67EA Series - Apex Power Tools
Contents
1. 26 10 3 67EA AH8 Series Right Angle Nutrunner sseeeen 28 10 4 67EA Series Handle Assembly enma 30 10 5 67EA AL6 Double Stage Gearing Assembly mmm 32 10 6 67EA AMG Series and 67EA310ML6 Triple Stage Gearing 34 10 7 6 7EA860AHB8 Single Stage Gearing men nana ana en nnaae 36 10 8 67EA AH8 Series Double Stage Gearing ee nenea 38 10 9 48056032 AL6 Attachment 3 4 Square Drive men 40 10 10 45037012 ML6 Attachment 3 4 Square Drive 42 10 11 45017010 AL6 Attachment 3 4 Square Drive men eee 44 10 12 1 35A56033 AH8 Attachment 1 2 Square Drive Anle Head Assembly 46 10 12 2 35A56033 AH8 Attachment 1 Square Drive Output Gearing Assembly 48 11 Technical data 50 11 1 O7 EA Specifications ema eet repe ra Ree ne tat Beatie ated 50 12 Service 51 12 1 Replacement parts 4 ertt redes e tede p n a MP e iei kei 51 12 2 J TOOL Tepalt S iet tte teh tnnt pulis et ADA ea 51 12 9 Warranty repairs ne Pe en e ERE ER e FO ERE EE 51 13 Disposal 52 Page 5 PL12EN 67EA Cleco 06 04 2013 WARNING CAUTION Um Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram The signal word indicates the severity and probability of the impending danger The pictogram indicates the type of danger WARNING ide2. mn eee 9 Dimensional data enma aaa 10 Accessories 12 Before initial operation 14 Ambient conditions iie 2 cea e e na n tice e cel a ta a aa alla talia 14 eiie 14 m Pro 400GC series global controller eeeee e 14 Tool cable corinectlon ie a a de e oe PR Rr Re da E UO 15 Cable connection to 67EA men nana 15 Cable connection to controller nenea eee 15 Apply power to the tool ener erem nana 15 First operation 16 Puting Into use seo E acea ana ae AREE RR a EAR 16 Troubleshooting 17 Maintenance 18 service schedule estes nc raider de e NL la aL eee aeo Ubi ede adea 18 Calculating a customer specific maintenance plan eee 19 L bricants ga arta aa taia dia eov eee it Da daa aded e edu e e e aedes 19 Page 4 Cleco PL12EN 67EA 06 04 2013 Contents 9 Repair instructions 20 9 1 Transducer identificatiOri 2 aaa cat i a nete a EORR Eee Eu bu ee a 20 9 2 Gear train l bricatiloni s ctc etre eue Er UA ROO e EP ip a ERRRRR 20 9 3 Angle head lubrication iere dr Pt EE RS 20 9 4 Throttle lever alignment rhe nr IR RR HER MERE RAM aaa i 21 9 5 Pinion gear setting right angle attachments sse 21 9 6 Backlash shim assembly sse A a 22 9 7 45019123 Adapter assembly eee emm enn 23 10 Spare parts 10 1 67EA AL6 Series Right Angle Nutrunner see 24 10 2 67EA AM6 Series and 67EA310ML6 Right Angle Nutrunner
3. 67EA1700 67EA2010 5 pace t 52 o 6 UpperGearCage 1 43287153 1 48046129 1 48016112 1 48046129 11 Splinded Pinion Gear 1 43288115 1 11801184 1 11801184 48038129 15T 48138105 48018113 167 48018113 167 48018194 18T 48018113 167 542883 65 T Teeth Page 39 PL12EN 67EA 06 04 2013 Cleco Spare Parts 10 9 48056032 AL6 Attachment 3 4 Square Drive Models 67EA235AL6 2 67EA255AL6 OH z 4004 Br Loctite 100 135 ft Ibs 135 183 Nm Torque 25 30 ft Ibs 34 41 Nm N NOTE Always replace the Bevel Gear and Pinion Gear at the same time since they should wear equally Torque Lubricate with Grease L 544076 2 oz 569 80 100 ft lbs 22 544077 16 oz 0 45 kg 108 135 Nm Page 40 Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 9 48056032 AL6 Attachment 3 4 Square Drive EN 1 ae0rei0s 1 RR eS 12607137A2 AR AR Shim 002 2 12601137A3 AR AR Shim 003 Shim 005 Shim 002 4 94200021 AR AR Shim 003 94200022 AR AR Shim 005 s 409142 1 Bearing Spacer III e 920000 1 2 Needle Bearng O OOOO e 4906102 1 jAngeHousng ndudesRe S 9 934006 po OSS SSS 10 94 044 1 Pug 94200087 AR AR Shim 002 15 94200088 AR AR Shim 003 Shim 005 as 4
4. Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 4 67EA Series Handle Assembly X Description Fx CC 8 EC SOS 207323 I1 542938 1 Forward Reverse Spring Reverse Spring 842619 1 L sesrs BI BI 3 Aix 6 lt 3 ojo lo o Zo EI O lt E Light Ring Assembly o 8 O O o no Inner Handle Steel Ball 3 16 3 Lock Washer i Start Reverse Switch Switch Spring Clip 2073168 1 Switch Spring oaie j o Sw E ian 2 CR su 2 5 Fai sexa 1 mounting Pate as suaerr 1 Handie Adapter Tool Cable Optional Length meter cable meter cable meter cable meter cable 26 1 meter cable O b ro n o E o o N zE o c Q 3 e I 5 nininini a a a a A o m o wv o 1 o o 5 o w 2 o N o oleloioio o jo B18 S S 2 8 213 aI 2 2 g S S S S zh gt ow I 2 59 5 9 S 2 8 542778 10M O meter cable 542778 15M 5 meter cable 542778 50M O meter cable Inline Swivel Cable Optional Length 26 544056 8M 1 meter cable meter cable meter cable meter cable meter cable O meter cable 5 meter cable CO MD PS 544056 10M 544056 15M Angle Swivel Cable Optional Length meter cable meter cable meter cable 26 1 meter cable meter cable 544055 10M O meter cable 544055 15M 5 meter cable Tool Cable Extension Optional Length meter ca
5. 67EA AH8 Series Double Stage Gearing EN 1 see 1 Mae SSNS 2 4813914 1 Bengong O S S yS 3 43259102 1 Protector Sleeve U O 4 91007 3 6 BalBeaig UUy y 5 eio 1 Spacer y y 5 Table108 1 Upper Gear Cage OO 7 table 10 8 3 6 Upper Planetary Gear 43289151 4 8 Upper Planetary Gear Bushing 67EA1035 48019118 4 8 Upper Planetary Gear Washer 67EA1340 67EA1700 67EA2010 Upper Planetary Gear Needle Roller 67EA1035 92880015 30 60 Upper Planetary Gear Needle Roller 67EA1340 67EA1700 67EA2010 92880015 45 90 Lower Planetary Gear Needle Roller all models 12 Tabei08 1 LowerGearCapy C E s Table 10 8 3 6 LowrPlametnyGea S E 14 48019118 6 12 LowerPlanetanrGearWasher 15 4801910 3 6 LowerPlametryGearPn C C SE 16 48019119 1 Washer gt 19 46057104 1 certos SS S SiE 20 Tabei08 1 Wanduer III 21 92830008 1 Rein III 22 435273408 1 Housing III 25 43320071 1 Decl II Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Table 10 8 Ref Description 67EA1035 4 67EA1340
