Pump 521-1300
Contents
1. Mounted on the piston Model 521 1300 Side 14 MIXON soltin Place the pack box on the other side of the piston Place first the metal washer and then the pack box on the piston Use little grease before mounting The piston is now renovated UU GEI EW 23 a VL a Fy be 2 5 Place the piston in the cylinder to make this moment more easy use a bit of LP 802 on the points of contact between piston and cylinder Make sure piston and cylinder are in line do not use any other tools than your handsl Packing box comes easy in place if you use the washer to push the box in the cylinder Model 521 1300 Side 15 mixon frmowalire colate Piston is now again placed in the cylinder Now we need to place the new ball in the bottom valve of the pump Place the ball stop in position after the ball is placed in the housing Mount ball valve in the cylinder turn clock wise Model 521 1300 Side 16 T n lanovative solutions Pump is now renovated and ready to be build in the dosage unit Now use the three bolds Top view of part picture 64 can be seen on picture 65 Model 521 1300 Side 17 mixon n F falling Important while connecting the axel of the hydraulic motor on the lever arms Make sure the connection is in line Oil LP 802 purchased from Mixon 65 Close the plug of the reservoir and fill A Ee up with oil LP 802 C2. of the cylinder of the pump This area of the piston may under no circumstances be damaged Clean the piston the cylinder and parts which are in contact contaminated with glue hardener Use preferably warm water and brush Most important to follow the recommendations instructions of the adhesive supplier how to clear their parts in contact with the adhesive Do not use under any circumstances sharp metal objects to clean or remove hardened adhesive Model 521 1300 Side 6 m xon fanovalive solang Remove the bottom part of the cylinder of the pump Use large wrench Remove part clockwise Un screwed bottom ball valve house papae ce V vemm TIT TIT Remove the ball stop Take the bottom valve apart Remove the ball Clean the housing with warm water Model 521 1300 Side 7 a Sun Ti IJ u E TUI AES Je gt AA TAR aM Sys Tans M a a 4 4 NT Fs L 5 5 L 1 4 3 a E RCA To s P cite rud I s 5 7 he c Sa pu y Dr eae v VE qx M adm PAW EE A f we f EYE 1 i a a f d E i A A j N UT T oy x s d AK LF uw Y 4 rw 2 I8 P x ds ey b Es i a Br L of bad T A P WOLA din wi a M 1 af 3 Sih OTL AP NL RATEN 427 M s cs wp Ls 9 gt aa Y s a MP a Wa m d TES Dur add a vd E Y CEN A Fi b F al j p Hd i f 4 2 ae NM IN EX A UP m CEN a4 3 1414 Gs u d E b a 3 MA Ld Ye SET id a w U 7 EL sy 4 3 v1 Y 1 p ip
3. IA A be oy b p p x 2 p mns NEN S11 fr 3 r r ts a 9 v N MA T NN T ad 28 j lt 30 B B i PY a i b gt 4 u el Ay 4 j amp s gt Lj lt de 4 p 4 e E 4 4 d z amp mixon Innovative solutions Now we focus on the piston of the pump Start to remove the lower part the piston hub Remove the piston hub and washer on top of the hub We remove all the tightening case from the piston Remove all the O rings scraper and clean the piston hub after parts are taken off Model 521 1300 Side 8 MIXON u ein Allthe parts removed from the hub ULT e e 7 w lt DT gt KUNA 7 a Miia Now remove the O rings from the tightening case Dismantled tightening case Side 9 Model 521 1300 m xon Immerative solatie Pump is now fully dismantled Assure all is 100 clean before you start renovating the pump with new wearing parts Packing set Art Nr 521 1390 Allnew O rings and scrapers Repair set Art Nr 521 1395 All new O rings scrapers and balls When put the pump together make sure all the parts are put on a clean working area Never use violence the put the parts together Never use sharp objects to place parts O rings in place Always use the appropriate tools to put parts together In case of any s
4. d remove the hose s Collect glue and hardener inside the hose in a bucket Release the screws of the connection slave pump on the leveler arms Remove the connection piece Remove the bolts from the top of the hydraulic motor to the leveler arms Model 521 1300 Side 3 m xon Innovative eolutiong Release the arms from the hydraulic motor Place the axel of the hydraulic motor in highest position move up This allows that the top of the piston of the pump can be reached from the opening of the pump distance see picture 12 Here you can place the wrench to release the pump axel from the axel of the hydraulic motor LP 802 f LS E mJ p Model 521 1300 Side 4 ON MIXON x ai Unscrew the piston of the pump from the hydraulic motor Hold the wrench on the top of the pump inspection hole oil in a fixed position and release the axel of the hydraulic motor move counter clockwise with the other wrench SU gt Unscrew the 3 bolds on the underside i of the pump Unscrew and release the three bolts Pump is now ready to be removed Model 521 1300 Side 5 1 ij n N FL rn maj y el mixon fana v lvt Fee ONS Remove all wearing parts oo Take of the pump from the pump distance The washer and O ring will fall off Draw the piston out of the cylinder by the power of or hands Draw in line of the cylinder Carefully draw the piston out
