OWNER`SMANUAL Installation and Service Manual
Contents
1. AIR CLEANERS OWNER S MANUAL Blue OX1050P Series Installation and Service Manual INTRODUCTION FEATURES AND SPECIFICATIONS SAFETY WARRANTY UNPACKING INSTALLATION OPERATION MAINTENANCE REPLACEMENT PARTS TROUBLESHOOTING IMPORTANT THIS MANUAL CONTAINS PRECAUTIONARY STATEMENTS RELATING TO WORKER SAFETY READ AND SAVE THIS MANUAL COMPLETELY AND COMPLY AS DIRECTED ALL THE POTENTIAL HAZARDS OF DUST AND MIST CONTROL SYSTEMS AND EQUIPMENT ARE IMPOSSIBLE TO LIST THEREFORE OBTAIN THE SERVICES OF A PROFESSIONAL INSTALLER A FIRE PROTECTION EXPERT SHOULD BE OBTAINED IN THE EVENT THE PRODUCT IS INTENDED FOR USE THAT PRESENTS A POTENTIAL RISK OF FIRE OR FIRE PROPAGATION REFER TO APPROPRIATE AUTHORITIES AND DISCUSS YOUR INTENDED USE WITH YOUR LOCAL DISTRIBUTOR OR BLUE OX WORKERS HANDLING EQUIPMENT OR SYSTEMS SHOULD BE INSTRUCTED TO CONDUCT THEMSELVES IN A SAFE MANNER RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com Cabinet Finish Dimensions Unit Options Shipping Weight Power Capacity Motor Switch Blower Grille Casters Filters Filter Options SPECIFICATIONS OF THE BLUE OX1050P 16 GA Welded Cold rolled Steel Circuit Blue Polyester Powder Coating Paint Available in Brown and Black Standard Unit 72 High 35 Wide 24 Deep 2 H P Upgrade 74 High 35 Wide 36 Deep Lower Cente2. PARTS ALWAYS USE BLUE OX REPLACEMENT FILTERS amp PARTS TO MAINTAIN WARRANTY TO ORDER REPLACEMENTS PARTS CALL 866 455 2135 EMAIL info aircleaningspecialists com 826 Horan Drive Fenton MO 63026 Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 3 M 35P Wiring Diagram POWER CORD 115 V 60 Hz INPUT POWER a GRN T GROUND p j CAPACITOR SAFETY SW GROUND SW m NOT USED NOT USED COMMON SPLICE Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 4 Blue OX1050P Motor Parts List 1 35 1000 3 4 115 V 1625 RPM MOTOR 2 35 1500 10 COMPLETE BLOWER LESS MOTOR 3 35 1501 BLOWER WHEEL ONLY A 35 1502 MOTOR MOUNT ONLY 5 35 2000 SINGLE SPEED OFF ON SWITCH 6 35 2001 ACCESS DOOR SAFETY SWITCH 7 35 2002 12 POWER CORD 3 WIRE 8 35 3000 ADJUSTABLE DISCHARGE LOUVER d 35 3500 COLLECTION TRAY 10 35 3501 ACCESS DOOR LATCHES 1 35 3502 SWIVEL CASTER 12 35 3503 RIGID CASTER 13 35 3504 KICK STAND 14 35 3505 95 FILTER BAG 15 35 3506 65 FILTER BAG 16 35 3507 4 ALUM MESH PREFILTER 17 35 3508 4 PLEATED PREFILTER ALWAYS USE BLUE OX REPLACEMENT FILTERS amp PARTS TO MAINTAIN WARRANTY TO ORDER REPLACEMENT PARTS AIR CLEANING SPECIALISTS INC 826 Horan Drive Fenton MO 63026 CALL 866 455 2135 EMAIL info aircleaningspecialists com Blue Ox is a Pro
3. Hung Bag Filter with 8 Pockets 6596 or 9596 efficiency available 20 x 24 x 18 Hung Bag Filter with 8 Pockets 65 or 95 efficiency available CC or HE Units CC Units come with 36lb Carbon Canister HE Units come with 18 x 24 x 12 HEPA 99 97 Filter 20 x 24 x 2 Aluminum Oil Impenger Replaces 4 Aluminum with 2 Aluminum Pre Filter 20 x 24 x 2 Aluminum Mesh Pre Filter Pleated Filter Available for Non Spark Applications Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 2 SAFETY RULES Follow all electrical and safety codes as well as the National Electrical Code NEC National Fire Protection Association NFPA and the Occupational Safety and Health Act OSHA Only qualified personnel should perform all electrical connections and wiring National Fire Protection Association NFPA standards require specific duct design and dust collector configuration when collecting potentially reactive metal dusts such as aluminum magnesium and other materials NFPA also covers other dusts such as grain and plastics etc A guideline for determining the precautions to be taken can be found in NFPA 497 Other NFPA standards may apply to your specific application Consult current NFPA standards available for NFPA 1 Batterymarch Park Quincy MA 02269 800 344 3555 for applicable safeguards which may be required for the Installation Operation and Service of this product Additional references are
4. submicron size particles from the air Changing out the filters 1s easy as it requires no tools The 4 aluminum mesh or pleated pre filter pulls from the unit and can washed and replaced not the pleated pre filter option The main filter is located directly above the 4 pre filter and pulls out also Since the top end is suspended by loops on a rod you will want to unclip the rod from the unit before trying to remove the loops from on the bag In order to reduce or eliminate odors there is an optional Charcoal Canister module available which places 36 lbs of activated charcoal in the unit after the bag filter MOTORS All direct drive motors are protected with automatic restart overload protection All belt driven units must be protected externally OPERATION Do not operate your units without filter for more than a few minutes at a time MAGNEHELIC PRESSURE GAGE OPTION This is an option to help determine when to change the filters As the bags fill with contaminants the needle on the gage will rise We recommend changing the bags between 1 25 1 50 above the reading with clean filters It is normal to change the pleated twice or more as much as the inside bag filter The reading may vary depending upon the contaminants Please consult your Sales Engineer for further information FILTERS All units are equipped with replaceable type media filters In some cases where contaminants being picked up are dry it is possible to blow the