6. AR AR Shim 002 17 1260113783 AR AR Shim 003 Shim 005 15 46606014 1 RightAngeSwielHead 20 12604332 1 po SSS Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Page 47 PL12EN 67EA 06 04 2013 Cleco Spare Parts 35A56033 AH8 Attachment 1 Square Drive Output Gearing Assembly Models 67EA860AH8 67EA1035AH8 67EA1340AH8 67EA1700AH8 67EA2010AH8 Torque 45 55 ft Ibs 61 74 Nm L Lubricate with Grease 544076 2 oz 56g 544077 16 oz 0 45 kg Page 48 Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 12 2 35A56033 AH8 Attachment Output Gearing Assembly 1 Square Drive NC Description II aos i RR CE A oo 2 46607149 1 weca III 4 46009146 2 Thrustwasher S O 5 46007147 1 SqureDiveShal S SEA 6 92100118 1 2 Ball Bearing 7 46000050 1 Spaet III 8 46606051 1 UbperPlanetan GearCageSpindie 9 46608152 4 8 JUbperPlametayGear 7T OC 10 920000132 4 8 Upper Planetary Gear Neede Bearing 1 46600153 4 8 UbprPlametayGearPn O S E 15 4659154 1 hmustWase 14 46606056 1 toner Planetary Gear Cage Output Spindle 15 460081201 4 8 Lower
7. 2 10 10 ML6 shim 1 10 11 AM6 shim 1 10 12 AH8 shim 3 Shim 30 0 005 Output Spindle Pinion gear setting right angle attachments Assemble shims to attain the pinion gear setting of 0 229 5 82mm as shown below Illustration 10 9 AL6 Attachment shim numbers 2 and 4 Illustration 10 10 ML6 Attachment shim numbers 1 and 4 Illustration 10 11 AM6 Attachment shim numbers 1 and 4 Illustration 10 12 AH8 Attachment shim numbers 3 and 4 Output Spindle Pinion Gear lt Assemble shims as required to attain proper setting Page 21 PL12EN 67EA Cleco 06 04 2013 Repair Instructions 9 6 Backlash shim assembly Dimension 1 Tap the output spindle with a hard rubber mallet Measure the overall head height Pinion Gear Pi oS SSI Head D aa on MN 2222722777 Height Bevel Gear Output Spindle Dimension 2 Secure the angle head assembly in a smooth jawed vise Using a hard rubber mallet tap the top of the angle housing near the output spindle Measure the overall head height Pinion Gear y AAA A T E SS 2727272133223 Bevel Gear Output Spindle Page 22 Cleco PL12EN 67EA 06 04 2013 Repair Instructions 9 6 Backlash shim assembly continued The difference between dimension 1 and dimension 2 should be 0 010 0 012 0 25 0 31mm Dimension 2 Dimension 1 0 010 0 012 0 25 0 31mm Assemble the shims as necessary to pr
8. 2 oz 0 06 kg Rheolube 363AX 1 Nye Lubricants Inc 541445 16 oz 0 45 kg Rheolube 363AX 1 Nye Lubricants Inc Page 19 PL12EN 67EA Cleco esa Repair Instructions 9 Repair instructions 9 1 Transducer identification Transducers are not interchangeable Verify the part number stamped on the transducer with the transducer part number indicated in the parts list to assure the correct transducer is being used 542883 xxx 542884 xxx Part number stamped on this end Part number stamped on this end 9 2 Gear train lubrication Lubricate the gearing components with the grease recommended on the gearing parts list pages DO NOT SUBSTITUTE GREASES Grease Grease Idler Gears e 5 Q g gt Pinion Gears Ring Gears 9 3 Angle head lubrication Lubricate the angle head components with the grease recommended on the angle head parts list pages DO NOT SUBSTITUTE GREASES Pinion Gears Grease Bearings Gms A Page 20 9 4 9 5 Cleco PL12EN 67EA 06 04 2013 Repair Instructions Throttle lever alignment Assemble shims as required to attain the proper orientation of the handle lever with the angle attachment output spindle Illustration 10 9 AL6 Attachment shim number 2 Illustration 10 10 ML6 Attachment shim number 1 Illustration 10 11 AM6 Attachment shim number 1 Illustration 10 12 AH8 Attachment shim number 3 View from handle end of tool Shims Required 10 9 AL6 shim
9. Planetary Gear 177 16 46608122 4 8 LwerPanetayGeaPim O rir 4660119 1 Msiwe III 18 465615 1 GerHosng Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Page 49 PL12EN 67EA Cleco 06 04 2013 Technical Data 11 Technical data 11 1 67EA Specifications Right Angle DC Electric Nutrunner Tool Range Side to E Length Head Height Mee Mumbeei Mee Mintd tengin weg Head Hein enter fub Nm fib Nm pro in mm is ka in mm in mm Size je7EASt0ML6 2290 310 440 60 100 29 1 739 202 92 255 65 106 27 94 j67EA340AM6 247 1 335 516 70 90 ars 603 210 95 310 79 126 35 94 67EA460AMG 339 3 460 70 1 95 66 31 6 803 21 0 95 3 10 79 1 38 35 3 4 Note Contact Apex Tool Group for implementation assistance Page 50 12 12 1 NOTE 12 2 12 3 Cleco PL12EN 67EA 06 04 2013 Service Service Replacement parts Use only original Cleco replacement parts Failure to comply can result in reduced power and increased service requirements The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group Tool repairs Only qualified and trained personnel are to repair this equipment Warranty repairs All warranty repairs are to be performed by an
