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TK-7180/7189 TK-8180/8189
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1. Adj item wL HRSSI gt WC HRSSI gt WH HRSSI Adjust kk TK 7180 7189 Adjustment Points TX RX UNIT B 3 Component side view D TX RX UNIT B 3 Foil side view TC302 21 TK 180 7189 8180 8189 ADJUSTMENT TK 8180 8189 Common Section Measurement Condition Measurement _ Terminal Specifications Remarks equipment 1 Setting Power supply voltage DC power supply terminal 13 6V K K2 13 2V E 2 SSG standard modulation Wide MOD 1kHz DEV 3kHz Narrow MOD 1kHz DEV 1 5kHz 2 VCO lock Panel test mode Power meter Rear TX RX TC301 8 1V 0 1V voltage 1 CH Sig 3 1 B 3 e RX Panel tuning mode LPWR TX RX TC302 8 1V inca MN 3 CH Sig 3 1 B 3 PTT ON 4 CH Sig 2 1 Check 1 5V 0 5V PITON TX can be continued on unlock condition in panel tuning mode TK 8180 8189 Transmitter Section Measurement Condition Measurement _ Terminal Specifications Remarks equipment 1 Frequency 1 Adj item FREQ f counter Rear Front A v Center frequency Note After replacing the adjust Adjust kk panel panel 100Hz VCXO X301 align frequency PTT ON Frequency 1 Adj item SHFT1 L SHFT1 OOHZ shift 1 Adjust gt Low frequency 5 00kHz adjust 2 Adj item L SHFT1 gt IC SHFTT C SHFT1 gt H SHFT1 Center frequency 5 00kHz Adjust X H SHFT1 PTT ON High frequency 5 00kHz Frequency 1 Adj item SHFT2 IE SHE
2. x panel 2 Adj item L SENS1 gt EXT SP L SENS1 C SENS1 gt Oscilloscope H SENS1 gt H SENS1 Adjust x 2 Sensitivity Panel test mode 12dB SINAD or more check 1 CH Sig 1 1 SSG output Wide 5k 116dBm 0 35uV MOD 1kHz 3kHz Narrow 116dBm 0 35uV MOD 1kHz 1 5kHz Squelch 1 Adj item n SOL After input signal After adjusting SOL check Preset Adjust kk from SSG press B SOL open close adjust SSG output 12dB SINAD level key That numeric SSG 12dB SINAD level 4dB e Narrow MOD 1kHz 1 5kHz will be stored in Open memory SSG 12dB SINAD level 6dB 2 Adj item nL SOL gt Close nC SQL gt nH SQL nC SOL MOD 1kH2z 1 5kHz Adjust K wC SOL MOD 1kHz 3 0kHz i 3 Adj item w SQL Adjust x SSG output 12dB SINAD level MOD 1kHz 3 0kHz 4 Adj item wL SOL gt wC SOL gt WH SOL Adjust 9 Low RSSI 1 Adj item n LRSSI After input signal The following erroneous adjust Adjust X from SSG press B performance may occur if any e Narrow SSG output 12dB SINAD level key That numeric irregular RSSI adjustment MOD 1kHz 1 5kHz will be stored in such as pressing the B key memory assigned for determination 2 Adj item nL LRSSI gt when it is the ANT OPEN nC LRSSI gt nH LRSSI state is performed Adjust xx e The antenna bar il cannot appear correctly i 3 Adj item w LRSSI e Scan does not stop A
3. 3 PTT ON 14 DOT deviation adjust 1 Adj item n DOT Adjust ex Deviation meter filter LPF gt okrZ HPF OFF 2 Adj item nL DOT gt nC DOT gt nH DOT Adjust xx PTT ON e Narrow 3 Adj item w DOT Adjust kkk PTT ON 15 DIMF deviation adjust e Narrow 1 Adj item n DTMF Adjust kk Deviation meter filter LPF 15kHz HPP gt OE PTT ON 2 Adj item w DTMF Adjust kk PTT ON ADJUSTMENT Measurement JR e tow re CN equipment Power meter Rear Deviation meter Oscilloscope AG AF VIVM Specifications Remarks Front panel Aevordine to the larger Modular MIC jack 0 10kHz 0 10kHz 2 5 3 5kHz 0 05kHz 0 10kHz 0 05kHz 0 10kHz 0 1kHz 0 1kHz 4 20kHz According to the larger Check Front A v O 35kHz panel 0 75kHz 0 35KHZ 0 75kHz 1 5kHz SUK TK 180 7189 8180 8189 ADJUSTMENT Measurement Condition __Measurement _ Terminal Specifications Remarks equipment 16 MSK 1 Adj item n MSK Power meter Rear Front A 1 5kHz 0 deviation Adjust gt panel adjust Deviation meter filter e Narrow LPP Tae Deviation Modular HPP OFF meter MIC jack PTT ON Oscilloscope AG i 2 Adj item w MSK AF VIVM 3 0kHz 0 1kHz Adjust x PIT ON 17 TONE 1 Adj item n TONE ES 0 1kHz deviation Adjust KX adjust Deviation meter filter e Narr
4. IH SBHET1 PIT ON High frequency 1 25kHz 1 Adj item SHFT2 L SHFT2 Adjust kk Low frequency 2 5kHz 2 Adj item L SHFT2 gt C SHFT2 C SHFT2 H SHFT2 Center trequency 2 5kHz Adjust bx H SHFT2 PIT ON High frequency 2 5kHz 1 Adj item MHPWR Power meter 33W TK 7180K E Adjust X 28W 2 Adj item L MHPWR gt TK 7180 7189 E L MHPWR gt C MHPWR 5 H MHPWR gt H MHPWR Adjust x PIT ON 1 Adj item MLPWR Adjust xx 2 Adj item L MLPWR gt L MLPWR 2 C MLPWR gt H MLPWR H MLPWR Adjust 9 PTT ON TK 180 7189 8180 8189 ADJUSTMENT Measurement equipment 6 High power 1 Adj item HPWR adjust Adjust DK 2 Adj item L HPWR gt L HPWR gt C HPWR gt H HPWR gt H HPWR Adjust 3x RTI ON High power Panel test mode check 1 CH Sig 1 1 PTT ON 2 CH Sig 2 1 PTT ON 3 CH Sig 3 1 Pil 2ON Low power 1 Adj item LPVVR adjust Adjust kk 2 Adj item L LPWR gt L LPWR gt C LPWR gt H LPWR gt H LPWR Adjust xx PTT ON Low power Panel test mode check 1 CH Sig 1 1 Set low power Push S PTT ON 2 CH Sig 2 1 PTT ON 10 DOT 1 Adj item n BAL balance Adjust PK X adjust Deviation meter filter LPF kHz Deviation BPE OFF meter e Narrow 2 Adj item nL BAL gt Oscilloscope nC BAL gt nH BAL AG Adjust X AF VIVM Pil CON
