PEGAS 160 E DIGITAL
Contents
1. Pos Description LED ON LED over heating Current potentiometer Method switch MMA electrode TIG Panel quick connector Panel quick connector Mains socket with a plug ON OFF switch Oo NO OBS gt Current display 7 GETTING STARTED Insert the mains plug into a suitable 1x230 V or 1 x 110 V mains socket The supply fuses or circuit breaker should correspond to the technical data in section 3 Switch the machine on by the ON OFF switch 7 LED 1 will illuminate 7 1 GETTING STARTED MMA COATED ELECTRODE e Connect the electrode holder and the work lead to terminals 5 and 6 according the instructions on the electrode package get NOTES Prevent touching the electrode any metal material for in this mode the terminals 5 and 6 are under current e By means of the switch 2 select MMA boat To select the current use potentiometer 3 e Insert the coated electrode into the electrode holder 7 2 GETTING STARTED TIG LIFT ARC e Fit the TIG Torch to the minus terminal 5 and fasten it by turning the connector to the right e Connect the work lead to positive terminal 6 and fasten it by turning the connector to the right e Connect the work clamp to the work piece or at the welding table e By means of the switch 2 select TIG ES 7 2 1 How to connect the gas cylinder ALFA IN a s www alfain eu 9 e Ensure that the gas cylinder is secur2. supply voltage then open the enclosure and use a vacuum cleaner to remove any accumulated dirt and dust The welder should also be wiped clean If necessary solvents that are recommended for cleaning electrical apparatus may be used e Troubleshooting and repairing of PEGAS welding equipment should only be carried out only by suitably qualified or competent person e A competent person must be a person who has acquired through training qualification or experience or a combination of them the knowledge and skills enabling that person to safely carry out a risk assessment and repairs to the electrical equipment in question e The person carrying out the servicing needs and repairs must know what to look at what to look for and what to do 9 STATEMENT OF WARRANTY In accordance with the warranty periods stated below ALFA IN guarantees the proposed product to be free from defects in material or workmanship when operated in accordance with the written instructions as defined in this operating manual ALFA IN welding products are manufactured for use by commercial and industrial users and trained personnel with experience in the use and maintenance of electrical welding and cutting equipment ALFA IN will repair or replace at its discretion any warranted parts or components that fail due to defects in material or workmanship within the warranty period The warranty period begins on the date of sale to the end user f warr
3. TRAVIOLET RADIATION is emitted Therefore it is vital that his face is also protected from radiation Ultraviolet rays produce the same harmful effect as sun burning on unprotected skin The operator is obliged to warn anyone near the welding area of the risks that welding involves and to arrange to provide adequate protection equipment It is very important to arrange for sufficient ventilation especially when welding in enclosed spaces We suggest using suitable fume extractors to prevent the risk of intoxication by fumes or gas generated by the welding process The operator must ensure all flammable materials are removed from the work area to avoid any risk of fire The operator must NEVER weld containers that have previously contained petrol lubricants gas or similar flammable materials even if the container has been empty for a considerable time THERE IS A VERY HIGH RISK OF EXPLOSION The operator must be aware of all the special regulations which he needs to conform to when welding in enclosed spaces with a high risk of explosion To prevent electric shock we strongly suggest the following rules Do not work in a damp or humid environment Do not use the welding machine if its cables are damaged in any way Make sure that the earthing system of the electric equipment is correctly ALFA IN a s www alfain eu connected and operational 5 e The operator must be insulated from the metal components connected to the return
4. WELDING INVERTER PEGAS 160 E DIGITAL OPERATING MANUAL ALFA IN a s www alfain eu NA153 3 2 CONTENT INTRO cle SR ce mn 3 2 W SAFETY INSTRUCTIONS AND WARNINGS EON HYT 3 3 ELECTROMAGNETIC COMPATIBILITY a 4 TECHNICAL IDA TA Sanson ttes 6 ee tend 6 5 1 ACCESSORIES TO ORDER 6 6 OPERATOR CONTROLS ER 7 ei 8 LETTING STARTED 8 7 1 GETTING STARTED MMA 8 7 2 GETTING STARTED TIG LIFT ARC A esters 8 7 2 1 How to connect the gas cylinder 8 7 2 2 Basic settings for welding stainless steel DC current 9 8 ROUTINE MAINTENANCE 9 9 STATEMENT OF WARRANTY en etes UN CT DOR 10 10 DISPOSAL AN RNA 11 ALFA IN a s www alfain eu 3 1 INTRODUCTION Congratulations on your new ALFA IN product We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry This Operating Manual has been designed to instruct you on the correct use and operation of your ALFA IN product Your satisfaction with this product and its safe operation is our ultimate concern Therefore p
