RSH-1650 & 1050 Service Manual - 05.07.08
Contents
1. B 5 RSS type schematic RSH amp N type schemotic SUB chematic ENTS CCS VCC 5V VCC SV MAIN h 4i cnig i 50 05 A A 1 sc nema TIC VCC SV 025 03 5 1 Dil PA n8 40044 754148 R23 1 3 4 e Fi 5 R23 ES zai cie 1 D SENSUR 10K lt H gt 12 104 u R20 Rel LE DIS LAY 4148 SENSOR un fs gt 777 241602 Sege 1 5 VCC 5V 2777 0 8 27977 5 2 6 relayleV PN17 VCC 5V T4 se 7 VCC 5V CN17 1 0 05 A 3 z 7 19 V2. Rev No DATE DESCRIPTION OF REVISION DRABY CHAY A 2 140LR4004D HOLDER ASSY SAFETY COVER 545C 1 202 140LR4004A HOLDER ASSY SAFETY COVER 545 1 201 140 40048 HOLDER ASSY SAFETY COVER 5456 1 2 140LR4004C HOLDER ASS Y SAFETY COVER 545 1 199 140LR4003A HOLDER SAFETY COVER 545 4 188 131 40 4A SPROCKET SUP IN P C D44 2137 5456 1 BIK 797 147LR4007A PAD SLIP O D 24 10 12 4t 1 131LR4013A SPROCKET SLIP P C D44 22131 545 1 BIK 728 120LR4003A SHAFT SLIP DIA 12 545 1 BIK 144 021LR1003A COVER TAKE UP2 ABS 94 0 1 PANTONE 431 109 140LR4008A HOLDER SLIP IN 0 054 LD 10 545 1 141LR4015B BRACKET MICRO SWITCH S secc 1 191 140LR4005A HOLDER SLIP 0 D54 1 010 545 1 5 0401002 SCREW SET M4 10 FZB 3 10 12200X025A BEARING SLIP GMB 6000Z 2 el 141LR4022E BRACKET SAFETY COVER ALG063 1 187 141LR4018A BRACKET MICRO SWITCH G SECC12T 1 Ze 36400X014A SWITCH MICR
3. UC CER MG ty rp i GG 22 Ear Ra dt Z OQ 0 a LA lt 9 e ng Part so ari 1 13500x001A CASTER STANDI 2 13500x002A CASTER STAND2 3 WSB16038D0 WASHER SPRING 4 212LR1003A STAND FRAME 5 212LR1008C STAND CENTER 6 1502 por 7 580802002 WASHER SPRING 8 NHROB065bD2 Nur 9 10002 10 212LR2003A STAND TOP 11 013LR3006A FRAME BASE 12 Buro6020D2 BOLT 13 WSB06015D2 WASHER SPRING 15 211003002B BLOWER ASS Y 16 0400802 SCREW BH C 17 WSBO4010D2 WASHER SPRING 18 141LR3001B BRACKET PCB 19 23200x001A SUPPORT B K PCB 20 350LR3006A PCB MAIN ASS Y 21 MBCO4010D2 SCREW BH 22 340008008A POWER TRANSFORMER 26 214LR3003A MASH FRAME F 33 2100080194 MOTOR MAIN 69 381LR4032A WIRE REMOTE 122 MBC04006D2 SCREW 163 365LR4003A SWITCH FOOT ASS Y 164 025LR4001A CASE REMOCON ASS Y 165 350CR4001A PCB REMOCON ASSY 166 23300X008A CABLE GRAND 176 1 0300602 SCREW TAP TATE PH 220 31300s002A OPTICAL FIBER AMP Frame Roller and Other View co
4. L LO H No Patno Part Nano 48 001500 8 SNAP RING C 80 12200x002A DU BUSH 81 SNAP RING C 86 381LR4035B WIRE MOTOR 89 111LR4004A BOLT CORE 91 120LR3004A SHAFT FILM LO 92 143LR3001A SUPPORTER SHAFT LO 12200x009A DU BUSH 101 124LR3001A 57 109 120LR4002A SHAFT TAKE Up 139 5 0501002 SCREW SET gt 168 123004001A BALL 169 381LR4020B WIRE FUSE EU 170 381LR4029B WIRE LO HEATER EU 171 381LR4030B WIRE UP HEATER EU 172 381LR4013A WIRE POWER S W EU 173 3811R4042B WIRE EMER 2 174 381LR4047B WIRE EMER 175 381LR4044A WIRE MAIN 177 381LR4043A WIRE SAFETY SWITCH 178 381LR4045B WIRE LENGTH 179 381LR4046A WIRE COUNT 180 381LR4048A WIRE TAKE UP2 181 381LR4054A WIRE LO HEATER 2 EU 182 381LR4055A WIRE UP HEATER 2 EU 183 381LR4036A WIRE T FUSE UP 184 381LR4037A WIRE T FUSE LO 212 120LR3003A SHAFT FILM UP 214 125LR4002A HANDLE LOCATION 218 143LR4001A STOPPER LOCATION 220 111LR4005A BOLT LOCATION ADJUST Front Table and Safety Cover 43 2 bb BIS c lo l
5. otand Part and Frame Base Part Name CASTER STANDI OWER TRANSFORMER CREW BH LOWER ASS Y ASHER SPRING RACKET PCB UPPORT B K PCB CB MAIN ASS Y ASH FRAME F ASHER SPRING OTOR MAIN WIRE REMOTE caj SCREW TATE PH CASTER STAND2 WASHER SPRING STAND FRAME STAND CENTER WASHER SPRING STAND BASE FRAME BASE WASHER SPRING SWITCH FOOT ASS Y CASE REMOCON ASS Y PCB REMOCON ASS Y CABLE GRAND BRACKET STAND 12LR1003A 12LR1005A HE08015D2 SB08020D2 HB08065D2 HE08065D2 013LR2016A 3500X001A 3500X002A SB16038D0 81LR4032A 141LR3004A 313005002A OPTICAL FIBER E A aj 2 gt m SN Ca sil cij sil MI O slds MBC04008D2 WSB04010D2 23200X0014 2100080194 Frame Roller
6. se Tx 90 BRACKET HEATER 20 ro lO rO IR io tN IS FRO I N RSH 1650 92 143LR300A SUPPORTER SHAFTLO 2 93 IMILRA000A PLATE SHAFTLFILM 94 MOLRIO1A HOLDER SHAFTFLM 95 I7LRA02A ______ 02 __ 96 IILRIOMA 4 12200K00 DUBUSH 2 _ 98 wsBoz007D2 WASHER SPRING 8 99 IS8LRA002A DD SPRING FILMTENSION 00 o1 jog 6 _ 02 08 04 os MBCO5010D2 SCREWBH 8 06 07 08 09 10 po II3LRAO01A WASHER TAKE UP 4 mp ISOLRA04 GEAR TAKEUP o 12 MMILRA00GA PLATE SUP 1 13 DD 138LR4006A SPRING SUP 2 ma WPBOSOIGAG WASHER PLAIN 15 I4ILRA0O3A BRACKET MOTOR 116 ISOLRA04A DD GEAR MOTOR 2 117 REO0400D2 RING 1 _ 118 2006077 119 O2ILR2003A covER TAKEUPL 20 OPILR204A COVER TAKEUBR 21 22 23 112004001C NUT 24 25 IMOLR3001A DD GUDE DOCUMENT 02 26 _____ SKEO401002 3 _ 127 po SKEO4015D2 SCREW SET 2 128 DD I22LRA000 BUSH PULLEY 120 I3 LRA002A PULLEY CHAIN 130 BHEO
7. m E a EE D SE a SE E CIT ESE EE CI T SH e Ee nenes ess SE Z E aen ioter i EE 1 10 025LR4001A CASE REMOCON ASS Y 1 a ST s p D Deen RE EE Las Ee ry EE SCREW EET Mas a SET NG F S TEAS MEE aie Lees NES m ue EE 2 ERE 5 UA E ip mes tal acon GEAR EAE eva ITUR i eeneg Fr 1 a me ER d em 101 124LR3001A CORE 57 AL 6 WSB03007D2 WASHER SPRING 3 0 7 8 FE mi ANGE DE 2 s 2 SUE D SO D EE SE WIRE MOTOR ees usen AAE ma SE SE s DU PUSHELANSE PIT JE MN EE nor s eem SE SE KEE SE SE 1 ment SENCA SC aan NEET O TIE S ea EE 2 a 3 Ee 2 i a bus OEA E a a IE a SE i E don mats TUE z Ei EARN jak EE METERS 1 EE ae kass a 133LR2007A ROLLER LAMI LO 996 0 5450 1 o ET E CREER TUE reete COMER RE SS SOR MIT as 5 ana SORE BA SUS E UE ZE BA ZE SE Aw r s I SS A sma segar 223 31400S001A OPTICAL FIBER CABL
8. ojo gt 106 126 149 153 162 177 199 200 201 202 203 214 221 223 34 Part No MBC05030D2 MBCO4008D2 WSB04010D2 0401002 013LR2010A O13LR2011A 013LR2009B 138LR4009A 133LR2007A_ 141LR4036A O13LR30054 013LR20134 142LR4002A 133LR2007B 122LR4008A 12200X0124 133LR2009A 120LR3002A 133LR2008A_ 122LR4007B 122LR4009A 120LR4001B O15LR3005A 12200X0164 015LR3005B 12200X020 12200X014A 013LR2012B 223LR2003A 122LR4010A 12200X013A 12200X015A 313LR3001A 140LR4002A 12200X022A 013LR3002B 023LR3003A 140LR3001A 213LRA001A 138LR4001A NHB03024D2 03006 2 02 1LR3003A 02 1LR3004A 381LR4027E 141LR4005A 140LR4001A 147LR4002A 141LR4009A 0501002 WSB05013D2 SKE04010D2 MBC04018D2 OLILR2003A MFC04008D2 24000X003A 140LR4003A 140LR4004C 140LR4004B 140LR4004A 1401 40040 TFHO4035D2 140LRA4007A 314005001 Part Name CREW BH CREW BH WASHER SPRING SCREW BH FRAME R FRAME FRONT SPRING HEATER SUPPORT ROLLER LAMI LO BRACKET SENSOR FRAME CENTER FRAME GUIDE PAPER SPACER GUIDE ROLLER LAMI BUSH ROLLER DU BUSH ROLLER P SHAFT CA ROLLER P BUSH ROLLER LAMI UP BUSH ROLLER PULL UP SHAFT TABLE BAR IDLE UP BEARING IDLE BAR IDLE LO BEARING IDLE LO DU BUS RAME SENSOR EATER ASS Y USH ROLLER PULL LO U BUSH U BUSH ENSOR ASS Y
