Professional Main Station Service Manual
Contents
1. d 0627142 Fig 5 Pushbutton Start Lamp Alight by error L O dp L D 0 3 7 o O U ES 5 52 x A A ee So 25 X Y O O FA QA c o D Q o O Fa PENA co O E HOA rs gt NW s 8 OL x o lt F lt G E E d Mm Q Q Q Er gt 20 AE S2200 2 Q CO 10 ORO 9 Injector chemistry 1 MM1 MM35 MM37 MM45 MM47 MM85 MM87 Fig 4 10 Injector chemistry 2 Injector chemistry 3 12 Quick coupling with check tap 13 Display 11 14 Change over switch foam rinse 15 Air regulator e O Pushbutton Stop 16 Operation panel A 1 1 Operating diagrams according to ISO14617 Main stations MM Ball valve Filter Flowsensor and trigger Check valve Pressure sensor Temperature sensor Centrifugal pump Ejector Hydraulic valve Hose connection Pressure regulator Change over valve Orifice Air supply Outlet Inlet Ecolab detergent Water inlet Control board connection Fig 6 0627145b 2 Maintenance The main statio2. 70 785 x 550 x 375 8 Below 70 y O mm HZ W mm mm 185 x 550 x 375 al 00 O1 N 14 2005 All righis reserved Ecolab GmbH amp Co OHG P O Box 13 04 06 D 40554 D sseldorf www ecolab com Tel 49 211 98 93 203 Fax 49 211 98 93 223 Printed in Denmark No 0617618E 09 2008 ECOLAB Printed in Denmark
3. bled Bleeding the pipe system 1 Turn on the water supply to rinse and bleed the entire sys tem If satellites are installed open the tap furthest away until no air or dirt comes out Then rinse and bleed the next tap and continue until the tap closest to you has been rinsed and bled 2 Mount satellites if any Bleeding the pump 3 Loosen the relief plug A Fig 9 1 2 revolutions until water and air begin to flow out Note Never loosen the relief plug while the pump is running as this may damage the packing A Z XM Lo NN ian AT lt L u Z E N N s N Bos Sy 7 ss A Y y m be s Fig 9 0627131 4 Tighten the relief plug again 5 Start the pump so that all re maining air pockets are forced up to the top of the pump Stop the pump Loosen the relief plug 1 2 revolutions again and bleed the system until only water flows Out 8 Tighten the relief plug once more N O The main station is now ready for operation Press I on the control panel see fig 11 4 Daily operation 4 1 Start 1 Check that water and air sup plies for the system are open see A Fig 10 air Fig 10 0627123 2 Press l on the control panel to start Fig 11 0627119 4 2 Stop 1 Press 0 on the control panel to stop 2 Turn off the water supply 3 Close the air supply A Fig 10 No
4. JUDJIND OSING YU 08 lt Juana abeyea yeg ueuoduuiun eouenbes aseug 210N IN o o cM Z1 Hl woleA ueeJ IA o Yan MG 0 ZA SAOQE SE po9 oouuo 0 ZH Z9 Ye0 ZH 87 0 A 88G 0 A UGK 3d SUIEN 8 Specifications The most important specifications are shown on the serial plates on the main station satellite and pump respectively 3 4 kW EEE Unit 3 4 kW Max Outlet pressure Consumption during rinsing Consumption during foaming Min supply pressure N O1 Max supply pressure Min water supply Pressure 90 L min Pressure 120 L min Pressure 240 L min Flow 40 bar 100 100 15 5 2 E N gl En N O Max water temp pma 0 70 Pipe dimension inlet 1 1 4 1 1 4 Pipe dimension outlet 1 1 4 1 1 4 Compressed air BEEN Min Max air pressure 5 10 Compressed air consumption 200 200 Pipe dimension inlet Y j D 0 gt 0 U eh o Electricity 3 PE 400 480 V 3 PE 400 480 V 320 0 528 0 320 0 528 0 mm uM Frequency 50 60 Hz 50 60 Hz NN 48 096 62 0 48 096 62 0 was LN NEM A 2 Supply voltage V Hz Below 400 V mains input voltage Motor load kW Installation to EN 60204 1 V k A 10 6 Nominal current 10 6 Fuse A L1 L2 L3 PE MP a on Fa Nf C o1 mm NIN No Of chemical injectors 1 3 Chemical resistance dB mm Sound level ISO 11202 Dimensions HxW xD Below
