- Brunswick
Contents
1. will explain basic troubleshooting for 5 pin Indexing Board An instrument that can measure DC and AC voltage such as a multi meter is required for proper troubleshooting Electronic 5 Pin Indexing Kit Description The Electronic Five Pin Indexing kit is built with an electronic delay board as the center of the Electronic Five Pin Indexing System The Electronic Five Pin Indexing Board is connected to 24Vac power Reed switch and 115 volt AC solenoid When the Reed switch senses the magnet on the 4 spoon of the turret the Reed switch will activate a 0 8 1 second delay After the time delay the solenoid will pull the lever on the turret indexing bell crank releasing the pins to the deck The 5 pin indexing board sends 115 volt AC to the solenoid which will be energized for about 0 5 to 0 6 seconds 5 PIN INDEXING BOARD TER e 24VAC 5 RED _ J1 ee ae 1 5 24VAC 32 KN 1 BLACK IN 2 BLACK BLACK SOLENOID POWER 3 WHITE 24vac D CON 2 NBU OUTPUT 4 WHITE IN s 3 SOLENOID CON 4 J3 UP 115VAC swt NO SOLENOID SW MAG SPDT Ne GROUND REED SWITCH Kona REED SWITCH 12 Figure 1 Troubleshooting and Diagnostic Procedure In the following article we will explain basic troubleshooting for the Electronic Five Pin Indexing Board For correct troubleshooting a multi meter instrument that can measure both DC and AC vo2. 2023 000 attached to the solenoid bracket assembly 4 pin con nector with 2 heavy black cables with 2 fork terminals on one end and 2 spade terminals on the other Refer to Figure 6 ln 82 00 2 BLACK z BLACK 5 SOLENOID J2ON 4 WHITE Ne WHITE 5 PIN N INDEXING Bieke elle BLACK D BOARD 1 gt wo R D 145VAC WHITE WHITE POWER 3 gt l Z G 26 00 Figure 6 1 Route the long heavy cable with the spade terminals through the grommet in the wire channel continuing inside the channel to the circuit board enclosure 2 Connect the 4 pin connector into the circuit board 3 Secure using cable ties 4 Route the 26 leg of this cable with fork terminals to terminal strips TS1 5 Attach the fork 6 Attach the fork Figure 7 terminal connected to the black wire to terminal 3 on contactor RL3 terminal connected to the white wire to terminal B on TS 1 Refer to Se SU TST LS ato ug a 0G S 0 SS EOT 5 PIN INDEXING SOLENOID CABLE 115 VAC 12 752023 00 Figure 7 i NOTE The power to the solenoid must be 110 to 120VAC The best way to connect the 115Vac power cord to th
3. Brunswick Installation Instructions Brunswick Electronic Five Pin Indexing Kit 12 862028 000 The purpose of this kit is to replace five pin indexing components that wear and can cause pinsetter stops with a positive index electronic system that eliminates wear and reduces pinsetter stops in this critical area of the A Jet Back or A 2 pinsetter Packaging lea 12 862028 000 Electronic Five Pin Indexing Kit 1 ea 10 229455 000 12 150321 000 11 010820 015 11 101208 000 11 125102 015 11 005090 015 11 190006 015 11 176006 015 11 625538 000 11 602101 000 12 150400 000 12 150344 000 12 150345 000 12 150336 000 12 150320 000 12 752023 000 11 190006 015 8 191 11 625538 000 12 150339 000 11 603141 000 11 603201 000 11 082231 015 12 862031 700 12 150340 000 Mounting Bracket Assembly 1 ea 2 ea 2 ea 2 ea 2 ea 2 ea 2 ea 2 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea O Ring Pin Spacer Screw 6 32 x 1 4 Type T Set Screw 5 16 18 x 3 4 Hex Nut 5 16 18 Screw 10 24 x 5 8 Socket Plain Washer 10 10 24 Locknut KEPS O Ring Connector Cable Mounting Bracket Solenoid Cover Base Solenoid 120V Altered Link Solenoid Cable 82 12 862031 000 Hardware Pack 1 ea 1 ea 1 ea 1 ea 12 ea 1 ea 4 ea 1 ea Washer 10 O Ring Pin O Ring Magnet Cable Ties 0 18 x 11 Hose Clamp Screw 6 x 3 8 Type AB Pa
4. ck List 12 150338 000 Reed switch amp Mounting Bracket Assembly 12 752021 000 Reed Switch to PCB 74 12 752022 000 PCB Power Supply Cable 28 12 150343 000 Circuit Board amp Enclosure 12 900054 000 Installation Instructions 12 862028 700 Pack List Brunswick Bowling amp Billiards Corp 2012 All rights reserved August 2012 1 12 900054 000 Tools Required e Open End Wrench 1 2 e Open End Wrench 3 16 e Allen Wrenches e Needle Nose Pliers e Flat Blade Screwdriver e Phillips Screwdriver small e 3 8 Drill Motor e Drill Bit 1 8 Installation Solenoid Mounting Plate 12 150340 000 Installation Please read entire installation instructions before proceeding Allow 40 minutes for installation