9. GIS TR N RSH 1050 96 14ILR40114 BRACKET HEATERSTOPPER 4 o8 TFHO4O8D2 seREWEH 6 _ 99 138LR4002A SPRING FILM TENSION 101 105 MBCO5010D2 SCREWBH 8 107 MECO5018D2 Jon 6 _ 108 MBCO5018D2 SCREWBH 109 120LR4002A gt SHAFT TAKEUP 38 Quo 1II3LRAO01A WASHER TAKE UP 2 mp IBOLR4005A GEAR TAKEUP 1 12 MILRA00GA PLATE SUP 14 _ 113 IS8LRA0000 SPRING SHP 114 WPBOSOIGAG DD WASHER PLAIN 115 116 IBOLR4004A GEAR MOTOR 117 REO000002 1 118 2005074 4 1 119 O2ILR2003A covER TAKEUPL 1 120 O ILR2004A COVER TAKEUBR 121 36400X000A SWITCH POWER 1 123 NUT 124 DD OMLRIOO3A 4 125 po 145LR80014 _____ GUIDE DOCUMENT 2 120 po tum 02 _ 127 O23LR4002A 2 128 DD I22LRA000 BUSH PULLEY 1 129 po ISALRA002A PULLEY CHAIN 130 BHBO8045D2 _ BOLT 131 Luna BRACKET SWITCHEU LL 132 7 36400x002A SWITCH MAN 133 7 36400x001A SWITCH EMERGENCY _ 2 1384 23300x0014 BUSHING CORDEU 14 135 380CR4005A POWER CORD CUL 1
10. 28 Gal ne RSH 1650 Exploded View Frame L Frame R otand Part and Frame Base Frame Roller and Other View Wire and Film Shafts Front Table and Shafts Cover RSH 1050 Explode View Frame L Frame R Stand Part and Frame Base Frame Roller and Other View Wire and Film Shafts Front Table and Shafts Cover 29 Rev No DATE DESCRIPTION OF REVISI N DRABY APPBY E EIN s EE a EET For MODER O 3 E Se o setae JE NG EVE HORE i
11. 1 197 PAD SMP 198 SPROCKET SLIPQND 1 199 140LR40034 HOLDER SAFETY COVER 4 200 I4OLRA004C HOLDER ASS Y SAFETY COVER 1 201 IMOLRA004B 1 HOLDERASSYSAFETYCOVER 1 202 IMOLRA004A HOLDER ASS Y SAFETY COVER 1 2083 DD 140LR4004D_ HOLDER ASS Y SAFETY COVER 1 204 oan SAFETY COVER FRAME L 1 205 O21LRB005B_ SAFETY COVER 1 206 une BRACKET SAFETYCOVER 1 207 OI3LRA001A SAFETY COVERFRAME R 1 208 tum BOLT SAFETYCOVER 1 209 I38LR4010A SPRING SAFETY COVER 1 210 sta SPRING HEATER o o J 4 211 MMILR4036A BRACKET SENSOR o J 1 212 I2OLR8003A SHAFT FILM UP 1 213 DD 021LR30064 BRACKET CLAMPLEVER 1 214 125LR4002A HANDLE LOCATION 215 BRACKET ENCODER 216 7 OIOLRA001A ENCODER LENGTHSENSORA 1 217 7 141LR40234 BRACKET SENSORPCB 1 218 I43LR400IA STOPPER LOCATION 219 850LR4002A DD PCB LENGTHASSY 1 220 tun BOLT LOCATIONADJUST 1 221 unn HOLDER SENSORCOUNT 1 222 143LR3002A SUPPORTER SHAFTUP 1 223 31400S001A_ OPTICAL FIBERCABLE 1 224 o 313005002A OPTICALFIBERAMP 4444 41 a a a a a a oe ee eje
12. 17 0400802 SCREW FH 23 013LR2021A FRAME R 27 WSB03007D2 WASHER SPRI 28 WPBO4008D2 WASHER PLAI 29 WSB05013D2 WASHER SPRI 41 141LR2004A PLATE PRESS 43 122CR4002A BEARING CAM 44 RCO00800C8 SNAP RI 45 124LR4002A CAM ROLLER Cu Ni Cr 46 5 0501502 SCREW SET Cd 47 122LR4004A 48 RCO01500C8 SNAP RING 52 111LR4014A BOLT PRESSURE 53 WPB06016A6 WASHER PLAIN 54 138LR4008A SPRING PRESSUR 56 363LR4001D BIMETAL HEATER 58 141LR4012A PLATE BEARING 70 12200x022A BEARING RADIAL TRUST 71 12200X005A BEARING RADIAL TRUST 72 0401802 SCREW pn 79 0300602 SCREW PH C o Z o 81 RCOO1000C8 SNAP RING C 90 141LR4010A BRACKET HEATER 96 141LR4011A BRACKET HEATER STOPPER 138LR4002A SPRING FILM TENSION 100 125LR4001A HANDLE TENSION 102 142LR4001A SPACER HEATER 103 0401002 SCREW B 105 MBCO5010D2 SCREW B 106 0401802 SCREW 108 0501802 SCREW B 111 130LR4005A GEAR TAKE UP 112 141LR4006A PLATE SLIP 113 138LR4006A SPRING SLIP 114 646 WASHER PLAIN 115 141LR4003A BRACKET MOTOR 116 130LR4004A GEAR MOTOR 117 000600 2 E RING C C o 118 2100050274 MOTOR AC 120 021LR2004A COVER TAKE UP R 121 36400x003A SWITCH POWER 122 NHBO5038D2 NUT
13. MODEL RSH 1690 geg Roual RSH 1050 Soverei gn ROLL LAMINATOR Service Manual www royalsovereign com 1 Safety Precautions 2 Troubleshooting 2 1 Rollers Not Heating 2 2 Rollers Over Heating 2 5 Count Sensor Not Working HH Hee ener 3 2 Left Cover 3 3 Rear Cover 4 Adjustments 4 1 Adjusting Take Up Shaft Speed 4 2 Adjusting Front and Rear Roller 5 Optioning Equipment 7 Exploded Drawings 7 1 RSH 1650 Whole Exploding Drawing and Part Exploding Drawing 7 2 RSH 1050 Whole Exploding Drawing and Part Exploding Drawing 8 Wire Diagram 11 13 14 16 14 14 LO 15 19 18 15 15 13 15 16 16 16 16 17 ees LE 18 18 19 28 19 23 24 28 29 43 30 36 37 43 44 47 1 Safety Precautions Failure to comply any of the following safety procedures could result in serious injury Please read the instructions carefully and keep for future reference Only a licensed electrician should install wiring and outlet for the laminator Ensure the unit is plugged into a properly grounded outlet with the correct voltage Keep hands and clothing ie Neckties away from rollers The rollers are pinch points that can trap body parts or clothing and cause serious injury Keep flammable and wet objects away from the machine Place machine on a sturdy and level surface Avoid excessive sunlight humidity and extreme
14. 136 MBCO4040D2 SCREWBH a 1397 SKE06010D2 SCREW SET 1 _ 138 SKEO6015D2 1 139 SKEO5010D2 2 _ 140 O2ILR200lA alo OSZLRA008A SHEET CUTTER 26 HIHFIHIHIHIHIHIDINI IHIHIN 2 N 28 6 0 8 058 RSH 1050 143 ISILRA04A ______ 144 po ISILRA000A SPROCKET ROLLERLAM LL 145 po NHBO4032D2 NUT 2 _ 146 SKEO4015D2 2 _ 147 ISILRA0001 ______ 1 148 SKE04008D2 SCREW SET 149 7 WPBI3020A6 WASHER PLAN piso 112004000B NUT 151 DD CHAIN ROLLER OC 152 186LR4002A CHAIN CROLLER 1 153 OLLR204A 1 154 O2ILR2002A 155 OB2LR8004A SHEET FUNC 156 O32LR4011A SHBET PRESSURE CUL 1 157 pp O23LR30000 BUTTON UNC 1 158 7 850LR80074 PCB SUBASSY 159 CLAMPERIEVBR 160 I25LR4003A DD LEVER PRESSURE 1 161 O23LRAO01A ______ I 162 IPCOB006D2 SCREWTAPTATEPH 2 163 B65LR4003A swITCH FOOTASSY 10 164 O25LR400lA ______ 5 165 350CR4001A PCB REMOC
