PT & PTS Series Scissor Lifts
Contents
1. Before Operation Before using the device the operator shall have e Read and or had explained and understood the manufacturer s operating instructions and safety rules e Inspected the device for proper operation and condition Any suspect item shall be carefully ex amined and a determination made by a qualified person as to whether it constitutes a hazard items not in conformance with Presto s specification shall be corrected before further use of the PowerStak During Operation The device shall only be used accordance with this owner s manual Do not overload e Ensure that all safety devices are operational and in place Modifications or Alterations Modifications or alterations to any Presto industrial positioning equipment shall be made only with written permission from Presto PRESTO OWNER S MANUAL PT amp PTS SERIES Page 5 SAFETY ALERT SYMBOLS AND SIGNAL WORDS The safety of all persons operating maintaining repairing or in the vicinity of this equipment 15 of paramount concern This is a powerful machine with moving parts and is capable of causing personal injury if proper precau tions are not taken Therefore throughout this manual certain hazards have been identified which may occur in the use of the machine and there are appropriate instructions or precautions which should be taken to avoid these hazards In some cases there are consequences which may occur if instructions or precautions are2. 7 B267RC MOTOR SOLENOID B262RC A of C100 8 NYLON WHEEL W SWIVEL CASTER ASSEMBLY 1004 049VR 1 HP DC MOTOR GELL CELL BATTERY FLOOR LOCK B258CCW 1 8 NYLON WHEELONLY WITH BRG 1003 001VR Hoz TT E 3 HYDRAULIC CYLINDER ASSY 1026 02B HIGH PRESSURE HYDRAULIC LINE 1026 037VR LOW PRESSURE HYDRAULIC LINE RECHARGING RECEPTICAL 1026 038VR E328 REMOTE BATTERY CHARGER B249G HYDRAULIC PUMP ASSY 1000 034 10 includes stems and coil On Board Charger B249H FRONT WHEELS PTS MODEL DOWN SOLENOID COIL C102PH 1000 056 03 DOWN VALVE STEM FRONT WHEELS PT MODEL 1004 021A 1000 176 Page 16 PRESTO OWNER S MANUAL PT amp PTS SERIES PARTS Standard parts may be returned with a 20 restocking fee Modified or custom engineered parts are not returnable Unfortunately due to potentially concealed damage all sales of electrical assemblies are final QUALITY ISSUES Should you feel there is a quality problem please contact the seller to ask ques tions and gather information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products shipped from our factory have passed Quality Assurance inspection and testing The carrier of choice has signed for and accepted the product in new working condition The cus
3. ccccccccccecseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 12 SECTION 6 SERVICE 13 As Replacing Cylinder SoaiS assisi 13 B Replacing Rigid amp Swivel Wheels eese 13 Ordering Replacement 14 LIST OF FIGURES Figure 1 Loading and Operational Diagram au ssicosicaiaseicniieveuesncsetadsscaintsdaesactierseasdengeests 10 Peirs Pinca eors 8 00 9 99 00 E r nii 10 Picnics Winne Diagrami EVA 15 Figures T 15 Figure 5 Component Identification DC Unis ieu iara cose 16 RESTOCKING POLICY 17 RETURN GOODS AUTHORIZATION RMA PROCEDURES 18 ORDER ING INE IA CE 19 MARRAN TI NN 20 PRESTO OWNER S MANUAL amp PTS SERIES Page 3 ECTION 1 INTRODUCTION The PT amp PTS Series Container Tilters are designed for lifting tilting and positioning a wide variety of loads Each tilter has front rigid wheels and large rear swivel casters allowing the tilter to be easily positioned under the container to be tilted A floor lock 1 provided for maintaining the tilter in position during loading and unloading This manual provides all the information for the safe and proper installation operation and maintenance of Presto Lifts PT amp PTS Series Po