5. K2 21 26W TK 8180 8189 E 9A or less Front A 5 OW 0 5VW panel 5A or less Check 3 5 6 5W 5A or less Front Make the demodu panel lation waves into square waves 8 Low power 1 Adj item LPWR adjust Adjust gt 2 Adj item L LPWR gt L LPWR gt C LPWR gt H LPWR gt H LPWR Adjust Xxx PTT ON 9 Low power Panel test mode check 1 CH Sig 1 1 Set low power Push S PTT ON 3 CH Sig 3 1 PTT ON 10 DOT 1 Adj item n BAL Power meter Rear balance Adjust adjust Deviation meter filter LPF R Z Deviation Modular HPF OFF meter MIC jack e Narrow 2 Adj item nL BAL gt Oscilloscope nC BAL gt nH BAL AG Adjust PK AF VIVM PTT ON 3 Adj item w BAL Adjust x PTT ON 23 TK 180 7189 8180 8189 e a 11 Max DEV 1 Adj item n DEV adjust Adjust gt AG 1kHz 50mV at MIC terminal Deviation meter filter LPF 15kHz HPF lt OFF 2 Adj item nL DEV gt nC DEV gt nH DEV Adjust kk PIT gt CON e Narrow 3 Adj item w DEV Adjust Fx PIT ON 12 MIC sensitivity check Wide only Panel test mode 1 CH Sig 1 1 AG 1kHz 5mV at MIC terminal PTT ON 13 QT deviation adjust 1 Adj item n OT Adjust xx Deviation meter filter LPF 3kHz APPS OFF 2 Adj item nL QT gt nC QT gt nH OT Adjust x3 PTT ON e Narrow 3 Adj item w QT Adjust
6. Remove the front panel from the transceiver ls Chassis side Lift the two tabs of the panel on the bottom of the trans ceiver with a flat head screwdriver D and remove the panel from the chassis Note Confirm that the tabs of the speaker hardware fix ture and holder is securely fitted in the front panel Remove the flat cable from the connector CN902 of the display unit of the panel 3 Fold the black line of the flat cable in three parts as shown in Figure 3 2 D 5 Fig 3 2 B install the KRK 10 main panel onto the transceiver 4 Insert the flat cable that was removed in step 2 above into the connector CN1 of the interface unit A 2 of the KRK 10 main panel A62 1101 01 C2 Note The terminal side of the flat cable must face down when inserting the flat cable into the connector Fit the main panel with four tabs onto the front of the chassis 8 Note When installing the main panel onto the front of the chassis hold down the flat cable with your fingers to pre vent it from being caught KRK 10 main panel E Install the KRK 10 rear panel onto the front panel 6 Insert the flat cable attached to the interface unit B 2 of the KRK 10 rear panel A82 0056 11 into the connector CN902 of the display unit of the panel 1 The flat cable has been pre inserted in the connector CN2 of the rear panel at the time of shipping Note The
7. terminal side of the flat cable must face down when inserting the flat cable into the connector Fit the four tabs of the rear panel into the front panel 40 TK 180 7189 8180 8189 INSTALLATION Bl Connect the KRK 10 main panel to the rear panel with the cable 8 Insert one 14 pin connector of the cable E30 7514 05 into the connector CN3 of the interface unit A 2 of the main panel 10 9 Secure the cable bush on the main panel and fit the water proof packing orange 12 securely over top 10 Install the molded cover 43 over the connector on the main panel and secure it with two screws 4 11 Insert the other 14 pin connector of the cable into the connector CN4 of the interface unit B 2 of the rear panel 05 12 Secure the cable bush on the rear panel and fit the water proof packing orange 46 securely over top 13 Install the molded cover 42 over the connector on the rear panel and secure it with two screws 18 Note A cable can be connected from the left side as shown in the Figure 3 5 or from right side However the 14 pin connector must be connected to correct direction Right side Fig 3 5 4 Voice Guide amp Storage Unit VGS 1 Option 4 1 Installing the VGS 1 unit in the transceiver 1 Remove the cabinet top packing and shielding plate of the transceiver 2 Attach two cushions to VGS 1 as shown in Figure 4 Note Be sure not to cover the co
8. to 9 Function off and A B C D s 2 TK 7189 and TK 8189 models only Note If a S A B C key is pressed during transmission the DIMF corresponding to the key that was pressed is sent e LED indicator Red LED Lights during transmission Green LED Lights when there is carrier e Sub LCD indicator FNC Appears at function on LCD display in panel test mode eer en eee eie n Narrow Signaling No w Wide Channel No TK 180 7189 8180 8189 ADJUSTMENT E Frequency and Signaling The transceiver has been adjusted for the frequencies shown in the following table When required readjust them following the adjustment procedure to obtain the frequencies you want in actual operation e Test frequency 136 174MHz TK 7180 K E 7189 E 155 10000 136 10000 173 90000 155 00000 s 9a 450 520MHz TK 8180 K s aea 400 470MHz TK 8180 K2 E TK 8189 E 155 20000 155 40000 177 90000 TX MHz 485 10000 450 10000 519 90000 485 00000 485 20000 485 40000 TX MHz 435 10000 400 10000 469 90000 s eoo 435 00000 435 20000 435 40000 Test signaling 100Hz Square Wave single Tone 1000Hz 17 MSK MSK Preamble OxAAAA Sync OxX23EB Data 0x230960C6AAAA CRC OxCAD7 Preamble OxAAAA sync OxZ3EB Data 0x230960C6AAAA CRC OxCAD7 Panel Tuning Mode E Preparations for tuning the transceiver Before attempting to tune the tra