15. FRAME SENSOR 1 228LR2005B ______ 2 64 I22LRA00A BUSH ROLLBRPUILLO 2 o5 I2200X013A 4 _ 66 12200x015A or 813LR80014 SENSOR ASSY 2 68 IMOLRA0O2A HOLDER SHAFTLIT 1 _6 88ILR4032A WIRE REMOTE 1 TO DD 12200x022 BEARING RADIAL TRUST 4 71 June BEARING RADIAL TRUST 1 72 MBCO4018D2 ___ 7 _ T3 013LR80024 FRAME CUTTER 1 74 O23LR3003A KNOB CUTTERC 1 75 HOLDER CUTTERC 1 76 213LR4001A CUTTER CROSS 1 amp I38LRAO01A DD SPRING CROSSCUTTER 1 ws pp NHBO324D2 5 _ 79 MPCO3006D2 scrEWPH_________________ 80 ounen 8i Rcooroooc8 SNAPRING 82 32500x0005 FUSE MAN 2 83 36600x002A FUSEBLOCK 14 _ 84 O ILRB003A CASE SENSORUP 85 021LR30044 CASE SENSORLO 2 86 38ILR4035B WIRE MOTOR I sr B8ILRAO27A DD WIRE SENSOR ss TFHO4OB5D2 SCREWFH s 89 tum 8 _ 90 IMILRA0I0A 91 I2OLR300A SHAFT FIIMLO 1 92 143LR80014 SUPPORTER SHAFTILO les IMILRA000A PLATE SHAFTILM 18 25 N PROPOR CO a IS IS IRIS MPO IE IRIODIRIZIDI Ip gt 05
16. 2 y P SW106 SW107 SW108 sw109 SWI10 1193 91 COLD T_CHK STBY FAN SKI ZERI R A IK ri A B A A 2 gt 77 End Ket Mg640598 p 0 100 45 Oe 100 1 VEC 5v U7 7805 104 250 120 396 0 E swit2 SW113 SVILA Sw115 P T OUTPUT DB155G 2 e ki i STOP RUN REV reset meos FAN3 5 ai m CH HDI2F 2 pe pee ee c3 C4 C6 5 POWER t 3 24V gt KE 470 25V 70 25V SW101 115 RUBBER type mm bi u 1 tT y gt m ske Yw396 03AV RI7 RIS 1 100 TRIAGE 100 relay12v 1 T UP Y 104 250 120 MOC3043 A LOWER HEATER BD3 y 3 us BTAP6 600B DB155G 1 T m hema ti SMH250 05 gt C7 cn COUN odule schematic ale m gt 70 25V 104 f 3 1 R 4 H3 fe ik Ket Mg640598 CN4 BRI300C 2P AC input c32 ZARI 2 a t Ng 1 i d 4 1 2171814 Terminal block 104 275 Ttle NEW roll lomino tor RSH 1650 ize Docunent Number ev A2 main amp sub schematic v3 later Monday December 23 2002 OF T B D E 44 1 Wire Main 2 Wire Sensor Up 3 Wire Sensor Low 4 Wire Count 5 Wire Length 6 Wire Power 7 Wire Low Heater RSH 1650 1050 Main PCB Layout gt Connect part5 9 Wire Up Heater 9 Wire Blower 3EA 10 Wire Take Up 11 Power Transformer wires 12 Motor wires 13 Remote Control and Foot Pedal wires 14 Wires Output Transforme
17. 8 15 T se s sss ases t END T Nae t v uo uo wn juo uo io jojo 177 742165 p 0 5 SOCKET vec C28 C27 26 ces C24 Cel 35 85 L 9 SI 104 104 104 104 104 104 C29 104 ES es uto 1 IHF u 02 TIK vec 100u 10V PC817 R7 4 IRF830 FRLOS a TE MOTOR POWER COUNT LENGTH POWER 470 The Lon lt 106 U wl x v o 330uF 10V VCC 24VX4ND VCC 36V S VEC e 104 10k Sr ST St St A1010 x cios 01 i n y 30 ell al el 104 SZ NIK RS Re RI UB 7824 680 47K PAT CN16 FUSEL PB1006 7 4 1 P T INPUT CN101 Yw396 03V FHSI amp T6 3AL 2507 V ew 1 3 ce JUMPCH N T YPE 17 t SMAW250 10 gt m 7824 lt 5 3 R104 104 vcesv 3 777 t103 10k 103 R105 T 1 3300 50 9 Yw396 03AV 103 T 10k T M 1 A A l ota TIK S meer m 7 Xx 5 P T DUTPUT lt CN8 ri E RUN PEG 5 Yw396 03AV m ee 5 CENON d RS H amp N type schematic 103 275 AC 5 FANI RI3 RIS al s o Y BD4 U6 7812 3 100 TRIACI 100 r q muss NG 2 gt 1 3 gt 8 MOC3043 ZA UPPER HEATER swiot swid2 5103 104 54105 MAIN SUB m CN9 u4 BTA26 6008 UPPER UP SPEED LOWER DOWN YW396 06V 8 co SENSUR PDWER Es Yw396 03AV 1 ze O 470 25 fes 19 O 005 je O 00 6 104 9 1 VN 104MF 275V A 177 7 5 4 5 SENSUR 2
18. the frame and connect the motor wire connection to rear wire Figures 8 amp 9 f Reinstall the rear cover g Reinstall the side covers h Reinstall the lever knob and screw 6 Parts List 6 1 RSH 1650 Parts List RSH 1650 1 13900K00A JCASTER STANDI 2 2 18500x002A CASTER STAND2 2 3 wsp16038p0_ WASHER SPRING 4 2IZRIO3A STAND FRAME 02 2IZLRIO00C _____ STAND CENTER NHBOBO65D2 Nur 10 22 340005084 POWER TRANSFORMER 23 oan 1 _ 24 1 _ 25 7 OIBLR2009B ______ 1 26 2 3 27 138LR4009A DD SPRING HEATERSUPPORT 6 __ 28 7 133LR20074 JROLLER LAM LO 1 __ 29 IMILRAO36A 138LRA008A SPRING PRESSURE 4 31 OI3LR3005A FRAME CENTER 33 7 20054 MOTOR MAN 1 _ 34 OIGLRZ203A DD FRAME GUIDEPAPER 35 I2LRI002A 2 36 133LR2007B _____ ROLLER LAMLUP 1 _ 37 I22LRA008 DD BUSH ROLLERLAMILO 2 38 7 12200K012A 39 IS3LR2000 ROLLER PULLLO 1 40 IHILROMA PLATE PRESSUREL 1 41 PLATE PRESSURER 42 120LR8002A SHAFT CAM 1 _ laa 122 BEARING CAM 19 CO Fr NS FH FRO N
19. 123 112004001C ur 128 122LR4006A BUSH PULLEY 129 134LR4002A PULLEY CHAIN 130 0804502 B01 133 36400X001A SWITCH EMERGENCY 136 MBCO4040D2 JSCREWBH 137 5 0601002 sCREW SET Cd 138 5 0601502 SCREW SET 139 5 0501002 SCREW SET Cd 143 131LR4004A SPROCKET MOTOR 144 131LR4005A SPROCKET ROLLER LAMI ISCREW SET SPROCKET ROLLER PULL WASHER PLAIN 146 SKE04015D2 SCREW SET 147 131LR4006A SPROCKET ROLLER PULL 149 WPB13025A6 WASHER PLAI 150 112004001B NUT 151 136LR4002B CHAIN ROLLER 152 136LR4002A CHAIN ROLLER 154 021LR2002A COVER R 155 032LR3004A SHEET FU 156 032LR4011A SHEET PRESSURE CUL 157 023LR3006A BUTTON FUNC 158 350LR3007A PCB SUB ASS Y 159 144LR4001A CLAMPER LEVER 160 125LR4003A LEVER PRESSURE 161 O23LR4001A KNOB LEVER 167 147LR4001A PAD SLIP 185 WPB15020A6 WASHER PLAIN 189 12200x025A BEARING SLIP 190 SKEO4010D2 SCREW SET Cd 191 140LR4005A HOLDER SLIP 193 140LR4006A HOLDER SLIP IN 194 021LR1003A COVER TAKE UP 2 195 120LR4003A SHAFT SLIP C C 196 131LR4013A SPROCKET SLIP 197 147LR4007A PAD SLIP 198 131LR4014A SPROCKET SLIP IN 210 138LR4014A SPRING HEATER
20. 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 12 13 215 381LRA037A WIRE T FUSELO 1 216 OIOLRA001A ENCODER LENGTHSENSORA 1 27 440234 BRACKET SENSORPCB 1 218 7 381LRA042A WIRE EMER2 219 7 BBOLR4002A DD PCB LENGTHASSY 1 __ 220 7 313005002A OPTICALFIBERAMP_ 221 I4OLR4007A 1 222 7 2PCOS00002 SCREWTAPTITEPH 228 314005001A OPTICAL FIBER CABLE 224 ue BRACKET ENCODER 22b O 2I2LRIOMA 2 __ 226 7 021LR30064 BRACKET CLAMPERLEVER 1 _ 227 12200X000A BEARING RADIAL TRUST 1 NINNININININININ NIN PTH IS IS a a a N NI 23 6 2 RSH 1050 Parts List RSH 1050 Z O Part PART NAME 1 13900 00A CASTERSTAND 02 lap 18500x002A CASTER STAND2 2 lap WSBI6038D0 WASHER SPRING 4 lap 2IZLRIOA STAND FRAME 5 2IZLRIOA STAND CENTER 1 6 8 NHBOB065D2 _ NUT 9 BHEOB05D2 s 12 L BHEO602000 _ BOLT 16 WSBO4010D2 WASHER SPRING om 19 23200x0014 SUPPORT B KFPCB 8 21 MBCO5030D2 SCREWBH 8 22 pp 340005084 POWERTRANSFORMER 1 23 OIBLR2021A _____ 1 _ 24 OIBLR2020A 14 25 OIBLR2009A FRAME FRON
