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ZU-606

1. 7 17 x 10 18 3holes 11 x 17 8 1 x 11 Type of paper 64 to 90 g m of the high quality paper and the plain paper e Special paper is not guaranteed The punching of label paper tab paper OHP paper blueprint master and bind ing holed paper are not allowed Paper size A3 B4 11 x 17 8 x 14 8K e For B4 paper including the mix of the paper the com bination with the stapling mode is not available Type of paper 64 to 90 g m of the high quality paper and the plain paper e Special paper is not supported Label paper tab paper transparency film paper holed paper and low stiffness paper are not supported in Z folding mode Paper size 8 1 x 14 Type of paper 64 to 90 g m of the high quality paper and the plain paper e Special paper is not supported Label paper tab paper transparency film paper holed paper and low stiffness paper are not supported in folding mode Service Manual 3 1 PRODUCT SPECIFICATIONS Field Service Ver 1 0 Jul 2009 Paper curling 5 sheets of paper immediately after the printing AO7TT1CO06AA ZU 606 a Excluding the OHP paper Amount of curl 15 mm or less OHP paper Amount of curl 10 mm or less D Maintenance Maintenance Same as the main body Machine service life Same as the main body LL lt O E Machine specifications Power requirements 100 to 240 VAC automatic switching DC5 V supplied from the main body Max power 120
2. A07TF2C023DA NOTE e When bind the wiring harness band 1 face them to the arrow marked direction 2 to avoid the contact with the conveyance section of the main body A07TF2C024DA 4 Remove two screws 1 and remove the punch motor assy 2 NOTE e When reinstalling the punch motor assy 2 press the punch motor gear 3 to the gear 4 Be sure to check that the gears rotate smoothly and there is appropriate backlash AO7TF2C012DA Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 2 PERIODICAL MAINTENANCE PROCEDURE 5 Remove the C clip 1 and remove the punch clutch 2 NOTE e When reinstalling punch clutch 2 be sure to check the stopper 3 is engaged with a projection 4 of metal plate ZU 606 AO7TF2C512DA 6 Reinstall the above parts following the removal steps in reverse LLI O Z lt lt Z LLI H Z lt Y111420 1 Service Manual 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM 3 1 Items not allowed to be disassembled and adjusted A Paint locked screws NOTE e To prevent loose screws a screw lock in blue or green series color is applied to the screws e The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation e If the screw lock coated screws are loosened or removed be sure to apply a screw lock
3. 1 and discon nect the connector 2 and remove the paper size detect board 3 AO7TF2C515DA 4 Reinstall the above parts following the removal steps in reverse 26 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 4 HOW TO USE THE ADJUSTMENT SECTION ADJUSTMENT SETTING 4 HOW TO USE THE ADJUSTMENT SECTION e Adjustment Setting contains detailed information on the adjustment items and proce dures for this machine e Throughout this Adjustment Setting the default settings are indicated by ZU 606 Advance checks Before attempting to solve the customer problem the following advance checks must be made Check to see if e The power supply voltage meets the specifications e The power supply is properly grounded e The machine shares the power supply with any other machine that draws large current intermittently e g elevator and air conditioner that generate electric noise e The installation site is environmentally appropriate high temperature high humidity direct sunlight ventilation etc levelness of the installation site e The original has a problem that may cause a defective image e The density is properly selected e The original glass slit glass or related part is dirty e Correct paper is being used for printing e The units parts and supplies used for printing developer PC drum etc are properly replenished and replaced when they reach the end of their useful service lif