4. D and E Severe damage to the tilter may occur A INSTALLING Read all of the instructions prior to starting or connect ing the tilter Page 8 PRESTO OWNER S MANUAL PT amp PTS SERIES 1 Working Area a Make sure that the floor and the operation area is flat stable relatively smooth and free from dirt obstacles and surface defects b Move the empty tilter to exact operating area ensuring that there are no change to obstacles due to components or equipment in the general area Do not operate the unit out of doors or any place where it could get wet If any of the electrical com ponents get wet the worker may receive a shock The electrical components may also fail Make sure that all four 4 wheels of the tilter are in contact with the floor If the unit is mounted in an unstable area it may tip over when in use To avoid this problem always use the unit on a solid and stable surface B ELECTRICAL 1 DC Motor Models a Motors on the Portable container Tilters are special intermittent duty motors with high pull up torques These motors require heavier duty controls than standard motors A DC 1HP mo tor powers the standard PT amp PTS units The battery source is 12 volt 60 AMP gel cell bat tery for the 2 000 Ib tilter and a 72 AMP gel cell battery for the 4 000 Ib tilter Schematics are provided at the end of this manual for the connections of the dc operated tilters b Thetilters with the DC m
5. not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Labels Safety Alert Symbols These are the safety alert symbols They are used to alert you to potential physical injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death For use with DANGER signal word Red Background For use with WARNING signal word Orange Background For use with CAUTION signal word Yellow Background Signal Words The meaning of different signal words as defined by ANSI Standard Z535 4 indicates the relative seriousness of the hazardous situation DANGER indicates a hazardous situation which if not avoided A G E R will result in death or serious injury Red Background WARNING indicates a hazardous situation which if not avoided could result in death or serious injury Orange Background Yellow Background CAUTION used with the safety alert symbol indicates a haz ardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal Tu Blue Background SAFETY SAFETY INSTRUCTIONS or equivalent signs indicate safety INSTRUCTIONS related instructions or procedures Green Background Page 6 PRESTO OWNER S MANUAL PT amp PTS SERIES 2 SAFETY The safety of all persons instal
6. URER DTE 24 EXXON MOBIL NUTO H32 EXXON MOBIL AMOCO AW32 CHEVRON AMOCOCO AW32 CITGO It is very important to keep the hydraulic oil free of dirt dust metal chips water and other contamination Most of the problems with hydraulic systems are caused by contamination in the oil PRESTO OWNER S MANUAL PT amp PTS SERIES Page 9 briefly operate the tilter If the tilter does not move smoothly with the humming sound stop and review the procedures in the section on troubleshooting 2 After raising the tilter completely lower the tilter completely It should move slowly and smoothly without a humming sound If the tilter operates properly raise and lower the tilter and stop at dif ferent levels in order to familiarize yourself with the tilter s operations and movements As the container tilter platform and forks move up and down pinch points are created at locations near the base of the base of the frame While operating the tilter the operator should be standing behind the tilter located near the battery and power pack area In that way the operator s arms legs or cloth ing will not be caught in the moving parts During operations the operator should avoid the pinch point areas which are located on either side of the tilter See the diagram pointing out the particular pinch points figure 1 ECTION 4 OPERATION A METHOD OF OPERATION All Portable Container Tilters are provided with a spe cial hy
7. draulic relief valve which is factory preset to the maximum safe capacity of the container tilter see the nameplate attached to the tilter Activating and hold ing the up switch will energize the motor The motor is attached to a positive displacement pump which draws hydraulic fluid from the reservoir and transfers it under pressure to the cylinder This forces the piston forward and the forks to rise a ninety degree arc Releasing the up button will stop the tilter A check valve be tween the pump and piston holds the forks in position Depressing and holding the down button of the switch will energize a solenoid which allows the oil from the cylinder to return to the reservoir through a preset flow control This allows the tilter to lower smoothly and at a controlled speed Do not maintain the up button on the switch ener gized if the tilter does not move or has not reached its upper limit This may cause damage to the motor pump and controls Page 10 PRESTO OWNER S MANUAL PT amp PTS SERIES FIGURE 1 Loading and Operational Diagram RAISEO FOR FORK LOWEREO FOR MOVING PARTS MAY FALL OUT IF RAISED TOO QUICKLY DOWN FOR OPERATION FLOOR LOCK IN OOWN POSITION PINCH POINT AREA PTS STRADDLE MODEL PINCH POINT AREA VIEW OPERATION PROCEDURES In order to operate the tilter follow these operating procedures 1 Read and understand all the instructions before op
