REPLACEMENT 5 in. ELECTRONIC - Harley
Contents
1. INSTRUCTIONS J01208 REV 1 17 01 COMDANY Kit Numbers 67017 94C and see below REPLACEMENT 5 in ELECTRONIC SPEEDOMETER KITS General i01338 ELECTRONIC These speedometer replacement kits are for FLHR I Softail aaa SPEEDOMETER and FXDWG models with the following calibrations TRIPOMETER Kit number Year and Calibration le 67017 94C 1994 FLHR Japan Canada Kilo D 67027 960 1996 1998 Softail Domestic Mile 67030 96C 1996 1998 Softail HDI Kilo GRUND 67033 94C 1994 FLHR Domestic Mile o 67033 95D 1995 1998 FLHR Domestic Mile se 67178 95C 1995 FXDWG Domestic Mile 67178 96C 1996 1998 FXDWG Domestic Mile 67179 95C 1995 1998 FXDWG HDI Kilo 12VDC 67196 94D 1994 1998 FLHR Great Britain Dual SENSOR OUTPUT t 67197 94D 1994 1998 FLHR HDI Kilo 67255 950 1995 FXDWG Japan Canada Kilo 67256 950 1995 1998 FXDWG Great Britain Dual 67276 94C 1994 FLHR Swiss Kilo 67282 96C 1996 1998 Softail Great Britain Dual 67301 95C 1995 FXDWG Swiss Kilo See Service Parts lists for kit contents Removing Old Speedometer NOTE Locate and follow procedure in this Instruction Sheet that applies to motorcycle requiring speedometer replacement Awarnine2. To protect against shock and accidental start up of vehi cle disconnect the battery cables negative cable first before proceeding Inadequate safety precautions could result in death or serious injury WARNING Always disconnect the negative battery cable first If the positive battery cable should contact ground with the negative cable installed the resulting sparks may cause a battery explosion which could result in death or serious injury FLHR I 1994 1996 Models Removing Speedometer 1 Remove the instrument console acorn nut and mounting screw with flat washer Lift the console from the fuel tank Turn the console over and lay it on a shop towel placed on gas tank N See Figure 1 and 2 Cut all leads connected to speedometer as close to speedometer as possible except reset switch leads A new switch with wires con nected to speedometer connector is provided 1of6 Unscrew reset knob and pull harness from clamp remove screw if necessary Gently pry the three latches upward to release the lock ring from back of speedometer Lift console remove old speedometer from top side of console Discard old speedometer and lock ring Retain rubber gasket for use with new speedo Continue at Installing Deutsch Mini Terminals Connecior 20 does not need to be replaced on these models FLHR I 1997 amp 1998 Models Removing Speedo 1 Perform steps 1 5 given for 1994 1996 FLHR I on previou
3. Socket terminal solid 74193 98 Seal pins 74195 98 1 1 1 1 1 1 1 2 8 J01208 6of6
4. ILS 1996 1998 Models Removing Speedometer 1 Remove instrument console nut and lift console from tank Disconnect connectors 20 and ignition switch con nector 33 under console Remove console from fuel tank See Figure 1 and 2 Cut all leads connected to speedometer as close to speedometer as possible except reset switch leads A new switch with wires con nected to speedometer connector is provided Unscrew reset knob and pull harness from clamp remove screw if necessary Gently pry the three latches upward to release the lock ring from back of speedometer Lift console remove old speedometer from top side of console Discard old speedometer and lock ring Retain rubber gasket for use with new speedo Continue at Installing Deutsch Mini Terminals After termi nals have been installed replace connector 20 following instruction given in Replacing Connector 20 2 of 6 i01339 ELECTRONIC SPEEDOMETER PURSUIT INDICATOR FUNCTION TRIPOMETER RESET SWITCH SENSOR g OUTPUT R R w B w BK C BK 65B lt lt 65A SPEED SENSOR P N 74429 97 12VDC GROUND A Figure 4 Wires At New Speedo Installing Deutsch Mini Terminals 1 See FLT Service Manual Deutsch Solid Barrel Contact Crimping Instructions and follow instructions to termi nate the wires cut when speedo was removed AcauTion In the following step make certain gr
5. ctor 20 is wired as shown in Figure 5 Insert seal pins in any cavities not being used 7 Plug connector 20 halves together On FXDWG install ignition switch terminals in original locations On Softail models install connector 33 to ignition switch 8 Turn the console over and center the assembly on the fuel tank Install the acorn nut Awarnine Always connect the positive battery cable first If the positive cable should contact ground with the negative cable installed the resulting sparks may cause a battery explosion which could result in death or serious injury 9 Connect battery cables positive cable first 10 Check speedometer and indicators for proper operation and clear diagnostic codes following instructions at end of this Instruction Sheet Clearing Diagnostic Codes The diagnostic mode is entered by turning the ignition from OFF to ON while holding the reset switch in The normal power up sequence will occur before entering the diagnostic mode Diagnostic codes set during this power up sequence will be stored as well When in the diagnostic mode the odometer will display the first diagnostic code When the trip switch is pressed again the next code will be shown If the trip switch is pressed for more than 5 seconds at any time while in the diagnostic mode the diagnostic code displayed will be cleared 1 Turn the ignition from OFF to ON while holding the reset switch in 2 The code d01Clr wil
