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MTM5400 TETRA Mobile Terminal Installation Manual

1. Country In Country Number to Dial Austria 01206091087 Denmark 043682114 France 0157323434 Germany 06950070204 Italy 0291483230 Lithuania 880 030 828 Netherlands 0202061404 Norway 24159815 Portugal 0217616160 Russia 810 800 228 41044 Alternative 810 800 120 1011 Saudi Arabia 800 844 5345 South Africa 0800981900 Spain 0912754787 United Kingdom 02030 277499 It is recommended that access from any other country uses 44 2030 277499 EMEA Systems Component Centre ESCC The European Systems Component Centre provides a repair service for infrastructure equipment Customers requiring repair service should contact the Customer Information Desk to obtain a Return Material Authorisation number The equipment should then be shipped to the following address unless advised otherwise Downloaded from www Manualslib com manuals search engine SCOPE MTM5400 Mobile Terminal Installation Manual 17 Motorola GmbH European Systems Component Centre Am Borsigturm 130 13507 Berlin Germany Contact details Email ESCC admin motorolasolutions com Telephone Number 49 30 66861555 Fax 49 30 66861426 Mon Fri 08 00 am to 06 00 pm CET Parts Identification and Ordering Request for help in identification of non referenced spare parts should be directed to the Customer Care Organization of Motorola s local area representation Orders for replacement parts kits and assemblies should be placed directly
2. 5 14 9 6 J302 10 Pin TELCO 25 Pin subD 9 Pin subD Connector Connector Connector Figure 26 Data Expansion Head Enhanced Front View and Connector Location Front View CAUTION NOT a Microphone Connector 10 Pin TELCO Connector 7 J302 10987654321 Figure 27 Remote Head Enhanced Front View and Connector Location 10 Pin TELCO Connector Data Expansion Head Enhanced a The 10 pin TELCO connector can be used to connect a customized adapter for example for connecting the helmet including microphone earpiece non Motorola accessory or an external PTT The customized adapter will be connected via the cable RKN4077 b The 10 pin TELCO connector can be used to connect a remote mount Enhanced Control Head DO NOT connect any other accessories for example microphone This might result in malfunctioning hardware failure Remote Head Enhanced The 10 pin TELCO connector of the Remote Head Enhanced can be used in the same way as described on b Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 63 Table 10 10 Pin TELCO Connector Pin Function Description 1 Audio Balanced Audio Bidirectional 2 Not Connected 3 BUS
3. GPS Antenna SMA Connector Antenna BNC Connector Battery Battery Figure 36 Connections to the rear side of the Radio Completing the Installation 1 Mount the microphone clip to a convenient spot near your radio 2 If your microphone has a telephone type connector at the end of its cord plug this connector into the 10 pin TELCO connector of your Junction Box DO NOT use the 10 pin TELCO connector of Data CAUTION Expansion Head Enhanced or Remote Head Enhanced to plug in a microphone 3 complete your radio installation plug the power cable into the radio power connector Downloaded from www Manualslib com manuals search engine 78 MTM5400 Mobile Terminal Installation Manual INSTALLATION External Speaker Installation 1 2 Remove the speaker from the trunnion bracket by loosening the two wing screws Choose a place to mount the speaker When mounting the trunnion on the transmission hump be careful that the transmission housing is not affected Use the trunnion bracket as a template to mark the positions of the mounting holes Centre punch the spots you marked and drill a 4 mm 5 32 inch diameter hole at each location Mount the trunnion bracket with the screws supplied see Figure 37 Insert the speaker into the trunnion bracket and tighten the two wing screws Insert the external speaker access
4. Figure 17 Upward Movement Figure 18 Downward Movement 48 MTM5400 Mobile Terminal Installation Manual INSTALLATION Mechanical Parts Figure 19 Motorcycle Mount Enhanced Control Head Mounted in a Trunnion Table 7 Motorcycle Mount Enhanced Control Head Mechanical Parts List for Installation Item Description Part Number 1 Motorcycle Mount TELCO Cable PMKN4030 2 amp 3 Motorcycle Trunnion Kit PMLN5092 Installation of the Motorcycle Mount TELCO Cable PMKN4030 1 Plug the TELCO connector to the TELCO socket of the Remote Head Enhanced Data Expansion Head Enhanced connected to the transceiver 2 Plug the other side of TELCO connector to the TELCO socket of Motorcycle Mount Enhanced Control Head Adding Extra Connectivity to the Motorcycle Mount Enhanced Control Head Please see Adding Extra Connectivity to the Remote Head on page 44 for more information on adding extra connectivity using the Accessories Expansion Cable and the Mobile Microphone Port MMP USB Port module Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 49 Data Expansion Head Enhanced Installation Data Expansion Head Enhanced Radio without Control Head The Data Expansion Head Enhanced can be used without a control head This configuration allows the use of the radio without any control head allowing the radio to be powe
5. 36 MTM5400 Mobile Terminal Installation Manual INSTALLATION Table 2 DIN Mount Kit Components Item Description Part Number DIN Mount Kit PMLN5094 1 Demount Tool 8166514A01 Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 37 Remove the Radio from the Frame 1 Remove both rubber side caps from the Enhanced Control Head 2 Insert the demount tool into the two openings as shown in Figure 8 below i y f Figure 8 Removing the Radio from the Frame 3 Push the demount tools through the openings in the frame 4 Slide out the radio Downloaded from www Manualslib com manuals search engine 38 MTM5400 Mobile Terminal Installation Manual INSTALLATION Desktop Installation The MTM5400 may be desktop mounted The Desktop Station option provides the terminal with the desk microphone power supply desk top tray without speaker and external loudspeaker If an outdoor antenna is used a proper grounded Lightning Protector with Quarter Wave Shorting Stub must be inserted between the outdoor antenna and the transceiver antenna input The line voltage power supply shall have a proper ground connection refer to IEC61312 1 The installation must meet the requirements of any and all applicable local codes and regulations Planning Planning is the key to fast easy terminal installation Before a hole is drilled
6. Default Host USBx_D 3 UART1_RTS RS232 or UART2 Alternative Setting USBx_VBUS 4 GND_USBx 5 1 WIRE 1 Wire standard port pulled via 2K2 to 5V inside U600 6 KEYFAIL FLASH Key load pulled via 10K to 5V Flash input gt 10V will trigger Flash mode 7 SWB voltage limited to 14V with 1A current limitation 8 GND MAIN Main and power ground 9 SPEAKER Loudspeaker PA output NOT TO BE GROUNDED 10 SPEAKER Loudspeaker PA output 11 TX AUDIO TX audio output 12 GND ANA Main audio ground 13 MIC1 EXT MIC Ext mic input MIC1 for noise cancelling dual mic input Downloaded from www Manualslib com manuals search engine INSTALLATION 5400 Mobile Terminal Installation Manual 59 Table 9 26 Pin Accessory Connector Pin Function Description 14 RX_AUDIO RX audio output 15 MIC2 MIC2 for noise cancelling dual mic input 16 GND MIC Ground for MIC 17 EXTERNAL PTT PTT input pulled via 4K7 to 5V 18 UART2 DTR USBy ID RS232 or UART1 UART2 2nd USB2 0 ID 19 HOOK PA EN HOOK PA EN input or programmable 5V GPIO 20 UART2_TXD USBy TX RS232 or UART2 TXD 2nd USB2 0 OTG D 21 UART2 RTS USBy VBUS RS232 or UART2 RTS 2nd USB2 0 VBUS 100mA 22 UART2 RXD USBy RX RS232 or UART2 RXD 2nd USB2 0 OTG D 23 EMERGENCY Emergency Input Pulled
7. Emergency switch Fist Microphone GMMN4063 Junction GMNL5089 Accessory Connector Kit HLN9457 Standard Figure 22 Remote Mount Installation with Junction Box General The junction box GMLN5089 assists the easy installation for dash and remote mount configurations It furthermore provides access to the radio for flashing and keyloading of Universal Crypto Module UCM encryption keys The junction box enables the customer adding a laptop to the remote configuration connecting a visor microphone various accessories or fist microphone Installation The junction box can be installed horizontally and vertically Secure the junction box by screwing the four supplied screws straight into the location as shown in the figure below Use the connecting cable 1 for installation purposes Ingress Protection IP Code IP30 The junction box has no connector sealing and is designed for use in dust and water protected location only 1 Secure the junction box GMLN5089 with the four screws supplied with kit 2 Connect the connection cable PMKN4101 length 6 m PMKN4102 length 4 m or PMKN4103 length 2 m from the junction box to the accessory connector on the rear side of the transceiver and fasten it with the plug screws The cable which will be used for installation purposes only must be ordered separately 3 All other devices should be adapted as shown in Figure 22 Downloaded from www Manualslib com ma
8. Open out the radio cut out in the dashboard 2 Remove the top plastic cover off the radio 3 Insert the mounting frame into the cut out and retain it by bending back the relevant fixing Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 35 tabs using all 6 where possible to hold it in place W The tabs are easily bent back by twisting a large flat bladed screwdriver into the slot behind the tabs For a more secure installation the top and rear of the frame should also be secured with screws The demount tool can be used as an aid to mounting as well as demounting 4 Ground the mouting frame to the nearest vehicle chassis ground point Mounting the Radio in the Frame 1 Provide the electrical connections to the radio for power antenna and accessories 2 Plug in all the connectors and push the radio with its Remote Head Enhanced or alternatively the Data Expansion Head Enhanced firmly onto the mounting frame until the two springs snap into place b A NOTE The fixing tabs should be checked for tightness each time the radio is removed The tabs are easily tightened by twisting a large flat bladed screwdriver in the slot behind the tabs The frame is not designed for daily mounting and demounting Figure 7 Mounting the Radio into the Frame Shown with Enhanced Control Head Downloaded from www Manualslib com manuals search engine