9. 3 Adj item w BAL Adjust PTT ON 11 Max DEV 1 Adj item n DEV adjust Adjust x AG 1kHz 50mV at MIC terminal Deviation meter filter LPF gt 15k HZ HPF OFF e Narrow 2 Adj item nL DEV gt nC DEV gt nH DEV Adjust K PTT ON 3 Adj item w DEV Adjust KKK PTT ON Power meter Rear Power meter Rear Front A OW TK 7180 K panel 23 bW TK 7180 7189 E Check 25 35W TK 7180K 21 26W TK 7180 7189 E 9A or less Front A v 5 OW 0 5W panel 5A or less Check 3 5 6 5W 5A or less Front v Make the demodu panel lation waves into square waves 1W TK 7180K 0 5W TK 7180 7189 E 9A or less Modular MIC jack 2 T10kHz 0 10kHz According to the larger 4 20kHz 0 10kHz According to the larger e a Panel test mode 1 CH Sig 1 1 AG 1kHz bmV at MIC terminal 12 MIC sensitivity check Wide only 13 QT deviation adjust e Narrow 14 DOT deviation adjust e Narrow 15 DIMF deviation adjust e Narrow 16 MSK deviation adjust e Narrow 17 TONE deviation adjust e Narrow PTT ON 1 Adj item n OT Adjust kkk Deviation meter filter LPF 3kHz HPF OFF 2 Adj item nL QT 2 nC QT gt nH OT Adjust kk PTT ON 3 Adj item w QT Adjust kk PTT ON 1 Adj item n DOT Adjust a Deviation meter filter LPF 3kHz HPF OFF 2
10. ALIGNMENT INSTALLATION 8 Firmware Version Information INSTALLATION Turn the transceiver ON with the A key held down Then the version is displayed during holding the A key 1 Ignition Sense Cable KCT 46 Option The KCT 46 is an optional cable for enabling the ignition function The ignition function lets you turn the power to the 9 Clock Adjustment Mode transceiver on and off with the car ignition key 9 1 Flow chart of operation 1 1 Connecting the KCT 46 cable to the transceiver C Power ON 1 Open the KCT 46 fuse holder and insert a mini blade fuse 3A CD 2 While holding a clear protective cover remove the black cap at the end of the yellow cable ignition sense cable of A and x keys the transceiver 3 Connect the plug of the KCT 46 to the yellow cable termi nal of the transceiver 3 Connect the other end of the KCT 46 to the ignition line of the car A and x keys A and x keys 4 A and x keys Note You must setup using the KPG 96D Iginition line of the car 4 n br TK 180 7189 8180 8189 INSTALLATION 2 Horn Alert P A Relay Unit KAP 2 Option The Horn alert max 2A drive Public address and External speaker function are enabled by installing the KAP 2 in the transceiver 2 1 Installing the KAP 2 unit in the transceiver 1 2 The kit A is not used in the KAP 2 accessories Remove the cabinet top packing and shielding pl
11. Adj item nL DOT gt nC DOT gt nH DOT Adjust kk PTT ON 3 Adj item w DOT Adjust 2k PTT ON 1 Adj item n DTMF Adjust xa Deviation meter filter LPF 15kHz HPF OFF PTT ON 2 Adj item w DTMF Adjust 3x PTT ON 1 Adj item n MSK Adjust gt Deviation meter filter LPF 15kHz HPF OFF PTT ON 2 Adj item w MSK Adjust gt PTT ON 1 Adj item n TONE Adjust 2k Deviation meter filter LPF 15kHz HPF OFF PTT ON 2 Adj item w TONE Adjust kk PTT ON TK 180 7189 8180 8189 ADJUSTMENT Measurement equipment Power meter Rear Deviation meter Oscilloscope AG AF VIVM Modular MIC jack Check 253 5kHz Front A v O 3bkHz 0 05kHz panel 0 75kHz 0 10kHz 0 35kHz 0 05kHz 0 75kHz 0 10kHz 1 5kHz 0 1kHz 3 0kHz 0 1kHz 1 5kHz 0 1kHz 3 0kHz 0 1kHz 1 5kHz 0 1kHz 3 0kHz 0 1kHz TK 180 7189 8180 8189 TK 7180 7189 Receiver Section ee Front A v Enter the following Note After replacing the panel adjustment values EEPROM 1C401 align to the transceiver sensitivity by pressing A and v keys L SENS1 60 L SEINS T 898 C SENS1 109 H SENS1 159 H SENS1 192 After setting the adjustment value press B key The adjustment value will be stored in memory 1 Sensitivity 1 Adj item SENS1 Rear adjust Adjust
12. Adjustment item and Display 3 1 256 Only MSK 1 64 Lorie aenn Die SHET xs s seme TER een s mme Jen ee s wesemm ov ee B Flow chart Frequency _ C Shiti C Shit2 C A A A T e C Max low power HESBE C A A High power E C Low power C Balance Nar Max deviation Narrow oO D a OU o Z i O Tone C Squelch Z C5 S O Low RSSI Squelch tight J Z Z D D O O Z Z iw Z O Z o J z D O Z Sy gt D Narrow Nar High RSSI Narrow A A O i UJ ey ey 2 O D O J J J LowRSSI A A ADJUSTMENT 3 reference level adjustments 3 reference level adjustments 5 reference level adjustments 5 reference level adjustments 5 reference level adjustments 5 reference level adjustments 3 reference level adjustments 3 reference level adjustments 3 reference level adjustments 3 reference level adjustments 5 reference level adjustments 3 reference level adjustments 3 reference level adjustments 3 reference level adjustments 3 reference level adjustments TK 180 7189 8180 8189 3 reference level adjustments 3 reference level adjustments exit 5 reference level adjustments 5 reference level adjust