5. erious doubt please contact Mixon for professional assistance 37 Take All the components from the repair set out of the plastic bag and check before you start if all the parts are complete in the set Compare with parts you have removed If set not complete contact Mixon Model 521 1300 Side 10 Vik n innovative SAUNE _ Renovation putnewpartsinplace We start with the renovation of the pack box Place the green O ring over the housing of the pack box Place the gasket in the pack box Model 521 1300 Side 11 44 n frdvalbe colationg Place the metal washer on top of the gasket Place the black O ring over the white scraper and place this in the pack box Place the green O ring over the outside of the pack box in the opening Place the last metal washer on the top of the pack box The pack box is now renovated Model 521 1300 Side 12 mixon fimovalie eolutiong Now we renovate the piston hub all required parts ne LC 1119 lt r 444 M 7 PPR e MIA 2 NW 4 TAN t gym 4 4 A ut Start to place the support ring on the piston Place the sealing on the hub the open end towards the pressure part of the pump Place the gasket Model 521 1300 Side 13 m xon lanovative colationg Place the packing on the hub Like this Place the hub back on the piston insert the ball and screw the valve seat on its place
6. heck after all is installed again correctly if there are no leaks on the pressure or suction side Dense if required Done Model 521 1300 Side 18 Spare parts for 521 1300 pump 521 1390 521 1395 Company details Mixon AB Traktorgatan 5 SE 442 40 Kungalv Sweden Tel 46 303 24 66 60 Fax 46 303 942 55 Web WWW mixon se Mail info mixon se Model 521 1300 packing set repair set Side 19 Pump 521 1300 lE z d OO OOO O NR LON NSE am NN ra LR oo o 9G Side 20 Model 521 1300 rJ 1 1 j p y 7 1 a JU i i JI PED ea GT ek U CFE GL ETLE Pump 521 1300 Refnr Detaljnr Antal Ben mning Bezeichnung fete Rute auaniey oeseription em O sk 8 521 1025 1 j Byel Camp fie 151 0308 2 Mutter Nut Mutter mooie 2 Bricka Washer IScheibe 9 15211335 1 Kolvst ng Pistonrod Kolbenstange a51 0305 t Mutter Nut Mutter 17 20 25 26 27 666 9600 12 1 S kerhetsventil Safetyvalve ____ Sicherheitsventii 5211390 Packningssats Packingset Packungssatz 521 1395 Renoveringssats Repairset Reparatursatz 521 1300 Pump kompl Pump compl Pumpe kompl inkl uttagshus o incl terminal einschl s kerhetsventil housing and safety Entnahmegehduse u valve Sicherheitsventil 521 1302 Pump kompl Pump compl Pumpe kompl exkl
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8. m xon Inmovalive solle Service instruction for displacement pumps Mixon Version 1 1 Before you start make sure you have required tools this instruction the required spares and have answered your possible questions related to the service of this pumps with the technical staff of Mixon 46 303 24 66 60 Purpose A Packing set Change of all o rings or B Repair set Change of all o rings and ball valves Follow these instructions carefully _ Before you start Switch of electricity of the electrical cabinet and release pressure of the glue system by opening the dosage test and switch off the compressed air Tools needed Tools needed Allen key 6 8 10mm Pincers Screwdriver NOT sharp Bolt 16mm Wrench 17 18 19 22mm Large wrench 24 65mm Model 521 1300 Side 1 m xon frrovalie eolntions Close inlet valve to both glue and hardener filter Place bucket under the pumps hoses to collect the glue hardener in the hose between filter and suction side of the pump when the hoses are removed Unscrew the locks of the oil reservoirs on top of the pumps and catch up the oil LP 802 from the reservoirs in a bucket Unscrew the pressure hose including the equalizer from the pump The hose and the equalizer may stay connected Release here Model 521 1300 Side 2 n innovative gotlationg Release the screws of the fixation of the hose on the bottom side of the pumps an
9. uttagshuso excl terminal ausschl s kerhetsventil housing and safety Entnahmegehduse u valve Sicherheitsventil Model 521 1300 Side 21
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