9. Product Specific cee eee es 79 Equipment Electrical Ratings liliis 79 Normal Load Conditions lilii 79 Fuse Identification 80 Downloaded from www Manualslib com manuals search engine 12 MTM5400 Mobile Terminal Installation Manual THIS PAGE INTENTIONALLY LEFT BLANK Downloaded from www Manualslib com manuals search engine 5 MTM5400 Mobile Terminal Installation Manual 13 SCOPE Scope of This Manual This manual is intended for use by service technicians familiar with similar types of equipment It contains information required for the installation of the equipment described and is current as of the printing date Changes which occur after printing date may be incorporated by a complete Manual revision or alternatively as additions The mobile terminal has to be installed by trained service 7 NOTE personnel only All installations should take place in accordance with the requirements of the vehicle and antenna manufacturer supplier This manual is divided into the following sections Safety and General Information Document History Contents Scope of this manual Model Information Installation APPENDIX Product Specific Information Downloaded from www Manualslib com manuals search engine MTM5400 Mobile Terminal Installation Manual SCOPE MTM5400 Manuals and User Guides Installation Instru
10. Radio Support Centres The Customer Support is available through the following service centres Warranty and Repairs MOTOROLA DE COLOMBIA SERVICE CENTRE Torre Banco Ganadero Carrera 7 No 71 52 Torre B piso 13 Oficina 1301 Bogota Colombia 571 376 6990 MOTOROLA DE MEXICO SERVICE CENTRE Bosques de Alisos 125 Col Bosques de las Lomas CP 05120 Mexico DF 5252576700 Piece Parts To order parts in Latin America and the Caribbean contact your local Motorola CGISS representative MOTOROLA INC Latin American Countries Region 789 International Parkway Sunrise FL 33325 USA 954 723 8959 MOTOROLA DE ARGENTINA Ave del Libertador 1855 B1638BGE Vicente Lopez Buenos Aires Argentina 5411 4317 5300 MOTOROLA DE LOS ANDES C A Ave Francisco de Miranda Centro Lido Torre A Piso 15 El Rosal Caracas 1060 Venezuela 58212 901 4600 MOTOROLA DO BRASIL LTDA Av Chedid Jafet 222 Bloco D Conjuntos 11 12 21 22 E 41 Condominio Millennium Office Park 04551 065 Vila Olimpia Sao Paulo Brasil 5511 3847 668 Downloaded from www Manualslib com manuals search engine MOTOROLA CHILE Ave Nueva Tajamar 481 Edif World Trade Center Of 1702 Torre Norte Las Condes Santiago Chile 562 338 9000 MOTOROLA DE COLOMBIA LTDA Carrera 7 71 52 Torre A Oficina 1301 Bogota Colombia 571 376 6990 MOTOROLA DE COSTA RICA Parque Empresarial Plaza Roble Edificio El Portico 1er Piso Centro de Negocios Internaci
11. This is used for communication between the radio and an Enhanced Control Head 4 Audio Balanced Audio Bidirectional 5 Not Connected 6 Ground Ground 7 Radio On Off Control This is the Enhanced Control Head service request input A level of 5 volts indicates that the Enhanced Control Head needs to communicate with the radio In addition it switches on the radio s voltage regulators The idle state is a level below 0 6V 8 SCI_TX This if for communication between the radio and the Enhanced Control Head 9 FLT_At This voltage is at battery voltage level and is available as long as the radio is connected to the supply voltage The maximum current is 300mA A fuse in the radio prevents further circuit damage in case of shorting this pin to ground 10 Analog Ground Analog Ground 25 Pin subD Connector Data Expansion Head Enhanced Table 11 25 Pin subD Connector Pin Function Description 1 GND Ground 2 RS232 SCI TX Transceive data RS232 line with RS232 level 3 RS232 SCI RX Receive data RS232 line with RS232 level 4 RS232 RTS Request to Send RS232 line with RS232 level 5 RS232 CTS Clear to Send RS232 line with RS232 level 6 FLT_A Filtered unswitched Ug 200mA 7 Signal_GND Ground for RS232 9 NC Not Connected 10 NC Not Connected 11 NC Not Connected 12 SW_B Switched Ug 100mA 13 Downloaded from www Manualslib com manuals searc
12. Transceiver Channel Spacing 25 kHz Frequency Range TMO Operating 30 C to 60 Sensitivity 3 5 BER 114 5 MTM5400 380 430 MHz Storage 40 C to 85 C dBm Power Supply Frequency Range DMO Minimum 10 8 Intermodulation 47 dBm Nominal 13 2 Vdc MTM5400 380 430 MHz Maximum 15 6 Blocking 50 100 kHz 40 dBm Max Current Approx 4 5 Dimensions HxWxD in mm Spurious Rejection 45 Frequency Stability Transceiver with Adjacent Channel Locked to Base 100 Hz Enhanced Control Head Interference Ratio 45 dB Not Locked to Base 1 kHz Dash Mount 60 x 188 x 198 Weight in grams Frequency Stability Spurious Emissions Transceiver with Locked to Base 100 Hz Conducted Radiated 36 dBm lt 1GHz Enhanced Control Head Unlocked to Base 1 kHz 30 dBm gt 1GHz Dash Mount 1500 GPS Performance Audio Rated 4 Ohms Adjacent Channel Power Ratio Autonomous Acquisition 143 dBm For External Speaker 10 W 25kHz Sensitivity 173 dBW Distortion at Rated Audio 5 Max 380 430 MHz 60 dBc Tracking Sensitivity 159 dBm 189 dBW Technical information may be subject to change without further notice Ati Model Descriptions Model Description M1 Dash Mount with Mobile Terminal with Direct Mount Enhanced Control Head Speaker Microphone or Handset Standard User Guide and Installation Accessories M2 Desk Mount with Mobile Terminal with Direct Mount Enhanced Control Head Speaker Microp
13. X X Antenna Tetra Covert Strip Glass 410 430MHz GMAE4259A X X X X X Antenna Tetra Low Profile 380 400MHz GMAE4260A X X X X X Antenna Tetra Low Profile 410 430MHz GMAE4261A X X X X X Antenna Tetra Wall Mount 380 400MHz GMAE4262A x X X X X Antenna Tetra Wall Mount 410 430MHz GMAE4263A X X X X X Antenna Tetra Motorcycle 380 400MHz GMAE4266A X X X X X Antenna Tetra Motorcycle 410 430MHz GMAE4267A X X X X X Antennas base only and Whips Part Number M1 M2 M3 M4 M5 Antenna Mount Panel Roof thickness up to 4mm GMLN4276A X X X X X Antenna Mount Panel Roof thickness up to 6mm GMLN4277A X X X X X Antenna Mount Magnetic GMLN4278A X X X X X Antenna Whip Tetra Flexible Hinged 380 400MHz GMAE4279A X X X X X Antenna Whip Tetra Flexible Hinged 410 430MHz GMAE4280A X X X X X Antenna Whip Tetra Flexible Hinged 380 430MHz GMAE4281A X X X X X Antenna Whip Tetra Hinged 380 400MHz GMAE4282A X X X X X Antenna Whip Tetra Hinged 410 430MHz GMAE4283A X X X X X Antenna Whip Tetra Hinged 380 430MHz GMAE4284A X X X X X GPS Part Number M1 M2 M3 M4 M5 GPS Adaptor PMKN4114 X X X X X 1 Keep the GCAI connector cover supplied with the new Control Head 2 Requires Junction Box GMLN5089 3 Currently the GCAI handset has insufficient margin to EMC requirements and may require additional protection to pass Additional protection can in most cases be provided by the car body and by planning to instal
14. and Data Terminal Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 51 Data Box Radio This configuration allows the controlling of the radio Transceiver Box via for example Personal Computer Laptop Console and so forth with AT Commands recommended or TNP1 protocol from a Control Terminal In this configuration the Data Terminal is a substitute for the Enhanced Control Head The Data Terminal is connected to either the 9 pin socket of the Data Expansion Head Enhanced via the RS232 cable or to the 26 pin accessory connector via the active data cable see section Connecting Cables on page 68 for more information TELCO Top view to the chassis Connector Accessory Pi o 10 Pin 5 9 Connector 26 Pin 25 Pin subD cs Terminal Connector Qc Transceiver SMA GPS Connector female ws SS Box Power Connector subD BNC Antenna onnector female Connector DB9 DB9 RS232 Cable Active Data Cable PMKN4104 Data n Data Terminal Terminal Figure 21 Data Box Radio Configuration Downloaded from www Manualslib com manuals search engine MTM5400 Mobile Terminal Installation Manual INSTALLATION Junction Box Installation Speaker to Terminal Accessory Connector To Ignition Connecting cable PMKN4103 2m switch PMKN4102 4m PMKN4101 6m External alarm
15. do not connect Removing the Existing Coiled Cord Cable 1 Rotate the locking collar at the base of the microphone in a counterclockwise direction until it stops 2 Pull the cord out and away from the base of the of the microphone Install the new coiled cord GMKN4072 in a reverse order of removal Part Number GMKN4072 Length 65 cm 2 2 feet Downloaded from www Manualslib com manuals search engine 74 MTM5400 Mobile Terminal Installation Manual INSTALLATION to Accessory Connector m 1 l m 2220202222220 BHBBBSBHBBHEBRH 1 nc 11 nc 12 GND black 13 EXT MIC blue 14 nc 15 nc 16 nc 17 EXT white 18 nc 19 HOOK red 20 nc 26 nc 65 cm 2 2 feet EL R N to Microphone Housing nc nc PTT white EXT MIC blue GND black HOOK red nc nc Figure 34 Pin Assignment of Cable from Accessory Connector to Microphone Housing Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 75 Radio to Data Device Active Data Cable The PMKN4104 Active Data Cable provides a 5 wire RS232 interface for example RxD TxD CTS RTS DTR between a computer and a mobile radio The cable has to be connected to the 26 pin Accessory Connector on
16. on Motorola s local distribution organization or via the Extranet site Motorola Online at https emeaonline motorola com EMEA Test Equipment Support Information related to support and service of Motorola Test Equipment is available by calling the Motorola Test Equipment Service Group in Germany at 49 0 6128 702179 Telefax 49 0 6128 951046 through the Customer Care Organization of Motorola s local area representation or via the Internet at http www gd decisionsystems com cte Your Input is much appreciated If you have any comments corrections suggestions or ideas for this publication or any other requirements regarding Motorola publications please send an e mail to doc emea motorola com Updated Versions of this Manual are available at our Extranet site Motorola Online Contact us at doc emea motorola com for access Downloaded from www Manualslib com manuals search engine 18 MTM5400 Mobile Terminal Installation Manual SCOPE Asia Pacific Region Piece Parts Some replacement parts spare parts and or product information can be ordered directly If a complete Motorola part number is assigned to the part it is available from Motorola Radio Aftermarket and Accessory Division AAD If no part number is assigned the part is not normally available from Motorola If a parts list is not included this generally means that no user serviceable parts are available for that kit or assembly Note on this
17. or a wire is run inspect the location and determine how and where you intend to mount the antenna terminal and accessories Plan wire and cable runs to provide maximum protection from pinching crushing and overheating The installation planning should only be undertaken by persons who are competent and able to ensure that the complete installation fulfils its regulatory requirements such as EMC Electro Magnetic Compatibility and IEC International Electrotechnical Commission Installation Be sure line voltage power is available Make sure sufficient air can flow around the terminal to permit adequate cooling Choose a flat surface for the desktop tray and external loudspeaker sure the mounting surface is able to adequately support the weight of the terminal and tray 5 Ifan outdoor antenna is used choose a location for the terminal as close as possible to the antenna cable inlet of the building Make sure that the installation of the surge protector is in accordance with the manufacturer s specifications and safety hints The line voltage power supply shall be grounded properly Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 39 Line Cord with Ground Power Supply Outdoor Antenna Lightning Protector with Quarter Wave 12 V Desktop Shorting Stub Power Cable Speaker Desk Microphone r Indoor Antenna
