AUTOTROL® 363TC AUTOMATIC FILTER VALVE SERVICE MANUAL
Contents
1. 20 125 psi 1 38 8 61 bar Water 34 100 F 1 38 Ambient 34 120 F 1 49 C Recommended for indoor use only Drain Line Flow Controls PAS RSR 8 20 gpm 30 76 DIES EE TE 4 7 15 29 lpm 4 Autotrol 363TC Automatic Filter Valve MY13 EQUIPMENT INSTALLATION If you are also installing a water softener the softener should be installed downstream of this system Grounding the Plumbing It is important that the plumbing system be electrically grounded When a water treatment system is installed a nonmetallic bypass valve may interrupt the grounding To maintain continuity a grounding strap can be purchased at a hardware store When it is installed the strap will connect the plumbing into the system to the plumbing leaving the system Water Line and Bypass Connection Once you have selected your location check the direction of the water flow in the main pipe A bypass valve system should be installed on all water conditioning systems The bypass valve system isolates the filter from the water supply and provides untreated water to service during routine maintenance and servicing procedures Figure 3 Normal Operation e Valves 1 and 3 open e Valve 2 closed Bypassed Position e Valve 2 open e Valves 1 3 closed EQUIPMENT INSTALLATION2. and and hold for three seconds during any cleaning cycle step The control will skip the remaining cycle steps and return to the service position The time of day will be displayed when the control reaches the service position REMOTE REGENERATION An optional remote regeneration kit P N 4002754 is available for the 363 valve to enable fully automatic regeneration When the kit is installed a remote switch such as a differential pressure switch can be connected to the valve to control cleaning cycle initiation Autotrol 363 Automatic Filter Valve MY13 e 7 FLOW DIAGRAMS SERVICE C Untreated Water C Treated Water Valve No 1 Closed 2 Open 3 Closed 4 Closed Media Tank FAST RINSE C Untreated Water EN Rinse ias ee TEE E E NSSSSSSSSSSSSSSSSSSSS NSN NSONANANANSN Drain Drain Control 1 Closed 2 3 Closed 4 Open Media Tank 8 Autotrol 363TC Automatic Filter Valve MY13 BACKWASH L Untreated Water C Backwash Inlet Valve No 1 Open 2 Closed J 4 Closed Open Media Tank VALVE ASSEMBLY Item No QTY Part Description a le 4002555 Kit Valve Discs 360 Series Filter 4002211 Top Plate 360 Series Filter 1 14 Screw Pan Head 8 18 9 16 LG RR Tum 2002213 Spring One Piece date 4002212 Cam 3 Cycle 360 Seri
3. gt PENTAIR AUTOTROL 3631C AUTOMATIC FILTER VALVE SERVICE MANUAL PENTAIR 8 4 02013 Pentair Residential Filtration LLC Www pentairaqua com pro TABLE OF CONTENTS MANUAL OVERVIEW SR nn dde 2 SAFETY INFORMATION e ess esse ia 2 TYPICAL TOOLS AND FITTINGS 3 VALVE DIMEN ION 3 VALVE CAYO UT m 4 4 EQUIPMENT INSTALLATION 2 4 SYSTEM STARTUP 6 INSTALLATION CHECKLIST sesietssasatsimepenssavemeratacnmninissuanatadensen 6 CONTROL OPERATION AND LAYOUT 6 PROGRAMMING THE 604F TIME CLOCK 7 ACCESSING HISTORY VALUES 7 MANUALLY INITIATING A CLEANING CYCLE 7 QUICK CYCLING cei teens I REMOTE REGENERATION sense 7 DIAGRAM a a th en 8 a does 7 TROUBLE ADO NO an in 10 FLOW PERFORMANCE DATA CHARTS 11 MANUAL OVERVIEW How To Use This Manual This manual is designed to guide the installer through the process of installing and starting the filter This manual is a reference and will not include every system installation situation The person installing this equipment should have Knowledge in water filter installation e Basic plumbing skills Icons That Appear In This Manual ITH F
