Operator Manual, Service and Parts List
Contents
1. REPAIRS AND ESTIMATES will apply In the customer s interest goods must be accompanied by documentation detailing the nature of the fault or its symptoms Phrases such as Faulty are unacceptable and will result in delays and possible charges to defray costs incurred in identifying the fault In the case of hydraulic breakers and power packs both the breaker and the pack should be returned 10 REPAIRS AND ESTIMATES When returning a machine or an assembly for repair always include an Advice Note quoting model and serial number of the machine An official order must also be forwarded to FCE giving detailed instructions No repair work can be carried out unless covered by an official order An estimate will be submitted before proceeding with any repair To partly cover the cost in dismantling cleaning and inspection a small charge will be made this however will be waived upon receipt of your official instructions to proceed with the repair In the event of the estimate not being accepted a further charge will be made to defray the rebuilding of the machine Estimates must be treated as approximate only as it may be found necessary to use additional parts on further examination 11 ENVIRONMENT This machine contains materials that can be recycled We recommend that when the machine is disposed off it is done safely and in a way that protects the environment Part Description Materials Engine Aluminium and steel Ba2. 20 4012 01 W440 8 W418 12 W88919 W418 10 W432 10 W440 10 WPC080 B11 W87288 W14561 W14593 W440 8 W437 12 30 Description Base Vibrator Housing Sealing Washer Filler Plug Bearing Gasket Oil Seal End Plate Pulley Side End Plate M8 x 25 Hex Setscrew M8 Fibre Washer M8 Spring Lock Washer M8 Washer M12 x 40 Hex Setscrew M12 Spring Lock Washer M12 Washer AV Mount M10 Washer M10 Spring Lock Washer M10 Plain Nut Vibrator Shaft Drive Key Pulley Collar M12 Spring Lock Washer M12 x 30 Hex Setscrew Qty Required d ND AH ck eck sch CO CO CO Rh DM DM DI sch HS ad as S PON At sch sch 12 PARTS LIST AND FITTING INSTRUCTIONS BLOCK COMPACTING MAT Parts List Part Code Description Qty Required C W14557 Rear clamp strip 1 B W14558 Centre clamp strip 1 A W14559 Front clamp strip 1 D W14560 Block compacting mat 1 W469 8 25 M8 csk screw x 25 2 W437 8 40 M8 hex screw x 40 D W439 8 M8 Shakeproof 5 92991 Complete kit includes all above parts c D 1 Locate Rear Clamp Strip C part no W14557 behind anti vibration mount bracket on plate compactor with welded on spacer facing upward The Rear Clamp Strip is the one with threaded holes 2 Fasten Centre Clamp Strip B part no W14558 to Rear Clamp Strip with the two M8 countersunk screws provided The Centre Clamp Strip is the one with the two countersunk holes 3 Place Front Clamp Strip A part no W14559 onto Block
3. Compacting Mat D part no W14560 and push five M8 hexagon screws through holes in both strip and mat after first placing Shakeproof washers under heads of screws 4 Offer Clamp Strip Mat and screws up to Clamp Strips fastened to compactor Locate screws into holes and tighten W14595 W14608 W14594 W14607 W80528 W80568 W80588 W51675 W80589 W523 8 W80045 W14596 W14598 W87859 W435 6 55 W480 6 W435 8 35 W480 8 W439 8 93052 12 PARTS LIST WATER SPRINKLER KIT Part No 2 Description Strap Honda Strap Briggs amp Stratton Tank bracket Honda Tank bracket Briggs amp St Clip Tank Tap Hose tail 3 8 BSP nipple nut L fibre washer Feed pipe Va x 3 8 Sprinkler bar Clamp plate 14 BSPT Socket Plug M6 x 55 Hex Bolt M6 Nyloc nut M8 x 35 Hex Bolt M8 Nyloc nut M8 star washer tate length required OO P P P PbM bhM A OD ch AA AA AA AA Complete kit for Honda includes all above parts 13 EC DECLARATION OF CONFORMITY WE FAIRPORT CONSTRUCTION EQUIPMENT LTD BLAGDEN ST SHEFFIELD SOUTH YORKSHIRE 52 5QS DECLARES THAT THE PRODUCT PP46 FITTED WITH HONDA GX160 ENGINE ENGINE POWER o OHP 4 OKW at 3600RPM SERIAL No CONFORMS TO THE FOLLOWING DIRECTIVE 89 336 EEC 89 392 EEC 91 368 EEC 2000 14 EC NOTIFIED BODY AV Technology Ltd AVTECH House Arkle Avenue Stanley Green Trading Estate Handforth Cheshire SK9 3RW USES THE FOLLOWING STANDAR
4. DS BS EN 292 1 BS EN 292 2 BS EN 294 BS EN 500 4 CONFORMS TO THE FOLLOWING STATUTORY INSTRUMENTS THE SUPPLY OF MACHINERY SAFETY REGULATIONS 1992 amp AMMENDMENTS COMPLIES WITH THE RELEVANT ESSENTIAL HEALTH amp SAFETY REQUIREMENTS OF THE MACHINERY DIRECTIVE DECLARATION I certify that on completion of manufacture of the machine detailed above that a full conformity has been completed and relevant Health and Safety Requirements complied with NAME IAN MORRIS STATUS WITHIN COMPANY TECHNICAL MANAGER SIGNATURE