5. Pee ECOLAB Professional Main Station MM Series EN Service Manual 3 11 Content EN DOSCHP O T 3 1 1 Mainstations MM35 MM37 MM45 MM47 MM85 MM87 4 1 2 Operating diagramS o W Wo Wo Woman 5 lia nie uuu uuu UT OOO AA TEn 6 Ao ae ea 6 so nen 6 OI I ES 6 31 NeW SS T ee ee ee ee er 6 MeN COGN Am ee ee 6 o 6 IO OD AP A 7 4 3 Rinsing the Chemistry SUppIY oWo W Wo WWW naa 7 A e o A TT 7 9 1 DONDONG Spas 7 94 1 Pumps om 7 Bl KONO RE T Aa H aa 7 S13 How sasaran asa anggi eo o o E OE E 7 lt N ea eE APA UE E o o E A 7 5 4 Non return valve intake side 7 Trouble SOON AG aaa aaa REPRE 8 6 1 The Dnit does not SAH een 8 6 2 The A lamp on the control panel is on 9 6 3 Too low or unstable pressure eee e ee ee eee 9 6 4 Unsalitactory foam Gua Yen no ai vat u am nga aaa A TEN EE aa a a aa 9 Recommended Spare PAIS nee u a wa aaa na NAA a aa mes 10 7 1 Connection of Controller board and mounting of sensor 11 E UU NU TS 12 1 Description The main station in the Chameleon range isa completely functioning hygiene and pumping station that supplies pressurized water to both its integrated hygiene point and to connected satellite hygiene sta tions Therefore the main st
6. ation must be supplied with water in sufficient quantity power compres sed air detergent s and disinfec tant The station is then ready for hygiene duties Fig 1 Using Hygiene Chemicals The Professional main station has been prepared to use Ecolab s European palette of foam deter gents and disinfectants Warning Do not change the settings made or recommended by the supplier of hygiene chemicals A typical installation of the Profes sional series is shown in fig 1 Main station 1 Mixing system 2 Satellite 3 Detergents are supplied either from the User Pack System which can be ordered and delivered as an accessory or from separate standard cans Hygiene chemi cals can also be supplied directly through piping systems The change between rinse and foam on the first injector is manual To change to another injector pro duct the hose must be moved bet ween the outlets The main station is fitted with a frequency controlled pump which ensures a constant working pressure independent of usage pattern Fig 2 0627118 Important Do not use the water from the system for applications other than cleaning Fig 3 0627114 3 0627122 Z ES B C T G N i A IN ja E 4 RA KZ m Y 6 N cal 1 N BC 4 e I d dy P EN d La AS Qt IST Z N gt Dl SY aaa
7. e serviced when there is no volt age or pressure on the system 1 Turn off the main switch at the control box 2 Open a water outlet to depres surise the system 5 1 Components 5 1 1 Pumps motor Pumps motor are maintenance free see section 2 2 5 1 2 Control system Maintenance free If defective Call a service techni cian 5 1 3 Flow trigger Maintenance free If defective replace the flow switch Adjustments 1 Press 0 on the control panel to stop the system 2 Turn the selector on the right side of the main station to foam position 3 Open the right water outlet on the system so water runs out and make sure that there is no other consumption on the system 4 Press O at the control panel in min 10 sec to zero set the flow trigger 5 The system is now in zero and is ready to start by pressing I 5 1 4 Non return valve intake side Maintenance free If defective replace the non return valve 6 Troubleshooting 6 1 The unit does not start Steps 1 6 Is there voltage to the Reconnect voltage to the 4 unit unit Is the water tempera Lower the water ture over 70 C temperature 2 3 Is the water supply Check the water supply Is Wait until the tempera switched on to the unit the ball valve open ture drops below 60 C Is the A lamp on the 4 control panel turned Go to section 6 2 off Call a service technician al 6 2 The A lamp on the contro
8. l panel is on Steps 1 5 Mi error messages Go to section 7 Press 0 and then I on the controlpanel to restart the system Check the water supply and clean the filter if it is clogged Is the water tempera Lower the water tempe Wait until the tempera 3 ture over 70 C rature ture drops below 60 C 4 Call a service technician 2 Is there sufficient water supply 6 3 Too low or unstable pressure Steps 1 4 1 Check that the inlet pressure SUDDIV is between PI 2 4 bars 2 Is the filter clogged Clean the filter Is the pump leaking or does 3 the pump make jarring sounds Is there sufficient water Call a service technician Call a service technician 6 4 Unsatisfactory foam quality Steps 1 4 1 Is the foam nozzle fitted Fit a 50 200 foam nozzle 2 Is the air supply OK Adjust on the air regulator Adjust the supply on the dosage valve Is the detergent disinfectant supply OK Q9 4 Call a service technician 6 5 No foam Steps 1 7 Turn the switch to foam 1 ch i ition Is the switch in foam position position 2 Is the foam nozzle fitted Fit a 50 200 foam nozzle 3 Is the dosage valve open Open the dosage valve 4 Is the air supply connected ld SHU OM elven Is the filter in the hose from 9 the detergent disinfectant Clean or replace the filter container clogged 6 Is there detergent disinfectant Fill detergent disinfectant in in the container the con
