Operator and Parts Manual 297 Rider Sweeper
Contents
1. Item Part No Alt Part No Part Description Aty 290 9502 WELDMENT 2 70858 NYLOK 10 32 SS 2 3 73747 10 32 X 1 4 SS 2 4 78009 FW 3 16 X 7 16 SS 2 5 7 125 ROLLER 2 6 73754 BHSCS 1 4 20 X 3 4 SS 13 290 180 291 1180 8 290 1170 291 1170 LOWER STEERING TOWER 9 290 1171 291 1171 UPPER STEERING TOWER 0 H 250HCN HCN 1 4 20 12 290 1172 291 1172 2 290 7050 INDEX PLUNGER 3 2 CN 5 16 18 17 4 290 1173 DRIVE COVER 5 21 0101 SERIAL NO TOMCATI 6 8 291 EADLIGHT 7 8 292 BACKUP ALARM 8 8 294 PUSH BUTTON SWITCH SILVER 9 8 294 20 4 257 CONNECTOR RED 50 21 5 275 FOOT PEDAL 22 21 2230 MICRO SWITCH 23 33620 LW 5 16 12 24 13053 HCS 5 16 18 X 3 4 8 25 13055 HCS 5 16 18 X 4 26 76063 FW 3 8 NYLON 5 27 71063 LW 1 4 SS 2 28 70003 HCS 1 4 20 X 3 4 SS 2 29 H 11380 HCS 3 4 10 X 8 1 2 2 30 37039 NYLOK 3 4 10 2 31 76061 FW 1 4 NYLON 12 32 33074 FW 10 SAE 6 33 29048 10 32 X 1 2 2 34 28902 88 32 X 2 35 37406 8 32 2 36 290 1610 N2. Part No Part Description Aty 4429 5 16 18 X 3 4 SS 2 H 72706 FHP 1 4 20 X 5 8 SS 2 3 H 77010 HCS 1 4 20 X 1 75 SS 4 H 70103 HCS 3 8 16 X 3 4 SS 8 5 H 77013 HCS 1 4 20 2 5 SS 6 H 77067 HCS 5 16 18 X 3 5 SS 2 7 7250 RPH 46 32 X 1 4 SS 2 8 H 72516 PPH 46 32 1 2 SS 9 H 70710 1 4 20 SS lO 707 HN 5 16 18 SS II H NJO4C JNYL 1 4 20 SS 6 I2 7805 FW 5 16 X 3 4 SS 8 H NJOSC JNYL 5 16 18 SS 14 H 0129158 JNYL 3 8 16 SS 8 15 7606 FW 1 4 NYLON 2 I6 78009 FW 3 16 X 7116 SS I7 25328 SSS 1 4 20 X 3 8 4 18 H 71013 FW 1 4 X 5 8 SS 2 19 H 71213 FNW 5 16 1 4 SS 4 20 8 220 SIDE BROOM MOTOR 2 21 71063 LW 1 4 SS 9 22 H 71065 LW 5 6 SS 8 23 H 71067 LW 3 8 SS 8 24 290 2220 25 290 4420 SIDE BROOM LIFT ARM LH 26 290 4421 SIDE BROOM LIFT ARM 27 290 4435 SIDE BROOM ACTUATOR SUPPT BRKT 28 290 4620 SIDE BROOM SUSPENSION AXLE SHAFT 29 290 4630 AXLE SUPPORT BRACKET 30 290 8750 SIDE BROOM MOTOR MOUNT 2 31 290 4450 SIDE BROOM DRIVE SHAFT 2 32 4 352 BEARING 2 33 4 364 FLANGE 1 75 ID 4 34 4 444 BROOM SAFETY DRIVE CPLG 2 351 4 445 DRIVE TUBE BEARING 4 36 4 446 GROMMET 3 8 ID X 1 1 2 OD X 375 8 37 5 296 DIODE BRIDGE 38 8 284 BREAKER 24V 39
3. 20 290 9504 BACK TOMCAT STICKER 2 H 70710 HN 1 4 20 SS 8 22 H 78015 FW 5 16 X 3 4 SS 3 23 71065 LW 5 16 SS 6 24 H 70055 5 16 18 X I SS 7 25 71016 FW 5 16 X 7 8 USS 3 26 72563 10 32 X 1 2 SS 3 27 209 9505 LEFT HOSE 28 H 37408 10 32 29 6209 CLAMP 1 9 16 2 1 2 55 2 30 H 6209 CLAMP 19 16 2 1 2 55 31 290 9588 BATTERY CABLE KIT 3 32 H 250HCN HCN 1 4 20 4 33 H 0003 HCS 1 4 20 X 3 4 SS 4 PAGE 28 DMAA FILTER BOX ASSEMBLY PAGE 29 Item Part No Alt Part Part Desription Qty Number 8 143 SEAT WITH ARM RESTS 2 4 522 DOOR LATCH 3 290 9524 291 9524 FILTER 4 290 9520 FILTER SEPARATOR 9 5 290 9522 FILTER ELEMENT 6 290 9535 FILTER GRILL 7 4 24 0 CLIP 4 8 290 9518 291 9518 FILTER 9 4 124 HOOD LATCH 4 0 290 9549 FILTER PLATE 71063 LW 1 4 SS 5 2 H 71013 FW 1 4 X 5 8 SS 5 13 290 9529 HDPE SLIDE RAIL 2 14 8 221 24 VOLT IOO RPM MOTOR 5 73754 BHSCS 1 4 20 X 3 4 SS 5 I6 290 9519 291 9519 FILTER CLEANER MOTOR COVER 7 8 222 MOTOR GASKET 18 8 223 GASKET BACKING PLATE 9 8 56 FILTER CLEANER MOTOR COUPLER 2 20 38558 5 M6 1 0 X 14 3 2 29073 PPH 10 32 X 4
4. 5 16 18 290 6186 1 2 13 X 1 1 4 4 12 H 73754 BHSCS 1 4 20 X 3 4 SS 16 E 36102 HN 1 4 20 3 4 290 9516 DOOR BAND 2 15 29598 FPH 5 I6 18 16 H 33620 LW 5 16 19 17 70861 NYLOK 5 16 18 SS 16 18 13053 HCS 5 16 18 X 3 4 3 19 H 71017 FW 3 8 SS 6 20 5 130 SIDE DOOR LATCH 2 21 H 71067 LW 3 8 SS 8 22 H 70732 3 8 24 SS 6 23 36104 HN 5 16 18 3 24 71063 LW 1 4 SS II 25 SEE PAGES SIDE 5 41 AND 42 26 SEE PAGES MAIN BROOM ASM 37 AND 38 27 H 71013 FW 1 4 X 5 8 SS 18 28 H 37130 NYLOK NUT 1 2 20 8 29 70105 HCS 3 8 16 X I SS 2 30 71016 FW 5 16 X 7 8 USS 12 31 SEE PAGES HOPPER 37 AND 38 32 290 9543 HOPPER GUIDE 33 290 9513 LATERAL CURTAIN 34 290 9514 REAR MTG STRIP 35 290 951 SIDE 2 36 H 72682 FHP 10 32 X 1 2 SS 12 37 72565 RPH 10 32 X 3 4 SS 6 38 H 70858 NYLOK 10 32 SS 6 39 H 70712 3 8 16 SS 2 40 290 6040 REAR AXLE 41 290 618 SMOOTH REAR WHEEL 2 42 290 6187 LUG NUT 1 2 20 8 PAGE 36 MAIN BROOM WITH MOTOR MOUNT AND FAN F R DETAIL A G W NO BY KA 37 18 Hem Pa
5. 2 2 5 300 EMERGENCY SHUT OFF OPT 3 5 30 EMERG LEGEND PLATE OPT 14 5 302 EMERG CONTACT BLK OPT I5 5 293 5 AMP RELAY 16 7 283 SWITCH TOGGLE MOM OFF MOM 7 5 892 TOGGLE ON OFF SPST 18 8 233 OFF MOM SPST 9 7 229 PUSH BUTTON SWITCH 20 7 287 BUSS BAR UHMW 2 2 4 234 KEY SWITCH 22 H 73743 BHSCS 10 32 1 2 SS 4 23 01200 PROTECTIVE BOOT TOGGLE SWITCH BLACK 24 H 250HCN HCN 1 4 20 2 25 36102 HN 1 4 20 2 26 H 01196 PROTECTIVE BOOT TOGGLE SWITCH RED 27 13005 HCS 1 47 20 4 28 E 4HBB 4 HOLE BUSS BAR 2 29 H 33078 FW 1 4 SAE 4 30 H 71013 FW 1 4 X 5 8 SS 31 73754 BHSCS 1 4 20 X 3 4 SS 2 32 H 33618 LW 1 4 4 33 E 5HBB 5 HOLE BUSS BAR 2 34 290 2020 32 STEERING AND TRACTION gt ND No d 33 Item No Part Description Aty 290 7331 SMOOTH GREY TIRE 2 37 7316 SHAFT 3 37 7317 TAPERED ROLLER BEARING 2 4 37 7315 DROP PLATE 5 8 723 BEARING BLOCK 6 290 7120 STEERING SHAFT LOWER 7 5 826 10 SPROCKET 8 24103 BHSCS 3 8 24 X 6 9 H 25595 SS CP 3 8 24 X 1 2 0 37 7319 STEERING SHAFT SEAL 2 37 7320 PRE LOAD SLEEVE 2 37 7321 SLOTTED NUT 2 0 12 L 13055