5. O NOT overfill Dispose of fuel contaminated wipes safely DO NOT run engine in enclosed areas without adequate ventilation DO NOT run engine in an area that has a hazardous or explosive atmosphere Disconnect H T lead from spark plug on petrol engines before carrying out any maintenance Turn off fuel when not using machine Wear protective footwear ear defenders and gloves Comply with site safety regulations Check condition and tightness of anti vibration mounts between engine plate and base plate before lifting 1 1 SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT Wear ear protectors Wear eye protection Wear gloves B Wear protective footwear Wear a mask Read the operators manual for this equipment This surface may be hot 1 2 SAFETY DECAL POSITIONS T ENE SEER TA D d HAV vas WY gt FAIRPORT d Ee SIV TE OOOO EK ST 2 TECHNICAL DATA MODEL ENGINE ENGINE POWER MANUFACTURER MODEL HP kW PP46 GX160 5 5 4 0 MODEL HEIGHT H LENGTH L WIDTH W CONTACT WEIGHT mm mm mm AREA sq m kg PP46 0 161 WIDTH WW PERFORMANCE MODEL CENTRIFUGAL COMPACTION FORCE KN RATIO kg m PP46 NOISE AND VIBRATION EMMISSIONS The Guaranteed Sound Power level LWA tested according to IS03744 and the Machinery Directive is 108dB A The 3 Axis Hand Arm Vibration Value tested in accordance with BS 500 4 on uncompacted granu
6. OPERATION SPARE PARTS AND SERVICE MANUAL PLATE COMPAGTOR MODEL PP46 FAIRPORT CONSTRUCTION EQUIPMENT LIMITED Blagden Street Sheffield 52 5QS ENGLAND Tel 44 0 114 276 7921 Fax 44 0 114 272 0965 Email sales fairport uk com Web www fairport uk com CONTENTS PAGE 1 SPAY EEN 2 1 1 SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT 3 2 SAFETY DECAL POSITIONS EE 4 2 TEERNIE AL DATA EE D 3 USING THE MACHINE FOR THE FIRST TIME D 4 ROUTINE MAINTENANCE EE 6 5 STARTING THE El E 6 6 OPERATOR INSTRUGTIONS EE 6 7 KUBRIE STER BE 7 8 VEE BEE ADIISTMNEN Favre 7 d WARRANTY CONDITIONS AND CLAIMS PROCEDURE 7 GONDITIONS sesse ER SERS EE EE EE DE Ge RE ER EE ES SG DER AR Ge DOG WEE DE Se 7 CLAIMS PROCEDUR E Guess 8 10 REPAIRS AND ESTIMATES eise esse esse ee ee ee ee se ee eee ee ee ee ee ee ee ai 8 11e ENVIRONMENT secs iess r OS ENEN S 9 ld PART OI 3 a Se 9 BEDPLATE AND DRIVE SYSTEM eed ese ese ese ee see ee ee ee ee 10 NE orap 11 BASEPLATE AND VIBRATOR ee ee see ee ee se ee ee ee ee ese ee 12 BLOCK COMPACTING MAT KIT see ese ee see eens ence ee ee ee ee ae 13 WATER SPRINKLER Klei se ee ESE Ge ee Ee eie 14 12 DECLARATION OF CGONFORMITN esse ese ee see ee ee ee rn ee rr ee ea ee ae 15 1 SAFETY DO NOT operate this machine unless all guards are in position and secure DO NOT smoke when refuelling DO NOT refuel with engine running Wipe up spilt fuel D
7. ally accepted as normal Too high a belt tension may lead to engine damage excessive vibration in the handle short belt life and short vibrator shaft bearing life due to excessive transmission of vibration through the belt Correct adjustment is achieved by moving the engine back to take the slack out of the belt With light finger pressure on top of the belt and at the centre of the span a deflection of between 5mm and 10mm is expected 9 WARRANTY CONDITIONS AND CLAIMS PROCEDURE All products supplied by Fairport Construction Equipment Ltd hereafter referred to as FCE are warranted to be free of defects due to faulty materials or workmanship for a period of 12 months from the date of original despatch from FCE or 3 months for all Spare parts used in repairs carried out by FCE or an authorised dealer or repairer If the goods have been purchased through a stockist the above warranty periods also apply from receipt of the goods by the user of the equipment up to a total of a further 6 months from date of despatch from FCE whichever is earlier Filter elements gauges and oils are specifically excluded from this warranty FCE shall at their option repair or replace during normal working hours goods accepted as faulty free of charge to the user For proprietary items such as engines the original manufacturer s warranty and conditions shall apply CONDITIONS The goods shall be returned at the purchaser s expense to FCE or to a destinati
8. lar sub base materials is 13 8 m s2 3 USING THE MACHINE FOR THE FIRST TIME When the machine is delivered from Fairport it will have no oil in the engine Please refer to the Engine Manufacturers Manual issued with the machine for instructions on filling the engine with the correct type and quantity of oil 4 ROUTING MAINTENANGE See Also The Engine Manufacturers Manual issued with the machine Daily Check engine oil level twice daily Check tightness of all fastenings after first days use thereafter check monthly Check belt tension after the first days use thereafter check monthly Clean air filter daily if working in dusty conditions Clean base plate throroughly if compacting black top or lean concrete Weekly Clean air filter see daily Monthly Check tightness of fastenings Check condition and tightness of anti vibration mounts Poor condition of vibration mountings can lead to a deterioration of the product vibration levels Check belt tension 5 STARING THE ENGINE Check oil level Turn fuel tap on Put speed control lever to tick over If engine is cold close the choke petrol engines only Turn engine switch to ON 1 position Pull the starter rope toggle lightly until resistance is felt then pull briskly using quick short pull Do not pull rope to its full extent or allow toggle to snap back against engine Return gently to avoid damage When the engine is warm open choke Positio
