SERVICE MANUAL - Tool
Contents
1. Fig 6 To latch reel slowly pull out hose and allow it to retract after clicks 1 4 Fig 7 To unlatch slowly pull out hose until clicking stops then let hose rewind until hose stop rests against guide To disable ratchet see section in servicing on Ratchet Lock Replacement Removal Ratchet plate is held on with 10mm nuts TENSION ADJUSTMENT Always leave at least 1 2 turns between full extension and when the spring is wound tight A If entire hose cannot be pulled out decrease tension until full extension is possible CAUTION f 3 Failure to test for adequate spring revolutions can cause damage to reel Hazards or unsafe practices MAY result in minor personal injury or product or property damage Reels shipped with hose are pre tensioned at factory Reels shipped without hose are pretensioned after installing hose but before making final hose or inlet connections Fig 8 To pre tension hose reel pull hose out to allow one full wrap of hose to be looped back over drum assembly Hold drum from turning by engaging ratchet fig 6 and loop hose back on drum Repeat until desired tension is achieved After tension is set pull out hose If full hose extension is not possible remove pre tension turns as needed by reversing process SERVICE Remove all tension before servicing Hazards or unsafe practices MAY2. container NOTE If spring is to be replaced when not broken make sure to remove all tension before proceeding If reel has no retraction tension then main spring likely needs replacement To replace main spring e Turn off or lockout air fluid supply to reel e Remove supply hose to swivel e Remove swivel by loosening its hex end round body is 24mm or square body is 27mm e Remove retaining ring and spacer washers from main shaft e Fig 11 Remove spring pocket nuts from stand side of drum NOTE If plastic spool complete spool axle assembly is replaced fig 9 e Pull containerized spring pocket assembly off drum axle If plastic spool axle is part of spool assembly e Reverse procedure to reassemble use thread tape or sealant on Fig 11 hose connections and retension reel see Tension Adjustment SWIVEL REPLACEMENT NOTE Swivel only sold as complete assembly If o rings leak complete swivel must be replaced To replace swivel e Turn off or lockout air fluid supply to reel EX Remove all tension from reel see Tension Adjustment Gy e e Disconnect supply hose to swivel e Fig 12 Remove swivel by loosening hex end round body is 24mm or square body is 27mm and disconnect spool hose e Reverse above procedure and install new swivel use thread tape or sealant on Fig 12 connections PREVENTATIVE MAINTENANCE Hose e Check wear near hose stop and end fitting If barb fitting or
3. hose is damaged then cut off hose end and reattach new barb fitting and clamp e Check wear along entire hose length Replace if needed Swivel e Check leaks by spraying with soapy water from hand spray bottle If bubbles form replace swivel Roller Guide e Check rollers for wear If rollers on one side have more wear than the others then guide position might need readjustment fig 4 Mounting e Check tightness of mounting bolts and condition of safety cable chain and attachment points a SSE OT a SM5130 10A Page 3 of 4 Aero Motive Sep 03 REPLACEMENT PARTS Reference Number Part Number Qty Description H72320025 Swivel 1 4 300 amp 3000 PSI Brass amp Stainless H72320034 Swivel 3 8 300 amp 3000 PSI Brass amp Stainless H72320036 Swivel 1 2 300 amp 3000 PSI Brass amp Stainless 1 H72320037 1 Swivel 1 4 5000 PSI Brass amp Stainless H72320028 Swivel 3 8 5000 PSI Brass amp Stainless H72320030 Swivel 3 8 300 PSI Stainless H72320043 Swivel 1 2 300 PSI Stainless H22520016 Cover Kit 3 Pcs Painted Steel Spool 14 5 Dia 16mm bolts 10mm band clamps 2 H22520017 1 Cover Kit 3 Pcs Stainless Steel Spool 14 5 Dia 16mm bolts 10mm band clamps H22520018 Cover Kit 3 Pcs Painted Steel Spool 19 5 Dia 19mm bolts 10mm band clamps H22520019 Cover Kit 3 Pcs Stainless Steel Spool 19 5 Dia 19mm bolts 10mm band clamps H22510082 Spring and Pl