6. SEE FIG 23 CAUTION ALWAYS WEAR EYE PROTECTION WHEN BATTERIES ARE EXPOSED 7 THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED CHECK GAUGE 8 AFTER THE CHARGER HAS TURNED OFF UNPLUG THE RED CHARGER PLUG FROM THE MACHINE AND DISCONNECT THE CHARGER FROM THE WALL OUTLET 9 RECHECK THE CELL LEVEL AFTER CHARGING NEEDED ADD DISTILED WATER UP TO THE CORRECT LEVEL BE CERTAIN TO REPLACE THE CAPS SECURELY AND TO WIPE OFF THE TOP OF THE BATTERIES WITH A CLEAN CLOTH PAGE 13 MAINTENANCE DAILY MAINTENANCE 1 CLEAN THE FILTER WITH THE SHAKER SWITCH FOR 20 SECONDS 2 REMOVE AND CLEAN DEBRIS FROM THE HOPPER AND RINSE OUT IF NECESSARY 3 CHARGE THE MACHINE WITH THE HOOD OPEN TO ALLOW THE BATTERIES TO VENTILATE PROPERLY 4 REPORT ANY DAMAGE TO A SUPERVISOR 5 WIPE DOWN MACHINE IF NEEDED USEA NONABRASIVE NON SOLVENT CLEANER ORA CLEAN DAMP CLOTH 6 RECHARGE THE BATTERIES IF NEEDED WEEKLY MAINTENANCE 1 CHECK BATTERY WATER LEVEL 2 CHECK CONDITION OF ALL THREE TIRES 3 CHECK CONDITION OF DUST CURTAINS ON SHROUD 4 CHECK CONDITION OF DUST CURTAIN ON WALLS 5 CHECK TO SEE IF VACUUM EXHAUST 15 CLEAR MONTHLY MAINTENANCE 1 CHECK MACHINE FOR VACUUM LEAKS AND LOOSE NUTS AND BOLTS YEARLY MAINTENANCE 1 CALL YOUR LOCAL DEALER FOR YEARLY MAINTENACE STORING MACHINE 1 BESURETO CLEAN FILTER 2 EMPTY HOPPER INTO TRASH RECEPTICALE 3 RAISE M
7. PRINT CUSTOMER PRINT SIGN SIGN MODEL CHASSIS CONSTRUCTION REAR WHEELS FRONT WHEEL SIZE L X W X H WEIGHT WITHOUT BATTERIES WEIGHT WITH BATTERIES SWEEPING SYSTEM BROOM DIAMETER BROOM LENGTH MAIN BROOM POWER MAIN BROOM SPEED MAIN BROOM SUSPENSION SIDE BROOM SIZE SIDE BROOM POWER SIDE BROOM SPEED HOPPER CAPACITY FILTERING SYSTEM FILTER MATERIAL FILTER RATING SIZE VACUUM RATING DUST HOPPER CAPACITY SYSTEM VOLTAGE BATTERY AH RATING BATTERY RUN TIME CHARGER AUTOMATIC TRANSAXLE DESCRIPTION SPEED CONTROL NOISE LEVEL CLEANING WIDTH CLEANING RATE HOUR MAX CLEANING RATE HOUR NORMAL WARRANTY PARTS LABOR PAGE 3 29 3 16 STEEL 12 X 5 12 X 4 61X 22 XH 932 LBS 1 412 LBS 10 INCHES 25 INCHES TRAILING ARM 2 11 INCHES 2 0 3 HP 95 RPM 2 0 CUBIC FEET POLYMER FELT 1 MICRON 3 528 SQ INCHES 250 CFM 280 CUBIC INCHES 24 VOLT 4 305 AH UP TO 6 HRS 24 AMP 110 VOLT 2 0 HP SEALED VARIABLE 0 320 FT 70 dBA 36 INCHES 55 000 SQ FT HR 39 586 SQ FT HR 3 YEARS 1 YEAR COMMON WEAR PARTS ITEM MODEL 297 WE RECOMMEND YOU USE OUR BROOMS THEY ARE MADE FOR YOUR OUR BRAND OF BROOMS HAS A PRECISION PLASTIC CORE THAT IS CAREFULLY BALANCED AND HAS MACHINED INSERT MAIN BROOM POINTS SO THE BROOM FITS TIGHTLY ON THE MACHINE S HUBS BROOMS MADE BY WILL FIT UNION 290 401 U COM
8. 22 290 9517 291 9517 DUST 23 4 503A FILTER WEIGHT ROD 9 24 37015 NYLOK 10 32 4 25 33618 LW 1 4 3 26 H 65105 1 4 X 1 5 COTTER PIN 21 H 70710 HN 1 4 20 SS 5 28 37708 1 4 20 LC ACORN NUT 5 29 5 130 DOOR LATCH 30 H 72563 10 32 X 1 2 SS 10 KN 10 32 SS 10 32 72516 RPH 6 32 X 1 2 SS 16 33 70705 6 32 55 16 34 290 9550 GASKET THREADED PIN 2 36 4 502K 50 DBL SIDED 30 CENTRAL COMMAND Ta BE e 34 0 1 28 ER 22 2 6 0 ep 31 Item Part No Alt Part No Part Description Qty 290 2010 291 2010 CONTROL PANEL 2 290 2001 291 2001 55 3 290 2006 HARDWARE PANEL 4 290 2891 LCD SCREEN 5 290 2004 ACCESS COVER GASKET 6 290 2015 7 5 289 BREAKER 24V 50 4 8 290 2815 BREAKER 15 24V 2 9 290 2890 COMPUTER CONTROL 10 290 2013 PANEL PLATE 5 234 SWITCH ROCKER DPDT
9. 8 7802 ERROR THE TRACTION MOTOR WAS USED TO CLIMB A RAMP AND WAS RUNNING UP THE RAMP FOR MORE THAN THE 60 SECONDS ALLOWED FOR THIS TURN OFF THE KEY TURN ON AGAIN AND CONTINUE YOU SHOULD NOT USE THIS MACHINE TO CLIMB RAMPS SO STEEP AND SO LONG THAT THIS CODE COMES UP REPEATEDLY OR YOU COULD OVERHEAT THE TRACTION MOTOR 9 ALL OTHER ERROR CODES TURN OFF THE KEY AND DISCONNECT THE POSITVE BATTERY CABLE FROM THE BATTERIES FOR MORE THAN ONE MINUTE THE TIME IS NEEDED TO DRAIN THE BRAIN S ON BOARD CAPACITOR RECONNECT CABLES BEING SURE THAT IT IS TIGHT TOO LOOSE AND YOU WILL BURN BATTERY IF YOU OVERTIGHTEN THE CABLES YOU CAN DAMAGE THE BATTERY S LEAD TERMINAL TRY AGAIN 10 IF THE PROBLEMS CANNOT BE SOLVED BY ANY OF THESE SOLUTION CALL YOUR LOCAL DEALER S SERVICE DEPARTMENT PAGE 20 TROUBLE SHOOTING PROBLEM NO POWER NOTHING OPERATES MAIN BROOM DOES NOT OPERATE DRIVE MOTOR DOES NOT OPERATE DUST CONTROL FAN DOES NOT OPERATE DRIVE MOTOR RUNS INCORRECTLY CAUSE FAULTY KEY SWITCH BATTERIES NEED CHARGING FAULTY BATTERY LOOSE BATTERY CABLE MAIN CIRCUIT BREAKER TRIPPED MAIN BROOM IS NOT DOWN FOOT PEDAL IS NOT DEPRESSED MAIN BROOM CIRCUIT BREAKER TRIPPED CARBON BRUSHES WORN FAULTY MOTOR OR WIRES RECHARGE SWITCH MISADJUSTED FAULTY SPEED CONTROLLER OR WIRES FAULTY DRIVE MOTOR FAULTY WIRING CARBON BRUSHES WORN FAULTY VACUUM SWITCH VACUUM CIRCUIT BREAKER TRIPPED FAULTY VACCUM MOTOR CARBON BRUSHES WO