Be sure the turret is indexing correctly review 41 in the adjustments section of the service manual Tur ret Index Trip Lever Adjustment and replace any worn indexing parts such as the 12 150235 000 latch assembly and 12 150289 000 short turret link 1 Make sure there are no pins in the turret then cycle the pinsetter to 270 degrees Setting New Pins position Jn WARNING DISCONNECT THE MAIN POWER CORD TO THE PINSETTER 2 Location of solenoid mounting plate assembly 12 150340 000 Refer to Figures 1 amp 2 Remove the 12 150187 000 turret pan from the turret frame NEW SOLENOID gt ASSEMBLY R Figure 3 Remove the rear x washer pin from the turret indexing link connec
5. dd a couple of washer on top to take up the thickness of the Indexing Latch Trip Lever or use shorter bolts as the old bolts may be too long and hit the frame Reinstall the electrical box cover assembly reconnect power to the pinsetter and turn the circuit breaker on The new PCB should show power up as indicated by the illumination of a red POWER LED D3 Cycle the pinsetter and watch the PCB as the 5 pin drops through the 5 pin chute There can be a small dead spot in the center of the Reed switch block The position of the mag net may have to be adjusted to make sure the Reed switch activates each time the magnet comes into the switch s proximity which fires the solenoid When these locations are finalized secure the magnet to the spoon with high quality contact cement and put a wrap of tape around the magnet spoon for added security This should be done after the system is fully installed and tested If the solenoid does not fire see the Board Diagnostics amp Troubleshooting Guide Once proper system operation has been verified continue by removing the parts that are no longer necessary for the 5 pin indexing operation e Disassemble the turret clutch assembly as if you were doing your annual maintenance e Inspect the condition of your bearings and linkages and replace repair as necessary e Now reassemble the entire assembly omitting the following parts and changing the positions of the two bearings m
6. e 115Vac voltage is to follow where the Selenium Rectifier SR or Magnetic Clutch Power Supply input wires 40 and 49 are connected For Universal A2 electrical enclosures the wire number 49 is connected to the terminal B on high voltage terminal strip TS1 Add the white solenoid wire neutral to this terminal The wire number 40 is connected to the motor contactor RL3 terminal 3 Add the black solenoid wire hot to this terminal Refer to the Pinsetter Wiring Diagram to match your pinsetters On Figure 6 illustrates the connection for Universal A2 electrical enclosure Cable 2 The power input cable 12 752022 000 28 gray cable with 2 fork terminals and a 2 pin receptacle Refer to Figure 8 a 5 RED O RED 1 J1 24VAC q f 24vac 5 PIN POWER 0 INDEXING BOARD SUPPLY _ Sate N 2 Loe 28 00 1 Connect the black wire from PCB 24Vac In connector J1 to screw terminal 6 and the red wire to the screw terminal 9 The low voltage screw terminal strip TS2 is located underneath the transformer Refer to Figure 9 N J1 24Vac in J2 J3 POWER INPUT CABLE 12 752022 000 d e 2 BLK WHT 22022 2 2 2 TS27 2 3 4 5 6 7 8 9 0 12 2 8282828288 LOW VOLTAGE STRIP TS2 Figure 9 7 i NOTE The power input voltage to the 5 pin indexing board mu
7. eady for op the board is not eration and 12VDC_ powered up and Magnetic reed switch and delay function Output signal to the solenoid SOLENOID IS NOT ACTIVAT SOLENOID IS DOUBLE TRIGGERED is present Red light on reed switch is activated and the delay func tion of 1 second is started Red light is ON output to solenoid is activated for 0 5 seconds is not functional 12VDC is not present on the electronic board If LED Dlis not lit the magnetic reed switch is not activated when needed and there is no delay LED D10 is not lit after D2 there is no output signal to power up sole noid LED D10 is lit for about 0 5 seconds but solenoid is not powered up LED D2 is lit for shorter time less than 1 second or it has double blink possible failure or double index Table 1 Troubleshooting and Diagnostics 14 board Refer to Installation manual Check the main power switch and fuse on A 2 electrical enclosure Check the reed switch cable the position of the reed switch and magnet alignment Refer to Installa tion manual Check if the de layed LED D2 is lit for about 1 sec ond if not check the reed switch cable and magnet position Check 2A fuse F2 on board Check solenoid cable is correctly connect ed Refer to Instal lation manual Check the reed switch cable and magnet position on turret Secure the magnate in correct position and manually ro tate t
