DCM-CH & Swiss Scanner Service Manual(H6270A-R).cdr
Contents
1. DCM CH WISS SCANNER Service Manual International Currency Technologies Contents e A eee ei 1 2 Model Number Configuration suicida doi id 2 S WMO CU CU E 3 SINE IU pz is ERE 3 e AON A PP A DCM CH Swiss Scanner 3 DIMENASIO are rr la liso O DCM CH Swiss Scanner A A DONS a cza a dodo LE 7 1 Software Download and Upgrade by FP 001 12 DCM CH owiss Scanner 7 2 DCM CH Upgrade Power Saving MCU 13 7 3 DCM CH Software Download by IrDA 4 Interface Board 14 NN ZN 15 J CONNECCION ee ee ne ee ee SEE 20 DCM CH Swiss Scanner 10 IrDA Interface Board ss 21 ASS OUT cn UU TT 22 12 How to use DCM CH amp Swiss Scanner cocccocccocccnccncnoncnnnnanononanono 23 13 Maintenance ss ins EE nica ad aa and 24 AS A A 24 DCM CH Swiss Scanner 13 2 Battery Replacement etre raro dades Va ark rd 26 Battery Specification 14 Accessory LISTo dead AE R AO OZ OC U AT DCM CH Swiss Scanner TO e a ee VIEWS noise ee Aro 30 DCM CH 6 Swiss Scanner IrDA amp Interface Board DCM CH SWISS SCANNER www ictgroup com tw Use of Materials Limitations International Currency Technologies Corporation ICT all rights reserved All materials contained are the copyrighted property of ICT All trademarks service marks and trade names are proprietary to ICT ICT reserves the right at all times to disclose or to modify any information as ICT2. 6 Communication Common Table 13 Check Document OK wakeup VMC Zi Insert Document wakeup VMC Age Limit 16Y Only Non AVD Command Mode on Age Limit 18Y Only a Command Mode or Rwewd 1 ON x Reewd To x indoor MDB Pulse ON outdoor MDB Oor Default Note Automatic switch to Indoor When Scanner disconnector Ext MDB board 21 www ictgroup com tw 11 Harness Figure 31 WEL RDIVOG MOLEX 5557 6R 90AIQH At ao Noad MOLEX 5557 06R SEENEN i ee tee A C CM ce o PIN1 BLUE DC9V DC45V PIN1 BLUE DC9V DC45V PIN2 YELLOW MDB GND PIN2 YELLOW MDB GND PIN3 PURPLE WAKEUP MDB PIN3 PURPLE WAKEUP MDB E PIN4 ORANGE VMC RX PIN4 ORANGE VMC RX MOLEX 5559 06 PIN5 RED VMC TX l amoina PINO RED than VMC TX BOSE PIN6 GREEN MDB GND MOLEX5557 6R PIN6 GREEN MDB GND SEENEN i BACK VIEW i li i PIN1 BLUE DC9V DC45V PIN2 YELLOW MDB GND i PIN3 PURPLE WAKEUP MDB PIN4 ORANGE VMC RX 1 163inch or 4 14 1 o PINSSRED Se sA VMC TX BACK VIEW PIN6 GREEN MDB GND www ictgroup com tw 22 DCM CH w SWISS SCANNER 12 How to use DCM CH amp Swiss Scanner 1 Hold driving license or ID one
3. 7 Auto checking SRAM 8 Auto checking CIS 9 Auto checking MDB wires 10 Auto checking the calibration number of white card 11 Swipe test card 15 Www ictgroup com tw DCM CH SWISS SCANNER Press START Figure 15 START Step 1 CHECK VERSION CHECK VERSION HDCCHS000CI400CCH509 D4B3 oe 76 Step 2 CHECK RTC 2 CHECK RTC 100928094557 Tous Step 3 CHECK DIPSWITCH presents blue and manually adjust dip switch which is same to green one 3 CHECK DIPSWITCH 1100 1101 gt 1011 gt 0111 gt 1110 1i 3 CHECK DIPSWITCH i101 1101 gt 1011 gt 0111 gt 1110 am 3 CHECK DIPSWITCH 1011 1101 gt 1011 gt 0111 gt 1110 nn CHECK DIPSWITCH 0111 ron 1101 gt 1011 gt 0111 gt 1110 m Figure 18 otep 4 Reads plug in version PEU y Figure 19 kT d AJ sa HDCCHS000914007MCU 36 li Step 5 CHECK USB 9 CHECK USB OK on COMI 115200 N 8 1 www ictgroup com tw 16 DCM CH SWISS SCANNER Step 6 CHECK SENSOR lights up LED automatically to be the brightest and darkest to test SENSOR response Figure 21 Step 7 CHECK SRAM Figure 22 17 Www ictgroup com tw DCM CH SWISS SCANNER Step 8 Proceed CIS checking to wait Insert Calibration Card as Figure 23 with a beep sound insert white card standard card Insert Calibration Card a Figure 23 1 CH6 Step 9 Automatically check MDB circuit Figure 24 Www ictgroup com tw 18 DCM CH
