426348 GWL03US Washer Service Manual
Contents
1. DELAY WASH PROGRESS LED on ooo o i 8 Bbihrs Long Short Ringe Spin ELED lashing Wash Wash c siia High Msi WASH CYCLES Warm Siow Weer Sone Glow Hold 6009950000 Q Q FAVORITE PERM WOOL DELICATE REGULAR HEAVY PRESS Washable DuTY OPTIONS WASH WATER SPIN TEMP LEVEL During the DEMONSTRATION MODE the LED s will be flashing on off in a particular sequence 2 Press the POWER button to show the normal user features and displays However if the START PAUSE button is pressed the washer will sound a warning and will not start rotation This prevents the washer from being started when it is on display in a retail shop floor 3 Press the POWER button to return to the demonstration display 4 To return the washer to normal operation the electric supply must be switched off or the plug removed from the electric socket 3l 9 0 DIAGNOSTIC MODE The washer is fitted with a diagnostic system designed to help the serviceman test the washer and obtain information that will assist in locating a fault TO SELECT DIAGNOSTIC MODE 1 Press and hold down the WASH TEMPERA TURE DOWN button then press the POWER button 9 1 LED TEST The display will change to DIAGNOSTIC MODE All the LED s will illuminate for 5 seconds then the washer will advance to the DATA DISPLAY MODE High water level LED on Press the ADVANCE button to turn the high water level LED off T2. 2 The console can now be raised for access to the Motor Controller Module Display Module Inlet Chamber and associated wiring 11 4 DISPLAY MODULE 1 Connect a Static wrist strap to ground 2 Unplug the 3 way wiring harness A from the Motor Controller Module 3 Unscrew the 3 screws holding the DISPLAY MODULE to the console 4 Remove the DISPLAY MODULE from the console Do not poke any tools or instruments into either Module as damage to the electronic components could result NOTE Any Modules removed from the washer for return must be protected from electrostatic damage Use the packaging from the modules to return the faulty modules 47 11 5 MOTOR CONTROLLER MODULE If possible record the user s preferred options before removing the MOTOR CONTROLLER MODULE This will allow you to return the machine to the users original programming 1 Connect an anti static wrist strap to ground 2 Unplug the harnesses A Display Module B Water Valves C Power Plug D Pump ground and Cord ground E Rotor Position Sensor Harness F Out of Balance and Lid Reed Switch Plug G Motor Pump Harness H Pressure Tube Ensure the anti static wrist strap is still connected to ground Remove the screw locating the Motor Controller Module to the cover Lift the Motor Controller Module up at the pressure sensor end and ease away from the inlet chamber When the Motor Controller Module is separated a small quantity of water
3. OLED ott B LED on flashing Wash Wash ADVANCE OCaute Time OSever WASH CYCLES D Soak OMed Slow o FAVORITE PERM WOOL DELICATE REGULAR HEAVY WASH PRESS Washable OPTIONS WASH WATER TEMP LEVEL 660999000 e Indicates the LED is ON Indicates the LED is OFF This pattern of LED s can also be written as 00110 001 The 1 LED 0 LED OFF This is Binary Count 32 16 1 49 Fault Code 49 is a COLD WATER VALVE FAULT 2 Use the ADVANCE button to switch between Data Displays and Switch Test mode OR 3 Return to normal operation by pressing the POWER button 35 10 2 FAULT CODE DESCRIPTIONS Failures in operation are diagnosed by the washer It will shut down the washer and display a fault code on the CYCLE PROGRESS LED s whilst continuously beeping If a fault condition has occurred first remove the power plug from the wall socket for at least 15 seconds and then insert it again Operate the washer in the mode in which the failure occurred and if the condition recurs repair by parts replacement as described below 1 00000 001 MOTOR CONTROL MODULE FAULT The Motor Controller Module has found a memory error Action Replace Motor Control Module 2 00000 010 MOTOR CONTROL MODULE FAULT An error has been encountered when trying to read the pressure sensor Action Replace Motor Control Module 3 00000 011 MOTOR CONTROL MODULE FAULT Th
4. 3 Press POWER button to return to normal operation 6 5 OUT OF BALANCE RECOVERY If the washer senses an unbalanced load it will stop and give a short burst of beeps every five seconds and the RINSE or SPIN LED will flash As well as the current SPIN SPEED LED The load must be redistributed and the washer restarted manually The washer can also be programmed to automatically correct an out of balance load If it detects an unbalanced load it will fill with water and agitate for a number of minutes This will redistribute the load before the washer tries to spin up again If this action does not clear the out of balance load after a few attempts the washer will stop TO PROGRAM THE AUTOMATIC OUT OF BALANCE RECOVERY 1 Select the OPTION ADJUSTMENT MODE by pressing and holding down the START PAUSE button then pressing the POWER button 2 Use the HEAVY DUTY button to select the Out of Balance recovery option HEAVY DUTY LED ON automatic HEAVY DUTY LED OFF stops and sounds warning 3 Press POWER button to return to normal operation 23 6 6 AUTO WATER LEVEL ADJUSTMENT If the user is not satisfied with the level that the washer fills to on automatic water level the washer can be programmed so that there will be a greater chance of the washer selecting a higher water level 1 Select the OPTION ADJUSTMENT MODE by pressing and holding down the START PAUSE button then pressing the POWER button 2 Use the CYCLE buttons to increas
5. Fest Osever High e Warm biki OSew ate CCo Olow om qs ums nene war WASH WATER SPIN TEMP LEVEL WASH CYCLES 2 The washer can now be programmed to suit the owner s preference 3 To return the washer to normal operation press the POWER button WASH PROGRESS coo o o o o o 9 67hr Long Short Ringe War Wash n Auto WASH GYGLES OSeek oft Ocod OLow FAVORITE PERM WOOL DELICATE REGULAR HEAVY WASH PRESS Washable OPTIONS 6609669000 WASH WATER TEMP 17 6 1 WASH WATER TEMPERATURE The water temperature of each of the wash temperature settings can be changed METHOD OF SETTINGS THE WASH TEMPERATURE 1 2 4 5 Select the OPTION ADJUSTMENT MODE by pressing and holding down the START PAUSE button then pressing the POWER button Use WASH TEMPERATURE buttons and LED s to select the temperature setting to be adjusted ie Cold Cold Warm Warm Warm Hot or Hot Use the ADVANCE button and WASH PROGRESS LED s to increase or decrease the temperature Each time the ADVANCE button is pressed the WASH PROGRESS LED s will advance one position to the right This increases the temperature by approximately 2 F 19C See Table 2 for the approximate temperatures for each of the settings Select the next temperature range to be changed with the WASH TEMPERATURE button
6. momentarily Action 1 Measure check the motor harness connectors and motor for shorts This can be done by taking a resistance measurement between phases of the motor harness at the Motor Control Module end Nominal resistance should be around 12 2 ohm 2 Check the Rotor Positional Sensor and associated harness for water mechanical damage or corrosion 3 If all the above show no signs of fault then replace the Motor Control Module Also check for water leaks from the cooling chamber or valves that could possibly come in contact with the Motor Controller and fix the leak before replacing with new Motor Control Module 133 10000 101 REPETITIVE CURRENT TRIP The Motor Controller has detected excess current in the motor This fault is a more severe occurrence than Fault Number 132 but has identical fault sources and fault service procedure 41 136 10001 000 MOTOR STALL The Motor Controller has been unable to start the motor Action 1 4 Measure check the motor harness connectors and motor for discontinuity This be done by taking a resistance measurement between phases of the motor harness at the Motor Control Module end Nominal resistance should be around 12 2 ohm Check free rotation of the agitator and basket by rotating by hand Bearings and seals may be seized Check the Rotor Position Sensor and associated harness for water mechanical damage or corrosion If the primary and secondary checks pass insp
7. 2 During the first phase of the spray rinse it is centrifuged out of the cup into the body of the dispenser 3 The fabric softener is held hard up against the sides of the dispenser body by centrifugal force STAGE 3 STAGE 4 throughout the spray rinse 4 At the end of the spray rinse the softener drains out of the dispenser down the center of the agitator where it 15 dissolved in the incoming deep rinse water For the Delicate and Permanent Press cycles the fabric softener remains in the dispenser cup throughout the wash and first deep rinse The washer then spins to release the fabric softener delivering it down the agitator stem as the washer fills for the final rinse NOTE Fabric Softener can not be used on the Regular and Heavy Duty cycles if the Water Saver option has been selected 29 7 8 USER FAULTS There are a number of faults caused by incorrect installation or operation which the washer can detect and sound a warning These faults can be corrected by the user The washer signals these faults by flashing an LED and sounding the beeper WASHER IS GIVING A SHORT BURST OF BEEPS AND POSSIBLE SOLUTIONS Hot water temperature LED is flashing 1 The hot faucet has not been turned on 2 The hot water temperature is not sufficient to maintain the wash temperature selected 3 The hot and cold faucets have been connected the wrong way around Cold water temperature LED is flashing Water will