10. inspection of disassembled 67EA tool Check individual parts for wear or damage and replace if necessary Clean and lubricate angle head gearing and motor bearings Check and recalibrate transducer 67 EA models This maintenance schedule uses values that are valid for most applications For a specific maintenance interval refer to 8 1 1 Calculating a customer specific maintenance plan Page 18 Cleco PL12EN 67EA 06 04 2013 Maintenance 8 1 1 Calculating a customer specific maintenance plan A service interval W 1 2 3 depends on the following factors Factor Value assumed in Description Service Schedule ph V1 100 000 Number of rundowns after a maintenance measure is prescribed by Apex V V2 500 000 Tool Group V3 1 000 000 T1 T2 S VS T2 S and VS are variable factors and can differ depending on the specific application Example for service interval W2 After 500 000 rundowns V a specific rundown time of 1 8 seconds T1 with an actual fastening time of 3 seconds soft joint and 3 completed shifts per day and 750 rundowns per shift _ VxT1 500000x18 _ w 1 2 3 PCS VE w2 X750 199 days You will need to perform the maintenance indicated as W2 after an operating time of 133 days 8 2 Lubricants For proper function and long service life use of the correct grease is essential Grease lubricants recommended for this tool 513156 16 oz 0 45 kg Magnalube G Carleton Stuart Corp 541444
11. throttle in a neutral position to prevent entrapment Page 6 1 2 CAUTION A 1 3 1 4 1 6 1 7 Cleco PL12EN 67EA 06 04 2013 Safety Basic requirements for safe working practices continued Keep the tool clean and dry to provide the best possible grip gt Firmly grasp the handle of the 67EA and apply the socket or bit to the application before starting gt Be prepared for high short term reaction torques Safety working with and around fastening tools Use only power tool sockets and bits available from Apex Tool Group Inspect socket or bit for visible damage and cracks Replace damaged items immediately gt gt gt Disconnect the power supply before installing or replacing the socket or bit gt Do not attach the socket or bit at a slant gt Make sure the socket or bit is fully assembled on the drive and locked in postion Operator training All personnel must be properly trained before operating the 67EA tools The 67EA tools are to be repaired by fully trained personnel only Personal protective equipment When working Wear eye protection to protect against flying metal splinters e Wear hearing protection Danger of injury by being caught by moving equipment Wear a hairnet Wear close fitting clothing Donot wear jewelry Designated use The 67EA is designed exclusively for fastening and releasing threaded fasteners The 67EA is used in conjunction wtih the following controller
12. 8 1 Motor Assembly Spindle Gear 8 359101 t Spacer 9 Tabe 01 1 Gear Case Assembly 10 4813933 1 Spacer Shaft 12 48068103 1 Splined Coupling 13 49097101 1 Mounting Plate 14 4909103 1 Lock Nut 15 Illustration 10 9 1 RightAngle Attachment Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Table 10 1 Ref Description 67EA235_ 67EA255 Spindle Gear 43288170 7T 43288169 5T Gear Case Assembly EE 43526009 435260100 Page 25 PL12EN 67EA Cleco 06 04 2013 Spare Parts 10 2 67EA AMG Series and 67EA310ML6 Right Angle Nutrunner Torque 8 11 in Ibs Torque 3 8 11 in lbs 0 9 1 2 Nm Torque A 18 22 in Ibs 2 0 2 5 Nm Torque 100 105 in Ibs 11 3 11 9 Nm Loctite 242 Loctite Torque 295 300 ft Ibs 400 407 Nm Models 67EA310ML6 67EA340AM6 67EA460AM6 67EA570AM6 67EA730AM6 Torque 45 55 ft Ibs 61 74 Nm 295 300 ft Ibs 400 407 Nm Torque 295 300 ft Ibs 400 407 Nm Torque 16 18 ft Ibs 21 24 Nm Page 26 26 7 PL12EN 67EA Cleco 06 04 2013 Spare Parts 10 2 67EA AM6 Series and 67EA310ML6 Right Angle Nutrunner Ref X EN Description 1 Mustration 104 1 Handie Assembly 2 35177103 1 Sleeve Adapter 3 9338005 2 6 Hex Socket Flat Head Screw 5 40 Spri
13. 8057107 1 jOututSpinde ndudesRef 17 Shim 002 21 48019149 AR AR Shim 003 48019150 AR AR Shim 005 z oms Reang Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Page 41 PL12EN 67EA 06 04 2013 Cleco Spare Parts 10 10 45037012 ML6 Attachment 3 4 Square Drive 6 j i Q i a 1 IN NOTE Always replace the Bevel Gear and Pinion Gear at the same time since they should wear equally Lubricate with Grease Torque 80 100 ft Ibs IL 544076 2 oz 56g 108 135 Nm 544077 16 oz 0 45 kg Page 42 21 Model 67EA310ML6 10 Torque 40 50 ft Ibs 54 68 Nm Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 10 45037012 ML6 Attachment 3 4 Square Drive n E meii 3 Description Shim 002 1 74028124 AR AR Shim 003 Shim 005 3 4509123 t Seer i Shim 002 4 1684HS152A3 AR AR Shim 003 Shim 005 6 45037100 1 2 Pinion Gear 7 45036002 1 AndeHousing SSS 5 88261 1 2 WedeBerng O 9 934004 1 Pug S 14 45037126 1 Output Spindle incudesRef 15 17 O O O O O SS Shim 002 18 94200038 AR AR Shim 003 Shim 005 Shim 002 20 94200044 AR AR Shim 003 S
14. 94 1491 Fax 714 994 9576 Seattle Washington Apex Tool Group Sales amp Service Center 2865 152nd Avenue N E Redmond WA 98052 Tel 425 497 0476 Fax 425 497 0496 Apex Tool Group LLC 1000 Lufkin Road Apex NC 27539 Phone 919 387 0099 Fax 919 387 2614 www apextoolgroup com PL12EN 67EA Printed in USA 06 2013 Copyright Apex Tool Group LLC York Pennsylvania Apex Tool Group Sales amp Service Center 3990 East Market Street York PA 17402 Tel 717 755 2933 Fax 717 757 5063 Brazil Apex Tool Group Sales amp Service Center Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 2383929 Fax 55 15 2383260 Canada Apex Tool Group Sales amp Service Center 7631 Bath Road Mississauga Ont L4T 3T1 Canada Tel 866 691 6212 Tel 905 673 4400 China Cooper China Co Ltd an Apex Tool Group LLC company 955 Sheng Li Road Heqing Pudong Shanghai China 201201 Tel 86 21 28994176 Fax 86 21 51118446 England Apex Tool Group GmbH amp Co OHG C O Spline Gauges Piccadilly Tamworth Staffordshire B78 2ER United Kingdom Tel 44 1827 8741 28 Fax 44 1827 8741 28 France Apex Tool Group S N C 25 rue Maurice Chevalier B P 28 77831 Ozoir La Ferri re Cedex France Tel 33 1 64 43 22 00 Fax 33 1 64 43 17 17 Germany Apex Tool Group GmbH amp Co OHG Industriestra e 1 73463 Westhausen Germany Tel 49 0 73 63 810