8. e recommended oils or equivalent The Portable Container Tilters are designed for normal factory environments Where below freezing temperatures sometimes exist special fluids must be used Contact Presto Lifts Inc for further informa tion when freezing conditions exists Do not use automotive hydraulic brake or transmis sion fluids they will damage and pose a serious fire hazard D TESTING THE TILTER WITH NO LOAD Before operating the tilter read and understand this section 1 Before testing the tilter clear the area of any loose material Be sure the tilter has no obstructions above it or on any side Using the controls provided briefly operate the tilter 5 10 seconds If the tilter begins to rise with a humming sound and functions properly continue to the full upright position If the tilter does not rise immediately or there is any operational problem stop it immediately Before continuing check the rotation of the pump and motor and the voltage at motor terminals again If the lift will be used at normal ambient temperatures Presto Lifts supplies the unit with CONOCO 32 oil This may be replaced by any other good quality oil with 150 SSU at 100 F and rust and oxidation inhibitors and anti wear properties If the lift will be used at ambient temperatures below use aircraft grade hydraulic oil Type 15 aircraft hydraulic oil is recommended The following are equivalent to Conoco 32 TYPE MANUFACT
9. erating if the tilter has modifications or accessories read and understand their functions 2 Load the tilter correctly figure 1 Refer to the at tached nameplate for load capacity information a Do not load the tilter while it is running b Do not exceed the maximum rated load note that load capacity is on the nameplate of the tilter c Engage floor lock prior to loading tilter d Place load in the center and at the very back of the forks Ifthe load 15 unstable or may become unstable fasten it into position 3 Operate the Tilter a raise the tilter press and hold the up button on the switch b To lower the tilter press the down button on switch c Release the button to stop the tilter in either direction 4 Wait until the tilter has come to a complete stop before loading or unloading 5 Stand clear of the tilter when operating in order to avoid injury a Do not stand sit or climb onto the tilter b Do not load or unload a moving tilter c If the tilter fails to move or exhibits strange move ments or sounds stop immediately Do not operate the tilter until it has been checked and repaired d Obey all warning labels 6 Moving the unit a When moving an empty tilter be sure the forks are in a completely lowered position 1 Release the floor lock Set your push handle into position see figure 1 The figure shows the handle in its raised and lowered position The handle i
10. ervicing should be done by qualified personnel who should have read and understood all of the information provided in the Operating Installation and Maintenance sections in this manual 1 Tilt will not move up a Forthe 115 volt AC units 1 Load is too heavy Check weight versus nameplate rating ii Check the power switch fuses and overload associated with its electrical circuits iil Check voltage at motor motor may have failed b For DC units 1 Inspect battery voltage level for charge and recharge if necessary ii Check terminals at the battery for corrosion or faulty connections 11 Check voltage at the motor motor may have failed 2 Operational noises tilter is not moving or is very noisy when moving a Tilter may be overloaded or jammed Check load weights and obstructions b For 115 volt AC motor check voltage at termi nal Repair or replace Oil shortage reservoir low or oil line failure Repair or replace d Down valve open check wiring Replace if necessary e the system causing cavitations Check fittings and lines 3 Motor overheats a Excessive cycling 15 cycles per hour maxi mum Check actual time in use b Low voltage check voltage of AC motor starvation check filter the pump by removing the coil stem from the pump Note Do not over tighten the stem when reinstalling maximum 4 ft lb Tilter operating slowly a Upcycle 1 Oil starvation check