10. HCS 5 16 18 X 1 2 4 H 33620 LW 5 16 5 I5 H 36104 HN 5 16 18 9 16 8 723B BEARING 2 7 290 7326 PLATE 8 37 7314 LARGE STEERING SPROCKET 9 37 7318 BEARING 2 20 65129 3 16 X 2 1 2 COTTER 2 00270 3 16 X 3 4 KEY 3 22 H 68013 SNAPRING 5 8 23 2812 FHS 3 8 16 4 24 33618 LW 1 4 2 25 24617 SHCS LOW HEAD 1 4 20 X 5 8 2 26 H 13003 HCS 1 4 20 X 3 4 2 27 290 7327 STEERING CHAIN 28 05233 TUBING 29 290 7110 U JOINT 30 290 7090 STEERING SHAFT 31 8 703 STEERING WHEEL 32 8 701A STEERING COVER 33 4 364 FLANGE 1 75 ID 2 34 4 352 35 37038 JNYL 5 8 36 9407 BHSCS 5 16 18 X 3 37 25328 SSS CP 1 4 20 X 3 8 2 38 5 831 MASTER LINK 39 5 2225 END HOUSING 40 79041 SHCS 1 4 20 X 1 2 SS 3 Al 290 7323 24 VOLT ELECTRIC 42 290 7313 24 2 34 FRAME BOTTOM PAGE 35 Item No Part Description Qty 290 9502 FRAME WELDMENT 2 SEE PAGES CHASSISDRIVE SYSTEM 33 AND 34 3 290 9536 FRONT PANEL 4 290 9551 REAR PANEL 5 290 9507 DOOR 2 6 H 37708 1 4 20 LC ACORN NUT 4 7 5 122 8 SS HINGE 2 8 H 73779 BHSCS 5 16 18 X 4 9 290 5000 AXLE MOUNT 10 2
11. MACHINE INFORMATION PLEASE FILL THIS AREA OUT AT THE TIME OF INSTALLATION FOR FUTURE REFERENCE MODEL NUMBER SERIAL NUMBER INSTALLATION DATE INSTALLING DEALER DEALER CONTACT ADDRESS CITY STATE ZIP PHONE NUMBER THIS OPERATOR S AND PARTS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE UNIT AND SHOULD REMAIN WITH THE UNIT AT ALL TIMES THIS OPERATORS AND PARTS MANUAL COVERS ALL THE TOMCAT 297 SERIES SPEEPERS YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL THE INFORMATION AND SPECIFICATION INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING MID CENTRAL RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION TO REGISTER FOR WARRANTY FAX YOUR DELIVERY FORM TODAY PAGE 1 MID CENTRAL CORPORATION P 0 BOX 241 RACINE WI 53401 PHONE 800 450 9824 FAX 866 632 696 WWW FACTORYCAT COM DEALER SERIAL NUMBER LOCATION CITY STATE INSTALL DATE CUSTOMER HOUR METER CONTACT INSTALLED BY ADDRESS CITY STATE TOMCAT MODEL NUMBER OPTIONS E 4 2 5 3 6 MAIN BROOMS SIDE BROOMS BUYER S REPRESENTAVE HAS 1 RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE 2 RECEIVED OPERATOR S MANUAL FOR THIS MACHINE 3 BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL BEFORE OPERATING THIS MACHINE DEALER REP
12. THE FOOTPEDAL MORE TO STOP THE MACHINE LET OFF THE FOOTPEDAL AND THE BRAKE WILL AUTOMATICALLY BE APPLIED KEEP AN EYE ON THE VACUUM MOTOR TO MAKE SURE THERE IS NO DUST BLOW THRU IF DUST BEGINS TO DEVELOP THE FILTER SHOULD BE CLEANED PRESS THE FILTER SHAKER SWITCH TO CLEAN THE FILTER ALWAYS OPERATE AT LOWER SPEEDS WHEN SWEEPING AROUND WALLS AND OBJECTS YOU SHOULD REDUCE THE SPEED TO MAINTAIN CONTROL WHEN TURNING IF THE MACHINE STARTS TO TRAIL STOP AND EMPTY THE HOPPER IF THE TRAILING DEBRIS CONTINUIES YOU MAY NEED TO REPLACE THE SKIRTS THAT SURROUND THE SWEEPING CHAMBER CHANGE THE BRUSHES WHEN WORN TO A FIBER LENGTH OF 1 INCH STAY CLEAR OF OBJECTS PROTRUDING FROM THE FLOOR SUCH AS ELECTRICAL SOCKETS AND PIPES FOR THEY CAN DAMAGE THE LOWER SKIRTS AND BE DANGEROUS YOU SHOULD TRY TO AVOID WATER OIL AND OTHER LIQUIDS SPILLED ON THE FLOOR BE SURE TO USE THE WET SWEEP BY PASS WHEN SMALL AMOUNTS OF MOISTURE ARE ENCOUNTERED ALWAYS KEEP AN EYE ON YOUR GAUGES THEY ARE THERE TO HELP YOU CLEAN MORE EFFICIENTLY BY LETTING YOU KNOW THE STATUS OF THAT PARTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERY DEAD WILL RESULT IN DAMAGE TO THE BATTERIES KEEPING THE EXTERIOR APPERANCE OF THE MACHINE IN GOOD CONDITION WILL GENERALLY ENCOURAGE OTHERS TO TREAT THE MACHINE WITH MORE CARE WHEN YOU ARE READY TO STOP PICK UP THE BROOMS DRI
13. WHEEL FOR COMFORT AND EASE OF ENTRY 13 CHARGE PORT RED 50 USED TO RECEIVE CHARGER INPUT NOTE ONLY USE CHARGER PROVIDED 14 NON SLIP FLOOR PLATE HELPS PREVENT SLIPING WHEN GETTING ON AND OFF OF MACHINE FIGURE 3 15 IDLER ARM ACCESS DOOR GIVES YOU EASY ACCESS TO IDLER ARM AND BELTS 16 DUST TRAY FILTER SHAKER DROPS DUST FROM THE FILTER ON TO THE DUST TRAY 17 REAR TIRES NON MARKING AND EXTRA WIDE FOR STABILITY FIGURE 4 18 HOPPER HOLDS DEBRIS AND IS REMOVABLE FOR EASY DISPOSAL 19 MAIN BROOM SWEEPS DEBRIS INTO HOPPER 20 MAIN BROOM HOPPER ACCESS DOOR PROVIDES EASY ACCESS TO MAIN BROOM AND HOPPER FIGURE 5 21 BATTERIES PROVIDE POWER TO RUN MACHINE 22 MAIN BROOM VACUUM FAN MOTOR PROVIDES POWER TO MAIN BROOM AND VACUUM SYSTEM 23 MAIN FAN HOSE VACUUM FAN PULLS CLEAN AIR FROM THE FILTER BOX THROUGH THE MAIN FAN HOSE 24 LEFT AND RIGHT VACCUM HOSES THESE HOSES PULL DUST FROM THE MAIN BROOM TO THE FILTER BOX 25 JACK SHAFT ALLOWS THE VACUUM FAN MOTOR TO ALSO POWER THE MAIN BROOM FIGURE 6 26 KEY SWITCH TURNS POWER TO MACHINE ON AND OFF 27 MENU CONTROL SCROLLS THROUGH DIFFERENT OPTIONS ON THE LCD DISPLAY 28 BROOM PRESSURE ADJUSTMENT TOGGLE SWITCH SETTINGS 1 MINIMUM 5 MAXIMUM 29 MAIN BROOM SWITCH RAISES AND LOWERS THE MAIN BROOM 30 SIDE BROOM SWITCH RAISES AND LOWERS SIDE BROOMS 31 FORWARD REVERSE SWITCH CONTROLS THE DIRECTION OF THE TRACTION MOTOR 32 ONE TOUCH BUTTON ACTIVATE