15. AH8 67EA1035AH8 67EA1340AH8 67EA1700AH8 67EA2010AH8 Torque 45 55 ft Ibs 61 74 Nm Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 3 67EA AH8 Series Right Angle Nutrunner Ref X EN Description i Wusra onio4 1 Handle Assembly 2 35177103 1 _ Sleeve Adapter 3 9338005 2 6 Hex Socket Flat Head Screw 45 40 Spring 5 542907 1 Wire Sleeve 6 54578 1 Motor Assembly Spindle Gear 8 35019101 1 Spacer 9 Tabei03 1 Gear Case Assembly 10 48139113 1 Spacer Shaft 12 48068103 1 Splined Coupling 13 Illustration 10 12 1 RightAngle Attachment 14 46036202 1 Reaction Bar 15 46038134 1 Lock Nut Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Table 10 3 Ref Description 67EA860 67EA1035 67EA1340 67EA1700 67EA2010 7 Spindle Gear 43288169 5T 43288170 7T 43288170 7T 43288170 7T 43288171 9T Gear Case Assembly 1 35646002 1 35646001 1 35646003 1 35646004 1 35646005 Illustrations 10 7 10 8 Page 29 PL12EN 67EA Cleco Spare Parts 06 04 2013 10 4 67EA Series Handle Assembly Torque 25 30 ft Ibs 1 34 41 Nm Torque 15 18 ft Ibs 20 25 Nm Torque 12 10 14 in Ibs 1 1 1 6 Nm Connector 4 Pin Torque 35 40 ft Ibs 47 54 Nm Loctite 242 243 on Handle Page 30
16. Fax 49 0 73 63 81 222 Hungary Apex Tool Group Hungaria Kft Plat nfa u 2 9027 Gy r Hungary Tel 36 96 66 1383 Fax 36 96 66 1135 India Apex Power Tools India Private Limited Gala No 1 Plot No 5 S No 234 235 amp 245 Indialand Global Industrial Park Taluka Mulsi Phase Hinjawadi Pune 411057 Maharashtra India Mexico Apex Tool Group M xico S de R L de C V Vialidad El Pueblito 103 Parque Industrial Quer taro Quer taro QRO 76220 Mexico Tel 52 442 211 3800 Fax 52 442 103 0443
17. Service Manual PL12EN 67EA 06 04 2013 67EA Series Electronically Controlled Right Angle Nutrunner For additional product information visit our website at http vww apextoolgroup com PL12EN 67EA Cleco 06 04 2013 A General Information For this Instruction Manual This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools This Instruction Manual e provides important notes for the safe and efficient use of these tools describes the function and operation of the 67EA series tools Serves as a reference guide for technical data service intervals and spare parts ordering provides information on optional equipment Identification text 67EA represents all models of the DC electric right angle nutrunner as described in this manual 3 indicates a required action e indicates a list lt gt indicates a reference number from the exploded parts drawings Arial indicates an important feature or instruction written in Arial Bold Identification graphic gt indicates a directional movement I indicates a function or force Copyright protection Apex Tool Group LLC reserves the right to modify supplement or improve this document or the product without prior notice This document may not be reproduced in any way shape or form in full or parts thereof or copied to another natural or machine readable language or to a data carrier whether electron
18. Spare Parts 10 7 67EA860AH8 Single Stage Gearing Models 67EA860AH8 Lubricate with Grease 541444 2 oz 56g 541445 16 oz 0 45 kg Page 36 Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 7 67EA860AH8 Single Stage Gearing oe rer a Description 1 5986 1 Mater Cd 2 483814 1 BeamgHousig O S S S EA 3 43259102 1 Protector Sleeve 5 43527160 1 GeaCagg O 6 48058449 3 6 PantapGea lt SSSSSSSES A 48019118 6 12 Planetary Gear Washer 0 O 8 92880005 45 90 PlaneteyGearNeedeRoler 9 480910 3 6 PamtapGeaPi 0 48019119 1 Washer 2 9283006 1 Reiner 15 4352704 1 Getos S S E 4 4839 2 1 Spcer 15 542883265 1 Transducer S O 16 92830008 1 Rear 1r 4352787 1 Housing LL 18 43320071 1 pea LLL Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Page 37 PL12EN 67EA Cleco 06 04 2013 Spare Parts 10 8 67EA AH8 Series Double Stage Gearing Models 67EA1035AH8 67EA1340AH8 67EA1700AH8 67EA2010AH8 L Lubricate with Grease 541444 2 oz 56g 541445 16 oz 0 45 kg Page 38 Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 8
19. authorized Apex Tool Group service center Contact your local representative for assistance with warranty repair claims Page 51 PL12EN 67EA Cleco 06 04 2013 P Disposal 13 Disposal CAUTION Injuries and environmental damage from improper disposal Components and auxillary materials of the tool pose risks to health and the environment gt Capture auxillary materials oils greases when drained and dispose of them properly gt Separate the packaging components and dispose of them properly gt Comply with all applicable local regulations Observe local disposal guidelines for all components of this tool and its packaging Page 52 Sales amp Service Centers Note All locations may not service all products Please contact the nearest Sales amp Service Center for the appropriate facility to handle your service requirements Detroit Michigan Apex Tool Group Sales amp Service Center 2630 Superior Court Auburn Hills MI 48326 Tel 248 393 5640 Fax 248 391 6295 Houston Texas Apex Tool Group Sales amp Service Center 6550 West Sam Houston Parkway North Suite 200 Houston TX 77041 Tel 713 849 2364 Fax 713 849 2047 Lexington South Carolina Apex Tool Group 670 Industrial Drive Lexington SC 29072 Tel 800 845 5629 Tel 803 951 7544 Fax 803 358 7681 Los Angeles California Apex Tool Group Sales amp Service Center 6881 Stanton Avenue Unit B Buena Park CA 90621 Tel 714 9