11. filter in reservoir il Oil viscosity oil 15 too heavy or too thin 11 Air in cylinder cycle tilter with no load 2 3 times and hold down the up button for 10 seconds after bottoming out on each cycle b Down Cycle 1 Down valve dirty remove and clean Check oil condistion replace if dirty Note Do not over tighten the stem when reinstalling maximum Aft Ibs ii Pinched hydraulic lines iil Oil viscosity 1 too heavy Tilter raises then fully lowers without power a Down valve filter is dirty Remove and clean Note Do not over torque when reinstalling down valve maximum 4 ft Ibs b Leaking hydraulic lines or fittings check for telltale oil spots and tighten c Check valve in pump may not be seating prop erly Pump must be replaced Tilter will not lower when energized a Down solenoid faulty Check voltage of coil Check continuity of coil could be burnt out b Down solenoid retainer nut over torque causing damage to the down valve stem Replace c Down valve dirty Remove and clean d Leaking hydraulic lines or fittings check for telltale oil spots e Check valve in pump may not be seating Requires new pump SECTION 6 SERVICE REPLACING CYLINDER SEALS Lower the tilter to its lowest position and hold down switch for an additional 10 to 20 seconds Remove the steel plate and battery cover Disconnect the electrical power a 115 volt units must have the plug removed from t
12. hall not be held liable for any damages resulting from noncompliance It is the dealer s responsibility to exercise this limited warranty This limited warranty is provided to the original purchaser defined as the original end user and 15 nontransferable This constitutes the complete and final agreement involving Presto Lifts and limited warranty obligations for products Page 20 PRESTO OWNER S MANUAL PT amp PTS SERIES NEEDS REQUIRE OPTIONS Call Presto Sales for stock or customized lift inquiries 800 343 9322 Email sales prestolifts com
13. he receptacle b DC units remove the positive terminal from the battery 4 Disconnect the hydraulic hose from the cylinder and acp the line to prevent hydraulic fluid loss 5 Remove the cylinder pin Note loosen the set screws from the holding pin that has secured the cylinder in position 6 Lift cylinder out of tilter When disconnecting the hydraulic hose from the cylinder crack the fittings to be sure that the residual hydraulic fluid pressure that may be in the line is released slowly Hold the cylinder securely while removing the pin to prevent it from falling to the floor or injuring someone that is servicing it 7 Clamp cylinder securely at the base end 8 Completely collapse cylinder piston 9 Push gland into the cylinder 1 8 10 Remove retainer ring 11 Remove piston rod piston and gland from cylinder 12 Remove rod nut piston and gland 13 Remove and replace seals and wipers 14 Assemble piston and gland to piston rod 15 Assemble rod nut to piston rod amp torque to 100 ft Ib 16 Lubricate piston and seals and install in cylinder 17 Insert retainer ring 18 Install cylinder and hydraulic lines 19 Fill reservoir 20 Cycle tilter 2 to 3 times with no load 21 Recheck reservoir oil level and fill if necessary B REPLACING FRONT RIGID LOAD WHEELS AND SWIVEL CASTER WHEELS With the tilter in its completely lowered position raise the tilter one inch 1 using either a J
14. if any compo nents should become defective within the limited warranty period Proof of purchase is required for warranty The charge for shipping the defective component is the responsibility of the buyer and must be accompanied with an RMA number The shipping charge to return the component to the buyer 1s the responsibility of Presto Lifts Inc This limited warranty does not cover labor expense for removal or reinstallation of components after thirty days This limited warranty shall not cover among other things damages resulting from foreign matter or water failure to provide reasonable and necessary maintenance and if ap plicable use of product while charger 1 plugged into an AC outlet or failure to follow operating instructions The limited warranty is not valid for damage resulting from negligence accident unreasonable use abuse or misuse exceeding data plate capacities or altering the product without Presto Lifts authorization Presto Lifts expressly disclaims and excludes any liability for consequential incidental indirect or punitive damages or financial loss to people or property resulting from any breach of warranty or the operation or failure of this product Presto Lifts makes no representation that this product complies with local state or federal safety product standards codes Should this product fail to comply in any way with those codes it shall not be considered a defect of materials or workmanship Presto Lifts s