8. he Reed switch block angled edge facing the rear of the pinsetter the cut out of the block slides over the turret frame and should be positioned against the frame mounting the turret release lever Secure the Reed switch block with a cable tie Fasten the clamp around turret frame arm and against the Reed switch block to prevent it from walking Route the Reed switch wires along the top of the turret frame and secure with a cable tie Some slack should be left in the cable to allow for turret movement during ajam Refer to Figure 3 KS AA Sk My CABLE TIE Magnet installation 1 Manually rotate the turret to the 5 pin position 2 Locate the 4 PIN spoon and attach the magnet as shown in Figure 4 Figure 4 Wiring instructions for Electronic 5 Pin Indexing 1 With the power still disconnected from the pinsetter remove electrical box cover from pinsetter 2 Remove the enclosure s cover 3 A possible location for the 5 pin indexing circuit board enclosure is on top of the electrical box Figure 5 Using the 4 holes in the enclosure s flange as a guide find a location where the 6 X 3 8 screws provided will not interfere with the components in the electrical box Carefully drill four 1 8 holes and secure the enclosure Refer to Figure 5 CIRCUIT BOARD ENCLOSURE fd al tar ar ar aN A Identifying Cables Cable 1 The solenoid cable 12 75
9. heck to make sure that the new link does not bind against the turret frame or the turret pan If there are clearance is sues the new link may be bent slightly Refer to Figure 2 Figure 2 Adjusting The Solenoid Although the solenoid is factory preset there may be a need for adjustment l Although the solenoid is factory preset there may be a need for adjustment Adjustment Manually actuate the indexing trip lever and manually rotate the turret until the indexing roller is on the high dwell of the indexing cam At this point the solenoid plunger should be properly seated and the indexing linkage moves without binding There are two sets of holes Ys forward and rearward that may be used to reposition the solenoid assembly While holding the new solenoid plunger fully engaged completely compressed the new link should pull the index ing stop latch forward allowing the turret to index one position Itis important that the stop latch is not pulled too far forward as it could cause binding on the turret indexing cam 3 i i IMPORTANT The alignment of the solenoid and link to the existing indexing linkage is critical for maximum performance If any adjustment is needed the solenoid can be moved slightly foreword or backward on the mounting plate Reed Switch Block Installation The location of the Reed switch block is at the front 7 pin side of the turret frame where the turret frame support rod is bolted 1 With t
10. ltage will be needed Light Emitting Diode LED s D3 D1 POWER LED TIME DELAY LED D10 OUTPUT LED Figure 2 The 5 pin indexing board is assembled with 3 light emitting diodes LEDs for easy troubleshooting Refer to Figure 2 LED D1 is lit if the Reed switch is activated The diode is lit for about 1 second before the output sole noid is powered up LED D3 is always lit when power to the Electronic 5 pin Indexing board is present The board is pow ered with 24 volt AC from the low voltage transformer The power to the board is coming from the low voltage terminal strip TS2 terminals 6 and 9 See installation manual The 5 pin indexing board regulates the 24 volt AC input voltage to 12 volt DC If voltage is present LED D3 will be lit LED D10 is lit when the signal to power up the solenoid is present It is a short pulse of about 0 5 seconds that will energize the solenoid The LED will not be lit until after the delay LED D1 is off Both LED D1 and D10 should never be lit at the same time Fuses The 5 pin indexing board is assembled with an input and an output fuse The power input fuse is a PTC type resetable fuse and the output to the solenoid is protected with a 2A slow blow 5X20mm fuse LED S REF NO OR FAILURE RRECTIVE ACTION Check the power cables and con nections to the FUNCTIONALITY FAILURE PENGUINS DESCRIPTION MODE Board Power LED Red light on the If LED is not lit board is r