4. TT H lt lt 1 Screws not allowed to be removed 2 Z folding section e The screws position the clearance of the conveyance guide plate The precision of the Z folding may be affected if it is disassembled Never loosen or remove these screws O RUK EE DFE SN Ak DE OG ae AC ER aL ra Al 1 Screws not allowed to be removed 2 Conveyance guide plate AO7TF2C513DA Y111420 1 Service Manual 9 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 3 2 Disassembly reassembly parts list Right cover P 12 Punch unit P 17 MAINTENANCE 10 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM 3 3 Disassembly reassembly procedure 3 3 1 Rear cover 7 Remove the screw 1 and the clamp 2 and remove the power cord 3 A109F2C500DA 2 Loosen the screw 1 and remove two screws 2 and remove the rear cover 3 A07TF2C509DA 3 Reinstall the above parts following the removal steps in reverse Y111420 1 Service Manual 11 ZU 606 LLI O Z lt Z LLI H Z lt 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 3 3 2 Upper cover 1 Remove the Z folding unit See P 14 ZU 606 2 Remove four screws 1 and remove the upper cover 2 A07TF2C001DA 3 Reinstall the above parts following the removal steps in reverse LLI Z lt Z LLI H Z lt gt 3 3 3 Right cover 1
5. 3 by moving it vertically by referring to the markings 2 and then tighten the four screws 1 e When the skew pattern is 4 move the back side of the 2nd stopper assembly 3 upward 5 e When the skew pattern is 6 move the back side of the 2nd stopper assembly 3 downward 7 5 Replace the Z folding conveyance unit and then perform the Z folding printing operation and check to see if the skew of the 2nd folding is within the standard value 6 Repeat steps 4 to 6 until the stan dard value can be obtained Z LU N Zz LLI U D QO lt AO7TF3C509DA Y111420 1 Service Manual 31 5 MECHANICAL ADJUSTMENT Field Service Ver 1 0 Jul 2009 5 4 2nd stopper position adjustment e Conduct this adjustment when the 2nd folding position cannot be adjusted from the ser vice mode or the skew of the 2nd folding cannot be adjusted by the procedure in 6 3 2nd folding skew adjustment NOTE This adjustment affects the 2nd Z fold amount and 2nd Z fold position Be sure therefore to perform the following adjustment procedure whenever this adjustment has been completed e 2nd folding skew adjustment See P 31 e 2nd Z fold Position of the service mode See P 605 of the main body service manual ZU 606 1 Conduct the Z folding printing opera tion to move the 2nd stopper 1 to the home position and then turn OFF the main power switch of the main body 2 Open the front door and pull
6. ITEM Field Service Ver 1 0 Jul 2009 7 Remove the screw 1 the slit circu lar disc 2 and the belt 3 and remove the main motor assy 4 ZU 606 AO7TF2C017DA 8 Remove four screws 1 and remove the main motor 2 LLI O Z lt 2 TT H lt lt L A07TF2C018DA 9 Reinstall the above parts following the removal steps in reverse 22 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM 3 3 10 Registration motor M1 1 Remove the Z folding unit See P 14 ZU 606 2 Disconnect the connector 1 and remove three screws 2 and remove the registration motor assy 3 3 Remove the screw 1 4 Remove four screws 2 and remove the registration motor 3 LLI O Z lt Z LLI H Z lt A07TF2C020DA 5 Reinstall the above parts following the removal steps in reverse Y111420 1 Service Manual 23 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 3 3 11 Punch shift motor M5 1 Remove the Z folding unit See P 14 2 Remove the rear cover See P 11 ZU 606 3 Disconnect two connectors 1 and remove three screws 2 and remove the punch shift motor assy 3 3 AO7TF2C021DA 4 Disconnect the connector 1 and remove two screws 2 and remove the punch shift motor 3 LLI O Z lt Z LLI H Z lt NOTE e When installing the punch shift motor assy adjust its position so that there is a clearance