21. EARING CAM AP RING AM ROLLE Cu Ni Cr CREW SET USH PLATE PRESSURE AP RING OLT PRESSURE ASHER PLAIN LATE BEARING BEARING RADIAL TRUST 4 MPCO3006D2 SCREW PH 81 001000 8 SNAP RING 90 141LR4016A BRACKET HEATER 96 98 99 100 102 103 105 106 113 114 1 1 120 141LR4011A BRACKET HEATER STOPPER WSB03007D2 138LR4002A 25LR4001A 142LR4001A MBC04040D2 MBC05010D2 WSB05013D2 130LR4005A 141LR4006A 138LR4006A WPBO8016A6 LOO3A 1004 1 mm n t s gt 210005027 02 gt LR2004 5 5 5 5 PRING FILM TENSION ANDLE TENSION PACER HEATER BKT CREW BH CREW BH WASHER SPRING 5 amp UT M gt gt 62 62 ty ae Lo ES gt m 2 2 EAR TAKE UP LATE SLIP PRING SLIP RACKET MOTOR EAR MOTOR OTOR AC OVER TAKE UP R SWITCH POWER 121 364 123 112004 128 122LR4 129 134 E X 1 100 003 C 1001 126 SKE04010D 127 SKE04015D2 006A 10024 130 BHE08045D2 133 36400X001A 136 SKEO5015D2 137 5 0601002 n CREW SET SCREW SET USH PULLEY ULLEY CHAIN OLT SWITCH EMERGENCY SCREW SET SCREW SET 138 5 0601502 11391 SE 1451 146 SKE05010D2 131LR4004A E 5 5 5 CREW SET CREW S
22. Paper Counter latch and pull the black wire from the paper counter sensor to detach from the unit a Remove the rear cover and label all the wires before unplugging from the Main b Detach the Main from 6 white plastic holders Figure 7 c Replace the board with new PCB and connect all the wires a Refer to Replacing Right Cover Note Cotton or surgical gloves are recommended while handling the heater assembly a Disassemble Right and Left Covers Refer to Replacing Right Cover and Replacing Left Cover b Take out the heater brackets on each side by loosening the nuts and screws Figure 8 9 amp 10 Figure 10 Sal Note a When inserting the heater into the roller rotate the heater slightly and push the rod in gently b Use an air blower to blow out the broken pieces of heating rod Please ensure that no one is standing on the other side a Disassemble the nut from the Frame Cutter b Unfasten the spring from the cutter c Change the Cutter d Assemble the Cutter by reversing the above steps 4 Adjustments 41 Adjusting Take up Shaft Speed CAUSES I Main rollers and take up shaft speed is not synchronized MEASURES 1 Take off the take up motor cover Figure 1 2 Loosen increases speed or tighten reduces speed the bolt using 11 16 or 17mm wrench Note Loosen three screws as shown in Figure 1 to get to the adjustable take up shaft speed bolt Figur
23. SHAFT LO 545 1 SNC3 1 120LR3004A SHAFT FILM LO 545 1 SNC3 141LR4010A BRACKET HEATER SFCC16T 2 111LR4004A BOLT CORE 545 8 SNC3 403502 SCREW 2 4 35 sus 8 381LR4027A WIRE SENSOR 2 381LR4035B WIRE MOTER UL1007AWG 18 1 BLK RED 021LR3004A CASE SENSOR LO 2 O21LR3003A CASE SENSOR UP gt so 36600X002A FUSE BLOCK FB66 1 32500X0005 FUSE MAIN 515 250 204 2 21 RCO01000C8 SNAP RING STW 10 2 so 12200 002 DU BUSH FLANGE 10 10 1 7 MPCO3006D2 SCREW M3 6 sus 3 NHB03024D2 NUT HEXAGON 2SORT 5 FZY 77 138LR4001A SPRING CROSS CUTTER 90 3 SWRH 1 ZWP5 75 213LR4001A CUTTER CROSS STS420J2 1 76 140LR3001A HOLDER CUTTER C 94 VO ABS AF 312 1 4200 74 O23LR3003A KNOB CUTTER C 94 VO ABS AF 312 1 PAN 4200 72 013LR3002A FRAME CUTTER AL6063 1 4210 0401802 SCREW BH M4 18 Sus 7 71 12200X005A BEARING RADIAL TRUST NTB 12 25 1 zo 12200X022A BEARING RADIAL TRUST NTB 15728 4 381LR4032A WIRE REMOTE 2464 24AWGAC 1 140LR4002A HOLDER SHAFT T 545C 1 SNc3 313LR3001A SENSOR ASSY 2 12200X015A DU BUSH W O FLANGE 2510 2 12200X013A DU BUSH FLANGE 25 25 4 4 122LR4010A BUSH ROLLER PULL LO 545 2 ZwPs 223LR20058 HEATER ASSY FCHW1 34 50 2 se 013LR2012A FRAME SENSOR AL6063 1 4210 61 12200X014A DU BUSH W O FLANGE 40 10 4 0 030140
24. SPACER HEATER BKT 103 MBCO4040D2 SCREW BH 105 MBCO5010D2 SCREW BH 106 WSBO5013D2 WASHER SPRING 119 021LR2003A COVER TAKE UP L 126 SKEO4010D2 SCREW SET Cd 131 141LR4007A BRACKET SWITCH EU 132 36400 002 SWI TCH MAIN 36400x001A SWITCH EMERGENCY 23300x001A BUSHING CORD EU 380LR4001A POWER CORD EU 021LR2001A COVER L 032LR4008A SHEET CUTTER 45 WPB04008D2 WASHER PLAIN 162 MECO4008D2 screw F 168 138LR4014A SPRING HEATER 178 MPCO3014D2 SCREW P 180 141LR4015A BRACKET MICRO SWITCH 181 36400X014A SWITCH MICRO SAFETY COVER 192 141LR4015B BRACKET MICRO SWITCH 216 010LR4001A ENCODER LENGTH SENSOR 217 141LR4023A BRACKET SENSOR 219 350LR4002A PCB LENGTH ASS Y 224 1411R4024A BRACKET ENCODER a co jun 31 Frame R 32 Part Part Name 12 BHEOGO20D2 BOLT 16 MBCO4008D2 SCREW BH 17 wsBo4010D2 WASHER SPRING 1 MBC04010D2 SCREW BH 013 LR2011A RAME R i w N N O H 45 46 47 53 58 70 38LR4008A NHB05038D2 141LR2012A 22CR4002A 000800 8 I24LR4002A SKE05015D2 I22LR4004 1014 WPB06016A6 141LR4012A 12200X022A S N 5 C S W P PRING PRESSURE C LATE PRESSURE R
25. 032LR3004A SHEET FUNC PCO 3T 1 104 021LR2002A COVER R 940V0 ABS AF 312 1 PAN 431C 1 011182004 COVER REAR ALG063 1 4210 1361 R4002A CHAIN ROLLER 533 4 1 121 136LR4002B CHAIN ROLLER 491 1 1 150 1120040018 NUT HEXAGON LOCK TYPE NYLON 12 175 1 Fzv 44 WPB13025A6 WASHER PLAIN 13 24 2 5 2 148 SKEO4008D2 SCREW SET M4 8 2 14 131LR4006A SPROCKET ROLLER PULL 965 2071 545 1 14 0401502 SCREW SET M4 15 2 148 0403202 NUT 2 14 131LR4005A SPROCKET ROLLER LAMI g87 2 T 545 1 143 131LR4004A SPROCKET MOTOR RS25 944 545 1 142 MBCO4006D2 SCREW BH M4 6 Sus 37 1411 0321 SHEET CUTTER PC 0 18T 1 zwe5 140 021LR2001A COVER L 940V0 ABS AF 312 1 PAN 431C 18 SKEOSOTOD2 SCREW SET MS10 2 FzB 13e SKEOGO1SD2 SCREW SET MEIS 1 ee as SKE06010D2 SCREW SET M6 10 1 FzB 156 MBCO04040D2 SCREW BH 4 40 sus 4 135 380CR4005A POWER CORD AC250V1 5A LT26 B 1 134 23300X001A BUSHING CORD EU 7NR32 1 133 36400X001A SWITCH EMERGENGY KH 2022ER 2 132 36400X002A SWITCHMAIN A2 16 BIR VO SIGNAL NUX SPA 1 101 141LR4007A BRACKET SWITCHEU SPCC 1 4210 130 BHEOB045D2 BOLT HEXA HEAD M8 45 2 FzB 122 134LR4002A PULLEY CHAIN 545 1 22 122LR4006A BUSH PULLEY 545C 1 247 023LR4002A KNOB BOLT GUIDE PHENOL 2 BLK 120 111LR400GA BOLT GUIDE 4 22 5 545 2 SNC3 425 145LR3001A GUIDE DOCUMENT 940VO ABS AF 312 2 GRAY 8U 12 014LR1003A TABLE FRON
26. 0LRA002B ING LA Hs 35 Front Table Safety Cover 42 Wag 174 E 69 Sx c pe 2 S i E TR ees 36 BHE06020D2 BOLT WSB06015D2 WASHER SPRING 147LR4002A PAD TENSIO 105 MBCO5010D2 SCREW BH WSB05013D2 WASHER SPRING 218 381LRA042A 2