13. E30 3383 05 Adapter cable E30 3383 05 is required for injecting an audio if PC tuning is used See PC Mode section fot the connection Check Jig for the VGS 1 KENWOOD part WO5 1127 00 to transceiver 1 p tem stn RR a equipment 1 Setting 2 VCO lock voltage e RX 1 Frequency adjust Frequency shift 1 adjust Frequency shift 2 adjust Max high power adjust Max low power adjust Panel tuning mode LPWR 3 CH Sig 3 1 4 CH Sig 2 1 TK 180 7189 8180 8189 ADJUSTMENT TK 7180 7189 Common Section Measurement Specifications Remarks Power supply voltage DC power supply terminal 13 6V K 13 2V E 2 SSG standard modulation Wide MOD 1kHz DEV 3kHz Narrow MOD 1kHz DEV 1 5kHz Panel test mode 1 CH Sig 3 1 Power meter Rear TX RX TC301 8 1V 0 17 B S TX RX TC302 8 1V el B 3 TX RX CV PTT ON PTT ON TX can be continued on unlock condition in panel tuning mode TK 7180 7189 Transmitter Section eae foe ele equipment Measurement Specifications Remarks 1 Adj item FREQ f counter Rear Front A v Center frequency Note After replacing the Adjust xx panel panel VCXO X301 align frequency PTT ON 1 Adj item SHFT1 IL SHETTI Adjust gt Low frequency 1 25kHz 2 Adj item L SHFT1 gt C SHFT1 C SHFT1 H SHFT1 Center frequency 1 25kHz Adjust px
14. TZ 100Hz shift 2 Adjust Ke Low frequency 6 25kHz adjust 2 Adj item L SHFT2 gt GC x Tap C SHFT2 H SHFT2 Center frequency 6 25kHz Adjust X A SHIFT2 PIT ON High frequency 6 25kHz Max high 1 Adj item MHPWR Power meter L MHPWR power Adjust P L MHPVWR adjust 2 Adj item L MHPWR gt C MHPWAR L MHPWR gt C MHPWR gt 33W TK 8180 K K2 H MHPWR gt H MHPWR 28W Adjust K TK 8180 8189 E PTT ON H MHPWhRI H MHPWR 33W TK 8180 K2 28W TK 8180 K TK 8180 8189 E TK 180 7189 8180 8189 ADJUSTMENT Measurement Condition nm ot re Specifications Remarks equipment 1 Adj item MLPWR Power meter Rear Front A 15W 1W Adjust 2k panel panel 2 Adj item L MLPWR gt L MLPWR gt C MLPWR gt H MLPWR gt H MLPWR Adjust x PTT ON 6 High power 1 Adj item HPWR Power meter adjust Adjust K Ammeter 2 Adj item L HPWR gt L HPWR gt C HPWR gt H HPWR gt H HPWR Adjust K PTT ON L HPWR L HPWR C HPWR SOW TK 8180 K K2 L2 9 DUV TK 8180 8189 E 1W TK 8180 K K2 0 5VW TK 8180 8189 E 9A or less H HPWRI H HPWR 25W TK 8180 K 30W TK 8180 K2 23 5W TK 8180 8189 E 7 High power Panel test mode check 1 CH Sig 1 1 PTT ON 2 CH Sig 2 1 PTT ON Check 25 35W TK 8180 K K2 21 26W TK 8180 8189 E 9A or less 21 29W TK 8180 K 25 35W TK 8180
15. VHF FM TRANSCEIVER TK 7180 7189 KENWOOD UHF FM TRANSCEIVER Kenwood Corporation TK 8180 8189 SERVICE MANUAL nur MPT Trunking Version Use this service manual together with the following ser vice manuals e K 7180 service manuals B51 8691 00 B51 8712 00 and B51 8713 00 e K 7189 service manual B51 8713 00 e K 8180 service manuals B51 8692 00 B51 8702 00 B51 8712 00 and B51 8714 00 e K 8189 service manual B51 8714 00 CONTENTS AHH 2 SET UP q 2 PR GIN 01 e 3 INSTALLATION ss 5 ADJUSTNENT ices sees senenn 12 TA E nnnc 17 T6 150 0 109 ici E E E INPS EN NEP E ERMNOE 22 This product uses Lead Free BD TK 180 7189 8180 8189 SYSTEM SET UP Are you using YES the remote kit KRK 10 See page 7 NO Are you using YES See page 5 the ignition sense cable KCT 46 Pag O O E Q Q 2 2 NO See page 3 Transceiver programming A personal computer IBM PC or compatible programming interface KPG 46 and programming software KPG 96D are required for programming KAP 2 See page 6 Are you using the public address NO Are you using the voice guide amp storage unit VGS 1 See page 8 NO Are you using the external speaker in the transceiver the KES 5 can be installed NO YES YES YES See page 9 KES 3 or KES 5 External speaker When the KAP fs inst
16. alled YES Are you using the keypad microphone KMC 32 or KMC 36 Desk top microphone KMC 9C Option Option Option Option NO TK 7180 7189 8180 8189 REALIGNMENT 1 Modes 2 How to Enter Each Mode Mode Operation xdi Data programming mode Firmware PC tuning mode programming mode Transceiver information mode Firmware version information 3 Panel Test Mode Setting method refer to ADJUSTMENT 4 Panel Tuning Mode setting method refer to ADJUSTMENT User mode For normal use Panel test mode Used by the dealer to check the funda mental characteristics Panel tuning mode Used by the dealer to tune the transceiver 5 PC Mode PC mode Used for communication between the 5 1 Preface d PC IBM ibl The transceiver is programmed by using a personal com il elas lee puter programming interface KPG 46 and programming Data programming Used to read and write frequency data software KPG 96D mode and other features to and from the The programming software can be used with an IBM PC ETE A or compatible Figure 1 shows the setup of an IBM PC for programming PC test mode Used to check the transceiver using the PC This feature is included in the FPU See panel test KPG 46 or PC tuning mode Used to tune the transceiver using the PC KPG 46 l l Tuning cable This feature is included in the FPU E30 3383 05 See panel tuning Firmware Used when changing the