7. W or less consumption Dimensions 169 mm W x 660 mm D x 1027 5 mm H 6 65 inch W x 25 98 inch D x 40 45 inch H Weight 45 kg 99 21 Ib F Operating environment Temperature 10 to 30 C Humidity 15 to 85 RH with no condensation NOTE e These specifications are subject to change without notice 4 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 2 PERIODICAL MAINTENANCE PROCEDURE MAINTENANCE 2 PERIODICAL MAINTENANCE PROCEDURE 2 1 Punch section ZU 606 2 1 1 Replacing the punch scraps conveyance motor M7 A Periodical replaced parts cycle e Punch scraps conveyance motor Every 1 000 000 counts B Procedure 1 Remove the Z folding unit See P 14 2 Disconnect the connector 1 and remove two screws 2 and remove the punch scraps conveyance motor assy 3 LLI O Z lt Z LLI H Z lt AO7TF2C511DA 3 Remove two screws 1 and remove the punch scraps conveyance motor 2 AO7TF2C011DA 4 Reinstall the above parts following the removal steps in reverse Y111420 1 Service Manual 5 ZU 606 LLI O Z lt p TT H lt lt L 2 PERIODICAL MAINTENANCE PROCEDURE Field Service Ver 1 0 Jul 2009 2 1 2 Replacing the punch clutch CL1 A Periodical replaced parts cycle e Punch clutch Every 1 000 000 counts B 1 2 Procedure Remove the Z folding unit See P14 Remove the punch unit See P17 3 Cut three wiring harness bands 1
8. after the screws are tightened ZU 606 B Red painted screws NOTE e The screws which are difficult to be adjusted in the field are painted in red in order to prevent them from being removed by mistake e Do not remove or loosen any of the red painted screws in the field It should also be noted that when two or more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE e Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting LLI O Z lt lt Z LI H Z lt D Removal of PWBs N CAUTION e When removing a circuit board or other electrical component refer to Handling of PWBs and follow the corresponding removal procedures e The removal procedures given in the following omit the removal of connectors and screws securing the circuit board support or circuit board e Where it is absolutely necessary to touch the ICs and other electrical components on the board be sure to ground your body 8 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM E Parts not allowed to be removed 1 Punch section e The precision of the punch edges is ensured in the punch unit The normal punch opera tion may be affected if it is disassembled Never loosen or remove these screws and retaining rings ZU 606 AO7TF2C510DA LLI O Z lt p
9. 0 1 Service Manual 1 1 PRODUCT SPECIFICATIONS Field Service Ver 1 0 Jul 2009 Z folding Folding length ZU 606 AO7TT1C010AA 4 2 11x17 215 or less 8K 1 194 or less 1 Only for the Taiwan market LL lt O Folding precision 2 mm or less 2 mm or less 1st folding 2nd folding AO7TT1C011AA Folding Folding length enn L AO7TT1C003AA rm 8 1 x 14 263 or less 2 mm or less TL AO7TT1CO04AA Folding precision 2 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 1 PRODUCT SPECIFICATIONS Maximum tray capacity 80 g m The maximum number of sheets for the FS main tray at the Z folding operation e Z folding continuous Max 30 sheets e Z folding stapling See the table below No of sheets per staple No of set on No of fold sheets po OT UMO the main tray sheets 1 to 40 sheets 1 sheet 41 to 90 sheets C Type of paper No punch mode Punch mode Z folding mode Folding mode Y111420 1 ZU 606 Not guaranteed LL z O Same as the main body Paper size e Combination with the folding saddle stitching mode is not available Metric area 2holes A3 B4 A4 A4S B5 BSS A5 A5S 8K 1 16K 1 16KS 1 8 x 13 8 1 x 13 8 1 x 13 8 1 5 x 13 1 4holes A3 B4 A4 B5 8K 1 16K 1 1 Only for the Taiwan market Inch area 2holes 11 x 17 8 17 x 14 8 17 x 11 8 1 x 115 5 1 X 8 1 5 17 X 8 19 7 17 X 10 1