18. the rear side of the radio and into the 9 pin connector of a Data Device for example PC Laptop console The PMKN4104 Active Data Cable is not repairable Order a replacement cable as necessary Length 2 0 m 6 56 feet To the computer 94 r 5 26 25 To Radio Accessory Cable Connectivity Table 17 Pin Assignment Active Data Cable PMKN4104 Connector Radio Interface Box RIB Figure 35 Active Data Cable PMKN4104 Downloaded from www Manualslib com manuals search engine 9 Pin Connector Function 26 Pin Connector Function 1 DCD 1 GND 2 RXD 2 TXD 3 TXD 3 RXD 4 DTR 4 RST 5 GND 5 SW 6 DSR 6 CTS 7 RTS 7 DCD 8 CTS 8 RI 9 RI 9 DTR 10 DSR 11 GND 12 X 13 JTAF 14 GND 15 Y 76 MTM5400 Mobile Terminal Installation Manual INSTALLATION Vehicle Antenna Installation Mobile Radio Operation and EME Exposure To assure optimal radio performance and that human exposure to radio frequency electromagnetic energy is within the guidelines referenced in this document transmit only when people inside and outside the vehicle are at least the minimum distance away from a properly installed externally mounted antenna The table below lists the minimum distance for several different ranges of rated radio power Table 18 Rated Power and Distance Mo
19. via 24K9 to A Pull low to power on 24 UART CTS RS232 or UART1 UART2 CTS input 25 IGNITION Ignition input through series 15K Pull gt 5V to power on 26 EXTERNAL ALARM External Alarm input Pulled via 4K7 to A Downloaded from www Manualslib com manuals search engine PIN 25 If the ignition line is not used it needs to be CAUTION grounded for example connected to pin 8 Interference can cause radio to hang 60 MTM5400 Mobile Terminal Installation Manual INSTALLATION Accessory Connection Plan The accessory connections shown are not compatible to CAUTION some other models of Motorola radios Check the appropriate accessory or technical manual for further information Ensure correct position of the accessory connector Accessory Connector Note the location of Pin 1 26 pin Accessory Connector The 26 pin connector Part Number 1516174H01 delivered with the _ accessory connector kit Part Number PMLN50724 plugs into the 26 pin accessory connector on the terminal The four outside pins are not connected see grey square at figure above Alternatively a 26 pin connector can be used as well Part Number 1586184B01 9 RSN4002 Speaker 13W PMLN5072A Accessory connector kit containing Seal Part No 3202606Y02 40 RSN4004 Speaker5W Crimp Contact Part 2984249N01 EXT PTT 17 o RLN4857 P
20. 4 5400 Mobile Terminal Installation Manual MODEL INFORMATION amp ACCESSORIES ACCESSORIES Desktop Tray without Loudspeaker GLN7318 X Desktop Tray with Loudspeaker RSN4005A X Desktop Power Supply HPN4007C X X Desktop Power Supply GPN6145B X X Power Cable For Desktop Power Supply HPN4007C Part Number M1 M2 M3 M4 M5 US Linecord 3060665A04 Packed NTN7373 Euro Linecord 3060665A05 Packed NTN7374 X X UK Linecord 3002120F02 Packed NTN7375 X X Power Cable for use with HPN4007C and GPN6145B GKN6266 X X Cables Part Number M1 M2 M3 M4 M5 Remote Mount Cable Terminal to C H 3m RKN4077 X X Remote Mount Cable Terminal to C H 5m RKN4078 X X Remote Mount Cable Terminal to C H 7m RKN4079 X X Remote Mount Cable Terminal to C H 10m PMKN4020 X X Accessories Expansion Cable 2 3m PMKN4029 X X Motorcycle Mount TELCO Cable 2 3m PMKN4030 X Junction Box Part Number M1 M2 M3 M4 M5 Junction Box GMLN5089 Cable 6m Transceiver to Junction Box PMKN4101 Cable 4m Transceiver to Junction Box PMKN4102 X X X X Cable 2m Transceiver to Junction PMKN4103 X X X X Power Cables to Mobile Terminal Part Number M1 M2 M3 M4 M5 12V Power Cable to Battery 3m with Fuse 10 A GKN6270 X X X 12V Power Cable to Battery 6m with Fuse 10 A GKN6274 X X X Installation Part Number M1 M2 M3 M4 M5 External Alarm Relay GKN6272 X X X X Accessory Co
21. 5 GND Ground Output 6 DSR Data Set Ready Input 7 RTS Request to Send Output 8 CTS Clear to Send Input 9 RI Ring Indicator Input Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 65 Connector and Pin Assignment of the Enhanced Control Head Front View of the Mobile Microphone Port MMP Connector Flex Cable Pin 12 Figure 28 View of the Enhanced Control Head s Mobile Microphone Port Connector and Flex Cable E 4 NOTE Table 13 10 Pin Mobile Microphone Port MMP Connector The keypad labelling of the control head may vary according to the specific customer country concerns m eas RD f USB Functions RS232 Functions 1 1 WIRE 1 WIRE 1 WIRE 1 WIRE 1 WIRE 2 GPIO 3 PTT GP Input or Output GP Input or Output RS 232 RTS 3 SPEAKER SPEAKER SPEAKER SPEAKER SPEAKER 4 GPIO 2 GPIO 2 INPUT GP Input or Output DATA RS 232 RXD 5 GND GND GND GND GND 6 OPT 5V HIGH Impedance OPT 5V VBUS OPT 5V 7 MIC MIC MIC MIC MIC 8 GPIO_1 GPIO_1 INPUT GP Input or Output DATA RS 232 TXD 9 GPIO_4 HOOK GP Input or Output GP Input or Output RS 232 CTS 10 GPIO 0 GPIO 0 INPUT GP Input or Output GP Input or Output GP Input or Output PWR ON PWR ON PWR ON Downloaded fro
22. ACCESSORIES 21 MTM5400 Mobile Terminal Model Information 21 Sales Model Nomenclature 21 Downloaded from www Manualslib com manuals search engine 10 MTM5400 Mobile Terminal Installation Manual CONTENTS Model Specifications 22 Model 5 22 Accessories to Model Chart 2 2 223 23 INSTALLATION 27 IntroducHoni i iiec waxaei RR heed adenddad nde iene ease ERA 27 General Information 0 0 0 0 lessen 27 DC Power Cable 1 5 28 Installation 28 Installation Procedure 29 Terminal Installation edaweeee eee nese eae 31 Enhanced Control Head Installation 31 Trunnion Installation 32 Installation Planning 32 Installation 33 Dashboard Installation 34 Installing the Radio in an
23. Automotive 34 Mounting the Radio in the 35 Remove the Radio from the 37 Desktop 1 5 Ies 38 Planning 22er OR 38 38 Remote Mount 5 40 Installing the Remote Mount Enhanced Control Head onto the Remote Mount Trunnion 41 Installing the Remote Mount Enhanced Control Head a DIN Mount Bracket 42 Inserting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the tn ore oe ke ond and ane a a Ree 43 Adding Extra Connectivity to the Remote 44 Installing the Accessories Expansion 44 Motorcycle Mount Enhanced Control Head 1 5 45 Planning ug edere EI EE OE RE eid eed din ic dte dts s 45 Installing the Motorcycle Mount Enhanced Control 46 Mechanical Parts 48 Installation of the Motorcycle Mount TELCO Cable PMKN4030 48 Adding Extra Connectivity to the Motorcycle Mount Enhanced Control Head 48 Data Expansion Head Enhanced Installation 49 Da
24. Control Head 65 Connecting 68 Motorcycle Mount Enhanced Control Head to Remote Head Enhanced Data Expansion Head Enhanced Motorcycle Mount TELCO Cable 68 Remote Mount Enhanced Control Head Motorcycle Mount Enhanced Control Head to Accessories Accessories Expansion 69 Radio to Junction Box 2 2 0 a 71 Data Expansion Head Enhanced Radio to Data Device 72 Data Expansion Head Enhanced Radio to Fist Microphone 73 Operation 2 he Edad den oa Qe Hi bs eee EY 73 Making Connections 00 000 ccc tee eee 73 Removing the Existing Coiled Cord 73 Radio to Data Device Active Data Cable 75 Cable Connectivity llli es 75 Vehicle Antenna Installation 76 Mobile Radio Operation and EME 76 Selecting an Antenna Site 76 Antenna Installation Procedure 77 Completing the 1 5 77 External Speaker 78 APPENDIX dees eae RE a ian ws 79
25. DMO Range 1 D TGO5 SUBS Downloaded from www Manualslib com manuals search engine Downloaded from www Manualslib com manuals search engine COPYRIGHT MTM5400 Mobile Terminal Installation Manual 3 COPYRIGHT Copyrights 2010 by Motorola Inc All rights reserved No part of this manual may be reproduced transmitted stored in a retrieval system or translated into any language or computer language in any form or by any means without the prior written permission of Motorola Inc Computer Software Copyrights The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs including but not limited to the exclusive right to copy or reproduce in any form the copyrighted computer program Accordingly any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied reproduced modified reverse engineered or distributed in any manner without the express written permission of Motorola Furthermore the purchase of Motorola products shall not be deemed to grant either directly or by implication estoppel or otherwise any license under the copyrights patents or patent applications of Motorola except for the normal non exclusive royalty free license to use that arises
26. LACK Headset 17 YELLOW WHITE Ground Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual Radio to Junction Box Part Number PMKN4101 Length 6 m 19 69 feet TERMINAL ACCESSORY CONNECTOR JUNCTION BOX CONNECTOR 26 Pin AMP 20 Pin subD Wire Gage Wire Colour Signal Name Signal Name 1 USB D 6 GREY KEYFAIL FLASH _ _ UMP D_GND BLUE ee TWISTED PAIR SPKR TX_AUDIO DRAIN X2 T 9 AUDIO_GND LLL T2 Rubio 2 20 20 a T UJ 2 2 EET Ex 17 26 YELLOW BLACK e em 19 A A 1 1 i N N N gt z HOOK AUDIO PA 26 BLUE YELLOW HOOK xc sci 26 GREEN lt RX UART TX e a LI X 0009 Vie LLL a 2 PewenGency fennon s exmam 2 2 2 2 2 6 6 6 6 6 6 Figure 32 Connecting Cable Radio to Junction NOTE The keypad labelling of the control head may vary according to the specific customer country concerns Downloaded from www Manualslib com manuals search engine 72 MTM5400 Mobile Terminal Installation Manual INSTALLATION Data Expansion Head Enhanced Radio to Data Device This is a standardized R
27. PMKN4030 Length 2 3 m 7 55 feet Figure 30 Connecting Cable Motorcycle Mount TELCO Cable Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 69 Remote Mount Enhanced Control Head Motorcycle Mount Enhanced Control Head to Accessories Accessories Expansion Cable Part Number PMKN4029 Mobile Microphone Port subD Connector USB Connector Figure 31 Connecting Cable Accessories Expansion Cable Table 16 Accessories Expansion Cable Connector Pin Function USB A JACK Signal subD 25 Pos 2 D 22 3 D 21 4 Ground 18 Mobile Microphone Port MMP ED cms er 2 GPIO 3 OTG ID RTSc PTT 4 3 Speaker to Headset 17 4 GPIO_2 D RxDc 6 GND Ground 6 Opt_5V VBUS 5 7 Mic 19 8 GPIO_1 D TxDc 7 9 GPIO 4 CTSc Keyfail HOOK 20 10 GPIO_0 Pwr 8 Customised Wire Color BROWN BLACK GPIOO ORANGE BLACK GPIO_6 2 YELLOW BLACK GPIO_8 3 LIGHT BLUE GPIO_2 6 TURQUOISE GPIO_1 7 GREEN BLACK TX 10 BLUE BLACK RX 11 GRAY BLACK MIC_2 12 BLUE Ground 13 PINK BLACK GPIO_5 14 BLACK WHITE GPI_7 15 Downloaded from www Manualslib com manuals search engine 70 MTM5400 Mobile Terminal Installation Manual INSTALLATION USB A JACK Signal subD 25 Pos BROWN WHITE res 24 1 RED WHITE CIS 24 ORANGE WHITE Power On 25 RED B