17. ate of the transceiver Set the KAP 2 relay unit jumper pins according to the pur pose of use Remove the 6 pin jumper connector inserted in the TX RX unit B 3 connector CN428 CD Insert one side of the lead wire with connector E37 1114 05 into the relay unit connector CN3 2 and the other side into the TX RX unit B 3 connector CN428 3 Place the relay unit at the position shown in Figure 2 2 and secure it to the chassis with a screw Remove the cap on the rear of the chassis by pushing it from the inside with your finger 4 Pass the 6 pin connector of the cable E37 1113 05 through the chassis hole 5 and insert the bush into the chassis hole Rotate the bush of the cable 90 degrees counterclockwise as viewed from the rear of the chassis Insert the 6 pin connector of the cable into the connector CN2 of the KAP 2 relay unit Note You must setup using the KPG 96D E37 1114 05 3 TK 180 7189 8180 8189 INSTALLATION Control Head Remote Kit KRK 10 Option The KRK 10 remote kit is used to remotely operate the transceiver 3 1 Installing the KRK 10 kit to the transceiver E 2 3 4 Remove the front panel from the transceiver Install the KRK 10 main panel onto the transceiver Install the KRK 10 rear panel onto the front panel Connect the KRK 10 main panel to the rear panel with the cable ll
18. cushion to the bottom of the VGS 1 as shown in Figure 7 5 Note Be sure not to cover the connector with the cush ion 11 TK 180 7189 8180 8189 12 ADJUSTMENT Controls Channel Up Down key Power Volume switch Up Down key LCD Modular MIC jack Programmable function keys Panel Test Mode ll Test mode operation features This transceiver has a test mode To enter test mode press A key and turn power on Hold A key until fre quency version appears on LCD Test mode can be inhib ited by programming To exit test mode switch the power on again The following functions are available in test mode E Key operation FNC not appears Shifts to Panel tuning mode a O o a wwe O Swen TH Y Ie 0 to 9 Use as the DTMF keypad and If a key is pressed during X 1 transmission the DTMF corresponding to the key that was presses is sent Microphone key Dem we 0 to 9 Use as the DIMF keypad and A B C D 5 If a key is pressed during transmission the DIMF corresponding to the key that was presses is sent 1 TK 7189 and TK 8189 models only FNC appears Key O rmon RN mw fen ooo rial Companderowot Onde tansi Function off fe tA Function off fe im LcDalliights LCD all point appears 0 to 9 Function off and s X 2 Microphone key RN 0
19. dB e Narrow MOD 1kHz 1 5kHz will be stored in Open memory SSG 12dB SINAD level 6dB 2 Adj item nL SQL gt Close nC SQL gt nH SQL nC SOL MOD 1kH2z 1 5kHz Adjust K wC SOL MOD 1kHz 3 0kHz i 3 Adj item w SOL Adjust x SSG output 12dB SINAD level MOD 1kHz 3 0kHz 4 Adj item wL SOL gt wC SOL gt WH SQL Adjust X Low RSSI 1 Adj item n LRSSI After input signal The following erroneous adjust Adjust DK from SSG press B performance may occur if any e Narrow SSG output 12dB SINAD level key That numeric irregular RSSI adjustment MOD 1kHz 1 5kHz will be stored in such as pressing the B key memory assigned for determination 2 Adj item nL LRSSI gt when it is the ANT OPEN nC LRSSI gt nH LRSSI state is performed Adjust xx e The antenna bar il cannot appear correctly i 3 Adj item w LRSSI e Scan does not stop Adjust x3 SSG output 12dB SINAD level MOD 1kHz 3 0kHz 4 Adj item wL LRSSI gt wC LRSSI gt WH LRSSI Adjust K Squelch 1 Adj item n SOLT After input signal After adjusting SOL check Tight Adjust K from SSG press B SOL open close adjust SSG output key That numeric SSG 12dB SINAD level 10dB e Narrow 12dB SINAD 5dB level will be stored in Open MOD 1kHz 1 5kHz memory SSG 12dB SINAD level Close 2 Adj item nL SOLT gt nC SOLT MOD 1kHz 1 5kHz nC SOLT g
20. djust x SSG output 12dB SINAD level MOD 1kHz 3 0kHz 4 Adj item wL LRSSI gt wC LRSSI gt WH LRSSI Adjust 2k ADJUSTMENT TK 180 7189 8180 8189 ADJUSTMENT Measurement Ad stmen equipment Squelch 1 Adj item n SOLT SSG After input signal After adjusting SOL check Tight Adjust kk from SSG press B SOL open close adjust SSG output AF VIVM key That numeric SSG 12dB SINAD level 10dB e Narrow 12dB SINAD 5dB level Oscilloscope will be stored in Open MOD 1kHz 1 5kHz memory SSG 12dB SINAD level Close 2 Adj item nL SOLT gt nC SOLT MOD 1kHz 1 5kHz nC SOLT gt nH SOLT wC SOLT MOD 1kHz 3 0kHz Adjust x 3 Adj item w SOLT Adjust ex SSG output 12dB SINAD 5dB level MOD 1kHz X3 0kHz 4 Adj item wL SOLT gt wC SOLT gt WH SOLT Adjust px High RSSI 1 Adj item n HRSSI After input signal The following erroneous adjust Adjust x from SSG press B performance may occur if any e Narrow SSG output 70dBm key That numeric irregular RSSI adjustment MOD 1kHz 1 5kHz will be stored in such as pressing the B key memory assigned for determination 2 Adj item nL HRSSI 3 when it is the ANT OPEN nC HRSSI gt nH HRSSI state is performed Adjust kx e The antenna bar Y cannot appear correctly 3 Adj item w HRSSI e Scan does not stop Adjust X3 SSG output 70dBm MOD 1kHz 3 0kHz 4