4. of the system on the control valve fittings plumbing or the bypass e t is not recommended to use sealants on the threads Use plumber tape on all threads General Observe all warnings that appear in this manual e his system is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system e Keep the unit in the upright position Do not turn on side upside down or drop Turning the tank upside down will cause media to enter the valve Operating ambient temperature is between 34 F 19 and 120 F 49 C Operating water temperature is between 34 F 19 and 100 F 389C e Working water pressure range Is 20 to 125 psi 1 38 to 8 61 bar e Follow state and local codes for water testing e When filling media tank do not open water valve completely Fill tank slowly to prevent media from exiting the tank e Always make modifications to house plumbing first Connect to valve last e Plastic parts and O rings may be damaged by heat and solvents When constructing plumbing connections allow heated parts to cool and protect parts from solvents Location Selection Location of a water treatment system is important The following conditions are required e Level platform or floor e Constant electrical supply to operate the controller e Total minimum pipe run to water heater of ten feet three m
5. 4002468 Kit DLFC 15GPM NPT 360 Fltr 4002469 Kit DLFC 206 360 Fltr 4002476 uit 4 06PM BSP 360 Manus 4002477 Kit DLFC 4 5GPM BSP 360 Fltr 4002478 Kit DLFC 5 0GPM BSP 360 Fltr 4002479 Kit DLFC 6 0GPM BSP 360 Fltr 4002480 Kit DLFC 7 0GPM BSP 360 Fltr 4002481 Kit DLFC 8 0GPM BSP 360 Fltr 4002482 Kit DLFC 9 0GPM BSP 360 Fltr OR 4002483 Kit DLFC 10GPM BSP 360 Fltr 4002484 Kit DLFC 12GPM BSP 360 Fltr 4002485 Kit DLFC 15GPM BSP 360 Fltr 4002486 Kit DLFC 20GPM BSP 360 Fltr 4002 75 amp Kit Remote Regeneration 363 Filter 2 4002757 Kit Aux Switch 363 Filter Autotrol 363TC Automatic Filter Valve MY13 9 TROUBLESHOOTING Control Error Codes E1 is displayed Program settings have been corrupted Press any key If E1 does not clear replace control E3 is displayed Control does not detect the camshaft position and is Wait until the control returns to the service position returning to the service position Camshaft is not turning during display Check that motor is connected Verify that the motor wire harness is connected to motor and controller module Verify that optical sensor is connecte
6. ailure to follow this instruction can result in personal injury or damage to the equipment NOTE This will make the process easier if followed Inspection Inspect the unit for damage or missing parts SAFETY INFORMATION Electrical There are no user serviceable parts in the AC adapter motor or controller In the event of a failure these should be replaced e All electrical connections must be completed according to local codes e Use only the power AC adapter that is supplied The power outlet must be grounded and always on o disconnect power unplug the AC adapter from its power source e Install an appropriate grounding strap across the inlet and outlet piping of the water system to ensure proper grounding is maintained 2 Autotrol 363TC Automatic Filter Valve MY13 Mechanical Do not use petroleum based lubricants such as petroleum jelly oils or hydrocarbon based lubricants Use only 100 silicone lubricants e All plastic connections should be hand tightened Plumber tape should be used on connections that do not use an O ring seal Do not use pliers or pipe wrenches e All plumbing must be completed according to local codes e Soldering of the plumbing should be done before connecting to the valve Excessive heat will cause interior damage to the valve e Observe local drain line requirements e Do not use lead based solder for sweat solder connections Do not support the weight
7. continued Drain Line Flow Control The drain line flow control requires assembly Figures 4 and 5 1 Inch Drain Line Flow Control Rates 8 20 GPM Install washer with printed lettering facing the valve body 4002493 Rev A Figure 4 1 Drain Line Flow Control 3 4 Inch Drain Line Flow Control Rates 4 7 GPM Install washer with printed lettering facing the valve body 4002492 Rev A Figure 5 3 4 Drain Line Flow Control Note Install DLFC washer with printed lettering facing the valve body Drain Line Connection NOTE Standard commercial practices are expressed here Local codes may require changes to the following suggestions Check with local authorities before installing a system 1 Use appropriate fittings to connect tubing to the DLFC connection on valve 2 The drain line may be elevated up to 6 feet 1 8 m providing the run does not exceed 15 feet 4 6 m and water pressure at the filter is not less than 40 psi 2 76 Elevation can increase by 2 feet 61 for each additional 10 psi 69 bar of water pressure at the drain connector 3 Where the drain line is elevated but empties into a drain below the level of the control valve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop Is level with the drain line connection This will provide an adequate siphon trap 4 Secure the discharge end of the drain line to prevent it from movin