28. Radio in Desktop Tray Figure 9 Desktop Mounting See Table 3 for Part Numbers Table 3 Associated Components Item Description Part Number 1 Desktop Microphone RMN5106 2 External Speaker 13 W RSN4002A 3 Small Loudspeaker 5 W RSN4004 4 Desktop Tray w o speaker GLN7318 5 Desktop Power Supply Unit GPN6145B 6 Power cable power supply to desktop mobile GKN6266A 7 Power Supply 14V 15A UNI 117 240 VAC HPN4007C 8 Lightning Protector with Quarter Wave Stub Protector in the appropriate frequency range for example HUBER SUHNER type 3400 17 0389 UHF or type 3400 17 0277 800 MHz 5 W speaker RSN4004 cannot sustain the maximum CAUTION audio output power of 13 W coming from the terminal when the volume is set to the maximum This causes the speaker cone to dislocate Downloaded from www Manualslib com manuals search engine 40 MTM5400 Mobile Terminal Installation Manual INSTALLATION Remote Mount Installation Remote Mount Cable 10 Pin Connector l Enhanced Remote Mount Enhanced or Control Head Data Expansion Head Enhanced 4 Figure 10 Remote Mount Installation with Remote Head Enhanced Data Expansion Head Enhanced Table 4 Associated Components for Remote Mount Item Description Part Number 1 Remote Mount Cable 3 m RKN4077 2 Remote Mount Cable 5 m RKN4078 3 Remote Mount Cable 7 m RKN4079 4 Remote Mo
29. S232 cable will not be provided by Motorola Use the 9 pin socket on the front side of the Data Expansion Head Enhanced Radio to connect this cable with the data device Figure 33 Standardized RS232 Cable NOTE grade of IP54 To maintain IP54 sealing when connecting an RS232 data cable make sure to use an IP54 specified cable example ROLINE AT Modem cable ST BU 1 8m order no 11 01 4518 F The Data Expansion Head Enhanced has a protection Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 73 Data Expansion Head Enhanced Radio to Fist Microphone The GMKN4072 Connecting Cable replaces the existing coiled cord cable of the fist microphone Motorola P N GMMN4063 The GMKN4072 originally is terminated with a 20 pin b A NOTE connector Use the PMLN5072 accessory connector kit to re crimp it Operation The crimped wires of the cable have to be connected into the 26 pin Accessory Connector delivered with speaker RSN4002A and than plugged into the 26 pin connector on the rear side of the radio The other end has a connector which fits into the fist microphone s housing Making Connections First connect the exposed four wires to the 26 pin Accessory Connector as shown in Figure 1 and then plug the connector block into the 26 pin accessory socket on the rear side of the radio The connector block plugs into the 26 pin accessory connector four outside pins
30. ales Model No Short Description Model MT953C M83PFS6TZ5AN MTM5400 380 430MHz DASH M1 MT953C M83PFS6TZ4AN MTM5400 380 430MHz DESK M2 MT953C M83PFS6TZ6AN MTM5400 380 430 MHz REMOTE M3 MT953C M83PFS6TZ2AN MTM5400 380 430 MHz M CYCLE M4 MT953C M83PFA6TZ5AN MTM5400 380 430 MHz DATA M5 Sales Model Nomenclature Position 1 2 3 Typical Model Number M 8 Type of Unit M Mobile Product Model Series 83 MTM5400 Frequency Band 3 4 5 6 7 8 9 S 6 T Z 5 A N Unique Variation N Standard Package Version Letter M 260 275 MHz N 350 390 MHz P 380 430 MHz R 410 470 MHz U 806 870 MHz Level Feature Level F 10 0 Watts Physical Packages S Enhanced Control Head A Data Box No Control Head Channel Spacing 6 20 25 kHz Downloaded from www Manualslib com manuals search engine 5 Dash Data Mount 4 Desk Mount 2 Motorcycle Mount 6 Remote Mount Primary System Type Z TETRA Primary Operation T Trunking 22 MTM5400 Mobile Terminal Installation Manual MODEL INFORMATION amp ACCESSORIES Model Specifications GENERAL RECEIVER TRANSMITTER ETSI ETS 300 394 1 Receiver Type Direct Modulation Type T ADQPSK ETS 300 489 1 Conversion Type Number Frequency Range RF Power MTM5400 380 430 MHz MT953C MTM5400 380 430 MHz TMO 10W 40dBm DMO 10W 40dBm Temperature Range for
31. ay from the terminal assembly Dismantling Figure 3 Typical Control Head Removal Downloaded from www Manualslib com manuals search engine 32 MTM5400 Mobile Terminal Installation Manual INSTALLATION Trunnion Installation Installation Planning The trunnion allows the terminal to be mounted to a variety of surfaces 1 The trunnion must be securely fixed to the vehicle chassis 2 Ensure the surface can support the weight of the terminal 3 Although the trunnion can be mounted to a plastic dashboard it is recommended that the mounting screws be located so they penetrate the supporting metal frame of the dashboard 4 Ground the radio housing to the nearest vehicle chassis ground point which can be done by removing the paint from the trunnion where the radio and vehicle chassis touches the trunnion or use a short cable with ring lugs in both end and connect this to chassis under wingscrew 2x Wingscrews 0305760W02 Figure 5 Terminal into Key Locked Mount Trunnion RLN4779A Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 33 Installation Procedure 1 Select either the transmission hump or an open underneath portion of the dash to mount your terminal see Figure 6 When mounting the trunnion on the transmission hump be careful that the transmission housing is not affected 2 Use the trunnion mounting bracket as a template to mark the h
32. bile Radio Rated Power see Note below Less than 7 Watts Minimum Lateral Distance from Vehicle Body 20 Centimetres 8 inches 7 to 15 Watts 30 Centimetres 1 Foot 16 to 39 Watts 60 Centimetres 2 Feet 40 to 110 Watts 90 Centimetres 3 Feet If you are not sure of the rated power of your radio 7 contact your Motorola representative or dealer and supply the radio model number found on the radio model label If you cannot determine the rated power out then assure 90 cm 3 feet separation from the body of the vehicle Selecting an Antenna Site 1 Install the vehicle antenna external to the vehicle and in accordance with a requirements of the antenna manufacturer supplier b Therequirements of the vehicle manufacturer 2 best mounting location for the antenna is in the centre of a large flat conductive surface In almost all vehicles mounting the antenna in the centre of the roof will satisfy these requirements A good alternate location is in the centre of the trunk lid If you use the trunk lid ensure that the trunk lid is grounded by connecting grounding straps between the trunk lid and the vehicle chassis 3 Ensure the antenna cable can be easily routed to the radio Ensure that the antenna cable is routed separately and not in parallel to any other vehicle wiring or mobile radio cable wiring It is recommended to mount the antenna outside the CAUTION vehicle Also make sure yo
33. by operation of law in the sale of a product Trademarks Motorola the Motorola Logo and all other trademarks identified as such herein are trademarks of Motorola Inc All other product or service names are the property of their respective owners Downloaded from www Manualslib com manuals search engine 4 MTM5400 Mobile Terminal Installation Manual THIS PAGE INTENTIONALLY LEFT BLANK Downloaded from www Manualslib com manuals search engine Product Safety and RF Exposure MTM5400 Mobile Terminal Installation Manual 5 IMPORTANT SAFETY INFORMATION Icon Conventions The signal word Warning with the associated safety icon N implies information that if disregarded could result in death or serious injury or serious product damage The signal word Caution with the associated safety icon AN CAUTION implies information that if disregarded may result in minor or moderate injury or serious product damage The signal word Caution may be used without the safety CAUTION icon to state potential damage or injury that is not related to the product Notes contain information more important than the 9 surrounding text such as exceptions or preconditions They also refer the reader elsewhere for additional information remind the reader how to complete an action when it s not part of the current procedure for instance or tell the reader where something is located on the screen There is no warning leve
34. cable is routed in the shortest way to minimize power loss over the cable 9 Check that the mounting surfaces are able to support the weight of the units NOTE antenna is used the antenna housing carries the GPS receiver Take care not to cover the antenna housing with metal or other radio wave absorbing material If an additional GPS antenna or a combined TETRA GPS MOTOCYCLE MOUNT ENHANCED CONTROL HEAD TRANSCEIVER TO CONTROL HEAD CABLE P N PMKN4030 C NS LZ 4 f TRANSCEIVER FIST MICROPHONE CABLE Ci LOUDSPEAKER P N PMKN4029 7 aA BATTERY use with the Mic or Handset FIST 5 2 22 MOTORCYCLE BOX ANTENNA CHASSIS GROUND FUSED POWER CABLE P N GKN6270 3m FUSE 10A Figure 16 Motorcycle Installation Installing the Motorcycle Mount Enhanced Control Head 1 Slide the Motorcycle Mount Enhanced Control Head onto the mounting trunnion until it snaps into place 2 Tighten the screws at both sides of the trunnion After a few turns tilt the Motorcycle Mount Enhanced Control Head for an optimum view of the display Then complete the tightening of the screws 3 There are two ways to mount the motorcycle trunnion each limited to a 77 degree of allowable movement as shown in Figure 17 and Figure 18 Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 47 Downloaded from www Manualslib com manuals search engine
35. can easily view access and operate the controls and accessories 2 Ensure that the location is not exposed to dirt and moisture 3 Verify that there will be sufficient space around the mobile unit for air flow and installation Check that there is enough routing space for the power cable connector and the antenna coaxial cable 5 Plan the best place to run connections to minimize pinching crushing and overheating of wires and cables Downloaded from www Manualslib com manuals search engine 28 MTM5400 Mobile Terminal Installation Manual INSTALLATION In a vehicle with an airbag make sure that the mounting E NOTE location of the mobile terminal or of any terminal accessory is not in the deployment path of the air bag Uninstaling the radio OPTION 1 Before disconnecting the 13 2 V main power supply from the radio 1 Switch off the radio 2 Wait for a minimum of 4 seconds after the radio switch is released 3 Disconnect the 13 2 V main power supply OPTION 2 Turn off the main power supply WITHOUT switching OFF the radio DC Power Cable Installation Installation Planning This terminal must be operated only in negative ground CAUTION electrical systems Operating the terminal on a positive ground system will cause the cable fuse to short circuit Check the vehicle ground polarity before you begin the installation The 3 meter 10 foot DC power cable shipped with the terminal should be long enough