4. result in minor CAUTION e personal injury product or property damage Before performing any service always disconnect and lock out compressed air or fluid A WARNING and remove all spring tension Hazards or unsafe practices COULD result in severe personal injury or death HOSE INSTALLATION AND REPLACEMENT Remove all tension from reel see Tension Adjustment Remove hose stop remove strain relief 8mm nut unwind hose from reel and unscrew hose from swivelb round body is 24mm hex or square body is 27mm hex Feed new hose through roller guide and through slot in flange Then connect hose to swivel use thread tape or sealant wind onto drum assembly and re tension reel nnn es en a SM5130 10A Page 2 of 4 Aero Motive Sep 03 RATCHET LOCK REPLACEMENT REMOVAL To replace or remove ratchet e Turn off or lockout air fluid supply to reel S e Remove all tension see Tension Adjustment e Fig 9 Remove spool from stand 24mm nut e Fig 10 Replace or remove ratchet lock and spring Replace spool and tighten shaft nut 24mm e Retension see Tension Adjustment Fig 9 MAINSPRING ASSEMBLY REPLACEMENT Never remove spring from its sealed container Replacement springs are in a A WARNING sealed assembly for safety There is no need to remove them Serious injury or death COULD result from removal of spring from its
5. Aero Motive Hose Reels Woodhead Canada LTD Aero Motive Company S E RVI C E W A Woodhead Industries Inc Subsidiary W A Woodhead Industries Inc Subsidiary Mississauga Ontario Canada Kalamazoo MI USA MAN UAL 905 624 1079 FAX 905 624 9151 269 337 7700 FAX 800 333 6119 www woodhead ca www aeromotive com techhelp aeromotive com IMPORTANT SAFETY INSTRUCTIONS Please read this manual carefully and follow its instructions The following safety precautions call attention to potentially dangerous conditions A DANGER Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death i Hazards or unsafe practices which MAY result in minor personal injury or product or CAUTION property damage Failure to read understand or follow these instructions could lead to hazards or unsafe A WARRING practices which COULD result in severe personal injury or death Operators need to be instructed on the safe proper use and maintenance of this product A CAUTION Keep this manual for future reference Hazards or unsafe practices MAY result in minor personal injury or product or property damage INSTALLATION MOUNTING Reels complete with hose come set at proper tension and are ready to install Fig 1 The fixed base of reel allows mounting in several different positions including wall mounted base down
6. astic Spool Assembly for W Series H41220172 Spring Assembly for low pressure A Series H41220178 Spring Assembly for low pressure B Series H41220173 Spring Assembly for medium pressure A Series H41220179 Spring Assembly for medium pressure B Series H41220174 Spring Assembly for high pressure A Series 3 H41220180 1 Spring Assembly for high pressure B Series H41220175 Spring Assembly for Stainless low pressure A Series H41220181 Spring Assembly for Stainless low pressure B Series H41220176 Spring Assembly for Stainless medium pressure A Series H41220182 Spring Assembly for Stainless medium pressure B Series H41220177 Spring Assembly for Stainless high pressure A Series H41220183 Spring Assembly for Stainless high pressure B Series H73130044 Hose Stop Kit 1 4 ID 4 H73130045 1 Hose Stop Kit 3 8 ID H73130046 Hose Stop Kit 1 2 ID 5 H46220008 1 Ratchet Kit Spool 12 Dia H46220010 Ratchet Kit Spool 14 5 Dia amp 19 5 Dia 6 H44110031 1 Roller Kit Kit of 6 Rollers and Pins open reels only 8mm nuts H71130047 Hose Kit 4 30ft 300 PSI PVC H71130050 Hose Kit 3 8 30ft 300 PSI PVC 7 H71130052 1 Hose Kit 3 8 50ft 300 PSI PVC H71130054 Hose Kit 1 2 30ft 300 PSI PVC H71130055 Hose Kit 1 2 50ft 300 PSI PVC Call factory for other hose kits Nae eei a eenn ns ee ee eee ee a Te SM5130 10A Page 4 of 4 Aero Motive Sep 03
7. or base up If moving guide arm three nuts 17mm SS or 19mm painted on side of reel must be removed General Mounting Requirements e Fig 2 Main shaft must be horizontal e Fig 3 Swivel inlet must be connected with flexible hose Rigid pipe may cause premature wear and affect performance e Fig 4 Centerline of spool assembly must be in line with hose pull out To adjust guide arm remove screws holding it to base and rotate to desired group of mounting holes A secondary support chain is required for all objects mounted over head to protect A WARNING personnel in case of failure in mounting hardware or structure SECONDARY SUPPORT Fig 5 Attach support cable chain to one of the slots in guide arm Other end of support cable to be attached to a support other than main one supporting the hose reel The safety chain cable should allow reel to drop no more than 6 to 12 inches if primary connection is released nn eee SM5130 10A Page 1 of 4 AeroMotive Sep 03 ADJUSTMENT RATCHET LOCK To avoid damage to the reel or personnel always hold on to hose while it is rewinding A CAUTION Hazards or unsafe practices which MAY result in minor personal injury or product or property damage Ratchet clicks four times every half spool revolution
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