27. 1 E 3 utot AA Smy250 05 H op zi Ce 6 YMw025 03 3 HL14104 COUNT LIN 8 0MHz 104 ci Me SBB e eile le ele halo I e ls m e m jeu ou na ou jeu nu jeu ou jeu nu ll CHIPYGRN CCS 777 wami cip 4 2 104 opre 8858 AA DUNT CHK 5 va RRERRERERRERRER Ei 4 m Ce LJ LJ Ld Ld Ld Ld LJ LJ LJ LJ LJ LJ UJ LJ DJ LJ LJ 104 ba ba ba ka ba ba ka ba ba a ba ba ta ka ka O 16 SEGIS CHIPPGRN VCC 5V UIZNON 34 SEGI6 MAX232 S0 35 56034 SEGIS hi vet_sv 177 36 56035 SEGIA vcc_sv DS F8EMS W A 8 37 SEG36 SEGIS j2 SEC 82101 Smy250 04 sl el sc eg 38 SEG37 SEGIZ sp 15 5 lt lt lt DIZON RIKNOND 52638 SEGII ge Pl EE w 414 47 al Li 39 10 SEGIT C30 us 148 go 3EB39 52610 5 EGI 104 El VCC_24V H ND ME Auen COM Blees 4 16 Di SEGS Hsr B ceo gt 5 CH MD12F 231 coms SEG Hse 2102 330 REMO CENT 8 Liga 51215 CNI3 241 SEG6 Feste Smy250 05 je C24NON gt b as SEGS 7 EGF sad 31 FH 47u 10V Lo di Fe SEG4 Z ug HE Ka Di 37 KS3 SEG3 Z s F 2 gt VW Fe KS4 SEG2 619 T R4 FRIOS 1 Li 55 a SH LD 117 R6 100 L Yw396 03AV NY 10 9 N K L MOTOR fo eni 222222282088705 001 R24 SER OH gt CI02M 3K
28. 2 WASHER SPRING 95 1 1 3T 30 WPBO4008D2 WASHER PLAIN 4 3 8 0 8T 5 7 WSB03007D2 WASHER SPRING 93 1 07T 6 214LR3003A MASH FRAME 2 SPCC 2 4210 zs 013LR2009A FRAME FRONT 16063 1 PAN 4210 24 013LR2020A FRAME L 4 57 SPCC 1 4210 013LR2021A FRAME R 4 5T SPCC 1 4210 ze 340005008A POWER TRANSFORMER 1 zi 0503002 SCREW BH 5730 sus 8 350 30060 PCB MAIN ASSY FR4 1 23200X001A SUPPORT BRACKET PCB DASS ON 8 141LR3001B BRACKET PCB 1 6T 1 zwes 17 MFCO4008D2 SCREW FH 4 8 SUS 15 WSB04010D2 WASHER SPRING 1 1 0 16 2110030028 BLOWER ASSY PF RS6225 2 14 MBCO400802 SCREW BH M4 8 sus 41 12 5 0601502 WASHER SPRING 96 1 1 5T 4 284 313005002 OPTICAL FIBER 1 12 0602002 BOLT HEXA HEAD 6 20 8 28 22 31400S001A OPTICAL FIBER CABLE FT 420 1 1 11 013LR2016A FRAME BASE ALG063 4210 lese 143LR3002A SUPPORTER SHAFT UP 5456 1 10 212LR1004A STAND BASE STKR 12550 2 zel 140LR4007A HOLDER SENSOR COUNT SPCCOST 1 9 BHEOB065D2 BOLT HEXA HEAD M8 65 8 FZB 220 111LR4005A BOLT LOCATION ADJUST 5450 1 NHBO8065D2 NUT HEXAGON M8 8 212 350LR4002A PCB LENGTH ASSY 1 7 WSB08020D2 WASH SPRING q8 2 2T 36 lata 143LR4001A STOPPER LOCATION 545 1 0801502 BOLT HEXA HEAD 8 15 28 141LR4023A BRACKET SENSOR PCB SPCC2T 1 212LR1005A STA
29. 2 SCREW BH M3 14 sus 4 22 O15LR3006A BAR IDLE 930 545 2 SNC3 141LR4012A PLATE BEARING 2T secc 4 2 5 87 12200 016 BEARING IDLE UP 462012 4 3631840010 BIMETAL HEATER 100 C z 55 120LR4001A SHAFT TABLE 10 545 1 ZWPS 4 138LR4008A SPRING PRESSURE SWRH 92 6 4 zwPs s3 WPBOSO16A6 WASHER PLAIN 6 6 125 1 6 4 se 1111 40144 BOLT PRESSURE SUS M10 P1 5 4 1221 84004 BUSH ROLLER PULL UP 545 2 zwPs so 122LR4007A BUSH ROLLER LAMI UP 545 2 zwPs 133LR2013A ROLLER PULL UP 60 0 545 1 SNC3 4 RCO01500C8 SNAP RING STW 15 7 4 122LR4004A BUSH PLATE PRESSURE 6 2 5 5 0501502 SCREW SET M5 15 4 FZB gt 1241 84002 CAM ROLLER 5456 2 zwPs RCO00800C8 SNAP RING STW 8 2 122CR4002A BEARING CAM 608Z 2 120LR3001A SHAFT CAM 912 545 1 zwP5 4i 141LR2004A PLATE PRESSURER 3T 5 1 2 5 141LR2003A PLATE PRESSURELL sPcc 1 2 5 1330 20144 ROLLER PULL LO 960 0 545C 1 SNC3 12200 012 DU BUSH FLANGE 40725 4 7 122LR4008A BUSH ROLLER LAMI LO 545 2 zwPs 133LR2012A ROLLER LAMI 980 0 545C 2 suen 142LR4002A SPACER GUDE 5456 2 4 0131820138 FRAME GUIDE PAPER ALG063 1 PAN 4210 so 21000S019A MOTOR MAIN S9D40 248H 40W 24V 180 1 1 se 24000 003 TAPE TEFLON 1127 55mm 1 31 013LR2017A FRAME CENTER ALG063 1 4210 so RE000400D2 E RING ETW AWON IL 1 za WSB05013D
30. 8D2 WASHER PLAIN 29 wsB05013D2 WASHER SPRING 40 141LR2003A PLATE PRESSURE L ______ 43 122CR4002A BEARING CAM 45 124LR4002A CAM ROLLER Cu Ni Cr SCREW SET BUSH PLATE PRESSURE SNAP RING WASHER PLAIN SPRING PRESSURE p S 58 141LR4012A PLATE BEARING 60 0301402 SCREW BHC 78 NHBO3024D2 NUT 82 32500X0005 FUSE MAIN 83 36600x002A FUSE BLOCK 90 141LR4010A BRACKET HEATER 96 141LR4011A BRACKET HEATER STOPPER 102 142LR4001A SPACER HEATER BKT 105 0501002 SCREW pH 119 021LR2003A COVER TAKE UP L 122 NHBO5038D2 131 141LR4007A BRACKET SWITCH EU 132 36400 002 SWITCH MAIN 23300X001A BUSHING CORD EU 135 380CR4005A POWER CORD CUL B S SWITCH EMERGENCY B P 140 O2ILR2001A COVER L 141 032LR4008A SHEET CUTTER 142 MBCO4006D2 SCREW 186 36400X014A SWITCH MICRO SAFETY COVER R SCREW R SPRING 190 SKEO4010D2 SCREW SET Cd 192 141LR4015B BRACKET MICRO SWITCH 210 138LR4014A SPRING HEATER 215 141LR4024A BRACKET ENCODER 216 OLOLR4001A ENCODER LENGTH SENSOR 217 141LR4023A BRACKET SENSOR PCB 219 350LR4002A PCB LENGTH ASS C 141LR4015A BRACKET MICRO SWITCH B Frame R 12 BHEO602002 BOLT 14 MBCO4008D2 SCREW BH 16 WSBO4010D2 WASHER SPRING
31. BMSD2 131 IHILRAO07A BRACKET SWITCHEU 1 __ 132 36400X002A SWITCH MAN 133 36400X001A swrrCH EMERGENCY 1834 23300X001A BUSHING CORDEU 135 B8OLR400lA DD POWERCORD EU 1 136 SKEOB015D2 4 1397 SKEO601002 SCREW SET 138 SKEO6015D2 SCREW SET 139 moo SCREW SET 2 DO FH FRO O gt RSH 1650 _ 41 42 13 14 45 46 47 48 49 1120040018 JNUT 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 38ILR4013B_ 014 _ 88ILR4054A WIRE LO HEATER2BU 4 74 ______ ____ JWIRE EMER 175 zem 014 _ 176 _______1 ___ 2 177 _______ 24000X000A TAPE TEFLON 178 _______ Joo 179 12200x025A BEARINB SLP 2 180 I4ILRA015A BRACKET MICRO SWITCH 1 181 86400X0144 SWITCHMICRO SAFETYCOVER 182 MBCOS0I8D2 SCREWBH 4 _ 183 vom 6 _ 184 MECO4018D2 seREWEH 4 _ 185 OI3LRB0MA FRAME FRONT TENSIONR 1 186 013LR30154 FRAME FRONT TENSIONL 141LR4022D BRACKET SAFETY COVER _ ___ 1o 22 IA RSH 1650 88 7 WPB15020A6 WASHER PLAN __ 2 89 90 91
32. CC SV 025 0365 i Tue w 104 VCC 5V FAN FWD REV 09 1 2 07 400400 VNAMS Tt 3 ILA 77 RIO rra 2 1 a 4 NI ul amp 10k LCD 5 7 BL101 reo UPO 5 R22 7500 Dae s KXN32631DEPO BG4546WQ SENSOR 10KCH a148 104 4 O 26 25 U E 14 4004 4004 4004 15 RC3 SCK SCL 6 Q3 EN RC4 SDI SDA RA4 TOCLKI7 cina 4004 0271 7812 CC LO SENSOR INPUTCRAL 3 12v Y vcc_sv SENSUR 2 RAI ANI 5 R25 3K 05 3 1 RAO ANO ET LENGTH SMw2so 10 7 Leena _ WE 177 04 5 RED lt gt schemo tic 50 0 TE Hi RBO INT RC7 RX DT 15 X ma 55 RBI RCE TX CK 177 21 papapaps 0 918 71615 413 6l 02 4 24 R82 vcc_5v 3 RUN PL 5 RBS 7 8 2930318283 ijo 2 C201 2 BU 56 13 104 F 1 57 RBS RC2 CCPL R201 _5 RBG VCC_5V IK SMAW250 04 ti R27 RCO TIOSO TIK sena L a RCL TIUSL CCP LG 205 SK ceoe MAIN SUB RCS SDO 104 RAS RAS 104 IK IK P 7 R26 2 ME u VCC 5V IC16C76 117 CNIS p LENGTH CHK A 5 250 04 19 1 u9 2 asce c kauq 4 104 1 CNI4KNON gt 3 DSCI CLI RIIN RIDUT sak zu z 2 Pa R9 12 REIN Li 1 o R101 1 PC817 PC817 SOCKET 1M to HIN 1007 F7 2 2 330 M LENGTH IN 3 m CNI9 vec_2 Caen