36. ccessories via the Mobile Microphone Port MMP and USB port Accessories Expansion Cable PMKN4029 Mobile Microphone Port USB Port Module Figure 14 The Accessories Expansion Cable with the Mobile Microphone Port MMP USB Port Module Installing the Accessories Expansion Cable 1 Plug in the Accessories Expansion Cable to the subD Port of the Remote Mount Enhanced Control Head 2 Tighten the screws at the subD connector to secure the Accessories Expansion Cable in place 3 Mobile Microphone Port MMP USB port module can be mounted to a variety of surfaces Tighten the two screws at both sides of the module to fix it securely in place For more information on the connector pin functions of the Accessories Expansion Cable and the Mobile Microphone Port MMP USB Port Module please see Table 16 on page 69 Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 45 Motorcycle Mount Enhanced Control Head Installation NOTE Be advised the motorcycle installation is not applicable to 260 275 MHz terminals Figure 15 Motorcycle Mount Enhanced Control Head Front Side The keypad labelling of the control head may vary according to the specific customer country concerns Planning Planning is the key to fast easy radio installation Before a hole is drilled or a wire is run inspect the vehicle and determine how and where you inten
37. ctions 68015000181 68015000603 Service Manual 68015000183 68015000587 Quick Start Guides 68015000289 68015000290 68015000291 68015000292 68015000293 68015000294 68015000295 68015000296 68015000297 68015000298 68015000288 68015000287 68015000286 68015000285 68015000284 User Guides 68015000180 68015000186 Safety Leaflets 6804113J25 6866537D37 MTM5400 Installation Manual English MTM5400 Installation Manual English German MTM5400 MTM800 FuG Basic Service Manual EMEA English MTM5400 Basic Service Manual APAC English MTM5400 Quick Start Guide English MTM5400 Quick Start Guide Spanish MTM5400 Quick Start Guide Norwegian MTM5400 Quick Start Guide Dutch MTM5400 Quick Start Guide German MTM5400 Quick Start Guide Polish MTM5400 Quick Start Guide Italian MTM5400 Quick Start Guide French MTM5400 Quick Start Guide Danish MTM5400 Quick Start Guide Swedish MTM5400 Quick Start Guide Traditional Chinese MTM5400 Quick Start Guide Simplified Chinese MTM5400 Quick Start Guide Korean MTM5400 Quick Start Guide Arabic MTM5400 Quick Start Guide Lithuanian MTM5400 Feature User Guide English MTM5400 Feature User Guide English German Mobile Safety Leaflet APAC amp LACR Mobile Safety Leaflet EMEA Downloaded from www Manualslib com manuals search engine SCOPE MTM5400 Mobile Terminal Installation Manual 15 Warranty and Service Support Motorola offers long term s
38. d to mount the antenna radio and accessories Plan wire and cable runs to provide maximum protection from pinching crushing and overheating The installation planning should only be undertaken by persons who are competent and able to ensure that the complete installation fulfils its regulatory requirements such as EMC ElectroMagnetic Compatibility The following list of considerations should as a minimum be checked during installation planning 1 The recommended place for the transceiver is to place it in the box at the back of the motorcycle 2 Mount the Motorcycle Mount Enhanced Control Head horizontally at a position which enables the driver to view the controls and operate them easily 3 sure the Motorcycle Mount Enhanced Control Head is close enough to the vehicle operator to permit easy access to operating controls 4 Itis recommended to mount the Motorcycle Mount Enhanced Control Head directly on the chassis or handle part 5 Ensure that the units mounted in the motorcycle box are protected from dirt and moisture 6 Verify that there is sufficient space around the units to allow air flow and removal 7 Verify that the cable from a handlebars mounted Motorcycle Mount Enhanced Control Head and to the radio unit is long enough to allow for the handles to be turned Downloaded from www Manualslib com manuals search engine 46 MTM5400 Mobile Terminal Installation Manual INSTALLATION 8 Verify that the antenna
39. digital TETRA Terminal The CPS has no capability to tune the terminal Tuning the terminal can only be performed at the factory or at the appropriate Motorola Repair Centre Component replacement can affect the terminal tuning and must only be performed by the appropriate Motorola Repair Centre All orders for parts information should include the complete Motorola identification number All part orders should be directed to your local AAD office Please refer to your latest price pages Technical Support Technical support is available to assist the dealer distributor in resolving any malfunction which may be encountered Initial contact should be by telephone wherever possible When contacting Motorola Technical Support be prepared to provide the product model number and the unit s serial number Further Assistance from Motorola You can also contact the Customer Help Desk through the following web address http www motorola comrtetra Parts Identification and Ordering Request for help in identification of non referenced spare parts should be directed to the Customer Care Organization of Motorola s local area representation Orders for replacement parts kits and assemblies should be placed directly on Motorola s local distribution organization or via Motorola Online Extranet Downloaded from www Manualslib com manuals search engine SCOPE MTM5400 Mobile Terminal Installation Manual 19 Latin America Region Latin America
40. e and dress the wires as required 6 Insert the stripped end of the red lead of the fuse holder into the ring lug hole and crimp it Connect the fuse holder red adapter lead plug to the mating receptacle on the red lead of the power cable 7 Connect the red lead ring lug from the fuse holder to the positive battery terminal Make sure the adapter cable is connected to the main power cable red lead 8 Carefully check that all connections are proper Insert the fuse into the fuse holder and close the cover Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 31 Terminal Installation Enhanced Control Head Installation The Enhanced Control Head can be removed from the housing and turned to any position within a 180 radius This provides multiple mounting options for the terminal For example the terminal may be mounted on either side of the vehicle to facilitate the safest and most ergonomically ideal position The Enhanced Control Head may then be turned to provide the most convenient access To reposition the Enhanced Control Head 1 Insert the dismantling tool Motorola P N 6686119B01 in the groove between the Enhanced Control Head and the terminal assembly as shown in the figure below 2 Press on the dismantling tool until the snap connectors on the side of the Enhanced Control Head release from the terminal assembly 3 Pull the Enhanced Control Head aw
41. ead Hebrew Keypad PMWNA016 X X Remote Mount Control Head Roman Keypad PMWN4017 X Remote Mount Control Head Arabic Keypad PMWNAO020 X Remote Mount Control Head Cyrillic Keypad PMWN4022 X Remote Mount Control Head Hungarian Keypad PMWN4023 X Motorcycle Mount Enhanced Control Head Roman Keypad PMWNA002 X Motorcycle Mount Enhanced Control Head Arabic Keypad PMWNAO05 X Motorcycle Mount Enhanced Control Head Cyrillic Keypad PMWN4007 X Motorcycle Mount Enhanced Control Head Hungarian Keypad PMWNA008 X Expansion amp Remote Head Kits Part Number M1 M2 M3 M4 M5 Data Expansion Head PMLN4908 X X X Remote Head PMLN4904 X X Microphones Part Number M1 M2 M3 M4 M5 Desktop Microphone Mobile Microphone Port RMN5106 X X X Compact Fist Microphone RMN5107 X Fist Microphone use together with Junction Box GMMN4063 X Loudspeakers Part Number M1 M2 M3 M4 M5 Small Loudspeaker 5W use together with Junction Box GMSN4078 X X X X X External Speaker 5W RSN4004 X X X X External Speaker 13W RSN4002 X X X X Speaker Extension Cable use together with Junction Box GMKN4084 X X X X Speaker Extension Cable PMKN4119 X X X X PTT Switches Part Number M1 M2 M3 M4 M5 External PTT with Emergency Footswitch RLN4836 X X X X Gooseneck PTT RLN4858 X X X X Pushbutton with Remote PTT RLN4857 X X X X Push Button PTT RLN5926 X X X X Desktop amp Data Box Mount Part Number M1 M2 M3 M4 M5 Downloaded from www Manualslib com manuals search engine 2
42. ensure no damage ocours in transit After Warranty Period After the Warranty period Motorola continues to support its products in two ways Motorola s Regional Radio Support Centres offer a repair service to both end users dealers at competitive prices AAD supplies individual parts and modules that can be purchased by dealers who are technically capable of performing fault analysis and repair Downloaded from www Manualslib com manuals search engine 16 MTM5400 Mobile Terminal Installation Manual SCOPE Service Information Europe Middle East and Africa Region EMEA Systems Support Centre ESSC The EMEA Systems Support Centre provides a remote Technical Support Service to help customers resolve technical issues and quickly restore networks and systems This team of highly skilled professionals is available to customers with current service agreements in place that include the Technical Support Service The ESSC technical experts may be accessed through the EMEA Integrated Call Center either electronically or using the telephone numbers listed below If you are unsure as to whether or not your current service agreement entitles you to benefit from this service or if you would like more information about the Technical Support Service please contact your local customer support or account manager for further information Contact details Email ESSC motorolasolutions com List of Telephone Numbers
43. h engine MTM5400 Mobile Terminal Installation Manual INSTALLATION Table 11 25 Pin subD Connector Pin Function Description 14 ON OFF CONTROL Switch into flash mode connect pin14 with 6 FLASH_MODE On Off control for Std Control Head 15 16 INT MIC Microphone analogue input of 80 600ohm impedance 9V 17 18 NC Not Connected 19 GROUND Ground 20 IGNITION Connecting this pin to the ignition line of the vehicle that will automatically turn on the radio if ignition of the vehicle is turned on High active 21 ON OFF GND This is On Off control for the old Control Head J MTM300 Control Head 22 EXPANSION PTT Expansion PTT works together with INT MIC 23 24 HANDSET AUDIO Handset audio to earpiece Earpiece impedance has to be gt 200 Ohm 25 NC Not Connected 9 Pin subD Connector The pin assignment of this 9 pin subD connector will follow the requirements of an RS232 standard interface with RS232 voltage level The cable see section Connecting Cables on page 68 which has to be used is a standardized serial interface cable which allows to connect a data device with an RS232 Interface such as for example PC Laptop Console Table 12 9 Pin subD Connector Pin Function Description PC Direction 1 DCD Data Carrier Detect Input 2 RXD Received Data Serial IN 3 TXD Transmitted Data Serial OUT 4 DTR Data Terminal Ready Output