5. failures or other problems occur consult an electric motor service firm for assistance Cause What To Do Motor fails to start Motor stalls Motor does not come up to speed Motor takes too long to accelerate Blue Ox is a Product of Air Cleaning Specialists Inc 2011 Blown fuses Replace with time delay fuses or circuit breakers Check for grounded winding Low voltage Use higher voltage tap on transformer terminals increase wire size Check for poor connections Improper line connections Check connections against diagram supplied with motor Overload tripped Check and reset relay in starter Check heater rating against motor nameplate current rating Check motor load If the motor has manual re set thermal protector check if it has been tripped Motor may be overloaded Reduce load Increase motor size If permanent split capacitor motor capacitor may be open Indicated by humming sound Replace run capacitor See nameplate for correct value Defective motor or starter Repair or replace Overloaded motor Reduce load or increase motor size Low motor voltage See that nameplate voltage 1s maintained Not applied properly Consult motor service firm for proper type Use larger motor Excess loading high inertia load Reduce load Increase motor size Inadequate wiring Increase wire size Check for poor connections Applied voltage too low Rec
6. the Uniform Building Code and the Uniform Mechanical Code WARNING Avoid mixing combustible materials such as but not limited to buffing lint paper wood dust aluminum or magnesium with dust generated from the grinding of ferrous materials This creates a potential for fire due to the mixing of sparks and combustible materials Under no conditions should the machine operator be allowed to put lit cigarettes or any burning object into this or any dust mist control system Installation of this unit in applications where there is a chance for heated and or flammable materials to enter the unit should be evaluated to determine if a fire protection extinguishing system should be installed Federal state or local codes a required by organizations such as NFPA and Factory Mutual Insurance or your insurance carrier may require such a system Air Cleaning Specialists Inc can offer basic guidelines for such an installation however final installation design is the responsibility of the filtration unit Owner User Explosion relief vents are required on some applications Consult with an insurance underwriter or an NFPA manual to determine proper vent size ratio Dust or mist collectors must be located outdoors unless otherwise indicated by NFPA standards Dust and mist collectors DO NOT CONTAIN EXPLOSION RELIEF VENTS as shipped from the factory and must be field installed per NFPA standards ALWAYS USE BLUE OX REPLACEMENT FILTERS amp PARTS TO
7. MAINTAIN WARRANTY TO ORDER REPLACEMENT PARTS CALL 866 455 2135 OR EMAIL info aircleaningspecialists com Circuit Blue Polyester Powder Coating Paint Available in Brown and Black SAFETY READ AND SAVE THIS MANUAL COMPLETELY AND COMPLY AS DIRECTED THIS MANUAL CONTAINS PRECAUTIONARY STATEMENTS RELATING TO WORKER SAFETY WORKERS HANDLING EQUIPMENT OR SYSTEMS SHOULD BE INSTRUCTED TO CONDUCT THEMSELVES IN A SAFE MANNER ALL THE POTENTIAL HAZARD OF DUST AND MIST CONTROL SYSTEMS AND EQUIPMENT ARE IMPOSSIBLE TO LIST THEREFORE OBTAIN THE SERVICES OF A PROFESSIONAL INSTALLER A FIRE PROTECTION EXPERT SHOULD BE OBTAINED IN THE EVENT THE PRODUCT IN INTENDED FOR USES WHICH PRESENT A POTENTIAL RISK OF FIRE OR FIRE PROPOGATION REFER TO Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com APPROPRIATE AUTHORITIES AND DISCUSS YOUR INTENDED USE WITH AIR CLEANING SPECIALISTS INC DISCLAIMER Although instructions and recommendations are included for installation or your mist or dust collector equipment the manufacturer does not assume responsibility for the installation of this equipment nor shall be held liable for direct or consequential damages resulting from improper methods structural failure or inadequate supports Initial Inspection If your new BLUE OX units were shipped in by truck you should inspect the carton for damages or possible shortages If there are any signs of possible shipping damages