10. A 7 Reinstall the above parts following the removal steps in reverse Y111420 1 Service Manual 19 ZU 606 LLI O Z lt p TT H lt lt L 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 3 3 8 Punch motor M4 1 2 Remove the Z folding unit See P 14 Remove the punch unit See P 17 3 Remove two screws 1 and remove the punch motor assy 2 NOTE e When reinstalling the punch motor assy 2 press the punch motor gear 3 to the gear 4 Be sure to check that the gears rotate smoothly and there is appropriate backlash 2 AO7TF2C012DA 4 Remove two screws 1 and discon nect the connector 2 and remove the punch motor 3 A07TF2C013DA 5 Reinstall the above parts following the removal steps in reverse 20 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM 3 3 9 Main motor M6 1 Remove the Z folding unit See P 14 2 Remove the upper cover See P 12 ZU 606 3 Remove four screws 1 and remove the conveyance upper cover 2 AO7TF2C014DA LLI O Z lt p TT H lt lt 4 Remove the Z folding conveyance unit See P 18 5 Remove three screws 1 and dis connect the connector 2 and remove the harness from three wire saddles 3 6 Remove the screw 1 and remove the conveyance encoder sensor PS10 2 AO7TF2C016DA Y111420 1 Service Manual 21 3 OTHER MAINTENANCE
11. Option Printer ZU 606 SERVICE MANUAL Code Y111420 1 PUBLICATION ISSUED BY Olivetti S p A 77 Via Jervis 10015 Ivrea TO Italy Copyright 2009 Olivetti All rights reserved Field Service Ver 1 0 Jul 2009 CONTENTS ZU 606 OUTLINE 1 PRODUCT SPECIFIC AMONG re 1 MAINTENANCE 2 PERIODICAL MAINTENANCE PROCEDURE rannunnnnnnonnnnnnnnnnnnnennnnnrnnnnnnnnnnnnnennnne 5 21 POING ES SCO D 5 2 1 1 Replacing the punch scraps conveyance motor M7 5 2 1 2 Replacing the punch clutch CL1 6 3 OTHER MAINTENANCE ITEM sente R 8 3 1 Items not allowed to be disassembled and adjusted 8 3 2 Disassembly reassembly parts list 10 3 3 Disassembly reassembly procedure 11 3 3 1 FC 05 EEE 11 3 3 2 OC COWS EN EE EN 12 3 3 3 1 91800 EE ee E a seas etree 12 3 3 4 FONE CON GY EEE EEE EE 13 3 3 5 2 6 1 ao RENEE EE EE 14 3 3 6 PIG 0 EEE EE E 17 3 3 7 Z folding conveyance unit 18 3 3 8 PT vr 20 3 3 9 Main MOTO IMIG RP ea aea eai pai EE aen 21 3910 Registration Motor ML ecran en nee ane resani 23 TL PT INNI 24 3 3 12 Main motor cooling fan FM1 rrrranennnnennnrenanennnnnnnnnnnnnnnnnnennernnnrnnnnennnnennn 25 29 19 ZU COMMON DOM UC na eee es ns eee ee 26 3 3 14 Paper size detect board PSDTB 26 ADJUSTMENT SETTING 4 HOW TO USE THE ADJUSTMENT SECTION 27 5 MECHANGAL ADJUSTMENT sauser dan ha naue ane ie arsemeriden 28 5 1 Gate solenoid Lw adjus
12. Remove the Z folding unit See P 14 2 Remove three screws 1 and remove the right cover 2 AO7TF2C002DA 3 Reinstall the above parts following the removal steps in reverse 12 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM 3 3 4 Front cover 1 Remove the Z folding unit See P 14 ZU 606 2 Remove three screws 1 and remove the front cover 2 A07TF2C003DA 3 Reinstall the above parts following the removal steps in reverse LLI O Z lt Z LLI H Z lt gt Y111420 1 Service Manual 13 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 3 3 5 Z folding unit A Removal from the finisher Open the front door of finisher 1 Remove two screws 2 and slide the finisher as shown in the illustration N x CCC Ai A109F2C501DA NOTE e To mount the finisher align the hook portions of the mounting bracket 1 and 2 with the upper and lower holes 3 in the finisher Then push the finisher toward the rear e ESA 19 gt MAINTENANCE 3 Disconnect three connectors 1 and remove the finisher AO7TF2C502DA 4 Reinstall the above parts following the removal steps in reverse 14 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM B Removal from the main body 1 Remove the finisher See P 14 2 Remove the punch waste box 1 ZU 606 A07TF2C503DA 3 Remove thre