8. GROUND ARE REMOVED FOR SERVICE THEY MUST BE RETURNED TO THEIR ORIGINAL POSITION AND PROPERLY FASTENED 11 1 ESD PRECAUTIONS An anti static wrist strap must be used when handling the electronic Modules and the Rotor Position Sensor Clip the strap to a suitable ground connection Modules removed from the washer for return must be protected from possible electrostatic damage ESD while in transit by the use of the specialised packaging in which they were received NEN CAUTION ELECTROSTATIC SENSITIVE DEVICES OBSERVE HANDLING PRECAUTIONS if 45 11 2 5 11 2 1 EASY OFF CONNECTORS The Motor Water Valves and Out of Balance Switch use easy off connectors These types of connectors require low insertion and removal force provided they are removed by gripping the insulator housing DO NOT try to remove these connectors by pulling on the wire This can result in damage to the lead and connector 11 2 2 EDGE CONNECTOR The Rotor Position Sensor is fitted with an edge connector Remove this connector by gripping the plastic housing and gently easing the connector out DO NOT pull by the wires 11 2 3 OTHER CONNECTORS Motor Pump Connectors Rotor Position Sensor Display and Out of Balance Harness connections are fitted with polarised connectors Care should be taken to insert these in the correct way 46 11 3 ACCESS CONSOLE AREA 1 Remove 2 screws from the rear of the console
9. T E AW EST RS NS 4 ROTOR POSITION SENSOR 49 Refer Section 13 3 for motor removal Unclip the rotor position sensor Module from the stator and slide it out When fitting line up the arrows on the Rotor Position Sensor and Stator Slide the Rotor Position Sensor into the Stator poles until the clip locks into the notch on the other side of the Stator Refer diagram Section 11 7 To refit motor refer Section 13 3 11 8 DIAGNOSTIC TEST IMPORTANT After replacement of an electronic component carry out the following diagnostic functional tests 1 2 Enter OPTION ADJUSTMENT to program new Location switch setting into memory Select the Diagnostic mode Check LED s Lid switch Out of Balance switch Location switch Pump test and Water valve test If the Re start or Re cycle features have been used during the servicing procedure return these to the standard factory settings This can be achieved by unplugging the washer at the wall Functional Test Check basic washer functions ie fill agitate pump out and spin by running a short cycle 11 9 LID SWITCH Remove Motor Controller Module Disconnect the wiring from the Out of Balance switch Remove the lid assembly Remove the 2 rubber buffers and screws from the front of the cover Release the cover retaining clips at the rear of the cabinet Tilt the cover back and rest
10. against a wall The cover is not self supporting on the retaining clips Unclip the reed switch and wiring from retention features in cover Assemble in reverse order Ensure wiring is secured correctly in retention features 50 12 0 MECHANICAL DISASSEMBLY amp REASSEMBLY 12 1 BEARING REPLACEMENT KIT EXTRACTION WASHER THREADED SHAFT M12 51 12 2 MECHANICAL DISASSEMBLY PROCEDURE 1 Isolate from the power supply 2 To remove the lid open it to the upright position and lift it clear 3 Remove the 2 screws from the rear of the console Raise the console for access to the Motor Controller Module Display Module Inlet Chamber Water Valves and associated wiring An anti static wrist strap must be used when handling electronic Modules and the Rotor Position Sensor Clip the strap to a ground connection When removing the cover the rear clips must be released from the back of the cabinet and the cover lifted upwards first 52 5 Disconnect Display Module plug A Disconnect the motor pump harness plug Rotor Position Sensor plug C Remove the pump ground lead D Remove the power plug E Remove the rubber bungs from the back of the cord set clamp screw holes undo the 2 screws which are holding the cord clamp Feed the ground wire and plug through the cord set clamp opening NOTE DO NOT REMOVE THE GROUND CLIP FROM THE CABINET 6 Remove the two rubber lid buffers and screws from the front
11. basket re engages 5 2 3 AUTOMATIC WATER LEVEL SYSTEM The floating basket is also used to detect correct water level for the clothes load in the washer The point at which the basket starts to float is determined by the load size The greater the load the more water is needed before the basket will float By detecting the point at which the basket floats the microprocessor can determine the correct water level If the operator has manually chosen a level that is too low for the load the washer will override that choice and fill to the correct level If the operator has chosen a level that is higher than necessary the washer will still fill to the operator s chosen level 5 2 4 DRAIN PUMP The drain pump motor is attached directly to the base of the tub The pump housing is an integral part of the tub This eliminates tub to pump hoses and the accompanying seals clips etc The pump is accessible by removing the inspection hatch on the front of the washer It is also accessible for cleaning from the top by removing the agitator and basket 15 5 2 5 LID SWITCH Lid opening and closing is detected by a reed switch located under the right hand side of the cover approx 5 125mm from the front The reed switch is activated by a magnet which is moulded into the lid A protrusion can be seen on the underside of the lid where the magnet is located If the lid is raised the washer will stop and go into PAUSE To start the washer again c
12. free to move 2 Check switch operates correctly when activated Replace switch if suspect 3 Check the harness to the switch is connected correctly The terminals should be connected to the normally closed position 4 Replace Motor Control Module 44 00101 100 WATER IN TUB DURING SPIN The Motor Controller has sensed a water level in the tub during spin Action 1 Check that the drain hose is not kinked squashed or blocked 2 Check length of drain hose A 39 1000mm extension hose of the same diameter fitted to the existing drain hose is the maximum allowable length 3 If tub empty of water remove pump from tub via the inspection hatch and check that it is not blocked 4 If tub contains water attempt to rotate the pump by turning the pump fan This may clear blocked pump If this does not clear the blockage then service pump from the top of the washer by removing the cover and basket 5 Check for open circuit windings in the pump NOTE Pumps are fitted with a thermal cut out which will reset on cooling 6 Replace Motor Control Module 47 00101 111 BASKET DIS ENGAGE FAULT While carrying out a basket check the Motor Control Module has found that the basket is not engaged even though the pressure sensor indicates that the tub is empty The Motor Control Module continues to check for 2 minutes During this time the Module has not been able to determine a valid basket status and so displays this fault This
13. garments where the colour still runs from them e Water Saver is only available on the Regular and Heavy Duty cycles The washer will not allow selection of Water saver in the Wool Delicate or Permanent Press cycle AMOUNT OF WATER USED IN THE WATER SAVER RINSE MODEL SHOWER RINSE SPRAY amp DEEP RINSE GWLO3US 16 US gals 30 US gals 60 Litres 115 Litres Approximate figures for high water level rinse cycle only 7 4 MANUAL WATER LEVEL SELECTION Five water levels can be selected The agitator has markings on its stem that help to select the correct water level Use the mark nearest to the top of the clothes These markings however do not correspond to the washer will fill to The washer may add water during agitation This is to maintain the water level due to the release of air trapped in the garments 7 5 AUTOMATIC WATER LEVEL The Automatic Water Level System will automatically select one of the 5 preset water levels During fill the washer will stop at each level and perform a number of special agitate strokes These sense the load and determine if the correct water has been reached If not the washer continues to the next level and checks again When washing an unusual load e g large bulky garments pillows we recommend that the water level is manually selected The water level the washer selects can be adjusted refer instructions AUTO WATER FILL LEVEL ADJUSTMENT 27 7 6 DELAY START In this mode the wa
14. switch is deactivated During this time the information in the memory can not be erased 9 3 DRAIN PUMP TEST The REGULAR Cycle button turns the drain pump on or off The REGULAR LED will turn on when the pump is on This test feature can be used to drain the tub 9 4 WATER VALVE TEST Press the WASH TEMPERATURE DOWN button to turn the Cold Water Valve ON The COLD WATER LED will turn on Press the WASH TEMPERATURE UP button to turn the Hot Water Valve ON The HOT WATER LED will turn on 9 5 RE START FEATURE WATER LEVEL DOWN button turns the RE START feature on off LOW WATER LEVEL LED ON RE START ON Factory setting LOW WATER LEVEL LED OFF RE START OFF 1 Ifa fault occurs in the washer the diagnostic system will detect it However instead of displaying a fault code immediately the washer will try to RE START 2 Ifthe fault was only of temporary nature the washer will re start 3 If there is a continuous fault the washer will try to RE START a number of times This process could take up to 8 minutes depending on the type of fault After this if the washer still can not restart the fault code is displayed and the washer will beep continuously The washer leaves the factory with the RE START feature turned on When the washer is being serviced it is more convenient to turn the RE START feature off This will allow any fault in the system to show up immediately Whether the RE START feature is on or off can be easily id