44. hone or Handset Standard User Guide Installation Accessories and Tray with a Power Supply Remote Mount with Mobile Terminal with Remote Mount Enhanced Control Head optional either with M3 Remote Head Enhanced or Data Expansion Head Enhanced Speaker Microphone or Handset Remote Mount cables Standard User Guide and Installation Accessories Motorcycle Mount with Mobile Terminal with Motorcycle Mount Enhanced Control Head optional either with M4 Remote Head Enhanced or Data Expansion Head Enhanced Speaker Microphone or Handset Motorcycle cables Standard User Guide and Installation Accessories Audio Accessories Standard User Guide and Installation Accessories M5 Data Box Remote Mount Configuration with Expansion Head Enhanced without Enhanced Control Head Remote Mount cables Standard User Guide Installation Accessories and a Power Supply Other combinations are not recommend or not possible Downloaded from www Manualslib com manuals search engine MODEL INFORMATION amp ACCESSORIES MTM5400 Mobile Terminal Installation Manual 23 Accessories to Model Chart ACCESSORIES Control Heads Part Number M1 M2 M3 M4 M5 Control Head Roman Keypad PMW N4009 X X Control Head Arabic Keypad PMWNA012 X X Control Head Cyrillic Keypad PMWNA014 X X Control Head Hungarian Keypad PMWNA015 X X Control H
45. ing hole with grommet in the vehicle fire wall or use a 9 5 mm 3 8 inch bit to drill an access hole in the fire wall Install a grommet with a 5 mm 3 16 inch inside diameter into the hole to protect the power cable CAUTION Be very careful not to damage existing wires 3 From inside the vehicle feed the red and black leads without the lugs attached through the access hole and into the engine compartment see Figure 1 Figure 1 Power Cable Routing into the Engine Compartment 4 Connect the black lead of the DC power cable to the nearest vehicle chassis ground point using the provided ring lug if necessary Shorten the black lead to remove any excess cable see Figure 2 Locate a good vehicle ground point The vehicle frame W provides the best ground Optimum terminal performance can only be achieved with a very low resistance ground connection Verify that the connections between the battery negative terminal vehicle chassis and engine block have low resistance Downloaded from www Manualslib com manuals search engine 30 MTM5400 Mobile Terminal Installation Manual INSTALLATION Adapter ea Lead min 2 5 mm Red Lead Red Lead min 2 5 mm Black Lead min 2 5 mm To Battery To Battery or Chassis Figure 2 Power Cable Assembly 5 Place the fuse holder close to the battery Ensure that it is not near any hot engine component Mount the fuse holder using its mounting hol
46. ion maintenance and repair work This unit is equipped with protection fuses in the Power and Ignition Sense Cable Replace these fuses only with the original ratings Failure to use correct manufacturer approved CAUTION parts may result in physical damage to this unit Fuse for Power Cable GKN6270 GKN6274 10A Motorola Part Number 6500139767 Downloaded from www Manualslib com manuals search engine DOCUMENT HISTORY MTM5400 Mobile Terminal Installation Manual 7 DOCUMENT HISTORY The following major changes have been implemented in this manual since the previous edition Edition Description Date 68015000181 A Initial edition Dec 2010 68015000181 B Toroid updates Dec 2010 Downloaded from www Manualslib com manuals search engine 8 MTM5400 Mobile Terminal Installation Manual THIS PAGE INTENTIONALLY LEFT BLANK Downloaded from www Manualslib com manuals search engine CONTENTS MTM5400 Mobile Terminal Installation Manual 9 CONTENTS COPYRIGUIT ee dm don 6545 E DECR D 93 89 eke ee sae ee 3 Copyrights 2s sca ora eurn E 3 Computer Software lt 3 Trademarks 3 IMPORTANT SAFETY INFORMATION 5 Conventions RR REA RES 5 Installation Requirements for Compliance with Radio Frequency RF Energy Expos
47. l associated with a Note Installation Requirements for Compliance with Radio Frequency RF Energy Exposure Safety Standards ATTENTION This radio is intended for use in occupational controlled conditions where users have full knowledge of their exposure and can exercise control over their exposure to meet FCC limits This radio device is NOT authorized for general population consumer or any other use To ensure compliance to RF Energy Safety Standards Install only Motorola approved antennas and accessories Be sure that Product Safety and RF Safety Booklet enclosed with this radio is available to the end user upon completion of the installation of this radio Before using this product the operator must be familiar with the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with each radio Motorola Publication part number 6804113J25 for APAC amp LACR and 6866537D37 for EMEA to ensure compliance with Radio Frequency RF energy exposure limits For a list of Motorola approved antennas and other accessories visit the following web site which lists approved accessories for your radio model Downloaded from www Manualslib com manuals search engine 6 MTM5400 Mobile Terminal Installation Manual Product Safety and RF Exposure ADDITIONAL IMPORTANT INFORMATION FOR SERVICING AND INSTALLING THE TERMINAL Only specialized workshops should be contacted for installat
48. lation such that strong coupling from other electrical and electronic installation in the vehicle are avoided In cases where further EMC protection is needed Downloaded from www Manualslib com manuals search engine 26 5400 Mobile Terminal Installation Manual MODEL INFORMATION amp ACCESSORIES this can be achieved by installing P N 01015001001 as shown in kit leaflet The specific configuration can be tested using the following technique The test requires a second radio in a quiet place or cooperation with a dispatcher 1 Ensure that all other electrical and electronic equipment in the vehicle that may cause interference is not active 2 Then check all intended RX and TX audio paths of the radio installation one at a time 3 Listen to the idle channel noise and make sure there is no obvious noise or disturbance that can be attributed to radiated or magnetically coupled interference Speech must be clear over the channel 4 The cable PMKN4104 is only compatible when a Data Expansion Head Enhanced is not fitted as part of a remote mount configuration In this configuration access to the Tetra PEI for IP Packet Data and SDS services is available on the Data Expansion Head Enhanced and the Active Data Cable PMKN4104 is not required Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 27 INSTALLATION Introduction General Information This product m
49. m www Manualslib com manuals search engine 66 MTM5400 Mobile Terminal Installation Manual INSTALLATION m 10 Pin Telco Connector 25 Pi Back Connector c 14 Figure 29 View of the Enhanced Control Head s rear connectors Table 14 10 Pin Telco Connector Telco Connector Pin Function Description 1 AUDIO Balanced Audio Bidirectional 2 NC Not Connected 3 BUS This is used for communication between the radio and an Enhanced Control Head 4 AUDIO Balanced Audio Bidirectional 5 NC Not Connected 6 GND Ground 7 Radio On Off Control This is the Enhanced Control Head service request input A level of 5 volts indicates that the Enhanced Control Head needs to communicate with the radio In addition it switches on the radio s voltage regulators The idle state is a level below 0 6V 8 SCI TX This if for communication between the radio and the Enhanced Control Head 9 _ This voltage is at battery voltage level and is available as long as the radio is connected to the supply voltage The maximum current is 300mA A fuse in the radio prevents further circuit damage in case of shorting this pin to ground 10 Analog Ground Analog Ground Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Termi
50. n box connector 6 Ensure to fit a jumper between pins 6 and 15 of the Junction Box connector 5 for the PEI to operate correctly in this configuration Standard Radios without Data Expansion Head Enhanced For standard MTM5400 mobile terminals without a Data Expansion Head Enhanced the jumper between pins 6 and 15 of the junction box connector 5 should be removed Table 8 Jumper on Accessory Connector MTM5400 Mobile Terminal Fit Jumper Pins 6 15 Use Junction Box RS232 PEI No With Data Expansion Head Enhanced Yes Use the Data Expansion Head Enhanced 9 pin PEI instead Without Data Expansion Head Enhanced No Yes Downloaded from www Manualslib com manuals search engine 58 MTM5400 Mobile Terminal Installation Manual INSTALLATION Connectors and Pin Assignment of the Radio Transceiver Rear Side Pin Function Accessory Connector 2 26 25 Note the location of Pin 1 Figure 25 Location of Accessory Connector Rear Side This section gives a description of the Accessory Connector pin functions The accessory connections shown are not compatible to CAUTION some other models of Motorola radios Check the appropriate accessory or technical manual for further information Table 9 26 Pin Accessory Connector Pin Function Description 1 UART1_TXD USBx_D 2 UART1_RXD USB 1 1
51. nal Installation Manual 67 Table 15 25 Pin Back Connector Back Connector Function Description Default Pin 1 GPIO_9 GPIO Output Active for duration of call car radio mute 2 GPIO_6 GPIO PTT Input TX audio from MIC_REAR_2 3 GPIO_8 GPIO Disabled 4 GPIO_3 GCAI PIN 2 PTT Input TX audio from MIC_REAR_1 5 VBUS_1B GCAI PIN 6 5V Supply Disabled 6 REAR_D GCAI PIN 4 USB D GPIO_2 Disabled Shared with the front MMP 7 REAR_D GCAI PIN 8 USB D GPIO_1 Disabled Shared with the front MMP 8 GPIO 0 GCAI PIN 10 GPIO Input GCAI detection Select Line 9 VBUS 2 Second USB 5 V Supply Disabled 10 TX 4 wire RS232 TX 11 RX 4 wire RS232 RX 12 MIC_REAR_2 Second Rear Microphone Disabled 13 GND Ground 14 GPIO_5 GPIO Disabled 15 GPI_7 4 Level Analogue Input Enabled 16 1 WIRE GCAI PIN 1 Bi directional Serial Bus Disabled 17 HANDSET GCAI PIN 3 Handset Audio Output Parallel to front GCAI 18 GND GCAI PIN 5 Ground 19 MIC REAR 1 GCAI PIN 7 Microphone Input Disabled 20 GPIO 4 GCAI PIN 9 GPIO Hook Input 21 USB D Second USB D 22 USB D Second USB D 23 RTS 4 wire RS232 RTS 24 CTS 4 wire RS232 CTS 25 PWR_ON Enhanced Control Head Power On Input Downloaded from www Manualslib com manuals search engine 68 MTM5400 Mobile Terminal Installation Manual INSTALLATION Connecting Cables Motorcycle Mount Enhanced Control Head to Remote Head Enhanced Data Expansion Head Enhanced Motorcycle Mount TELCO Cable Part Number