15. j 24 LA ag LIFTS worldwide material handling and ergonomic solutions amp PTS Series Scissor Lifts Installation Operation and Service Manual Model Number Serial Date placed in service IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a 50 minimum charge September 2015 This manual was current at the time of printing To obtain the latest most updated version please contact Presto Lifts Customer Service Department or go to our website www PrestoLifts com you will find a complete list of current owner s manuals to print Page 2 PRESTO OWNER S MANUAL PT amp PTS SERIES CONTENTS SECTION 1 INTRODUCTION RESPONSIBILITY OF OWNERS AND USERS eese 5 SAFETY ALERT SYMBOLS AND SIGNAL WORDS 6 SECTION 2 vituli 7 SECTION 3 8 A A E E 8 E Vac 8 EM 9 D Testing the Tilter with No 4 9 SECTION 4 10 As Method of COC EA e brise 10 B Operation TOC 11 SECTION 5 11 As WOU PING VA TAC 11 B Troubleshooting Maintenance
16. ling using servicing or working near the unit is of paramount concern to Presto Lifts The tilter is a powerful machine with moving parts and is capable of causing personal injury if proper precautions are not taken Therefore throughout this manual Presto Lifts has identi fied certain hazards which may occur in the use of the unit and provided appropriate instructions or precautions that should be taken to avoid these hazards In some cases Presto Lifts has also pointed out the consequences that may occur if Presto Lifts instructions or precautions are not followed Presto Lifts uses the following nationally recognized system for identifying the severity of the hazards associ ated with its products Immediate hazard that will result in severe personal injury or death AWARNING Hazard or unsafe practice that could result in severe personal injury or death CAUTION Hazard or unsafe practice that could result in minor personal injury or property damage In the interest of safety please read the entire manual carefully You must understand the material in this manual before you install use or service the unit If you have any question about any of the instructions in this manual please contact Presto Lifts Inc at 1 800 343 9322 PRESTO OWNER S MANUAL PT amp PTS SERIES Page 7 Do not perform any repair work on tilters with the forks in a raised position All personnel must stand clear of
17. n position Before performing any maintenance shut the power off In the case ofthe 115 volt remove the plug from the receptacle When servicing a battery operated unit disconnect the positive terminal from the bat tery Remove the safety shelf cover and the battery cover from the tilter By doing this you will make available all of the components that may require servicing 2 Periodic maintenance checks and service PRESTO OWNER S MANUAL PT amp PTS SERIES Page 11 a Check the oil level and add oil if necessary according to the instructions on the hydraulic schematic b Check the snap rings on the pivot bar that holds the tilt forks in place if damaged replace them c Check hydraulic lines for damage or leaking Replace if damaged d Check for oil spots or leaks around fittings Trace leaks to the proper fitting and tighten e Check wiring for damage Replace immediately if any signs of wear are evident f Bearings on all tilters are permanently lubri cated and require no servicing Do not oil or grease g Therear swivel casters should be inspected for lubricant wear or cracks Replace if required Grease if needed h Front load wheels should also be inspected for wear or cracks Replace if damage 3 Charging a gel cell battery a Lower lift to its full lowered position b Remove battery cove shield positive and nega tive terminals c Do notattempt to remove battery caps or cov ers d Con