13. arness 3 passes the wiring harness band 1 from left to right from the view of the rear e Be sure to bind the wiring harness band 1 with sufficient length of the 2 4 wiring harness 3 when the punch unit move to forward LLI O Z lt p TT H lt lt AO7TF2C005DA 6 Remove four screws 1 and remove the punch unit 2 AO7TF2C006DA 7 Reinstall the above parts following the removal steps in reverse Y111420 1 Service Manual 17 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 3 3 7 Z folding conveyance unit 1 Remove the Z folding unit See P 14 2 Remove the upper cover See P 12 3 Pull out the Z folding conveyance unit 1 4 Disconnect three connectors 1 and remove two screws 2 and remove the arm 3 LLI O Z lt L p TT H lt lt L A07TF2C008DA 5 Reinstall the Z folding conveyance unit back again 18 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM 6 Remove four screws 1 and remove Z folding conveyance unit 3 to the front 4 by holding the rails 2 at the both sides ZU 606 NOTE e When placing the Z folding convey ance unit place it on the flat sur face with its top or left side down e When reinstalling the Z folding con veyance unit be sure to place the rails on the rail holders 1 at four positions LLI O Z lt p TT H lt lt A07TF2C010D
14. d then tighten two screws 4 Standard value b 2 mm to 4 6 mm Z LLI N Z LLI U z m lt AO7TF3C507DA 28 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 5 MECHANICAL ADJUSTMENT 5 2 1st folding skew adjustment e Conduct the 1st folding skew adjustment when the skew of the 1st folding is not within the standard value NOTE e This adjustment affects the 1st Z fold position Be sure therefore to perform 1st Z fold Position of the service mode whenever this adjustment has been completed See P 605 of the main body service manual 1 Remove the upper cover See P 12 2 Perform the Z folding printing opera tion on A3 or 11 x 17 paper and check to see if the skew of the 1st folding is within the standard value a Standard value a 2 mm or less When the value is not within the standard value perform the following procedure AO7TF3C505DA 3 Open the front door and pull out the Z folding conveyance unit 4 Remove four screws 1 and remove the conveyance upper cover 2 AO7TF2C014DA Y111420 1 Service Manual 29 ZU 606 Z LU N Zz LLI U zZ m lt 5 MECHANICAL ADJUSTMENT Field Service Ver 1 0 Jul 2009 5 Loosen four screws 1 6 Adjust the 1st stopper assembly 2 by moving the front side of the assembly to right and left by referring to the markings 3 and then tighten the four screws 1 e When the skew patt
15. e 10 Loosen four screws 10 17 Lift up the shaft 12 upward enough to remove the belt 11 from the pul ley 8 and then rotate the pulley 8 without moving the shaft 2 and the 2nd stopper 9 so that the screw 1 faces outside 12 Tighten two screws 1 13 Tighten four screws 10 NOTE e Before tightening the screws 10 be sure to check the tension is exerted on two belts 11 14 Repeat the steps 3 to 5 to adjust the 2nd stopper to the position within the standard value ZU 606 Z LU N Zz LLI U zZ m lt 12 AO7TF3C511DA Y111420 1 Service Manual 33 5 MECHANICAL ADJUSTMENT Field Service Ver 1 0 Jul 2009 ZU 606 Blank Page Z LL a H Z L H 2 Q lt 34 Service Manual Y111420 1 UPDATING STATUS DATE UPDATED PAGES PAGES CODE 10 2009 1STEDITION Y111420 1
