by firmly pushing the square hole in the stabilizer onto the front locking tabs of the slide The slide is then installed back into the column GATE ASSEMBLY The gate assembly is mounted on the front portion of the assembly and contains the vending mechanism Incorporated in the gate assembly are the front and rear knuckle assemblies as well as the product kicker In standby operation the front knuckle is in the blocking position which holds the front displayed product in position to be vended The rear knuckle assembly is in a flat position which allows product to enter the gate area and the kicker is flush to the rear knuckle assembly stainless steel pin is inserted through the rear most portion of the front knuckle assembly and connects to solenoid plunger below the tray When selection is made the solenoid energizes pulling the plunger toward the back of the tray At the same time the front knuckle is opened into flat position the rear knuckle is closed to blocking position holding the remaining product out of the gate area and the kicker is extended to firmly push the front displayed product off of the tray The solenoid is energized for approximately 1 7 seconds to allow ample time for the displayed product to be ejected from the shelf The solenoid is then released and the front knuckle returns to the blocking position the rear knuckle an
70. here all of the vender programming is accomplished and where the customers make their selections DIGITAL DISPLAY The digital display is located directly above the keypad on the front of the service door It is an 8 digit 14 segment alphanumeric display It is used to convey information to the consumer as well as to the person programming the vender The backside of the digital display inside the service door contains the service mode switch It is a blue button that is depressed a number of times in order to access different programming menus INSTALLATION AND SETUP REFRIGERATION SYSTEM The refrigeration system is single piece unit and is hermetically sealed In the DN55 54 2145 models it consists of a 12 horsepower compressor two roll up style condensing units with separate fans the condensation overflow pan and the evaporator In the DN35 models it consists of horsepower compressor with a single fin and tube style condensing unit with one fan the condensation overflow pan and the evaporator The evaporator is located behind the panel on the right side of the cooling compartment directly adjacent to the bottom shelf The remainder of the unit is located behind the delivery bin mounted to the bottom of the cabinet This unit is designed for easy removal and replacement from the front of the vender as complete assembly mechanical thermostat regulates the cabinet temperature The bulb of the thermostat is at
71. ion Press the number 2 on the keypad and SET HAPPY HOUR will scroll across the display Happy Hour start time end time and days of the week can now be programmed into the system All times must be entered in military time format 24 hour clock Setting Happy Hour is covered in detail in the INITIAL PROGRAMMING section of this manual Press the CLR key to return to SETUP SET NOT AVAILABLE TIME Press key 3 PASSWORD REQUIRED Password protected Before entering or changing this setting you must enter the password if one has been assigned This mode allows up to 4 different time periods that use of the machine may be restricted Refer to Initial Set Up section Set Not Available Times WINNER MODE Press key 4 PASSWORD REQUIRED Allows the service technician to set the machine up to dispense a free product on a random basis This mode CANNOT be made item selective If the Winner Mode is set each product in the machine is subject to being dispensed free The winning customer is determined by the program picking a number at random from 1 to the winner mode set number Inputting a 0 disables this mode Press the number 4 on the keypad and WINNER will scroll across the display then change to WINR 0 Enter a number from 1 to 255 and press the key The display will read OK momentarily The mode will be set and the display will return to SETUP MODE
72. ism Remove the pricing label sheets from the service manual package and gently remove the label corresponding to the vend price of each selection by tearing at the perforation The label is inserted between the grooves at the top of the front knuckle by 5 INSTALLATION AND SETUP slightly bending sides of the label toward the front of the vender being careful not to crease the label Once inserted push the label firmly against the front of the knuckle This will insure the label is locked in place and will not fall out during normal operation of the vend mechanism INSTALLING FLAVOR CARDS For problem free vending it is necessary to load the vender consistently with same product every time the vender is filled To ensure consistent loading flavor cards are included with every vender and should be installed into the product pusher to designate to the route driver which product the column is set for To install the flavor card simply detach it from the sheet at the perforation and slide it into the slots in the product pusher COIN CHANGERS amp OTHER ACCESSORIES The vender must have an MDB coin changer installed and can have an MDB bill acceptor installed as well If the MDB coin changer and other MDB accessories are not factory installed refer to the instructions received form the manufacturer of the MDB coin changer and other MDB accessories for proper set up and installation The vender will support the following Do