5. anty is being sought please contact your ALFA IN product supplier for the warranty repair procedure e ALFA IN warranty will not apply to e Equipment that has been modified by any other party other than ALFA IN s own service personnel or with prior written consent obtained from ALFA IN Service Department e Equipment that has been used beyond the specifications established in the operating manual e Installation not in accordance with the installation operating manual e Any product that has been subjected to abuse misuse negligence or accident e Failure to clean and maintain including lack of lubrication maintenance and protection the machine as set forth in the operating installation or service manual e Within this operating manual are details regarding the maintenance necessary to ensure trouble free operation W NOTE wy ALFA IN a s www alfain eu 11 e Warranty repairs must be performed by either an ALFA IN Service Centre an ALFA IN distributor or an Authorised Service Agent approved by the company ALFA IN 10 DISPOSAL Only for EU countries Do not dispose of electric tools together with household waste material n accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and its implementation in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible r
6. ecycling facility ALFA IN a s www alfain eu
7. ed to a building pillar wall bracket or otherwise securely fixed in an upright position Open the gas valve once to blow out possible dirt particles Connect the gas regulator to the gas cylinder valve Connect the gas hose of the TIG torch to the gas regulator Open the gas cylinder valve open the valve on the TIG torch and adjust the gas flow on the gas regulator The flow rate will be shown at the flow meter This should be done according the table below 7 2 2 Basic settings for TIG welding stainless steel DC current Material Tungsten Filler material Welding Argon flow Gas thickness electrode diameter mm current nozzle mm diameter A 110 180 8 ROUTINE MAINTENANCE amp INSPECTION e The only routine maintenance required for the PEGAS range of machines is a thorough cleaning and inspection with the frequency depending on the usage and the operating environment W WARNING wy e Disconnect the PEGAS from the mains supply voltage before disassembling e Special maintenance is not necessary for the control unit parts in the Welder If these parts are damaged for any reason replacement is recommended W CAUTION wy e Do not blow air into the welder during cleaning Blowing air into the welder can cause metal particles to interfere with sensitive electronic components and cause damage to the welder ALFA IN a s www alfain eu 10 clean the welder disconnect it from the mains
8. ing in the rectifier for example open circuit short circuit or lack of power the permitted values cannot be exceeded The welding machines of this type can be marked with the symbol e Before opening the machine switch off the machine and disconnect it from the power socket e Only personnel authorised by this company can carry out maintenance on the machine 3 ELECTROMAGNETIC COMPATIBILITY EMC This welding machine conforms to EN 60974 10 standard However the electromagnetic emissions generated could prove not be compatible with the maximum permitted levels for some classes of electrical equipment such as the following ALFA IN a s www alfain eu 6 e Domestic electronic appliances radios TVs videos telephones burglar alarms etc e Computers robots electro medical instruments and life support systems e Radio television transmitters and receivers e Pacemakers and hearing aids All very sensitive electrical equipment e The operator is responsible for the installation and use of the welding machine If there should be any fault in operations of other systems located in the immediate vicinity of the generator we recommend suspending operations and consulting the manufacturers 4 TECHNICAL DATA Jednotky MMA TIG Mains voltage V Hz 1x230 50 60 Mains protection A 16T Max input power A 31 8 24 Max effective current len A 15 9 12 Weldi