8. duct of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com Blue OX1050P Parts Listing AFPOOOL Shoulder and Hain Bag Filter Elbow Flex hose 32 2 U x24 xmi3l 954 J CAB7002 28 Arm tube 20005 Main Door E dM CA57003 38 Arm tube zeal zd H ae AKPOOO2 Wrist Flex Hose 14 PP1n018 AS57001 Hood Door latch CASOUOU0S Swivel Baze single CASUOUd4 Swivel Hase 4 double Aluminum Mesh Frefilter 0 24 u4 PF30002 5 Swivel caster welock PF30003 5 Rigid Caster CCSOUU02 Caster Hase OX1050P Replacement Filters 20 X 24 X 18 65 Bag Filter 8 Pocket with Loops CC amp HE 20 X 24 X 30 95 Bag Filter 8 Pocket with Loops 20 x 24 x 4 Pre Filter Pleated Hi E 40 20 x 24 x 4 Pre Filter Aluminum Mesh 20 x 24 x 2 Pre Filter Pleated Use with Oil Imprenger 20 x 24 x 2 Pre Filter Aluminum Use with Oil Imprenger Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 6 Troubleshooting Motor starts with a whine and does not If three phase powered stop motor reach full speed immediately It may be single phasing and will overheat possibly damaging internal windings Check fuses and or wires for an interruption 1 one of the lines The motor may be operating on two phases only Motor makes a scraping or knocking Check motor cooli
9. ng fan and its cover It noise may have been damaged or shifted in transit and motor fan 1s rubbing Check for loose blower wheel on motor shaft tighten if necessary No suction or pressure or some suction Check and open all dampers if installed but not as required low or no airflow Check ducting for blockage if installed Check for dirty or blocked filters refer to Maintenance section Check rotation of fan Excess vibration Check structural support members Tighten all bolts on legs and cross braces Make sure entire structure 1s solid Check for loose blower wheel tighten 1f necessary Contaminants blowing through unit Check for torn or damaged filters Check filter seals If carbon module 1s used make sure filter sock in place Check door seals Motor over amping nameplate Access door open close doors Incorrect filters or no filters 1n the unit Ductwork faulty If after performing the above TROUBLESHOOTING the unit fails to perform to specifications contact Air Cleaning Specialists Inc 826 Horan Drive Fenton MO 63026 CALL 866 455 2135 EMAIL info aircleaningspecialists com Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com T Motor Trouble Guide The purpose of this guide is to suggest common answers to electrical problems The information is not all inclusive and does not necessarily apply in all cases When unusual operating conditions repetitive
10. onnect to a higher transformer tap Increase wire www blueoxaircleaners com 8 Motor vibrates or is excessively noisy Insufficient speed change Motor overheats while running under load Blue Ox is a Product of Air Cleaning Specialists Inc 2011 size Check for poor connections Defective motor Repair or replace Inadequate starting torque Replace with higher horsepower motor Motor misaligned Realign High voltages Check wiring connections transformer Worn damaged dirty or overloaded bearings Replace check loading and alignment Loose or defective or out of balance air mover Tighten set screw s repair or replace Insufficient motor load Use a lower horsepower motor Reduce system restrictions blower Increase system restriction blower fan Overload Reduce load increase motor 517 Dirt preventing ventilation Clean motor Faulty connection Clean tighten or replace High or low voltage Check voltage at motor should not be more that 10 above or below rated Defective motor Repair or replace www blueoxaircleaners com
11. pre filters and reuse them Filters are available in a number of different degrees Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 2 of efficiencies The filters in your new OX1050P unit have been selected by your representative to best collect your particular type of contaminant Media type filters actually become more efficient as they load with contamination However as the filters load up the air flow volume will decrease and eventually will reach a point where they must be replaced to restore the original air flow Changing the filters in your new OX1050P air cleaner is easy Old filters are simply pulled out of the entrance end of the unit and new filters are installed No tools are required Turning the unit on when installing new filters will help to pull them into place GENERAL NOTE CLEANING AND INSPECTION OF CABINET After the dirty components have been removed inspect the cabinet interior Remove foreign material wipe interior and clean all filter seating surfaces When installing new filters be sure to install the hanging rod through the bag loops on the end of the filter This will allow the air to easily inflate the bag when the unit 1s started and prevent bunching of the bag media Any pleated pre filter that is used should be installed with the wire mesh to the upward side of the unit vertical airflow Replacement filters can be supplied by your representative LOUVERS Fou