15. times of the Heavy Duty and Wool cycles 7 2 FAVORITE CYCLE The user may have a particular combination of wash cycle settings that are used frequently It is possible to program this favourite setting into the memory PROGRAMMING THE FAVORITE CYCLE 1 Hold down the FAVORITE button until beeps are heard and the FAVORITE LED starts to flash 2 Select the preferred wash cycle and other options using the normal buttons 3 Press the FAVORITE button again The FAVORITE LED will stop flashing The FAVORITE CYCLE is now programmed It can be changed again at any time by repeating the above steps The FAVORITE CYCLE will be retained in memory even if the electric power is switched off 26 7 3 WATER SAVER OPTION The WATER SAVER option can be used to minimise the amount of water used during a Regular or Heavy Duty wash cycle When Water Saver is selected the washer will replace the normal rinse cycles with a SHOWER RINSE SHOWER RINSE alternately sprays the clothes with water and spins them to remove the sudsy water The washer does not do a deep rinse Note e The Water Saver option should not be used if a fabric softener is used Fabric Softener is dispensed during the deep rinse stage The Water Saver option does not use a deep rinse hence the fabric softener will not be dispensed correctly e There are some loads that may not suit being washed using the Water Saver option E g loads that have a lot of sand sawdust etc in them or
16. 00 NGILISNNG3 43 10 4 DIAGNOSTIC FLOW CHART S0120S esn e n USuag 21011904 AN 159 s9eseud p eur jo Z uaa jsq SWYO zzi 101818 n 9 dung SBIUEISISAW ION JF JGHUOG otoj is ER 4 Ud MO i m 7 AE 4 5 191 04 10 1 MEN MSN punog y 101815 40 1221107 04 49849 9348151595 499UD 40 dung quay apon ainpoy 1 Od Aude D EEE j BN AS 40 1 Me 818810 OL MAN Ho OJON ON JAYA LYVINS HOJ 1HVHO 211 5 9 44 11 0 REMOVING AND REFITTING ELESTRONIC MODULES CAUTION CERTAIN INTERNAL PARTS ARE INTENTIONALLY NOT GROUNDED AND MAY REPRESENT A RISK OF ELECTRIC SHOCK ONLY DURING SERVICING DO NOT CONTACT THE FOLLOWING PARTS WHILE THE WASHER IS ENERGISED WATER VALVE BRACKETS PUMP MOUNTING BRACKET BOTTOM PANEL ALL TERMINALS AND INTERNAL PARTS SHOULD BE TREATED AS LIVE TO REDUCE THE RISL OF ELECTRIC SHOCK DISCONNECT THE POWER SUPPLY CORD BEFORE SERVICING THE WASHER POWER BUTTON DOES NOT ISOLATE THE SUPPLY VOLTAGE FROM THE WASHER IMPORTANT RECONNECT ALL GROUNDED DEVICES IF GROUNDING WIRES SCREWS OR CLIPS USED TO COMPLETE A PATH TO
17. 50 litres 205 litres 175 litres 225 litres Water fill temp Factory Settings Hot 120 F 4990 Hot Warm 105 F 40 C Warm 95 F 3590 Warm Cold 859F 2900 Cold as per cold water supply temperature Recommended inlet hot water temperature not to exceed 1509F 6590 Wash Motor Electronically commutated direct drive DC Motor Motor Resistance per winding 6 1 ohms 68 F 20 C Pump Motor 120V AC 60Hz Thermal cut out fitted Flow Rate 5 8 gal min 22 l min Pump motor resistance 6 5 ohms 5 Water Valves 12 Volts DC Resistance 15 ohms Cold Valve Proportional 15 ohms Operating pressure Max 150 psi 1034 kPa Min 3 psi 20 Basket Speed Fast Spin 1 000 rpm Medium Spin 700 rpm Slow 300 rpm Stir Speed 25 rpm Fabric Softener Dispenser Dosage 75 Electric Supply 120V AC 60Hz Max Current 6 amps 2 0 UNPACKING 1 Remove the outer packing leave the washer standing upright on the cardboard bottom 2 Lift the lid and remove the cardboard shipping pack from under the lid 3 Remove the hoses and accessories 4 Rotate the agitator anti clockwise for 3 revolutions to unscrew the red shipping restraint from the base of the washer The wash basket will then be free to move from side to side 5 The cardboard bottom packer is now free to be removed from the washer Tilt the washer and check that the red shipping restraint has come away with the cardboard bottom Keep the shippi
18. Fisher amp Paykel appliances Service Manual SMART DRIVE ELECTRONIC WASHING MACHINE MODEL GWLO03US 120 Volt 60 Hz Fisher amp Paykel Appliances Inc 27 Hubble Irvine California CA92618 USA Ph 949 790 8900 Fax 949 790 8911 426348 CONTENTS 1 0 SPECIFICATIONS FINISH Standpipe Min Height a 33M 47 z 850mm 1200mm 5 5 Cabinet Prepaint Polyester Lid Polypropylene Console Polypropylene Basket stainless steel grade 430T Tub Polypropylene Agitator Polypropylene Cover Polypropylene Touch Panel Polypropylene E 36 800 930mm 3515 Electricity supply 120V 60Hz DIMENSIONS Height Floor to Lid Lid closed 35 1 2 364 900mm 930mm Lid open Add 18 460mm Height Floor to Console 39 15 40 Vz 1000mm 1030mm Width 25 650mm Depth 25 650mm Inlet Hose Length 43 1090mm Weight Packed 126 Ibs 57 3 kg Unpacked 112 Ibs 55 3 kg Capacity Full Load Dry weight 15 4 Ibs 7 kg Water consumption per fill approx figure for high water level High Medium high Medium Medium low__ Low 24 US gals 20 US gals 16 US gals 13 US gals 8 us gals 90 litres 75 litres 60 litres 45 litres 32 litres Water consumption per cycle approx figures for high water level Shower Rinse Spray amp Deep Rinse 1 Deep Rinse 2 Deep Rinses 40 US gals 54 US gals 46 Us gals 63 US gals 1
19. PAUSED 1 The cold faucet has not been turned on 2 The hot and cold faucets have been connected the wrong way around 3 Cold water supply temperature is above requested temp Both Hot and Cold water LED s are flashing 1 The hot and cold faucets have not been turned on 2 The hoses are not connected 3 The household water supply is turned off 4 Check drain hose is installed correctly and it is not syphoning High water level LED is flashing 1 The washer is overloaded and can not agitate Remove some clothes from the washer until the remaining clothes can move freely Your selected wash cycle wash option and wash progress LED s are flashing 1 The power supply has been cut or has fluctuated The LED s will flash for 10 seconds after the power is restored and then the washer will continue with the wash cycle First rinse or final spin LED is flashing and current speed LED is displayed The wash load is out of balance The washer has tired Out of Balance retrieval routine if selected but the load is still out of balance Manually redistribute the load 30 8 0 DEMONSTRATION MODE This feature is designed for in store demonstration purposes The washer can draw attention to itself with flashing LED s In this mode rotation of the basket can not occur TO SELECT DEMONSTRATION MODE 1 Press and hold down the ADVANCE button then press the POWER button OLED off
20. TY OPTION H WATER 19 3 Press the ADVANCE button twice The final Rinse LED will be on This is 10992 LED as shown on Table 2 OLED eff LED on DELAY WASH PROGRESS 3K LED tiashing o 9 515 Long Short Rinse Spin Wash Wash OAug ofer WASH CYCLES so Med Slow ONS Olow Hed 00000000 FAVORITE PERM WOOL DELICATE REGULAR WASH DELAY PRESS Washable OPTIONS START WASH WATER SPIN TEMP LEVEL SPEED 4 Press the POWER button to return to normal operation LED off DELAY WASH PROGRESS LED on oO e o LED flashin 9 Gihrs Long Short Rinse Spin Wash Wazh CoAuto Fast Time CO saver Otol OHigh o s OWarn Med ate OLow Hold SPELL FAVORITE PERM WOOL DELICATE REGULAR HEAVY DELAY PRESS Washable DUTY OPTIONS WASH WATER SPIN TEMP LEVEL WASH CYCLES 20 6 2 RINSE OPTIONS The washer may be used in a large number of different installations To cater for these variations the Rinse type can be changed First Rinse Description Comments RINSE Spray Rinse Clothes have water sprayed Factory Setting Gives the OPTION 1 over them as they are spinning best performance for suds removal and water usage In areas where the water supply contains solid contaminates ie bores the spra
21. and disengages the driven spline from the drive spline This agitator is now decoupled from the basket and can move freely in both directions When the water is draining from the washer the basket settles back down onto the drive spline and re engages the driven spline The agitator and basket are now coupled together and turn as one unit BALEARES ees bape ee d 5 5 FLOATING BASKET 14 Detection of Basket Float Off Point During fill the basket rotates to ensure that the clothes are evenly saturated with water Whilst the tub is filling the agitator will occasional stop and commence a number of special agitate actions During these actions the washer determines if the basket has floated If it has the microprocessor can now determine the correct water level and will continue filling to that level If the basket has not floated off the washer will continue filling and check again later Note The water level at which the basket floats off is not necessarily the same as the final water level Detection of Basket Re Engagement After the washer has pumped out the water the basket will sink down and re engage onto the drive spline To ensure the basket has re engaged correctly the washer will carry out a basket re engage test This test consists of a series of short agitate strokes before the spin cycle starts A sound may be heard as the