33. E FT 420 10 1 1st GRADE FATAL DEFECT 0 3rd GRADE MEDIUM DEFECT 0 ara 2PCO3006D2 SCREW TATE B 36 805 2 9 2nd GRADE FATAL DEFECT 0 tn GRADE SLIGHTLY DEFECT 0 eil 140LR4007A HOLDER SENSOR COUNT SPOCOST 1 IMPORTANCE OF QUALITY TOTAL IMPORTANCE OF QUALITY TOTAL gl 313005002 OPTICAL FIBER 1 TOLERANCE DRAWN armen unit seme MODEL RSH 1650 s Les we 217 141LR4023A BRACKET SENSOR SPCC 2T 4 Mess os 216 O10LR4001A ENCODER LENGTH SENSOR A SPCC 0 57 1 EL Hg Cg ET emu ev mu ROYAL SOVEREION INC Frame fa Pare No Pari 16 MBCO4008D2 SCREW BH 17 WSB04010D2 WASHER SPRING 19 23200X001A SUPPORT B K PCB 23 O13LR2010A FRAME L 30 138LR4008A SPRING PRESSURE 32 NHB05038D2 NU 40 141LR2011A PLATE PRESSURE L 43 122CR4002A BEARING CAM 44 SNAP RING 45 124LR4002A CAM ROLLE Cu Ni Cr 46 SKE05015D2 SCREW SET 47 122LR4004A BUSH PLATE PRESSURE 48 RC001500C8 SNAP RING 52 111LR4014A BOLT PRESSURE 53 WPB06016A6 WASHER PLAIN PLATE BEARING 78 NHBO3024D2 NUT BRACKET SWITCH 82 32500x0005 FUSE MAI 83 36600x002A FUSE BLOCK 141LR4016A BRACKET HEATER 96 141LR4011A BRACKET HEATER STOPPER 02 142LR4001A
34. ET PROCKET MOTOR 131LR4016A WPB04008D2 147LR4001A SPROCKET ROLLER LAMI WASHER PLAIN PAD SLIP 147 131LR4015A SPROCKET ROLLER PULL 148 WPB13025A6 WASHER PLAIN MBC04018D2 SCREW BH 112004001B 1361 4004 1004 001 LOO3A 10014 5 B P C L K HAIN ROLLER HA IN ROLLER OVER R HEET FU HEET PRESSURE EU AU UTTON FUNC CB SUB ASS Y maja 2 3 t e LAMP OB ER LEVER EVER PRESSURE LEVER LR4014A SPRING HEATER 179 12200 025 BEARING SLIP 182 0501802 SCREW BH 188 WPB15020A6 WASHER PLAIN 131 147LR4 LR4 LOO6A 1003A LOO3A LO13A 1007A 10144 212 363LR4001D 222 2PC03006D2 226 0211830064 227 12200 005 189 RE000600D2 E RING PI IOLDER SLIP IN OVER TAKE UP 2 SHAFT SLIP SPROCKET SL PAD SLIP SPROCKET SLIP IN BIMETAL HEATER SCREW TAP TITE PH BRACKET CLAMPER LEVER BEARING RADIAL TRUST c3 9 otand Part Frame Base
35. N toward again then confirm that this will be A position Interrupted light then turning VR Fine until it is ON toward and turning until itis OFF toward again in state of shading light Then confirm that this position will be B position when it will not be ON max position will be B Fix it at middle of A and B position This will be the best position to set Coarse VH is not required to adjust afterwards Heceived light uri If it cannot adjust as above method set VR Fine at max position toward then execute again 13 3 Replacing Parts Note While replacing parts a Make sure the power plug is unplugged from the power outlet b Open both side covers and rear cover 3 1 Replacing the Right Cover a Take out the pressure lever Figure 1 and four cover screws using Phillips screw driver Figure 2 d Follow the reverse order to assemble the Right Cover back 14 Replace the Left Cover by loosening four Left Cover screws a Take off the left and right covers b Take out the seven screws from the back cover Figure 5 c Carefully slightly lift up the cover and slowly pull towards you Figure 6 Note The Counter Sensor Wire is attached to the cover d Open the
36. ND CENTER STKR 12550 1 zre O10LR4001A ENCODER LENGTH SENSORA 5 057 1 4 212LR1003A STAND FRAME STKR 12550 2 sid 141LR4024A RACKET ENCODER 545 1 WSB16038D0 WASHER SPRING 9162 3 8 4 ara 125LR4002A HANDLE LOCATION 545 1 13500 002 CASTER STAND2 20 30S B3 SBB 2 NBRAKE am 021LR3006A BRACKET CLAMP LEVER 1 13500X001A CASTER STAND1 20 30S B3 SBB 2 BRAKE ete 120183003 SHAFT FILM UP 545 1 el rar no DESCRIPTION MATERIAL en open em 211 141LR4036A BRACKET SENSOR 545 1 Is GRADEFATALDEFECT 0 Sd GRADEMEDIUMDEFECT _ 0 Ta 210 138LR4014A SPRING HEATERDOS 4 8 2nd GRADE FATAL DEFECT 0 4th GRADE SLIGHTLY DEFECT 0 ene 138LR4010A SPRING SAFETY COVER SWRH 1 IMPORTANCE OF QUALITY TOTAL IMPORTANCE OF QUALITY TOTAL e gl 1 11LR4009A BOLT SAFETY COVER 545 1 TOLERANCE DRAWN CHECKED APPROVED UMT some MODEL NAME RSH 1050 207 O13LR4001A SAFETY COVER FRAME R spec 1 ws PART NAME EXPLODE VIEW 141LR40228 BRACKET SAFETY COVER AL 6063 1 7 30 Sp AIR 205 O21LR 30058 SAFETY COVER PCPLATE 1 31 120 204 O13LR4002A SAFETY COVER FRAME SPCC 1 E m jam ln ROYAL SOVEREIGN INC Frame 14 0400802 SCREW BH 16 WSBO4010D2 WASHER SPRING 17 0400802 SCREW 19 23200x0014 SUPPORT B K PCB 24 013LR2020A FRAME L 28 WPBO400
37. O SAFETY 250 16 2 ec WPB15020A6 WASHER PLAIN 15 28 2T 2 184 381LR4037A WIRE T FUSE LO UL1015 AWG 4 1 BIK 103 381LR4036A WIRE T FUSE UP UL1015 Auen 1 RED 162 381LR4056A WIRE UP HEATER2 UL1015AWG 74 1 RED 121 381LR4054A WIRE LO HEATER2 UL1015 AWGH14 1 BIK 160 381LR4048A WIRE TAKE UP2 UL1007 20 1 381LRA046A WIRE COUNT UL 1007 AWG 20 1 174 381LR4045B WIRE LENGTH 2464 24AWG 60 58242 1 177 381LR4043A WIRE SAFETY S W UL1015 AWG814 1 BIK 178 141LR3004A BRACKET STAND sPcc 2 779 381LRAO44A WIRE MAIN 2646 SB 26AWG 20C 1 174 381LR4047B WIRE EMER UL 1007AWG 20 4P 1 173 3811R40428 WIRE EMER2 011007 AWG 20 1 WHT 772 381LR4013A WIRE POWER SW UL1015 AWG 14 1 BLK RED 1z1 381LR4030B WIRE UP HEATER EU TEFRON WIRE 018 0 1 RED 170 381 340298 WIRELO HEATER EUTEFRON WIRE 0185 1 BLK Jee 381LR4020B WIRE FUSE UL1050AWG 14 1 el 123004001A BALL 2 4e 147LR4001A PAD SLIP 15 1 31 3 NBR 1 el 23300X008A CABLE GRAND PG 7 2 1es 350CR4001A PCB REMOCON ASSY 1 164 025LR4001A CASE REMOCON ASS Y 1 1 365LR4003A SWITCH FOOT ASS Y KH8012 KOINO 1 1PCO3006D2 SCREW TAP TATE PH S 3 6 50527 2 el 023LR4001A KNOB LEVER NYLON 1 100 125LR4003A LEVER PRESSURE 545 1 SNC3 169 144 CLAMPER LEVER 545 1 SNC3 128 350LR3007A PCB SUB ASS Y FR 4 1 782 023 BUTTON FUNC SILICON 1 158 032LR4011A SHEET PRESSURE PC 0 3T 1 158