52. nd close the cover PIN 4 If the ignition line is not used it needs to be CAUTION grounded Interference can cause radio to hang Downloaded from www Manualslib com manuals search engine 56 MTM5400 Mobile Terminal Installation Manual INSTALLATION Connection Plan for External PTT _ version a 3 X version b JUNCTION BOX TERMINAL Connection Plan for Accessory Connector Kit HLN9457 Part Number Description Cable Connectivity RSN4002A Speaker 13W GMSN4078 Speaker 5W SPKR 9 SPKR 10 RLN4857 Push button PTT RLN4858 Gooseneck PTT These accessories can be used for PTT or Emergency function EXT 17 gt GND 8 RLNA4836 Tri State Emergency Footswitch and Cable Emergency 23 GND 8 GMKN4084 Speaker Extension Cable GKN6272 External Alarm Relay and Cable SWB 7 6 es 26 5 i i NS malej lu 86 7 2 S hav i NC aS H2V DEN ERE m XT ALARM 26 M 5244 73 EXT_ALARM 26 GLN7282 Buzzer EXT_ALARM 26 SWB 7 Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 57 Radios with Data Expansion Head Enhanced To use a junction box with one of the MTM5400 mobile terminals fitted with a Data Expansion Head Enhanced always use the 9 pin RS232 port on the Data Expansion Head Enhanced for PEI instead of the 9 pin RS232 port on the junctio
53. nnector Kit radio rear 26 pin plug HLN9457 Accessory Connector Kit junction box 26 pin plug PMLN5072A Buzzer Kit GLN7282 Mounting Transceiver Part Number M1 M2 M3 M4 M5 Key Lock Mount RLN4779 High Profile Mounting Bracket GLN7317 X X X X X Low Profile Mounting Bracket GLN7324 X X X X X Mounting Frame to Install Transceiver in DIN A Slot PMLN5094 X X X X X Mounting Control Head Part Number M1 M2 M3 M4 M5 Remote Mount Trunnion Kit PMLN4912 X Motorcycle Mount Trunnion Kit PMLN5092 X Downloaded from www Manualslib com manuals search engine MODEL INFORMATION amp ACCESSORIES MTM5400 Mobile Terminal Installation Manual 25 ACCESSORIES DIN Mount Bracket PMLN5093 X Programming Data Part Number M1 M2 M3 M4 M5 USB Programming Cable Terminal Rear Port PMKN4110 X X X X Programming Cable PMKN4105 Active Data Cable PMKN4104 x4 USB Programming Cable Mobile Microphone Port HKN6184 X Antennas sold with terminals Part Number M1 M2 M3 M4 M5 Antenna Whip Tetra Hinged 380 430MHz GMAE4253A X X X X X Antenna Tetra Glass Mount 410 430MHz GMAE4254A X X X X X Antenna Tetra Panel Roof Mount 380 430MHz GMAE4255A X X X X X Antenna Tetra Magnetic Mount 380 400MHz GMAE4256A X X X X X Antenna Tetra Magnetic Mount 410 430MHz GMAE4257A X X X X X Antenna Tetra Covert Strip Glass 380 400MHz GMAE4258A X X X
54. nuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 53 Service The junction box PCB is not repairable Please order a new junction box as necessary Connections 1 Connect all accessories to the junction box If it is required please see Re crimp Procedure on page 61to be able to connect your accessory 2 Connect the mobile terminal to Junction box cable to the junction box 3 Connect the programming cable to the junction box if required 1 Connecting cable from Junction Box to MTM5400 rear side 26 pin accessory connector for installation purpose only PMKN4101A length 6 m PMKN4102A length 4 m PMKN4103A length 2 m 2 7 Try 277 IOS Ca 2 Connector for accessory terminal pin 1 SPEAKER pin 2 SPEAKER pin 3 EXT_PTT pin 4 IGNITION SENSE pin 5 EXT_ALARM pin 6 EMERGENCY pin 7 3 Connector for visor microphone Figure 23 Connectors on the Junction Box Front Panel PIN 4 Use an adapter between the radio and the CAUTION accessory connector to short the ignition to ground Interference can cause radio to hang Downloaded from www Manualslib com manuals search engine 54 MTM5400 Mobile Terminal Installation Manual INSTALLATION 4 Connector for programming cable FLN 9636 This is a legacy connector which currently is not supported For programming the transciever use PMKN4105A programming cable that is connected directly to the t
55. ole positions on the mounting surface Use the innermost three holes for a curved mounting surface such as the transmission hump and the three outermost holes for a flat surface such as under the dash 3 Centre punch the spots you marked and use a 4 mm 5 32 inch bit to drill a hole at each location 4 Secure the trunnion mounting bracket to the mounting surface with the three self tapping screws provided See Figure 6 5 Slide the terminal into the trunnion Secure the terminal with the two wing screws provided W The keypad labelling of the control head may vary according to the specific customer country concerns 6 Ground the radio housing to the nearest vehicle chassis ground point which can be done by removing the paint from the trunnion where the radio and vehicle chassis touches the trunnion or use a short cable with ring lugs in both end and connect this to chassis under wingscrew Downloaded from www Manualslib com manuals search engine 34 MTM5400 Mobile Terminal Installation Manual INSTALLATION TRANSMISSION HUMP MOUNTING Wing Screw 2 Tab Trunnion Mounting Mountin pee Bracket Surface Tab 46 mm 46 mm 1 84 1 84 73mm 73mm gt 2 92 2 92 BELOW DASH MOUNTING Mounting Surface Figure 6 Transmission Hump Mounting Top and Below Dash Mounting Bottom Dashboard Installation Installing the Radio in an Automotive Dashboard 1
56. onal Guachepelin Escazu San Jose Costa Rica 506 201 1480 MOTOROLA DEL ECUADOR Autopist Gral Rumi ahui Puente 2 Conjunto Puerta del Sol Este Ciudad Jardin Pasa E Casa 65 Quito Ecuador 5932 264 1627 MOTOROLA DE MEXICO S A Calle Bosques de Alisos 125 Col Bosques de Las Lomas 05120 M xico D F M xico 52 555 257 6700 MOTOROLA DEL PERU S A Ave Rep blica de Panama 3535 Piso 11 San Isidro Lima 27 Peru 511 211 0700 Technical Support https businessonline motorola com go to Contact Us to request technical support Some replacement parts spare parts and or product information can be ordered directly If complete Motorola part number is assigned to the part it is available from Motorola If no part number is assigned the part is not normally available from Motorola If the part number is appended with an asterisk the part is serviceable by Motorola Depot only If a parts list is not included this generally means that no user serviceable parts are available for that kit or assembly 20 MTM5400 Mobile Terminal Installation Manual THIS PAGE INTENTIONALLY LEFT BLANK Downloaded from www Manualslib com manuals search engine MODEL INFORMATION amp ACCESSORIES MTM5400 Mobile Terminal Installation Manual 21 MODEL INFORMATION amp ACCESSORIES MTM5400 Mobile Terminal Model Information This manual applies to the following Mobile Terminal Models Type No S
57. ory plug into the accessory connector of the radio Figure 37 Mounting the Speaker under the Dashboard Downloaded from www Manualslib com manuals search engine PRODUCT SPECIFIC INFORMATION MTM5400 Mobile Terminal Installation Manual 79 APPENDIX Product Specific Information for Digital Terminals Type MT953C This section gives the Service Personnel an overview about product specific notes This is necessary to take special precautions to avoid the introduction of hazards when operating installing servicing or storing equipment This terminal meets the applicable safety standards if it is used as described All operating and safety instructions are to be followed carefully Equipment Electrical Ratings Rated Voltage 12 Volt DC Rated Voltage Range 10 8 to 15 6 V DC Rated Current MT953C 380 430 MHz 4 Amps 10 Watts RF power Please be aware when planning the installation that there is a current consumption of approx 4 5A during PTT and even 30mA when terminal is switched off Transmitter Frequency Range TMO 380 430 MHz MT953C DMO 380 430 MHz MT953C Receiver Frequency Range 380 430 MHz MT953C Normal Load Conditions Rated RF Power 10 Watts Rated Audio Power 10 Watts 4 Ohms 6 Watts 8 Ohms Antenna Impedance 50 Ohms Operating Temp Range 30 to 60 C Operating Time Continuous Intermittent In general the terminal transmit and receive time W operating cycle time is determined b
58. racket 1 Slide the Remote Mount Enhanced Control Head onto the DIN Mount Bracket until it snaps into place 2 Tighten the screws at both sides of the DIN Mount Bracket Figure 12 Remote Mount Enhanced Control Head Installation with DIN Mount Bracket Table 6 Remote Mount Enhanced Control Head Installation with DIN Mount Bracket Mechanical Parts List for Installation 1 amp 2 DIN Mount Bracket Kit PMLN5093 Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 43 Inserting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame 1 Insert the mounting frame into the DIN Mount Bracket and retain it by bending back the relevant fixing tabs Use all 6 tabs if necessary to hold it in place The tabs are easily bent back by twisting a large flat 7 NOTE bladed screwdriver into the slot behind the tabs For a more secure installation the top and rear of the frame should also be secured with screws The demount tool can be used as an aid to mounting as well as demounting Figure 13 Mounting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame Downloaded from www Manualslib com manuals search engine 44 MTM5400 Mobile Terminal Installation Manual INSTALLATION Adding Extra Connectivity to the Remote Head The Accessories Expansion Cable PMKN4029 allows users to have extra connectivity to a
59. ransciever 5 Connector for accessory connector kit PMKN4026 6 Connector for adapting a laptop via RS232 cable 7 TELCO connector for fist microphone GMMN4063 Figure 24 Connectors on the Junction Box Rear Panel Connection Plan for the Junction Box Accessory Terminal Connection Plan for the Speaker External 1 Speaker SPEAKER JUNCTION BOX TERMINAL Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 55 Connection Plan for the Alarm Relay BUZZER 57 BLK RED 12V ALTERNATIVE BUK RED 1 External 5 een ais 12 V o b i seluesscba 2 ALARM RELAY 1185 __ 0 12 V lt RED gt 12V ALTERNATIVE JUNCTION BOX TERMINAL 5 BLK a i ALARM RELAY 12 V EMERGENCY SWITCH JUNCTION BOX TERMINAL To install the cable carry out the following steps 1 Connect the stripped lead of the fuse holder cable only to an ignition switched terminal of the fuse block Use the supplied terminal or any other suitable terminal 2 Mountthe fuse holder using the mounting hole and dress wires as required 3 Cutthe thin cable to the required length crimp the supplied red lead to the stripped lead of the thin cable and connect it to the blue terminal of the fuse holder cable Connect the other end of the ignition sense thin cable to pin 4 of the junction box terminal Insert the provided fuse into the fuse holder a
60. red on via the ignition switch The packet data SDS via the AT commands are available from the 9 pin subD connector PEI The Remote PTT can be connected via the 26 pin rear connector Only one talkgroup is available and that talkgroup is the first one on the CPS list Downloaded from www Manualslib com manuals search engine MTM5400 Mobile Terminal Installation Manual INSTALLATION Data Expansion Head Enhanced with 3rd Party Control Head The Data Expansion Head Enhanced can be used with a virtual head on a PC or a third party control head This configuration allows the controlling of the radio Transceiver Box with a Control Terminal for example Personal Computer Laptop Console and so forth In this configuration the Control Terminal is a substitute for the Enhanced Control Head The Control Terminal is connected to the 25 pin socket of the Data Expansion Head Enhanced via the GMKN4079 cable see section Connecting Cables on page 68 for more information TELCO Top view to the chassis Connector Di 10 Pin Connector 26 Pin Connector 5 Terminal female Qc SMA GPS Connector 4 Wire RS232 B ii Transceiver Power Connector 9 Pin subD AL BNC Antenna Connector Connector female ff 8 Wire RS232 Interface RS232 Interface Data Terminal RS232 Interface Aux Interface Figure 20 Configuration with Remote Control Terminal