21. en The programmed or edited data can be printed out It is also possible to tune the transceiver 6 Firmware Programming Mode 6 1 Preface Flash memory is mounted on the transceiver This allows the transceiver to be upgraded when new features are re leased in the future For details on how to obtain the firm ware contact Customer Service 6 2 Connection procedure Connect the transceiver to the personal computer IBM PC or compatible with the interface cable KPG 46 Con nection is the same as in the PC Mode Note You can only program firmware from the 8 pin micro phone connector on the front panel Using the 25 pin logic interface on the rear panel will not work 6 3 Programming 1 Start up the firmware programming software Fpro exe 2 Set the communications speed normally 115200 bps and communications port in the configuration item 3 Set the firmware to be updated by File name item 4 Turn the transceiver power ON with the S key held down Then the orange LED on the transceiver lights and PROG 115200 is displayed 5 Check the connection between the transceiver and the personal computer and make sure that the transceiver is in the Program mode 6 Press write button in the window When the transceiver starts to receive data the PG display is blinking 7 If writing ends successfully the checksum is calculated and a result is displayed 8 If you want to continue programming other tra
22. ics Deutschland GmbH Rembr cker Str 15 63150 Heusenstamm Germany Kenwood Electronics Belgium N V Leuvensesteenweg 248 J 1800 Vilvoorde Belgium Kenwood Electronics France S A 13 Boulevard Ney 75018 Paris France Kenwood Electronics UK Limited KENWOOD House Dwight Road Watford Herts WD18 9EB United Kingdom Kenwood Electronics Europe B V Amsterdamseweg 37 1422 AC Uithoorn The Netherlands Kenwood Electronics Italia S p A Via G Sirtori 7 9 20129 Milano Italy Kenwood Ib rica S A Bolivia 239 08020 Barcelona Spain Kenwood Electronics Australia Pty Ltd A C N 001 499 074 16 Giffnock Avenue Centrecourt Estate North Ryde N S W 2113 Australia Kenwood Electronics Hong Kong Ltd Unit 3712 3724 Level 37 Tower one Metroplaza 223 Hing Fong Road Kwai Fong N T Hong Kong Kenwood Electronics Singapore Pte Ltd 1 Ang Mo Kio Street 63 Singapore 569110
23. main program programming mode of the flash memory Transceiver Used to confirm the MPT ESN firmware information mode version and transceiver serial number Firmware version Used to confirm the internal firmware Clock adjustment Used by the dealer to adjust date and mode TK 180 7189 8180 8189 REALIGNMENT 5 2 Connection procedure 1 Connect the transceiver to the personal computer with the interface cable 2 When the POWER switch on user mode can be entered immediately When PC sends command the transceiver enter PC mode and PROGRAM is displayed on the LCD When data transmitting from transceiver the red LED is lights When data receiving to transceiver the green LED is lights Note The data stored in the personal computer must match model type when it is written into the flash memory 5 3 KPG 46 description PC programming interface cable Option The KPG 46 is required to interface the transceiver to the computer It has a circuit in its D subconnector 25 pin case that converts the RS 232C logic level to the TTL level The KPG 46 connects the modular microphone jack of the transceiver to the computers RS 232C serial port 5 4 Programming software KPG 96D description The KPG 96D is the programming software for the trans ceiver This software runs under MS Windows 98 ME Win dows 2000 or XP on an IBM PC or compatible machine The data can be input to or read from the transceiver and edited on the scre
24. ments exit 15 TK 180 7189 8180 8189 ADJUSTMENT Test Equipment Required for Alignment Test Equipment Major Specifications 1 Standard Signal Generator Frequency Range SSG Modulation Output 2 Power Meter Input Impedance ee Operation Frequency Measurement Capability 4 Digital Volt Meter Measuring Range 6 High Sensitivity Frequency Range Frequency Counter Frequency Stability 136 to 174MHz TK 7180 7189 400 to 520MHz TK 8180 8189 Frequency modulation and external modulation 0 1uV to greater than 1mV 50Q 136 to 174MHz or more TK 7180 7189 400 to 520MHz or more TK 8180 8189 Vicinity of BOW 136 to 174MHz TK 7180 7189 400 to 520MHz TK 8180 8189 1 to 20V DC High input impedance for minimum circuit loading 10Hz to 600MHz 0 2ppm or less 5OHz to 10kHz amv to SV 8 AF Volt Meter Frequency Range 9 Audio Generator AG Frequency Range 10 Distortion Meter Capability 11 Voltmeter Measuring Range Input Impedance 12 40 Dummy Load 13 Regulated Power Supply Test cable for microphone input E30 3360 08 1 BLC 5 MICE 2 B 6 MIC 3 GND 7 HOOK RXD 4 PTT TXD PC serial data PC serial data from radio 8 DM to radio 16 5OHz to 5kHz Oto 1V 396 or less at 1kHz 5 OmV to 10Vrms 10 to 1 5V DC or less 5OkQ V or greater Approx 4Q 20W 13 6V K K2 13 2V E approx 20A adjustable from 9 to 20V Useful if ammeter requipped Tuning cable