73. ith a three wire power supply cord and MUST be plugged into a properly grounded outlet DO NOT REMOVE THE GROUND PIN OR IN ANY WAY BYPASS MODIFY DEFEAT OR DESTROY THE GROUNDING SYSTEM OF THE VENDER If the outlet will not accept the power cord plug contact an electrician to install a proper AC outlet FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY SUBJECT THE USER TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR FATAL Warning INSTALLATION AND SETUP INSTRUCTIONS Open the service door on the right side using the key provided in the coin return cup or if shipped with a locking clip remove the clip and install the lock Ensure there is no power to the AC Distribution Box On venders with a main power switch on the AC Distribution Box the switch needs to be in the OFF position On venders with a main power quick disconnect plug on the AC Distribution Box the quick disconnect plug needs to be unplugged Check that all connectors are firmly seated on the control board and at the various components on the service door coin mech keypad etc Retrieve the main power plug from the hole in the rear of the vender and plug the cord in a properly grounded 120VAC 15 Amp receptacle U S and Canada Open the service door and apply power to the AC distribution Box if equipped with a bill acceptor the acceptor should cycle twice The display on the door should scroll the message USE EXACT CHANGE the fluorescen
74. key and the selection s that are listed under the health control will be displayed or END LIST if no selections are listed Releasing the key will return to DISPLAY HEALTH GUARD TEST VEND Press key 9 Allows the service technician to test vend any item Press the number 9 on the keypad and the display will read TEST VEND Press the key and the display will read ITEM Select the item column to be tested by pressing the corresponding keys on the keypad i e A6 and the corresponding solenoid will cycle Ensure that the glass door is closed if utilizing this function when product is loaded in vender Press the CLR key to return to SERVICE MODE CLEAR ERRORS Press key 0 Allows the service technician to clear any recorded errors Press the number 0 on the keypad and the display will scroll CLEAR ERRORS Press the key and the display will read OK momentarily and an audible tone will be heard The errors are cleared and the display returns to SERVICE MODE 18 PROGRAMMING SETUP MODE Enter SETUP MODE by opening service door and pressing the Service button three times The display will read SETUP MODE NOTE Several areas in the SETUP MODE are password protected When entry into one of these areas is attempted the display will read PW if a password has been entered in the SETUP MODE The password must be entered at thi
75. mestic MDB coin changers 9302GX USG 701 Quantum Mars TRC 6510 TRC 6512 TRC 4010 Conlux CCM 5G The vender will support the following domestic MDB Bill validators Coinco BA 30 BA 50B Coinco Mag 50 Mars VN 2512 Conlux NBM 3000 Series The vender will support the following MDB card readers Debitek Danyl Smartcard Danyl Schlumberger Diebold Systems AT amp T Campus Wide VMC LTD Fage Jofemar Evend net The above listed peripherals indicate units that have been tested by Dixie Narco at the time of printing of this manual and are not all inclusive For information regarding other types not listed here please contact Dixie Narco Technical Service Department SETTING THE TEMPERATURE CONTROL This vender is equipped with manual thermostat is located on the power distribution box inside the service area This thermostat is factory pre set to maintain cabinet temperature of 33 to 38 degrees Fahrenheit 1 to 3 degrees centigrade however occasional adjustment may become necessary It is also a good practice to ensure the proper operating temperature prior to installing the vender on location To set the temperature apply power to the vender and allow it to run for several hours with the glass door closed or until the minimum cabinet temperature is achieved Then using one of the methods below verify the temperature inside the cabinet 1 If your vender is equipped with an electronic tempera