4. Step 10 Proceed white card calibration to wait Draw Out Calibration Card as Figure 25 with a beep sound and then take out white card Draw Out Calibration Card 10 CHECK CALIBRATE OK rx Time 00 00 00 00 00 00 IR5 IR6 256 234 494 328 978 980 316 344 458 459 460 459 CIS1 CIS2 CIS3 CIS4 CIS5 251 67 7 LeRCSEN 300 200 140 140 140 907 919 931 Right LED 448 180 160 160 Right SEN 303 819 811 819 OP 231 230 140 120 120 151 135 135 TEMP 1799 35T 60 60 60 MOT R2 IR3 IR IR6 220 240 220 280 E in D Step 11 Manually swipe white test card to check if CIS is normal the maximum of mistake is three times Figure 27 Date Month ma er Card of Genuine true Count O BrushVelocity 584 ms Not Allowed 0 BrushKind O Allowed 0 19 Www ictgroup com tw 9 Connectors lt DCM CH gt lt Swiss Scanner gt p Figure 29 Figure 28 a USB Connector Table 9 mss Pin No Common RXZ Device 8 TX2 Device Output www ictgroup com tw 20 DCM CH SWISS SCANNER 10 IrDA amp Interface Board Burglarproof System amp Figure 30 Build in IrDA Function ES one a bit a To Automat Connector Pin Definition Tapeti Pin Name Function Input Output 3 45V DC Wakeup Trigger Input Output Output Master Transmit 6 Communication Common Common Table 12 b To Terminal Connector Pin Definition Pin Name Function Terminal Receive
5. Drill a small hole on every center of seven crosses by a 22mm drill then e switch the drill to diameter 07 0mm amp 016 0mm 920 0mm to enlarge USB Port circles as Figure 3 1 S W Update e Interface wm um uM Em om eg a eee em E unes www ictgroup com tw copyright 2010 Part Number H6 SJ After drilling please smooth the hole edges to make sure there is no deckle www ictgroup com tw 6 9 DCM CH QC swiss SCANNER Step 3 Put harnesses WEL RDCM 01 from rear into the hole and connect to DCM CH please refer to P 9 Step 5 Standard MDB Connection install DCM CH after connection as Figure 4 Figure 4 Interface Figure 4 1 to prevent cable damage Change a new cable whenever a W Please roll the cable and then bore it through VMC as Figure 4 cable is broken 7 www ictgroup com tw DCM CH SWISS SCANNER Step 4 Open the front door of the vending machine and tighten the screw nuts ws Em EE EN EM EN END NS 9 S ON ON 9 MM my ei K Figure 5 Figure 5 1 DCM CH back board The screw thread is able to abide by maximum 1 4 turn when it is tight already over tighten screw nuts can cause screw thread abrasion Please change DCM CH back board as Figure 5 1 when screw thread on it is abraded Please replace the screw when it is broken www ictgroup com tw DCM CH Step 5 Standard MDB Connection Before connecting th
6. Taipei Taiwan R O C Tel 886 2 2797 1238 Fax 886 2 2797 1634 E mail sales ictgroup com tw For Sales E mail rma ictgroup com tw For Customer service Website www ictgroup com tw ICT Europe GmbH Hubert Wollenberg Str 1 D 40878 Ratingen Germany Tel 49 0 2102 123 775 0 Fax 49 0 2102 123 775 775 E mail sales icteurope de 2010 International Currency Technologies Corporation V 2 0 Part Number H6270A R
7. deems necessary to satisfy any applicable law regulation legal process or governmental request or to edit refuse to post or to remove any information or materials in whole or in part in ICT s sole discretion www ictgroup com tw DCM CH SWISS SCANNER 1 Limited Warranty International Currency Technologies Corporation ICT warrants this product including any accessories against defects of material or workmanship as follows 1 LABOR For a period of one 1 year from the date of purchase if this Product is determined to be defective ICT will repair or replace the Product at its option at no charge or pay the labor charges to any ICT authorized service facility After the Warranty Period you must pay for all labor charges 2 PARTS In addition ICT will supply at no charge new or rebuilt replacements in exchange for defective parts for a period of one 1 year After the warranty period you must pay for all parts costs 3 ACCESSORIES Parts and labor for all accessories are for one 1 year To obtain warranty service you must take the Product or deliver the Product freight prepaid in either its original packaging or packaging affording an equal degree of protection to any authorized ICT service facility This warranty does not cover cosmetic damage or damage due to acts of accident misuse abuse negligence modification or to any parts of the Product This warranty does not cover damage due to i