8. d and in place Verify that motor gear has engaged the camshaft If everything is connected replace components in this order 1 Motor Assembly Optical Sensor 2 Control Camshaft is turning more than five minutes to find Home Verify that optical sensor is in place and connected to wire position Inspect for debris in the camshaft slots If motor continues to rotate indefinitely replace the following components in this order 1 Motor Assembly Optical Sensor 2 Control System Flowing or dripping water at drain after Debris is preventing 3 or 4 valve disc from Remove debris cleaning cycle closing Worn 3 or 4 valve disc Replace valve discs Control will not complete a cleaning cycle AC adapter or motor not connected 10 Autotrol 363TC Automatic Filter Valve MY13 FLOW PERFORMANCE DATA CHARTS Service Cv 5 43 30 4 10 PRESSURE DROP IN PSI 2 o ac ac 2 2 un FLOW IN Autotrol 363TC Automatic Filter Valve MY13 e 11 9 PENTAIR FILTRATION amp PROCESSING SOLUTIONS 9730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 www pentairaqua com 800 279 9404 F 262 518 4404 tech support dpentair com All Pentair trademarks and logos are owned by Pentair Inc All other brand or product names are trademarks or registered marks of their respective owners Because we are continuously improving our products a
9. ee Step Programming Only three buttons are required to fully program the control Recycle Button Initiates either a delayed or immediate cleaning cycle Time Button Displays or programs the time of day Cleaning Cycle Interval Button Displays or programs the amount of time to elapse between cleaning cycles Backwash Duration Button Displays or programs the amount of time to elapse during the backwash cycle step Power Loss Memory Retention The control features battery free time of day retention during loss of power The time will remain in memory NOTE All other programmed parameters are stored in the flash memory and are retained during power outages Display Recycle Backwash Button Time Duration Button Button Cleaning Cycle D gt 5 Merva DAYS os Button Cleaning Cycle Indicator Figure 7 PROGRAMMING THE 604F TIME CLOCK CONTROL Time of Day Press to display the current time value in hours The time value is displayed as a number from 0 to 23 with 0 representing midnight and 23 representing 11 00 PM While the value is being displayed press the button to increase the value Press and hold the button to rapidly advance the value Release the button when the desired value Is displayed The value will be stored in memory after five seconds Range 0 23 hours NOTE The elapsed minutes will reset to zero when the hours are changed Backwash Duration Press to display t
10. es Filter Oi E de 1000589 2 2 Cap Pillow Block Re Control Assemblies RTT 4002671 Control Assembly 363TC 604 North American mo 4002672 Control Assembly 363TC 604 World D ni Le 4001260 12 Volt Motor Assembly w Optical Sensor p ANTES Valve O ring Kit 10 3022576 Transformer Cable 11e Ihre iad AC Wall Mount Adapters n 1000811 North American Wall Trans 115VAC 1000812 Australian Wall Trans 240V 1000813 British Wall Trans 240 V 1262524 Europe Cord Connect Trans 240V NEM 1000814 Europe Wall Trans 240V 1000810 Japan Wall Trans 100V 4002445 Rev A Item No QTY Part Description 12 ME A IH Drain Line Flow Control T 4002459 Kit DLFC 4 0GPM 360 Fltr PTT 4002460 Kit DLFC 4 5GPM NPT 360 Fltr X 40024061 Kit DLFC 5 0GPM NPT 360 Fltr TR 4002462 Kit DLFC 6 0GPM 360 Fltr 4002463 Kit DLFC 7 0GPM NPT 360 Fltr 4002464 Kit DLFC 8 0GPM NPT 360 Fltr 4002465 DLFC 9 06 NPT 360 Fltr 4002466 Kit DLFC 10GPM NPT 360 Fltr 4 4002467 Kit DLFC 12GPM NPT 360 Fltr PV