76. nformation For additional information about coin mechanism refer to the manufacturer s instructions POWER DISTRIBUTION BOX The power distribution box is where the 120VAC input voltage is broken down to the main operating voltages of the vender 24 and 12 by a transformer Those voltages are sent to the controller via the 12 pin connector It also contains 3 fuses that protect the VMC transformer and solenoids The power distribution box also distributes AC power to the lights evaporator fan and refrigeration system which are always energized when the vender is powered up It is located inside the service area mounted to the back wall VENDING MACHINE CONTROLLER VMC The vending machine controller is the heart of the Glass Front Vender and is located on the right side wall inside the service area It contains the program chip EPROM which controls all aspects of the vender with the exception of the refrigeration unit and lighting It also contains the power supply which regulates the voltages required to operate the vend solenoids as well as the changer coin mechanism digital display and all logic functions in the vender Keypad The keypad is located on the front of the service door It consists of a 6X3 matrix membrane switch pad and a rubberized actuator pad The pad utilizes the letters A thru F on the left side and numbers 1 thru 0 along with the symbol and Clr to the right The keypad is w
77. ock back one hour on the last Sunday of October 1 00 AM set the clock ahead one hour on the last Sunday in March 1 00 AM e DST AUS Australian Rules If enabled the VCU will set the clock back one hour on the last Sunday of March 1 00 AM set the clock ahead one hour on the first Sunday in October 1 00 AM 17 PROGRAMMING SET NOT AVAILABLE MODE Press key 3 This setting works in conjunction with the SET NOT AVAILABLE TIME option 3 in setup mode This setting must be showing in order for the Not Available times to function as programmed This mode can also be used to manually disable the times established in SET NOT AVAILABLE TIME mode long as the function is set to before the SET NOT AVAILABLE TIME starts Press the number 3 on the keypad and the display will scroll NOT AVAILABLE MODE and then change to CANCEL or CANCEL N depending on the current state Factory default for this setting is CANCEL Pressing the key will toggle the state and set the controller to the new condition shown on the display pushing the key with CANCEL on the display will ALLOW the available mode to function as programmed Press the key to return to TEST MODE SET CREDIT TIMER MODE Press key 4 Allows the service technician to set the vender to cancel credit or keep credit showing on the
78. play will show the vender s current power condition 4 Display temperature in degrees view press the key then press the key The display will show the vender s inside temperature in degrees F Note This will only display if temperature sensor hardware kit is installed 5 Selection status messages When selecting an item that can not be vended the display will show one of the following Not Available Until HHMM The selection is blocked under the Not Available setting and will become available at the indicated time b Select Another lt code gt The selection can not vend due to the error code indicated The code can be one or more of the following i N Controller has determined the solenoid is missing ii V Controller detected solenoid fault on this selection iii Selection has been blocked under Health Guard iv D Selection has been blocked by Enabled Item mode v Sold Out Product was not detected after previous vend and controller has marked selection as sold out vi In Minutes Selection has been placed under cool down control and will be available at the indicated time 6 DEX status messages The controller will display the result of DEX transfer for 2 seconds upon completion a DEX No communication errors occurred the DEX transfer was completed successf
79. re unable to properly level the vender select an alternate location NEVER PLACE OBJECTS UNDER THE LEVELING LEGS OF THE VENDER DANGER THE VENDER MUST BE PROPERLY LOCATED AND LEVELED IF THE MACHINE WILL BE SUBJECT TO USER MISUSE OR VANDALISM 15 RECOMMENDED THAT THE VENDER BE SECURED TO THE FLOOR OR WALL AS DESCRIBED IN DIXIE NARCO TECHNICAL BULLETIN 344 TO MINIMIZE THE RISK OF INJURY OR DEATH FROM TIPPING CALL THE DIXIE NARCO TECHNICAL SERVICE DEPARTMENT OR YOUR DIXIE NARCO REPRESENTATIVE FOR ASSISTANCE SPACE THE VENDER Do not block the rear of the vender Maintain a minimum of 4 inches 10 cm from the wall to ensure adequate airflow to the condenser and compressor At the front of the vender make sure that nothing obstructs the air intake at the bottom of the service door and cabinet At the rear of the vender make sure nothing obstructs the air exhaust at the bottom of the cabinet WARNING TO AVOID THE POSSIBILITY OF A FIRE HAZARD DO NOT STORE ANYTHING OR ALLOW DEBRIS OF ANY KIND TO ACCUMULATE IN THE BOTTOM OF THE DOOR IN THE BOTTOM OF THE SERVICE AREA INAND AROUND THE REFRIGERATION COMPARTMENT OF THE CABINET OR IN FRONT OF THE EVAPORATOR AND CONDENSER COILS INSTALLING PRICE LABELS There are 2 sheets of pricing labels included in the service manual package They are double sided and range in price from 25 to 9 95 The price labels are inserted at the top of the front knuckle of each release mechan