6. d speedometer 67027 99A Kit Number 67196 94D Speedo back clamp lock ring 67271 99 Qt rahi y Description Part No Speedometer harness kit 67418 99 1 Calibrated speedometer 67196 99A 67418 99 Speedometer harness kit contents 1 Speedo back clamp lock ring 67271 99 Reset switch assembly 67425 98 1 Speedometer harness kit 67418 99 Boot reset switch 67880 94 i Pin housing 12 way DTM 74109 98BK See above for 67418 99 kit contents Socket housing 12 way DTM 74119 98BK Pin lock 74149 98 Kit Number 67197 94D Socket lock 74159 98 ee Pin terminal solid 74192 98 Qty Description Fart No Socket terminal solid 74193 98 1 Calibrated speedometer 67197 99A Seal pins 74195 98 1 Speedo back clamp lock ring 67271 99 1 Speedometer harness kit 67418 99 See above for 67418 99 kit contents O N a a a a a Kit Number 67030 96C Qty Description Part No Kit Number 67255 95C Calibrated speedometer 67030 99A Speedo back clamp lock ring 67271 99 Qty Description Part No Speedometer harness kit 67418 99 1 Calibrated speedometer 67255 99A See above for 67418 99 kit contents 1 Speedo back clamp lock ring 67271 99 1 Speedometer harness kit 67418 99 for 67418 99 kit tent Kit Number 67033 94C See above for 67418 99 kit contents Qty Description Part No E 1 Calibrated speedometer 68910 99A Sibel pleas eo 1 Speedo back clamp lock ring 67271 99 Qty Description Part No 1 Speedometer harness kit 67440 99 1 Calibrated speed
7. heck engine light lead BK Y from cavity 14 in old connector 20 to cavi ty 7 in new connector 20 as shown in Figure 5 4 See Figure 5 Insert socket terminals into connector half 20B as shown Installation and Final Check All Models Apply window cleaning fluid to speedo gasket to aid assembly 3 of 6 FLHR I 1994 1996 Models 1 Place the gasket into position around the console speedometer bore 2 Fit the speedometer into the bore so that it fits snugly against the rubber gasket 3 Turn the console over Place the lock ring over the back of the speedometer aligning the two slots with the con sole bosses Press the latches down until they lock into position 4 Insert the function reset switch through the hole in the left side of the console and screw on the rubber button 5 See Figure 4 Check that new connector 39B is wired as shown in Figure 4 Plug connector 39B into speedometer 6 Turn the console over and center the assembly on the fuel tank Install the acorn nut and console mounting screw with flat washer WARNING Always connect the positive battery cable first If the positive cable should contact ground with the negative cable installed the resulting sparks may cause a battery explosion which could result in death or serious injury 7 Connect battery cables positive cable first 8 Check speedometer for proper operation and clear diagnostic codes following instructions at e
8. l be displayed 3 Press button again and do not release button d02SEt will be displayed Hold button in until dO2CLr is dis played This indicates code has been cleared The diagnostic mode is exited either by turning ignition from ON to OFF to ON again without depressing the reset switch or if a speed signal greater than 5 MPH is detected For diagnostic procedures refer to the applicable Service Manual NOTE A Service Manual for your model vehicle is available from your local Harley Davidson dealer 4 of 6 Part No 67017 94C amp others Date 1 01 SMOTOB Service Parts Replacement Speedometers Kit Number 67017 94C Kit Number 67178 96C Qty Description Part No Qty Description Part No Calibrated speedometer 67017 99A 1 Calibrated speedometer 67178 99A Speedo back clamp lock ring 67271 99 1 Speedo back clamp lock ring 67271 99 Speedometer harness kit 67440 99 1 Speedometer harness kit 67418 99 67440 99 Speedometer harness kit contents See above for 67418 99 kit contents Reset switch assembly 67425 98 Boot reset switch 67880 94 Socket housing 12 way DTM 74119 98BK Kit Number 67179 95C Socket lock 74159 98 Qty Description Part No Socket terminal solid 74193 98 1 Calibrated speedometer 68179 99A Seal pins 74195 98 1 Speedo back clamp lock ring 67271 99 1 Speedometer harness kit 67418 99 Kit Number 67027 96C See above for 67418 99 kit contents Qty Description Part No Calibrate