20. ble meter cable meter cable 26 1 meter cable 0 meter cable 542779 15M 5 meter cable 542779 50M 0 meter cable Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Page 31 PL12EN 67EA Cleco 06 04 2013 Spare Parts 10 5 67EA AL6 Double Stage Gearing Assembly Models 67EA235AL6 67EA255AL6 Lubricate with Grease 541444 2 oz 56g 541445 16 oz 0 45 kg Page 32 Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 5 67EA AL6 Series Double Stage Gearing Pi 1 59856 CI Mate 2 483814 1 BeangHousig SSS S S 9 43259102 1 PProtetorSleve S O 4 9210071 3 6 BalBenng 5 Tabe105 1 JUpprGearCage 0 6 Tabei05 3 6 UbperPametaGea S 8 92880005 90 180 Plneta GearNeedeRoler 5 F 9 4801910 6 i2 Panean GeaPi lt S E Pio Tablei05 1 rower Gear Cage 1 Table 10 5 3 6 LowePlmetnyGea O S SEA 12 X 48019119 1 Washer O 14 46067104 1 jGearHousing S 15 9283006 1 Rean II 16 542883 135 1 Transducer 17 9283008 1 Rean 18 4352718 1 Howig III 19 4332071 1 Pee Quantity X Recommended Spare Parts quantity
21. e 12 Table 10 6 1 Middle Gear Cage includes Ref 13 00 13 Table106 1 Spacer ooo Da ae os 3 6 Middle Planetary Gear 16 48037107 1 JjGearHouing 0000000000000 rabie 106 1 tower Gear Cage Gurgu Spre Tie Table 106 3 6 Lower Planetary Gear Ta Table 10 6 8 12 Lower Planetary Gear Washer F20 Table 106 3 6 Lower Planetary GearPin E21 5547101 1 ear Rousing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Table 10 6 Ref Description 67EA310 67EA340 67EA460 67EA570 67EAT30 GearCaseAssembly 1 35646002 1 35646001 1 35646003 1 35646004 1 35646005 4 SplinedPinion Gear 1 48036118 16T 1 48038718 16T 1 48038118 16T 1 4805818 Q6 1 6 Spacer 1 48080178 1 48039178 1 48030176 1 48039177 1 48039176 19 LowerPlanetary Gear Washer 6 48039115 6 48019118 6 48039115 6 48030115 6 48039115 T Teeth Page 35 PL12EN 67EA Cleco 06 04 2013
22. er ID housing in the Utilize the correct cable for the tool being used below New Cal Facor External Reading Tool handie tool than previous Matrix style connector housings Page 17 PL12EN 67EA 06 04 2013 8 1 Maintenance Cleco Maintenance Danger of injury from accidental start up or electrical shock Disconnect the tool cable from the tool and controller before performing any maintenance Service schedule Only qualified and trained personnel are permitted to perform maintenance on these tools Regular maintenance reduces operating faults repair costs and downtime In addition to the following service schedule implement a safety related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account Maintenance Designation Interval Visual inspection of all cables and connections Visual inspection of the 67EA tool Check the tool for excessive vibration or unusual noises Visual inspection of all external components of the tool Inspect the tool cable for damage or wear inspect the square drive output spindle for damage or wear Inspect the tool cable connection for a secure fit Check the maximum free speed Visual inspection of disassembled 67EA tool Check individual parts for wear or damage and replace if necessary Clean and lubricate angle head gearing and motor bearings Check and recalibrate transducer 67 EA models Visual
23. gs tab 3 Transducer has been over stressed and needs replacement Check tool with different cable to see if the condition remains Transducer offset and full scale voltages can be seen in the DIAGNOSTICS menu Verify that the tool has been accepted in the gt The tool tranducer is not returning to i t diti Warning message in the arii nd in sacs RUN screen reports Transducer Offset Error or Faulty wiring in tool or cable TOOL SETUP screen Before accepting the tool the message Needs User Acceptance should appear in the tool overview screen Verify that the correct tool is highlighted when going to Tool Settings to accept the tool gt Replace or repair cable gt torque calibration factor using the formula gt Tool has not been accepted in the Tool Not Connected TOOL SETUP screen message appears in the RUN screen Faulty cable is preventing the tool from being seen by the controller Torque calibration factor in Tool Torque reported by the Settings in the TOOL SETUP menu controller doesn t match the needs to be adjusted Reading x Existing Torque Calibration Facor torque reported by an q p y Custom head has been added to the external transducer Tool memory must be programmed to tool and the tool needs updated tool gt A accommodate new attachment memory information Wrong cable Tools used with Global Tool cable will not fit in tool Controller utilize an Air Ib connector which has a small