80. s Enabling or Disabling of drop sensor Credit Guard function When enabled the customer will retain credit for the amount deposited if product does not pass through the sensor beam in the recovery unit This state will allow three attempts to vend product before credit is lost Both states will prevent vend if product is in the recovery unit Press the number 8 on the keypad and ENABLE DROP SENSOR or DISABLE DROP SENSOR will scroll across the display Pressing the key will switch the state Press the CLR key to return to SETUP MODE SET COOL TIME Press key 9 Allows the service technician to vary the time duration of the cool down period from 0 to 255 minutes If no time is entered here and the SET COOL DOWN feature is started the time duration of the cool down period will be 240 minutes 4 hours To set the cool down time press the letter D on the keypad and the display will scroll SET COOL TIME and then change to COOL 240 Use the keypad to enter the duration of the cool down period that you wish to use Press the key to enter your preferred time into memory The display will read OK momentarily and return to SETUP MODE ENTER NEW PASSWORD Press key 0 PASSWORD REQUIRED Allows the service technician to enter a personalized password IF YOU DECIDE TO CHANGE FROM THE DEFAULT PASSWORD PLEASE ENTER THE NEW PASSWORD SLOWLY AND CAREFUL
81. s in the machine When setting one price for an entire tray the key is pressed after designating the tray display reads 1 00 A when the key is pressed the display will read 1 00 momentarily then will return to just the price When setting one price for an entire machine the key is pressed after entering the price display reads 1 00 when the key is pressed the display will read 1 00 momentarily then will return to just the price When setting prices for individual selections the tray and column A1 is entered following the price As soon as the column number is pressed the price and selection will be displayed momentarily 1 00 then the display will return to just the price Always check the setting for MAX CREDIT before setting prices not applicable to International machines POINTS TO REMEMBER e Prices entered must not exceed the MAX CREDIT set in the system s program DO press the key when setting prices for individual selections HAPPY HOUR TIMES Password protected Before entering or changing this setting you must enter the password To set Happy Hour Times enter the SETUP by opening the service door and pressing the Service Button 3 times Press the number 2 key the display will scroll SET HAPPY HOUR Press the key and the display will show Enter the password and the display will flash OK Then HH
82. s point before the service technician is allowed to proceed The password need only be entered once during a service call provided the service door is not closed If the door is closed and then re opened the password must be entered again before accessing a protected area The factory default password is 0000 If the password is set at 0000 you will not be required to enter a password to access password protected modes The display will show 5 as the password is entered When the last character is entered the display will read OK and then will shift into the requested area If the display reads BAD after the last character is entered this means the password was not accepted NEXT ITEM Press key A ENTER MESSAGE Press key B PASSWORD REQUIRED Allows the entry of a custom idle message to replace the default idle message Press the letter on the keypad and ENTER MESSAGE will scroll across the display Press the key and the letter will be displayed on the right side of the display The program is now ready to accept the new message The A key will move forward through the alphabet numbers space punctuation marks AND a L The B key will move backwards through the same list When the desired character is displayed on the right hand side of the display press the key That character is now entered and the display moves to the left one space as the new
83. sm escrow tubes To view the total sales press the letter on the keypad and the display will scroll SALES then display Press the key to return to SERVICE MODE or press the key to advance to the next menu item below DISPLAY TEMP if temperature sensor hardware kit is installed Press key Shows the cabinet temperature in degrees Celsius or degrees Fahrenheit Press the letter on the keypad The display will scroll Display Temperature Pressing the letter on the keypad will display the temperature in degrees Celsius Pressing the letter on the keypad will display temperatures in degrees Fahrenheit If no sensor is installed TEMP will appear on the display NOTE THIS SETTING DOES NOT CHANGE THE APPEARANCE OF THE DIGITAL DISPLAY IN THE STANDBY OR OPERATION MODE Press the key to return to SERVICE MODE or press the key to advance to the next menu item below SET COOL DOWN Press Key E Allows the service technician to set the cool down period for each selection that is warm after restocking This feature may be set on an individual item a complete tray or the entire machine Once set the cool down period duration is the time entered by the service technician in SET COOL TIME or the default time of 240 minutes if no time was entered Press the letter on the keypad and display will scroll SET COOL D