22. ature during the washer s fill cycle To achieve this the cold valve is a special type of valve called a proportional water valve Unlike conventional water valves which are either fully on or fully off the proportional water valve can be controlled so that it can turn on at any water flow rate between fully on and fully off The hot water is controlled by using a conventional type of water valve It is important that the correct water valve is fitted should they ever need replacement The valves can be identified by the following features Proportional Valve Standard Valve Filter colour White Filter colour Red Shape of water valve plunger Has no stand offs Has four stand offs visible from outlet nozzle Difference between Proportional and Standard Valve 13 5 2 MECHANICAL SYSTEM 5 2 1 DIRECT DRIVE In this washer the motor shaft is connected directly to the agitator The DIRECT DRIVE motor has eliminated the need for pulleys belts gearboxes and other electro mechanical items used in other designs The single shaft design also reduces the number of seals 5 2 2 FLOATING BASKET During spin the agitator and basket have to be coupled together and turn as a single unit whilst in agitate the agitator and basket have to be free to rotate independently The washer basket is free to move in a vertical direction At the base of the basket is a flotation chamber As the water level increases the basket floats
23. clear pressure tube of any water and reconnect tube 2 Replace the Motor Control Module 12 00001 100 FLOOD PROTECTION ERROR The Motor Control Module has found the water level to be above the flood level and tried to pump the excess water out under extremely high flow rate conditions the washer may overfill during the top up routine in agitate After pumping for 30 seconds it has been unable to lower the water level below the flood level Action 1 If the water valves are on continuously check that the water valves turn off mechanically remove power from washer 2 If water valves are being driven on electrically replace Motor Control Module 3 Check pump for blockage and hose for correct height and kinking 36 00100 100 WATER LEAK FAULT The Motor Control Module has needed to top up the water level more than 4 times during agitate This is excessive as normally only one or two top ups are required to replace the air that has escaped from a full load during agitate Action 1 Check the height of the drain hose standpipe is min 33 2 850mm 2 Check hose guide is fitted and check hose does not protrude more than 1 25mm beyond guide 3 Check pressure tube connection on tub and Motor Control Module 4 Check that the drive shaft seal and the pump housing seal have not developed a leak by looking through the front inspection cover 5 Replace Motor Control Module 37 00100 101 PUMP BLOCKED ERROR Whi
24. crewdriver into the slot and turn anti clockwise 1 8 of a turn Pull panel outwards and remove b Advance to SPIN and attempt to flick start the fan on the pump motor If the pump will not start refer Section 13 2 If the pump starts allow the washer pump to pump out until empty Unplug the washer from the power supply and remove the pump To remove the pump Disconnect the pump connections Turn it towards the front of washer until the pump retaining clip prevents further turning then release the pump retaining clip by pulling it away from the pump Continue to turn the pump will disengage Approximately gal 1 litre of water remains in the pump sump after pump out and will spill out when the pump is removed Check the pump cavity is clear of any debris c Refit the pump making sure that the bayonet fixture is located correctly Twist the pump away from the front of the washer until the pump retaining clip clicks into place Reconnect connectors 71 d If unable to flick start remove the lid remove the agitator and empty the water from the basket Remove the two inlet hoses and the cord set from the cover Remove the rubber buffers and two front covers screws tilt the cover back Do not exert too much pressure on the cover locating tags These can be eased out of the cabinet if necessary Rest the cover against the wall NOTE Care must be taken not to damage the out of balance lever Remove the bias spring neck r
25. croprocessor located in the Motor Controller Module The Motor consists of a STATOR stationary part and ROTOR rotating part 5 1 2 ROTOR POSITION SENSOR MODULE Fitted to the Stator is the Rotor Position Sensor Module This detects the position of the rotor and feeds a signal back to the Motor Controller Module To check the Rotor Position Sensor use a RPS tester part number 502105 ROTOR POSITION SENSOR RED BLUE YELLOW 172 11 5 1 3 MOTOR CONTROLLER MODULE The Motor Controller Module contains the circuits needed to control the water valves pump and the main motor It contains a microprocessor that controls these functions as well as accepting signals from the Rotor Position Sensor and Display Module The Motor Controller Module and Display Module are continuously communicating with each other passing information back and forth on the required wash actions and diagnostic data 5 1 4 DISPLAY MODULE The Display Module contains a second microprocessor The Display Module takes the inputs from the front panel i e user settings and sends a command to the Motor Controller Module It also controls the output to the LED s and beeper 5 1 5 PRESSURE SENSOR The Pressure sensor is located inside the Motor Controller Module Unlike normal pressure switches it does not contain contacts but an electronic circuit that continuously measures the water level The pressure sensor cannot be removed from the Motor Controller for se
26. e Motor Controller Module has found a memory error Action Replace Motor Control Module 6 00000 110 MOTOR CONTROL MODULE FAULT The Motor Control Module has received an incorrect signal from the pressure sensor Action Replace Motor Control Module 7 00000 111 DISPLAY MODULE FAULT The Display Module has found a memory fault Action Replace Display Module 9 00001 001 LOCATION SWITCH ERROR The Display location switch setting does not match that stored in the memory Action Ifthe Display Module has just been inserted into a console housing then check that the two plungers accurately locate onto the console housing If this fault has appeared during normal operation of the washer replace Display Module 2 Ifthe Motor Control Module has been changed the memory will have to be reset This can be done by entering and exiting the Option Adjustment mode Push and hold START PAUSE then push POWER button 36 10 00001 010 TEMPERATURE SENSOR ERROR The temperature sensor may be open circuit or the ambient temperature is below 18 F 10 C Action Change the Motor Control Module 11 00001 011 PRESSURE SENSOR FAULT While measuring the water level the Motor Control has detected a negative pressure This may have been caused by reconnecting the pressure tube to the pressure sensor while the tub has been partly filled with water Action 1 Check tub is fully pumped out Remove pressure tube from pressure sensor
27. e or decrease the amount of water selected FAVORITE LED on less water PERM PRESS LED on normal level Factory Setting WOOL LED on more water DELICATE LED on more water REGULAR LED on more water AUTO WATER LEVEL Less Wafer More Water A 3 Press POWER to return to normal mode 24 7 0 OPERATION USE amp CARE 7 1 WASH CYCLES The washer has a number of wash cycles and features The following is an explanation of each cycle and feature 7 1 1 WASH CYCLE TIMES Wash Regular Heavy Delicate Permanent Wool Progress Duty Press Fill Varies Varies Varies Varies Varies Agitate 12 mins 15 mins 6 mins 9 mins 6 mins Drain Varies Varies Varies Varies Varies Spray 3 5 mins 3 5 mins 1 min 1 min 3 5 mins Rinse 1 Spray Rinse Spray Rinse Deep Rinse Deep Rinse Spray Rinse Fill Varies Varies Varies Varies Varies Final Rinse 2 mins 2 mins 1 min 1 min 2 mins Agitate Drain Varies Varies Varies Varies Varies Spin 6 mins 6 mins 4 mins 2 mins 6 mins Wash Cycles Normal Wash Wash Regular Heavy Delicate Permanent Wool Progress Duty Press Fill Varies Varies Varies Varies Varies Agitate 6 mins 6 mins 3 mins 6 mins 3 mins Drain Varies Varies Varies Varies Varies Spray 215 415 215 415 min min 2 4 mins mins mins Rinse 1 Spray Rinse Spray Rinse Deep Rinse Deep Rinse Spray Rinse Fill Va
28. ection then replace the Motor Control Module 160 10100 000 BASKET ENGAGED The basket has re engaged during agitate Action 1 Check that the rotating basket assembly is not jammed to the agitator with any foreign object that may be caught under the agitator skirt 2 Check that the clutch teeth are not locked together with dirt lint etc 3 Make sure the basket is not over loaded with too many clothes for any particular water level 4 If none of the above appear to be at fault then check the air bell at the bottom of the basket for leaks 5 Ifthe washer is empty of water at fault it is possible that the pump circuit is faulty and has caused a pump out during wash This would cause the basket to re engage during agitate and the Motor Control Module to display this fault Replace Motor Control Module 42 10 3 MOTOR CONTROLLER VOLTAGE CHECK qenusjod punols y syoayo asayy ino uou 03348 24 Jent 9403 oy uaogs sjurod ayy oq ULI DNIJIAB3S 41H Juv Glyd Viv 34088 SILGA DNINHVA pasce 1 V NATUR elie ALHA Od dADd NV SHEW 838 D3NNOD BILUN 39V1 IOA WATIOWLNOO UOLOW JALAGA LUVAS 10
