Clad Casemaster Windows
Contents
1. 22 Snap the short extension arm onto the sash bracket stud Use a flat bladed screwdriver to return the butterfly clip to the locked position See illustration 15 dual arm roto gear shown On units with single arm roto gear crank the sash shut Screwdriver Short extension arm Butterfly clip Short Installation Tip To seat butterfly clips or hinge arms push on the clip or arm until you feel or hear it click into place To check to see if the clip or arm is properly attached gently pull up on the arm if it detaches reattach the arm and reseat WARNING Check all hardware clips and retainers to ensure all parts are secure and properly seated Failure to properly install the sash may result in the sash disengaging from the frame causing potential damage to the sash and or personal injury 4 2 16 Marvin Service Manual 11708609 MARVIN Windows and Doors SWINGING WINDOWS SASH AND FRAME 23 On units with dual arm Roto gear crank open the extension arm until the nylon roller is positioned under the arrow on the sash track 24 Center the roller under the opening and pull up into the track Turn the crank to engage the roller fully into the track and check for proper sash operation See illustration 16 Operator sash 16 Operator track2. Long extension arm 11 2004 4 2 17 MARVIN Windows and D Built around you Marvin Service Manual 11708609
3. AND LATER 17 Carefully lay the cladding assembly on top of glass and wood sash assembly Align the cladding assembly so that the vinyl connector barb lines up with the kerf in the wood assembly See illustration 12 Cladding bead Vinyl V connector barb Wood H sash 18 Push down forcefully on the corners of the cladding assembly Use a large rubber mallet to tap the cladding down until fully seated into the wood assembly 19 Do not clean excess sealant from glass until fully cured at least 24 hours Replacing Sash CAUTION It may be necessary to obtain the assistance of another individual before attempting the following steps Do not let go of sash until all sash hardware is properly attached to the frame 20 Place the sash in the frame opening at 90 degrees positioning the sash hinge shoes on the hinge tracks close to the sash track studs Engage the shoes with the track flange and slide into the installed position away from the studs See illustration 13 Hinge pivot 11 2004 Built around you 21 Attach the top hinge arm to the track stud Tap with a plastic headed hammer to secure the arm over the snap ring or use a flat screwdriver to return the butterfly clips to the locked position depending on hardware type Repeat this procedure for the bottom hinge See illustration 14
4. SWINGING WINDOWS SASH AND FRAME CLAD CASEMASTER REGLAZING CLAD CASEMASTER WINDOWS MARVIN Built around you Clad Casemaster Windows Reglazing Instructions MARVIN Windows and Doors 5 15 2003 gt 19970220 Made for you Marvin Service Manual 11708609 SWINGING WINDOWS SASH AND FRAME CLAD CASEMASTER REGLAZING CLAD CASEMASTER WINDOWS 3 31 03 AND LATER MARVIN Built around you Berore You BEGIN e Read these instructions thoroughly BEFORE beginning to reglaze your Marvin window e Alterations to Marvin products including window films insulating or reflective interior window treatments or additional glazings can cause excessive heat buildup and or condensation This may lead to premature failures not covered under warranty by Marvin Windows and Doors e Prior to beginning inspect new glass for size and type cracks scratches collapse water spots dirt or other imperfections e Replacement parts listed within these instructions may be obtained by contacting your Marvin representative WARNING Practice safety Wear safety glasses or goggles and appropriate protective equipment including gloves when reglazing your Casemaster Clad windows ATTENTION Specifications and technical data are subject to change without notice For the most current version of this instruction visit our website at www marvin com IMPORTANT The following instructions detail the removal of sash and reglaz
5. ash and avoid personal injury a 5 Remove the sash by sliding hinge pivot shoes toward the pivot pins until they disengage from the hinge track Carefully remove sash from unit frame See illustration 4 Removing Old Glass 6 Place the sash on a flat sturdy surface exterior side up Cut the exterior sealant glazing by pushing a flexible putty knife between the glass and the aluminum cladding Work the knife around the entire perimeter See illustration 5 Flexible putty knife Windows and D Built around you 7 Partially remove the sash weatherstrip from all four corners ofthe sash on the stile side to expose the screws Using a Phillips screwdriver back the screws out approximately 1 4 6 DO NOT COMPLETELY REMOVE THE SCREWS See illustration 6 Back the screws out appr 1 4 8 Carefully turn the sash over and cut the interior glazing between the glass and wood in the same manner as the exterior 9 Place 4 blocks of wood between the table and the exterior glass pane Blocks should be high enough to elevate the entire sash off the work surface Starting at a corner on the stile place another small wood block on the back side of the cladding near the sash weatherstrip and begin pounding the cla