84. springs changer gate COINCO units only Replace spring i Gate partially open Clean and reset gate If COINCO unit check spring i Dirty faulty coin sensor Clean Replace Incompatible coin mechanism Replace Defective coin mechanism Replace i Defective controller board M s Pl RE Re Si Ses PL Replace 30 TROUBLESHOOTING ALL BILLS ARE REJECTED All bills are rejected Main Power OFF Disconnected Blown Fuse i Check fuses and replace if necessary Machine is Out Of Service i List errors to determine cause of Out Of Service Refer to pg 13 for error explanations Loose connection Check cable bill validator and controller board Coin mechanism low on coins Fill tubes Bill path obstructed dirty Clear clean path Wrong option switch settings i Reset Incompatible bill validator i Replace Defective bill validator i Replace Defective controller board Replace 31 TROUBLESHOOTING INCORRECT CHANGE DISPENSED Incorrect change dispensed
85. t control for all selections on that shelf 3 SINGLE SELECTION Press the desired selection number or numbers corresponding to the selections that require the set not available times Press the key buttons again and the display will flash DISABLED and return to ITEM Priority will be given to the higher ranked method If one selection on the A tray was set to ENABLE using option 3 above and you wish to change the remaining selections on that tray using option 2 the Setting for the entire tray would take precedence Conversely if the tray was set using option 2 first followed by the single selection using option 3 the setting for the remainder of the shelf would remain and the new set not available setting would take affect If DISABLED the selection will be blocked during the scheduled time period Press the CLR key will exit the selection setup amp start the schedule setup START TIME will scroll on display once and change to HOUR 00 Enter the hour 00 23 and press the key The display will read MIN 00 Enter the minutes 00 59 and press the key END TIME will scroll on display once and change to HOUR 00 Enter the hour 00 23 and press the key The display will read MIN 00 Enter the minutes 00 59 and press the key DAY will show on the display To change press the key and the display will read SAT Use the A
86. t lamp should be lit and the cooling unit should start If the display scrolls OUT OF SERVICE or the cooling unit fails to start refer to the TROUBLESHOOTING FLOWCHARTS beginning on page 29 SERVICE NOTE Battery Backup The battery backup is used to retain information programmed in the system pricing time date etc in case of power interruptions or any time the main power is off When the vender is shipped the battery is connected and memory is being maintained If the vender is to be stored for long periods of time disconnecting the battery is recommended The following steps will guide you through this procedure INSTALLATION AND SETUP Open the service door and unplug the main power harness located on the front of the power box 1 Locate the main control board mounted on the right side wall 2 On controllers with cover remove the screw securing the cover to the board 3 The backup system jumper is located just below the battery near the center of the board refer to figure 1 page 26 4 Remove the jumper covering the pins and place it on only one pin for storage 5 Reinstall the cover if used and tighten the screw 6 Reverse this procedure to connect the battery PLACING THE VENDER ON LOCATION CAUTION DO NOT TRANSPORT THE VENDER TO OR FROM THE LOCATION LOADED WITH PRODUCT OR DAMAGE TO THE VENDER MAY RESULT The vender is intended for INDOOR USE ONLY It should be kept out of direct
87. t tray For example pressing A will show the new state for the A tray Pressing A again will toggle the state 3 Pressing an item selection will show the current state of that item for example pressing A1 will show the new state of that item pressing A1 again will toggle the state After making any of the above selections an audible tone will be heard and the display will read OK momentarily If a selection has been disabled in this mode and the customer tries to purchase from the programmed selection s the vender will display SELECT ANOTHER ITEM Press the CLR key to return to SERVICE MODE SALES BY COLUMN Press key 3 Shows the total number sold from each selection since the last CLEAR TOTALS or MASTER RESET Press the number 3 on the keypad and the display will scroll SALES BY COLUMN Press the key and the display will read ITEM Select the item to be checked the total number sold from that selection will be on the right side of the display and the item number will be on the left side of the display Press the CLR key to return to service mode ESCROW Press key 4 Allows a bill to be returned if the change return lever is pressed before a selection is made Factory setting is ESCROW N Press the number 4 on the keypad and the display will read ESCROW Y or ESCROW depending on the current state Pressing th