11. eters to prevent backup of hot water into system e Local drain or tub for discharge as close as possible e Water line connections with shutoff or bypass valves Room to access equipment for maintenance SAFETY INFORMATION continued Outdoor Locations It is recommended that the equipment be installed indoors When the water conditioning system must be installed outdoors several items must be considered Moisture The valve and controller are rated for NEMA 3 locations Falling water should not affect performance The system is not designed to withstand extreme humidity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler Direct Sunlight The materials used will fade or discolor over time in direct sunlight The integrity of the materials will not degrade to cause system failures e Temperature Extreme hot or cold temperatures may cause damage to the valve or controller Freezing temperatures will freeze the water in the valve This will cause physical damage to the internal parts as well as the plumbing Insects The controller and valve have been designed to keep all but the smallest insects out of the critical areas TYPICAL TOOLS AND FITTINGS REQUIRED Pipe Cutter e Tubing Cutter e File e Pliers e Tape Measure e Soldering Tools e Lead Free Solder e Bucket Towel e Plumber Tape e Adjustable Wrench e Tube 100 Sil
12. g Right Way Figure 6 Drain Line Connection NOTE Waste connections or drain outlet shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of two pipe diameters or one inch 22 mm whichever is larger Never insert drain line directly into a drain sewer line or trap Figure 6 Drain Line Connection Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the filter Electrical Connection This valve and control are for dry location use only unless used with a Listed Class 2 power supply suitable for outdoor use The 363 controller operates on 12 volt alternating current power supply This requires use of the an AC adapter with your system Make sure power source matches the rating printed on the AC adapter Autotrol 363 Automatic Filter Valve MY13 5 SYSTEM STARTUP The system will now need to be placed into operation Please review MANUALLY INITIATING A CLEANING CYCLE before attempting startup 1 With the supply water for the system still turned off position the bypass valve to the not in bypass normal operation position 2 Press and hold the button on the controller for three seconds This will initiate a manual cleaning cycle and cycle the valve to the backwash position 3 Filling the media tank with water A With the system in backwash open the water su
13. he current backwash cycle step duration setting The value in minutes will be displayed for five seconds While the value is being displayed press the button to increase the value Press and hold the button to rapidly advance the value Press and hold the button to rapidly advance the value Release the button when the desired value is displayed The value will be stored in memory after five seconds Range 2 50 minutes NOTE The Rapid Rinse cycle step adjusts automatically based on the Backwash Duration value See table below Cleaning Cycle Interval Press to display the current cleaning cycle interval setting The value in number of days between cleaning cycles will be displayed for five seconds While the value is being displayed press the button to increase the value Press and hold the button to rapidly advance the value Press and hold the button to rapidly advance the value Release the button when the desired value is displayed The value will be stored in memory after five seconds Range 8 hours 3 days 30 days ACCESSING HISTORY VALUES The control features a review level that displays the operation history of the system This is a great troubleshooting tool for the control valve To access history values press and simultaneously and hold for three seconds to view the diagnostic codes NOTE If a button is not pushed for 30 seconds the controller will exit the history values table Press to advance t