12. r of Gravity Model Number Unit Type Maximum CFM Maximum CFM 2 0 OX1050P Standard Unit 1050 2000 OX1050P DA Dual Fume Arm 1400 260 1 OX1050P DD Down Draft Table Upgrade 1500 2800 OX1050P HE HEPA Filter Upgrade 850 1600 OX1050P CC Carbon Canister Upgrade 850 1600 Standard 350 Ibs Dual Arm 496 Ibs Down Draft Table 397 Ibs HEPA Filter 390 Ibs Carbon Canister 422 Ibs Add 120 Ibs for 2 Upgrade Standard unit is 115V 12 long 3 wire power cord 8 5 Amps and 970 Watts Optional 2 0 HP model uses 208 230 VAC current 6 0 5 8 Amps at 1250 watts 1300 1050 CFM for Standard Unit 2000 CFM for 2 0 H P Motor Upgrade Direct Drive Permanent Split Capacitor Type with Auto Reset on Thermo overload Protection 1625 RPM Unitoperates at 50 Decibels at 5 feet distance 34 H P Two Position On Off Rocker type switch with Red indicator light to denote ON position A door activated kill switch stops the current to the motor when the main filter door is opened 10 by 10 Direct Drive Centrifugal Forward Curve Four way Direction Exhaust Louver is located on the top of the unit discharging vertically 5 Casters 2 Rigid and 2 Swivel type with Foot operated floor lock 2 H P gets wide Casters 20 x 24 x 4 Aluminum Mesh Pre filter Pleated Filter Available for Non Spark Applications 20 x 24 x 30
13. r way lovers are provided on all units to permit you to direct the discharge air away from pilot lights on heaters and to help you obtain the best air flow pattern for maximum cleaning ACCESSORIES Standard on all Blue OX1050P units is a full width handle power cord storage This steel handle makes it easy to move your portable unit and never worry to have the power cord hung up Also the units feature a full length debris tray to hold large particulate The tray opens via a hanged access door and handle PICK UP ARM The pickup arm is of a very unique design that incorporates a number of features not available on other portable air cleaners These features result in better performance in picking up the contaminants through increased airflow and eliminates many of the service problems encountered with other types of arms Arms can be adjusted without removal from the unit and are 9 and a half feet long It has a 12 flared opening on its end Arm tubes are made of 16 gage aluminum and Arm hose is made from 8 diameter high temperature flexible duct Air flow through the arm is enhanced by the lack of support shafts or friction locks on the INSIDE Our arm design utilizes the full 8 diameter tube and hose to carry contaminated air to the filter area The result of this can be higher airflow rates while using less horsepower and current to drive the air cleaner The unit has 3 distinct areas of adjustment which will adapt to nearly any setup
14. unpack the units and make a note of the shortage or damage on the freight bill before signing it If the carton is opened at a later time and there is damage to the unit you should file a concealed damage claim with the delivery carrier They are responsible for any damages in shipment or shortages that were actually shipped Installing Your New Blue OX Units All portable 1050P Units have Caster Wheels which make the unit portable However they do need to draw power from the building The 2 0 H P motor will need to be connected to 208 230 VAC current Caster wheels can be removed for permanent placement of the unit 2 0 H P units have 6 wide caster extensions for more stable operation Blue OX products are designed to improve your environment 1050P series collects dust smoke oil mist oil smoke and other atmospheric pollutants in industrial plants shops schools and factories with high efficiency 2 or 3 stage filtration It is a complete portable air filter unit that can be installed easily and used as a free standing air filter unit to clean the ambient air of pollutants smoke and mist captured at or near the source The Blue OX1050P consists of a 4 Aluminum mesh pre filter that prevents sparks and hot debris from entering the main filter area The second stage consists of a micro glass multi pocket bag filter which has either 65 or 95 efficiency depending on the application on the atmospheric dust spot test removing smoke and other
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