88. tached to the evaporator coils and reads the temperature of the refrigerant inside the coil SHELF ASSEMBLY Typically there are 5 shelf assemblies in every vender however this can vary depending upon the configuration specified at the time of ordering Each shelf consists of either 6 8 or 9 columns Each shelf is capable of holding a variety of products The shelf assembly consists of the tray where all of the following parts are mounted Gate assembly shelf stabilizers and the slide pusher assembly These items are discussed in detail below SHELF STABILIZERS Some packages will have the tendency to become unstable or bounce to the delivery bin when vended due to the design of the bottom of the package This can lead to product jam The shelf stabilizer the clear Lexan tab at the front of the tray is used to prevent this from occurring by acting as an extension of the shelf Unless otherwise specified at the time of ordering shelf stabilizers are installed on the and shelves of the vender The stabilizers that are installed on the shelf can also be used on the and shelves as needed for product stability The stabilizers installed on the D shelf must be used only on that shelf as they are longer and may interfere with the proper vending of column Do not use shelf stabilizers on the bottom tray as product jams may occur To install the stabilizers the slide assembly must first be removed from the column T
89. ter of the row drive that failed A F ie ROWBERR and gives the indication that the B row failed during the last test firing This error will only occur while performing the SELF TEST see explanation below and the controller board has encountered a short or a very high current condition COLnERR The n indicates the number of a column driver 1 9 i e COLIERR This error is displayed if the controller has detected a short or a very high current condition during the last test firing This is a fatal error and will put the vender out of service until resolved OVER CUR Indicates an over current condition has occurred i e a shorted component or a low power condition This error is serious If it reoccurs after CLEAR ERRORS further troubleshooting will be required TEMP SEN Indicates a temperature sensor failure while health control is enabled HEALTH T Indicates the temperature in the vender did not reach 45 degrees F within 30 minutes after the door was closed HEALTH C Indicates the temperature in the vender went above 45 degrees F since the last door closure or remained above 41 degrees F for longer than 15 minutes NO KEYPAD Indicates a failure of the keypad associated cable will show on display on power up and stay there until problem is resolved BAD RAM Indicates a problem with the control board END LIST Indicates you have scrolled through the list of all present errors Press the CLR key and display will ch
90. the single selection would change to the new value Press the CLR key to return to SERVICE MODE SET HAPPY HOUR PRICES Press key 8 Allows the setting of Happy Hour prices for an individual item a complete tray or the entire machine Press the number 8 on the keypad and the display will scroll SET HAPPY HOUR PRICES Press the key and 00 00 will be displayed Happy Hour prices are entered in the same way as regular prices Refer to price setting above Press the key to return to SERVICE MODE TEST VEND Press key 9 Allows the service technician to test vend any item Press the number 9 on the keypad and the display will scroll TEST VEND Press the key and the display will read ITEM Select the item column to be tested by pressing the corresponding keys on the keypad i e A6 and the corresponding solenoid will cycle Ensure that the glass door is closed if utilizing this function when product is loaded in vender Press the key to return to SERVICE MODE CLEAR ERRORS Press key 0 Allows the service technician to clear any recorded errors Press the number 0 on the keypad and the display will scroll CLEAR ERRORS Press the key and the display will read OK momentarily and an audible tone will be heard The errors are cleared and the display returns to SERVICE MODE 15 PROGRAMMI
91. tion identified as sold out i Drop sensor is enabled column is empty 1 Refill selection 2 Disable drop sensor ii Drop sensor is enabled product was not detected by drop sensor on a previous vend 1 Ensure software is 030 51 or greater 2 Cycle door to reset sold outs 3 Realign sensor s to catch product 4 Disable drop sensor c Selection is placed under SETUP MODE HEALTH GUARD d Selection is placed under SERVICE MODE SET COOL DOWN function e Selection has been disabled through SERVICE MODE ENABLE ITEM function f SETUP MODE 2 VEND LIMIT function set to non zero value i Cycle door to reset vend limits sold out Gate did actuate 1 Product and gate mismatch a Check correct spacer used 2 Dirty worn tray slide with pusher a Check slide with pusher 38 ELECTRICAL DIAGRAMS 4 SCHEMATICS 9 COLUMN VENDER 5 IE TE 15 V SX SGIUNTTS SMB Saved AY HSIU 411397339 X E air 04908 a 18 ATIA AGIS JAIA 948