18. nect battery charger positive and negative terminal to battery with charger provided with lift e Plug battery charger in 120 volt wall outlet f Observe charger voltage meter Low batteries will show 14 volts As batteries charge the voltage will drop to 12 13 volts g Time to charge will depend on battery use Generally a one shift operation will require 4 6 hours to recharge fully a Do not attempt to remove battery covers or caps b Wear safety glasses and gloves when charging or replacing batteries Always use charger provided d Read charger instruction prior to charging bat teries AWARNING The unit using a power supply of the 115 volt AC must be disconnected from its power source Do not work on electrical circuits unless you are a qualified electrician DC units must have the positive cable Page 12 PRESTO OWNER S MANUAL PT amp PTS SERIES removed from the battery terminal Do not move the unit while maintenance 15 continuing to be done Before performing any maintenance on the unit it must be in a fully lowered position Do not remove hydraulic lines unless the tilter has been lowered to its lowest down position This should be verified several times by pushing the down button on the switch prior to electrical disconnect When removing hydraulic hoses crack the fittings Slowly to be sure that any hydraulic pressure that may be residual is released B TROUBLESHOOTING MAINTENANCE All s
19. ohnson Bar or a crow bar and chocking the unit to maintain the wheels approximately 1 2 to 3 4 off the ground Service one wheel at a time 1 Unloosening the screws that hold them in position remove the wheels and replace with new units Note the nut and bolt assembly has a lock washer it is imperitive that the lock washer be replaced when reinstalling Do not service more than one wheel at a time Tilter will become unstable if more than one wheel is ser viced simultaneously PRESTO OWNER S MANUAL PT amp PTS SERIES Page 13 ORDERING REPLACEMENT PARTS 1 Standard replacement parts for each tilter are provided by part number and tilter models 2 All key parts are identified and must be replaced with original equipment components 3 Warranties will be voided where original equipment components are not used 4 In ordering the replacement parts be sure to include the serial number and model number of the tilter you are requesting parts for STANDARD DC REPLACEMENT PARTS Part Description Used on 1026 028 Hydraulic Cylinder All Units 1000 102 01 Oldham Coupling All Units 1026 064 Cylinder Seal Kit All Units CI41E Battery Gel Cell All Units B249G Battery Charger All Units 1026 046VR Ground Cable All Units 80000786VR Hand Pendant Assy All Units B262RC Motor Solenoid 12V All Units 1000 056 03 Down Solenoid 12VDC All Units 1000 076 Down valve stem All Units 1000 034 10 Pump HyDry 1GPM w dwn valve All Uni
20. oice you when we ship the replacement part then credit you when you return the worn or damaged part and we verify that it is covered by our warranty Labor is not covered under warranty for Parts orders Presto Parts Department 50 Commerce Way Norton MA 02766 Telephone 800 343 9322 FAX 888 788 6496 Email service PrestoLifts com www PrestoLifts com PRESTO OWNER S MANUAL PT amp PTS SERIES Page 19 Presto Lifts Limited Warranty Policy Presto Lifts warrants all of its products against defects in the welded structural frame and if ap plicable scissor legs from faulty material and workmanship for a period of five 5 years from the date of invoice All batteries and battery chargers have a limited warranty against defects in faulty material and workmanship for a ninety 90 day period from the date of invoice through Presto Lifts All other components have a limited warranty against defects in faulty material and workmanship for a two 2 year period from the date of invoice date of invoice and a 30 day limited warranty on labor Please note that prior authorization from Presto Lifts is required on all warranty work There are no implied warranties of any kind more specifically there are no warranties of mer chantability or fitness for any particular purpose Presto Lifts sole warranty shall be as set forth in this limited warranty Presto Lifts will elect to repair or replace a defective component without charge