29. emove the 1 1 4 AF shaft retaining nut 24 Lay the tub on its side before removal of the shaft This ensures that the shaft does not fall directly onto the floor 61 25 The shaft be removed in one direction only towards the inside of the tub Remove the shaft from the tub Should this shaft be difficult to remove use pullers and mandrel Refit the stator motor clamp plate onto the tub and secure with the stator mounting bolts Use the stator clamp plate to hold the legs of the pullers in place WARNING Make sure the stator clamp plate is still flat before reusing If in doubt replace 26 Remove the outer bearing using the bearing removal tool Refer diagram Section 12 Warning Do not remove the bearings with a hammer and drift as serious damage to the bearing housing or tub could result Use the bearing removal tool as illustrated below 27 Remove the seal and inner bearing together using the bearing removal tool Insert the threaded rod and extractor washer up from the bottom of the tub Then place the collar and large locating spigot on the threaded rod and extract the seal and bearing together 62 12 3 MECHANICAL REASSEMBLY PROCEDURE 1 The bearing must be inserted separately with the inner bearing fitted first and pulled down with the bearing tool onto the shoulder in the bearing housing IMPORTANT There must be no gap between the bearing outer race and the shoulder of the aluminium extrus
30. entified If the green wash progress LED s are flashing when the washer is first turned on the RE START feature is off NOTE This feature is designed as a service aid only and should be left ON in the customer s home To return to normal operation and to reset the RE START feature to the factory setting switch the washer off at the wall or disconnect from the electric supply 33 9 6 RE CYCLE FEATURE WATER LEVEL UP button turns the RE CYCLE feature on off MEDIUM WATER LEVEL LED ON RECYCLE ON MEDIUM WATER LEVEL LED OFF RE CYCLE OFF Factory setting At the end of servicing the washer may require an extended test where the washer can be left to complete a number of wash cycles By turning on the RE CYCLE feature the washer will continuously repeat the favourite wash cycle When the RE CYCLE feature is turned ON the orange red wash progress LED s flash when the washer is first turned on NOTE This feature is designed as a service aid only and should be OFF in the customer s home To return to normal operation and to return the re cycle feature to the factory setting switch the washer off at the wall or disconnect from the electric supply 9 7 DATA DISPLAYS It is possible to obtain information about the last fault that occurred in the washer This information is stored in the memory and can be recalled in the DIAGNOSTIC MODE using DATA DISPLAYS TO SELECT DATA DISPLAYS 1 Select the DIAGNOSTIC MODE by pressing and
31. et Then refit the fabric softener dispenser 28 Refit the neck ring with the bias spring holder in the hand front corner 29 Refit the bias spring An anti static wrist strap must be used when handling the electronic Modules and the Rotor Position Sensor Clip the strap to suitable ground connection 30 Engage the rear cover tabs into the cabinet then hold the cover up Thread the wiring and pressure tube through the opening in the corner of the cover CHECK THAT PRESSURE TUBE IS NOT KINKED BEFORE REFITTING THE COVER 69 31 Reconnect the wiring connections onto the appropriate components Motor Pump plug Rotor Position Sensor plug B pump ground and cord set ground C Reconnect the power cord clamp and secure with 2 screws Note ENSURE THAT THE WIRING INSTALLATION IS CORRECT Refer to diagrams below 32 Refit the pressure tube and clip onto the pressure sensor 33 Refit the console ensuring that the gasket is in place 34 Secure the console using two screws 35 Secure the cover into position by fitting the two front screws then fit the buffers 36 Refit the lid 37 Carry out basic diagnostic tests then fill the washer to the high water level and check for any leaks Inspect through the front hatch 70 13 0 SELECTED ARES OF SERVICE 13 1 PUMP BLOCKAGE Always refer to the electronic diagnostics on the control panel for any fault symptom a Remove the front inspection panel by inserting a s
32. fault differs from fault 40 in that a valid basket status could not be determined 39 1 Check that there no clothes or other foreign objects preventing the clutch from re engaging 2 Next check that the pressure tube has not come off and that it is not kinked 3 Replace Motor Control Module 48 00110 000 HOT AND COLD VALVE FAULTY The Motor Control Module diagnostic circuit has deducted that both the hot and cold valve are faulty Action 1 Check valve harnesses are correctly fastened to valves 2 Check valve coils are not faulty open circuit 3 Replace the Motor Control Module 49 00110 001 COLD VALVE FAULTY The Motor Control Module diagnostic circuit has deducted that the cold valve is faulty See fault 48 for service procedure 50 00110 010 HOT VALVE FAULTY The Motor Control Module diagnostic circuit has deducted that the hot valve is faulty See fault 48 for service procedure 81 95 0101X XXX 104 01101000 106 01101 010 DISPLAY TO MOTOR CONTROL MODULE COMMUNICATIONS ERRORS The Display Module detects an error in the communications between the Display Module and the Motor Control Module Action 1 Replace Display Module 2 Replace Motor Control Module If the new Motor Control Module corrects the fault refit the original Display Module 105 01101 001 DISPLAY TO MOTOR CONTROL MODULE COMMUNICATIONS TIME OUT ERROR The Display Module has lost communication with the Mot
33. he pump harness into the securing clips 65 10 Fit the wires to the stator before locating the stator into position Check that the wiring is correct see markings on the stator 11 Grease the stator side of the clamp plates and around the inside section of the stator that fits over the bearing with any multi purpose grease Fit the clamp plate and spacer assembly to the back of the stator Locate the stator into position Place the motor shield onto the stator ensure the 4 buffers tubes are in position on the motor shield Locate the stator and motor shield onto the tub Check that the bearing drain tube is located in the drain hole in the tub and is clipped into place on the motor shield It will only fit in one position 66 12 Refit the clamp plate onto the stator and tighten the four 3 8 bolts to torque of 44 in Ib 5 Nm Note The stator should have some slight radial movement on the resilient mounts of approximately 1 32 1 16 0 5 Imm when correctly tightened as shown by the arrows on the diagram below and should have minimal axial play rocking movement of 1 32 0 5mm maximum 13 Fit the wiring harness into the securing clips 14 Fit the rotor onto the shaft and locate it on the spline Using a 3 8 16mm socket tighten the plastic nut to a torque of 140 in Ib 16 Nm Hold the rotor stationary until it is secured Note Care should be taken not to catch fingers between the rot
34. he washer is now displaying the SWITCH TEST MODE OLED att DELAY LED on ooo 5 o o o o e rahing 9 61hr Leng Lid Short finpe Spin Waah Sw Sw Wah Time Cmm Hol WASH CYCLES O Soak p Pump REGULAR a WATER SPIN TEMP LEVEL SPEED 9 2 SWITCH TEST Allows the checking of the lid switch Out of Balance switch and Location switch The water valves and pump can also be switched on during this mode 9 2 1 LID SWITCH With the lid closed the 12 minute wash LED should be off If the lid is open the 12 minute wash LED will be on 9 2 2 OUT OF BALANCE SWITCH Activating the Out of Balance lever located under the cover will cause the 6 minute Wash LED to turn on The Out of Balance lever can be activated by moving the basket assembly towards the right hand rear corner of the cabinet It will take up to second for the LED to respond after the Out of Balance lever has been activated 32 9 2 3 LOCATION SWITCH The Location switch is inside the Display Module It is activated automatically by a plastic pillar moulded into the console a When the Display Module is correctly fitted to the console the switch is activated and the SPIN LED will be ON when the SWITCH TEST MODE is selected b If the Display Module is not correctly fitted in the console the switch is not activated and the 3 minute wash LED is illuminated c When the Display Module is moved for service the Location
35. holding down the WASH TEMPERA TURE DOWN button and then pressing the POWER button 2 The HIGH WATER LEVEL LED will be on This indicates that you are in DATA DISPLAY MODE The SPIN SPEED buttons and LED s are used to select the type of data to be displayed The WASH PROGRESS LED s are used to display the data High water level LED ON DATA DISPLAY MODE High water level LED OFF SWITCH TEST MODE 3 Press the SPIN SPEED UP buttons until the SPIN SPEED SLOW LED and HOLD LED are on The pattern of the WASH PROGRESS LED s represent a unique fault code These codes are explained in more detail in Section 10 2 If the washer develops a fault the washers Diagnostic system will display these fault codes automatically 34 10 0 FAULT MODE 10 1 BINARY CODE The Fault Codes are displayed using a BINARY NUMBERING SYSTEM By using this system each unique fault code can be given a number Each fault code is listed under this number in the FAULT CODE DESCRIPTIONS Section a D o o 5 177A lang iet a if Detailed fault use Binary Coun Each LED represents a certain number see above If the LED is ON the number it represents can be added together with the number from other LED s that are also ON EXAMPLES USING THE DATA DISPLAYS 1 Press the SPIN SPEED UP button until the HOLD and SLOW SPIN LED s turn on The WASH PROGRESS LED s are displaying the FAULT CODE at last fault