61. ta Expansion Head Enhanced Radio without Control Head 49 Data Expansion Head Enhanced with 3rd Party Control Head 50 Data Box Radio 51 Junction Box Installation 0 en 52 52 Installations sU NU Ea 52 SGIVIGe s mex RR Ea tus Sud ud od RO RR doe D D D DD DD be are ae ug 53 CONMECIONS c eue cepe EO DEPO none SR Ras Rd e Rh RAE Sd dd 53 Downloaded from www Manualslib com manuals search engine CONTENTS MTM5400 Mobile Terminal Installation Manual 11 Connection Plan for the Junction Box Accessory 54 Connection Plan for Accessory Connector Kit HLN9457 56 Connectors and Pin Assignment of the 58 Transceiver Rear Side Pin 58 Accessory Connection 60 Re crimp 61 Connectors and Pin Assignment of Data Expansion Head Enhanced and Remote Head 62 10 Pin TELCO 62 25 Pin subD ee 63 9 Pin subD 64 Connector and Pin Assignment of the Enhanced
62. to be installed in most vehicles Take the following precautions before you begin 1 Whenever possible avoid routing the cable above the catalytic converter 2 Make sure that the power cable never rests on sharp edges 3 Use grommets whenever a cable has to pass through a hole in a metal panel The following table lists power cables available for this terminal Table 1 DC Power Cables Number Description Rating GKN6270 Power Cable to battery with fuse 10 A 12V Power Cable to Battery Length 3 m GKN6274 Power Cable to battery with fuse 10 A 12V Power Cable to Battery Length 6 m 6500139767 Fuse 10 A for Power Cable 6580283E02 Fuse 4 A for Ignition Sense Cable Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 29 In cases of blown fuses replace ONLY with those of CAUTION identical value NEVER insert ones of different values Installation Procedure Begin the DC power cable installation as follows 1 Determine a routing plan keeping in mind where the terminal is to be mounted and make sure that the cable does not rest on sharp edges Improper handling with the power cable may cause CAUTION shorting to ground Ensure that during terminal installation the power cable fuse is removed CAUTION Make sure your power cable is not placed with the antenna in parallel Interference can cause radio to hang 2 Locate an exist
63. unt Cable 10 m PMKN4020 5 Remote Head Enhanced PMLN4904 6 Data Expansion Head Enhanced PMLN4908 Enhancement 7 Toroid EMC Suppression Kit 01015001001 When toroids are used on the Remote Mount Cable wind 7 NOTE 10 times around each toroid Each toroid have to be placed 30 0 2 5 cm respectively from the expansion head and the control head Winding at both ends reduces the effective cable length approximately by 0 8 m Fix the toroids firmly to a stable surface once the Remote Mount Cable is connected Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 41 Installing the Remote Mount Enhanced Control Head onto the Remote Mount Trunnion 1 Slide the Remote Mount Enhanced Control Head onto the mounting trunnion until it snaps into place 2 Tighten the screws at both sides of the trunnion After a few turns tilt the control head for an optimum view of the display Then complete the tightening of the screws Figure 11 Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion Table 5 Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion Mechanical Parts List for Installation 1 amp 2 Remote Mount Trunnion Kit PMLN4912 Downloaded from www Manualslib com manuals search engine 42 MTM5400 Mobile Terminal Installation Manual INSTALLATION Installing the Remote Mount Enhanced Control Head in a DIN Mount B
64. upport for its products This support includes full exchange and or repair of the product during the warranty period and service repair or spare parts support out of warranty Prior to shipping any terminal back to the appropriate Motorola warranty depot please contact Customer Resources or your Motorola dealer distributor or reseller All returns must be accompanied by a Warranty Claim Form available from your Customer Service representative or Motorola Online Extranet MOL or your Motorola dealer distributor or reseller Warranty Period and Return Instructions The terms and conditions of warranty are defined fully in the Motorola Customer Dealer or Distributor or Reseller contract These conditions may change from time to time and the following notes are for guidance purposes only In instances where the product is covered under a return for replacement or return for repair warranty a check of the product should be performed prior to shipping the unit back to Motorola This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty Prior to shipping any terminal back to the appropriate Motorola warranty depot please contact Customer Resources please refer to following pages All returns must be accompanied by a Warranty Claim Form available from your Customer Services representative Products should be shipped back in the original packaging or correctly packaged to
65. ur power cable is not placed with the antenna in parallel Interference can cause radio to hang 4 Check the antenna location for any electrical interference according to vehicle manufacturer requirements 5 Make sure the mobile radio antenna is installed at least 30 centimeters 1 foot away from any other antenna on the vehicle Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 77 Any two metal pieces rubbing against each other such as 7 NOTE seat springs shift levers trunk and hood lids exhaust pipes and so forth in close proximity to the antenna can cause severe receiver interference 6 The MTM5400 mobile terminal has the option of a GPS board If a GPS or combined TETRA GPS antenna is used make sure that the antenna has a clear view to the sky and that the antenna base which carries the GPS receiver is not covered with any metallic or radio frequency absorbing material Antenna Installation Procedure 1 Mount the antenna according to the instructions provided with the antenna kit Run the coaxial cable to the radio mounting location If necessary cut off the excess cable and install the cable connector 2 Connect the antenna cable connector to the radio antenna connector on the rear of the radio 3 If applicable connect the GPS antenna to the GPS antenna connector PMKN4114 on the rear side of the radio
66. ure Safety Standards 5 Additional Important Information for Servicing and Installing the Terminal 6 DOCUMENT HISTORY m a Ren CR RC ERR 7 CONTENTS am un ear ion enh de se OD a Rc E 9 SCOPE rm 13 Scope of This 13 MTM5400 Manuals and User 14 Warranty and Service 15 Service Information 1 2 2 o osea eee eee ee eee eee 16 Europe Middle East and Africa 16 EMEA Systems Support Centre 55 16 EMEA Systems Component Centre 16 Parts Identification and 17 EMEA Test Equipment Support eee 17 YOU TO Tn 17 Updated Versions of this 17 Asia Pacific Region 2 2 18 Piece Pas o o s esu de Uds did whe aes ds deed 18 Technical Support 0 eee eee 18 Further Assistance from 18 Parts Identification and 18 Latin America ee 19 MODEL INFORMATION amp
67. ushbutton w Remote PTT RLN4858 Gooseneck PTT GKN6272 External Alarm Relay and Cable GND 8 RLN4836 Tri state Emergency Emergency 23 Footswitch and Cable GND8 PMKN4119 Speaker Extension Cable 12V gt 10 SWB 7 ee 1 87 La 85 zu EXT ALARM 26 ra GLN7282 Buzzer EXT_ALARM 26 SWB 7 Downloaded from www Manualslib com manuals search engine INSTALLATION MTM5400 Mobile Terminal Installation Manual 61 Re crimp Procedure In order to use accessories RLN4858 and GKN6272 with the rear connector of the radio please follow the re crimp procedure using the crimp pins provided with PMLN5072 connector kit These accessories do not require to be re crimped when used 7 NOTE with the Junction Box GMLN5089 1 Cut and remove nickel plated pins from wire 2 Strip the insulation from the end of the wires 2mm to 4mm 3 Place the new gold plated crimp pin from the PMLN5072 kit on the gauge slot on the crimp tool Insert wire into wire slot of the crimp pin 5 Apply pressure to the crimp tool handle until wire is crimped by the pin Downloaded from www Manualslib com manuals search engine 62 MTM5400 Mobile Terminal Installation Manual INSTALLATION Connectors and Pin Assignment of Data Expansion Head Enhanced and Remote Head Enhanced Front View CAUTION NOT a Microphone Connector 123 45 6 7 8 9 10 iififili fiii m 0000000000000 00000 000000000000
68. ust be installed in a vehicle in accordance 7v NOTE with the vehicle manufacturer s guidelines and the instruction detailed in this manual Only the specified Motorola parts in this manual should be used Failure to do so could result in non compliance to the Automotive Directive 72 245 EEC as amended by 95 54 EC For products fitted to two and three wheeled vehicles Directive 97 24 EC applies This Terminal is only designed and certified to be used for terrestrial use only There are two methods of installing the mobile terminal in a vehicle 1 Using the direct mounting trunnion and power cables supplied with a standard radio package 2 Remote mounted in the car radio cut out using the required DIN mounting kit PMLN5094 per 1507736 An accessory connector on the rear of the terminal enables you to attach different accessories see section Accessory Connection Plan A mobile microphone port on the front control head panel see page 65 provides for the connection of various types of microphones Desktop Microphone RMN5106 or Compact Microphone RMN5107 This terminal is ONLY made for 12 V power supply E 4 NOTE connection In vehicles with 24 V power supply a DC DC converter is required Please be aware when planning the installation that there is a current consumption of approx 4 5 A during PTT and up to 30 mA when terminal is switched off 1 Mount the terminal horizontally near the driver so the driver
69. y the communication system On overload respectively on extensive use beyond the systems specifications at high ambient temperatures the terminal is protected by its thermal control which cuts down the RF output power thus reducing the terminal coverage range Downloaded from www Manualslib com manuals search engine 80 5400 Mobile Terminal Installation Manual PRODUCT SPECIFIC INFORMATION Fuse Identification In case of blown fuses during the installation replace ONLY with those of identical value Never insert ones of different values Fuse for Power Cable GKN6270 GKN6274 10 A Motorola Part Number 6500139767 Downloaded from www Manualslib com manuals search engine

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