24. him 005 45037103 14 Retaining Nut Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Page 43 PL12EN 67EA Cleco 06 04 2013 Spare Parts 10 11 45017010 AL6 Attachment 3 4 Square Drive Models 67EA340AM6 67EA460AM6 67EA570AM6 67EA730AM6 13 Torque 40 50 ft Ibs 54 68 Nm IN NOTE Always replace the Bevel Gear and Pinion Gear at the same time since they should wear equally Torque L Lubricate with Grease 80 100 ft Ibs 544076 2 oz 56g 108 135 Nm 544077 16 oz 0 45 kg Page 44 Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 11 45017010 AM6 Attachment 3 4 Square Drive eee aeu eii 5 Description Shim 002 1 74028124 AR AR Shim 003 Shim 005 3 4509123 t Seer i Shim 002 4 1684HS152A3 AR AR Shim 003 Shim 005 6 45018196 1 2 LockngRing 8 45017122 1 2 PinionGear 9 45618 1 AgeHosng S 10 92010088 1 2 JNedeBeang 11 93440004 1 Plug 12 450173181 1 Output Spindle incudesRef 137 O O O SS Shim 002 jo LL 90784137C AR AR Shim 003 Shim 005 9075137E AR AR Shim 010 Shim 002 22 94200028 AR AR Shim 003 Shim 005 z 45889 1 Reang Quantity X Reco
25. ic mechanical optical or otherwise without the express permission of Apex Tool Group LLC Page 2 Cleco PL12EN 67EA 06 04 2013 Nomenclature 67 E A XXXX XXX Tool Series 67 Motor Style E Brushless Electric Motor Tool Type A Right Angle Maximum Torque Nm rounded to nearest 5 Nm 235 2 230 Nm 255 255 Nm 310 310 Nm 340 335 Nm 460 460 Nm 570 570 Nm 730 730 Nm 860 860 Nm 1035 1035 Nm 1340 1340 Nm 1700 1700 Nm 2010 2000 Nm Attachment AL6 3 4 Square Drive Right Angle AM6 3 4 Square Drive Right Angle ML6 3 4 Square Drive Right Angle AH8 1 Square Drive Right Angle Page 3 PL12EN 67EA Cleco 06 04 2013 8 1 8 1 1 8 2 Contents Safety 6 Watrning and notes tete dte e T aa la a ieee e al 6 Basic requirements for safe working practices 6 Operator FAND oec edet aa al a dee ERE la Dat nae 7 Personal protective EQUIPMENT cece eee eere 7 Designated use inel eec ee etg 7 Codes and standards slnenie eee ea nana ren aaa 7 Noise and VIDFatlOn ie dace aaa td eee eter et dans ova adams e SR aa a a 7 Scope of supply transport and storage 8 tems supplied esse tai ace aa et ziare aia ae a eat ba ag aad ta a da de 2 8 WANS POM site tutte RR s da EB Aga d a da aaa aa IA aa DIAM 8 Storage sesion ia etn d at ia ad tae mut da 8 Product description 9 General description ccnnneee eee anna ea 9 Operation and functional elements
26. idth Height lengh Number Ft Lbs Nm m mm m mm m mm 550006 12220 15 300 104 264 160 406 265 667 Page 13 PL12EN 67EA Cleco 06 04 2013 Before Initial Operation 5 Before initial operation 5 1 Ambient conditions NOTE Ambient temperature 32 F 0 C to a maximum of 104 F 40 C Acceptable relative humidity 0 to 80 non condensing Working altitude up to 3281 ft 1000m above sea level 5 2 Power supply Power for the 67EA series nutrunner is provided by networking it with a tool controller 5 2 1 m Pro 400GC series global controller m Pro 400GC Series Isolation Transformer 544185PT Incoming Power 115 230 VAC Matrix Tool Cable 542778 XM 67EA Series Nutrunner Page 14 Cleco PL12EN 67EA age 06 04 2013 Before Initial Operation 5 3 Tool cable connection 5 3 1 Cable connection to 67EA Switch Actuator Insert the tool connection end of the cable pd into the 67EA handle Align the key on the cable connector with the switch actuator on the tool handle This will allow the key to engage the mating slot inside the handle Thread the cable collar into the tool handle and tighten securely Cable Collar 5 3 2 Cable connection to controller Connectthe other endofthe cable to the tool Collar connector on the controller Make certain the collar on the controller tool connector is pushed in towards the controller Align the connector patterns of the too
27. ion optional length Refer to section 10 4 for part numbers Tool and Cable Tester Part Number 961024 Tool and cable tester tool memory programming Part Number 542991 Tool and cable tester Lever Extension Kit Part Number 541757 non swivel Part Number 543414 swivel Suspension Bail Part Number 1110909 Swivel Suspension Bail Part Number 35007004 67EA AL6 Part Number 48A17006 67EA ML6 Part Number 48A17006 67EA AM6 Page 12 Cleco PL12EN 67EA 06 04 2013 Accessories Accessories continued Angle Head Cover Part Number 205838 67EA AL6 Extension Assembly Part Number 48316033 67EA AL6 Test Fixture Part Number 536185 Medium to Hard Torque Belleville washer test fixture is clamped in a vise and used to test tools Washers can be rearranged to simulate hard or soft joints Range 10 in Ibs 1 13Nm 100 ft lbs 135 6Nm Joint Simulator Joint simulators are most frequently used to certify the repeatability of nutrunners before being installed on a production line and are also an excellent means of testing nutrunners following repair The joint simulator can simulate and test the torque output of nutrunners on both hard and soft joints Each joint simulator is supplied with a quantity of spring washers which are used to test tool accuracy Torque per revolution is varied by stacking the spring washers in different combinations Part Torque Range W
28. l cable and controller connector Push the cable connector into the controller connector and pull the collar towards the cable to lock the cable connector in position Connector Patterns 5 3 3 Apply power to the tool Refer to the controller manual for tool operation Page 15 PL12EN 67EA Cleco 06 04 2013 First Operation 6 First operation 6 1 Putting into use Areaction bar and bracket must always be used in high torque applications above 50 ft lbs 68 Nm or in closed quarter areas where entrapment and injury to hands or fingers could occur Torque Reaction Application A Spindle Rotation gt Make sure the tool cable is securely attached to the tool and controller gt Make sure controller is powered on and properly programmed refer to controller manual gt Make sure the reverse ring is in the correct position gt Place the socket or bit on the application and depress the switch actuator to start the rundown gt When the tool shuts off release the switch actuator gt Remove the tool from the application Page 16 Cleco PL12EN 67EA A 06 04 2013 Troubleshooting Troubleshooting malfunction Possiblecauses J Remedy SSCS Start switch faulty Replace start switch No speed RPM programmed Program a speed for all active stages Tool does not start Controller is waiting for a Tool Enable gt Make the Tool Enable connection ordisableTool Enable if not required Faulty cabe gt Replace or