6. dding from the wood Be sure to start over both stile and rail cladding Tap firmly but be careful not to bend corner key Once the corner comes loose continue around the perimeter of the sash every 6 8 152 203 The cladding will drop onto the table once completely released from the wood Set aluminum assembly aside See illustration 7 Sash interior side up Back of cladding Pounding block Pounding 4 block Glass support a i blocks 7 Work surface 11 2004 4 2 14 Marvin Service Manual 11708609 MARVIN SWINGING WINDOWS SASH AND FRAME CLAD CASEMASTER REGLAZING CLAD CASEMASTER WINDOWS 3 31 03 AND LATER CAUTION Before performing the next step avoid personal injury and be sure that you are wearing protective gloves and safety glasses 10 Carefully press down on the glass near the wood assembly to release Discard old glass and save the rubber glazing blocks for use later 11 Remove all the old sealant from the glazing rabbet on both wood and aluminum surfaces Use a flat headed screwdriver or other tool to completely remove all sealant from the aluminum glazing rabbet See illustration 8 Remove any remaining sealant residue from all glazing surfaces with isopropyl alcohol Remove old sealant from wood _ glazing rabbet and from aluminum glazing rabbet Instal
7. ing of clad Casemaster sash produced on 3 31 03 or later For sash produced before this date see instructions In Sash Clad Windows Reglazing Instructions reference part number 19970639 NOTE Numbers listed in parentheses are metric equivalents in millimeters rounded to the nearest whole number STANDARD PARTS NEEDED Replacement glass YOU WILL NEED TO SUPPLY Protective gloves Caulking gun Rubber mallet Isopropyl alcohol Hammer Stiff putty knife Safety glasses Small pry bar Flexible putty knife 2 Phillips screwdriver Scrap wood blocks Plastic tipped hammer Flat bladed screwdriver Grade NS Class 25 sealant per ASTM C920 INDEX Page Removing Sash cece eee ete eee 4 2 13 Removing Old Glass 00200 eeu 4 2 14 Installing New Glass eee eee eee 4 2 15 Replacing Sash 00 cece eee eee 4 2 16 CAUTION Replacement glass can be very heavy It may be necessary to obtain the assistance of another individual when attempting to remove or replace glass and or sash Always use proper eye and hand protection when handling glass Removing Sash NOTE Sash with daylight openings of less than 14 1 2 3868 will use hinged single arm operator gear Skip to step 3 for these units 1 Units with Dual Arm Roto Gear Crank open the sash until the nylon roller on the long extension arm of the roto gear lines up with the arrow on the operator
8. ling New Glass 12 Apply a 1 4 continuous bead of sealant to the wood glazing rabbet See illustration 9 Wood sash Glass rabbet Sealant bead Glass rabbet ge 13 14 15 16 Windows and D Built around you MARVIN Carefully place the new glass into the Center wood assembly T Insert rubber glazing 2 blocks removed t gt 68 earlier at quarter points around the glass two on the bottom two on one side one on the top and one on the opposite side See illustration 10 Center Quarter points sof Quarter 10 points Quarter points Tighten the screws on the cladding assembly Inspect the corners to ensure proper alignment of the miter joint It may be necessary to back screws out and retighten or replace the corner keys Ifthe latter is the case contact your Marvin representative for details and ordering of parts Inspect vinyl connectors on cladding assembly and replace if damaged Make sure all are seated properly Apply a 3 16 continuous bead of sealant in glazing rabbet of cladding assembly See illustration 11 11 Cladding Assembly Sealant bead Glazing rabbet ED Glass rabbet Sealant bead 11 2004 4 2 15 Marvin Service Manual 11708609 SWINGING WINDOWS SASH AND FRAME CLAD CASEMASTER REGLAZING CLAD CASEMASTER WINDOWS 3 31 03
9. track The operator track is located on the bottom of the operating sash Disconnect the long extension arm from the operator track by pushing the roller down through the opening which is in line with the arrow See illustration 1 11 2004 Operator sash extension arm 1 y 2 Units with Dyad single arm Roto Gear Crank open the sash Using a screwdriver snap back the butterfly clip which locks the dyad operator extension arm to the operator bracket pivot pin Similar to that shown in illustration 2 Butterfly clip Short extension 4 2 13 3 Units with Dyad single arm Roto Gear Crank open the sash Using a screwdriver snap back the butterfly clip which locks the dyad operator extension arm to the operator bracket pivot pin Similar to that shown in illustration 2 Marvin Service Manual 11708609 SWINGING WINDOWS SASH AND FRAME CLAD CASEMASTER REGLAZING CLAD CASEMASTER WINDOWS 3 31 03 AND LATER 4 With the sash open 90 degrees remove the bottom hinge arm from the hinge track pivot pin Some models have a snap ring on the pin these arms can be disconnected by prying off with a screwdriver See illustration 3 Repeat for the top hinge The sash is now free to swing so care must be taken to prevent damage to the s
Download Pdf Manuals
Related Search