14. hrough the table When the desired diagnostic code is reached Press to display the value Some history values may have up to four digits Press to display the first two digits of the value Press to display the last two digits Days since last regeneration MANUALLY INITIATING A CLEANING CYCLE Delayed Cleaning Cycle Press and release to program a delayed cleaning cycle The system will regenerate at the next cleaning cycle time 1 00 Repeat procedure to disable the scheduled cleaning cycle The display indicator dot blinks when a delayed cleaning cycle is scheduled Immediate Cleaning Cycle Press and hold the for three seconds to initiate an immediate cleaning cycle The control cycles to the backwash cycle step The control will proceed through a complete cleaning cycle A cascading symbol will be displayed until the cycle is complete QUICK CYCLING THE CONTROL Quick Cycling Press and hold for three seconds to initiate an immediate cleaning cycle The control will cycle to the backwash cycle step 1 Press and release to display C1 backwash 2 Simultaneously press then release and to move the control to the next cycle step C2 rinse NOTE The time may be displayed for 5 seconds 3 During a cycle step press and release to toggle between and C 4 Repeat steps 2 and 3 to cycle through each position Quick Cycle to Service Position Simultaneously press
15. icone Grease VALVE DIMENSIONS 9 55 242 56 mm 8 1 205 83 mm d 7 78 197 71 mm 3i Eel AA 7fin zg er e erPPUsOnFFiE ed 4 93 125 18 mm eS P a a 3 36 85 27 mm 75 19 05 mm 2 NS 2 00 50 80 mm 2 00 50 80 mm Figure 1 Autotrol 363 Automatic Filter Valve MY13 3 VALVE LAYOUT Inlet Outlet Tore od or BSP or BSP Drain 1 NPT Display Recycle Backwash Button Time Duration Button Button Cleaning Cycle Interval Days Button Remove Cover Cleaning Cycle Indicator Figure 2 SPECIFICATIONS Flow Rates Valve Only Serviced 21 gpm 79 lpm full flow Backwash 4 25 19 gpm 72 lpm full flow Fast Rinse d 25 1 5 gpm 19 lpm Valve Connections Tank Thread 40 2 1 2 inches 63 5 mm 8 male Inlet Outlet Thread 1 inch 22 5 mm BSPT male 1 inch 22 5 mm NPT male Drain pie oes ees npe etch mt 1 inch 22 5 mm BSPT male DPI 1 inch 22 5 mm NPT male Distributor Tube Diameter 1 050 inch 27 mm Distributor Tube Length Flush to top of tank 1 2 inch 13 mm Design Specifications Valve BOGW tien Glass filled Noryl Rubber Components Compounded for cold water Operating
16. nd services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 4002448 Rev B OC13 02013 Pentair Residential Filtration LLC All Rights Reserved
17. pply valve very slowly to approximately the 1 4 open position Water will begin to enter the media tank Air will begin to be purged to drain as the media tank fills with water If opened too rapidly or too far media may be lost out of the tank into the valve or the plumbing In the 1 4 open position you should hear air slowly escaping from the valve drain line B When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This will purge any remaining air from the tank C Allow water to run to drain until the water runs clear from the drain line This purges any debris from the media bed D Turn off the water supply and let the system stand for about five minutes to allow any trapped air to escape from the media tank Turn on the water supply after five minutes Check for leaks The system is now fully operational INSTALLATION CHECKLIST __ Read the owner s installation manual ____ Follow all safety guidelines in the manual If metal pipe was used did you restore the electrical ground Securely install drain hose to an approved drain Perform a leak test ___ Move the bypass valve to service Start a cleaning cycle 6 Autotrol 363TC Automatic Filter Valve MY13 CONTROL OPERATION AND LAYOUT Large LED Display A large two digit LED readout is highly visible in most installation settings Simplified Thr
Download Pdf Manuals
Related Search