14. 1 2 SS 18 24 33622 LW 3 8 57 H 70858 NYLOK 10 32 SS 18 25 H 36106 3 8 16 58 13105 HCS 3 8 16 X 4 26 26316 SB 5 16 X 3 4 SS 59 13053 HCS 5 16 18 X 3 4 5 27 4 366 BUSHING IDLER ARM 60 H 33620 LW 5 16 4 28 4 318 IDLER PULLEY 61 31810 HW 10 X 1 2 6 29 8 201 24V TWIN SHAFT MOTOR 62 8 165 MOTOR SUPPORT BRACKET 30 4 51 BLOWER HOUSING 63 H 10436 0 3 8 X 1 4 SPRING PIN 2 290 9541 BROOM SUSPENSION ARM 105 32 8 423A MAIN BROOM BEARING SHELL 64 4 201B MOTOR CRADLE 38 ACTUATOR SLIDE ASSEMBLY PAGE 39 Item No Part Description Qty 290 9503 ACTUATOR CHANNEL 2 7 22 ACTUATOR 1000 LB LOAD 20 1 3 430 7710 CABLE TROLLEY 4 33374 SHAFT COLLAR 1 2 ID 9 5 H 11219 HCS 1 2 13 X 4 0 4 6 5 223 LIMIT SWITCH 2 74 H 28679 PPH 4 40 4 8 37006 NYLOK 4 40 4 9 H 37032 JAM NUT 1 2 4 IO 33066 FW 4 SAE 4 290 0560 SQUEEGEE LIFT CABLE 2 12 36152 1 4 28 8 290 7712 COMPRESSION SPRING 4 14 5 772 PULLEY NYLON 2 15 6389 FLANGED BUSHING 3 8 ID X 5 8 OD NYLON 2 16 01320 FW 1 2 ID X 1 8 THICK NYLON 2 7 01321 DOUBLE ENDED STUD 1 4 20 4 SS 18 H NJO4C JNYL 1 4 20 SS 2 19 5 270 SUPP DIODE 2 40 SIDE BROOMS
15. AIN BROOM AND SIDE BROOMS NOTE IF YOU LEAVE BROOMS DOWN ON FLOOR FOR EXTENDED PERIOD WHILE MACHINE IS NOTIN USE THEY WILL DEVELOP FLAT SPOTS THIS WILL CAUSE BROOM BOUNCE AND BAD SWEEPING AND CAN WEAR OUT THE BELT TENSIONING MECHANISIM PAGE 14 PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE CHECK MAIN BROOM CHECK FILTER CHECK VACUUM HOSE ALL THREE CHECK SHROUD CURTAIN CHECK DOOR CURTAIN CHECK FRONT AND REAR CURTAINS CHECK BATTERY WATER LEVEL CHECK BATTERY VOLTAGE CHECK CHARGER CONDITION CHECK MACHINE PERFORMANCE SWEEPING POWER VACUUM POWER CONTROLS GAUGES CHECK WHEEL TRACTION OTHER OTHER PAST HOUR METER READING CURRENT HOUR METER READING AVERAGE WEEKLY USAGE TECHNICIAN PRINT TECHNICIAN SIGNATURE DATE MANAGER SIGNATURE DATE PAGE 15 PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE CHECK MAIN BROOM CHECK FILTER CHECK VACUUM HOSE ALL THREE CHECK SHROUD CURTAIN CHECK DOOR CURTAIN CHECK FRONT AND REAR CURTAINS CHECK BATTERY WATER LEVEL CHECK BATTERY VOLTAGE CHECK CHARGER CONDITION CHECK MACHINE PERFORMANCE SWEEPING POWER VACUUM POWER CONTROLS GAUGES CHECK WHEEL TRACTION OTHE
16. CH CAN CAUSE SERIOUS BURNS DO NOT WORK ON THIS MACHINE WHILE WEARING A TIE SCARF OR OTHER LOOSE DANGLING NECKWARE OR CLOTHING THESE LOOSE ITEMS CAN TANGLE IN THE ROTATING PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH WARNING DO NOT USE THE MACHINE AS A STEP LADDER OR CHAIR WARNING ONLY OPERATE THIS MACHINE FROM THE OPERATORS SEAT IT WAS NOT DESIGNED TO CARRY PASSENGERS WARNING DO NOT OPERATE THIS MAHINE ON RAMPS OR UNEVEN SURFACES WHEN CLIMBING A RAMP ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT UP OR DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS PAGE 6 WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MANUFACURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALLY DESIGNED TO CHARGE AT THE APPROPRIATE RATE IF YOU MUST USE A DIFFERENT CHARGER DISCONNECT THE BATTERIES BEFORE CHARGING THIS WILL PREVENT DAMAGE TO THE ELECTRONIC SPEED CONTROLLER WARNING UNDERSTAND THE DYNAMIC BRAKING SYSTEM BEFORE YOU OPERATE THE MACHINE ON RAMPS MACHINE DOES NOT COAST RELEASING THE FOOTPEDAL WILL AUTOMATICALLY APPLY BRAKING FORCE AND STOP THE MACHINE WARNING DO NOT PARK THE MACHINE ON RAMPS OR SLOPES THE MACHINE HAS A PARKING BRAKE BUT IT 5 RECOMMENDED THAT IT ALWAYS BE PARKED ON LEVEL GROUND WARNING DO NOT OPERATE THE MACHINE IF ANY PARTS HAVE BEEN REMOVED OR DAMAGED WARNING DO NOT REMOVE PAINT OVER OR DESTROY WARNING DECALS IF WARNING DECALS BECOME DAMAGED THEY
17. D DEBRI STUCK IN MAIN BROOM BELT BEARINGS DRY FAULTY HUBS EXCESSIVE MAIN BROOM PRESSURE WORN DRIVE TIRE BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED PAGE 22 RECONNECT HOSE RECONNECT HOSE REMOVE DEBRIS CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER TURN ON FILTER BEATER ADJUST SCREW ON HOPPER CLAMP TO TIGHTEN SEAL CONTACT LOCAL SERVICING DEALER REMOVE DEBRIS CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES OVERNIGHT REPLACE MAIN BROOM REMOVE DEBRIS REPLACE BELT REPLACE BELT PUT BELT BACK ON PUT BELT BACK ON CHARGE BATTERIES OVERNIGHT REMOVE DEBRIS REPLACE MAIN BROOM REMOVE DEBRIS GREASE BEARINGS CONTACT LOCAL SERVICING DEALER REDUCE PRESSURE WITH SWITCH CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES TWICE CONTACT LOCAL SERVICING DEALER FILL WITH DISTILLED WATER TO 3 4 ABOVE THE LEAD PLATES CONTACT LOCAL SERVICING DEALER 23 MODEL 297 MACHINE PARTS SECTION SOME PARTS ARE MADE IN RED AND YELLOW IF YOU NEED YELLOW PARTS USE THE ALTERNATE PART NUMBER WHICH WILL START WITH 291 IF YOU NEED RED PARTS USE THE NORMAL PART NUMBER THAT WILL START WITH 290 XXXX IF THERE 15 ONLY ONE PART NUMBER THAT 15 THE ONLY COLOR THAT PART COMES IN PAGE 24 25
