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1. Suspension Lift Kit w Coil Springs 56709 56709MX 2003 2008 5 Suspension Lift Kit w Coil Spacers 56120 Double Shock Hoop Kit se with Suspension lift kit 219838 Dual Steering Stabilizer Kit 50328 U bolt kit for vehicles w Dana 80 rear axle Check out our outstanding selection of Pro Comp tires to compliment your new installation LL 1010 REVISED 3 17 08 Introduction vo This installation requires a professional mechanic We recommend that you have access to a factory service manual for your vehicle to assist in the disassembly and reassembly of your vehicle It contains a wealth of detailed information Prior to installation carefully inspect the vehicle s steering and driveline systems paying close at tention to the tie rod ends ball joints wheel bearing preload pitman and idler arm Additionally check steering to frame and suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installation You may save yourself a lot of extra work Check the parts and hardware against the parts list to assure that your kit is complete Separating parts according to the areas where they will be used and placing the hardware with the brackets before you begin will save installation time Check the special equipment list and ensure the
2. Front end and head light realignment is necessary Speedometer and ABS recalibration will be necessary if larger tires 10 more than stock diameter are installed Tire and wheel selection is crucial in assuring proper fit performance and the safety of your Pro Comp equipped vehicle For this application a wheel not to exceed 8 in width with a maximum backspacing of 3 5 must be used Diameter of wheel may be any of the following 3 choices 15 16 5 or 17 Any other diameter either smaller or larger will not be endorsed as acceptable by Pro Comp Suspension and will void any and all warranties written or implied In addition a quality tire of radial design not to exceed 35 tall x 12 50 wide is recommended NOTE Minor trimming maybe required when using 35 tall tires LL 1010 REVISED 3 17 08 INSTRUCTIONS 5 Unbolt the shock absorber from the lower mount bracket on the axle Re 1 Block the rear wheels of the vehi move the shock through the engine com cle in front and behind the tires Raise partment Remove sway bar links and the front of the vehicle with a floor jack rotate sway bar down and away See IL and support the frame with jack stands LUSTRATION 1 Remove the front tires 6 Carefully lower the floor jack until 2 Unbolt both brake line brackets coil springs are free from the upper from the frame to allow for free move spring pocket Remove the coil springs ment of the suspension compone
3. Please make sure your Dealer Installer explains and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Application listings in this catalog have been carefully fit checked for each model and year denoted However Pro Comp reserves the right to update as necessary without notice and will not be held responsible for misprints changes or variations made by vehicle manufacturers Please call when in question regarding new model year vehicles not listed by specific body or chassis styles or vehicles not originally distributed in the USA Please note that certain mechanical aspects of any suspension lift product may accelerate ordinary wear of original equipment components Further installation of certain Pro Comp products may void the vehicle s factory warranty as it pertains to certain covered parts it is the consumer s responsibility to check with their local dealer for warranty coverage before installation of the lift Warranty and Return policy Pro Comp warranties its full line of products to be free from defects in workmanship and materials Pro Comp s obli gation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts related or
4. availability of these tools Secure and properly block vehicle prior to beginning installation ALWAYS wear safety glasses when using power tools or working under the vehicle Use caution when cutting is required under the vehicle The factory undercoating is flammable Take appropriate precautions Have a fire extinguisher close at hand Foot pound torque readings are listed on the Torque Specifications chart at the end of the instruc tions These are to be used unless specifically directed otherwise Apply thread lock retaining com pound where specified Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assembly in the vehicle manufacturing process will virtually ensure that some parts may seem diffi cult to install Additionally the current trend in manufacturing of vehicles results in a frame that is highly flexible and may shift slightly on disassembly prior to installa tion The use of pry bars and tapered punches for alignment is considered normal and usually does not indicate a faulty product However if you are uncertain about some aspect of the installation process please feel free to call our tech support de partment at the number listed on the cover page We do not recommend that you modify the Pro Comp parts in any way as this will void any warranty expressed or implied by the Pro Comp Suspension company Please Note
5. 2360 Boswell Road Chula Vista CA 91914 Phone 619 216 1444 Fax 619 216 1474 E Mail tech explorerprocomp com EZ PRO COMP SUSPENSION Suspension Systems that Work Part LL 1010 1994 2001 Dodge 1500 4wd 1994 2007 Dodge 2500 3500 Awd 2006 2007 Dodge Ram Mega Cab 1500 2500 3500 4wd Spacer Kit This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record LL 1010 REVISED 3 17 08 Part Description Qty Illus Page 90 4007 2 Spring Spacer 2 3 5 90 6060 Hardware Pack Containing 70 0431251800 7 16 X 1 1 4 USS Gr 8 Hex Bolt 6 3 5 73 04300536 7 16 Split Lock Washer 6 3 5 Dodge 1500 eee ee ee Optional Equipment Available from your Pro Comp Distributor PN 56702MX 4WD Suspension Lift Kit PN 56705MX 2WD Suspension Lift Kit PN 56701 Use with Suspension lift kit Transfer Case Index Ring Kit PN 56102 use with Suspension lift kit Skid Plate PN 26100 Black 26100G Grey Hoop Style Light Bar Also check out our outstanding selection of Pro Comp tires compliment your new installation Dodge 2500 3500 Optional Equipment Available from your Pro Corp Distributor 56394 1994 2002 Stage 1 Suspension Lift Kit 56394 1994 2002 Stage 2 Suspension Lift Kit 56703 56703MX 2003 2008 3 Suspension Lift Kit w Coil Spacers 56708 56708MX 2003 2008 5