9. n engine speed control lever to give required engine speed usually full speed Commence vibration the compactor is self travelling To stop the engine postion the engine speed control to slow and turn the engine switch to off 0 Turn the fuel valve off 6 OPERATING INSTRUCTIONS Read section 1 Safety NOTE Drive between engine and vibrator is through a centrifugal clutch Vibration will commence as engine speed is increased Position the engine speed control lever to give required speed usually full speed Commence compaction The compactor is self travelling Its speed of travel and the number of passes required to achieve optimum compaction depends on the type and condition of material being compacted and the layer depth Uniformly graded granular material compacts far more efficiently than wet cohesive material When Compacting block paving always use a rubber attachment mat contact your agent for details When compacting blacktop always use a water spray contact your agent for details Do not run the machine on solid surfaces as this Is likely to cause damage 7 LUBRICATION The vibrator pack is a lubricated for life unit It will only need relubricating if there is a need to replace the seal and or bearings Replenish the housing with 150ml of engine oil Grade 10W 30 or 15W 40 8 VEE BELT ADJUSTMENT It is important to note that belt tension in this application is much less than is gener
10. on FCE may reasonably direct Carriage costs will be refunded if warranty is accepted Warranty claims will not be considered where there is evidence that failure has been caused by carelessness improper use negligence inadequate servicing incorrect engine speeds fair wear and tear or non compliance with instructions issued by the manufacturer To the extent permitted by law the liability of FCE under this section is confined only to providing a remedy for defective goods and does not extend to any consequential loss loss of profit injury or damage suffered Warranty will not be accepted on dismantled goods unless dismantling was carried out with the written permission of FCE No claim shall be considered if other than genuine parts supplied by FCE have been used Products are only covered by this warranty in the country to where they were supplied by FCE Warranty on products applies only to the original user of the equipment This warranty shall not apply if the serial number or other identifying numbers or marks applied by FCE have been removed defaced or are otherwise illegible CLAIMS PROCEDURE Check that the goods are still under warranty before returning them to FCE see above for warranty periods Return the goods to FCE with an order number for the work to proceed If warranty is accepted no charge will be made If warranty is not accepted a quotation will be given for the repair and the conditions under the section headed
11. seplate steel Engine Frame Steel Engine Bedplate Steel Belt Gover Steel Handle Steel Ant vibration Mounts Steel and rubber Block Paving Kit if fitted Steel and Polyurethane Water Bottle Kit if fitted Steel and Medium Density Polyethylene 12 PARTS LIST BEDPLATE AND DRIVE SYSTEM Parts List O OO NOU POND Part Code W81731 W14681 W14815 W406 5 12 W14562 W87287 W87060 P80120 W432 6 P80167 W14816 W437 8 16 W432 8 W418 8 W88920 W440 10 W418 10 W432 10 WPC080 005 W418 8 W432 8 W440 8 WPC080 007 Description Honda GX160 Engine Spacer Belt Guard Back Plate 5 16 UNF x 34 Hex Setscrew Clutch Spacer Vee Belt Clutch Retaining Washer M6 Spring Washer 1 4 UNF x 1 Setscrew FPC320 Belt Guard M8 x 16 Hex Setscrew M8 Spring Lock Washer M8 Washer Buffer Mount M10 Nut M10 Washer M10 Spring Lock Washer Engine Fixing Plate M8 Washer M8 Spring Lock Washer M8 Nut Engine Bedplate Qty Required AOONNNNPNPbARAA ch ch ch ch ch ch ch E ch ch A 12 PARTS LIST HANDLE Parts List PD OO ND Part Code W14814 W14683 W88912 W480 12 Part Description Handle Handle Pivot Bolt Handle Bush M12 Nyloc Nut Qty Required NNN 12 PARTS LIST BASEPLATE AND VIBRATOR ASSEMBLY Parts List O OO NOU POND Part Code WPC080 001 WPC080 B12 P85034 W68574 W81019 WPC080 B09 W81249 W14819 W14818 W437 8 25 W14820 W432 8 W418 8 P1
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