8. d ID or valid DL Please refer to page 14 for further light message information After testing ID DL please test sleeping function 4 Set dip switch 4 to ON DCM CH will not sleep when dip switch 4 is ON Then set dip switch 4 to OFF When VMC does not send any signals to DCM CH DCM CH will sleep in 5 seconds Make sure DCM CH has been installed well and it will work correctly after these tests successfully Figure 8 about DCM CH SJ Please contact ICT E for support when you have any questions 11 www ictgroup com tw Download T 7 1 Software Download and Upgrade by FP 001 Figure 9 lt DCM CH gt COM1 or COM2 e Ld mmu o FP 001 DCM CH Figure 10 lt Swiss Scanner gt COM1 or COM2 PH FP 001 Swiss Scanner OU c o u Vu ex gt G gt 99 c le gt Lem gt T em le ei ei du m je sa UJ 2 LA 19 pa O Ou OU a about DCM CH amp Swiss Scanner 12 www ictgroup com tw 0 DCM CH A 7 2 DCM CH Upgrade Power Saving MCU Step 1 Connect FP 003 PLUS to PC as Figure 11 and download firmware from PC to FP 003 PLUS When the firmware is saved completely in FP 003 PLUS you may disconnect it Figure 11 Firmware lt HM END WEL RF303 Step 2 Connect FP 003 PLUS to IrDA amp Interface Board as Figure 12 and download the firmware wh
9. d back and forth for several times Change the cloth and clean again if it s necessary Figure 36 1 Do not pour any volatile liquid such as methanol ethanol thinner and acetone etc on the cloth W 2 After cleaning please throw the cloth away and keep the card 3 If the situation can not be solved after cleaning process please try to disassemble and clean the internal part 25 www ictgroup com tw DCM CH SWISS SCANNER 13 2 Battery Replacement Normally battery replacement is required only once every year to purchase new batteries please contact ICT Part Number fBAT R0017 or follow the battery specifications as below to purchase appropriate batteries for preventing PCB Board damage Battery Specification Nominal Voltage 3V Capacity 220mAh Operating Temperature Limit 20 C 60 C Positive Side of Battery Red Wire Negative Side of Battery Black Wire Connector MH 2 PIN Figure 37 www ictgroup com tw 26 DCM CH SWISS SCANNER 14 Accessory List Figure 38 DCM CH Standard Package MDB Cable WEL RDIVOG MDB Interface Cable WEL RDCMO1 M6 Bush Screw Nut Kit S6007000 os us crew INU 4pcs 27 www ictgroup com tw DCM CH SWISS SCANNER Figure 39 DCM CH Optional Parts FP 003 PLUS Kit SRTM 53P00DC3 01 1 set FP 001 Kit 5RTM 51000NA0 1 set www ictgroup com tw 28 DCM CH SWISS SCANNER Figure 40 DCM CH amp Swiss Scanner Optiona
10. e harness WEL RDCMO1 to IrDA amp Interface Board 3BG RSS369F04 01 please make sure the battery is in position on the board The wire of battery is connected completely to the board and PCBA is completely placed in white plastic columns Then connect the harness fWEL RDCMO01 to IrDA 4 Interface Board 3BG RSS369F04 01 Figure 6 white plastic columns 0x4 WEL RDIV06 IrDA amp Interface Board 3BG RSS369F04 01 SJ Please turn the power off before connecting 9 www ictgroup com tw Step 6 Installation MDB on DCM CH 1 Please make IrDA amp Interface Board 3BG RSS369F04 01 connector side to downward as Figure 7 2 Fit the holes on IrDA amp Interface Board to the lowest two screws on DCM CH as Figure 7 1 3 Move the module metal frame to right to appropriate location and tighten the screw nuts as Figure 7 2 Figure 7 Figure 7 1 E aa NS dibldd Ll Au Figure 7 2 Bush Screw Nuts optional parts are available and also customize if the screws on DCM are too short to install on VMC after MDB Filter installation Please refer to Accessory List www ictgroup com tw 10 DCM CH eee OR swiss SCANNER Step 7 After making sure DCM CH has been installed completely apply power to DCM CH All wires and parts of DCM CH can neither be on line plugged nor on line unplugged DCM CH will flash green light when power is applied And then you may test it by vali