25. nnector with the bottom cushion 3 Insert the VGS 1 connector CN1 into the TX RX unit B 3 connector CN403 Note You must setup using the KPG 96D Cushion G13 1994 04 20 x 30 x 12 mm VGS 1 Cushion G13 1992 04 21x21x2 5 mm TK 180 7189 8180 8189 INSTALLATION 5 External Speaker Option 5 1 KES 3 The KES 3 is an external speaker for the 3 5 mm diameter speaker jack ll Connection Procedure 1 Connect the KES 3 to the 3 5 mm diameter speaker jack on the rear of the transceiver 5 2 KES 5 External soeaker KES 5 can be installed for KAP 2 If KES 5 is installed it can be set by changing the CNT short pin from pins 4 and 5 to pins 5 and 6 on the KAP 2 When you use the KES 5 plug the short pin to pins 5 and 6 on the KAP 2 When you use the INT SP or KES 3 plug the short pin to pins 4 and 5 on the KAP 2 KAP 2 unit KES 5 mses e B Short pin Fig 5 2 ll Connection Procedure Insert the crimp terminal into the Square plug supplied Ia SS TL WV A Black White 4 se AS lead IR Square plug KAY E59 0419 05 Black lead Insulating cover F29 0481 05 Fig 5 3 E KAP 2 Cable E37 1113 05 6 pin Connector e ee im TK 180 7189 8180 8189 6 Voice Scrambler Board Connection 1 Remove the front panel from the transceiver 2 Solder each lead of the scrambler board to a necessary location of each landing on the compone
26. nsceiver connect the unit to a suitable power supply Whenever the transmitter is turned the unit must be con nected to a suitable dummy load i e power meter The speaker output connector must be terminated with a 4 dummy load and connected to an AC voltmeter and an audio distortion meter or a SINAD measurement meter at all times during tuning B Transceiver tuning To place transceiver in tuning mode Press S key now in tuning mode Use B key to write tuning data through tuning modes and A to adjust tun ing requirements 1 to 256 appears on LCD Use C key to select the adjustment item through tuning modes Use A key to adjust 3 or 5 reference level adjust ments and use Ml key to switch between Wide Narrow Channel appears on LCD Set channel according to tuning requirements e LCD display in panel tuning mode poco occ 56 n Narrow Adjustment value 1 256 w Wide Adjustment item TK 180 7189 8180 8189 14 ADJUSTMENT E Key operation End of panel tuning mode _ A To enter 3 or 5 reference level adjustments Baco ase Aly Back to last adjustment item Fiat Suh 00 mi seesteowwe B 3 or 5 reference level adjustments frequency 136 174MHz TK 7180 K E 7189 E 450 520MHz TK 8180 K 400 470MHz TK 8180 K2 E TK 8189 E RX MHz TX MHz 400 05000 400 10000 417 55000 417 60000 452 55000 452 60000 726 0500 435 10000 469 95000 469 90000 E
27. nsceivers repeat steps 4 to 7 Note This mode cannot be entered if the Firmware Program ming mode is set to Disable in the Programming software 6 4 Function 1 If you press the Ml key while PROG 115200 is dis played the display changes to PROG 19200 The LED blinks green to indicate that the write speed is low speed 19200 bps If you press the Ul key again while PROG 19200 is displayed the display changes to PROG 38400 The LED lights red and orange alternatively If you press the W key again while PROG 38400 is dis played the display changes to PROG 57600 The LED blinks orange If you press the W key again while PROG 57600 is displayed the display returns to PROG 115200 The LED lights orange 2 If you press the A key while PROG 115200 is dis played the checksum is calculated and a result is dis played If you press the A key again while the checksum is displayed PROG 115200 is redisplayed Note Normally write in the high speed mode 7 Transceiver Version Information Mode Use this function to comfirm the MPT ESN firmware ver sion and transceiver serial number 1 Press and hold the B key for 2 seconds while turning the transceiver power ON 2 Use the A and v keys to select the confirmation items 3 To exit the transceiver information mode turn the trans ceiver power OFF AI Serial AI Firmware ESN T T TK 180 7189 8180 8189 RE