36. ing and basket Empty any remaining water and then remove the pump hood and pump cap Check and clear blockage To reassemble 1 Ensure that the pump seal is undamaged and in position pump Replace the pump cap and pump hood Do not over tighten the screw 20 in Ib 2 5 Nm maximum ii Lift the basket into place slide into position and rotate it to ensure that the clutch and spline are engaged Push the basket fully down iii Refit the agitator secure with the agitator retaining nut and hand tighten Check the basket clutch engagement disengagement by lifting and rotating the basket Refit the fabric softener dispenser iv Refit the neck ring and bias spring Lower the cover refit the front screws and buffers Ensure that the cover tabs are fully engaged in the cabinet Refit the lid and reconnect the hoses 13 2 COMPLETE PUMP FAILURE BURNT OUT Empty the water as stated above Use steps as for pump blockage Refer Section 15 1 for pump removal Use a small container to remove as much water as possible from the bottom of the sump before removing the pump 72 13 3 MOTOR To remove the motor a Disconnect from the electrical power and water supplies b Feed the drain hose back through the top hole in the drain hose fixture c Lay the washer on its back on protective material Ensure that the washer is slightly raised at the top to prevent residual water in the tub from spilling out d Rem
37. ion Remove the insertion tool at this point and check that the inner bearing is fully home Fit the bearing spacer and press in the outer bearing using the bearing tool Check the spacer has no end float but has slight sideways movement to allow for shaft insertion Note The outer bearing will be protruding out of the housing by approximately 1 8 3mm Refer diagram 2 Ease the shaft through the bearings from inside the tub Take care the shaft is fitted with the threaded retaining nut section facing downward in the direction of the base 3 Fit the shaft retention nut Use the spline tool and spanner to tighten the shaft retention nut 4 Invert the tub Take care not to damage the shaft or flooring Fit the assembly thimble sleeve onto the shaft before fitting the seal Lubricate the seal outside diameter with liquid detergent and then slide into position by pressing down on both sides of the seal Note The seal should be flush with the lip on the base of the tub 63 5 Refit Drain Hose Outlet to the tub Note Ensure the lugs on the elbow are located underneath the pump bracket Clamp into position 6 Fit the pump motor mounting bracket and clip if removed 7 Secure the wiring drain duct assembly onto the tub using two screws 64 8 Turn the pump motor clockwise when refitting it onto the bayonet fixture Check that the pump retaining clip has clicked into place 9 Connect the wiring to the pump Clip t
38. le draining the water level reading from the pressure sensor has not changed for over 30 seconds 37 1 Check that the drain hose has not been kinked squashed blocked in way 2 Check length of drain hose A 39 1000mm extension hose of the same diameter fitted to the existing drain hose is the maximum allowable length 3 If tub empty of water remove pump from tub via the inspection hatch and check that it is not blocked 4 If tub contains water attempt to rotate the pump by turning the pump fan This may clear a blocked pump If this does not clear the blockage then service pump from the top of the washer by removing the cover and basket 5 Check for open circuit windings in the pump Note Pumps are fitted with a thermal cut out which will reset on cooling 6 Check Pump Harness is connected correctly to pump 7 Check continuity of pump harness 8 Activate Pump by operating the washer in spin mode Check Pump is rotating by viewing through the inspection hatch If not operating and Primary and Secondary checks have been performed then replace Motor Control Module 38 00100 110 PRESSURE SENSOR FAULT The Motor Control Module has recorded a water level of empty while it is agitating The water level must have been greater than empty for the washer to enter the agitate mode initially Action 1 Check that the pressure tube is connected or has not been cut or damaged 2 Replace the Motor Contr
39. lose the lid and push the START PAUSE button The washer should turn of when the lid is opened no more than 2 50mm and restart at least 1 2 12mm before the lid is closed 5 2 6 LINT REMOVAL SYSTEM As a result of the agitator action lint and wash water are sucked into the agitator stem and down to the base of the agitator where they are directed into the cavity between the basket and tub The extruded holes in the basket are shaped to allow the wash water to flow back into the tub but prevent the lint from following The lint then floats to the surface of the water between the basket and tub and remains there until it is flushed out the drain at the end of the wash cycle 16 6 0 OPTION ADJUSTMENT MODE The owner can customise the washer to there own preference This is done in the OPTION ADJUSTMENT MODE The features that can be adjusted are a Wash Water Temperature b Rinse Options c End of Cycle Warning Beeps d Volume of water used in the Water Saver Option e Auto Water Level Adjustment To Select the OPTION ADJUSTMENT MODE 1 Press and hold down the START PAUSE button then press the POWER button Two quick beeps will sound and the LED s on the front panel will change The controls and LED s on the front panel will now serve different functions from normal LED off WASH PROGAESS v LED o ooo o o AME 9 iha Long Short Fines Spin T Wash Wash Gane
40. mber of beeps or eliminate them altogether METHOD OF ADJUSTING THE NUMBER OF END OF CYCLE WARNING BEEPS 1 Select the OPTION ADJUSTMENT MODE by pressing and holding down the START PAUSE button then pressing the POWER button 2 Use the WASH OPTIONS button and LED s to select the required option Pressing the WASH OPTIONS button will cause the LED s to change Time saver LED ON 15 beeps Soak LED ON 5 beeps Factory Setting Water Saver LED ON 0 beeps OLED off DELAY WASH PROGRESS LED en ooo e MELED flashing 5 Lang Short Ainge Spin Wash Wash ADVANCE ClBaepa High ited WASH CYCLES 5 Ohm Med Beep Cold 4 000090 OO FAVORITE PERM WOOL DELICATE REGULAR MT PRESS Waszhable 3 To return the washer to Normal operation press the POWER button WASH CYCLES hc pnl 0 00000 FAVORITE PERM WOOL DELICATE REGULAR po WASH DELAY PRESS Wasngbie OPTIONS WASH WATER SPIN TEMP LEVEL 22 6 4 VOLUME OF WATER USED IN THE WATER SAVER OPTION You can increase or decrease the volume of water used during the Water Saver option 1 Select the OPTION ADJUSTMENT MODE by pressing and holding down the START PAUSE button then pressing the POWER button 2 Use the WATER LEVEL buttons to select the water volume HIGH LED ON more water MED LED ON normal Factory Setting LOW LED ON less water
41. ng pack and shipping restraint in case they are required for future transit 3 0 INSTALLATION 1 Uncoil the cord set 2 Remove the ribbed drain hose from the fixture on the left hand side of the rear panel by carefully pulling the exposed part of the hose downwards and outwards 3 Connect the drain hose to the laundry tub or standpipe The hose guide included in the accessory kit is to guide the hose over the laundry tub or standpipe The hose must not extend beyond the hose guide more than 1 25mm If necessary the drain hose can be trimmed to length 4 Place the sealing washers from the accessory kit into the elbow ends of the plastic inlet hoses and connect to the washer inlet valves The inlet valves are marked on the rear of the washer H hot cold NOTE The elbow end of the hose has non standard thread and must be connected to the washer water inlet valves only REMOVE CARDBOARD SHIPPING PACK TRANSIT RESTRAINT PULL HOSE THROUGH FLEX HOSE GUIDE APART 5 Place the screened sealing washers from the accessory kit into the straight end of the inlet hoses and connect to the faucets Turn on the water and check the hose connections for leaks 6 Move the washer into its final position We suggest a minimum clearance of 34 20mm either side of the washer for ease of installation Make sure there are no kinks in the hoses 7 Itis IMPORTANT to level the washer The rubber insert
42. o a torque of 140in Ib Hold the rotor stationary until it is secured Note Care should be taken not to catch fingers between the rotor and the stator m Hlatten the base panel tabs Refit the base panel n Reconnect the washer check the agitation and spin cycles 75