9. nd of this Instruction Sheet FLHR I 1997 amp 1998 Models 1 Perform steps 1 through 6 from previous FLHR I 1994 1996 procedure 2 See Figure 5 Check that new connector 20 is wired as shown in Figure 5 Insert seal pins in any cavities not being used 3 Plug connector 20 halves together and install left side cover WARNING Always connect the positive battery cable first If the positive cable should contact ground with the negative cable installed the resulting sparks may cause a battery explosion which could result in death or serious injury 4 Connect battery cables positive cable first 5 Check speedometer and indicators for proper operation and clear diagnostic codes following instructions at end of this Instruction Sheet FXDWG 1995 1998 Models SOFTAILS 1996 1998 Models 1 Place the gasket into position around the console speedometer bore 2 Fit the speedometer into the bore so that it fits snugly against the rubber gasket J01208 3 Turn the console over Place the lock ring over the back of the speedometer aligning the two slots with the con sole bosses Press the latches down until they lock into position 4 Insert the function reset switch through the hole in the left side of the console and screw on the rubber button 5 See Figure 4 Check that new connector 39B is wired as shown in Figure 4 Plug connector 39B into speedo 6 See Figure 5 Check that new conne
10. ometer 67256 99A See above for 67440 99 kit contents 1 Speedo back clamp lock ring 67271 99 1 Speedometer harness kit 67418 99 Kit Number 67033 95D See above for 67418 99 kit contents Qty Description Part No F 1 Calibrated speedometer 67033 99A Kit Number 67276 94C 1 Speedo back clamp lock ring 67271 99 Qty Description Part No 1 Speedometer harness kit 67418 99 1 Calibrated speedometer 67276 99A See above for 67418 99 kit contents 1 Speedo back clamp lock ring 67271 99 1 Speedometer harness kit 67440 99 Kit Number 671 78 95C See above for 67440 99 kit contents Qty Description Part No j Calibrated speedometer 68911 99A Kit Number 67282 96C Speedo back clamp lock ring 67271 99 Qty Description Part No Speedometer harness kit 67418 99 1 Calibrated speedometer 67282 99A See above for 67418 99 kit contents 1 Speedo back clamp lock ring 67271 99 1 Speedometer harness kit 67418 99 See above for 67418 99 kit contents J01208 5 of 6 Part No 67301 95B Date 1 01 SMOTORZ e Service Parts Replacement Speedometers Kit Number 67301 95C Qty Description Part No Calibrated speedometer 67301 99A Speedo back clamp lock ring 67271 99 Speedometer harness kit 67418 99 67418 99 Speedometer harness kit contents Reset switch assembly 67425 98 Boot reset switch 67880 94 Pin housing 12 way DTM 74109 98BK Socket housing 12 way DTM 74119 98BK Pin lock 74149 98 Socket lock 74159 98 Pin terminal solid 74192 98
11. ound wire from speed sensor is inserted in cavity 7 of connector 39B Do not mix with speedo ground connected at cavity 10 2 See Figure 4 Insert terminals into connector half 39B as shown NOTE On FLHR 1994 1996 models go to Installation and Final Check On all other models continue at Replacing Connector 20 Replacing Connector 20 NOTE Connector 20 is located as follows FLHRA behind left side cover FXDWG and Softails under console 1 Cut wires from main harness pin connector half 20A as close to connector housing as possible NOTE The 1998 FLHR and FXDWG models have a 14 place connec tor 20 Cavities 13 amp 14 are not used on FXDWG models On FLHR models switch the check engine light lead BK Y from cavity 14 in old connector 20 to cavity 7 in new connector 20 as shown in Figure 5 J01208 i01340 20A ow w GN BN W V Figure 5 Wiring Connector 20 2 See FLT Service Manual Deutsch Solid Barrel Contact Crimping Instructions and follow instructions to termi nate the wires cut in step 1 3 See Figure 5 Insert terminals into connector half 20A as shown AcauTion To avoid miswiring the indicator lamp wires in the socket half of the connector in the following step cut each wire separately strip wire install new socket terminal and insert terminal in same position that it was in old socket half On FLHR I models switch the c
12. s page See Figure 3 Remove left side cover and locate connector 20 Continue at Installing Deutsch Mini Terminals After termi nals have been installed replace connector 20 following instructions given in Replacing Connector 20 NOTE On FLHR 1997 amp 1998 models connector 20 must be replaced N i03497 eps are Main harness to console connector 20 Figure 3 Replacing Connector 20 FLHR I 1997 98 FXDWG 1995 1998 Models Removing Speedo 1 Remove instrument console nut and lift console from tank Disconnect 12 place or 14 place On 1998 models harness connector 20 under console Remove termi nals from ignition switch making note of wire locations Remove console from fuel tank See Figure 1 and 2 Cut all leads connected to speedometer as close to speedometer as possible except reset switch leads A new switch with wires con nected to speedometer connector is provided J01208 Unscrew reset knob and pull harness from clamp remove screw if necessary Gently pry the three latches upward to release the lock ring from back of speedometer Lift console remove old speedometer from top side of console Discard old speedometer and lock ring Retain rubber gasket for use with new speedo Continue at Installing Deutsch Mini Terminals After termi nals have been installed replace connector 20 following instruction given in Replacing Connector 20 SOFTA
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