16. e e Toner is not running out N CAUTION e To unplug the power cord of the machine before starting the service job proce dures e If itis unavoidably necessary to service the machine with its power turned ON use utmost care not to be caught in the scanner cables or gears of the exposure unit e Special care should be used when handling the fusing unit which can be extremely hot e The developing unit has a strong magnetic field Keep watches and measuring instruments away from it e Take care not to damage the PC drum with a tool or similar device e Do not touch IC pins with bare hands Z LL N Z L D 2 Q lt Y111420 1 Service Manual 27 5 MECHANICAL ADJUSTMENT Field Service Ver 1 0 Jul 2009 5 MECHANICAL ADJUSTMENT 5 1 Gate solenoid Lw adjustment e Make this adjustment when the gate solenoid Lw SD1 is replaced with a new one ZU 606 7 Remove the Z folding unit see P 14 2 Remove the front cover See P 13 3 Pull out the Z folding conveyance unit 4 Loosen two screws 1 and then visu ally adjust so that the gate Lw 2 maintains the standard value a rela tive to the guide plate 3 Then tighten the two screws 1 Standard value a 3 mm to 5 mm 5 Loosen two screws 4 and adjust the gate Lw 2 so that the clearance between the gate Lw 2 and the guide plate 3 gets to the standard value b while gate solenoid Lw turns ON and the plunger 5 is pulled an
17. e screws 1 and two washers 2 Ga TPE I Spy A TAE S l E S S S S S H S S S S Z Z I E E E S S L p lt NE Ss Ss SS amp amp amp amp amp amp lt 5 4 Disconnect three connectors 1 NOTE e When reconnecting the connectors make sure that the harness of the Z folding unit is placed below the cable 2 of the horizontal transport unit Y111420 1 Service Manual 15 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 5 Remove the Z folding unit 1 CAUTION e Make available collective manpower of an appropriate size for transport ing the machine TA Apr DE AQ Ag GF H AO7TF2C506DA NOTE e When reinstalling the Z folding unit use the upper lower brackets 1 as a guide for positioning the Z folding unit A LA iff fd T nr _ li J ZT D R RI AR D Y oF DA MAINTENANCE AO7TF2C507DA 6 Reinstall the above parts following the removal steps in reverse 16 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM 3 3 6 Punch unit 1 Remove the Z folding unit See P 14 2 Remove the rear cover Er See P 11 gt 3 Remove the right cover See P 12 4 Pull out the Z folding conveyance unit 1 5 Cut the wiring harness band 1 and disconnect two connectors 2 NOTE e When bind the wiring harness band 1 be sure to bind it so that the wir ing h
18. ern is 4 move the front side of the 1st stopper assembly 2 to the left 5 e When the skew pattern is 6 move the front side of the 1st stopper assembly 2 to the right 7 7 Replace the Z folding conveyance unit and then perform the Z folding Z zmir i printing operation and check to see if a 2 1 the skew of the 1st folding is within 4 the standard value 8 Repeat steps 5 to 7 until the stan dard value can be obtained ZU 606 t a EE nn AO7TF3C508DA Z LU N Z LU U m lt 30 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 5 MECHANICAL ADJUSTMENT 5 3 2nd folding skew adjustment e Conduct the 2nd folding skew adjustment when the skew of the 2nd folding is not within the standard value NOTE e This adjustment affects the 2nd Z fold position Be sure therefore to perform 2nd Z fold Position of the service mode whenever this adjustment has been com pleted See P 605 of the main body service manual ZU 606 1 Perform the Z folding printing opera tion on A3 or 11 x 17 paper and check to see if the skew of the 2nd a LE folding is within the standard value ar Standard value a 2 mm or less When the value is not within the standard value perform the following procedure AO7TF3C506DA 2 Open the front door and pull out the Z folding conveyance unit 3 Loosen four screws 1 4 Adjust the 2nd stopper assembly