29. mmended Spare Parts quantity shown based on 1 5 tools in operation Page 45 PL12EN 67EA Cleco 06 04 2013 Spare Parts 10 12 1 35A56033 AH8 Attachment 1 2 Square Drive Angle Head Assembly Torque 130 135 ft Ibs 176 183 Nm Torque 30 40 ft Ibs 41 54 Nm Torque 80 100 ft Ibs 108 135 Nm IN NOTE Always replace the Bevel Gear and Pinion Gear at the same time since they should wear equally L Lubricate with Grease 544076 2 oz 56g 544077 16 oz 0 45 kg Page 46 Models 67EA860AH8 67EA1035AH8 67EA1340AH8 67EA1700AH8 67EA2010AH8 Cleco PL12EN 67EA 06 04 2013 Spare Parts 10 12 1 35A56033 AH8 Attachment Angle Head Assembly 1 2 Square Drive o EN 1 ae0rei0s 1 Spacer 12601137A2 AR AR Shim 002 s 12601137A3 AR AR Shim 003 Shim 005 Shim 002 4 94200021 AR AR Shim 005 94200022 AR AR Shim 005 5 57200142 1 RihtAngeHeadAdapler 6 57207144 2 ___ Split Coupler 0 UU 8 57207143 1 AdeterNt U O o 9202046 1 2 NesdleBearng 1 57206143 1 Angle Housing includes Ref 12 OoOo oooO y E 12 934006 1 Pug SSCS 1 10179 a LLL 15 46607142 1 Output Spindle y y 1260113782
30. ng 5 542889 1 Wire Sleeve 6 542878 1 Motor Assembly 35098102 1 Sleeve Adapter 8 35127101 1 _ Wire Adapter 9 903300303 3 9 Button Head Screw 8 32 x 3 8 Spindle Gear 1 3512912 1 Spacer 12 Tabei02 1 Gear Case Assembly Ball Bearing 1 amma 1 Shan s 48039132 1 Spacer Needle Bearing 17 Table 102 1 Transducer 18 48A18103 1 Spacer Wave Washer 20 5420663 1 Splined Spacer z m 1 Adapter 22 45138009 1 Coupling 23 544148PT 1 Mounting Plate includes Ref 24 25 24 93310135 2 6 Socket Head Cap Screw 5 16 18 x 1 25 9414004 2 6 Lock Washer Illustration 10 10 1 Right Angle Attachment ML6 26 gt illustration 10 11 1 Right Angle Attachment AM6 Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Table 10 2 Ref Description 67EA310 67EA340 67EA460 67EA570 67EA730 10 Spindle Gear 43288170 7T 43288170 7T 43288170 7T 43288170 7T 43288171 9T 12 Gear Case Assembly a 35646002 1 35646001 1 35646003 1 35646004 1 35646005 Illustration 10 6 542884 232 542884 232 542884 232 542884 353 542884 353 Page 27 PL12EN 67EA Cleco 06 04 2013 Spare Parts 10 3 67EA AH8 Series Right Angle Nutrunner Torque 8 11 in Ibs 0 9 1 2 Nm Torque 100 105 in Ibs 11 3 11 9 Nm Page 28 Models 67EA860
31. ntifies a potentially hazardous situation which if not avoided may result in serious injury CAUTION identifies a potentially hazardous situation which if not avoided may result in minor or moderate injury or property and environmental damage NOTE identifies general information which may include application tips or useful information but no hazardous situations Important information that must be read and understood by all personnel installing operating or maintaining this equipment Basic requirements for safe working practices All personnel involved with the installation operation or maintenance of these tools must read and understand all safety instructions contained in this manual Failure to comply with these instructions could result in serious injury or property damage These safety instructions are not intended to be all inclusive Study and comply with all applicable National State and Local regulations Work Area Ensure there is enough space in the work area gt Keep the work area clean Keep the work area well ventilated Personnel Safety Inspect the power cable for damage Make sure the power cable is securely attached to the tool Ensure a secure standing position and maintain balance Vvvy Make sure the throttle is positioned relative to the head so the throttle will not become wedged against an adjacent object in the ON position due to torque reaction Vy If the tool is to be reversed locate the
32. ovide this backlash dimension Illustration 10 9 AL6 Attachment Shim number 15 decreases the dimension Shim number 21 increases the dimension Illustration 10 10 ML6 Attachment Shim number 18 decreases the dimension Shim number 20 increases the dimension Illustration 10 11 AM6 Attachment Shim number 20 decreases the dimension Shim number 22 increases the dimension Illustration 10 12 AH8 Attachment Shim number 15 used as necessary 9 7 45019123 Adapter assembly Angle Attachment 45037012 Illustration 10 10 Angle Attachment 45017010 Illustration 10 11 Make certain the 45019123 adapter is properly positioned when assembled on the pinion gear Improper assembly can cause extensive damage to the internal components of the angle head Pinion Gear Bearing Pinion Gear 45019123 Adapter Page 23 PL12EN 67EA 06 04 2013 Cleco Spare Parts 10 1 67EA AL6 Series Right Angle Nutrunner Models 67EA235AL6 Torque 8 11 in lbs 67EA255AL6 3 0 9 1 2 Nm Torque 8 11 in Ibs 0 9 1 2 Nm Torque a NK 100 105 in Ibs Ss 11 3 11 9 Nm Torque 35 40 ft Ibs 47 54 Nm Page 24 PL12EN 67EA 06 04 2013 Cleco Spare Parts 10 4 67EA AL6 Series Right Angle Nutrunner Ref X EN Description 1 mastration 304 1 Handle Assembly 2 35171 Sleeve Adapter 3 9338005 2 6 Hex Socket Flat Head Screw 5 40 Spring 5 54937 1 Wire Sleeve 6 54287