21. otors are shipped with the positive terminal of the battery disconnected Connect the positive terminal being sure not to touch any of the grounded parts while doing so with the screwdriver or the wrench See figure 3 for electrical schematic 2 AC Motor Models The optional motor available is a 115 volt AC motor which is a special intermittent duty motor with high pull up torques These motors require heavier duty electrical controls and outlets than standard motors All wiring must conform to local codes and must be performed by licensed electricians The 1 horsepower AC motor requires a 115 volt 20 AMP fused outlet Do not tamper with or remove the cover of the electrical junction box Only authorized qualified personnel should service the electrical system Motor direction is critical This motor has been wired according to its schematic and should not be tampered with as it may lead to pump or motor failure C HYDRAULIC 1 Before using the tilter check the hydraulic level by removing the solid plug from the reservoir which is located at the upper end of the left sup port Remove the plug check for oil and add oil if necessary The level should be approximately 1 below the surface Replace the plug with the vent plug provided if the vented plug 15 not installed you may damage the pump 2 Use hydraulic oil only in the tilter The tilter has been supplied with a Conoco 32 When adding fluid use only th
22. rtable Container Tilters It 1s important that this manual be read by all personnel involved with the installation maintenance or operation of WHERE UNIQUE SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS INC FOR FURTHER INSTRUCTIONS Additional manuals are available upon request The Container Tilter has a nameplate which provides the load capacity rating serial number and model identifica tion Please refer to these numbers when ordering parts or requesting further information The PT amp PTS Series Container Tilter 15 designed for in plant non hazardous location use only Page 4 PRESTO OWNER S MANUAL PT amp PTS SERIES Responsibility of Owners and Users Inspection and Maintenance The device shall be inspected and maintained in proper working order accordance with Presto s owner s manual Removal from Service Any device not in safe operating condition such as but not limited to excessive leakage missing rollers pins or fasteners any bent or cracked structural members cut or frayed electric hydraulic or pneumatic lines damaged or malfunctioning controls or safety devices etc shall be removed from service until it is repaired to the original manufacturer s standards Repairs repairs shall be made by qualified personnel in conformance with Presto s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak
23. s controlled by a stop pin to prohibit travel beyond a safe pushing point 111 With the handle in an up position the tilter can now be carefully moved forward When pulling the unit keep your feet clear of the caster wheels b When moving a loaded tilter procedures are as follows lower the tilter forks until the container legsorbaseis inchto 1 inch above the ground then proceed as previously discussed with an empty tilter Do not move the unit with the fork in a raised posi tion Moving a raised container could cause product to fall out or cause the basket or container to become unstable and thereby could cause injury As you move the unit in a backward direction keep your feet clear of the swivel casters When moving a loaded tilter it would be safer for two 2 operators to direct the tilter SECTION 5 MAINTENANCE Generally the Portable Container Tilter Lift will require little maintenance However routine inspection and maintenance will minimize costly repairs or hazardous conditions Before servicing the unit read and understand this entire section and the section entitled Operating Instructions Never go under or service a tilter with a load on the forks or with the forks in a raised position Always service the tilter in a down position A ROUTINE MAINTENANCE 1 All routine inspection maintenance should be performed monthly and can be performed on the Portable Container Tilter Lift in a dow
24. the merchandise was damaged in transit Return addresses please refer to your RMA for the address to which your product should be returned Presto Lift Inc 715 Highway 77 Manila Arkansas 72442 Telephone 800 343 9322 Fax 888 788 6496 Page 18 PRESTO OWNER S MANUAL PT amp PTS SERIES Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose Replacement parts should be identical to the original equipment Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit Presto Lifts can supply all replacement parts for your lift With your order please include the model number and the serial number of the unit You can find these numbers on the name plate This plate 1s located within the scissors mechanism To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms e FOB factory Returns only with the approval of our parts department Credit cards preferred except parts covered by warranty Freight collect for truck except parts covered by warranty Freight prepaid and invoice for small parcel shipments except parts covered by warranty The warranty for repair parts is 30 days from date of shipment Parts replaced under warranty are on a charge credit basis We will inv