9. lease take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product Read and understand this entire Manual and your employer s safety practices before installing operating or servicing the equipment While the information contained in this Manual represents the Manufacturer s best judgement the Manufacturer assumes no liability for its use PEGAS 160 E DIGITAL welds by those methods a E MMA coated electrodes up to 4 0 mm b TIG lift arc PEGAS 160 E DIGITAL is equipped by Voltage Reduction Device VDR and ecological fan control This new function provides the voltage reduction device VRD When the welding process has finished the VRD reduces the open circuit voltage to 15 V during 60s Inverters PEGAS 160 E DIGITAL generate the open circuit voltage 62V which is safe and is in compliance with the EN 609 74 1 standard However in a certain environment the welder can feel very unpleasant tingling electrical shocks The PEGAS 160 E DIGITAL is such an appliance which will not expose the welders to those unpleasant states There are several advantages of using VRD and fan control No electrical shocks to the welder higher work comfort 2 Lower amount of impurities is driven onto the electronics by the airflow 3 Energy saving 4 Less noise 5 Lower fan wear off 2 JN SAFETY INSTRUCTIONS AND WARNINGS wy e O
10. nce the packing has been opened make sure that the machine is not damaged If in any doubt call the service centre e This equipment must only be used by qualified personnel e During installation any electric work must only be carried out by trained ALFA IN a s www alfain eu 4 personnel The machine must be used in a dry place with good ventilation Make sure that no metal dust can be drawn in by the fan inside the machine as this could cause damage to the electronic circuits It is prohibited to connect more than one INVERTER generator in series or in parallel When installing the machine follow the local regulations on safety The position of the machine must allow easy access by the operator to the controls and connectors When the welding machine is operating all its covers and doors must be closed and well fixed Do not expose the welding machine to direct sunlight or to heavy rain This equipment conforms to protection rating IP23S During welding the welding cables must be located near or at ground level They should be as short as possible The operator must wear gloves clothes shoes and a helmet or a welder s helmet which protect and are fire resistant in order to protect him against electric shock flashes and sparks from welding The operator must protect his eyes with safety visor or mask designed for welding fitted with standard safety filters He should also be aware that during electrical welding UL
11. ng current range AN 5 20 2 160 26 4 5 10 2 160 16 4 Open circuit voltage U20 V 62 0 62 0 ee current DC 100 l2 80 23 2 80 13 2 Welding current DC 60 l2 U2 AN 100 24 0 100 14 0 Welding current DC x l2 U2 AN 2590 160 26 4 2590 160 16 4 Insulation class F Protection IP23S Standards SN EN 60974 1 Dimensions w x x h mm 130x330x230 Weight kg 5 9 ALFA IN continuously strives to produce the best product possible and therefore reserves the right to change improve or revise the specifications or design of this or any product without prior notice Such updates or changes do not entitle the buyer of equipment previously sold or shipped to the corresponding changes updates improvements or replacement of such items 5 EQUIPMENT 5 1 ACCESSORIES TO ORDER Item No Description VMO253 Welding Cable Set 2x 3m 35 50 160A 5 0110 Box blue 4281 Valve Red AR CO2 2 manometers MINI ALFA IN a s www alfain eu 7 S777a Light Reactive Welding Helmet ALFA IN S777a GRAY 705 0307 Torch ABITIG 26 4m V 35 50 705 0308 Torch SR26 8m V 35 50 705 0172 Torch SR17 4m V 35 50 705 0173 Torch SR17 8m V 35 50 712 A011 Set SR17 18 26d 1 6 712 A012 Set SR17 18 26d 2 4 712 A013 Set SR17 18 26d 3 2 400P216175 Electrode T 2 Th 1 6x175 400P224175 ElectrodeT 2 Th 2 4x175 400P232175 Electrode T 2 Th 3 2x175 6 OPERATOR CONTROLS Fig 1 Main parts ALFA IN a s www alfain eu 8 6 1 FRONT PANEL
12. wire e The earthing of the piece being worked could increase the risk of injury to the operator e EN 60974 1 Standard Open circuit voltage During the operation of the machine the highest voltage with which it is possible to come into contact is the open circuit voltage between the welding clamps In our generator this voltage is 58V e The maximum open circuit voltage of the welding machines is established by national and international standards EN 60974 1 depending on the type of weld current to be used on its waveform and on the hazards arising from the work place These values are not applicable to the strike currents and those for stabilisation of the arc that could be above it e The open circuit voltage for as many adjustments as possible must never exceed the values relating to the various cases shown in the following table Case Working conditions Open circuit voltage 1 Places with increased risk of electric shock DC current 113V peak value AC current 68V peak value and 48V effective Places without increased risk of electric shock Torches held mechanically with increased protection for the operator DC current 113V peak value DC current 141V peak value AC current 113V peak value and 80V effective AC current 141V peak value and 100V effective e Incase 1 the dc welding machines with rectifier must be built in such a way that in case of a fault develop
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