Installation Instructions
Contents
1. REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully REMOVAL INSTALL OF RADIO BUTTONS Part 76821 GM Vehicles 1995 2005 General Tech Tips Work in a location that is clean amp static free static discharge has the potential to permanently damage electrical components Use plastic zip lock bags or compartment trays to temporarily store small screws and other items that may need disassembly from the radio Labeling these containers with respect to their subassemblies will make organization and re assembly a lot easier A plastic pry tool is useful It will not easily damage delicate trim like a screwdriver or metal pry bar Upon disassembly of the button components pay specific attention to the layering of components as this will be critical to the proper function of the replacement buttons during re installation Be aware of sharp edges from the metal enclosures of the radios For a digital copy of this instruction sheet please visit http Awww dormanproducts com Common Tools Used Flat head screwdrivers Needle nose plie2. Step 5 Once these wire harnesses are unfastened the front face plate can be removed Start by taking two narrow flathead screwdrivers and placing them between the plastic faceplate locking tabs and metal casing This should provide enough clearance to unclasp the locking tabs Do this throughout the perimeter of the faceplate and gently slide it off When sliding out the faceplate watch that the loose wiring harnesses on the other side do not get tangled caught onto anything Slowly sliding off the front faceplate Screwdrivers used to wedge plastic clasps out Fully removed you will see this but it s not over yet Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS RE
3. attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully Buttons Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc
4. damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully Step 7 Secure the faceplate PCB board and have the plastic only components in the immediate work area There is a white plastic back plate that helps secure the button subassemblies Note that this back plate has tabs that clasp onto the front plastic cover Unclasp these areas using a small thin screwdriver Once removed take caution with the remaining components as they are now unsecured and may easily come loose rather small components Plastic backing plate removed Unclasp plastic tabs using a small thin screwdriver Remaining subassembly Even though every attempt is made to ensure this inform
5. PLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully Step 6 e Once the faceplate is moved isolate this component to the immediate work area and keep the other components organized neatly loose screws bolts in bags Flip the faceplate over there will be several bolts to remove Once again please be careful handling the PCB boards Any static discharge or accidental puncture could permanently damage the radio The PWR VOL Knob keyea shaft will need to be unbolted to fully detach the The faceplate off PCB board from the faceplate as well Use a metric socket or wrench to remove this nut to free the faceplate from the PCB Board Bolts to remove as shown in red Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property
6. arnings included in the shop manual and Read and follow all instructions carefully Step 2 e To begin remove any toggle knobs using a thin screwdriver or pliers these are generally press fit onto a keyed shaft or a plastic housing so be sure to gently pry pull the knobs off For the secondary lower toggle knobs like the power button use a thin screw driver and gently pry a little from one side to the opposite side The knob should Slowly inch off allowing for pulling by hand Knob Removal Type 1 iNFO SEEK c i TYPE Knob Removal Type 2 Without Knobs Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the ap
7. ation is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully Step 8 e Start by removing components from the top to the bottom layer clear plastic components blue transparent sheet white foam gasket and finally the buttons Be sure to be aware of the layering of these components as this will be critical to the proper functioning
8. ational Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully Step 4 e Carefully lift the top portion of the metal enclosure and place aside the top green PCB board also has screws that need to be removed to access wire connectors that mate to the radio face Once the screws on the PCB board are removed secure in a container the top ib Ate Tar ERA PCB board can be slightly moved rotated 171 a ta ail Pasopati R a A Ang tif ee eae TITA to allow access to the wiring harness that i ine i ry Te needs to be unfastened Be careful to not yank pull the PCB Board Gently disconnect the harness from the lower PCB board and the side hardness on the too PCB board underneath see pictures If necessary use a small screwdriver for controlled assistance Mini hex bolts for removal There are two wire harnesses that mate the facep
9. e Once removed place the radio on an appropriate static free work area THEFTLOCK Bo wii ei wie Delco Electrons CD Type Radio Head Unit THEFr TLOCK Beico Electronics AA nass TREB AUTO l kdl ster wg oe TONE Pang NID Ne IO OD es SS Cassette Type Radio Head Unit Rear View Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and w
10. late to the lower PCB board And the third harness that attaches the top PCB board to the lower board Gently placing top board aside still connected Notice the three wiring plugs that can be unfastened Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully
11. of the radio with now new buttons Re assembly of these components should be done in reverse order of this tutorial Note where harnesses plug into by reviewing the pictures in this tutorial closely DO NOT force connectors they Clear Plastic Components only go in one way Blue Transparent Sheet White Foam Gasket Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special
12. propriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully Step 3 Next remove the various bolts screws that secure the top metal enclosure of the radio lt lt Serre TERIA Galera ea ee Use the hex nut driver and Torx driver to 7 do this and place these items in a small oo ew ae r o plastic bag box or container label by eee aan wera component to ensure that the Bm bolts screws do not get misplaced before reinstallation ESL Various Bolts Screws for Removal Various Bolts Screws for Removal Various Bolts Screws for Removal Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the N
13. rs 3 16 Hex nut driver 1 8 Hex nut driver Torx 15 bit driver Socket wrench set Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature 2011 Dorman Products Inc REMOVAL INSTALL INSTRUCTIONS REPLACEMENT RADIO BUTTONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part If you do not have a service manual or have any reservations with this instruction set please seek the services of a qualified technician Also please pay special attention to all cautions and warnings included in the shop manual and Read and follow all instructions carefully Step 1 e Remove the factory radio from vehicle Please consult a service manual for the vehicle for proper removal
Download Pdf Manuals
Related Search