43. of the cover Release the retaining clips at rear of cabinet using a flat bladed screwdriver Lift the cover clear feeding wiring through the opening in the corner of the cover Note The cover cannot be hinged back without first releasing the rear clips from the cabinet and lifting at the same time 7 Unclip the bias spring from the front left suspension rod Unclip the neck ring from the top of the tub 8 Remove the fabric softener dispenser unscrew the agitator retaining nut and remove the agitator 53 The basket may now be lifted clear If the basket is not easy to lift clear then remove the three driven spline retaining screws and remove the driven spline Then pull the drive spline off the shaft and lift out the basket 54 10 Feed the drain hose inside the cabinet Clip the drain hose fixture over the tub with the attached hook 11 Remove the remaining three suspension rod assemblies 55 12 The tub can be lifted clear of the cabinet Drain the water from the tub then invert the tub enabling servicing of the motor and pump Alternatively lay the cabinet on its back on protective material and slide the tub assembly out but note that approximately gal 1 litre of water must be removed from the pump sump before laying the cabinet on its back 56 13 Unscrew the rotor by using 5 8 16mm socket Lift the rotor clear and place in a plastic bag WARNING Before removing the rotor have a
44. ol Module if the pressure tube shows no sign of being faulty 39 00100 111 PRESSURE TUBE FAULT The probable cause of this fault is that the pressure tube has become blocked or kinked or has fallen off completely Alternatively the pressure sensor may be faulty Action 1 Check that the pressure tube is intact and not blocked with water dirt or kinked 2 Replace Motor Control Module 40 00101 000 BASKET DIS ENGAGE FAULT While carrying out a basket check the Motor Control Module has found that the basket is not engaged even though the pressure sensor indicates that the tub is empty The Motor Control Module continues to check for 2 minutes after which time it displays this fault Action 1 Check that there are no clothes or other foreign objects preventing the clutch from re engaging 2 Ifthe washer is empty of water carry out a clutch disassembly procedure and check the spline drive 38 3 Next check that the pressure tube has not come off and that it is not kinked 4 Replace Motor Control Module 41 00101 001 TEMPERATURE SENSOR FAULT The temperature sensor is measuring temperatures above 2309F 110 C Action 1 Replace the Motor Controller Module 43 00101011 OUT OF BALANCE SWITCH FAULT The Motor Control Module has found that the signal returning from the out of balance switch indicates that the switch is permanently on or the harness is disconnected Action 1 Check that the out of balance switch is
45. or Control Module Action 1 Replace Display Module 2 Replace Motor Control Module If the new motor control Module corrects the fault refit the original display Module 40 107 01101 011 MOTOR CONTROL MODULE RESET ERROR The Display Module has detected that the Motor Control Module has reset when it should not have This can be due to a Motor Control Module supply disturbance or microprocessor failure Action Replace Motor Control Module 130 10000 010 SINGLE ROTOR POSITION SENSOR ERROR The Motor Controller has found an error in the signal received from the Rotor Position Sensor Action 1 Check for corrosion on the edge connector of the Rotor Position Sensor and the Motor Control Module connector 2 Check the contacts on the rotor positional sensor end of the hall harness to see if any have been damaged Each set of contacts in the socket has two wipers If the distance between these wipers varies between different contacts replace the rotor positional sensor harness 3 Check the Rotor Position Sensor with the R P S tester See Section 11 7 Replace if faulty 4 Replace Motor Control Module 131 10000 011 REPETITIVE ROTOR POSITION SENSOR ERROR This fault is similar to fault number 130 above but differs slightly in that it is a continuous condition See fault 130 for service procedure 132 10000 100 SINGLE CURRENT TRIP The Motor Controller has detected excess current in the motor This fault has occurred
46. or and the stator 15 To refit the pressure chamber plug moisten the O Ring with water and push into position stepped section facing toward the tub Refit the retaining clips 16 Refit the pressure tube and clamp 17 Use the hook on the drain hose fixture to clip it over the rim of the tub 18 Lift the tub and place inside the cabinet 19 Thread the drain outlet hose through the hole in the rear of the cabinet 20 Clip in place the right front and back left suspension assemblies 2 Unclip the drain hose fixture from the lip of the tub and screw into position on the cabinet Ensure the drain hose grommet is correctly fitted 67 22 Clip the right rear suspension assembly onto the tub Locate the wiring and pressure tube into the corner bracket as shown below then clip the corner bracket into place NOTE Check that the wiring does not cross and that the pressure tube is not pinched 23 Clip the harness duct to the suspension rod Check that the wiring clip is fitted to the drain hose fixture 68 24 Refit the front left suspension assembly 25 Refit the drive spline and driven spline to the basket 26 Lift the basket into place slide into position and rotate to ensure that the clutch and spline are located into place Then push the basket fully down 27 Refit the agitator secure with the agitator retaining nut and hand tighten Check the basket clutch engagement disengagement by lifting and rotating the bask
47. ove the base panel by easing the tabs located at each corner with long nosed pliers then pry the panel off using a flat bladed screwdriver e Unscrew the rotor using 5 8 16mm socket and place it in clean plastic bag f Unscrew the 4 bolts securing the stator using 3 8 10mm socket g Remove the stator and unclip the wiring 73 h To refit motor Fit wires to stator before locating stator into position Check wiring is correct 1 Grease the stator side of the clamp plates and the inside section of the stator that fits over the bearing Fit the clamp plate and spacer assembly to the back of the stator Ensure the 4 buffers tubes are in position on the motor shield Locate the stator and motor shield onto the tub Check that the bearing drain tube is located in the drain hole in the tub and is clipped into place on the motor shield It will only fit in one position 74 p Refit the clamp plate onto the stator and tighten the 4 x bolts to a torque of 44 in Ib 5 Nm Note The stator should have some slight radial movement on the resilient mounts of approximately 1 32 1 16 0 5 1mm when correctly tightened as shown by arrows on the diagram below and should have minimal axial play rocking movement of 1 32 0 5mm maximum k Fit the wiring harness into the securing clips D Fit the rotor onto the shaft and located on the spline Using 5 8 16mm socket tighten the plastic nut t
48. plastic bag or suitable clean container to place the rotor in to avoid contamination The rotor has strong magnets and can attract metal objects which can damage the motor when reassembled 14 Unscrew the 4 bolts securing the stator to the tub using a 3 8 10mm socket 15 Lift the stator clear of the shaft turn over Unclip the wiring Note When placing the stator on a work bench ensure the Rotor Position Sensor connections are facing upwards or damage can result Do not place the stator inside the rotor as they will be very difficult to separate again 57 16 The motor shield can now be lifted off the base of the tub 17 To remove the pump release the pump retaining clip Turn the pump anti clockwise lift it clear and disconnect the wiring terminals 58 18 Remove the two screws securing the wiring duct to the tub 19 Remove the drain hose clamp Twist the drain hose in an anti clockwise direction to release Twist Anti Clockwise To Release 59 20 If changing the tub the pump mounting plate be removed at this stage by unscrewing the 4 securing bolts 21 Remove the clamp from the pressure tube and pull the tube off the spigot on the pressure chamber Unclip the pump harness and then remove the drain hose assembly 22 At this stage the pressure chamber can be inspected Remove the clips then withdraw the pressure chamber plug 60 23 Fit the spline tool over the shaft R
49. ply WATER TEMPERATURE SETTINGS Temperature 15min 12min 9 min 6 min 3 min Rinse Final Spin Range Wash Wash Wash Wash Wash LED Rinse LED on LED on LED on LED on LED on LED on on LED on Hot 112 114 116 118 120 122 124 126 Warm Hot 97 99 101 103 105 107 109 111 Warm 87 89 91 93 95 97 99 101 Cold Warm 77 79 81 83 85 87 89 91 Cold 54 56 58 60 62 64 66 Table 2 Water Temperature Settings F Cold water only 18 EXAMPLE OF ADJUSTING WASH TEMPERATURE Adjust Warm Hot temperature to 1099F 43 C 1 To select the OPTION ADJUSTMENT MODE by pressing and holding down the START PAUSE button then press the POWER button WASH PROGAESS o e LEG off 2 5 on Short FLED flashing Wash ADVAN WASH CYCLES Auto Fast Time O Saver Hgt High Q Me Wam Sked Slow o Mater Clow Hold FAVORITE PERM WOOL DELICATE REGULAR HEAVY PRESS DUTY Ma g START WASH WATER SPIN TEMP LEVEL 2 To select WARM HOT temperature Press the WASH TEMPERATURE UP button once OLED off DELAY WASH PROGRESS LED on FLED flashing 6 thre Long Short Rinse Spin Wash Wash ADVANCE O Auto WASH CYCLES Hot High Wam Slow S Yain Hold FAVORITE PERM START Od WODL DELICATE REGULAR HEAVY WASH DELAY PRESS Washable DU