11. ich is saved in FP 003 PLUS from Step 1 to PC Figure 12 Firmware WEL RDC17 441141414 A FP 003 PLUS IrDA 8 Interface Board 3BG RSS369F04 01 4 Please adjust Dip switch 4 to ON not in sleep mode before updating program to avoid power failure 4 Please contact ICT E for support when you have any questions about DCM CH 13 www ictgroup com tw 7 3 DCM CH Software Download by IrDA 4 Interface Board Use the tools Pocket PDA to download software LED Figure 13 cl tb Wi Y 441141414 WEL RDIV06 IrDA amp Interface Board 3BG RSS369F04 01 ni Pocket PDA LED Status NY 4 Please adjust Dip switch 4 to ON not in sleep mode before updating program to avoid power failure www ictgroup com tw 14 DCM CH SWISS SCANNER 8 Test Tools Figure 14 ZCHECKRTC 3 CHECK DIPSWITCH oo Date Month Year 1101 gt 1011 gt 0111 gt 1110 nul 4 CHECK ESW EE Re EEEE 5 CHECK USB 6 CHECK SENSOR Z MW NEN 7 CHECK SRAM ard of Genuine false CESE DEVICE XX ount O BrushVelocity 0 ms 10 CHECK GALIBRATE Eeer Burshkind 265 11 CHECK TEST CARD XX wipe any card COMI 115200041 5 ENDP 31 2010 0928 AM 10 49 22 Functions are shown as follows 1 Auto align version name 2 Auto saving time depends on computer 3 Half manual align DIPSWITCH 4 Auto align plug in version 5 Auto checking USB 6 Auto align illuminant
12. l Parts 1 set Cleaning Card Z6024000 R 5pcs 29 www ictgroup com tw IeWS loded V Ex 15 Figure 41 iss Scanner DCM CH 8 Sw a db 10 CP Y 2 L CA ZA Y VA AC AG YA m 72 e o SOF SSS SC O A RA 30 ON EN gt D Y tal 3DC RSS369D02 02 i Ro 3DC RSS369E03 01 E 3DC RSS369C03 01 15 540230 Appellation Quantity DCM CH Upper Base Module DCM CH Lower Base Module DC Mini Cover DC Mini Bottom Board LED Fixed Stand LC5 1 M2 5X5 Head Screw Nickel Plated 3 8 Self tapping Screw Black Zinc Plated Tp2 DC Mini Waterproof Strip Upper Base Waterproof Strip Upper Base Waterproof Strip Upper Base Inside Waterproof Strip DCM CH LED PCB Board Module DCM CH SENSOR PCB Board Module DCM CH CPU PCB Board Module M4x10 Big Truss Head Stainless R 30 www ictgroup com tw SWISS SCANNER Figure 42 DCM CH IrDA amp Interface Board Note Order Part number Appellation Quantity CAR Plug in Board Fixed Flake Em 2 oR PC Board Interval Pillar PCBS 10 NN AA 3 zsoszeR Ext Board Waterproof Flake MANTE 3BG RSS369F04 01 Ext IrDA amp Interface Board www ictgroup com tw 31 International Currency Technologies Corporation ICT Taiwan Ji Hong Building No 24 Alley 38 Lane 91 Nei hu Rd Sec 1
13. mproper operation or maintenance connection to improper voltage supply or attempted repair by anyone other than a facility authorized by ICT to service the Product This warranty does not cover Products sold AS IS or WITH ALL FAULT or consumables such as cleaning cards or bezel stickers Proof of purchase in the form of a bill of sale or receipted invoice which is evidence that the unit is within the Warranty period must be presented to obtain warranty service This warranty is invalid if the factory applied serial number has been altered or removed from the Product To locate the service or dealer nearest you or for service assistance or resolution of a service problem for product information or operation please call ICT Taiwan 886 2 2797 1238 Europe 49 0 2102 123 775 0 or visit the ICT Web Site www ictgroup com tw www ictgroup com tw DCM CH SWISS SCANNER 2 Model Number Configuration DCM CH X X X X X XX lsasassccesuwsczaGopoW GEGSW GS Ga EAH 00 RE 5 B E O lt Oe m lt TI lt G lt A B Example DCM CH CE 3M5 01 ae ua DCM CH B Metal Parts Metal Parts eee DCM Cover and Base Plate Without Metal Cover and Base Plate C Ext Board pu Table 3 With External Board Without External Board D Voltage Voltage Table 4 12V DC 9 15V DC 24V DC 20 45V DC amp AC24V 9 45V DC amp 24VAC AMEN ma R L F Kind of Bill Type Kind of Bill Ty