18. DED FOR COMMERCIAL USE IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN INDOOR ENVIRONMENT WITH THE RECOMMENDED BRUSHES 1 DO NOT OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS READ AND UNDER STOOD IF UNIT IS NOT PROPER CONDITION 2 WHEN OPERATING UNIT KEEP HANDS AND FEET AWAY FROM REVOLVING SIDE BROOMS DO NOT OPERATE MACHINE WHERE FLAMMABLE LIGUIDS ARE PRESENT USE EXTREME CAUTION WHEN MANUEVERING MAKE SURE MACHINE IS TURNED OFF STOP ON LEVEL SURFACES DISCONNECT BATTERIES STOP ON LEVEL SURFACE AND SECURE MACHINE DISCONNECT BATTERIES PAGE 5 SAFETY PRECAUTIONS WARNING HAZARDOUS VOLTAGE SHOCK BURNS OR ELECTROCUTION CAN RESULT ALWAYS DISCON THE 5 BEFORE SERVICING MACHINE WARNING BATTERIES EMIT HYDROGEN GASES EXPLOSION OR FIRE CAN RESULT KEEP SPARKS AND OPEN FLAMES AWAY WARNING CHARGE UNIT IN A WELL VENTILATED AREA AND KEEP BATTERY COMPARTMENT OPEN WHEN CHARGING EXPLOSION OR FIRE COULD RESULT WARNING BATTERY ACID CAN CAUSE BURNS WEAR PROTECTIVE EYE WEAR AND GLOVES WHEN SERVICING BATTERIES WARNING DO NOT STORE OUTDOORS OR PRESSURE WASH PREVENT FROM GETTING ELECTRONIC COMPONENTS WET WARNING THE USE OF PARTS AND SOLUTIONS OTHER THAN RECOMMENDED BY THE MANUFACTURER MAY CAUSE DAMAGE OR ENDANGER PEOPLE WARNING DRESS SAFELY DO NOT WEAR RINGS OR METAL WRIST WATCHES WHILE WORKING ON THIS MACHINE THEY CAN CAUSE AN ELECTRICAL SHORT WHI
19. Factory 297 SERIES Operator and Parts Manual 297 Rider Sweeper Mid Central Corporation Phone 1 800 450 9824 P 0 Box 241 Fax 1 866 632 6961 i i FACTORY 297 RIDER SWEEPER THE FACTORY 297 RIDER SWEEPER ISCOMPACT BUT TOUGH SO IT SHOULD BE WORKING YEARS FROM NOW EVEN IN ABUSIVE ENVIRONMENTS WITH A WIDTH OF ONLY 27 IT EASILY PASSES THROUGH 32 DOORS AND ELEVATORS ARE NOTA PROBLEM DUETO ITS 59 LENGTH DEBRIS ON THE FLOOR LIKE WOOD CHIPS CARPETING LINT POPCORN LEAVES METAL PIECES BROKEN GLASS SAND AND FINE CONCRETE DUST ARE PICKED UPIN A SINGLE PASS THE MATERIAL IS SWEPT UP BY THE POWERFUL MAIN BROOM AND THROWN INTO THE RUGGED HOPPER THE HOPPER SLIDES OUT THE SIDE OF THE MACHINE FOR EASY DISPOSAL OF DEBRIS WHEN ITS FULL OUR ONE TOUCH SWEEPING AND CENTRAL COMMAND KEEP THE MAIN BROOM S PRESSURE AT ONE OF FIVE SETTINGS SO YOU WILL NOT HAVE TO ADJUST OR REVERSE IT AND THE BROOM AUTOMATICALLY ADJUSTS TO IRREGULAR FLOORS THE DUST CONTROL ON THE FACTORY CAT297 IS THE INDUSTRIES BEST OUR EXCLUSIVE BAGHOUSE STYLE FILTER ENABLES THE MACHINE TO SWEEP THROUGH AN 80 POUND BAG OF CEMENT POWDER AND NOT BLOW DUST THE FILTER S HIGH CAPACITY DESIGN IS SIMILAR TO THE DUST COLLECTION SYSTEM ON STREETSWEEPERS NOT VACUUM CLEANERS OUR 250 CFM FAN MOVES HIGH VOLUMES OF AIR BUT AT A LOWER VELOCITY THIS ALLOWS EXCELLENT DUST CONTROL EVEN WITH A DI
20. GED IN THE SWITCH MAY BE STUCK OR THE PLUG TWISTED AT AN ANGLE ENGAGING THE SWITCH THIS CODE WILL ALSO FLASH IF THE WIRING BECOMES VERY WET IN THIS CASE ETHER WAIT UNTIL THE WIRING DRIES OUT OR CALL A TECHNICIAN 2 7601 AND 7602 ERROR PAD CURRENT OVER LOAD THIS CAN CAN OCCUR WHEN THE MAIN BROOM HIT BUMP IN THE FLOOR TO RESTART THE BROOM TURN OFF THE KEY AND TURN IT ON AGAIN TO AVOID THIS ERROR EITHER SLOW DOWN ON BUMPY PARTS OF THE FLOOR REDUCE DOWNPRESSURE ON THE BROOM 3 1600 ERROR VOLTAGE EXCEEDS THE MAXIMUM EITHER THE BATTERIES ARE MIS WIRED OR THE CHARGER IS STILL PLUGGED INTO THE MACHINE 4 7700 7701 7702 AND 7703 ERROR THE VACUUM MOTOR HAS EXCEEDED THEIR AUTHORIZED POWER LIMITS TURN OFF KEY AND TURN ON AGAIN TO CLEEAR PAGE 19 TROUBLESHOOTING CENTRAL COMMAND 5 7900 AND 7901 ERROR THE EMERGENCY STOP BUTTON IS OUT 6 2FO1 ERROR YOU PRESSED THE FOOT PEDAL BEFOR TURNING ON THE KEY TURN OFF THE KEY AND TRY AGAIN LEAVING FOOT OFF OF THE PEDAL Sm JO L G 215 7 2 00 AND 2 01 ERROR LOW VOLTAGE WARNING VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM REQUIRED TO OPERATE THE MACHINE IF YOU WAIT A FEW MINUTES THE BATTERIES MAY COAST UP A BIT IN VOLTAGE ALLOWING YOU TO DRIVE VERY SLOWLY TO THE RECHARGE STATION IF NOT YOU WILL HAVE TO RELEASE THE PARKING BRAKE ON THE FRONT WHEEL PULL LEVER TOWARD THE FRONT OF THE MACHINE TO RELEASE AND PUSH THE MACHINE TO RECHARGEING STATION
21. H 82550 HCS M6 1 0 X 14 SS 40 H ZCP44 1 4 X 1 2 CLEVIS 2 4 RUE RING COTTER 2 42 402 SIDE BROOM POLYPROPYLENE 2 42