38. OLDER SHAFT T EARING RADIAL TRUST RAME CUTTER NOB CUTTER C OLDER CUTTER C UTTER CROSS PRING CROSS CUTTER UT BRACKET SWITCH CREW PH ASE SENSOR UP ASE SENSOR LO IRE SENSOR LATE SHAFT FILM OLDER SHAFT FILM AD TENSION RACKET REAR COVER CREW BH ASHER SPRING CREW SET CREW BH OVER REAR CREW FH APE TEFLON OLDER SAFETY COVER LDER ASS Y SAFETY COVER LDER ASS Y SAFETY COVER LDER ASS Y SAFETY COVER LDER ASS Y SAFETY COVER REW FH LDER SENSOR COUNT TICAL FIBER CABLE UP AMI LO un U L un 09 e UP o 55 m x um fun fo Jus z o fo z o e fo un o o fu ala S S JS JE iS Wire and Film Shafts so Part No Part Nene 16 MBCO4008D2 SCREW BH 48 RC001500C8 SNAP RING 54 NHB04032D2 NU 80 12200x002A DU BUSH 81 RC001000C8 SNAP RING 89 111LR4004A BOLT CORE 91 120LR3004B SHAFT FILM LO 143LR3001A SUPPORTER SHAFT LO 12200X009A DU BUSH 124LR3001A 57 Cd 023LR4002A KNOB BOLT GUIDE 08 LR4006A BOLT GUIDE gt gt gt LR4002B SHAFT TAKE UP 200040002 JE RING_ 14LR1003B 5LR3001A 0400802 LR4022D 013LR4002A 021LR3005A 141LR4022A 013LR4001A 111LR4009A 138LR4010A amp 12200X0094 124LR30014 0231 40024 12
39. ONASSY 166 23300x008A CABLE GRAND 2 167 PAD SMP 14 168 1230000A 169 381LR4020B WIRE FUSEEU 14 wo WIREDLOHEATEREU 1 171 _____ 88ILR4030B O WIRE UPHEATEREU 1 i72 po 381LRA013A WIRE POWERS WEU wapo 381LRA042B WIRE EMER2 WIRE EMER B8ILRAOMA we BRACKET STAND 177 poo 88ILR4043A WIRE SAFETY SWITCH _ 1 178 DD B8ILR4045B O WIREDLENGTH 1 179 381LRAMMGA DD WIRE COUNT 1 _ 180 B8ILRAO4BA WIRE TAKEUP2Z 1 _ 181 po 381LRA04A WIRE LO HEATER 2EU 182 B8ILR4055A WIRE UP HEATER 2EU 183 B8ILR4036A WIRE T FUSE UP 184 381LRA007A WIRECT FUSELO 1 185 WPB15020A6 wASHER PLAIN __ _ 2 196 36400X014A 7 SWITCHMICRO SAFETYCOVER 2 187 MMILRA4015A BRACKET MICRO SWITCH 1 188 1411R4022E_ BRACKET SAFETY COYER 189 12200X025A BEARING SUP er PR IS PR PTR TR s CH DIS ISTO RSH 1050 190 SKEO4010D2 _ SCREW SET _ 19 MMOLRA005A HOLDER SIP 4 192 SWITCH 1 193 IMOLRA0001 HOLDER SLIPAN OPILRIOA COVER TAKEUP Z 195 I2OLR4003A sarsi 1 196
40. PR joe rep etre fe de le Je RSH 1650 ar ______ BUSH PLATE PRESSURE 8 _ as Cal 50 BUSH ROLLERLAMIUR _ 2 CU RER 4 _ ss wreosoisas WASHER LAN 5 ema TL Cos aroos SE oo aora 2o alen Tor 1200x0144 Hl e oios AUN Ce BUSH ROLLERPULIO RER 1220x013 4 _ er sENSOR ASSY T 2 1424002 el einen _______ BEARING RADIALTRUST AJ 5 Ln WmE OUNT FRAME CUTTER 1 _ kNOB CUTTERC L 1 75 o Ola x TL A _ SPRING CROSSCUTTER NHBO3024D2 SWITCH 5 _ 79 ______ ____ 6 so izox 2 _ Tai O z _ 2 ss CASE SENSORUP case sENSORLO Ces er Ces _______
41. T 14 26 po 2HLR300A 27 weng WASHER SPRING 6 _ _ li 31 OIBLR2017A JFRAME CENTER 32 TAPE TEFLON Jo roman 34 OI3LR2OI3B FRAME GUIDEPAPER 1 35 IA2LR4002A SPACER GUDE 02 36 I83LR2012A ROLLER LAMI 02 38 12200x012A Joen 39 I33LR2014A _____ ROLLER PULLLO o lap HMILR2004A PLATE PRESSURER IBOLR300A SHAFT CAM 4 43 pp I22CRA000M BBARING CAM 2 44 Roo0800C8 SNAPRING 2 _ las IMALRA002A CAM ROLLERCueNiFCr 24 TY w IN O R DIS gt N N FRO FRO N FRO FRO RSH 1050 lar I22LRA004A DD BUSH PLATEPRESSURE 6 48 Rcoorsooc8 SNAPRING 7 _ 49 poo IS3LR203A ROLLER PULLUP 50 I22LR4007A BUSH ROLLERLAMIUP 2 51 122LR4009A BUSH ROLLERPULLUP 2 52 IHLRIOMA BOLT PRESSURE 53 WPBOGOIGA6 WASHER PLAIN 4 54 138LR4008A DD SPRING PRESSURE 4 55 SHAFT TABLE 56 3631540010 BIMBTAL HEATER or 12200x016A BBARING DIBUP 4 58 mesa PLATE BEARING 59 OIXR3000 2 co MPCO3014D2 4 61 12200X0MA DUBUSH __ _4 62
42. T AL6063 1 GRAY Zea 1120040010 NUT HEXAGON LOCK TYPE NYLON ebe 1 Fzv 22 0503802 NUT 5 12 121 36400X003A SWITCH POWER SRA1001HWB8 1 120 021LR2004A COVER TAKE UP R 940V0 ABS AF 312 1 PAN 431C 119 021LR2003A COVER TAKE UP L 940V0 ABS AF 312 1 PAN 431C 118 210005027 MOTOR AC DAG 6302RSI 230 50 1 11 REO00600D2 E RING ETW 6 1 ne 130LR4004A GEAR MOTOR POM GVISO 933332 1 18 141LR4003A BRACKET MOTOR secc 1 11d WPB08016A6 WASHER PLAIN 8 5 25 1 6 3 110 138LR4006A SPRING SLIP SWRH __ 2 zwps 112 141LR4008A PLATE SLIP SECC q36 2T 1 111 130LR4005A GEAR TAKE UP POM GV 30 46002 1 710 143LR4001A WASHER TAKE UP MOST 16734705 2 ag 120LR4002A SHAFT TAKE UP 5450 3 SNC3 104 0501802 SCREW BH M5 18 SUS 2 Jez MFCOSO18D2 SCREW FH M5 18 sus 6 fos MFCO4018D2 SCREW FH M4 18 SUS 4 7es MBC05010D2 SCREW BH M5 10 Sus 8 104 141LR4009A BRACKET REAR COVER S45C 4 4es MBCO4010D2 SCREW BH M4 10 505 10 102 142LR4001A SPACER HEATER BKT 4 el 124LR3001A CORE 57 AL 6 125LR4001A HANDLE TENSION 545 2 SNC3 138LR4002A SPRING FILM TENSION 3 8 SWRH 2 zwP5 401802 SCREW FH 2 4 18 SUS 6 7 12200X009A DU BUSH FLANGE 15 20 2 141 84011 BRACKET HEATER STOPPER NYLONS 4 147LR4002A PAD TENSION LEATHER 1 5T 2 2 140LR4001A HOLDER SHAFT FILM 545C 2 SNC3 141LR4005A PLATE SHAFT FILM spec 3 SNc3 143LR3001A SUPPORTER
43. and Other View 16 WSBO4010D2 wASHER SPRING 17 MFCO4008D2 SCREW FH 21 MBCO5030D2 SCREW pr 013LR2021A FRAME R OI3LR2020A FRAMEZL 013LR2009A FRAME FRONT WSB05013D2 WASHER SPRING 013LR2017A FRAME CENTER H 24000X003B TAPE TEFLON 013LR2013B FRAME GUIDE PAPER 142LR4002A SPACER GUIDE 133LR2012A ER LAMI 122LR4008A BUSH RO AMI LO 12200X012A DU BUSH 133LR2014A ER PU 0 12200X016A BEARING IDLE UP 015LR3006A BAR IDLE 12200X014A DU BUSH O13LR2012A FRAME SENSOR 223LR2005B HEATER ASS Y 122LR4010A BUSH ROLLER PULL LO 12200 01 DU BUSH ENSOR ASS Y OLDER SHAFT T EARING RADIAL TRUST CREW BH NOB CUTTER C OLDER CUTTER C UT IRE SENSOR CREW FH AD TENSION RACKET REAR COVER CREW BH CREW SET HOLDE i R SF 01 GH RO US ER U ROLLE 120LR3001A SHAFT CAM 133LR2013A ROLLER PULL UP 122LR4007A BUSH ROLLER LAMI UP 122LR4009A BUSH ROLLER PULL UP 120LR4001A SHAFT TABLE B E U F HE H U col il o cn 203 223 o 41 Wire and Film Shafts
44. e 2 4 2 Adjusting Front and Rear Rollers Pressure Use 5 16 or 8mm Allen wrench to adjust the roller pressure Increase pressure C C W Decrease pressure 1 Using Push Pull Scale measure 5 spots as shown on Figure B amp C Front roller should be 2 3 on Guage when the machine 15 running check that the top and the bottom films are fed in without any wrinkles 3 Laminating Test Laminate samples with different thickness of substrates 4 Check above steps 2 through 3 with 1 5mil amp 5mil films Note Only on RSH 1650 model and these options are to be installed by an authorized RS reseller 1 Installing the Front Feeder a Install the Left and Right Front Feed option on the inside of the front frames using four 9 16 hexagon bolts on each side Figure 1 2 Installing the Rear Rewinder a Remove the left and right covers by using a Phillips screwdriv four screws on each side cover Figures 2 amp 3 a IO b Remove the lever knob screw and lever Figure 4 Figure 1 gt gt c Remove rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 5 amp 6 d Disassemble the power switch bracket and place the left rewinder outside of the frame fasten with round head 5 16 9mm Phillips screws included in the option kit Then reinstall the power switch bracket Figure 7 e Install the right rewind on the outside of