14. of these two and swipe it 2 One second after swiping it for valid card there will be a sound as beep for counterfeit card there will be two sounds as beep beep in the mean time LED light will light up to indicate status of DCM CH amp Swiss Scanner Please refer to Table 14 LED flashes to check the status of document lt DCM CH gt lt Swiss Scanner gt AW ee ee Zum mm mm mm mm mm em mm Zen mm vm mm mm mm 4 Figure 32 Figure 33 LED Light Table 14 ON 3secs X Card NG If LED lights red costantly please contact ICT E for technical support 23 www ictgroup com tw DCM CH SWISS SCANNER 13 Maintenance 13 1 Cleaning If DCM CH 6 Swiss Scanner shows error massages when the document is normal please use the cleaning card to clean internal part without disassembling then test DCM CH amp Swiss Scanner by inserting the document again Please follow steps below to clean DCM CH amp Swiss Scanner Step 1 Put the card in cloth as Figure 34 Figure 34 Step 2 Pour water or cleaning liquid non volatile liquid on the cloth as Figure 35 then lightly fan the card to get rid of extra liquid make sure the liquid does not drop from the card Figure 35 www ictgroup com tw 24 DCM CH SWISS SCANNER Step 3 Hold the cleaning card slightly insert into the top of DCM CH amp Swiss Scanner swipe the car
15. pe Table 6 DE ID DE DL CH ID CH DL FR ID DL ID Driver License ID Card G Product Version Tee Table 7 01 99 www ictgroup com tw 2 DCM CH 3 Introduction DCM CH Swiss Scanner is a fine device to provide the function of age verification with stunning performance It is designed by ICT which can be installed in equipments as an auxiliary device DCM CH Swiss Scanner is checking the date of birth of customers driver license or identification card for the age 18 It is fully complied the privacy act and checking the date of birth only This device can be used to perform age verification for the restricted products or services such as alcohol tobacco erotic toys movies night clubs or membership clubs to the people who are over 18 years old for purchasing This device is designed for indoor and outdoor installation Power saving is available for outdoor machine by battery or solar cell system to keep the operation lasting longer 3 1 Features Q Fast Recognition Speed with High Acceptance Rate Q Strong amp Water Proof Structure Design Q Sleep Mode for Power Saving Q Simple amp Easy Installation Q Build In IrDA Function for Software Upgrade Q High System Security 3 www ictgroup com tw DCM CH 4 Specification Power Requirement Swipe Way Recognition Speed Interface DCM CH DC 12V 9 45V AC 24V Swiss Scanner DC 12V 10 One Way Approx 2 seconds after swi
16. ping DCM CH MDB The product program version can be used for G amp F FTL VMC after testing About other products Sielaff series Harting series and Azkoyen series cannot be guaranteed the function is complete therefore that needs another program version Power Consumption Operation Environment Real Time Counter Weight Installation www ictgroup com tw Swiss Scanner RS232 DCM CH 12V DC Standby 0 1A 1 2W Operation 0 2A 2 4W Maximum 0 25A 3W Sleep Mode 70uA 0 96mW Swiss Scanner 12V DC Standby 0 1A 1 2W Operation 0 2A 2 4W Maximum 0 25A 3W Operation Temperature 20 C 60 C Storage Temperature 30 C 70 C Operating Humidity 30 95 RH no condensation Storage Humidity 0 95 RH no condensation Deviation 8 mins year DCM CH Approx 0 82 kg Swiss Scanner Approx 0 24 kg DCM CH Vertical Indoor Outdoor Swiss Scanner Horizontal Indoor DCM CH SWISS SCANNER Figure 1 imension lt DCM CH gt 5 D c N s leg glL OFO Et 2 E gt 3 Mir S 3 HEC AL LIT TEFTTETCTTLTILNEE ET 8 gt 2 o 3 Lo N N LO a T e O A A 5 2 2 E E A Y O 5 pb z L 0OF0 68L V www ictgroup com tw Unit mm inch 0 DCM CH WOW SWISS SCANN ER lt 6 Installation Step 1 Attach the drilling sticker on an appropriate Ratio 1 1 Figure 3 spot of VMC for installing as Figure 3 Step 2
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