19. of a as specified below at the front and rear sides and make sure that the motor assy is horizontal Adjustment value a 2 mm AO7TF2C514DA 5 Reinstall the above parts following the removal steps in reverse 24 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 3 OTHER MAINTENANCE ITEM 3 3 12 Main motor cooling fan FM1 1 Remove the Z folding unit See P14 2 Remove the rear cover z See P11 3 Remove the upper cover See P 12 4 Disconnect the connector 1 and remove four screws 2 and remove the harness from wire saddle 3 and remove the main motor cooling fan assy 4 5 Remove two screws 1 and remove the main motor cooling fan 2 LLI O Z lt Z LLI H Z lt A07TF2C026DA 6 Reinstall the above parts following the removal steps in reverse Y111420 1 Service Manual 25 3 OTHER MAINTENANCE ITEM Field Service Ver 1 0 Jul 2009 3 3 13 ZU control board ZUCB 1 Remove the Z folding unit See P 14 2 Remove the punch unit See P 17 R gt N 3 Disconnect all thirteen connectors from the ZU control board 4 Remove seven board supports 1 and remove the ZU control board 2 AO7TF2C516DA LLI Z 5 Reinstall the above parts following the removal steps in reverse Z LL 5 3 3 14 Paper size detect board PSDTB I 1 Remove the Z folding unit See P 14 2 Remove the punch unit See P 17 3 Remove two screws
20. out the Z folding conveyance unit 3 Check to see if the distance between the 2nd stopper 1 and inside edge of the guide plate 2 is within a stan dard value Standard value a 20 0 5 mm 4 When the value is not within the standard value perform the following procedure 5 Loosen two screws 3 with the hex wrench and then adjust the distance between the 2nd stopper 1 and the inside of the guide plate 2 so that it gets to the standard value a NOTE e Be sure not to rotate the actuator 5 of the 2nd stopper home sensor 4 during the adjustment It may be moved from the home position e Conduct the following steps 6 to 14 only if you cannot reach to the screws 3 with the hex wrench when they are located in side of the 2nd stopper assembly Z LU N Z LLI U z m lt AO7TF3C510DA 32 Service Manual Y111420 1 Field Service Ver 1 0 Jul 2009 5 MECHANICAL ADJUSTMENT 6 Rotate the shaft 2 so that you can reach to two screws 1 with the hex wrench 7 Loosen two screws 1 8 Rotate the shaft 2 so that the actua tor 3 is roughly positioned to the home position 5 of the 2nd stopper home sensor 4 NOTE e Never remove the screw 6 from the actuator 3 e At the appropriate position the anti rotation pin 7 points upward when the actuator 3 faces to the left 9 Rotate the pulley 8 to move the 2nd stopper 9 to the position within the standard valu
21. tment cccceccceeceeeeeseeeeeeesueececeseueceeesaeetueseueeseeenaes 28 5 2 18st folding Skew adjustment 29 5 3 2nd folding SKEW adjustment 31 5 4 2nd stopper position adjustment ss 32 ZU 606 OUTLINE LLI O Z lt Z LLI H Z lt gt ADJUSTMENT SETTING Field Service Ver 1 0 Jul 2009 909 NZ JNNILNO JONYNALNIYIN Blank Page ONILLAS IN3NLSNAV ii Field Service Ver 1 0 Jul 2009 1 PRODUCT SPECIFICATIONS OUTLINE 1 PRODUCT SPECIFICATIONS A Type Type Z folding multi punching device B Functions Punch Punching method Reciprocal punching method punching each paper No of holes Metric area 2 holes 4 holes switched automatically Inch area 2 holes 3 holes switched automatically Hole diameter Metric area 6 5 mm 0 5 mm Inch area 8 0 mm 0 5 mm Hole position Metric area 11 0 mm 5 mm Inch area 9 5 mm 5 mm Hole pitch Metric area 80 mm 0 5 mm Center of the Inch area paper 108 mm 0 5 mm Inch area 9 5 mm 5 mm gt Hole pitch 108 mm 0 5 mm yE Center of the Hole pitch 108 mm 0 5 mm paper Metric area 11 0 mm 5 mm Hole pitch 21 mm 0 5 mm Hole pitch 70 mm 0 5 mm Center of the paper Hole pitch 21 mm 0 5 mm A07TT1C012AA Folding method Buckle folding method with the roller pair ZU 606 LL z O Y11142

ZU-606

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