11. oving the retaining ring bearing currently on the bottom to the top position This will keep the bearing from falling downward while allowing the top pulley to rotate freely Now move the non retaining bearing currently on top to the bottom position keeping the spacer between the bearings This will allow the bottom pulley to rotate freely Make sure the main clutch bolt is tight There will still be some up and down movement which is normal 10 The following parts are no longer needed Figure 13 12 150159 000 Clutch Friction Disc Assembly 12 150004 000 Spring Guide Assembly 12 150222 000 Compression Spring 12 150138 000 Time Delay Gear 12 150011 000 Torsion Latch Assembly 12 150079 000 Trip Lever SPRING GUIDE ASSEMBLY 12 150004 000 TORSION LATCH C gt TIME DELAY ASSEMBLY 6 GEAR 12 150011 000 d 12 150138 000 COMPRESSION SPRING 12 150022 000 TRIP LEVER 12 150079 000 CLUTCH FRICTION DISK ASSEMBLY 12 150159 000 Figure 13 This new configuration allows greater rearward adjustment of the stop latch and creates longer usable life of the short turret belt e Replace the turret protection bottom cover Annual maintenance Inspect all linkages and x washer pins and lubricate repair or replace as necessary 11 Troubleshooting The purpose of this document is to detail diagnostics and troubleshooting for the Electronic Five Pin Indexing Kit for A2 pinsetter The following information
12. st be 22 to 26Vac Cable 3 The Reed switch input cable 12 752021 000 3 wire 74 gray cable with 3 pin receptacle Refer to Figure 10 O O 1 RED T RED gt J3 ON 5 PIN cae 9A ee TO REED INDEXING BOARD 2 q 2 SWITCH 3 WHITE A WHITE gt 3 N p 74 00 Figure 10 1 Route the cable from the PCB enclosure to the Reed switch block on the turret frame securing it using the cable ties provided 2 Route the cable on the outside of the support rod to avoid any interference with the pin wires 3 Connect the male 3 pin connector with locking tab into the female 3 pin connector on the Reed switch block Some slack should be left in the cable to allow for turret movement during a jam Refer to Figure 11 5 PIN INDEXING CONTROL BOX REED SWITCH INPUT CABLE 12 752021 000 Figure 11 8 4 Replace the cover of the circuit board enclosure Be sure that the full lip of the clear cover runs across the wire slots in the enclosure to act as a wire strain relief Refer to Figure 12 5 PIN INDEXING CONTROL BOX COVER FULL LIP OF COVER MUST RUN ACROSS WIRE SLOTS 5 PIN INDEXING CONTROL BOX Figure 12 Testing l For test run purposes disable the mechanical 5 pin indexing by bending the torsion latch trip lever up to miss the torsion latch as the 5 pin releases When removing the indexing latch trip lever a
13. ted to the turret indexing bell crank Refer to Figure 1 i IMPORTANT THE ALIGNMENT OF THE SOLENOID AND LINK TO THE EXISTING INDEXING LINKAGE IS CRITICAL FOR MAXIMUM PERFORMANCE 2 4 Install the mounting plate with the solenoid fastened to it from under the turret Lift the mounting plate with the clamp end toward the rear of the turret frame until the plate can be lifted enough beyond the turret frame to allow the clamp end to hook over the rear of the turret frame Then pull the mounting plate forward At that point the mounting plate is hanging loose from the turret frame Move to the top of the pinsetter and reach down to position the solenoid and mounting plate and tighten the set screws and jam nuts Make sure the bracket is level with the turret frame Figure 2 shows location of the solenoid mounting plate after installation Solenoid Link and Plunger Assembly Installation 1 Install the new solenoid plunger and link assembly into the new solenoid The end loops of the link should be facing up to provide clearance from the frame The new link attaches to the turret indexing bell crank Use the new longer O Ring pin with the new link on the outside 7 pin side of the turret indexing bell crank and put the indexing link back in its normal position Some turret frames may require dropping the turret indexing bell crank down to get clearance to install the longer pin Secure the O Ring pin with the 10 washer and O Ring provided C
14. urret to check correct indexing
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