45. ed main power wires a Check that the main power wires are properly connected nul Se 4 Transformer is defective a Replace the transformer 10 CAUSES 1 The option fiber cable is not connected with optical fiber AMP 2 The upper sensor is aligned properly with lower sensor 3 The counter wires are not connected on the Main 4 Main is defective 5 The count needs adjustment MEASURES 1 The option fiber cable is not connected with optical fiber AMP 2 The upper sensor is aligned properly with lower sensor Upper Sensor Lower Sensor 3 The counter wires not connected Main a Ensure that the counter wires are connected to the Main PCB 4 Main is defective a Replace the Main PCB 5 The count needs adjustment a Please see below for adjustments Adjusting the Counter Sensor Throught beam Adjusting Initial setting Fix VR Coarse at ON position with turning right slowly when it is the status of the recviced light Received light Fix VR Coarse at ON position with turning right slowly when it is the status of the recviced light Received light Turning VR Fine until it is OFF toward and turning until it is O
46. et 220V I5Amp amp single phase 2 Emergency switch is engaged a Disengage the emergency switches located on the front and on the rear of the machine by rotating the knob clock wise e M 3 Disengaged Paper Guide switch a Properly position the paper guide to engage the switch 4 Opened safety cover a Close the safety cover and double check to insure that the safety cover switch is engaged Note By closing the safety cover it engages the safety cover switch 5 Film is jammed on the rollers a Un jam the film using a combination of the pressure lever and reverse button 6 Disconnected motor wire a Check the motor wire connection 1n both locations Motor wire connector Motor wire connector from the Motor from the PCB 7 Blown motor fuse a Replace the motor fuse located above the main power switch 8 Defective main motor a Replace the main motor 8 Defective main motor a Replace the main motor 9 Defective main PCB a Replace the main PCB CAUSES 1 No electricity 2 Blown main fuse 3 Disconnected main power wires 4 Defective transformer MEASURES 1 No Electricity a Double check to insure that you have electricity from your outlet b Check the circuit breaker c Double check that source of power is 220V 15Amp and single phase 2 Blown main fuse a Replace the main fuse located above the main power switch 3 Disconnect
47. ire located on the left hand side 4 Defective Bi Metal a Replace the Bi Metal 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater Multi meter b Physically examine the heater assembly for breakage Remete Control and Foot Pedalowires 7 SE 6 Defective Main PCB a Replace the PCB Main CAUSES 1 Lower and upper heat sensors are reversed on the PCB Main 2 Defective T Fuse wire 3 Defective heater 4 Defective main PCB MEASURES 1 Wires for lower and upper heat sensors are reversed on the main PCB a Reverse the heat sensors Connector Wire Sensor 2 Defective T Fuse wire a Replace the T Fuse wire located on the left hand side 3 Defective heater a Test continuity of the heater If it fails replace the heater b Glass tube that surrounds heating coil is broken replace the heating element 4 Defective Main PCB a Replace the PCB Main CAUSES No power to the unit Emergency switch is engaged Disengaged Paper Guide switch Opened safety cover Film is jammed on the rollers Disconnected motor wire Blown motor fuse Defective main motor 2 da BO N Defective main MEASURES 1 No power to the unit a Make sure the power plug 15 connected to the proper source of outl
48. o 4 A N WIN o o NID O1 foo art No MBC04008D2 WPBO4008D2 RE000400D2 R1003A R3001A R4006A R4002A JO 9 w O1 e c le le MBC04006D2 HB SE 021 141 0131 1111 1381 403202 4022 R4002A R3005B R4022B R4001A R4009A R4010A 5 WASHER PLAIN E RING TA K TABLE FRONT GUIDE DOCUMENT BOLT GUIDE KNOB BOLT GUIDE SCREW DU NUT BRACKET SAFETY COVER __ AFETY COVER FRAME L SAFETY COVER BRACKET SAFETY COVER SAFETY COVER FRAME R BOLT SAFETY COVER SPRING SAFETY COVER D lolz o
49. r 45 POWER TRANSFORMER SUB and Heater Layout MIKE Go Bimetal 100 C 46 Ai Counter Sensor Wire Length Layout Main S W and Count Layout Micro S W Frame L Heater Layout PCB Length LEA oe SEN Y Safety Cover Micro S W Frame Guide Paper Micro S W 47
50. temperatures Ensure the unit 15 turned off cooled and unplugged from the outlet prior to moving and or repairing Keep out of reach of children Only Royal Sovereign authorized maintenance and service technicians should make repairs 10 Do not attempt to laminate items that exceed total recommended material thickness for the unit 11 When cleaning the machine don t use flammable sprays or materials 12 Do not touch the rollers when they are hot or place foreign objects inside the machine 13 Do not cover the surface of the machine until the machine has completely cooled Note While repairing a Make sure the power plug is unplugged from the power outlet b Open both side covers and rear cover c sure to follow the steps below in order 2 1 Rollers Not Heating 1 Improper laminating mode 2 Heating wire is not connected to the main PCB 3 Blown burnt upper and or lower wire fuse T Fuse 4 Defective Bi Metal 5 Defective heater 6 Defective Main PCB MEASURE 1 Improper laminating mode a Ensure that the laminating mode is in the Hot mode not the Cold mode Press C HOT button on the control panel to change the mode 2 Heating wire is not connected to the main PCB a Connect the upper and lower heating wires to the main PCB r mij 229 M 3 Blown burnt upper and or lower wire fuse T Fuse a Replace the T Fuse w
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