25. the tilter when container is being tilted Do not put hand or feet under the forks or the container while lowering or raising the tilter Do not work under the forks or under the con tainer positioned on the forks Do not stand sit or climb on the forks of the tilter either during or after operation Do not roll the tilter on soft uneven or unstable surfaces with a load Do not exceed load capacity Do not try to raise or lower the tilter while moving the tilter Place load in center of the forks and against the tilter platform Be sure that the load is secures properly SECTION 3 INSTALLATION Upon receipt of the Portable Container Tilters inspect the equipment completely to determine if there is any shipment damage and that the tilter is complete Do not use the tilter if there appears to be any damage With the tilter in a collapsed position or the forks in a down position check the following by carefully removing the battery housing cover and the shield that protects the top of the power pack area 1 Check for signs of damage especially to the electri cal and hydraulic components 2 Check all connections for tightness Also check for visible hydraulic liquid around the connections 3 Check for any physical damage to the frame or wheels 4 Inspect the forks for damage either twisted or bent Do not operate the tilter before performing the instal lation procedures specified in section B C
26. tomer should inspect to ensure it 1s not received damaged has no concealed damage or is not incomplete Parts orders are determined to be complete based upon Presto Lift Inc inspection sheets and carrier shipping weights PRESTO OWNER S MANUAL PT amp PTS SERIES Page 17 RETURN GOODS AUTHORIZATION POLICY Presto Lifts provides the Return Goods Authorization RGA Policy for specific models as a courtesy to our distributors in the event they do not receive what they ordered If a customer wishes to return a Presto Lifts product please contact the Customer Service Department and request an RGA number This request must be made on or before the fifteenth calendar day following the date of Presto Lifts invoice for the merchandise Not all units are returnable Quantity orders and special designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging material for a return to be ac cepted and processed by Presto Lifts Customers shipping returns from the Continental US Canada or Mexico have thirty 30 days from date of RGA issue to have the product arrive at Presto Lifts facility All merchandise must arrive Free on Board at Presto Lifts facility or the shipment will be refused and returned to the sender All credits are issued less restocking and refurbishing charges regardless if
27. ts 1000 046 01 Filter All Units B258CCW 1 Motor DC CCW All Units B211RC A Flow Control VLV All Units 1026 037VR Hydraulic Hose Hi Pressure All Units 1026 038VR Hydraulic Hose Low Pressure All Units 1004 049VR Wheel 8 x 2 Nylon w swvl caster All Units 1003 001VR Wheel 8 x 2 Nylon All Units 1004 021 AVR Wheel 3 x 3 Nylon PT Units C102PH Wheel s 5 x 2 Phenolic PTS Units C100 Floor Lock All Units 1026 042 Hand Control Magnet All Units STANDARD AC REPLACEMENT PARTS Part Description Used On 1026 028 Hydraulic Cylinder All AC Units 1000 034CP Oldham Coupling All AC Units 1000 056 01 Down Solenoid 115 secondary control voltage 1000 056 02 Down Solenoid 24V AC secondary control voltage 1000 076 Down Valve Stem All Units 1000 034 10 Pump with Down Valve All AC Units E255R Motor 1 HP All AC Units 80000263 Hand Pendant Assy All AC Units E308 E36 Foot Control Optional B211RC A Flow Control Valve All Units Page 14 PRESTO OWNER S MANUAL PT amp PTS SERIES FIGURE 3 Wiring Driagram 12 DC gend PUMP SOLENOID O CONNECTOR BATTERY MOTOR SOLENOID Gr NOTE DO NOT CONNECT I CONTACT TO ANY TERMINAL OR GROUND FIGURE 4 Hydraulic Schematic SERES a 0 lt ih PRESTO OWNER S MANUAL PT amp PTS SERIES Page 15 FIGURE 5 Component Identification DC Units RESEVOIR CAP DOWN FLOW CONTROL VALVE B211RC A BREATHER 1026 065 01 50000786R 8 CORD
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