28. nt side of the TX RX unit B 3 3 Wrap the scrambler board in a cushion and install it on the front of the chassis as shown in Figure 6 1 Note You must setup using the KPG 96D TX RX unit B 3 Solder land GND GND O 4 RXD1 O i TXD1 PTT o gt TXD2 O RXD2 O OPT1 CODE SELECT1 O OPT3 CODE SELECT2 O gt OPT4 ECHO PTT O 4 OPT5 CODE SELECT8 O 1 5E O DTI O TCTL O TXO TX OUT Ge AUDIH O OPT2 SCRAMBLE O gt STON O RXEO RX OUT O 4 TXI TX IN Ca RXEI RX IN oi OPT6 CODE SELECT4 O 4 8C V O gt Fig 6 1 Fig 6 2 10 Voice scrambler board 3M double coated cushion No 4008 or No 4408 25 x 110 mm Voice scrambler board INSTALLATION 7 GPS Receiver Connection 7 1 Installing the GPS receiver 1 2 2 4 Remove the cabinet top packing and shielding plate of the transceiver Remove the front panel from the transceiver Attach two cushions to the top of the GPS receiver Attach the GPS receiver to the shield case with two cush ions as shown in Figure 7 2 solder each lead of the GPS receiver to a necessary loca tion of each landing on the component side of the TX RX unit B S Place the GPS antenna cable in the hollow at the rear of the chassis Fig 7 2 D Note f the GPS receiver is installed cut the base of the convex tab of the top packing with a pair of nippers or simila
29. ow LPF 2 T5Kkbz HPF 2 OFF PTI ON i 2 Adj item w TONE 3 0kHz 0 Adjust 2k PTT ON TK 8180 8189 Receiver Section equipment 1 Sensitivity 1 Adj item SENS1 SSG Rear Front A v Enter the following Note After replacing the adjust Adjust kk panel panel adjustment values EEPROM IC401 align 2 Adj item L SENS1 gt AF VIVM EXT SP to the transceiver sensitivity L SENS1 C SENS1 gt Oscilloscope by pressing A and H SENS1 gt H SENS1 v keys Adjust 2 L SENS1 70 TK 8180 K 95 TK 8180 K2 TK 8180 8189 E iL SENST 90 TK 8180 K 123 TK 8180 K2 TK 8180 8189 E C SENST1 115 TK 8180 K 151 TK 8180 K2 TK 8180 8189 E H SENS1 138 TK 8180 K 173 TK 8180 K2 TK 8180 8189 E H SENS1 164 TK 8180 K 195 TK 8180 K2 TK 8180 8189 E After setting the adjustment value press B key The adjustment value will be stored in memory TK 180 7189 8180 8189 ADJUSTMENT Measurement equipment Sensitivity Panel test mode SoG Rear Check 12dB SINAD or more check 1 CH Sig 1 1 panel SSG output AF VIVM EXT SP Wide 5k 116dBm 0 35uV Oscilloscope MOD 1kHz 3kHz Narrow 116dBm 0 35uV MOD 1kHz 1 5kHz Squelch 1 Adj item n SOL After input signal After adjusting SOL check Preset Adjust kx from SSG press B SOL open close adjust SSG output 12dB SINAD level key That numeric SSG 12dB SINAD level 4
30. r tool Fig 7 3 If the convex tab of the top packing is cut off the water proofing property is no longer guaranteed Note You must setup using the KPG 96D TX RX unit B 3 Solder land GND GND O 4 RXD1 DATA OUT1 1 O lt TXD1 O TXD2 O l RXD2 DATA OUT1 05 OPT1O OPT3 O l OPT4 O OPT5 O DTI O TCTL O TXO O AUDIH O OPT2 O STON O l l l l l l GPS receiver RXEO O TXI O RXEI O OPT6 O 8C O ILLLLL 1 Depending on the connected optional accessory the DATA OUT1 may connect to either RXD1 or RXD2 Fig 7 1 TK 7180 7189 8180 8189 INSTALLATION 3M Double coated cushion 4 Insert the VGS 1 connector CN1 into the TX RX unit B S No 4016 or No 4416 connector CN403 30 x 25 mm 5 Perform step 3 to 6 of 7 1 Installing the GPS receiver described on page 10 Note You must setup using the KPG 96D TX RX unit B 3 Solder land GND GND RXD1 O TXD1 O i 3M Double coated cushion l No 4016 or No 4416 l 30 x 25 mm TXD2 O RXD2 DATA OUT1 O2 34 OPT1O OPT3 O OPT4 O OPT5 O l BE 45V O DTI O TCTL O TXO O AUDIH O OPT2 O STON O RXEO O TXIO RXEI O OPT6 O 8C O i GPS receiver e e m Fig 7 4 7 2 Installing the GPS receiver together with the VGS 1 1 Remove the cabinet top packing and shielding plate of the transceiver 2 Remove the front panel from the transceiver 3 Attach a
31. t nH SOLT wC SOLT MOD 1kHz 3 0kHz Adjust x i 3 Adj item w SOLT Adjust ex SSG output 12dB SINAD 5dB level MOD 1kHz X3 0kHz 4 Adj item wL SOLT gt WC SOLT WH SOLT Adjust KKK TK 180 7189 8180 8189 ADJUSTMENT Measurement Ad stmen equipment 6 High RSSI 1 Adj item n HRSSI SoG After input signal The following erroneous adjust Adjust IKK from SSG press B performance may occur if any e Narrow SSG output 70dBm AF VIVM key That numeric irregular RSSI adjustment MOD 1kHz 1 5kHz Oscilloscope will be stored in such as pressing the B key memory assigned for determination 2 Adj item nL HRSSI 3 when it is the ANT OPEN nC HRSSI gt nH HRSSI state is performed Adjust 2k e The antenna bar Yi cannot appear correctly 3 Adj item w HRSSI e Scan does not stop Adjust 2k SSG output 70dBm MOD 1kHz 3 0kHz 4 Adj item wL HRSSI gt wC HRSSI gt WH HRSSI Adjust xx TK 8180 8189 Adjustment Points TX RX UNIT B 3 Component side view S s TX RX UNIT B 3 Foil side view 27 TK 180 7189 8180 8189 Kenwood Corporation 2967 3 Ishikawa machi Hachioji shi Tokyo 192 8525 Japan Kenwood U S A Corporation P O BOX 22745 2201 East Dominguez Street Long Beach CA 90801 5745 U S A Kenwood Electronics Canada Inc 6070 Kestrel Road Mississauga Ontario Canada L5T 1S8 Kenwood Electron
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