50. ries Varies Varies Varies Varies Final Rinse Agitate 1 min 1 min 1 min 1 min 1 min Drain Varies Varies Varies Varies Varies Spin 3 mins 3 mins 2 mins 1 min 3 mins Wash Cycles Time Saver Option Spray Rinse times are wash load dependent 25 7 1 2 AGITATOR PROFILE COMPARISONS The washer has 15 different agitate actions This type of action used depends on the wash cycle and water level Water level Regular Heavy Delicate Permanent Wool Cycle Cycle Duty Cycle Cycle Cycle High Action 10 Action 15 Action 5 Action 10 Action 5 High Med Action 9 Action 14 Action 4 Action 9 Action 4 Medium Action 8 Action 13 Action 3 Action 8 Action 3 Med Low Action 7 Action 12 Action 2 Action 7 Action 2 Low Action 6 Action 11 Action 1 Action 6 Action 1 Agitate Profiles 7 1 3 CUSTOMIZING THE WASH CYCLES Each wash cycle can be programmed to suit the users preference For instance the user may want to set the Regular cycle to cold wash or set Heavy Duty to include a soak TO CUSTOMIZE THE WASH CYCLE 1 Press the wash cycle button you wish to customise and hold down button The washer will beep and the wash cycle LED will flash 2 Select your wash options using the normal buttons 3 Press the wash cycle button again to store your customised cycle in memory NOTE e Wash cycles can not be set to start at the rinse or spin stage e It is not possible to extend the wash
51. rvicing 5 1 6 INLET CHAMBER The inlet chamber serves two purposes a As areservoir for the cooling water The electronics in the Motor Controller Module are cooled by water The inlet Chamber is connected to an aluminium heatsink which is part of the Motor Controller Module During the fill cycles water flows through one side of the inlet chamber through one side of the heatsink back on the other side through the second chamber of the inlet chamber and then into the tub Note Should the electronics become too hot the cold valve will be turned on to fill the heatsink with cold water Therefore a small quantity of water may be discharged into the basket during the cycle This is normal and not a fault b To mix the incoming hot and cold water This is part of the automatic wash water temperature system For this to work effectively the incoming water has to be mixed before entering the Motor Controller Module The water temperature is measured by a device located within the Motor Controller Module The water valves are then controlled to maintain the correct water temperature into the tub 12 5 1 7 WATER VALVES The washer is fitted with an automatic water temperature fill system The electronics control the water valves so that a constant water temperature is achieved in the tub irrespective of the temperatures and pressures of the household hot and cold water systems This system will also compensate for changes in pressure and temper
52. s and repeat Step 3 Each Temperature range can be adjusted using this method To return the washer to Normal operation press the POWER button NOTES 1 Do not use the household water faucets water heater controls to vary the wash temperature The automatic water temperature control system will compensate for variations in household water temperature and pressure Adjusting the water pressure or the water heater temperature WILL NOT alter the wash temperature If the washer is used in an installation where only a cold water supply is available then the cold temperature range must be selected and the cold water only setting must be chosen in the Option Adjustment mode Refer Table 2 A blanking cap must be fitted to the hot inlet valve If the temperature is set at any other level the washer will expect hot water when filling As it will not detect any hot water it will eventually display the USER FAULT see USER FAULT that there is no hot water We recommend that the hot water temperature setting on the household water heater does not exceed 1509F 65 C for personal safety and washer reliability If the temperature of the cold water supply is warmer than the selected temperature a cold water user warning will sound because the washer will be unable to control the water temperature to the required temperature To correct this re adjust the cold temperature to cold only setting or a temperature that is above the cold water sup
53. s from the accessory kit must be fitted into adjustable feet on the base of the washer Adjust the levelling feet by unscrew screwing so that the stainless steel basket sits in the cover opening slightly forward of the center 8 Make sure the washer is firm on all levelling feet 9 Plugthe cord set into the wall socket HOT WATER TEMPERATURE The hot water should not exceed 1509F 65 C Water at excessively high temperatures will cause damage to the washer The cold water should not exceed 959F 359C DRAINING Draining must comply with the local codes In multi storey apartments or an upper floor the washer should be installed on a drained floor Q WASHER END OF HOSE FAUCET END OF HOSE LEVELLING MACHINE LOOKING DOWN ON WASH BOWL CORRECT ADJUSTMENT slightly forward of centre INCORRECT ADJUSTMENT 4 0 INTRODUCTION The washer design has a number of unique features not found on any other washer These will be explained in the following sections 5 1 ELECTRONICS SYSTEMS The washer electronics consists of 4 main parts a Motor b Rotor Position Sensor c Motor Controller Module d Display Module e Pressure Sensor f Inlet Chamber ABOVE COVER BELOW COVER ROTOR f 1 ES aad rar oS ELECTRONIC BLOCK DIAGRAM 10 5 1 1 MOTOR The motor is 3 phase 42 pole DC brushless motor Rotation of the motor is controlled by a mi
54. sher will start after the appropriate delay time The flashing of the wash progress LED will stop when the DELAY START is selected TO USE DELAY START 1 Select your wash cycle and options 2 Press the DELAY START button until the preferred time delay has been selected the DELAY START LED s LED off DELAY WASH PROGRESS LED on oo gt o 9 amp Thrs Long Short Rinse Spin FLED Wash Wash O nuo Gast Time OSaver OHot OHigh O POWER WASH CYCLES aed Med Cod 09e005 FAVORITE PERM WOOL DELICATE REGULAR HEAVY WASH PRESS Washable OPTIONS WASH WATER SPIN TEMP LEVEL If there is a power cut during the delay period and the time remaining is between 9 6 hrs the delay start will revert back to 9 hours 6 3 hrs the delay start will revert back to 6 hours 3 1 hrs the delay start will revert back to 3 hours Ohr the delay start will revert back to 1 hour NOTE It is not possible to select the DELAY START feature in FAVORITE CYCLE 28 7 7 FABRIC SOFTENER DISPENSER The fabric softener goes into the dispenser on the top of the agitator The dispenser is designed to automatically deliver softener into the final rinse This occurs on the Heavy Duty Regular and Wool Cycles STAGE 1 STAGE 2 1 Fabric softener remains in the dispenser cup during the fill agitate and drain phase of the was et program
55. will discharge from the Inlet Chamber and heatsink This must be dried off before refitting Note When reassembling ensure console area is dry For easy assembly lubricate the sealing grommets with soapy water or liquid detergent 6 Connect the Display Module 7 Refit Console 8 Select the OPTION ADJUSTMENT Mode By doing this the new position of the Location switch is programmed into memory Program the users preferred options wie 48 11 6 INLET CHAMBER amp WATER VALVES 1 Remove Motor Controller Refer 11 5 2 Turn off faucets and remove inlet hoses Take care not to spray water into console area 3 Remove the two screws located between the inlet valves and remove the screw from the top os the inlet chamber 4 Lift the inlet chamber and remove water valves 5 Reassemble in reverse order For ease of assembly lubricate the seals with soapy water 6 When refitting the water valves ensure proportional cold valve is fitted in its correct place as marked on top of the inlet chamber 11 7 ROTOR POSITION SENSOR This device must be treated with care Use ESD precautions at all times Connect an anti static wrist strap to ground Do not remove the printed circuit board from the plastic housing Do not use a multi meter to check the resistance of the sensors This may result in damage To test the rotor position sensor use a R P S tester part number 502105 ALIGN ARROWS ROTOR POSITION SENSOR RS Sy
56. y rinse action can result in these contaminates being deposited on the fabrics In this case it would be better to use Option 2 or 3 RINSE Spin only Clothes are spun only to Does not give as good a OPTION 2 remove excess water amp suds suds removal as Option 1 but uses lass water than Option 3 RINSE Deep Rinse Tub is fill with water and then Gives better suds removal OPTION 3 agitated but increases water usage The second rinse is always a deep rinse This is followed by a spin cycle METHOD OF SELECTING RINSE OPTIONS 1 Select the OPTION ADJUSTMENT MODE by pressing and holding down the START PAUSE button then pressing the POWER button 2 Press the SPIN SPEED buttons to select Rinse options Hold LED ON OPTION 1 Factory Setting Slow LED ON OPTION 2 Medium LED ON OPTION 3 OLED off DELAY WASH PROGRESS LED on o o o e o o o LED fashi 9 6 ihm Long Short Rinse Spin nid Waah Wash ADVANCE Auto Fast Time Osaver OHot OHigh OOpt3 WASH CYCLES m Soak Warn Glow E9e 000 08 FAVORITE FERM WOOL PEHENIE REGULAR HEAYY ELAY PRESS Washable DUTY OPTIONS WASH WaT To return the washer to Normal operation press the POWER button 21 6 3 END OF CYCLE WARNING BEEPS The washer finishes each cycle by sounding a series of warning beeps In some circumstances the user may wish to increase the nu
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