22. MUST BE REPLACED WARNING DO NOT OPERATE MACHINE IN UNSAFE CONDITION IF THE MACHINE IS IN NEED OF REPAIR OR IS IN ANY WAY UNSAFE TO OPERATE THE MATTER SHOULD BE REPORTED IMMEDIATELY TO THE SHIFT SUPERVISOR DO NOT OPERATE THE MACHINE UNTIL IT IS RETURNED TO PROPER OPERATING CONDITION WARNING THIS MACHINE MUST ONLY BE OPERATED BY TRAINED OPERATOR AS PART OF HIS OR HER TRAINING THEY MUST READ THIS MANUAL THOROUGHLY IF EXTRA COPIES ARE NEEDED CONTACT YOUR LOCAL DEALER WARNING ALWAYS TURN OFF THE MACHINE BEFORE LEAVING IT UNATTENDED WARNING DO NOT SWEEP OVER ELECTRICAL FLOOR OUTLETS MAY RESULTS IN SERIOUS INJURY MACHINE CONTROLS AND FEATURES PAGE 7 CONTROLS AND FUNCTIONS SEE FIG 1 6 ON PAGE 7 FIURE 1 SEE HG 1 6 ON PAGE DUST TRAY LATCH KEEPS DUST TRAY IN PLACE IDLER ARM ACCESS DOOR LATCH KEEPS ACCESS DOOR LOCKED FRONT WHEEL STEERS AND PROPELS MACHINE HEADLIGHT HELPS YOU SEE IN LOW LIGHT AREAS AND TO WARN ONCOMING TRAFFIC SEAT ADJUSTABLE SEAT FOR OPERATOR COMFORT AND EASE OF ENTRY STEERING WHEEL USED TO STEER THE MACHINE STROBE LIGHT SAFETY LIGHT OPTIONAL SIDE BROOMS HELPS CLEAN AGAINST WALLS AND OBJECTS Q P ca FIGURE 2 9 HORN BUTTON SOUNDS HORN 10 FOOT PEDAL MAKES MACHINE GO AND RELEASE PEDAL TO STOP 11 WET SWEEP BY PASS YOU SWEEP OVER WATER WITHOUT SUCKING THE WATER UP INTO THE FILTER 12 ADJUSTABLE STERING ADJUSTABLE STERING
23. ON SKID FLOOR PLATE 37 7 837 FUSE RESETTABLE 2 AMP 38 29072 10 32 X 4 39 1032 10 32 4 40 71013 FW 1 4 X 5 8 SS 2 41 33066 FW 4 SAE 2 42 28678 RPH 4 40 X 2 43 37006 NYLOK 44 40 2 44 71021 FW 3 8 X 7 8 SS 4 45 37024 NYLOK 3 8 16 2 46 73815 BHSCS 3 8 16 X I SS 2 47 21253 5 16 18 X 3 4 48 36104 5 16 18 49 71009 FW 10 SS 2 50 H 29060 10 32 X 3 4 2 5 37015 NYLOK 10 32 2 52 21 1530 FRONT STICKER 26 27 FANS Z 9 0 Item Part No Alt Part No Part Description Qty 290 9502 FRAME WELDMENT 2 SEE PAGES JACK SHAFT 37 AND 38 3 290 9512 291 9512 HOOD 4 SEE PAGES MOTOR MOUNT AND FAN 37 AND 38 5 290 210 BATTERY 6 VOLT 395 4 6 5 122 8 55 2 7 SEE PAGES DUST CONTROL SYSTEM 29 AND 30 8 290 9553 297 STICKER 2 9 8 293 STROBE LIGHT 10 290 9554 SWEEPER STICKER 2 5 849 RECESSED HANDLE 2 12 H 73754 BHSCS 1 4 20 3 4 SS 14 13 290 9525 3 VACUUM HOSE 4 H 71063 LW 1 4 SS 5 290 9505 2 57 RIGHT HOSE 16 H 312HCN 5 16 18 8 7 H 71013 FW 1 4 X 5 8 SS 8 290 9589 ACCESS LID STRAP I9 290 9545
24. OOMS ONTO THE MOTOR SHAFT BY SLIDING THEM UPWARDS LINE UP THE HOLES AND INSTALL THE CLEVIS PIN WITH SAETY CLIP SEE FIGURE 9 YOU MAY NEED TO ADJUST THE SIDE BROOM HEIGHT BY USING THE ADJUSTMENT SCREW PAGE 9 MACHINE SETUP REPLACING MAIN BROOM 1 TURN THE MACHINE OFF USE A 9 16 INCH 3 SLIDE THE NEW BROOM IN WHEN YOU GETTHE WRENCH TO REMOVE THE 3 8 16 HCS BOLT IN BRUSH ON THE DRIVER SPIN IT WITH YOUR HAND THE CENTER OF ARM AND REMOVE THE IDLER UNTIL YOU FEEL IT CATCH ON THE DRIVER AND THEN ARM ASSEMBLY PRESS IT COMPLETELY ON SEE FIGURE 12 4 WITHTHE MAIN BROOM COMPLETELY INSTALLED 2 THE MAIN BROOM SHOULD SLIDE OUT THE SIDE REPLACE THE IDLER ARMAND AST NES OF THE MACHINE EASILY THE ARM SHOULD GO ON EASILY AND METAL SEE FIGURE 12 TO METAL IF THERE IS ANY GAPS LEFT BEFORE TIGHTENING HAS NOT BEEN INSTALLED PROPERLY SEE FIGURE 13 WARNING IF THE BROOM IS NOT FULLY ENGAGED WITH THE DRIVERS THE BRUSHES WILL BE DAMAGED DO NOT FORCE THE IDLER ARM BACK ON THIS USUALLY INDICATES IMPROPER INSTALLATION NOTE SELECT THE BROOM FIBER THAT BEST MEETS YOUR CLEANING APPLICATION CONSULT YOUR LOCAL CEALER FOR ASSISTANCE SEE BRUSH TYPES ON PAGE 4 PAGE 10 SWEEPING CHECK LIST READ AND UNDERSTAND SAFETY INSTURCTIONS ON PAGE 5 AND BEFOR OPERATING THIS MACHINE 6 CLEAN THE FILTER BY PRESSING THE SHAKER SWITCH FOR ABOUT 10 SECONDS SEE FIGURE 17 1 CHECK BATTERY CONDITION ON BA
25. PANIES TO OUR MACHINES ARE OFTEN NYLON 290 401 MADE WITH ROUGH DRAIN PIPE CORES THEY POLY 290 401 OFTEN BOUNCE EVEN WHEN NEW BOUNCING CARPET 290 401NN BROOMS DO NOT SWEEP WIRE 290 401W UNION STEEL 290 401US POLY AND STEEL 290 4015 QUANTITY REQUIRED 2 14 INCH BROOMS DOUBLE FIBER VEE BROOM POLY 4 402 USED MORE FOR CARPETED FLOORS NYLON 4 402 N POLY AND STEEL 4 402 5 D 1 dP FLAPS KITS 290 5502 FLAP 1 8 INCH 290 571 H VEE BROOM PREFERRED STYLE 1 16 INCH 290 571 1 32 INCH 290 5711 SPIRAL BROOM DOES NOT SWEEP AS WELL AS VEE BROOM KIT INCLUDES 1 HOPPER FLAP 1 RIGHT SIDE 1 LEFT SIDE AND 1 REAR FLAP NOTE CECK YOUR HOPPER FLAP FOR THCKNESS THE THIN 1 32 INCH FLAP WORKS BEST ON LIGHT DEBRIS BUT IT CAN MORE EASILY DAMAGED THE STANDARD SIZES ARE 1 16 INSH PAGE 4 SAFETY MESSAGES YOUR SAFETY AND THE SAFETY OF OTHERS IS VERY IMPORTANT AND OPERATING THIS UNIT SAFELY IS AN IMPORTANT RESPONSIBILITY TO HELP YOU MAKE INFORMED DECISIONS ABOUT SAFETY WE HAVE PROVIDED OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL THIS INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS ITIS NOT PRACTICAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCIATED WITH OPERATING THIS UNIT YOU MUST USE YOUR OWN GOOD JUDGEMENT THIS IS INTEN