33. repair cae Tool runs forward but not Faulty reverse switch gt Replace Star Reverse switch assembly Reverse Faulycabe gt Replace orrepaircable Tool shuts off at desired Angle Threshold value is set to high Correct fastening strategy programming to torque but reports no angle include a lowe Angle threshold value Operator is releasing the start switch Verify that the operator is keeping the start before the controller stops the tool switch depressed through the entire rundown Rundown time exceeds the default Increase the rundown timer to exceed the time value of 10 seconds rundown time required Tool has reached Angle High Limit before reaching the Torque target are correct If the parameters are correct see if something has changed in the assembly that would cause an incorrect torque angle relationship Tool won t change speeds Speeds are the same in all applicale gt Verify that all speeds and shift points are correct stages in the stages that are being used This is a normal function as set by Al the lights on the tool the default parameters If the lights begin flashing when the p 9 gt Check selections in the ADVANCED menu Tool Tool shuts off prematurely Check the fastening strategy programming to verify that the Torque target and Angle High Limit gt are not flashing when the tool is in reverse the Blinking Lights in Reverse check box is not selected reverse collar switch is put in reverse Settin
34. roduct description 3 1 General description Right angle DC electric powered nutrunner e Low inertia brushless motor e Clockwise counterclockwise rotation e High visibility LEDs 3 2 Operation and functional elements This section describes the operational and functional elements of the 67EA Ret Bescipion 4 LED Lighting 6 feen Page 9 PL12EN 67EA Cleco 06 04 2013 Product Description 3 3 Dimensional data inches mm 1 06 4 18 26 9 106 Tool Cable 2 32 58 9 3 44 2 37 60 2 c 2 06 52 3 67EA235AL6 67EA255AL6 3 4 Square Drive Output 29 10 739 1 06 26 9 2 55 65 Ls vy fits i T 1 69 42 9 1 65 42 2 31 58 7 67EA310ML6 3 4 Square Drive Output Page 10 Cleco PL12EN 67EA dhe 06 04 2013 Product Description 3 3 Dimensional data continued inches mm 31 35 796 1 38 35 1 3 07 78 1 88 47 8 a 2 75 69 9 67EA340AM6 67EA460AM6 67EA570AM6 67EA730AM6 3 4 Square Drive Output 24 69 627 67EA860AH8 67EA1035AH8 3 00 76 2 67EA1340AH8 67EA1700AH8 67EA2010AH8 1 Square Drive Output Page 11 PL12EN 67EA Cleco 06 04 2013 Accessories 4 Accessories Tool Cable optional length Tool Cable Inline Swivel optional length Tool Cable Right Angle Swivel optional length Tool Cable Extens
35. s Do not modify the 67EA any guard or accessory Nutrunner Controller 67EA series m Pro 400GC controller with m Pro 400 IT isolation transformer e Use only with accessory parts which are approved by the manufacturer Do not use as a hammer pry bar or any other improper usage Donotuse in areas where there is a risk of explosion Codes and standards It is mandatory that all national state and local codes and standards be followed Noise and vibration Noise level x 75 dB A free speed without load according to ISO 12100 2011 Vibration values 2 5 m s according to ISO 12100 2011 Page 7 PL12EN 67EA Cleco 06 04 2013 Scope of Supply Transport and Storage 2 Scope of supply transport and storage 2 1 Items supplied Check shipment for transit damage and ensure that all items have been supplied 1 67EA 1 PL12bN 67EA instruction manual 1 Declaration of Conformity 1 Lubrication sheet 1 Warranty statement 2 2 Transport Transport and store the 67EA in the original packaging The packaging is recyclable 2 3 Storage For short term storage less than 2 hours and protection against damage gt Place the 67EA in a location on the workbench to avoid accidental depression of the button or gt Suspend the 67EA from a suitable balancer or tool positioner For storage longer than 2 hours gt Disconnect the power supply from the 67EA Page 8 Cleco PL12EN 67EA ee 06 04 2013 Product Description 3 P
36. shown based on 1 5 tools in operation Table 10 5 Ref Description 4 67EA235 4 67EA255 Gear Case Assembly 43526099 435260100 5 Upper Gear Cage 43527128 43527158 6 Upper Planetary Gear 48048110 20T 48038149 21T 10 Lower Gear Cage 48138104 48138106 Lower Planetary Gear 48018194 18T 48048111 17T T Teeth Page 33 PL12EN 67EA E 06 04 2013 Cleco Spare Parts 10 6 67EA AM6 Series and 67EA310ML6 Triple Stage Gearing Models 67EA310ML6 67EA340AM6 67EA460AM6 67EA570AM6 67EA730AM6 Lubricate with Grease 541444 2 oz 56g 541445 16 oz 0 45 kg PL12EN 67EA Cleco 06 04 2013 Spare Parts 10 6 67EA AM6 Series and 67EA310ML6 Triple Stage Gearing ENE IZA Ic 1 RR E a O 3 920603 1 JIThustRace S 5 Table106 1 Upper Gear Cage includes Ref 6 0 INC rabie106 1 Spacer ses 7 Table 10 6 3 6 UpperPlanetaryGear e 48019118 12 24 Planetary Gear Washer 92880015 45 90 Upper Planetary Gear Roller all models 92880015 45 90 Middle Planetary Gear Roller all models 92880015 45 90 Lower Planetary Gear Roller 67EA340 92880015 60 120 Lower Planetary Gear Roller 67EA310 67EA460 67EA570 67EA730 ro 45 910 6 12 Panetan Gear em rir 92060018 4 TwustRae
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