9. n is maintenance free However filters must be clea ned at suitable intervals approx 1 3 months depending on the content of impurities in the water 2 1 Filter Fig 7 1 Press 0 on the control panel to stop the main station 2 Interrupt the master switch 3 Close the water inlet 4 Open a tap to release the sys tem pressure 5 Remove the filter A and place itin a descaling solution until the scale is dissolved 6 Rinse the cleaned filter thor oughly and remount 0627117 Fig 7 2 2 Long stops If long productions stops are planned more than 6 months and the pump is emptied of water it is recommended that the pump be secured as follows 1 Remove the coupling safety guard 2 Spray a couple of drops of sili cone oil onto the axle between the top section and the cou pling Carefully follow the instructions given in the manual provided by the pump supplier Fig 8 0627106 3 Start Note The pump should be bled and filled with water before start 3 1 New system In order to ensure a problem free start up of a new system the pipe system must be flushed and
10. tainer 7 Call a service technician 7T Recommended spare parts Main stations NW Description Amo Maie are pagasa 10 8 1 Connection of Controller board and mounting of sensor UWOD POOJMSIJJIU MMM 6602 8124 Sv XE4 0000 8157 Sv 191 Biogjey 0006 MG Z fon oyyser ig 3 821090 uoIsING poo4 OLTV YSHYIIN 90805996 02 1 MOH X 00 S wo Z Z apuadsn 6101290 97209996 Buod 89195996 07 2 MO x w CO s s 06293996 53 0 do dung G G Ze LZY 12996 TT HIE HL H o 26711596 po uuAg r pPoDUENPVI j 8euolss9jJOJd ou Jed Josues uo eu s ou ou OL 1V2ISUIIN OU Hed e qge 19908 S8J0SUOS pas nung o Ob Z MO J pJeoq QJ J amp uJ91X3 oDeoA surew Bulaowal Jaye SQ8 0 dn BA SI aoa ONINHVM DJe0q J8 01 U09 9192 9MW UU gt solas v oz es zs ra ez oe 6 e e oe 0 uus w UQ amp WN c Jayanul AOUanDa eyep v uonoeuuoo 1010JA 11 Ot c MOH pepuedsng 00 G mol F 02 1 mold SAY HH uun awes ay Je suwu ay 0 sJej ouoo jeJanas Bunoeuuoo sejqeo 101011 pausaJos Buoj yum Aj eroedso uoneaedo Buunp susaJos ages ay usamyag sjuaJino a6eyeaj sayede Aq payeaijoe aq ued qog By J9 014JUOD pue surew Bui iddns usanyag Ajuo q 9 p 3 Jo uore elsu e q 9 1 3 Buisn ueuM bumojjoj ay 9AJ9sqo ejqeo Buinpeuuo Joyealg nod abeyeaj y ea anjisuas JUSINI JESJSAIUN JO
11. te It is important to shut off the water and air when the machine is left after use because e If the air supply is open when the main station and satellites are not in use air may seep into the water pipe If this is the case the system may have to be bled again he water separator which is a part of the air regulator is only to be emptied when the air is shut off It may be necessary to bleed the pipes and the main station again after it has been closed for a longer period of time holidays and the like 4 3 Rinsing the chemistry supply IMPORTANT The chemistry supply must always be rinsed thoroughly after use Remains of detergent or disin fectants can clog the chemistry supply so it needs to be rinsed or replaced The following procedure will clean detergent and or remains of disinfectants 1 Remove User Pack if any 2 Hold the rinsing bottle with clean water tightly against the suction opening with User Pack or against the hose without User Pack Alterna tively you can place a User Pack with clean water in the holder or without User Pack place the hose in a bucket of clean water 3 Activate the hose handle until clean water comes out of the nozzle approx 30 seconds Note This procedure should be followed for both the detergent and disinfectant side if this is installed 5 Service Service may only be carried out by authorized and qualified personnel Warning The system must only b
Download Pdf Manuals
Related Search