26. R OTHER PAST HOUR METER READING CURRENT HOUR METER READING AVERAGE WEEKLY USAGE TECHNICIAN PRINT TECHNICIAN SIGNATURE DATE MANAGER SIGNATURE DATE PAGE 16 PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE CHECK MAIN BROOM CHECK FILTER CHECK VACUUM HOSE ALL THREE CHECK SHROUD CURTAIN CHECK DOOR CURTAIN CHECK FRONT AND REAR CURTAINS CHECK BATTERY WATER LEVEL CHECK BATTERY VOLTAGE CHECK CHARGER CONDITION CHECK MACHINE PERFORMANCE SWEEPING POWER VACUUM POWER CONTROLS GAUGES CHECK WHEEL TRACTION OTHER OTHER PAST HOUR METER READING CURRENT HOUR METER READING AVERAGE WEEKLY USAGE TECHNICIAN PRINT TECHNICIAN SIGNATURE DATE MANAGER SIGNATURE DATE PAGE 17 LCD SCREEN MENU DISPLAYS SCREEN f 1 SCREEN 2 USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS FIGURES 13 14 1 BATTERY LEVEL INDICATOR INDICATES THE ENERGY LEVEL REMAINING IN THE BATTERIES SHOWN ON ALL MENU DISPLAYS 2 MAIN BROOM DOWN PRESSURE GAUGE SETS THE DOWN PRESSURE ON THE MAIN BROOM SEE FIGURE 13 3 VACCUM FAN ON TELLS YOU WHEN THE VACUUM FAN IS ON SEE FIGURES 25 AND 26 4 BROOM MOTOR ON TELLS YOU WHEN THE MAIN BROOM IS RUNNING SEE FIGURES 25 AND 26 5 KEY
27. RN FAULTY SPEED CONTROLLER OR WIRES FAULTY POTENTIOMETER LOOSE WIRES PAGE 21 CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT PUT MAIN BROOM DOWN ENGAGE FOOT PEDAL WAIT 5 MINUTS FOR AUTO RESET DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER TRY OPERATING WHITE TOGGLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER TROUBLE SHOOTING PROBLEM POOR DUST CONTROL POOR SWEEPING QUALITY MAIN BROOM NOISY REAR TIRES NOISY POOR TRACTION SHORT RUN TIME CAUSE MAIN VACUUM HOSE DISCONNECTED MAIN BROOM HOSE DISCONNECTED MAIN BROOM HOSE CLOGGED DAMAGED MAIN VACUUM HOSE DAMAGED BROOM GUARD HOSE FILTER CLOGGED HOPPER NOT CLOSED TIGHTLY HOPPER GASKET FAULTY HOPPER FULL FAULTY VACUUM FAN BATTERY CHARGE IS LOW MAIN BROOM WORN OUT DEBRIS STUCK TO MAIN BROOM BROKEN MAIN BROOM BELT BROKEN MOTOR TO JACKSHAFT BELT MAIN BROOM BELT FELL OFF MOTOR TO JACK SHAFT BELT FELL OFF BATTERY CHARGE IS LOW DEBRIS STUCK IN MAIN BROOM MAIN BROOM OUT OF ROUN
28. RTY FILTER THE LINT FROM CARPETING OR TENNIS COURTS IS EASILY CONTAINED IN THE LONG LIFE FILTER THE FILTER IS CLEANED AT THE TOUCH OF A BUTTON AND THE DUST IS EASILY REMOVED IN A SEPARATE SLIDING DRAWER THE FACTORY CAT297 HAS A POWERFUL 2 0 HP SEALED DRIVE MOTOR FOR CLIMBING STEEP RAMPS AND THE AVAILABLE NON MARKING TIRES PROTECT EXPENSIVE FLOORS THE OPERATOR S HIGH BACK SEAT INCLUDES ARMREST IS ADJUSTABLE AND THE PARKING BRAKE SETS AUTOMATICALLY THE UNIT IS BATTERY POWERD AND WILL RUN UP TO A FULL SHIFT ON A CHARGE THE CHARGER IS FULLY AUTOMATIC AND PLUGS INTO 110 VOLT OUTLET USA TABLE OF CONTENTS MACHINE DELIVERY FORM gt PAGE 2 PARTS BREAKDOWN ILLUSTRATION MACHINE SPECIFICATIONS PAGE 3 COMMON WEAR PARTS PAGE 4 FRAME TOP FRONT PAGE 25 26 SAFETY MESSAGES PAGE 5 FRAME TOP REAR PAGE 27 28 1 PRECAUTIONS 6 FILTER BOX ASSEMBLY PAGE 29 30 MACHINE FEATURES AND CONTROLS PAGE 7 8 CENTRAL COMMAND PAGE 31 32 MACHINE PREPARATION PAGE 9 STEERING AND TRACTION PAGE 33 34 MACHINE SETUP PAGE 10 FRAME BOTTOM PAGE 35 36 PRE SWEEPING CHECK LIST PAGE 11 MAIN BROOM ASSEMBLY PAGE 37 38 OPERATION PAGE 12 ACTUATOR SLIDE ASSEMBLY PAGE 39 40 CHARGING BATTERIES PAGE 13 SIDE BROOMS ASSEMBLY PAGE 41 42 MAINTENANCE PAGE 14 STORING MACHINE PAGE 14 PREVENTATIVE MAINTENANCE RECORDS 15 17 LCD SCREEN MENU DISPLAYS PAGE 18 TROUBLE SHOOTING CENTRAL COMMAND PAGE 19 20 TROUBLE SHOOTING PAGE 21 22 PARTS BREAKDOWN PAGE 24 42
29. S THE MAIN BROOM DUST CONTROL SYSTEM AND THE SIDE BROOMS SIMULTANEOUSLY 33 FILTER SHAKER SWITCH SHAKES DEBRIS FROM FILTER AND DROPS THEM INTO HOPPER 34 LCD SCREEN DISPLAY LISTS FUNCTIONS AND SETTINGS OF THE MACHINE PAGE 8 UNCRATING MACHINE SIDE BROOMS CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF DAMAGE BATTERIES ARE IN THE UNIT TO UNCRATE THE MACHINE REMOVE BANDING FROM AROUND THE CRATE TAKE OFF THE TOP AND SIDES AND DISPOSE OF PROPERLY REMOVE BANDING FROM MACHINE REMOVE THE CHOCKS AROUND THE DRIVE WHEELS FOLD DOWN RAMP AND ROLL MACHINE OFF OF THE BASE NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED YOUR MACHINE IS EQUIPPED WITH FOUR 6 VOLT DEEP CYCLE 305 OR 395 AMP HOURS BATTERIES WHICH FORM A 24 VOLT SYSTEM MAXIMUM BATTERY DIMENSIONS ARE 7 W X 15 L X 15 1 TURN ALL SWITCHES TO THE OFF POSITION AND REMOVE KEY 2 HINGE OPEN THE BATTERY ACCESS LID TO ACCESS THE BATTERY COMPARTMENT 3 ALL FOUR OF THE BATTERY CABLES ARE CONNECTED TO THE BATTERIES LOCATE ANY LOOSE ONES AND TIGHTEN WITH 9 16 WRENCH SEE FIG 7 4 TURN ON MAIN POWER SWITCH AND CHECK THE BATTERY CONDITION METER TO ENSURE CORRECT INSTALLATION CHARGE BATTERIES IF NEEDED SEE BATTERY CHARGING LOWER THE SIDE BROOM LINKAGE BY PRESSING THE TOP HALF OF THE SIDE BROOM SWITCH SEE FIGURE 8 REMOVE THE SIDE BROOMS FROM THE SHIPPING BOX INSTALL THE SIDE BR