92. to clean any portion of the tray Product delivery bin should be cleaned periodically using warm water and any mild general purpose non abrasive cleaner Gasket around product door should be wiped down using warm water any mild general purpose non abrasive cleaner and soft towel Never lubricate the gasket and always check for cracking or deformities which may cause leaks Replace if necessary The coin sensor in the coin mechanism and the bill path in the validator should be checked and cleaned periodically Refer to the manufacturer s instructions for guidance Slide Pusher Assembly should be cleaned periodically using warm water and any mild general purpose non abrasive cleaner After drying the slide assembly needs to have a coat of Armorall applied Care should be taken to ensure liquid does not enter solenoids DO NOT use solvents or abrasive materials to clean any portion of the tray Wash the cabinet with a good detergent or soap mixed in warm water Wax the vender often with a good grade automotive wax Repair any scratches on painted surfaces to prevent corrosion Check the drain pan periodically for dirt debris and proper alignment Clean as needed by removing and cleaning Ensure nothing obstructs the drain tube and drain hose Cleaning of the product delivery bin and condenser area requires removal of the product delivery bin To remove Open the service door Open the product door the bin
93. tor 22 W270 Suction Tube Guard 23 805 410 94x x1 Skid Board 34 24A 627 020 19x x3 DN55 54 Bottom Skirt 24B 622 070 09x x3 DN2145 Bottom Skirt 24G 635 020 11x x3 DN35 Bottom Skirt 25 801 904 26x x1 Security Rod used with Kit 0001 26A 627 011 10x x3 DN55 54 Anti Pilfer Retrofit Kit Assembly 26B 635 010 10x x4 DN35 Anti Pilfer Retrofit Kit Assembly Pike door assembly began 8 31 98 8014CW Includes 70 pieces week of 8 17 98 8014CW 20 pieces 8011CW 006 021 023 024 025 045 046 048 049 050 052 053 054 056 057 058 059 Commercial door assembly W307 was used prior to Pike door assembly 56 ELECTRICAL DIAGRAMS 4 SCHEMATICS DETAIL 57 ELECTRICAL DIAGRAMS 8 SCHEMATICS CABINET DETAIL INDEX NUMBER PART NUMBER PART DESCRIPTION 1 622 070 02x x3 Left Tray Mounting Bracket Domestic DN 2145 622 050 35x x3 DN2145 Export 627 070 21x x3 DN5591 3591 627 070 08x x3 DN5592 3592 627 070 12x x3 DN5593 627 070 25x x3 DN5594 3594 622 050 36 3 Mexico 600 ml DN2145 2 0042 Rear Support Domestic 2145 622 050 33 3 2145 622 050 38 3 Mexico 600 DN2145 627 070 23 3 0 5591 3591 627 070 07 3 DN5592 3592 627 070 11x x3 DN5593 627 070 27x x3 DN5594 3594 3 622 07
94. ture sensor use the keypad on the service door to show cabinet temperature in Fahrenheit by pressing the F key followed by the asterisk key or in Centigrade by pressing the C key followed by the asterisk key The temperature will be shown on the digital display located on the front of the service door 2 If your vender is not equipped with temperature sensor place a thermometer in the center of the C shelf when vender is first powered up Make sure the thermometer is placed in a location that permits reading the temperature with the glass door closed This will prevent the introduction of warm ambient air Adjustments are made by turning the screw in the center of the control Shown in fig 1 clockwise for colder product or counterclockwise for warmer product It is recommended that the control screw be adjusted in very small increments allowing the refrigeration unit to cycle off and then verifying the temperature again using one of the methods listed above prior to further adjustment z a w d w fig 1 Temperature control adjustment Arrow shows location of adjustment screw INSTALLATION AND SETUP LOADING THE VENDER All venders are shipped with assortment of spacers Please contact a Service Representative or refer to the proper Technical Publication for spacer settings Load product in each column one package at a time insuring that the package being loaded is in front of the product push
95. ully Some handheld devices may perform their own processing of DEX data after transfer The success of such operations is independent of this status indication b DEX ERR A communication error occurred This can include handshake error incorrect response or no response from the audit device DEX DEX operation was attempted with out valid DEX password The operation did complete successfully 7 Error Alert When the service door is opened the controller will beep 3 times and display CHK ERRS to service personnel to the presence of error conditions The service personnel should proceed to the List Errors function in Test Mode to determine the failure NORMAL OPERATION MESSAGES At initial power up the program will start and the display will briefly show the software version in use as VER i e 030 41 followed by the default idle message ENJOY A REFRESHING DRINK NOW the user entered point of sale message unless these are overridden by a higher priority status message PROGRAMMING INITIAL PROGRAMMING DATE TIME Proper setting of items such as Happy Hour and Not Available Times as well as obtaining information regarding Door Openings Power Outages etc depend on a correct DATE TIME setting This setting while set at the factory should be checked and changed if necessary Enter SETUP MODE by opening the service door and pressing the S