6. as a guide for hardware without a called out torque specification in the instruction manual Bolt Torc IN and ID Decimal Svstem All al Metric System Ft Lbs Maximums Bolt Size Grade 5 Class 9 8 Class 10 9 Class 12 9 75 si oe it ae a 1 2 13x 1 75 HHCS Grade5 Grade M12 1 25x50 HHCS ANA No of Marks 2 A G Grade Bolt Strength P Property Class Bolt Strength D Nominal Diameter Inches D Nominal Diameter M illimeters T Thread Count Threads per Inch T Thread Pitch Thread Width mm L Length Inches L Length Millimeters X Description Hex Head Cap Screw X Description Hex Head Cap Screw LL 1010 REVISED 3 17 08 Notice to Owner operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differently than many passenger cars or unmodified vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent vehicle rollover or loss of control which can result in serious injury or even death Always avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp reminds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products
7. ing pocket With the three holes aligned reinstall the three lt MET 7 16 x 1 1 4 hex bolts and lock wash A KF ers through the bracket spring pocket and into the threaded holes in the spring spacer See ILLUSTRATION 3 Torque RETAINER T Ne to 35 ft Ibs d S POCKET Q N 14 Install the upper shock mount us IN SPRING ing the grommet and retainer fastening Si i SPACER the shock stud and to the shock bracket TAT with the upper shock nut See ILLUS EXISTING TRATION 9 RUBBER AOS ISOLATOR 15 Repeat on the remaining side of K gt FAD the vehicle 16 Reinstall wheels and lower vehicle side the recess of the spring spacer see 17 Reattach sway bar links with the ILLUSTRATION 3 vehicle on the ground 10 Disconnect track bar at frame NOTE mount and inspect for excessive wear 1 Have your vehicle aligned to fac The track bar when attached will not al tory specifications low the front axle to drop down enough to install spring Lower axle and install 2 Check the torque on all fasten coils Be sure the coil is properly in ers after the first 100 miles Periodi dexed cally inspect the components for tight ness Also check for any damage es 11 Raise the front axle with the floor pecially after off road use jack so that it compresses the front coil springs and reattach track bar Remove the 7 16 X 1 1 4 hex bolts from the LL 1010 REVISED 3 17 08 Use this only
8. non related to the installation of Pro Comp product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages incurred as a result of their chosen modifications Warranty cover age does not include consumer opinions regarding ride comfort fitment and design Warranty claims can be made directly with Pro Comp or at any factory authorized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not covered under warranty Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints e Discontinued products at Pro Comp s discretion Bent or dented product Finish after 90 days Leaf or coil springs used without proper bump stops Light bulbs Products with evident damage caused by abrasion or contact with other items Damage caused as a result of not following recommendations or requirements called out in the installation manuals Products used in applications other than listed in Pro Comp s catalog Components or accessories used in conjunction with other manufacturer s systems Tire amp Wheel Warranty as per Pro Competition Tire Company policy Warranty claims without Proof of Purchase Pro Comp Pro Runner coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and re
9. nts Next place an index mark onthe bottom 7 Remove and set aside the upper of the coil spring and lower spring pocket rubber isolation pad and the stud ring The coil spring and lower spring mount from the spring pocket can then be installed in the correct posi NOTE You will not be reusing tion See ILLUSTRATION 1 the stud ring in the installation 3 Locate the top shock mount inthe 8 Place the spring spacer 90 4007 engine compartment Remove the nut into the upper spring pocket on the retainer and grommet from the shock frame see ILLUSTRATION 3 Align the holes with each other Then loosely bolt 4 Remove the three nuts from the together using 7 16 x 1 1 4 hex bolt upper shock bracket as shown in IL and lock washers Do not torque down at LUSTRATION 2 Remove the bracket this time and set aside Insert the rubber isolator pad in Illustration 2 w A ji f crommet Yip UPPER SHOCK EXISTING NUT BRACKET SPRING POCKET Illustration 1 COIL SPRING SWAY BAR MOUNTING BRACKET SWAY BAR 3 INDEX MARK Ay LL 1010 REVISED 3 17 08 gt the coil spring from the engine compart ment Install the lower shock bolt and 7 16 LOCK ER torque to 75 ft ibs See ILLUSTRATION WASHER m UPPER 3 Illustration 3 fi spring spacer 12 Insert the shock absorber through HEX BOLT SHOCK BRACKET 49 Place the upper shock mount bracket on top of the spr
10. placement parts will be available and sold separately by Pro Comp Contact Pro Comp for specific service charges Pro Comp accepts no responsibility for any altered product improper installation lack of or improper maintenance or improper use of our products E Mail tech explorerprocomp com PLACE Website www explorerprocomp com Fax 619 216 1474 WARRANTY REGISTRATION Ph 619 216 1444 EZ HERE

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