30. SWITCH HOUR METER TELLS YOU THE TOTAL HOURS THE MACHINE HAS BEEN ON SEE FIGURES 26 AND 27 6 MAIN BROOM HOUR METER TELLS YOU THE TOTAL HOURS THE MAIN BROOM MOTOR HAS BEEN USED SEE FIGURE 27 7 TRANSPORT HOUR METER TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED SEE FIGURE 27 8 ERROR WARNING SYMBOL INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR SEE FIGURE 28 9 DIAGNOSTIC CODE WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG SEE FIGURE 28 FOR COMMAN ERROR CODES AND DISCRIPTIONS SEE PAGE 19 PAGE 18 TROUBLESHOOTING CENTRAL COMMAND NOTE THIS MACHINE IS OPERATED BY A SOPYSTICATED ELECTRONIC BRAIN THAT HAS FAIL SAFES WITHIN IT THE BRAIN SELF ANALYZES PROBLEMS AND FLASHES FOUR DIGIT NUMERIC CODE OF WHAT IS WRONG IN THE LCD WINDOW MOST OF THESE CODES REQUIRE TECHNICIAN S ATTENTION YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE UNCOMFORTABLE WITH ESPECIALLY IF YOU ARE NOT USED TO WORKING ON ELECTRONICS THE COMPLETE LIST OF CODES IS PUBLISHED IN THE SIMPLIFIED ELECTRONIC TROBLESHOOTING MANUAL WHICH IS AVAILABLE TO TECNICAL PEOPLE HOWEVER WE HAVE INCLUDED THE BASIC CODES THAT YOU CAN USUALLY RESOLVE YOURSELF 1 1 03 AND 1 04 ERROR CHECK THE SMALL SAFETY SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS PLUG
31. TTERY CONDITION METER MAKE SURE BATTERIES ARE FULLY CHARGED BEFORE USING SEE FIGURE 14 2 CHECK CONDITION OF MAIN BROOM AND MAKE SURE IT 15 SECURELY IN PLACE 3 REMOVE ALL STRING BANDING OR ANYTHING WOUND AROUND THE IDLER PULLEY AND BEARING SEE FIGURE 15 7 PRESS THE DOOR LATCH AND OPEN DOOR ON THE SIDE OF THE MACHINE SLIDE OUT HOPPER FROM THE MACHINE SEE FIGURE 18 4 CHECK CONDITION OF SIDE BROOMS AND MAKE SURE THEY LIFT AND LOWER CORRECTLY 8 EMPTY THE HOPPER INTO A TRASH RECEPTACLE 5 CHECK THE SIDE BROOMS TO SEE IF THEY 9 INSTALL THE HOPPER BACK INTO THE MACHINE ARE AT THE CORRECT SETTING FOR AND DEPRESS THE DOOR LATCH SWEEPING SEE FIGURE 16 SEE FIGURE 19 PAGE 11 7 PASS SWEEPING TURN MACHINE ON WITH THE KEYSWITCH TURN ON THE FILTER BEATER FOR ABOUT TEN SECONDS TO CLEAR THE FILTER PUSH THE GREEN ONE TOUCH BUTTON SEE FIGURE 20 BEGIN SWEEPING BY DEPRESSING THE FOOT PEDAL SLOWLY AND THEN TO THE SPEED REGUIRED ONCE THE MAIN BROOM BEGINS TO MOVE CHECK THE PRESSURE GAUGE SEE FIGURE 21 TO OPERATE MACHINE IN REVERSE SIMPLY SWITCH THE REVERSE SWITCH TO THE REVERSE POSITION SEE FIGURE 22 TO STOP THE MACHINE LET OFF OF THE FOOT PEDAL AND THE MACHINE WILL STOP AUTOMATICALLY OPERATING HINTS PAGE 12 OBSERVE THE SPEED OF THE MACHINE AND ADJUST TO THE DESIRED RATE TO INCREASE THE SPEED DEPRESS
32. VE THE MACHINE BACK TO THE CHARGING AREA AND BE SURE TO TURN OFF THE POWER SWITCH BE SURE TO EMPTY THE HOPPER AND CLEAN THE FILTER BEFORE STORING CHARGING CAUTION THE FOLLOWING INSTRUCTIONS ARE 4 CHECK THE WATER LEVEL IN EACH BATTERY INTENDED FOR THE 24V CHARGER SUPPLIED WITH DO NOT CHARGE THE MACHINE UNLESS THE THE MACHINE DO NOT USE ANY OTHER WATER IS SLIGHTLY HIGHER THAN THE PLATES IF CHARGER WITH THIS MACHINE NEEDED ADD ENOUGH DISTILLED WATER TO JUST SLIGHTLY COVER THE PLATES DO NOT OVER FILL R BATTERIES CAN OVERFLOW DURING CHARGING REPLACE CAPS BEFORE CHARGING SPECIFICATIONS 5 WITHTHE RED CHARGER PLUG DISCONNECTED FROM THE MACHINE PLUG THE CHARGER OUTPUT VOLTAGE OF 24 VOLTS POWER CORD INTO A GROUNDED 110 VOLT STANDARD WALL OUTLET OUTPUT CURRENT OF 36 AMPS MAX SEE FIGURE 24 INPUT VOLTAGE OF 110 VOLTS 60 Hz 6 CONNECT THE RED CHARGER PLUG INTO THE BATTERY CHARGING PORT LOCATED ON THE AUTOMATIC SHUT OFF CIRCUIT LOWER PORTION OF THE STEERING TOWER MADE FOR DEEP CYCLE BATTERIES DANGER ALWAYS CHARGE BATTERIES IN A WELL VENTILATED AREA BATTERIES EMIT HYDROGEN GAS EXPLOSION OR FIRE CAN RESULT KEEP SPARKS AND FLAME AWAY SHEILD EYES WHEN SERVICING BATTERIES AND AVOID CONTACT WITH BATTERY ACID LEAVE BATTERY HOOD OPEN 1 TRANSPORT MACHINE TO A WELL VENTILATED AREA FOR CHARGING 2 TURN THE MACHINE OFF 3 HINGE OPEN THE BATTERY ACCESS HOOD TO EXPOSE THE BATTERIES
33. rt No Part Description Qty em Part No Part Description Qty 1290 9505 2 51 RIGHT HOSE 33 8 423 LEFT SUPPORT BEARING 2 8 641 JACKSHAFT SHAFT 34 4 512 BLOWER WHEEL 3 8 301 MOTOR TO JACK SHAFT BELT 35 290 9523 BLOWER DOOR PLATE 4 4 312 TRANS INPUT PULLEY 36 4 410 SET COLLAR 5 SEE PAGES DUST CONTROL SYSTEM 37 4 301 MAIN DRIVE PULLEY 29 AND 30 38 4 430 IDLER ARM 6 290 9573 MAIN BROOM BELT 39 4 432 IDLER DRUM 7 4 320 BROOM DRIVE PULLEY 40 H 13213 HB 1 2 X 2 1 2 8 H K1432 3 16 X 1 2 KEY 3 41 H 37030 NYLOK 1 2 13 9 290 9540 BRUSH GUARD 42 8 40105 MAIN BROOM UNION STEEL 290 9525 37 MAIN VACUUM HOSE 43 4 210 TERMINAL CLIP 1209 9505 25 LEFT HOSE 44 4420 BROOM DRIVER 2 290 9543 GUIDE 45 4 432 DRUM SPACER 3 H 25435 SSS 5 16 X 1 4 2 46 H 25328 SSS CP 1 4 20 X 3 8 2 4 H 68015 SNAPRING 3 4 2 47 290 9544 BROOM COMPARTMENT INNER PANEL 5 8 723B BEARING 2 48 4 42 SUPPORT BLOCK 16 8 628 MAIN BROOM JACKSHAFT 49 8 574 FLOOR SEAL T 4 416 BROOM LATERAL ARM 50 8 576 RIGHTHAND FLOOR SEAL CLAMP 8 4 412 BROOM DRIVE BEARING 51 290 9537 HOPPER 19 4 360 REVERSE IDLER ARM 52 290 9539 HOPPER CURTAIN 20 4 319 TENSION SPRING 53 1290 9529 HDPE SLIDE RAIL 2 21 4 316 BROOM DRIVE PULLEY 54 4 127 HANDLE 2 22 4 317 IDLER PULLEY 55 1290 9571 HOPPER CURTAIN MTG STRIP 23 25283 SSS 10 32 X 56 H 72563 10 32
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