96. umn number is pressed the price and selection will be displayed momentarily 1 00 then the display will return to just the price Always check the setting for MAX CREDIT before setting prices not applicable to International machines POINTS TO REMEMBER e Prices entered must not exceed the MAX CREDIT set in the system s program DO press the key when setting prices for individual selections 10 PROGRAMMING SET NOT AVAILABLE TIMES Password protected Before entering or changing this setting you must enter the password if one has been assigned This mode allows up to 4 different time periods that use of the machine may be restricted To set Not Available Times enter the SETUP MODE by opening the service door and pressing the Service Button 3 times Press the number 3 key the display will scroll SET NOT AVAILABLE TIME Press the key and the display will show SHUTDOWN Press the A key and the display will show BLOCK 1 which allows selection set up Press the key and the controller will begin displaying selections currently belonging to block until all have been displayed or the key is pressed and display will show ITEM There are now three 3 choices 1 ALL SELECTIONS Press the key and all selections in the vender will be set for not available 2 ONE TRAY Pressing the letter of the shelf tray followed by the key will se
97. use by a qualified service technician who is familiar with proper and safe procedures to be followed when repairing replacing or adjusting any Dixie Narco vender components All repairs should be performed by a qualified service technician who is equipped with the proper tools and replacement components using genuine Dixie Narco factory parts REPAIRS AND OR SERVICING ATTEMPTED BY UNQUALIFIED PERSONS CAN RESULT IN HAZARDS DEVELOPING DUE TO IMPROPER ASSEMBLY OR ADJUSTMENTS WHILE PERFORMING SUCH REPAIRS PERSONS NOT HAVING PROPER BACKGROUND MAY SUBJECT THEMSELVES TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR EVEN FATAL Warning IMPORTANT NOTE This machine should not be used to vend perishable products without the Health Control Kit 622 010 200 04 installed If you wish to vend perishable products please contact Dixie Narco for assistance PRODUCT IDENTIFICATION The age of Dixie Narco products is determined by the date code incorporated in the serial number The vender serial number takes the form xxxx yyyy zz The first 4 digits xxxx identify the specific vender The next 4 digits yyyy identify the manufacturing run that the vender was built in The last two alpha characters zz identify the quarter and the year the vender was built The first alpha character identifies the quarter as follows A 1 Quarter B 2 Quarter 34 Quarter 4 second alpha character
98. utside of vender Do not store the vender with stretch wrap on Stretch wrap could bond to the vender s surface which could damage the finish Remove the shipping boards from the bottom of the vender The shipping boards are attached by the leveling legs To avoid unnecessary damage to the leveling legs or base remove the shipping boards by using a 1 1 2 inch socket type wrench to unscrew the leveling legs Be sure to replace the legs after removing the shipping boards Once the vender is unpacked check the recovery unit for any additional parts price product labels service operation manual other information concerning factory equipped accessories such as coin mech and validator TO AVOID THE POSSIBILITY OF A FIRE HAZARD DO NOT STORE ANYTHING OR ALLOW DEBRIS OF ANY KIND TO ACCUMULATE IN THE BOTTOM OF THE SERVICE AREA AND AROUND THE REFRIGERATION COMPARTMENT OF THE CABINET OR IN FRONT OF THE EVAPORATOR AND CONDENSER COILS WARNING ELECTRICAL POWER NEEDED Refer to the cabinet serial number plate to determine the proper voltage and frequency the machine requires domestically this requirement is 120 VAC 60 Hz The cabinet serial plate also indicates the amperage of the vender The vender must be plugged into its own properly rated single phase alternating current outlet with its own circuit protection fuse circuit breaker DO NOT USE AN EXTENSION CORD GROUND THE VENDER The vender is equipped w
99. x x1 Drain Pan Condensate Export 10A 626 040 70x x3 Assembly Condenser Fan 16W 10 Domestic 10B 626 041 40x x3 Assembly Condenser Fan 16W 22V Export 11A 804 501 14x x1 Condenser Fan Motor 16W Domestic 11B 804 501 18x x1 Condenser Fan Motor 16W Export 12 902 100 29x x1 Silencer 13 801 305 67x x1 Fan Blade Condenser 100CW25S 14 900 800 85x x1 Speed Nut 15 802 600 64x x1 Condenser 16 802 401 30x x1 Dryer 17 902 000 57x x1 Grommet Compressor 18 802 600 63x x1 Evaporator 19 802 401 35x x1 Accumulator 64 ELECTRICAL DIAGRAMS 4 SCHEMATICS SERVICE DOOR 65 ELECTRICAL DIAGRAMS 4 SCHEMATICS SERVICE DOOR FRONT INDEX NUMBER PART NUMBER PART DESCRIPTION 1 622 050 50x x3 Service Door Assembly 3 Point Lock DN2145 627 050 10x x3 Service Door Assembly 3 Point Lock DN55 35 626 051 60 3 Service Door Assembly 3 Point Lock 2145 Export 622 051 70x x3 Service Door Assembly Double Knock Out 3 Point Lock DN2145 627 050 50x x3 Service Door Assembly Double Knock Out 3 Point Lock DN55 35 2 803 857 25x x1 Coin Return Service Door Bezel Label 3 W383 Bezel Coin Return DN2145 not shown 801 810 52x x1 Bezel Service Door 55 35 4A W718 Carriage Bolt 4B W906 Nut 5 800 502 98 1 Assembly Return 58 801 305 22 1 Coin Return Lever Limiter 6 801 518 06x x1

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